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Switchboard MaxSB
Sy ribu er
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Low Voltage Products and Systems
e
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15
m
New / Experienced
Features
Fresh / Familiar
Unique / Reliable
Unique design features such as the slotted bus,
and hinged door make this switchboard new.
Plated copper bus, bolted bus connections, a
frame enclosure structure, and ABBs proven
breaker technology make this ABB switchboard
highly reliable. Quality is a standard feature in
ABB switchboards. A list of expensive options
is not needed to ensure the highest quality
standards are met.
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Switchboard MaxSB
General information
5000 amp Mains and 3000
amp vertical bus designs
enable this switchboard to
distribute power in the largest
low voltage applications. A
multi-layered bus design and
modular enclosure system
provide the flexibility to
provide an 800 amp freestanding switchboard that
has an extremely small foot
print.
Precise / Flexible
Industrial / Commercial
ABBs switchboard uses a frame-based enclosure system. Unlike selfsupporting enclosures the frame supports the bus bar and breaker assemblies.
Front panels, sidewalls, and rear panels are also supported by the frame
structure. This design offers a number of advantages over self-supporting
enclosure systems. Damaged walls and panels can be easily replaced
without the need to disassemble interior bus or breaker assemblies. The
modular nature of ABBs frame enclosure system makes it easy to expand
the switchboard by adding sections as system requirements change. Simply
remove a side wall and butt the new section against the old. Overlapping
horizontal bus design makes for a simple and accurate splice connection.
Custom / Standard
The maintenance department enjoys a hinged door that makes it easy for
qualified personnel to access the cabinet to maintain and service ABBs
switchboards. Connections are located so that you can actually get to them. A
framed enclosure construction and bus design make this switchboard easy to
expand as requirements change.
17
17.2
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Switchboard MaxSB
Low Voltage Products and Systems
Feeder Breakers
KAIC
Frame
Poles
Space
Inches
T1B
T1N
T2S
T2H
T3N
T3S
S3N
S3H
S3L
1
3
2/3
2/3
2/3
2/3
2/3
2/3
2/3
1.0
3.0
3.54
3.54
4.13
4.13
4.13
4.13
4.13
182
T1B
T1N
T2S
T2H
T3N
T3S
S3N
S3H
S3L
1
3
2/3
2/3
2/3
2/3
2/3
2/3
2/3
1.0
3.0
3.54
3.54
4.13
4.13
4.13
4.13
4.13
18
T3N
T3S
S3N
S3H
S3L
2/3
2/3
2/3
2/3
2/3
S4N
S4H
S4L
277
240
480
50
65
100
50
65
65
100
150
223
35
65
25
35
25
50
851
50
65
100
50
65
65
100
150
22
35
65
25
35
25
50
85
4.13
4.13
4.13
4.13
4.13
50
65
65
100
150
25
35
25
50
85
2/3
2/3
2/3
4.13
4.13
4.13
65
150
200
25
65
100
S5N
S5H
S5L
2/3
2/3
2/3
5.51
5.51
5.51
65
150
200
35
65
100
S6N
S6H
S6L
2/3
2/3
2/3
8.27
8.27
8.27
65
150
200
50
65
100
S6N
S6H
S6L
2/3
2/3
2/3
8.27
8.27
8.27
65
150
200
50
65
100
S7H
2/3
8.27
100
65
15
20
25
30
70
80
90
100
125
150
175
200
35
40
50
60
225
xVi>>>Li>Vi
17
1 S3L
15-30A
65kA@480V
2 T1B
15A
10kA@277V
3 T1N
15A
35kA@240V
14kA@480V
**
/
*i*i
/
*i*i
/
*i*i
/x
*i*i
-x
*i
-{x
*i
xx
-x{
*i
-
-n
-
T4 = 4.14
T5 = 5.51
T4 & T5 = 5.61 DBL MT
7`i-Vi
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T1 100A
T2 100A
Tmax T2 can be fitted with the latest generation in electronic trip units.
This is the first time that a circuit-breaker of this size can benefit from
electronic protection, and the setting flexibility it provides.
