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A p r i l 2 0 15 | Pum ps & S ys te m s
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EFFECTIVELY
WITH SAVINGS
AND RELIABILITY.
LETS SOLVE
WATER.
xyleminc.com
Circle 119 on card or visit psfreeinfo.com.
This issue
APRIL
Volume 23 Number 4
COVER
SERIES
74
COLUMNS
PUMPING PRESCRIPTIONS
16 By Lev Nelik, Ph.D., P.E.
Pumping Machinery, LLC
Can Deaerators Create Pump Trips?
Manufacturers and end users should consider how this standard will affect
their business.
82 SHREDDING TECHNOLOGY
MINIMIZES MIDSTREAM
FLOW CHALLENGES
By Kevin Bates
JWC Environmental
Grinders reduce debris that can
cause downtime and pose
safety risks.
84 STEPS TO SUCCESSFUL
PRECISION ALIGNMENT
By Steven J. Peck
National Pump Company
Follow this guide to properly align
and install vertical turbine pumps.
A p r i l 2 0 15 | Pum ps & S ys te m s
SPECIAL REPORT
38 By Robert K. Asdal
Hydraulic Institute
New Pump Test Laboratory Approval
Program Ensures Efficiency & Credibility
2
8
34
88
114
116
120
UnitedRentals.com/pmp | 800.UR.RENTS
This issue
SSPECIAL
PECIAL
SECTION
APRIL
DEPARTMENTS
SEALING CHALLENGES
90 EFFICIENCY MATTERS
Vapor Recovery Units Reduce
Oilfield Emissions
By Glenn Webb
Blackmer
The double-lock, double-ring designs seal oil and other fluids more effectively than their
single split counterparts.
94 MAINTENANCE MINDERS
A p r i l 2 0 15 | Pum ps & S ys te m s
Image courtesy
of Blackmer
WILLIAM E. NEIS, P.E., President, Northeast
Industrial Sales
1-800-231-1412
toshiba.com/tic
Circle 114 on card or visit psfreeinfo.com.
NEWS
NEW HIRES,
PROMOTIONS & RECOGNITIONS
ELVIS GONZALEZ, VALVTECHNOLOGIES, INC.
HOUSTON (Feb. 23, 2015) ValvTechnologies, Inc., President Kevin
Hunt announced Elvis Gonzalez as director of manufacturing
operations. Based in Houston, Gonzalez will have management
responsibility for ValvTechnologies manufacturing operations
groups, leading the achievement of production, productivity, quality
and safety goals, as well as spearheading manufacturing process
continuous improvements. With more than 20 years served in
the valve and pressure control industries, Gonzalez brings global
leadership and operations experience to ValvTechnologies. valv.com
MARK MINTUN
& JEFFREY BYE,
NETZSCH PUMPS NORTH
AMERICA, LLC
EXTON, Pa. (Feb. 12, 2015)
NETZSCH Pumps North America,
LLC recently expanded its sales
Mark Mintun
Jeff Bye
force by hiring Mark Mintun
as regional sales manager for
the central region of the U.S. He is responsible for supporting the
industrial and municipal distributors and EPC customers in Ohio,
Indiana, Illinois, Michigan, Wisconsin, Minnesota, Kentucky, Missouri,
Kansas, Nebraska, North Dakota, and South Dakota. Mintun is based
in Chesterfield, Missouri. NETZSCH also recently named Jeffrey Bye
the director of customer service, engineering and projects, reporting
A p r i l 2 0 15 | Pum ps & S ys te m s
BHAT*LNK
Laneop]hpe_Iapanejc
Ejfa_pknLqil
MARCELO PUSCAR,
VOLVO PENTA
CHESAPEAKE, Va. (Feb. 4,
2015) Volvo Penta of the
Americas has announced
the appointment of Marcelo
Puscar as director of
marketing. Puscar will be
Marcelo Puscar
responsible for managing
and implementing a strategic marketing plan
that builds, promotes and communicates Volvo
Pentas brand, products and services in the
marine and industrial market sectors. He will
report directly to Ron Huibers, president of Volvo
Penta of the Americas. He has more than 15 years
of experience in the marine and automotive
industries in sales, strategic and management
positions. volvopenta.com
THOMAS S. PASSEK,
COPPER DEVELOPMENT ASSOCIATION
NEW YORK (Feb. 2, 2015) Thomas S. Passek has
been named president of the Copper Development
Three Models
Available with Feed
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p u mpsa ndsyst ems.c om | Apr il 2015
10
NEWS
BRANDON
SIMMONS &
WHITNEY BROWN,
SEPCO
ALABASTER, Ala.
(Jan. 1, 2015)
SEPCO, Inc., has
appointed chief
Brandon
information officer
Simmons
Brandon Simmons as
director of marketing
and Whitney Brown
as marketing and
communications
specialist. Simmons
will be responsible
for developing and
implementing a
Whitney Brown
new comprehensive
marketing strategy
for the organization. He previously
served for five years as an engineer for
NASA. Simmons has an A.S. in computer
science, a B.S. in software engineering,
an MBA in strategic leadership and is
currently completing a Ph.D. in business.
Brown will be responsible for producing,
editing and printing all of SEPCOs
marketing materials with industryspecific media content. She will also
work with sales engineers to gather
data for various projects along with the
companys marketing, publicity and
media exposure. Brown received a B.A.
in communications and public relations
from The University of Alabama at
Birmingham. sepco.com
Demand Reliability
11
Energized testing
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Predictive Maintenance
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Includes bad connections, winding & turn faults, air gap,
broken bar, contamination, ground faults and more.
Motor
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www.bjmpumps.com
www.alltestpro.com
12
NEWS
McCrometer Celebrates
60th Anniversary
HEMET, Calif. (Feb. 19, 2015)
McCrometer will be celebrating its
60th anniversary at the 2015 Offshore
Technology Conference, May 4-7.
We are grateful to our oil/gas
customers, associates and suppliers who
have helped McCrometer achieve this
milestone anniversary, said President
Melissa Aquino.
In 1955, Floyd McCall, his twin brother
Lloyd McCall and brother-in-law
Art Crom founded the McCall-Crom
Engineering Company. Unable to find
the right flow meter for their irrigation
system, they designed the Mc Propeller
Flow Meter.
The company was renamed
McCrometer in 1961 by rolling together
the McCall and Crom names with
the term meter. Floyd McCall was
the product development heart of
McCrometer in those early days, and
in 1987 he invented and patented the
V-Cone Flow Meter.
Since that time, the Mc Propeller
and V-Cone Flow Meters have
become successful in the process
instrumentation industry.
mccrometer.com
A p r i l 2 0 15 | Pum ps & S ys te m s
13
WE THINK
DIFFERENTLYabout water.
