Escolar Documentos
Profissional Documentos
Cultura Documentos
11
Outline
EV/HEV Market
Trends
Value Chain
EV/HEV Simulation
Integrated Simulation
Battery
Traction Motor
Power Electronics
Success Stories
2011 Marketing Campaign
2011 ANSYS, Inc. All rights reserved.
Market Trends
The automotive powertrain has changed for good
I.C. Engine
Powertrain
I.C. Engine
Powertrain
Augmented
with
Electric
Powertrain
Electric
Powertrain
Hybrid Powertrain
NEW
OLD
FUTURE
Market Trends
Why?
Environmental concerns in the west
Oil dependence concerns in the east
Ref:
Hazimeh,
PRTM
Consultants,
2011
ANSYS,
Inc. AllO.
rights
reserved.
Market Trends
Types of Hybrid Electric Vehicles
Micro
Hybrid
HEV
PHEV
ER-EV
BEV
FCEV
Market Trends
Ref:
Hazimeh,
PRTM
Consultants,
2011
ANSYS,
Inc. AllO.
rights
reserved.
Market Trends
Market Trends
Electric Powertrain Power Flow
Control
Power
Source
Battery/BMS
Power
Electronics
Inverter/Busbar
Electric
Machine
Mechanical
Components
Traction Motor
Drive Shaft
http://commons.wikimedia.org/wiki/File:HitachiJ100A.jpg
Oakridge National Laboratory, ORNL/TM-2004/247, Evaluation of 2004 Toyota Prius Hybrid Electric Drive System Interim Report
http://commons.wikimedia.org/wiki/File:Ni-MH_Battery_02.JPG
http://commons.wikimedia.org/wiki/File:Differentialgetriebe2.jpg Author {{:de:wiki:user DrJunge|DrJunge}}
.
Market Trends
Ref: Hazimeh, O. PRTM Consultants, 50% Battery Cost Reduction, EV Battery Technology Conference, Sept 21-22, 2010, Troy, MI, USA
2011 ANSYS, Inc. All rights reserved.
Market Trends
Ref:
Bly, M.
General
Motors,
2011
ANSYS,
Inc.All
rights reserved.
Outline
EV/HEV Market
Trends
Value Chain
EV/HEV Simulation
Integrated Simulation
Battery
Traction Motor
Power Electronics
Success Stories
2011 Marketing Campaigns
2011 ANSYS, Inc. All rights reserved.
11
Y2020 Estimates
Ref: Hazimeh, O. PRTM Consultants, 50% Battery Cost Reduction, EV Battery Technology Conference, Sept 21-22, 2010, Troy, MI, USA
2011 ANSYS, Inc. All rights reserved.
12
Ref: Hazimeh, O. PRTM Consultants, 50% Battery Cost Reduction, EV Battery Technology Conference, Sept 21-22, 2010, Troy, MI, USA
2011 ANSYS, Inc. All rights reserved.
13
Ref: Hazimeh, O. PRTM Consultants, 50% Battery Cost Reduction, EV Battery Technology Conference, Sept 21-22, 2010, Troy, MI, USA
2011 ANSYS, Inc. All rights reserved.
14
15
Ref: Iyengar, J. Chrysler, EV Battery Business Analysis and Vision for Commercialization EV Battery Technology Conference, Sept 21-22,
2010, Troy, MI, USA
2011 ANSYS, Inc. All rights reserved.
16
Ref: Iyengar, J. Chrysler, EV Battery Business Analysis and Vision for Commercialization EV Battery Technology Conference, Sept 21-22,
2010, Troy, MI, USA
2011 ANSYS, Inc. All rights reserved.
17
Outline
EV/HEV Market
Trends
Value Chain
EV/HEV Simulation
Integrated Simulation
Battery
Traction Motor
Power Electronics
Success Stories
2011 Marketing Campaigns
2011 ANSYS, Inc. All rights reserved.
18
EV/HEV Simulation
Message to Executive Decision Makers
19
EV/HEV Simulation
20
EV/HEV Simulation
Challenges in
developing disruptive
innovations
No precedence
Many unknowns
New paradigms
Uncertainty
Time pressure
Last powertrain took
~100 years to develop
New powertrain
expected in ~10 years
2011 ANSYS, Inc. All rights reserved.
21
EV/HEV Simulation
Many Choices
Many Decisions
Established Demands
Cylindrical, Prismatic?
Air Cooling, Liquid Cooling?
Cell Chemistry?