T3 225A
Tmax T1 1p
Tmax T1
Tmax T2
Tmax T3
[A]
[Nr]
100
1
100
3/4
100
2/3/4
225
2/3/4
[V]
277
B
480
N
50
65
100
50
65
222
25
35
65
25
25
35
35
AC
240V
[kA]
277V
[kA]
DC
480V
250V 2 poles in series
[kA]
[kA]
[kA]
Relays
480
181
25
25
TM
PR22 1DS
MA
MCCB
MCS
MCP
Versions
480
35
IEC 60047-2
Circuit breakers
AC
DC
DC
17
Trip units
Tmax T1 1p
Tmax T1
Tmax T2
Tmax T3
50-60Hz
[A]
[Nr]
[V]
[V]
160
1
240
125
160
3/4
690
500
160
3/4
690
500
250
3/4
690
500
220/230V
[kA]
B
25
B
25
C
40
N
50
Electrical life
H
L
100 120
N
50
S
85
[kA]
16
25
36
36
50
70
85
36
50
440V
500V
[kA]
[kA]
10
8
15
10
22
15
30
25
45
30
55
36
75
50
25
20
40
30
690V
[kA]
10
[kA]
[kA]
[kA]
16
20
16
25
30
25
36
40
36
35
40
36
50
55
50
70
85
70
85
100
85
36
40
36
50
55
50
Fixed magnetic
Mechanical life
S
85
380/415
Adjustable magnetic
Dimensions
N
65
H [in/mm]
W 1p or 3p [in/mm]
W 4p [in/mm]
5.12/130
1/25.4
5.12/130
3/76
4/102
5.12/130
3.54/90
4.72/122
5.9/150
4.13/105
5.5/140
D [in/mm]
[No operations]
[No hourly operations]
2.76/70
25000
240
2.76/70
25000
240
2.76/70
25000
240
2.76/70
25000
120
[No operations]
[No hourly operations]
8000
120
8000
120
8000
120
8000
120
1 15A : 10kA@277Vac
2 15A : 35kA@240Vac; 14kA@480Vac
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S3B
S3
S4
S3B
40 C
50/60Hz
1 min. 50/60 Hz
UL/CSA short-circuit
Interrupting capacity
UL 489, File #E93565
CSA, File #LR90467
IEC-947 rated ultimate
Short-circuit
Breaking capacity
Icu
S4
A
V
225
240
150
600
225
480
250
600
3000
3000
3000
3000
kV
No.
2/3
2/3/4
2/3/4
2/3/4
Performance level
240VAC
480VAC
600VAC
500VDC
600VDC
202/230VAC
380/400/415VAC
440VAC
500VAC
660/690VAC
S3
kA RMS
1
1
kA RMS
150
50
150
65
25
14
35
20
65
35
30
25
14
100
50
14
50
35
100
65
50
40
18
150
852
25
65
50
170
85
65
50
20
65
25
25
65
35
30
25
14
100
50
35
100
65
50
40
18
150
65
50
170
85
65
50
20
65
65
18
65
35
30
25
18
100
150
32
100
65
50
40
22
150
200
35
200
100
80
65
30
Version Terminals
Fixed front or rear
Plug-in front or rear
Withdrawable front or rear
25,000
240
25,000
120
25,000
120
25,000
120
6.75
6.75
6.75
8.8
in
in
No.
ops./hour
lbs.
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S5
S6
S6
S7
S5
40 C
50/60Hz
1 min. 50/60 Hz
Poles
Icu
202/230VAC
380/400/415VAC
440VAC
500VAC
660/690VAC
S7
S8
400
600
600
600
800
600
1200
600
1600/2000/2500
600
3000
3000
3000
3000
3000
No.
2/3/4
2/3/4
2/3/4
2/3/4
UL/CSA short-circuit
Interrupting capacity
UL 489, File #E93565
CSA, File #LR90467
S6
A
V
Performance level
240VAC
480VAC
600VAC
500VDC
600VDC
K4TB
kV
kA RMS
1
1
kA RMS
65
35
22
35
20
150 200
65 100
22 35
50 65
35 50
65
50
25
35
20
150
65
35
50
35
200
100
42
65
50
65 150 200
50 65 100
25 35 42
35 50 65
20 35 50
100
65
50
120
100
85
65
35
30
25
20
100 200
65 100
50 80
40 65
25 30
65
35
30
25
20
100
65
50
40
25
200
100
680
65
35
65 100 200
35 65 100
30 50 80
25 40 65
20 25 35
100
65
55
45
25
120
120
100
70
50
Version Terminals
Fixed front or rear
Plug-in front or rear
Withdrawable front or rear
17
S8
in
in
Mechanical duration
operations
frequency
No.
ops./hour
lbs.
10.0 x 5.51 x 4 .07 10.55 x 8.27 x 4 .07 14.25 x 8.27 x 4.07 15.98 x 8.27 x 5.45 15.75 x 15.98 x 9.25
10.0 x 7.24 x 4 .07 10.55 x 11.0 x 4 .07 14.25 x 11.0 x 4.07 15.98 x 11.0 x 5.45
20,000
120
20,000
120
20,000
120
10,000
120
10,00
20
11.0
21.0
22.0
37.5
135
Catalog
number
For breakers
Amps
S3
S3 - S4
S3 - S4
S3 - S4 - S5
S4
60
100
150
225
250
14AWG
14AWG
14AWG
4AWG
6AWG
2AWG
1/0
4/0
300kcmil
350kcmil
K3TA
K4TB
K4TC
K4TD
K4TE
S5
S5
S6
S6
S7
S8
S8
300
400
600
800
1200
1600
2500
250kcmil
(2) 3/0
(2) 250kcmil
(3) 2/0
(4) 4/0
(4) 1/0
(6) 1/0
500kcmil
250kcmil
250Kcmil
400kcmil
400kcmil
750kcmil
750kcmil
K5TF
K5TG
K5TH
K6TJ
K7TK
K8TL
K8TM
Standard cable lugs, for use on load side of circuit breaker. Suitable for use with Cu or AI.