CONSTRUCTION | INDUSTRIAL | MINING | UTILITIES
| WASTEWATER
Slurry Style
Dewatering
14
NEWS
EVENTS
Pumps & Systems Live Webinar Series:
How Gear Motor Technology Increases Vertical
Pump Drive Efficiency
April 16, 2015
Presented by Baldor
pumpsandsystems.com/webinars
IFAT Eurasia
April 16-18, 2015
Ankara, Turkey
ifat-eurasia.com
WQA Aquatech USA
April 21-24, 2015
Las Vegas Convention Center
Las Vegas, Nev.
wqa.org/aquatech
INTERPHEX
April 21-23, 2015
Javits Center
New York, N.Y.
888-334-8704 or 203-840-5648 / interphex.com
Offshore Technology Conference (OTC)
May 4-7, 2015
NRG Park
Houston, Texas
972-952-9494 / 2015.otcnet.org
American Wind Energy Association (AWEA)
Windpower Conference & Exhibition
May 18-21, 2015
Orange County Convention Center
Orlando, Fla.
508-743-8502 / windpowerexpo.org
A p r i l 2 0 15 | Pum ps & S ys te m s
15
on card
or visit
p uCircle
mpsa118
ndsyst
ems.c
om |psfreeinfo.com.
Apr il 2015
16
PUMPING PRESCRIPTIONS
Troubleshooting & repair challenges
By Lev Nelik, Ph.D., P.E.
Pumping Machinery, LLC, P&S Editorial Advisory Board
Figure 1. The system with two pumps (Graphics courtesy of the author)
condensate
266 F
Vapor
pegging steam
Liquid
266 F
control
volume
bubbles
50 feet
(21 psi)
to boiler
266 F
P2
302 F
P1
17
Water Technology
& Funding Summit
Connecting targeted individuals and entities with key
decision makers who purchase equipment and services for
speci c water projects in California.
Providing access to key legislators, water agencies and
water control boards.
Providing in-depth information on water technologies
that help solve the challenges of water scarcity and
sustainability.
Key presentations
Andrew Yeghnazar, Water Technology Hub
Frances Spivy-Weber, Vice Chair, State Water Quality Control Board
Brandon Goshi, Metropolitan Water District of Southern California
Cynthia Kurtz, Metropolitan Water District Board, City of Pasadena
U.S. Congressman Adam Schi (video)
Mayor Eric Garcetti, City of Los Angeles (Invited)
California Assembly Majority Leader Christopher Holden (Invited)
Michelle Segrest, Editor, Pumps & Systems
Lt. General Larry D. James, Deputy Director, NASA Jet Propulsion Laboratory (Invited)
Stephanie Granger, Director, Western Water Solutions Group, NASA JPL
Neil Fromer, Ph.D., Resnick Sustainability Institute,
California Institute of Technology
Maria Mehranian, Water Quality Control Board, Los Angeles
Boykin Witherspoon, III, Director, CSU Water Resources and Policy Institute
Presented by
Sponsor
18
PUMPING PRESCRIPTIONS
Cavitation
For cavitation to occur, the
pressure does not need to be
exactly at vapor pressure. Some
reduction of pressure will
occur from the usual point of
measurement to the area where
the pressure actually does drop to
vapor pressure, typically at the tips
of the impeller blades. The 8 psi is
roughly 20 feet of NPSHA and is
usually suciently greater than the
net positive suction head required
of a typical BFW pumpespecially
considering the extreme scenario
of the entire column of hot water
in the pipe from Pump 1 instantly
transmitting all of its heat to the
water in the pipe in Pump 2.
Liquid to Vapor
The transformation from liquid
to vapor is a complex process. It
depends on many factors, such
as pressure, the volume of the
area into which the product can
expand, insulation (adiabatic/
isentropic process), conduction
between adjacent media (such as a
colder water in neighboring Pump
2). For our example, assume that
the control volumeconsisting
of the DA plus both headersis
constant. This makes
the transformation a
Figure 2. The T-v diagram shows the thermodynamics of the transient inside the DA and the piping.
thermodynamically
constant volume process.
As the liquid in the
T, F
header of Pump 1 tries
to expand into steam, it
will rst encounter cooler
water at the junction to
sia
uid
p
q
the piping to Pump 2. So
i
L
the 302 F steam meets the
.07
9
Saturated
6
or)
A
266 F liquid. According to
p
a
302
thermodynamics, when a
s (V
a
liquid that is transforming
G
into vapor encounters
sia
p
Two
phases
a cooler liquid, the
20
transformation happens
39.
B
266
in milliseconds. The heat
vapor will cool it to liquid,
Some vapor
but it will also heat up the
cooler water in Pump 2.
Eventually, the 302 F uid
= 0.01746
would cool down to 266
F and come into thermal
3
= 0.01714
10.70 = g
equilibrium with the water
g ft /lb
in Pump 2.
19
Conclusion
In summary, the behavior of the
DA has the greatest eect on a
pumps cavitation during power
plant transients. The adjacent
piping containing the trapped
hotter uids is unlikely to cause
cavitation. The results will be
dierent in every plant, and
dierent piping and DA sizes,
piping designs, pump speed,
design, ow and insulation details
aect how these systems respond
to transients.
References
1. Cameron Hydraulic Data Book, 19th
Edition, 2002
2. R. R. Craneld, Studies of Power Station
Feed Pump Loss of Suction Pressure
Incidents, ASME, Journal of Fluids
engineering, Vol. 110, December 1988
1969 Chevelle SS
API Maxum
Creating Value.
Carver Pump Company
2415 Park Avenue
Muscatine, IA 52761
563.263.3410
Fax: 563.262.0510
www.carverpump.com
20
Table 1. Head loss in a 100-foot section of 4-inch schedule 40 steel pipe with different flow rates.
Notice the Darcy friction factor varies with the flow rate. (Graphics courtesy of the author)
Darcy factor
200
5.04
142760
0.019
2.3
400
10.08
285520
0.018
8.5
800
20.16
571041
0.017
32.4
21
R e = 50.66 Q
d
f=
[ (
log
0.25
+ 5.74
3.7d R e0.9
)]
Equation 2
Where:
d = Inside pipe diameter
(inches)
R e = Reynolds number
(unitless)
Q = Volumetric ow rate (gpm)
= Fluid density (lb/ft3)
= Fluid viscosity (centipoise
(cP))
f = Darcy friction factor
(unitless)
= Pipe absolute roughness
(inches)
Equation 2 example:
R e = 50.66 Q = 50.66 400 x 62.4 = 285,520
d
4.026 x 1.1
f=
0.25
+ 5.74
log
3.7d R e0.9
[ (
0.25
0.0018
+ 5.74
log
3.7 x 4.026 285,5200.9
)] [ (
2
)]
= 0.018
2
2
hL = 0.0311 f L 3Q = 0.0311 0.018 x 100 3x 400 = 8.46 feet
d
4.026
Hayward Analog
and Digital Z Series
solenoid pumps
Thermoplastic Valves | Actuation & Controls | Strainers | Filters | Bulkhead Fittings & Tank Accessories | Pumps
22
Pipe Material
Often the construction material
limits the available pipe sizes and
schedules. For example, polyvinyl
chloride (PVC) pipe is available
in many of the same sizes as
steel pipe, but it is only available
in schedule 40 and 80 pipe
dimensions. However, the inner
pipe diameter (ID) can be dierent,
providing varying results in head
loss. Table 2 compares the absolute
roughness values for dierent
material with a 4-inch, schedule 40
steel pipe with 60 F water with a
400 gpm ow rate.
