CONTRACT NO.

PIPELINE

SP-239/PG0330/2013-S0
21 Pages

DOCUMENT NO.
SLS-00-PPL-PR-00609

JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI PEMBANGUNAN

PIPA TRANSMISI GAS DARI SOUTH LHOKSUKON A - BELAWAN

HORIZONTAL DIRECTIONAL DRILLING PROCEDURE

19/08/2013

Approved for Construction

PRM

TGB

MKL

02/08/2013

Approved for Design

PRM

TGB

MKL

30/07/2013

Issued for Approval

PRM

TGB

MKL

22/07/2013

Issued for Review

PRM

TGB

MKL

BY

CHECK

APPD

REV

DATE

APPD

APPD

BPA

PERTAGAS

DESCRIPTION
KONSORSIUM CPM - SCT

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PERANCANGAN
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Date:
SLS-00-PPL-PR-009

Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
Page 1 of 21

REVISION TABLE
PAGE

REVISION
A

PAGE
2

REVISION
A

ATTACHMENT
2

REVISION
A

10

11

12

13

14

15

16

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Date:
SLS-00-PPL-PR-009

Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
Page 2 of 21

JASA
PERANCANGAN
PENGADAAN
DAN
PEMBANGUNAN PIPA TRANSMISI GAS DARI

Rev No
A
B

Sectio
n
All
4.3

SLS-00-PPL-PR-009

9.1

C
0

SOUTH LHOKSUKON
A BELAWAN
Page
Comment

KONSTRUKSI

Implemented

All
8,9

(Y/N)

Repair paragraph
Y
Rev. 0 Heavy equipment
Horizontal
& Directional
operator Drilling Procedure
15
Y
shall have valid certificate
-

RECORD OF REVISION

Explanation
Date:

19/08/2013

- 3 of 21
Page

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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TABLE OF CONTENT
1

INTRODUCTION.....................................................................................................4
1.1
1.2

PROJECT OVERVIEW...........................................................................................................................
SCOPE..................................................................................................................................................

DEFINITION............................................................................................................4

REFERENCE..........................................................................................................5
3.1
3.2
3.3

CODES AND STANDARD.......................................................................................................................

CONTRACTORS PROJECT PROCEDURE............................................................................................
CONTRACTORS PROJECT DRAWINGS...............................................................................................

RESPONSIBILITY..................................................................................................6
4.1
4.2
4.3

CONTRACTORS STAFF:.......................................................................................................................
HDD SUBCONTRACTOR STAFF:............................................................................................................
LIST OF HDD LOCATION.....................................................................................................................

PIPE SPECIFICATION...........................................................................................9

PREPARATORY WORKS......................................................................................9
6.1
6.2
6.3
6.4
6.5
6.6
6.7

TOPOGRAPHIC SURVEYS.......................................................................................................................
ACCESS & SITE PREPARATION..............................................................................................................
PIPE STRING, WELDING, POSITIONING AND FIELD JOINT COATING.....................................................
PRE-PULL BACK HYDROSTATIC TEST.................................................................................................10
MOBILIZATION & RIG UP...................................................................................................................10
WATER SUPPLY...................................................................................................................................10
DRILLING FLUID.................................................................................................................................10

HDD INSTALLATION PROCEDURE...................................................................11

7.1
7.2
7.3

PILOT HOLE.....................................................................................................................................11
REAMER...........................................................................................................................................13
PULL BACK AND HOLIDAY TEST...............................................................................................14

POST PULL BACK HDD......................................................................................15

HEALTH, SAFETY AND ENVIRONMENT ASPECT...........................................15

9.1
9.2

HEALTH AND SAFETY IMPLEMENTATION............................................................................................15

ENVIRONMENT ASPECT......................................................................................................................16

10

REINSTATEMENT................................................................................................16

11

ATTACHMENT......................................................................................................16
ATTACHMENT 1: RISK ASSESSMENT.............................................................................................................17
ATTACHMENT 2: REPORT FORM....................................................................................................................18

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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ATTACHMENT 3: LIST EQUIPEMNT AND MANPOWER...................................................................................19

ATTACHMENT 4: HDD MACHINE SPECIFICATION AND DIGITRACK..............................................................21

INTRODUCTION
1.1

Project Overview
PT. Pertamina Gas (Pertagas) plans to develop gas pipeline from Arun, Lhokseumawe to
Belawan, Medan. Gas will be distributed from LNG regasification plant at PT. Arun and will
be used to provide required industrial gas along pipeline route and also for PT. PLN at
Belawan.

