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Fire-proof construction
It is defined as the protection of the occupants of the building, contents and structure of the
building and adjacent buildings from the risks of fire and spread of fire. The objective is
achieved by using fire resistive materials in the construction. By suitable planning of the building
internally and in relation to adjacent building internally and in relation to adjacent building and
by providing suitable means of quick escape for the occupants. These measures are essential to
minimize the spread of fire and limit the total damage to a minimum.
National building code classifies the construction into four classes, namely type 1, type 2, type 3
and type 4 on the basis of fire-resistance offered by building components for 4-hours, 3-hours, 2hours and 1-hour respectively. To achieve the objective of fire-resistance, due considerations
should be made in design and construction of the structural members and use of combustible
material should be avoided as far as possible in the construction
a) Walls and columns
b) Floor and roofs
c) Wall openings
d) Building fire escape elements (i.e.,) stair, staircase, corridors, entrances etc.
Fire protection requirements
1. It should be the objective of every engineer and architect while planning and designing the
building that the structure offer sufficient resistance against fire so as to afford protection to
the occupants, use of fire-resisting materials and construction techniques and providing
quick and safe means of escape in the building.
2. All the structural elements such as floors, walls, columns, beams etc should be made of fire
resisting materials.
3. The construction of structural elements such as walls, floors, columns, lintels, arches etc
should be made in such a way that they should continue to function atleast for the time,
which may be sufficient for occupants to escape safely in times of fire.
4. The building should be so planned or oriented that the elements of construction or building
components can with stand fire for a given time depending upon the size and use of
building, to isolate various compartments so as to minimize the spread of fire suitable
Compiled by Dr. Prashanth J. and Dr. Harish N.
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Joints
It is well known that almost all building materials expand or contract due to change in
temperature and variation in moisture content. The magnitude of such expansion or contraction
depends upon the type of material used in construction and the variation in the temperature and
moisture content. In a continuous structure, the cumulative effect of the dimensional changes in
the building elements on account of the above may be considerable. In case components of such
a structure are not allowed free movements, internal stresses will be set up which may result in
formation of cracks. This may in turn endanger the stability of the structure. Such a problem
gains special importance in tropical countries like India, where large variations occur in the
atmospheric temperature and humidity. Thus special provisions should be made to control or
isolate thermal and other movements to avoid danger to a structure. This is achieved by breaking
the continuity of a structure, by introducing joints at regular intervals. These joints sub-divide the
building into smaller units and also permit free movement of each unit.
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Fig.: Details of planking for construction joint in wall and shape of joint after casting
Introduction to aluminum
Aluminum is silver white in colour with a brittle metallic lustre on freshly broken surface. It is
malleable, less ductile than copper but excels zinc, tin, and lead. Aluminum is harder than tin.
Aluminum is very light, soft, strong and durable, has low thermal conductivity but is a good
conductor of electricity. Aluminum can be riveted and welded, but cannot be soldered. It can be
tempered at 350 C. The melting point is 657 C, tensile strength is 117.2 N/mm2 in the cast
form and 241.3 N/mm2 when drawn into wires. Aluminum is found to be resistant to the attack
of nitric acid, dissolves slowly in concentrated sulphuric acid and is soluble in hydrochloric acid.
At normal temperature it is not affected by sulphur, carbonic acid, carbonic oxide, vinegar, sea
water, etc., but is rapidly corroded by caustic alkalis.
Aluminum alloys
Aluminum is commonly alloyed with copper silicon, magnesium or zinc to improve its
mechanical properties. Some aluminum alloys also contain one or more of the metals
manganese, lead, nickel, chromium, titanium, and beryllium. A large part of the aluminum
production is utilized in making light, stiff, corrosion-resistant alloys with these metals.
Aluminum alloys may be classed as the cast alloys, which are shaped by casting and wrought
alloys, which are worked into different shapes by mechanical operations. Cast alloys are
generally binary alloys containing copper or silicon, and sometimes magnesium. Wrought alloys
contain copper, magnesium, silicon and manganese that form precipitation hardening alloys with
aluminum. Following are some of the aluminum alloys.
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Introduction to plastics
Plastics are made from resin with or without fillers, plasticisers and pigments. These are organic
materials of high molecular weight which can be moulded to any desired form when subjected to
heat and pressure in the presence of a catalyst. Plastics are replacing glass, ceramics and other
building materials due to the low temperature range in which they can be brought to the plastic
state and the consequent ease of forming and fabrication and also for their low cost and easy
availability.
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Introduction to glass
Glass is an amorphous substance having homogeneous texture. It is a hard, brittle, transparent or
translucent material. It is the most common material glazed into frames for doors, windows and
curtain walls. The most common types used in building construction are sheet, plate, laminated,
insulating, tempered, wired and patterned glass. Most ordinary colourless glasses are alkali-lime
silicate and alkali-lead silicate with tensile and compressive strengths of about 3060 N/mm2 and
7001000N/mm2, respectively and modulus of elasticity in the range 0.45 105 to 0.8 105
N/mm2. The strength is very much affected by internal defects, cords and foreign intrusions. The
main shortcoming of glass is its brittleness which depends on a number of factors, the chief one
being the ratio of the modulus of elasticity of the material to its tensile strength.
Compiled by Dr. Prashanth J. and Dr. Harish N.
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Ferrocement
Ferrocement is a composite material in which the filler material (called matrix), cement mortar,
is reinforced with fibres, usually steel mesh dispersed throughout the composite, which results in
better structural performances than individual ones. The fibres impart tensile strength to the
mass.
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Advantages of Ferro-Cement:
Basic raw materials are readily available in most countries.
Fabricated into any desired shape.
Low labour skill required.
Ease of construction, low weight and long lifetime.
Low construction material cost.
Better resistance against earthquake.
Very high tensile strength- to- weight ratio.
Disadvantages of Ferro-Cement:
Structures made of it can be punctured by collision with pointed objects.
Corrosion of the reinforcing materials due to the incomplete coverage of metal by mortar.
It is difficult to fasten to Ferro-cement with bolts, screws, welding and nail etc.
Large no of labors required.
Cost of semi-skilled and unskilled labors is high.
Tying rods and mesh together is especially tedious and time consuming.
Compiled by Dr. Prashanth J. and Dr. Harish N.
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