The Darcy friction factor varies
widely with pipe roughness. As the
pipe wall roughness increases, the
head loss increases.
Pipe Size
Pipe is available in dierent sizes
and schedules or wall thicknesses.
Users often mistakenly use the
pipes nominal size instead of the
actual ID when performing the
head loss calculations. Table 3
shows the available schedules for
4-inch steel pipes along with the
corresponding ID, uid velocity
and head loss when 400 gpm of 60
F water is owing.
Ap r i l 2 0 15 | Pum ps & S ys tem s
Table 2. Head loss in a 100-foot section of pipe transporting 60 F water through a pipe with an ID of
4.026 inches and various absolute roughness values
Pipe material
Darcy
factor
PVC
0.00006
285,520
0.015
6.9
Steel
0.0018
285,520
0.018
8.5
Galvanized
0.006
285,520
0.022
10.6
Cast iron
0.0102
285,520
0.025
12.1
Table 3. Head loss and fluid velocity in a 100-foot section of 4-inch nominal size
steel pipe using the available schedules when transporting 60 F water at 400 gpm
Schedule
ID (inches)
Velocity (ft/sec)
40
4.026
10.08
8.5
80
3.826
11.16
11.0
120
3.624
12.44
14.5
160
3.438
13.82
19.0
Table 4. The head loss and fluid velocity in a 100-foot section of schedule 40 steel
pipe using the available sizes when transporting 60 F water at 400 gpm
Nominal size
ID (inches)
Velocity (ft/sec)
3.5
3.548
12.98
16.2
4.026
10.08
8.5
5.047
6.41
2.7
6.065
4.44
1.1
7.981
2.57
0.3
23
With quality pumps from a quality manufacturer, you can rest assured all your fluidhandling needs are expertly handled at the job site. Whether transporting water
for fracking, transferring solids-laden drilling muds or recirculating tank bottoms,
Gorman-Rupp has the right pump for your oil and gas field needs and its all
backed by the best distributor network and parts inventory in the industry.
Contact your local Gorman-Rupp distributor today for more information on
our extensive line of products for the oil and gas industry.
GORMAN-RUPP PUMPS
MXV[SVY4IUS
528
Gorman-Rupp Mansfield Division is an ISO 9001:2008 and an ISO 14001:2004 Registered Company
p u mpsa
om
| Ap r il 2015
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109ndsyst
on cardems.c
or visit
psfreeinfo.com.
24
d=
0.4085 Q
v
Equation 3
Where
d = optimum inside pipe
diameter (inches)
Q = ow rate (gpm)
v = uid velocity (ft/sec)
Table 5. Notice how head loss increases the viscosity of the process fluid. Also
notice that for the same process fluid, the head loss decreases as the fluid
temperature increases.
Fluid
Temp
(F)
Density
(lb/ft3)
Viscosity Re
(cP)
(x104)
Darcy
factor
Head
Loss (ft)
Water
60
62.4
1.1
28.5
0.018
8.5
Water
160
61.0
0.39
78.6
0.017
8.0
40% NaOH
60
92.0
24.8
1.86
0.027
12.9
40% NaOH
160
89.5
4.8
9.37
0.020
9.6
HX fluid
60
54.6
54.8
0.50
0.038
18.1
HX fluid
160
52.3
5.6
4.69
0.023
10.7
We Build Controls
Pump Controls
Control Panels
High Liquid Alarms
Protecting the
Environment
since 1995
508A
Phone: 888-733-9283
www.seewaterinc.com
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25
Process Fluid
The uid properties also aect
the head loss in a pipeline. This
example demonstrates what
happens when a change of both
process uid and temperature
occurs. Table 5 displays the head
loss when pumping 400 gpm of
dierent process uids at dierent
26
Temperature Requirements
At the least, manufacturers
recommend the type and viscosity
of oil for certain ranges of
operating temperature. Some may
also recommend a few oil brands.
When selecting an oil, one of the
most important properties to
look for is its viscosity grade. The
correct viscosity can be determined
27
OPERATING THE
PUMP BACKWARD
In the short time between drafting
the first Common Pumping
Mistakes column (How to Avoid
Costly Damage in One Simple Step,
Pumps & Systems, February 2015)
and its publication, I witnessed
two more incidents of centrifugal
pumps running backward. One case
involved an American National
Standards Institute (ANSI) pump.
While the impeller remained in
place for two days of operation,
it then backed off, spun into the
casing and damaged the pump.
Incorrect direction of rotation
does not always manifest in a few
seconds, but I would estimate that
it does 98 percent of the time.
28
MOTORS
- General Purpose
- Explosion Proof
- IEEE-841
- Medium Voltage
DRIVES
- VFD Chassis
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Drive Packages
29
p u mpsa
ompsfreeinfo.com.
| Ap r il 2015
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110ndsyst
on cardems.c
or visit
30
Types of Oils
I recommend synthetic oils to
most end users because these
oils are extremely consistent in
their properties, are slower to
oxidize and are able to maintain
their viscosity properties in
high-temperature applications.
Synthetic oils are more expensive
PROTECT PUMPS
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p u mpsa ndsyst ems.c om | Ap r il 2015
34
SYSTEMS
The Leading Magazine for Pump Users Worldwide
FLOOD
CONTROL
70-year-old dewatering pump
station gets high-tech retro t
Common Mistakes
End Users Make
FSA Weighs in on
Environmental Policies
35
READERS COMMENT
on Jim Elseys February column
on LinkedIn
Moorthe N., consultant for pump application, service & marketing:
36
37
38
SPECIAL REPORT
39
he Test Laboratory
Approval Program
Any qualiied domestic or global
corporation, research institution
or laboratory can participate in
the HI Pump Test Laboratory
Approval Program.
Facilities must have in-house
capabilities to conduct pump
performance tests to the HI
40.6 standard, personnel that
understand HI standards and
pump testing techniques,
and quality systems that will
ensure continued best practices
after the audit.
As part of the program,
qualiied laboratories agree to
periodic audits of their facilities,
records, equipment and personnel
to determine compliance with the
HI 40.6 standard.
he audit veriies the
laboratorys ability to test
the performance of certain
products to speciic standards
and to adhere to the general
requirements of International
Organization for Standardization
(ISO) 17025 General
Requirements for the Competence
of Testing and Calibration
Laboratories.
HI selected Intertek to serve
as the third-party audit irm that
will provide program support
to HI and conduct pump test
laboratory audits in compliance
with HI 40.7. Intertek engineers,
trained to support this efort,
conduct the on-site audits,
and HI staf members handle
program administration.
