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MAURIN

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25/06/2010

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13/10/2005

REVIEW NOTE LAH M-3E-36-023

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ETIENNE

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Approved
Approved as noted
CONFIRMED
AS TRUE RECORD
Date: 16/05/11
Date : ..
Signature:
ALSTOM

MODIFICATIONS

STAT

Returned
for correction
For information
CHECKED
AND ACCEPTED

Date: ___________
Signature : .
Signature: ___________
LAHMEYER INTERNATIONAL
LAHMEYER INTERNATIONAL

GOVERNMENT OF THE REPUBLIC OF THE SUDAN

MINISTRY OF IRRIGATION AND WATER RESOURCES
MEROWE DAM PROJECT IMPLEMENTATION UNIT

MEROWE DAM PROJECT

10 x 140MVA
CONTRACTS 3A, 3B, 3C, 3E
ENGINEER:

CONTRACTOR:

DOMESTIC SEWAGE SYSTEM

FUNCTIONAL ANALYSIS
Subcontractor:

SCALE
1/1

Power Environment
Hydro

Ce document proprit de ALSTOM ne doit pas tre utilis, copi ou communiqu des tiers sans son autorisation
This document is the exclusive property of ALSTOM and shall not be used, copied or communicated to third parties without their prior authorization

AHS MRW00
INTERNAL USE

SEO-MS200

M1145A41006

REV SH/SH END N of SH

1/15

15

TABLE DES MODIFICATIONS / MODIFICATIONS TABLE

ETABLI

VERIFIE

APPROUVE

ESTABLISHED

CHECKED

APPROVED

ETIENNE

GUIOT

BINDELE

25/05/05

FIRST ISSUE

GFE

ETIENNE

GUIOT

BINDELE

13/10/05

REVIEW NOTE LAH M-3E-36-023

GFE

MAURIN

COTILLON

MILER

25/06/10

AS BUILT

ASB

PA 401 A

REV

DOMESTIC SEWAGE SYSTEM

DATE

MODIFICATIONS

STAT.

M1145A41006-.2/15

PURPOSE...............................................................................................................................................................................4

REFERENCE DOCUMENTS ..............................................................................................................................................4

DESCRIPTION OF DOMESTIC SEWAGE SYSTEM .....................................................................................................5

CONTROL COMMAND DOMESTIC SEWAGE SYSTEM PRINCIPLES ................................................................6

4.1
OVERVIEW ........................................................................................................................................................................6
4.1.1 Power supply AC and DC ...........................................................................................................................................6
4.2
CABLING .......................................................................................................................................................................7
4.2.1 Front face of the 00SEO 001CR board .......................................................................................................................8
4.3
DISTRIBUTION PRINCIPLE 220V ..................................................................................................................................9
4.4
LEVEL CABLING .......................................................................................................................................................10
4.5
SEWAGE SYSTEM FUNCTIONING ..........................................................................................................................10
4.5.1 Operation modes.......................................................................................................................................................10
4.5.1.1
4.5.1.2

4.5.2
4.5.3
4.5.4

MANUAL mode.................................................................................................................................................................10
AUTOMATIC mode ..........................................................................................................................................................11

Securities levels.........................................................................................................................................................11
Choice of the main pump ..........................................................................................................................................12
Control principles of the pumps................................................................................................................................13

4.5.4.1
Pump 00SEO001PO ...........................................................................................................................................................13
4.5.4.1.1 Starting conditions .........................................................................................................................................................13
4.5.4.1.2 Information received from the board 400V 20LKA001TB.........................................................................................13
4.5.4.1.3 Information received from the pump 00 SEO 001PO ....................................................................................................13
4.5.4.1.4 Pump fault 00SEO 001PO .............................................................................................................................................13
4.5.4.1.5 TLTE functioning ..........................................................................................................................................................13
4.5.4.2
Pump 00SEO002PO ...........................................................................................................................................................14
4.5.4.2.1 Starting conditions .........................................................................................................................................................14
4.5.4.2.2 Information received from the board 400V 20LKA001TB.........................................................................................14
4.5.4.2.3 Information received from the pump 00 SEO 002PO ....................................................................................................14
4.5.4.2.4 Pump fault 00SEO 002PO .............................................................................................................................................14
4.5.4.2.5 TLTE functioning ..........................................................................................................................................................14

4.6

LIST OF THE INTERFACES WITH THE CONTROLLER 20KKM ......................................................................................15

LABELLING........................................................................................................................................................................15

FACILITIES ........................................................................................................................................................................15

DOMESTIC SEWAGE SYSTEM

M1145A41006-.3/15

PURPOSE
This document describes the principle of control command of the domestic sewage system.