1.2

Scope
This document describes the methodology for horizontal directional drilling (HDD) work
procedure that will be execution by Subcontractor.

DEFINITION
PROJECT

Jasa Perancangan Pengadaan dan Konstruksi Pembangunan

Pipa Transmisi Gas Dari SLS A - Belawan

CLIENT

PT. Pertamina Gas (Pertagas) as an owner of the PROJECT

CONSULTANT

PT. Bintang Persada Abadi (BPA) appointed by Client as their

project management consultant.

CONTRACTOR

Consortium PT. Citra Panji Manunggal and PT. Surya Cipta

Teknik (referred as KCS).

SUB CONTRACTOR

The party(s) that carry out all or part of the design, procurement,
installation and testing of the systems as specified by
Contractor.

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Date:
SLS-00-PPL-PR-009

Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
Page 6 of 21

VENDOR/SUPPLIER

A company providing specific materials or services required for

the construction of the Facility

DITJEN

MIGAS/

DEPNAKERTRANS RI
3

Representatives from the Indonesian Government which is

responsible for issuing licenses and permits for the Facilities.

REFERENCE
All equipment and materials supplied and work performed shall conform to the latest edition of the
following codes, standards and requirements:
3.1

Codes and Standard

1. API 5L
2. API 1104 2005 edition 20 Errata
Addendum 2008
3. ASME B31.8 (ed.2010)
4. ASME Section V edition 2010

3.2

: Specification for Line Pipe 44th Ed 2007

: Welding of Pipelines and Related Facilities
: Gas Transmission and Distribution Piping System
: Non-Destructive Examination Procedure

Contractors Project Procedure

1. SLS-00-PPL-SP-001

Specification

Pipeline
2. SLS-00-HSE-PR-001
3. SLS-00-HSE-PR-002

:
:

Permit to Work Procedure

Job Safety Analysis (JSA)

Procedure
4. SLS-00-HSE-PR-003
5. SLS-00-GEN-PR-011

:
:

Emergency and Response Plan

Material Handling & Storage

Procedure
6. SLS-00-QAC-PR-004

Hand-Over

Employer's Free - Issue Materials

7. SLS-00-PPL-PR-002 :
Hauling
Procedure
8. SLS-00-PPL-PR-004

for

Onshore

Procedure
and

for

Stringing

Trench Excavation Procedure

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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9. SLS-00-PPL-PR-005

Pipeline

Procedure
10. SLS-00-PPL-PR-007
11. SLS-00-GEN-PR-010
12. SLS-00-QAC-PR-005
13. SLS-00-QAC-PR-006
14. SLS-00-QAC-PR-007
15. SLS-00-QAC-PR-008

:
:
:
:
:
:

Field Joint Coating Procedure

Topography Survey Procedure
Radiographic Test Procedure
Penetrant Test Procedure
Ultrasonic Test Procedure
Magnetic
Particle
Test

Procedure
16. SLS-00-QAC-PR-011

Welding

Traceability Procedure
17. SLS-00-QAC-PL-002 :
18. SLS-00-ELE-PR-001 :

Fit-Up

&

Welding

Performance

&

Inspection and Test Plan

Installation
and
Testing

Sacrificial Anode Cathodic Protection Procedure

19. SLS-30-PPL-CL-010 :
Stress Calculation for Pipeline
During HDD Tamiang River STA 133+300
20. SLS-30-PPL-CL-011
:
Stress Calculation for Pipeline
During HDD Babalan River STA 195+550
21. SLS-40-PPL-CL-012 :
Stress Calculation for Pipeline
During HDD Batang Sarangan River STA 217+050
22. SLS-40-PPL-CL-013 :
Stress Calculation for Pipeline
During HDD Wampu River STA 231+200
3.3

Contractors Project Drawings

1. SLS-00-PPL-DW-001 :
2. SLS-00-PPL-DW-006 :

Key Plan Pipeline Route

Topography & Alignment Sheet

Drawing
4

RESPONSIBILITY
The work describe is in compliance with relevant codes and practices and to Clients Requirement
for the project.
Contractor will be responsible for managing Subcontractors work delivered to the desired Qualities
and Safety Standards as spelled out in the Contractor Quality Management Manual and Contractor

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Date:
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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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HSE Management Manual.

Following are the responsibilities of personnel involved in the scope of this procedure:
4.1

Contractors Staff:
Project Manager
Construction Manager

: Shall be responsible for all activities.