Initially, pump test labs are
audited for two consecutive years,
then once every two years after
passing the irst two audits. Labs
that pass the initial audits receive
the title HI Approved Pump
Test Laboratory and are added
to a list of approved pump test
Image 1. HI
program logo and
mark (Courtesy of
Hydraulic Institute)
40
SPECIAL REPORT
41
To view the HI 40.6 Methods for Rotodynamic Pumps Efficiency Testing standard,
visit pumps.org/HI40.6. For details about the HI Pump Test Laboratory Approval
Program, visit pumps.org/PumpTestLabApproval. Pump OEMs, pump specifiers
and others interested or involved with the pump industry can find the latest news
on DOE rulemaking at pumps.org/DOERulemaking. For more information, email
labapprovalmanager@pumps.org.
Visit us at www.chesterton442c.com
42
SPECIAL SECTION
SEALING CHALLENGES
Split Seals
However, replacing the seal without shutting down the
line, separating the equipment and pulling the cover o
the shaft is possible. A split seal can prevent most of this
process. With a split seal, the equipment must be stopped,
but the pipeline does not need to be shut down, and the
equipment does not need to be dismantled. The cover
must be pulled apart but not removed from the shaft. The
split seal can be installed around the shaft, and the cover
can be replaced. A split
seal can turn a one-day
job into a one-hour job or
a few hours of work into a
With a split seal, the equipment must be stopped,
few minutes.
but the pipeline does not need to be shut down, and
These advantages are
not helpful if the split seal
the equipment does not need to be dismantled.
is ineective. The validity
is dicult to determine,
43
44
SPECIAL SECTION
SEALING CHALLENGES
Testing Parameters
Material
Fluid
Shaft
Diameter
Chamber
Bore
Diameter
ISO Viscosity
Index
Shaft Surface
Roughness
Chamber Bore
Surface Roughness
Polyurethane
Anti-wear
hydraulic oil
100 mm
130 mm
ISO32
Ra: 0.2-0.63
micrometers
Ra: 1.6-3.2
micrometers
Testing Result
Testing Sample #
Sample quantity: 6
pieces
Leakage Rate
(milliliters)
Total leakage: 0
milliliters
In the Field
This design has also been proven in the eld. During the
past few years, more than 10,000 pieces of this ball and
45
46
SPECIAL SECTION
SEALING CHALLENGES
Quality is
Never an
Accident
Designed for Long-Life
47
48
SPECIAL SECTION
SEALING CHALLENGES
THE SURVIVOR
49
On-Site Implementation
These tasks are only suggestions,
but plant managers should
remember that a properly designed
and maintained seal can last
for more than 10 years. Field
inspections of seal ush systems
depend greatly on the eld
installations themselves and on
each sites readiness to embrace
ODR methodologies.
In many cases, successful ODR
implementation will require a
change of the existing plant culture,
adequate training programs and an
introduction of new technologies
for operators to use to eectively
execute the designated tasks.
Commonly used technologies
include mobile workforce and
decision support software
applications, ruggedized mobile
computers and peripheral devices
such as IR temperature guns.
Experienced Solutions.
Proven Results.
www.inpro-seal.com/ps
1-866-362-1724
50
SPECIAL SECTION
SEALING CHALLENGES
Seating Surface
The nish or the condition of the gasket seating
surface has a denite eect on the ability of the gasket
to establish a seal. Compressed non-asbestos gasket
materials are porous and typically require a minimum
gasket seating stress of 4,800 pounds per square inch
(psi) to reduce or eliminate the porosity and achieve a
proper seal. However, using a polytetrauoroethylene
(PTFE) gasket material (particularly glass- lled materials
that reduce creep) eliminates this porosity issue.
Regardless of which material is selected, whether
non-asbestos or lled PTFE, sheet gasketing material
is designed to have a seating stress applied that allows
the gasket material to ow into the serrations and
irregularities of the ange face. This bite of the
serrations into the gasket material helps the gasket
to resist the eects of internal pressure, creep and
Ap r i l 2 0 15 | Pum ps & S ys tem s
51
52
SPECIAL SECTION
SEALING CHALLENGES
www.nationalpumpcompany.com
Circle 142 on card or visit psfreeinfo.com.
Ap r i l 2 0 15 | Pum ps & S ys tem s
The Eects of
Manufacturing Methods
Specic gasket sheet manufacturing
methods can yield various degrees
of tolerance within PTFE sheeting
material. The gasket industry uses
two main methods: the HS-10
calendar method and the skived
method. With the calendar method,
the sheet thickness variation
within thinner gauge material,
such as 1/64-inch and 2-inch of
sheet material, is much more
dicult to control than with
skiving sheets. Calendared sheets
are made between two rolls, one
hot and one cold (see Image 1). The
solvent-based mixture is added to
the calendar, which pinches the
mixture between these rolls. A
problem with thickness tolerance
can occur because both rolls have
an outer machined crown. This
allows the rolls to atten out by the
deection caused with increasing
nip (the pinching space between the
two rolls) pressure from the added
material. The operator is always
competing against the deection
within the crown, so this method is
operator-dependent.
The method for making skived
PTFE is similar to slicing veneer
on a lathe. A hardened steel blade
is mounted to the nose bar of
the lathe, which is reinforced
throughout the entire length of
the blade (see Images 2 and 3). This
53
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54
SPECIAL SECTION
SEALING CHALLENGES
Centrifugal Pumps on
Cryogenic Trailers Require
Advanced Sealing Designs
The industry has developed a specialized method over time.
BY MICHAEL P. CRESAP
PPC MECHANICAL SEALS INC.
History
For more than 40 years, trailer pump mechanical seals
have been evolving to handle the challenging task of
Ap r i l 2 0 15 | Pum ps & S ys tem s
55
56
SPECIAL SECTION
SEALING CHALLENGES
Conclusion
Although many factors can contribute to a shorter seal
life for cryogenic trailer pumps, the biggest contributing
cause for most of these failures is seal face damage caused
by friction and wear.
This fth generation seal performs signicantly
better than the previous generations because it works in
both liquid and intermittent two-phase environments.
The combination of the stationary bellows design, the
tribological properties of the seal face materials and the
treatment of the tungsten carbide rotary face reduces the
friction and wear in these two-phase environments.
Michael P. Cresap is vice president technical services
manager of PPC Mechanical Seals Inc. He joined PPC
Mechanical Seals in 1973 and has worked in engineering
in various capacities, including engineering manager.
His current responsibilities include technical support for
sales, research and development, and training. He is also
involved with pump/original equipment manufacturer
for application engineering. He was the team
leader that developed the seal design for this
article. Cresap may be reached at 1-800731-7325 or mcresap@ppcmechanicalseals.
com. For more information, visit
ppcmechanicalseals.com.