REFERENCE DOCUMENTS

Flow diagram SEO:

Ref. Plan:...AHS MRW 00SEO SP100
Processing notice SEO:
Ref. Plan:...AHS MRW 00SEO NF100

DOMESTIC SEWAGE SYSTEM

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DESCRIPTION OF DOMESTIC SEWAGE SYSTEM

The system is composed of :

1 domestic sewage tank (00 SEO 001BA) in which are installed:

5 levels sensors

2 pumps 00SEO 001PO and 00SEO 002PO with the same flow rate of
25m3/h


Equipments location:
Pumps 00SEO 001 / 002PO:

Level: 241,50m
Auxiliary board 400V - 20 LKA 001TB

Level: 253,80m
Distribution board 220Vdc -20 LAA 001TB

Level: 253,80m
Control board 00SEO 001CR:

Level: 247,60m

DOMESTIC SEWAGE SYSTEM

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CONTROL COMMAND DOMESTIC SEWAGE SYSTEM PRINCIPLES

4.1

OVERVIEW

A control board 00SEO001CR allows the pumps management (pumps 00SEO001/002PO) in

automatic or manual mode.
The control command is carried out by an automatism based on relay.

4.1.1

Power supply AC and DC

The following distribution board feeds the motor of the pumps:

20 LKA 001TB: Distribution board 400V common auxiliaries

A starter "contactor" 00 SEO 001PO is foreseen

A starter "contactor" 00 SEO 002PO is foreseen

The following distribution board feeds the control polarities:

20 LAA 001TB: General distribution board 220Vdc

A pump starter "circuit breaker" 00 SEO 001CR is foreseen

DOMESTIC SEWAGE SYSTEM

M1145A41006-.6/15

4.2

CABLING

CTRL Board
00SEO001CR

Level sewage
tank
00SEO001/5SN

CONTROLLER
20KKM

Pump
00SEO001PO

Pump
00SEO002PO

DISTRIBUTION BOARD 400Vac

20LKA001TB

DISTRIBUTION BOARD 220Vdc

20LAA001TB

"copper" control cable

"copper" power cable

DOMESTIC SEWAGE SYSTEM

M1145A41006-.7/15

4.2.1

Front face of the 00SEO 001CR board

DOMESTIC SEWAGE SYSTEM

00SEO 001CR
LOCAL CONTROL

Very high level

sewage tank

Control mode

Auto

Main pump

Manu

002PO
001PO

00SEO001PO
Start

Fault

00SEO002PO
Stop

Start

RESET

DOMESTIC SEWAGE SYSTEM

AUTO

Fault

Stop

LAMP TEST

M1145A41006-.8/15

4.3

DISTRIBUTION PRINCIPLE 220V

Distribution board 220Vdc _ 20LAA 001TB

00SEO001CR

+/- C1
Relay of
Polarity monitoring

+/-S1
Relay of polarity
monitoring

Control board
00SEO001CR

Polarity +/-C1: polarity 220Vdc (control)

Polarity +/-S1: polarity 220Vdc (signalisation)
The polarity C1+/- is monitored by a relay voltage presence .

DOMESTIC SEWAGE SYSTEM

M1145A41006-.9/15

4.4

LEVEL CABLING
Representation with empty tank without water

Sewage tank
Start all pumps
+ alarm
245,50m
00SEO 005SN

To 00SEP001FI

245,60m
00SEO 004SN
244,60m
00SEO 003SN

242,80m
00SEO 002SN
242,50m
00SEO 001SN

Start main
pump
STOP
Pumps 1 & 2
STOP
Pump 1 & 2 +
alarm

Excited if level>
Excited if level>
Excited if level<
Excited if level<

Note : For the 00SEO005SN, see the processing notice AHS MRW 00SEP-NF100

4.5

SEWAGE SYSTEM FUNCTIONING

4.5.1

Operation modes

2 operation modes for the domestic sewage system:

MANUAL mode

AUTOMATIC mode
4.5.1.1

MANUAL mode

This mode is selected from the board -00SEO001CR through the control mode switch "Auto / Manu" if
the switch is turned on MANUAL position.
The operator who is able to start and stop individually each pump makes all the operations.
All the mechanical securities ("pump" pressure,..) and electrical securities (fault "start LV" of
the pumps,..) are running.

DOMESTIC SEWAGE SYSTEM

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This mode is the secure operation mode of the automatic mode and is also used for the
tests and during the commissioning stage.
4.5.1.2

AUTOMATIC mode

This mode is selected from the board -00SEO001CR through the control mode switch "Auto / Manu" if
the switch is turned on AUTO position.
This mode is the normal operation mode for the domestic sewage system.
The pump control is carried out automatically by the levels detected in the tank and also by
the positions of the main pump selector switches.