Safety
Reliability
Cost
Life
Same as or surpassing
current vehicle standards
22
EV/HEV Simulation
Multitude of ideas need to be generated, digested,
validated, developed, tested, perfected, delivered, in a
short time
23
EV/HEV Simulation
ANSYS Positioning Message
Next Generation Simulation for Next Generation Vehicles
Old Paradigms
New Paradigms
Component Simulation
Integrated Simulation
(Component and System)
Single Physics
Multiphysics Simulation
(Flow, thermal, structural,
electrical, electrochem.)
Few Instances
Extensive Automated
Design Exploration
ANSYS Differentiators
Competitors Propositions
2011 ANSYS, Inc. All rights reserved.
24
Outline
EV/HEV Market
Trends
Value Chain
EV/HEV Simulation
Integrated Simulation
Battery
Traction Motor
Power Electronics
Success Stories
2011 Marketing Campaigns
2011 ANSYS, Inc. All rights reserved.
25
Integrated Simulation
What is Integrated Simulation?
Control
Power
Source
Battery/BMS
Power
Electronics
Inverter/Busbar
Electric
Machine
Mechanical
Components
Traction Motor
Drive Shaft
http://commons.wikimedia.org/wiki/File:HitachiJ100A.jpg
Oakridge National Laboratory, ORNL/TM-2004/247, Evaluation of 2004 Toyota Prius Hybrid Electric Drive System Interim Report
http://commons.wikimedia.org/wiki/File:Ni-MH_Battery_02.JPG
http://commons.wikimedia.org/wiki/File:Differentialgetriebe2.jpg Author {{:de:wiki:user DrJunge|DrJunge}}
.
26
Integrated Simulation
Integrated Simulation:
Combining high-fidelity component simulation with
subsystem and system level simulation
27
Integrated Simulation
Why is Integrated Simulation critical for HEV?
HEVs are all about fuel efficiency
High level of optimization is needed
Cannot be achieved by designing components and
systems in isolation
28
Integrated Simulation
ANSYS Differentiator: No competitor can perform
integrated simulation with the same multiphysics
breadth and depth as ANSYS
29
Outline
EV/HEV Market
Trends
Value Chain
EV/HEV Simulation
Integrated Simulation
Battery
Traction Motor
Power Electronics
Success Stories
2011 Marketing Campaigns
2011 ANSYS, Inc. All rights reserved.
30
Overall Concerns:
Cost
Life
Safety
Power Density
Cell
Manufacturing
Thermal Management
(Temperature Uniformity)
Material
Behavior in Cell
Assembly
Ageing, Life
Battery Management
System and Algorithms
NVH, Durability
31
Battery
Performance in
Vehicle Level Test
Cycles
Load Matching for
Charging
Discharging
ANSYS, Inc. Proprietary
32
33
34
Ref: Valhinos et al, Improving Battery Thermal Management Using Design for Six Sigma
Process, 20th Electric Vehicle Symposium, Long Beach, CA (November 15-18, 2003)
2011 ANSYS, Inc. All rights reserved.
35
36
37
38
Additional
Information on LTI
Separate training
material exists for
LTI method.
2011 ANSYS, Inc. All rights reserved.
39
40
41
42
43
Courtesy:
ANSYS Japan Technical Team
ANSYS, Inc. Proprietary
45
46
47
48
3D Electrochemistry Modeling
49
50
5
cells
51
52
ANSYS
Comparable to ANSYS
Comparable
Design Exploration
Rudimentary
parameterization
SpaceClaim and
DesignXplorer give
advantage
LTI Method
No comparable solution
Please do no display this slide outside of the ANSYS and ANSYS Channel Partner Organizations
2011 ANSYS, Inc. All rights reserved.
53
ANSYS
Demonstrated examples
Comparable capability
1D Electrochemistry
No demonstrated
solution
3D Electrochemistry
Some demonstrated
examples
Some demonstrated
examples
Please do no display this slide outside of the ANSYS and ANSYS Channel Partner Organizations
2011 ANSYS, Inc. All rights reserved.
54
ANSYS
No comparable solution
No direct solution
ANSYS mechanical
NVH
Broadband acoustics
models in CFD,
Structural NVH
System Integration
No direct solution
Please do no display this slide outside of the ANSYS and ANSYS Channel Partner Organizations
2011 ANSYS, Inc. All rights reserved.
55
https://sites.google.com/a/ansys.com/automotive/
https://sites.google.com/a/ansys.com/automotive/marketingmaterial/campaign-1/battery/general-references
