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Abstract
A new analytical/numerical model which is simple in terms of modeling and ecient in computational eort is presented for the
estimation of the eective stiness properties of woven-fabric composites. In the present study, the analysis is carried out over the
unit cell of the woven-fabric composite. The unit cell is mainly divided into three regions A, B and C depending on the tow waviness. The ber tow geometry in these regions is easy to visualize and dene through simple functions. Also, by assembling the
regions A, B and C suitably, one can generate the unit cell of any woven-fabric architecture. The tow waviness in these sub-regions
is assumed to be sinusoidal and the waviness in both directions is considered. The unit cell of the woven-fabric composite is discretized with three-dimensional nite elements. From the assumed tow geometry in the regions A, B and C, the tow-volume fraction
and average tow inclinations in an element can be calculated. By using the tow-volume fractions and constitutive properties of each
layer, the average stiness properties of an element are calculated by eective-modulus theory. These average stiness properties are
given as input for computing the elemental stiness matrix in the nite element formulation. The problem of estimating the Young's
modulus and Poisson's ratios in all the three directions is divided into three sub-problems and the superposition method is used.
From the results, it is observed that the stiness and Poisson's ratios obtained by the present model agree very well with the
available three-dimensional nite element results in the literature. The results demonstrate that the present model, which is both
simple and computationally ecient, can give very accurate results compared to a complex three-dimensional nite-element model.
# 1999 Elsevier Science Ltd. All rights reserved.
Keywords: A. Textile composite; Woven fabric composite; Plain weave; Eective modulus; Finite element method
1. Introduction
Fiber-reinforced composites have excellent mechanical properties such as high specic strength and high
specic stiness. In particular, laminated composite
plates have been used extensively where the in-plane
properties are important. However, laminated composites have relatively poor mechanical properties in the
thickness direction and are prone to interlaminar delamination. In an attempt to overcome this diculty,
woven-fabric composites have been developed to provide
tridirectional reinforcement in a single layer. The composite laminates thus formed have good properties in
mutually orthogonal directions as well as more balanced
properties and better impact resistance than the unidirectional laminates. The ability of these woven-fabricreinforced composites to drape and conform to irregular
shapes makes them especially appealing.
* Corresonding author. Tel.: +1-517-353-7188; fax: +1-517-3539842.
E-mail address: averill@egr.msu.edu (R.C. Averil)
The stiness and the strength behavior of wovenfabric composites depend on the fabric architecture. A
number of parameters are involved in determining fabric architecture, such as type of weave, density of yarns,
characteristics of bers and matrix, factors introduced
during weaving such as crimp angle, etc. Many weave
architectures are possible, and some understanding of
the behavior of composites as a function of weave
architecture is helpful in selecting an ecient weave for
a specic application. Hence analytical models are
necessary to study the eect of various parameters on the
behavior of woven composites and to select an ecient
fabric architecture.
The eective properties of woven-composite
materials can be determined by analysing a unit
cell. This type of model is popular because of its
ability to capture the eects of complicated ber architectures in the unit cell. These models are based on an
assumption that a composite structural element can be
formed by assembling the unit cells in all the three
directions. Hence, these unit cell models are valid for
thick composites.
0266-3538/99/$ - see front matter # 1999 Elsevier Science Ltd. All rights reserved.
PII: S0266 -3 538(99)00049 -4
1902
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
1903
Fig. 2. Divisions of unit cells of plain weave and 5-harness satin weave.
1904
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
h2 x1 ; x2 h
tf x1 ; x2 h
2.2. Region B (cell dimensions au a0 =2 2h)
In this region, the geometric parameters h1 x1 ; x2 ,
h2 x1 ; x2 , h3 x1 ; x2 and h4 x1 ; x2 of warp and ll
threads are given below.
a0
2
x1 h
h2 x1 ; x2 3 cos
au
2
0 < x1 < au
au
2
3
h3 x1 ; x2 h2 x1 ; x2 h 0 < x1 < au
x1 h
h4 x1 ; x2 1 cos
au
2
au
< x < au
2
As geometric parameters depend only on the x1 coordinate, the thickness of warp and ll bers can be written
as,
tw x1 h
0 < x1 <
h3 x1 ; x2 0
tw x1 ; x2 h
x1 h
h1 x1 ; x2 3 cos
2
au
a0
2
0 < x1 < au
au
2
The local angle between the warp tow and the x1 -axis of
the global coordinate system is given by
1 dh2 x1 ; x2
w x1 tan
dx1
x1 h
5
tan1 sin
au 2au
a0
0 < x1 < au and 0 < x2 <
2
tf x1 h1 x1 ; x2 h2 x1 ; x2
0 < x1 <
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
1905
tPw tf xn1
2 on edge 3 and edge 4
tPf tf xm
1 on edge 1 and edge 4
and
tPf tf xm
1
tPf tf xm
1 tf x1
2
wP w xm
1 w x1
2
10
1
m1
tPf tf xm
1 tf x1
2
tPr 2h tPw tPf
The average ber orientations of warp and ll bers in
the element P can be written as:
1
m1
wP w xm
1 w x1
2
1
fP w xn2 w xn1
2
2
11
1906
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
where ijk and "kij are the stress and strain components in
the layer k. ij and "ij are the average stress and strain in
the laminate. Vk is the volume fraction of the layer k. In
the above equation, indicial notation is used, wherein
summation on repeated indices is implied (14k4N).