: Shall be responsible for overall control and management
for the activities described in this procedure. Shall be
responsible for coordination with the Engineer and
Subcontractor in overall activities.
He shall coordinate with HSE&S Manager, Project
Planning, QA/QC and Site Superintendent for the properly
implementation of the procedure. He also acts as on-

HSE&S Manager

scene Commander in case of emergency.

: Shall report to the Project Manager.
Shall be responsible for HSE&S performance and where
necessary

QA/QC Manager

initiating

corrective

action

through

line

management.
: Shall report to the Project Manager Shall be responsible
for quality matters for the activities described in this

QA/QC Inspector

procedure.
: Shall report to QA/QC Manager.
Shall be responsible for overall control and inspection of

Safety Inspector

Construction
Superintendent
Supervisor

QC activities in line with this written procedure.

: Shall be responsible for overall control and inspection of
safety matters and report to HSE&S Manager.
Plan and maintain the housekeeping at work places.
: Shall report to Construction Manager and shall coordinate
with the Supervisor for implementation of this procedure.
: Shall supervise Subcontractor's work at the site. Shall
report to the site Superintendents.

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Date:
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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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4.2 HDD Subcontractor Staff:

Site Manager
Site Manager will be responsible for the whole (overall) ongoing construction activity
and he shall be represent Subcontractor management in the field, communication
with Contractor/Client/Consultant representative on site and report to Subcontractor
Project Management. He shall also ensure that Client/Contractor specifications and
HSE requirements are implemented at all time. He shall ensure that the required tool
box meeting is performed.

Rig Engineer
Rig Engineer will be responsible the construction activity on site is carried out as per
approved engineering document (procedure, drawing and calculation note). He shall
also ensure that Contractor/Client specifications and HSE requirements are
implemented at all time.

Supervisor/Foreman
Supervisor or Foreman shall be responsible the construction activities on site. He
shall be responsible for obtaining the necessary work permits prior to start of work
and assure that construction works is done within the approved construction
procedure.

Health, Safety and Environment Coordinator

HSE coordinator is responsible for securing work permits required to carry out the
job. He full shall support Contractor HSE Department to apply the work permit in
advance as per Client work permit procedure in according with HDD work only. He
shall ensure that the work permit issued by the Client is made available at work site

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Date:
SLS-00-PPL-PR-009

Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
Page 10 of 21

with assistance from Superintendent/Supervisor responsible for the work and report
to Subcontractor HSE Manager.

Surveyor
Surveyor is responsible to assist and assure that exact position and elevation is
obtained according to the engineering design and detail engineering design and
obtained as built markup drawings.

Safety Man
Safety man shall be responsible for monitoring and compliance of overall HSE at site
in order to prevent un-expected occurrence related to men safety.

4.3

List of HDD Location

Table 1 show List of Boring locations
Table 1 HDD Location
No.

Dscription

Length (m)

HDD Tamiang River

133+300

127

HDD Babalan River

195+550

514

KP

Length (m)

No.

KP

Dscription

HDD Batang Sarangan River

217+050

384

HDD Wampu River

231+300

138.9

PIPE SPECIFICATION
Nominal Diameter

: 24 inch

Nominal Thickness

: 12.7 mm

Length per joint

: 12 m

Material

: API 5L Grade X52 PSL 2; Spiral Welded/ERW

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Rev. 0

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19/08/2013
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External Coating Type

6

: 3LPE (Three Layer Polyethylene) 2mm thick

PREPARATORY WORKS
6.1 Topographic Surveys
Topographical survey will be included of horizontal control survey, vertical control survey the
whole site using cross section in every 10 m. Topographical map will show horizontal detail
and elevation of the ground.
6.2 Access & Site Preparation
The access route to the drill rig site shall be identify include the extra areas of land required
for the drill site. A joint site survey shall be done with the HDD Subcontractor, Contractor,
Consultant and Client.
A hard stand area will be prepared for the rig equipment. The access road construction and
other items pertaining to access to the drill site shall be arranged.
6.3 Pipe String, Welding, Positioning and Field Joint Coating
Pipe shall be stringing, welding and positioning in exit point area. About 30m from the exit
point plan, rollers fitted with steel beam square frames for stability will be installed along the
centerline of pipe. The ground where the roller frames are to be placed shall be pre
compacted by running heavy equipment until the soil becomes stable enough to support the
rollers.
Rollers shall be of suitable capacity to withstand the pipe load during pull back. The rollers
will be installed at 21 meters as per interval up to length of HDD pipe string (As per Doc No.
SLS-00-PPL-CL-006 Pipeline Free Span Calculation Maximum span for above ground pipe
case 1: Empty or installation). The level of the rollers will be arranged to make profile that
ease for pulling back.