2011 ANSYS, Inc. All rights reserved.
56
57
Outline
EV/HEV Market
Trends
Value Chain
EV/HEV Simulation
Integrated Simulation
Battery
Traction Motor
Power Electronics
Success Stories
2011 Marketing Campaigns
2011 ANSYS, Inc. All rights reserved.
58
59
60
Phase Current
17 2.00
R A.I [A]
R B.I [A]
R C .I [A]
10 0.00
- 10 0.00
- 17 2.00
74 .9 5m
80 .0 0m
85 .0 0m
61
Multiphysics Coupling
Thermal-Stress with Electromagnetic Force load
62
Deformation of coils
Host
Nodes
Speed improvement:
2011 ANSYS, Inc. All rights reserved.
43.2X
63
Functionality
Competition
Electromagnetic Finite
Element Solvers
Simplorer
Circuit/System
Simulator
Saber, PSpice,
Matlab/SIMULINK,
ANSYS
Mechanical/CFD
Stress, Thermal
Abaqus, STAR-CD,
Maxwell
Q3D
Parasitics Extraction
RMxprt
Closed-form analytical
solution, quickly reduce
design space
64
SPEED, MotorSolve
Electric
Mechanical/CFD
Machine
Q3D
DX, MPO, DSO
Design
RMxprt
Methodology
2011 ANSYS, Inc. All rights reserved.
Functionality
Competition
Electromagnetic Finite
Element Solvers
Fully
Integrated
Stress, Thermal
Electric
Mechine
Parasitics
Extraction
System
Design
Automation &
Optimization
Design
Circuit/System
Simulator
Closed-form analytical
solution, quickly reduce
design space
65
Saber, PSpice,
Matlab/SIMULINK,
Abacus, STAR-CD,
NONE!
SPEED, MotorSolve
66
67
68
69
70
Outline
EV/HEV Market
Trends
Value Chain
EV/HEV Simulation
Integrated Simulation
Battery
Traction Motor
Power Electronics
Success Stories
2011 Marketing Campaigns
2011 ANSYS, Inc. All rights reserved.
71
Charging Systems
72
Control
Thermal
System
Digital
73
Co Simulation
Mathcad
ModelSIM
74
75
System
Simplorer
Circuit
Subsystem
Q3D,
Xprt Tools
ANSYS
Maxwell, HFSS
Mechanical,
FEA solvers
CFD, Icepak
Component
Thermal Fluidic
Electromagnetic
76
Mechanical
Simplorer
System Design
RMxprt
Motor Design
PMSYNC
IA
A
Torque
A
IB
D2D
ICA:
IC
PP := 6
GAIN
Q3D
Parasitics
ANSYS
Mechanical
Thermal/Stress
Icepak
PExprt
Magnetics
Maxwell
Electromagnetic Components
Model order Reduction
Co-simulation
Field Solution
Model Generation
77
Differentiators
Circuit/System Simulator
Multi-domain, multi-physics
Maxwell
PExprt
RMxprt
Q3D
ANSYS
Mechanical
ANSYS CFD
Simplorer
79
80
81
IGBT Module
Pack 3D
accurate model
Parameters
Extraction
IGBT Model
82
System Simulation
Finite Element
Method
83
IGBT Characterization
SheetScan
84
85
86
Modeling Process
Proprietary
Material has
been removed
87
System Simulation
Proprietary
Material has
been removed
88
Proprietary
Material has
been removed
89
Outline
EV/HEV Market
Trends
Value Chain
EV/HEV Simulation
Integrated Simulation
Battery
Traction Motor
Power Electronics
Success Stories
2011 Marketing Campaigns
2011 ANSYS, Inc. All rights reserved.
90
Success Story 1
Company #1
Car Manufacturer
91
Success Story 1
Company #1
Car Manufacturer
92
Success Story 2
Company #2
Battery Manufacturer
93
Success Story 2
Company #2
Battery Manufacturer
Workbench
Opinion about ANSYS leadership in battery simulation
Expert onsite visits, presentations, reference materials
Prior FLUENT use by key engineering manager
94
Success Story 3
Company #3
Car Manufacturer
95
Success Story 3
Company #3
Car Manufacturer
96
Success Story 4
Company #3
Multinational Parts Supplier
Thermal FLUENT
Structural Acoustics ANSYS Mechanical
Electromagnetics Maxwell
Co-Simulation Simplorer
97
Success Story 4
Company #3
Multinational Parts Supplier
98
Success Story 5
Company #5
Car Manufacturer
99
Outline
EV/HEV Market
Trends
Value Chain
EV/HEV Simulation
Integrated Simulation
Battery
Traction Motor
Power Electronics
Success Stories
2011 Marketing Campaigns
2011 ANSYS, Inc. All rights reserved.
100
Marketing Campaigns
Proprietary
Material has
been removed
101
Thank you!
102