Escolar Documentos
Profissional Documentos
Cultura Documentos
Opn
No
Op Op Op
1
2
3
Operation sequence
10
20
30
40
50
60
70
80
90
100
Displace table
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Expander
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
Mandrel
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
#01
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
insertion
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
1110
Cycle
time
(Sec)
23
0.4
9
60
17
21
98
0.2
1.0
0.3
0.4
1.6
18
0.3
12
16
0.2
0.3
0.1
26
0.4
19
0.3
0.1
38
0.6
5
15
29
20
21
5
25
2
4
70
5
27
115
48
7
115
8
210
60
0.1
0.3
0.5
0.3
0.4
0.1
0.4
0.0
0.1
1.2
0.1
0.5
1.9
0.8
0.1
1.9
0.1
3.5
1.0
Cumulati
ve
I/E Comments/Actions
time
(sec)
Operator should stand outside
23
E expander door for last coil
removal
32
I
92
E Tool trolley to be provided
109
I
130
E Tool trolley to be provided
228
I Electrical gun to be provided
No removal of gloves in
246
E between changeover,
insruction to operators
258
I
274
E Tool trolley to be provided
No displacement of table,
281
E
location to be defined
Sliding type bolt arrangemtn
307
I
to be used
Sliding type bolt arrangemtn
326
I
to be used
331
E
Sliding type bolt arrangemtn
369
I
to be used
374
E
389
E Tool trolley to be provided
418
I
438
E
459
I
464
E
489
I
491
E
495
E
565
I
570
E
597
E
712
I
760
I
767
E
882
I
890
I
1100
I
1160
I
Cycle
Target
time
ed
saving
cycle
potenti
time
al
0
23
9
5
17
5
60
0
55
0
16
38
18
11
26
19
38
10
40
30
30
30
45
35
90
50
35
40
27
60
30
35
30
33
37
50
20
22
28
20
15
28
17
17
17
18
17
17
22
16
17
15
20
22
20
37
16
18
19
16
22
20
0.7
0.5
0.5
0.5
0.8
0.6
1.5
0.8
0.6
0.7
0.5
1.0
0.5
0.6
0.5
0.6
0.6
0.8
0.3
0.4
0.5
0.3
0.3
0.5
0.3
0.3
0.3
0.3
0.3
0.3
0.4
0.3
0.3
0.3
0.3
0.4
0.3
0.6
0.3
0.3
0.3
0.3
0.4
0.3
1200
1230
1260
1290
1335
1370
1460
1510
1545
1585
1612
1672
1702
1737
1767
1800
1837
1887
1907
1929
1957
1977
1992
2020
2037
2054
2071
2089
2106
2123
2145
2161
2178
2193
2213
2235
2255
2292
2308
2326
2345
2361
2383
2403
I
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I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
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I
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I
I
I
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20
20
18
24
180
20
4
100
40
95
440
20
5
22
27
10
9
7
9
9
10
133
65
21
140
12
35
218
300
550
963
76
150
140
0.3
0.3
0.3
0.4
3.0
0.3
0.1
1.7
0.7
1.6
7.3
0.3
0.1
0.4
0.5
0.2
0.2
0.1
0.2
0.2
0.2
2.2
1.1
0.4
2.3
0.2
0.6
3.6
5.0
9.2
16.1
1.3
2.5
2.3
2423
2443
2461
2485
2665
2685
2689
2789
2829
2924
3364
3384
3389
3411
3438
3448
3457
3464
3473
3482
3492
3625
3690
3711
3851
3863
3898
4116
4416
4966
5929
6005
6155
6295
I
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I No waiting of operator while C/
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I Stackable crate
I
91.75
Operator 1 - Permanant
Operation sequence
Cycle
Waiting for operator to keep the last finished coil
Close the expander door
Searching for tools
Loose bolts
Search the spanner
Loose bolts
remove & wear gloves
opern the expander door
Bring tools
Displace table
Open #01 bolt with Allen T
Open #01 bolt with Allen T
Go to RH side of expander door
Open #02 bolt with Allen T from other side
Go to LH side of expander door
Bring tools
Flaring adjustment setting LH side
Go to RH side of expander door from behind
Flaring adjustment setting RH side
Go to LH side of expander door
Take Expander ram upside
Displace control panel
Bring tools
Back support plate bolt loose #04 with spanner
Keep Back plate down
Transfer back plate to storage area
Remove #04 bolts from expander after backplate unl
Back support plate bolt loose #04 with spanner
Keep Back plate down
Bolt adjustment for back plate mounting
Back plate mounting
Back plate assembly with adjustment
Waiting for operator
Inspection for mandrel insertion
Move control panel
Take Expander ram downside
Inspection for mandrel insertion
Take Expander ram downside
Mandrel adjustment & locking
Take Expander ram upside
Inspection for mandrel insertion
Take Expander ram upside
time (Sec)
23
9
60
17
21
98
18
12
16
7
26
19
5
38
5
15
29
20
21
5
25
2
4
70
5
27
115
48
7
115
8
210
180
20
4
100
40
95
440
20
5