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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If roller not available on site, Contractor will be use floating method. Pipe string shall be
lowering in ditch that filled with water before.
6.4 Pre-Pull back Hydrostatic Test
After the pipeline string has been welded and field coating checks are completed, a
hydrostatic pre-test and gauge shall be conducted on the pipe before it is installed in the
crossing. Before hydrotest, add soil support among roller position to ensure free span not
exceeding 17 m As per Doc No. SLS-00-PPL-CL-006 Pipeline Free Span Calculation
Maximum span for above ground pipe case 2 (hydrotest)
The pipeline string shall not be installed until the results of the pre-test are accepted as
satisfactory, refer to Attachment -3 (Checklist for Ready Pull Back).
6.5 Mobilization & Rig Up
Following arrival of the Drilling Equipment at the job site, the drilling rig will be positioned at
the predetermined entry point. The HDD Rig will be anchored/piling which will be slurry
grouted into position. Other equipment will be position as required.
6.6 Water Supply
Water require for Drilling will obtain from the river in front of the drill site. It will be pumped to
a holding tank near the drill rig ready for mixing the drilling fluid as required.
6.7 Drilling Fluid
The drilling fluid will be a mixture of water and bentonite. The bentonite material shall
environmentally safe and biodegradable. There will be no recycling of Drilling Fluid.
7

HDD INSTALLATION PROCEDURE

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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The procedures to be followed by the directional drilling sub-contractor may vary slightly depending
on the local conditions for each drill. In general the procedures described in this section will be
adhered to.
Horizontal Directional Drilling operations are completed in three stages:
1. Pilot Hole Drilling
3. Reaming
4. Pull Back
7.1 PILOT HOLE
Drilling the pilot hole can be the most important phase of a HDD stage, because it determines
the ultimate position of the installed pipe. A small diameter jet bit (25 to 125 mm (1 to 5 in.))
drilling string penetrates the ground at the prescribed entry point at a predetermined angle
routinely as per each HDD Profile Design. The jet bit will be advanced from the entry point
along a predetermined drill profile to the exit point.
Before Pilot bore, contractor is required to submit detailed design for crossing drawing which
included depth, boring degree, detail starting and arrival pads.

Picture 1. Pilot Hole Drilling

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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During Pilot Bore, surveyor and digitrack crew will detect and track drilling guidance to
match the design that has been planned.
Install Digitrack for Guidance System

Surveyor and digitrack crew detect and track drilling guidance

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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Display Screen Digitrack during pilot Bore

7.2 REAMER
In general, the final size of the bore should be at least 20% larger than the outside diameter
of the product pipe. This overcut is necessary to allow for an annular void for the return of
drilling fluids and spoils and to allow for the bend radius of the pipeline. To create a hole that
accommodates the required size of pipe, reaming is necessary.
Typically, the reamer is attached to the drill string at the pipe side and pulled back into the
pilot hole. Large quantities of slurry are pumped into the hole to maintain the borehole and to
flush out the soil cuttings. The type of reamer varies based on the soil type. A blade reamer is
used for soft soils, a barrel reamer for mixed soils, and a rock reamer with tungsten carbide
inserts is used for rock formations.
Reamer will be done in stages with various greater diameters up to diameter holes planned.
After completing the pilot hole an oversized reamer shall be attached to the drill string and
while being rotated shall be drawn back towards the drilling rig. A swivel and sewer pipe
string will be attached to the end of the reamer.
Bentonite slurry shall be pumped into the enlarged hole during the hole opening operation to
help stabilize the hole as well as to suspend solids.

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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Picture 2. Reaming Activity

7.3 PULL BACK AND HOLIDAY TEST
While pipe pulling done, coating crew of main contractor will stand by to perform holiday
testing, if any coating damage shall be immediately repaired.

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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Picture 3. Pull-Back Activity

8

POST PULL BACK HDD

After the completion of pulling the pipe through the HDD, pipe shall be checked with a gauging pig
and hydro tested to ensure the installation is satisfactory (by main contractor).

HEALTH, SAFETY AND ENVIRONMENT ASPECT

9.1 Health and Safety Implementation

All personnel shall have a safety induction from Safety officer prior to mobilization to site.

All personnel, including Third Parties and Subcontractors, shall receive a safety
induction prior to entry onto site. A person in possession of a valid safety induction
identity card shall accompany visitors.