Rpgwocvkeu"ocfg"gcu{
57
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58
SPECIAL SECTION
SEALING CHALLENGES
59
Market Overview
According to Frost & Sullivan analysis, it is estimated that
the North American seals market held revenue of about
$1,300 million in 2014 and grew 4 percent over 2013. It is
expected that the market will grow at a compound annual
growth rate (CAGR) of 4.1 percent through the forecast
period. Figure 1 gives the forecast analysis for rotary and
mechanical seals from 2011-2019.
The rotary seals segment contributes about 60 percent
to the total revenue of the market in North America.
However, it is expected that mechanical seals will
capture more market share by 2019 thanks to increased
functionality. The demand from the automotive sector
sustains the rotary seal market, which is expected to be
stable during the forecast period.
Investments in the oil and gas industry, particularly
in exploration and production of shale, will boost the
demand for mechanical seals. The shale gas boom has led
to the growth of related industries, such as the chemical
industry. However, the current economic climate is
expected to result in a stable seals market since most
demand will be for the replacement requirements from
existing facilities. A signicant portion of the revenue
for the seals market is from the oil and gas and chemical
industries, which have harsh
working conditions. End users
are always looking for improved
seals and unprecedented reliability
for replacement. The water and
wastewater and power generation
industries face similar issues and
require frequent replacement
services for worn-out seals.
The improved mechanical
seals are based on composition
of dierent metals and diamond
coatings, which increases the life of
a seal by making it more resistant
to wear with highly corrosive uids
or sometimes even dry running.
Additional enhancements include
special grooves on the surface
that reduce friction during dry
run. These grooves serve as a thin
layer of lubrication, increasing
energy eciency. As these
innovations continue to evolve,
the performance of mechanical
seals will improve with extended
life, reduced operating cost and
increased returns on investments.
Conclusion
Eective maintenance of rotating equipment also ensures
a long seal life. Over the years, breakdown maintenance
has been replaced by preventive and proactive
maintenance. As a part of their marketing strategy, seal
manufacturers or original equipment manufacturers
partner with automation solution providers for real-time
information on equipment condition. Capturing factors
such as pressure and temperature helps users recognize
discrepancies in the normal operation. This reduces
unscheduled downtime and production loss.
To solve production issues, end users should adopt
condition monitoring of seals based on surface
temperature and vibrational analysis to schedule
maintenance activities and take preventive measures. The
use of seals in severe production conditions, which are
not easily accessible, is improved from such technology
and has become a signicant part of the seals market.
Sakthi Sobana Pandian is a research analyst
for Frost & Sullivan. She can be reached
by contacting Ariel Brown, corporate
communications associate for Frost &
Sullivan, at ariel.brown@frost.com.
60
OIL & GAS REFINERIES
Keystone XL
Represents the
Next Step in Pump
Automation
As the debate over the pipeline s future
continues, Siemens and TransCanada
celebrate six years of collaboration on an
advanced oil & gas monitoring system.
BY MICHAEL LAMBERT
PUMPS & SYSTEMS MENA
61
Pump Station 38 at Station, Nebraska, carries Canadian
oil sands crude as part of the Keystone XL expansion.
(Photography by Michael Lambert)
62
COVER
SERIES
Pressure Control
Virgil Pfenning, area manager of Pump Station 38, said
that the products move through the station at more than
1 million gallons per hour, or 660 gallons per second. This
is equivalent to walking pace, Pfenning said. At this
rate, about 550,000 barrels of crude product are handled
by the stations pumps each day.
Pressure control is key. A series of pressure gradients
separate product batches from station to station. If the
ow rate decreases, the batches mix and contaminate the
products. At Pump Station 38, as well as all the stations
along the KXL route, pressure is managed solely through
variable frequency drives (VFDs).
In a parallel sequence, such as the one at Pump Station
38, the discharge of one pump is the suction of the next.
The VFD only runs one pump in the series, usually the
last active pump. During the site visit, three pumps in
the series were active. The sites VFD worked on the third
pump at 60 hertz, or 100 percent.
KXLs VFD control system was designed and supplied
by one companythe same company that has been with
the project for the last seven yearsSiemens.
Flexibility & Monitoring
VFD control is only one aspect of the total monitoring
solution responsible for the high level of reliability
and safety at KXL. Ted Fowler, Siemens Oil & Gas,
described the design of KXLs automation architecture
KEYSTONE XL:
Data-Driven Safety
The pumps operate in parallel series, with a variable frequency drive adjusting the
outgoing pressure of the final pump based on the petroleum product in the batch.
63
KEYSTONE XL:
POLITICS IN 2015
Jan 9
The journey to approving the Keystone XL pipeline began in 2008, and after more than six years of waiting, the project has yet
to be approved fully by the U.S. government. Congress and the Obama administration have squared off over the years about
the pipelines safety, environmental impact and role in the future of U.S. energy. Following last years midterm elections, a new
Republican-led Congress has renewed efforts to gain approval for the pipeline once and for all.
Jan 29
March 4
Feb 24
64
COVER
SERIES
PROTECT
your Pumps,
Mechanical
Seals and
Bearings
Free
Technical Support &
Used Oil Analysis
Summit
Industrial Products
800.749.5823
www.klsummit.com
Circle 153 on card or visit psfreeinfo.com.
Ap r i l 2 0 15 | Pum ps & S ys tem s
Conclusion
While the future of KXL is still a question
for politicians, the close collaboration
between manufacturer and customer
that has dened the project sets the
model for true technical innovation
in the automation and monitoring
industries. The partnership between
Siemens and TransCanada has combined
the leading technologies in pump system
conguration, motor and pressure
control, and monitoring software. The
result is an operating architecture that
highlights safety and provides a blueprint
for continued domestic and international
partnerships during the U.S.s energy
golden age.
65
Solving the
Storage Challenge
Sliding vane pumps cut renery energy costs by an average
of $350,000 per year.
BY THOMAS L. STONE
BLACKMER
66
COVER
SERIES
67
Real Savings
Storage terminal operators must make every eort to optimize
energy eciency at their facilities. Central to energy-saving
initiatives is selecting the right pumping system for handling rened
petroleum products. Positive displacement sliding vane pumps meet
the needs
of storage terminal networks while reducing the energy demands
typical with centrifugal pumps.
With the help of systems designed
around sliding vane technology,
terminal companies can control
energy expenses without
compromising performance.
68
COVER
SERIES
Progressing Cavity
Pumps Simplify Crude
Transportation
Customized equipment helped an
energy company achieve greater
operational eciencies, lower
maintenance and improved diluent
injection control.
BY THOMAS STREUBEL
NETZSCH PUMPS NORTH AMERICA, LLC
69
A Customized Solution
After several meetings with the
energy company to understand
the process and the challenges of
their two-pump system, the pump
manufacturers engineers designed
a custom 10-stage vertical, semisubmersed, progressive cavity
sump pump that can lift the heavy
oil out of the tank and that has the
capacity to achieve 700 pounds
per square inch (psi) (48 bar) of
dierential pressure if the system
required it in an upset condition.