Hooke's law applied to each layer can be written as
k
k
k
; 23 23
; 33 33
13 13
k C k "k
~ ~
~
and
k
k
k
; 22 Vk 22
; 12 Vk 12
11 Vk 11
12
13
14
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
15
16
N
X
k1
"
C ij
Vk Ckij
N
X
N
X
"
k1
N
X
k1
17
Ckij =k
=
i; j 4; 5
18
U1 a1 ; x2 ; x3 U
V Ck44 =
k
#"
V Ck45 =k
#2
N
X
k1
Vk Ck55 =k
U2 x1 ; a2 ; x3 V
22
Sub-problem 3:
19
Ck44 Ck55
21
Sub-problem 2:
U1 a1 ; x2 ; x3 0
U2 x1 ; a2 ; x3 0
U3 x1 ; x2 ; a3 0
U1 a1 ; x2 ; x3 0 U2 x1 ; a2 ; x3 0
U3 x1 ; x2 ; a3 W
23
with
and
k
#
k
k1
where
"
i; j 1; 2; 3; 6
1907
Ck45 Ck54
20
U1 a1 ; x2 ; x3 0
U2 x1 ; a2 ; x3 0
U3 x1 ; x2 ; a3 0
24
25
U
2a1
"22
V
2a2
"33
W
2a3
26
1908
12
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
"22
"11
13
"33
"11
27
where 2a1 2a2 2a3 represents the volume of the unit cell.
The remaining Poisson's ratios and Young's moduli in
other directions can be calculated in a similar manner.
To estimate G12 , G23 and G13 , the following boundary
conditions are used.
For G12 :
U1 Kx2
U2 Kx1 on x1 a1 ; a1 and x2 a2 ; a2
28
U3 0 on x3 a3 ; a3
For G23 :
U2 Kx3
U3 Kx2 on x2 a2 ; a2 and x3 a3 ; a3
29
U1 0 on x1 a1 ; a1
For G13 :
U1 Kx3
U3 Kx1 on x1 a1 ; a1 and x3 a3 ; a3
30
U2 0 on x2 a2 ; a2
where K is a scalar that can be chosen arbitrarily.
The reaction forces for the above boundary-value
problems are summed on the boundaries and average
stresses are calculated. The shear modulus is determined
from the calculated average stress and the strain
applied.
31
In the present paper, eective properties of plainweave composites will be predicted and the results from
the present model will be compared with three dimensional nite-element results of Whitcomb [7] and classical laminate theory (CLT) results of Raju and Wang [5].
Whitcomb analyzed symmetrically stacked plain-weave
composites using 3-D nite elements. The unit cell used
for analysis is shown in Fig. 7, where resin regions have
been removed to increase clarity of the tow structure.
It should be noted that the eort needed to accurately
model this simple woven architecture using a traditional
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
1909
Table 1
Material properties of tow and resin [7]
23
13
G12
G23
G13
(GPa) (GPa) (GPa)
Material
Tow
Resin
3.43
1.28
5.52
1.28
Table 2
Eect of waviness ratio on moduli and Poisson's ratio [moduli and Poisson's ratios are normalized with respect to a(0/90/90/0) laminate]
Waviness
Approach
E 11
0.167
0.9380
0.9364
0.9340
0.92
0.94
0.9069
0.9064
0.8978
0.88
0.92
0.8170
0.8169
0.7746
0.75
0.79
0.25
0.5
E 33
0.9341
0.9361
0.9367
0.95
0.9035
0.9054
0.9061
0.93
0.8146
0.8152
0.8157
0.84
G 12
G 13
12
13
0.9665
0.9668
0.9745
0.96
0.97
0.9529
0.9535
0.9617
0.94
0.95
0.9157
0.9170
0.9242
0.87
0.87
0.9527
0.9537
0.9546
1.10
0.9289
0.9307
0.9318
1.14
0.8578
0.8612
0.8636
1.22
1.0343
1.0247
1.0198
0.87
1.05
1.0399
1.0384
1.0249
0.81
1.10
1.0876
1.0860
1.0242
0.60
1.25
1.0050
1.0048
1.0029
1.10
1.0076
1.0074
1.0033
1.14
1.0160
1.0154
1.0007
1.28
1910
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
E 33 1:27 1010
Fig. 10. Variation of in-plane modulus (E 11 ) of plain weave with a=t
ratio.
Fig. 12. Variation of Poisson's ratio (12 ) of plain weave with a=t
ratio.
Fig. 11. Variation of in-plane shear modulus (G 12 ) of plain weave with
a=t ratio.
Fig. 13. Variation of Poisson's ratio (13 ) of plain weave with a=t
ratio.
V.R. Aitharaju, R.C. Averill / Composites Science and Technology 59 (1999) 19011911
6. Conclusions
The eective properties of woven-fabric composites
are estimated using a new analytical/numerical model.
The tow undulation is assumed to be sinusoidal and
undulation in two directions is considered. The unit cell
of the plain weave is identied and it is discretized with
three-dimensional brick elements. Based on the assumed
tow geometry, the tow-volume fraction and its average
orientation in an element are determined spatially.
Using the eective moduli theory, the eective properties of the element in the unit cell are determined. These
eective properties are given as input to the nite element model. The problems of determining the elastic
stinesses and Poisson's ratios are divided into three
sub-problems. These sub-problems dier only by the
load cases, hence the nite element method can be
eectively used to solve these sub-problems eciently.
From the results, the following conclusions can be
drawn.
1. Except for the transverse shear modulus G13 , all
other stiness properties predicted by the present
theory agree with the predictions of a complex
three-dimensional nite-element model.
2. The present model is simple in terms of nite element modeling compared to a full 3-D nite-element model in which tows are represented
discretely. As the tow and resin regions are not
modeled explicitly in the current model, the number of elements required is small, and hence the
analysis can be carried out with less computational
eort compared to a full three-dimensional model.
1911