22
Total engagement
27
10
9
7
9
9
10
133
65
21
140
12
35
218
300
550
963
76
150
140
4910
Operator 2
Operation sequence
Cycle
Back support plate bolt loose #04 with spanner
Keep Back plate down
Transfer back plate to storage area
Remove #04 bolts from expander after backplate unl
Back support plate bolt loose #04 with spanner
Keep Back plate down
Bolt adjustment for back plate mounting
Back plate mounting
Back plate assembly with adjustment
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
Expander Mandrel #01 insertion
time (Sec)
70
5
27
115
48
7
115
8
210
60
40
30
30
30
45
35
90
50
35
40
27
60
30
35
30
33
37
50
20
22
28
20
15
28
17
17
17
18
17
17
22
16
Total engagement
17
15
20
22
20
37
16
18
19
16
22
20
20
20
18
24
180
65
140
35
218
300
2928
Operator 3
Operation sequence
Cycle
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
Expander Mandrel #01 insert
time (Sec)
60
40
30
30
30
45
35
90
50
35
40
27
60
30
35
30
33
37
50
20
22
28
20
15
28
17
17
17
18
17
17
22
16
17
15
20
22
20
37
16
18
19
Op1
Op2
Op3
4910
2928
2392
6000
5000
4000
3000
2000
1000
0
Op1
Op2
16
22
20
20
20
18
24
180
20
4
100
40
95
440
20
5
22
27
10
9
7
9
9
10
2392
Column J
Op2
Op3
Opn No
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
Operation sequence
Cycle time (Sec)
Back plate setting
1100
Waiting for operator to keep the last finis
23
Close the expander door
9
Searching for tools
60
Loose bolts
17
Search the spanner
21
Loose bolts
98
remove & wear gloves
18
opern the expander door
12
Bring tools
16
Displace table
7
Open #01 bolt with Allen T
26
Open #01 bolt with Allen T
19
Go to RH side of expander door
5
Open #02 bolt with Allen T from other si
38
Go to LH side of expander door
5
Bring tools
15
Flaring adjustment setting LH side
29
Go to RH side of expander door from beh
20
Flaring adjustment setting RH side
21
Go to LH side of expander door
5
Take Expander ram upside
25
Displace control panel
2
Bring tools
4
Back support plate bolt loose #04 with s
70
Keep Back plate down
5
Transfer back plate to storage area
27
Remove #04 bolts from expander after b
115
Back support plate bolt loose #04 with s
48
Keep Back plate down
7
Bolt adjustment for back plate mounting
115
Back plate mounting
8
Back plate assembly with adjustment
210
Expander rod setting
2611
Expander Mandrel #01 insertion
60
Expander Mandrel #01 insertion
40
Expander Mandrel #01 insertion
30
Expander Mandrel #01 insertion
30
Expander Mandrel #01 insertion
30
Expander Mandrel #01 insertion
45
Expander Mandrel #01 insertion
35
Expander Mandrel #01 insertion
90
I/E
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410
420
430
440
450
460
470
480
490
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
50
35
40
27
60
30
35
30
33
37
50
20
22
28
20
15
28
17
17
17
18
17
17
22
16
17
15
20
22
20
37
16
18
19
16
22
20
20
20
18
24
180
20
4
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850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
1110
100
40
95
440
20
5
22
27
10
9
7
9
9
10
133
65
21
405
140
12
35
218
300
550
963
366
76
150
140
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Remarks
Operation sequence
Cycle time (Sec)
Back plate setting
1100
Expander rod setting
2611
Collet & Expansion bulle
405
vertical height setting
300
First piece
550
Front plate setting
963
Receiver setting
366
Total changeover time (
6295
Single
piece Hex
bush
105 min
Chart Title
3000
2500
2000
1500
2
2
2
2
1000
500
0
Back
plate
setting
vertical
height
setting
First
piece
Front
plate
setting
art Title
rtical
ight
tting
First
piece
Front
plate
setting
Receive
r setting
SET UP REDUCTION ON
Sr.
Problem area
No.
3
6
7
9
11
15
4
8
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Responsibility
Wasif S
Ashish B/Sagar S
EXPANDER
Vinod B / Pinaki G
Sagar S/Pinaki/VInod
Ashish B/ Wasif S
Utkarsh /pinaki
Sagar/Wasif
Ashish B/Pinaki G
Sagar S/Pinaki/VInod
Ashish B/Sagar
S/Vinod
VInod B / Pinaki G
Sagar/Utkarsh
Ashish B/Sagar
S/Wasif S
Ashish B
AL
EXPANDER
Status
Eye magnifier
received. assembly to
be done
Sagar
Wk 1 feb installation
will be completed
Trials to be taken on
29th Jan
Scale received, to be
installed
Existing
Target date
cycle time
Target
cycle
time
Cycle
time
acheive
d
Completd
1.5Lavs quotation
received