The pump manufacturer
addressed many technical
issues, including the use of a
mechanical seal, to the energy
companys specications. A
common pump length with
a drop tube and strainer was
specied to accommodate any
changes in sump depth. The pump
could look
like this in
just 3 months!
www.est-aegis.com/handbook
Visit us at
70
COVER
SERIES
Pump type:
Capacity:
Pressure:
Medium:
Crude oil
Operating
temperature:
23 F / -5 C
Viscosity:
100 centipoise
Simple, Reliable
Efficient
71
was designed and produced for the stator and seals that
would be used.
To compensate for the cold temperatures, the pump
manufacturer designed a slightly oversized rotor to
maintain the interference t at sub-zero temperatures.
72
COVER
SERIES
Pump type:
Progressing cavity
Capacity:
Pressure:
Medium:
Diluent
Operating temperature:
Viscosity:
73
A P R I L 16 , 2 015
1 P.M. E A S TERN
In today s high-volume pumping applications, energy ef ciency and cost control
are more important than ever.
A new solution using low-pole-count induction motors and proven gear motor
technology offers effective results to these important challenges. Learn more by
attending this webinar which discusses this alternative to large, high-pole count,
synchronous motors. This new technology provides lower capital costs and a
smaller drive envelope for high-power, low-speed pumping applications.
SPONSORED BY
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FOR MORE INFORMATION AND TO REGISTER
FRE E
74
COVER
SERIES
Incorporative Production
Additives Improve Pump
Performance
These solutions help enhance operational eciency, prots
and safety.
BY MARK D. HALLORAN
IDEA WERKS, LLC
75
76
COVER
SERIES
Incorporative Additives
Despite the drawbacks of hexanes, industry professionals
continue to use them. Many alternativesbuilt on
naturally-occurring organic chemicals, condensates
like diluted bitumen and polymershave not provided a
widely accepted cost/performance balance.
In response to this shortage, chemists are using new
formulation techniques to create a class of additives
with anionic and nonionic properties. Manufacturers
claim these chemicals will provide huge performance
improvements when compared with hexane solvents and
other alternatives. They also believe these chemicals will
be lower-cost and eective in much lower quantities.
Broadly classied as incorporative/non-evaporative,
these new additives use a generic base to transport
the anionic and nonionic active agents that reduce the
kinematic viscosity of the crude oil for uidication
and drag reduction. These agents use polarity
transformation, which allows them to physically act
between the molecules in the crude and rearrange the
force of attraction to achieve better cohesion. This causes
a compact mass of crude oil that has a low American
Bolting solutions
ADVANTAGES:
Increases worker safety
Accurate & reusable
Reduces downtime
77
Results
Incorporative production additives are relatively new
in the oil and gas industry marketplace. In an industry
where delays are costly and margins are often slim, new
introductions can seem like a big risk.
Manufacturers of these additives are aware of the
potential reluctance among end users to switch from
commonly used hexanes, polymers or organic compounds,
78
COVER
SERIES
79
80
COVER
SERIES
Table 1. Results of an anonymous survey of end users concerning their adoption of API 624 (Courtesy of FLUOR CANADA, LTD.)
Is API 624
beneficial to
your plants?
Are you
conducting
plant surveys
on valve fugitive
emissions?
Yes, but we
may reduce
the number of
valve tests.
Yes
We are applying
API 624.
No. We will
reconsider when
and if API 624
expands to
include end users
needs outside of
the petroleum
industry.
No
No
Yes
No
No
Yes
Yes
In planning stage
In planning stage
In planning stage
No, because we
are currently
putting together
a technical
qualification
process for API
624.
Yes, we already
updated our valve
specifications to
comply with 100
ppm leakage rate
requirements per
API 624.
Yes, we are
encouraged by
local authorities
and government to
implement a fugitive
emissions and leak
detection and repair
program within the
next year or two.
No, we have
not yet fully
documented
the requirement
for compliance
with API 624 into
our corporate
technical
standards.
Yes
Yes, partially. We
have added the
requirement to our
corporate technical
standard that All
valves must achieve
a 100 ppm maximum
packing leakage to
meet EPA Method
21. We have not
yet made specific
reference to API 624.
Yes, partially.
Our U.S. plants
have an LDAR
procedure in
place to ensure
that all valves
meet maximum
leakage rates
per U.S. EPA
requirements.
Our Canadian
operations currently
do not have a formal
corporate procedure.
Each of our Canadian
facilities has varying
levels of such
procedures which
are being reviewed
for consolidation to
a corporate standard
procedure.
Unsure
Yes
No
No
No
Yes
No
No
Unsure
We will.
Yes
No
No action yet
No
Specification already
included the 100
ppm requirement
Yes
Yes
Yes
81
82
COVER
SERIES
Shredding Technology
Minimizes Midstream
Flow Challenges
Grinders reduce debris that can cause downtime and pose safety risks.
BY KEVIN BATES
JWC ENVIRONMENTAL
83
U N M AT C H A B L E E X P E R I E N C E
I N F L OW C O N T RO L
TRANSACTIONS
(EZMH%/EOEVIOE
Managing Principal
GN$NSVHEROREYJJGSQ
Senior Associate
HOEOEVIOE$NSVHEROREYJJGSQ
84
COVER
SERIES
Steps to Successful
Precision Alignment
Follow this guide to properly align and install
vertical turbine pumps.
BY STEVEN J. PECK
NATIONAL PUMP COMPANY
Alignment
The pump driver may consist of an electric motor, vertical
gear or steam turbine that incorporates a vertical solid
shaft design mounted on the pumps discharge head. The
vertical solid shaft driver must be supplied with special
shaft and base ange tolerances. API 610 11th Edition
species the tolerances in Figure 1. The maximum shaft
runout and shaft to driver face perpendicularity of 0.001
total indicated runout (TIR) are most important. The
0.005 TIR maximum axial oat may be achieved in most
cases, but some extra high thrust designs may require
greater axial oat.
The pump discharge head should be welded according to
specication requirements. If it is constructed of carbon
steel, a post-weld heat treatment (PWHT) process is
recommended after fabrication and prior to machining
to prevent warping after the nal machining process.
Users should give special consideration to the driver to
discharge head
female/male register t, typically referred to as the
National Electrical Manufacturers Association (NEMA)
driver AK dimension.
The discharge head should be designed to allow the
driver to freely move in any horizontal directionat
least 0.020 inch/inch (in/in) TIR relative to the vertical
85
Manufacturing
The fabricated discharge head
should be relieved of stress once welding
is complete and prior to machining.
During the machining process, stresses
induced by welding can result in
runout. The runout issues can aect the
perpendicularity of the motor mounting
ange and/or the concentricity to the
seal chamber bore.