Special versions available with taps and screw for control wire connection. Note: S6 and
S7 lugs are Al9Cu (90); all others AL7Cu (75C). Must use wire based on 75C ampacity.
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E1
E2
E3
E4
E6
E1
B-A
240VAC
480VAC
600VAC
N-A
E4
V-A
S-A
H-A
E6
V-A
H-A
V-A
800
1200
kA
kA
kA
42
42
35
42
42
42
65
50
50
65
50
50
85
65
65
85
85
65
100
100
85
85
65
65
100
85
85
100
100
85
125
85
85
125
125
85
kA
35
42
50
50
65
65
65
65
85
85
100
100
80
70
30
80
70
30
80
70
30
80
70
30
80
70
30
80
70
30
80
70
30
80
70
30
80
70
30
80
70
30
80
70
30
80
70
30
1200 2000 1200 1200 1200 3200 3200 3200 4000 4000
1600 2500 1600 1600 1600 3600 3600 3600 5000 5000
mm/in
296/11.65
296/11.65
404/15.91
566/22.28
782/30.79
mm/in
324/12.76
324/12.76
432/17.01
594/23.39
810/31.89
452/93
65/143
46/101
72/159
68/150
100/220
95/209
147/324
140/309
210/463
mm/in
386/15.20
386/15.20
530/20.87
656/25.83
908/35.75
mm/in
414/16.30
414/16.30
558/21.97
684/26.93
936/36.85
50/110
80/176
55/121
89/196
80/176
125/275
115/253
190/418
170/374
260/573
B-A
1600
E3
A
A
A
A
ms
ms
ms
E2
17
Lug size
Wire size
Catalog
number
E1
E2
E3
E4
E5
(4)
(4)
(6)
(10)
(12)
#2-600kcmil
#2-600kcmil
#2-600kcmil
#2-600kcmil
#2-600kcmil
KE1CLK 4600
KE2CLK 4600
KE3CLK 6600
KE4CLK 10600
KE6CLK 12600
ABB's Emax air circuit breaker is available with three trip units models. From the PR111 that offers
only the basic protection functions to the PR113 that offers protection, multi-meter capability, and
communication capability there is a trip unit for every application.
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Typical layouts
Mains
43.7 in
feeder
breaker
section
3000 Amps
52 in
52 in
17
17.8
1SXU 000 023 C0201
ATLV MaxSG
Low Voltage Metal Enclosed
Switchgear
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MaxSG Switchgear
ABB MaxSG switchgear is a further continuation in
the development of innovative products from ABB,
a world-wide leader in development and production
of low voltage switchgear. MaxSG is industrial duty
equipment built to ANSI standards. MaxSG is
designed to use 100% rated Emax circuit breakers
and follows the vision of ABB products in providing
customers with advanced solutions to meet the
needs associated with the mechanical, electrical
and thermal stress of todays manufacturing
environment.
The MaxSG Metal-Enclosed Low Voltage
Switchgear offers many advantages that include:
Modular frame arrangements
Optional barriers for increased personnel protection
Efficient and flexible designs
Standard connections to a full range of ABB products
MaxSG is available with the following nominal
ratings:
600Vac max
5000Aac max
50/60 Hz
2200Vac RMS Dielectric
125kA Symmetrical Short Circuit
Withstand Rating
Seismic Qualification Zones 1 -4
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ATLV MaxSG
Features
Emax breaker
rejection feature.
Safety shutters
standard in every
Breaker cubicle.
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17.10
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ATLV MaxSG
Bus design
Bus Design
All horizontal and vertical bus are rated for ANSI and UL standard temperature
rise requirements of maximum 65C rise over an ambient temperature of 40C.
Bus Bracing
Steel supported polyester type fingerplates provide bus bracing. Bus bracing
is available from 50kA to 125kA symmetrical ratings.
Rear Barriers
Steel main bus barriers are available to completely isolate the rear cable
compartment area from the main bus for added personnel safety. Steel intercompartment barriers are also available to isolate each vertical section.
Ground Bus
A ground bus is supplied over the entire length of the switchgear and is
conveniently located for customer connections.
MaxSG main bus designed with the end user in mind.
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ATLV MaxSG
Structural design
Basic Structure
The basic structure of the switchgear is a rigid platform constructed of 12gA
steel. Lifting is available through floor jacks.