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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All personnel shall be provided with and use the appropriate personal protective
equipment (PPE) (e.g. hard hat, safety goggle, face shields, dust masks, safety shoes,
hand gloves, high visibility vest, etc.).

All tools and equipment shall be checked by qualified person daily prior to use.

Any damaged equipment or tools shall be not used. They shall be tagged, removed
from site and replaced by equipment or tools in proper condition.

A Job Safety Analysis (JSA) shall be prepared by the supervisor and be attached to the
permit to work (PTW) for Consultant site representative approval. JSA shall be
developed in accordance with Risk Assessment.

JSA shall be clearly explained to all workers by the supervisor during the tool box meeting.
Supervisor shall make sure that all personnel understand all the points defined on the JSA.

All required warning signs, barriers and protection shall be installed prior to the start of
construction activity.

First aid kit and fire extinguisher shall be always standing by on site and ready to use.
Fire extinguishers shall be fully charged and exhibit a current inspection tag.

Heavy Equipment shall have SIA Certificate. Operator of heavy equipment shall have
SIO certificate. The certificate issued by Depnakertrans RI or other Authority
Departement.

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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9.2 Environment Aspect

To maintain bentonite on site when boring process, subcontractor shall excavated the enough
pit at exit and entry area prior start pilot bore. The disposal method of bentonite is direct
buried in bentonite pit.
10

REINSTATEMENT
Facilities and land that were physically disturbed and altered from its original state due to excess of
HDD activity will be reinstated and restored after construction completed as close to its original
condition.

11

ATTACHMENT

Attachment 1:
Attachment 2:
Attachment 3:
Attachment 4:

Risk Assessment
Report Form
List Equipemnt and Manpower
HDD Machine Specification and Digitrack

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Rev. 0

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19/08/2013
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Attachment 1: Risk Assessment

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Attachment 2: Report Form

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Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
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Attachment 3: List Equipemnt and Manpower

NO

CONSTRUCTION
ACTIVITY

STRINGING

WELDING

NDE

MANPOWER

QTY

UNIT

Foreman
QC Inspector

1
1

Psn

Excavator Operator

Rigger

Psn

Diver Heavy Equipment

Psn

Helper

Psn

Driver

Psn

Safetyman

Psn

Supervisor

Welding Inspector

QTY

UNIT

Unit

Psn

Trailer
Excavator

Unit

Psn

Light Vehicle

Unit

Psn

Welding Machine

Unit

Psn

Excavator

Unit

Welder

Psn

Light Vehicle

Unit

Pipe Fitter

Psn

Grinder

Psn

Driver

Psn

Opeartor

Psn

Safetyman

Psn

Mekanik

Psn

Helper

Psn

Specialist Radiography

Psn

Unit

Psn

Light Vehicle
Camera
Radiograpy

Unit

Assistant Radiography

Field Joint Coating

EQUIPMENT

Driver

Helper

Psn

Foreman

Psn

Grinding Machine

Ea

Coater

Psn

Light Vehicle

Ea

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PERANCANGAN
PENGADAAN
DAN
PEMBANGUNAN PIPA TRANSMISI GAS DARI

KONSTRUKSI

SOUTH LHOKSUKON A BELAWAN

Date:
SLS-00-PPL-PR-009

Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
Page 23 of 21

Trenching

Lowering

Backfilling

Brusher

Psn

Tools Coating

Set

Helper

Psn

QC Inspector

Psn

Foreman

Psn

Excavator

Unit

Driver

Psn

Light Vehicle

Unit

Safetyman

Psn

Total Station

Set

Surveyor

Psn

Dump Truck

Unit

Asst. Surveyor

Psn

Helper

Psn

Foreman

Psn

Excavator PC200

Unit

Driver

Psn

Holiday Detector

Unit

Safetyman

Psn

Surveyor

Psn

Asst. SurveyorW

Psn

Helper

Psn

Operator Equipment

Psn

Operator Holiday

Psn

Foreman

Psn

Light Vehicle

Unit

Safetyman

Psn

Excavator

Unit

Driver

Psn

Dump Truck

Unit

Helper

Psn

JASA
PERANCANGAN
PENGADAAN
DAN
PEMBANGUNAN PIPA TRANSMISI GAS DARI

KONSTRUKSI

SOUTH LHOKSUKON A BELAWAN

Date:
SLS-00-PPL-PR-009

Rev. 0

Horizontal Directional Drilling Procedure

19/08/2013
Page 24 of 21

Attachment 4: HDD Machine Specification and Digitrack