The seal chamber must be supplied
with a registered t. This registered
t must be concentric to the shaft and
have a 0.005 in/in TIR per API 610 11th
Edition section 6.8.4. The seal chamber
face should have a runout of 0.0005 in/
in of seal chamber bore TIR per API 610
11th edition section 6.8.5.
The pump and driver should
be coupled, and runout should be
inspected. The shaft runout must be
within the maximum allowed by the
seal manufacturer for that particular
Installation
Cleaning all surfaces before attempting to align the pump
and driver is vital. If alignment was not performed at
the factory, the keys of the AFS couplings may need to be
deburred, and the ange faces may need to be cleaned to
remove any protective coating.
A dial indicator connected from the driver shaft
should be used to obtain a TIR within 0.005 in/in at seal
chamber register. The driver to pump coupling should
then be installed to verify that the shaft TIR does not
exceed the limits recommended by the seal manufacturer.
If the shaft runout cannot be achieved, a slight
adjustment to the driver may be required. The pump/
driver coupling may also need adjustment. Rotating
one half of the coupling may reduce perpendicularity
Figure 1. The drawing shows the critical dimensions. Ensuring the proper seal
alignment between the pump and driver is the best safeguard for prolonging seal life
and maximizing the mean time between repairs.
SUCTION
DISCHARGE
86
COVER
SERIES
Troubleshooting
If the runout tolerances cannot be achieved, end users can
consider the following troubleshooting checks. The easiest
process to check rst is the pump to driver coupling. Each
coupling part can be checked both individually and as an
assembled unit. If this process identies a runout issue,
the coupling can be reworked or replaced.
In many cases, the seal housing can be removed without
removing the motor. Once the seal housing is removed,
the runout can be inspected and veried. If the seal
housing has an excessive runout, this component should
be reworked or replaced. If the runout issue is not found
in the seal housing, check the runout between the driver
shaft and the seal housing bore on the discharge head. If
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THE GIFT OF
87
C L E A N WAT E R
COMING IN MAY TO
88
Visit us at
Booth
#6601
Exhibition Hours
NRG Park
Houston, Texas
Monday, May 4
Tuesday, May 5
Wednesday, May 6
Thursday, May 7
9 a.m.-5:30 p.m.
9 a.m.-5:30 p.m.
9 a.m.-5:30 p.m.
9 a.m.-2 p.m.
4 Cutting-edge research
90
EFFICIENCY MATTERS
The Challenge
The amount of vapors that are a
byproduct of oilfield production
activities will continue to increase.
Additionally, regulatory agencies
will monitor the levels of vapors
emitted into the atmosphere
and whether or not they can be
harmful. Many oilfield vapors
compounds such as benzene,
toluene, ethyl-benzene and
xylenehave been classified as
hazardous air pollutants (HAPs)
or volatile organic compounds
Image 1. The use of VRUs in the oilfield is on the rise, for both economic and environmental reasons.
(Images courtesy of Blackmer)
91
Image 2. In-the-field storage tanks are used to house raw crude oil and natural gas before it can be
transported for refinement. Operators must control the amount of potentially harmful vapors that
are released to the atmosphere from the tanks and are turning to VRUs as a solution.
ws
Flo
n
io
at
ov
nn
eI
er
Wh
92
EFFICIENCY MATTERS
The Solution
To optimize operational
performance and production
while reducing costly downtime
and maintenance, the VRU
base and skid assembly must be
installed correctly.
At one company, a number of
reciprocating compressor oilfield
VRU installations were not
operating at peak performance.
Investigation revealed that the
issues were not caused by any
individual VRU components;
instead, the skid assemblies were
not properly designed and/or
installed. Prolonged operation
Conclusion
In the fast-growing oil and gas
industry, speed, portability and
reliability are key factors in
optimizing production times and
the bottom line. There is now
an almost constant need for the
installation of VRUs in the oil field
as production operations continue
to accelerate.
VRUs are complex, highly
engineered systems designed for
reliable performance in harsh
operating conditions. However,
the oil fields rugged terrain,
combined with the need for rapid
deployment and a reduction
in site-time preparation, can
compromise VRU installation.
Original equipment manufacturers
and system fabricators who take
the time to install the VRUs skid
assembly correctly will find that
any subsequent time and cost
incurred because of downtime,
repairs and maintenance will be
greatly reduced.
93
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MAINTENANCE MINDERS
95
96
APPLICATION #1:
Using Lead-Lag with a Pressure Tank
Bladder pressure tanks are fairly
straightforward, consisting of a rubber bladder
within a fully enclosed, air-tight metal tank. As
water is pumped into the bladder, air pressure
builds within the tank, exerting force on the
bladder. The result of this force is a pressurized
system that can provide water for extended
97
APPLICATION #2:
Using Lead-Lag in an
Agricultural Irrigation System
Some areas of the country
pose limitations on pump size
(restrictions on the number of
gallons per minute a system can
pump), often requiring two wells
equipped with pumps that must
work in tandem to meet demand.
Consider the following example.
A farmer needs to irritate six fields.
He has two wells outfitted with
submersible pumps that feed into
a pipeline providing water to six
different center pivots. Each of
these center pivots must run at
60 psi to properly irrigate their
98
99
100
SEALING SENSE
Compression
Elongation
Lateral or transverse
Angular
Torsional
This value is expressed as the
resultant movement. Equation 1
can be used to calculate concurrent
movement.
1 C + E + L + T
RC RE RL RT
Equation 1
Where:
C = change in compression
RC = rated compression
E = change in elongation
RE = rated elongation
L = change in lateral
RL = rated lateral
T = change in torsional
RT = rated torsional
101
Comprehensive
Industry Coverage
102
HI PUMP FAQS
Figure 12.3.4.2a. Service class chart for slurry pump erosive wear (Courtesy of Hydraulic Institute)
103
Table 12.3.8.2. Calculated fatigue life of bearings by slurry service class
Capital
Expenditure
(CAPEX)
plans for 2015
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104
P2 = V0 = 210 = 11.66
P0 V2 18
Equation 4
Equation 5 can calculate the
volume of a dampener for the
maximum pressure of 210 bar.
V0 =
(P2 x V)
(0.8 x 0.9 (P2 - P1))
Equation 5
V0 =
(210 x 15)
=
[0.8 x 0.9 x (210 - 190)]
218.75 cc (a 200 bar)
Equation 6
P2 x V2 = P0 x V0
Equation 1
Where:
P2 = maximum pressure value
accepted in the circuit
V2 = final gas volume
P0 = infl ating gas pressure of
the dampener
V0 = volume of the dampener
In the example system,
P0 = 0.9 x 20 = 18 bar
Equation 2
105
( )(
Equation 7
and
V0 = 218.75 x 11.66 = 2,550.62 cc
Equation 8
Theoretically, this is the total
dampener volume necessary for
this application. However, the ratio
of V0 / V2 cannot be higher than
four in bladder type dampeners to
prevent the bladder from wrinkling
excessively, which could tear it
prematurely. In the example, the
ratio is 2,550.62 / 218.75 = 11.65,
nearly three times higher than the
recommended value of four.