Hinges
Doors are attached with semi-concealed hinges allowing rugged support for
equipment mounting and providing protection against non-authorized removal
of doors with the use of tamper resistant hardware.
17
17.12
1SXU 000 023 C0201
ATLV MaxSG
Wiring / Instrumentation
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Secondary Terminations
Customer secondary terminations are located above the circuit breaker
providing ample room for customer connection routing and termination.
Spare terminal points can be located in the front of the gear in an instrument
compartment.
Instrument compartments
When additional devices are required separate instrument compartments
are supplied. Voltage transformers, when specified, are also mounted in the
instrument compartments with their primary and secondary fuse protection.
Customer secondary
terminal locations.
Intercubicle Wiring
Intercubicle wiring is done on terminal strips located in a wire way on top of the
equipment. This allows for quick and easy access when installing or expanding
the MaxSG switchgear.
Wire Designation
Heat shrink permanent marking origin destination wire tags are offered as a
standard on all MaxSG switchgear.
Control Wiring
#14 gA SIS wiring is standard. Wiring is offered with the standard insulated
locking fork and optional ring type terminals.
Instrument compartment
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ATLV MaxSG
Dimensional data
Section sizing
The basic MaxSG switchgear is 87 (2200mm) in height, 90.2 (2290mm) to the
top of the wiring and 98.9 (2511mm) over the top of the overhead lifting device,
and 65 (1650mm) deep. The width of the vertical section is determined by the
breaker type and frame size.
1200-2000A
2500A-3600A
4000A-5000A
Breaker
Cubicle
Height
Min.
Section
Width
Minimum
Equipment
Depth
Optional
Equipment
Depth
20.7"
525 mm
20.7"
525 mm
20.7"
525 mm
23.6"
600 mm
31.5"
800 mm
39.4"
1000 mm
65"
1650 mm
65"
1650 mm
65"
1650 mm
75"
1900 mm
75"
1900 mm
75"
1900 mm
MaxSG weights
The process for determining the cumulative weight for MaxSG switchgear is to
add the weights for each vertical section of equipment and add the total weight
of the breakers to be installed.
Table: MaxSG Switchgear Section Weights
Section Width
Weight (lbs.)
23.6
971
31.5
1155
39.4
1381
* 257lbs to be added for end panels
Table: Emax Breaker Weights
Breaker type
Weight (lbs.)
E2
E3
E4
E6
159
220
324
463
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ATLV MaxSG
Dimensional data
MaxSG elevation and section view
E2 TYPE
FEEDER BREAKER
MAIN BUS
E3 TYPE
FEEDER BREAKER
NEUTRAL BUS
E3 TYPE
MAIN BREAKER
E3 TYPE
FEEDER BREAKER
SIDE SECTION
FRONT VIEW
17
FLOOR PLAN
FLOOR PLAN
FLOOR PLAN
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E2
ATLV MaxSG
Air circuit breakers
E3
E4
E6
E2
B-A
A
A
A
A
240VAC
480VAC
600VAC
17
N-A
N-A
S-A
H-A
V-A
1600 1200
1600
2000
2500
1200
1600
2000
2500
1200
1600
2000
2500
1200
1600
2000
2500
S-A
H-A
E6
V-A
H-A
V-A
4000 4000
5000 5000
42
42
42
65
50
50
65
50
50
85
65
65
85
85
65
100
100
85
85
65
65
100
85
85
100
100
85
125
85
85
125
125
85
kA
42
50
50
65
65
65
85
85
85
100
100
80
70
80
70
80
70
80
70
80
70
80
70
80
70
80
70
80
70
80
70
80
70
30
30
30
30
30
30
30
30
30
30
30
296/11.65
404/15.91
566/22.28
782/30.79
324/12.76
432/17.01
594/23.39
810/31.89
72/159
100/220
147/324
210/463
635 VAC
600VAC
2.2kV
50/60Hz
3
Drawout
ABB's Emax air circuit breaker is available with three trip units models. From the PR111 that offers
only the basic protection functions to the PR113 that offers protection, multi-meter capability, and
communication capability there is a trip unit for every application.
17.16
E4
kA
kA
kA
Trip units
PR111/P-A
PR112/P-A
PR113/P-A
Operation times
Make time (max)
ms
Break time (I<ST
ms
current)(max)
Break time (I>ST
ms
current)(max)
Overall dimensions, 3 pole
W (3 poles)
mm/in
Drawout: H=461mm / 18.15in
D=396.5mm / 15.61in
mm/in
W (3 poles)
Weights (CB with releases, RH terminals and CTs, accessories excluded)
Drawout 3 poles
Kg/lbs
Specifications common to the entire range
Rated max voltage
Rated voltage
Test voltage (1 min 50/60Hz)
Frequency
Number of poles
Versions
E3