Automatics actions

Starting of the service pump if water level 00SEO 003SN is reached

Starting of the two pumps + alarm if the water level 00SEO004SN is reached
Pumps permutation in case of failure for the service pump.
Stopping all pumps in case of low level 00SEO 002SN detected in the tank
Stopping all pumps in case of very low level 00SEO 001SN detected in the
tank

Nota: The starting levels for the "service pump" and "stand-by pump" are saved and
then erased by low level.
4.5.2

Securities levels

Two security sensors:

Very high level 00SEO 004SN of the tank => start all the pumps + alarm

Very low level 00SEO 001SN of the tank => stop all the pumps + alarm

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4.5.3

Choice of the main pump

The choice of the main pump is made through the switch on the cubicle front face.
The operator has 2 possibilities:

Force the choice of the main pump by positioning the switch on "001PO" or
"002PO".

Let the automatism make cyclically the choice of the main pump.
The change will be made automatically each time the main pump is
stopped.
The switch must be turned on "AUTO" position.

Principle diagram "choice of main pump"

001PO

002PO

AUTO

Stop level
pumps

Relay
fonction
S

XT

Relay PUMP choice

Position S = 001PO
Position R = 002PO

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4.5.4

Control principles of the pumps

4.5.4.1

Pump 00SEO001PO

4.5.4.1.1

Starting conditions

Control level switch located on the 400V ac starter of the pump shall be turned on
AUTO position.

The load rejection output from 20KKM controller shall be ON

If operation mode = auto:

00SEO001PO selected as main pump and level 00SEO003SN reached or

00SEO001PO selected as stand-by pump and fault detected on the main pump

Level 00SEO004SN detected

If operation mode = manu:

Absence of low level 00SEO 002SN

4.5.4.1.2

Information received from the board 400V 20LKA001TB

Start 00SEO001PO:

Contactor 00 SEO 001JC closed

Starter 00 SEO 001PO in default

Control level switch 00 SEO 001CC on "AUTO"

4.5.4.1.3

Information received from the pump 00 SEO 001PO

Low discharge pressure 00 SEO 001SP

4.5.4.1.4

Pump fault 00SEO 001PO

The fault is done by:

Fault "start 00SEO001PO"
or

Contactor closed and low discharge pressure (default delays 10s)
The fault stops the pump and causes the permutation of the other if necessary.
4.5.4.1.5

TLTE functioning

An alarm "Too Long Time Functioning" is made in automatic mode. This alarm appears if the pump is
in service after a time T= 30mn.

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M1145A41006-.13/15

4.5.4.2

Pump 00SEO002PO

4.5.4.2.1

Starting conditions

Control level switch located on the 400V ac starter of the pump shall be turned on
AUTO position.

The load rejection output from 20KKM controller shall be ON

If operation mode = auto:

00SEO002PO selected as main pump and level 00SEO003SN reached or

00SEO002PO selected as stand-by pump and fault detected on the main pump

Level 00SEO004SN detected

If operation mode = manu:

Absence of low level 00SEO 002SN

4.5.4.2.2

Information received from the board 400V 20LKA001TB

Start 00SEO002PO:

Contactor 00 SEO 002JC closed

Starter 00 SEO 002PO in default

Control level switch 00 SEO 002CC on "AUTO"

4.5.4.2.3

Information received from the pump 00 SEO 002PO

Low discharge pressure 00 SEO 002SP

4.5.4.2.4

Pump fault 00SEO 002PO

The fault is done by:

Fault "start 00SEO002PO"
or

Contactor closed and low discharge pressure (default delays 10s)
The fault stops the pump and causes the permutation of the other if necessary.
4.5.4.2.5

TLTE functioning

An alarm "Too Long Time Functioning" is made in automatic mode. This alarm appears if the pump is
in service after a time T=30mn.

DOMESTIC SEWAGE SYSTEM

M1145A41006-.14/15

4.6

LIST OF THE INTERFACES WITH THE CONTROLLER 20KKM

The states and alarms of the 00SEO system are acquired by the controller 20KKM Auxiliaries in
order to be send to the central supervisor (Centralog) located in central control room.
It is given, on borders and via terminal free polarity , the informations below:
Informations acquired by the controller 20KKM

Operation mode "AUTO" (pumps 001 & 002PO)

Fault on polarity of control "+/-C1" (pumps 001 & 002PO)
Pump 00SEO 001PO running
Pump 00SEO 002PO running
Pump fault 00SEO 001PO
Pump fault 00SEO 002PO
Very high level -00SEO 004SN
Very low level 00SEO001SN
Main pump choice in Auto (pumps 001 & 002PO)
00SEO001PO TLTE
00SEO002PO TLTE

LABELLING

All the labels will be defined in the equipment drawing.

FACILITIES

A resistance is foreseen to avoid condensation.

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