To avoid exceeding this ratio,
liquid must be introduced into
the bladder with the gas. This is
usually the same liquid moving
through the circuit, but any liquid
that will not react with the bladder
material or the circuit liquid can
serve this purpose. In the example,
this volume of liquid that must be
introduced into the bladder (VL) is
calculated using Equation 9:
( 2,550.62 x VL ) 4
( 218.75 + VL )
Equation 9
Dampeners at the
Suction Inlet
Volumetric pumps are used to
precisely dose a constant volume
of liquid, so the pump must be
fi lled completely with every suction
106
1
2
107
Advanced Features
Remote monitoring devices
determine if a machine is
functioning correctly and collect
actionable information about the
equipment. Farmers can streamline
maintenance issues by instituting
predictive failure analysis, which
can identify potential replacement
parts before the equipment breaks
800 billion
gallons of water in the U.S. annually.
108
109
110
Response Spectrum
Creating the plots in a response
spectrum often includes subjecting
an oscillating device with known
Response Extraction
A response spectrum can be
combined with the systems natural
frequencies or mode shapes to
determine the systems response.
Each mode shape of the
structure has an inherent relative
displacement, effective mass
and participation factor. The
participation factor combined with
the response spectrum value will
yield the mode coefficient. The
mode coefficient will in turn yield
the response of the mode shape.
These combined responses from
mode shapes will determine the
total response of the system. To
obtain an accurate solution of
the entire systems response, it is
necessary to combine the responses
of individual mode shapes such
that their cumulative effective
mass approaches 100 percent of the
total mass. Computationally, this
is intensive. The best practice is to
111
Figure 2. Mode 1:
0.93014 Hertz (Hz)
Figure 3. Mode 2:
7.12033 Hz
Figure 4.
Mode 3: 10.348 Hz
Example
Imagine a 40-foot vertical turbine
pump in a power plant weighing
approximately 21,000 pounds.
The owner wants to understand
112
Mode
Spectrum Value
(inches per
second squared
(in/sec2))
0.93014
4.4511
7655
0.27993
39.6
7.12033
-0.37515
54
0.17466
98.0
10.348
4.5767
8093
0.11578
107.8
Mode
Coefficient
Displacement
response
(inches (in))
Mode
Coefficient
Displacement
response (in)
Mode
0.93014
4.4511
7655
0.27993
39.6
5.1633
7.12033
-0.37515
54
0.17466
98.0
-0.0184
10.348
4.5767
8093
0.11578
107.8
0.1167
Table 3. Results from modal analysis including mode coefficients and displacement response
Mode
0.93014
4.4511
7655
0.27993
7.12033
10.348
-0.37515
54
4.5767
8093
Displacement
response (in)
39.6
5.1633
1.4454
0.17466
98.0
-0.0184
-0.0032
0.11578
107.8
0.1167
0.0135
Conclusion
The study of response spectra
analysis is complex. This article has
factor
mode coefficient = spectrum value x participation
frequency2
Equation 1
Mode
Coefficient
The Horizontal
Diaphragm Difference
The configuration of a horizontal
diaphragm allows the solids to
fall away from the diaphragm
and valves (see Figures 3 and 4).
The slurry is unable to build up at
the bottom of the pump, and the
clogging and diaphragm failures
associated with vertical configured
pumps are eliminated.
The solids do not impinge on any
part of the diaphragm. Because
the diaphragm is above the solids,
they are unable to settle on it. It
is inherently protected from the
slurry. These diaphragms will
outlast vertical diaphragms and
be more reliable, especially in
applications with heavy slurries.
Single horizontal diaphragm
styles tend to be larger and operate
at lower cycle rates. Slower cycles
reduce diaphragm stresses and
extend pump life. The combination
of the lack of manifold at the
bottom of the pump and the larger
valves that can pass larger solids
eliminate clogging.
Conclusion
With the variable capacity of one
horizontal pump, slurries can be
moved at rates ranging from 1 gpm
to 300 gpm at up to 100 psi without
recirculation or excessive slip, a
major issue with most centrifugal
and positive displacement pumps.
The horizontal diaphragm is
protected from the abrasive
characteristics of the slurry.
These pumps are reliable in
the most difficult slurries. The
diaphragm valve is protected in
the same way from slurry because
the working parts of the valve are
isolated from the liquid.
C. Daniel Urquhart is an application engineer
at RamParts Pump, LLC. He may be reached
at 616-656-2250 or danu@andronaco.com.
113
114
PRODUCTS
Pulsation Dampeners
Gas Flowmeters
Transfer Pumps
Vibration
Sensors
Solids
Measurement
Meggitt Sensing Systems releases highelectromagnetic interference (EMI) resistant
vibration sensors. Meggitts high voltage
(HV) isolated sensors are designed for
vibration monitoring in high electromagnetic
environments commonly found near wind
turbines and rotating machinery. he sensing
element of the HV series is isolated from the
sensor base and casing to ofset the efect of HV and high
EMI often found in wind turbines and variable frequency
drives/silicon-controlled rectiier (SCR) controllers. Ceramic
housings and hermetic sealing provide isolation up to 6,000
volts. he compact, top-exit sensors are available in multiple
conigurations of M12 or MIL-5015 connectors, and M6,
M8 or 14-28 mounting.
Circle 205 on card or visit psfreeinfo.com.
115
Drive Cables
Flame Arrester
Binsfeld Engineering,
Inc. introduced the new
TorqueTrak TPM2 torque and
power monitoring system for
rotating shafts. he all-digital
system features a RS422 fullduplex interface with system
setup and coniguration via
computer software (provided).
he TorqueTrak TPM2 does
not require shaft modiication
or machine disassembly. he
TorqueTrak TPM2 is available for shaft diameters from
0.75 to 40 inches and ideal for almost any torque and
power evaluation project.
Circle 208 on card or visit psfreeinfo.com.
To have a product considered for our Products page, please send the information to Amy Cash, acash@cahabamedia.com.
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Load Controls Inc . . . . . . . . . . . 30
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ask about
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Low to high solids content, abrasive material, shear sensitive
Pressures: To 1080 psi; special designs to 3400 psi
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REPS WANTED
Sims Pump, a fast growing structural
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Solve
dry start
problems with
Vesconite Hilube
bushings
Increase MTBR
No swell
Low friction = reduced
electricity costs
Quick supply.
No quantity too small
Tollfree 1-866-635-7596
vesconite@vesconite.com
www.vesconite.com
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Vaughans Rotamix System sets the standard for hydraulic mixing, providing the customer with
lower operating and maintenance costs, more efficient breakdown of solids and Vaughans
UNMATCHED RELIABILITY. Its perfect for digesters, sludge storage tanks, equalization basins
and other process or suspension type mixing applications.
- Over 1000 installations worldwide
- Optimizes solids contact with its unique dual rotational zone mixing pattern
- 10 Year Nozzle warranty