Escolar Documentos
Profissional Documentos
Cultura Documentos
48
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
49
CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
53
55
IMPORTANT
When carrying out commissioning of the boiler, you are highly recommended to perform the following checks:
Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler.
Make sure that the electrical connections have been made correctly and that the earth wire is connected to a
good earthing system.
Open the gas tap and check the soundness of the connections, including that of the burner.
Make sure that the boiler is set for operation for the type of gas supplied.
Check that the flue pipe for the outlet of the products of the combustion is unobstructed.
Make sure that any shutoff valves are open.
Make sure that the system is charged with water and is thoroughly vented.
Purge the system, bleeding off the air present in the gas pipe by operating the pressure relief valve on the
gas valve inlet.
CHARACTERISTICS OF THE SYSTEM SAFETY VALVE: calibration pressure: 4 bar; maximum generator power: 205.8 Kw, 1/2
x 3/4 fixtures (see Caleffi catalogue, code 527440).
FONDERIE SIME S.p.A of Via Garbo 7 -Legnago (VR)-Italy declares that its hot water boilers, which bear the EC mark
under Gas Directive 90/396/EEC and are fitted with a safety thermostat calibrated to a maximum of 110 C, are
excluded from application of Directive PED 97/23/EEC in that they satisfy the requirements of article 1 paragraph
3.6 of this Directive.
INSTALLER INSTRUCTIONS
ES
1.1
INTRODUCTION
PT
IT
the european directives 90/396/CEE,
89/336/CEE, 73/23/CEE, 92/42/CEE
and with the european specification EN
656.
These appliances can be fired by natural
GB
1.2
DIMENSIONS
195
1000
485
665
65
L
mm
70 Mk.II 840
80 Mk.II 940
90 Mk.II 1040
100 Mk.II 1140
110 Mk.II 1240
D
mm
180
180
200
225
250
P
mm
645
645
645
645
670
A
mm
415
415
415
415
400
Fig. 1
TECHNICAL FEATURES
Heat output
Heat input
Sections
Power consumption
Maximum water head
Test pressure
Water content
Category
Type
Smokes temperature
Smokes flow
Maximum temperature
C.H. setting range
Main burner nozzles
Quantity
Natural gas
G30 - G31
Gas consumption *
Natural gas
Butane (G30)
Propane (G31)
Burner gas pressure
Natural gas
Butane (G30)
Propane (G31)
Gas supply pressure
Natural gas
Butane (G30)
Propane (G31)
Weight
C
kg/h
C
C
70 Mk.II
49.1-70.1
54.5-77.9
8
16
4
6
25
II2H3+
B11BS
158
170
95
4085
80 Mk.II
56.0-78.7
62.2-87.4
9
16
4
6
28
II2H3+
B11BS
160
180
95
4085
90 Mk.II
63.0-90.0
70.0-100.0
10
16
4
6
31
II2H3+
B11BS
160
230
95
4085
100 Mk.II
69.9-98.6
77.7-109.5
11
16
4
6
34
II2H3+
B11BS
144
287
95
4085
110 Mk.II
74.7-107.9
85.5-120.5
12
69
4
6
37
II2H3+
B11
140
330
95
4085
n
mm
mm
7
2.95
1.70
8
2.95
1.70
9
2.95
1.70
10
2.95
1.70
11
2.95
1.70
8.2
6.0
5.9
9.2
6.8
6.7
10.6
7.7
7.6
11.6
8.5
8.3
12.7
9.3
9.1
mbar
mbar
mbar
4.5 - 9.3
12.2 - 25.2
16.4 - 32.6
4.6 - 9.1
12.3 - 25.4
16.1 - 30.2
4.7 - 9.3
12.0 - 25.1
15.6 - 30.0
4.7 - 9.3
12.5 - 25.1
16.6 - 32.7
4.6 - 9.3
12.6 - 25.6
16.6 - 34.3
mbar
mbar
mbar
kg
20
30
37
238
20
30
37
266
20
30
37
294
20
30
37
322
20
30
37
350
kW
kW
n
W
bar
bar
l
m3st/h
kg/h
kg/h
* The gas consumptions refer to the calorific value at standard conditions at 15C - 1013 mbar.
48
11/2
11/2
1
3/4
C.H. return
C.H. flow
Gas connection
Boiler/filling drain
75
A
475
1.3
R
M
G
S
IT
1.4
ES
MAIN COMPONENTS
PT
GB
KEY
1
2
3
4
5
6
7
8
9
10
11
Fig. 2
INSTALLATION
The boiler must be installed in a fixed location and only by specialized and qualified
firms in compliance with all instructions
contained in this manual.
Furthermore, the installation must be in
accordance with current standards and
regulations.
2.1
2.1.1
Handling
BOILER ROOM
Fig. 3
49
IT
ES
PT
GB
2.4
Fig. 3/a
2.5
with the screws provided;
insert two 3/4 pipes in the holes in the
brackets, lift the boiler carefully and place
into position.
2.2
CONNECTING
UP SYSTEM
Before proceeding to connect up the boiler, you are recommended to make the
water circulating in the piping in order to
eliminate any foreign bodies that might be
detrimental to the operating efficiency of
the appliance.
The unit must be connected up with rigid
pipe fittings which will not subject it to
stress of any kind.
The connections should be easy to disconnect using pipe unions with orientable connections. You are recommended to install
suitable shutoff valves on the system flow
and return pipes.
In order to achieve a good water distribution inside the cast-iron body, the system
flow and return pipes should be connected to the same side of the boiler.
The boiler comes supplied standard with
the attachments on the right-hand side,
with the possibility of them being transferred to the left-hand side.
In that case, move the water distributor,
located on the return header, and the
thermostat bulbs located in the sheathe,
to the same side.
The thermal jump between the system flow
and return pipes should not exceed 20C.
For this purpose, it is advisable to install a
mixer valve with corresponding anti-condensation pump.
CAUTION: The system circulation pump or
pumps must go into action at the time of
boiler ignition.
For this purpose, you are recommended
to use an automatic system of precedence.
50
2.3
CHARACTERISTICS
OF FEEDWATER
2.3.1
SYSTEM FILLING
CONNECTING
UP FLUE
IT
Tetto
Flat
roofpiano
0,50 m
5m
0,50 m
>5m
Volume
tecnico
2.6
> 1,30 m
Colmo
1,20 m min.
0,80 m
1,30 m
Zona di reflusso
30
> 1,50 m
Colmo
0,50 m
oltre il colmo
45
roofa 45
Tetto
1,50 m
2 m min.
1,50 m
2.6.1
Zona di reflusso
45
Fig. 4
2.5.1
PT
GB
ELECTRICAL
CONNECTION
0,50 m
oltre il colmo
30
roofa 30
Tetto
ES
The main factors to be taken into consideration for calculating the section are the
heat input of the boiler, the type of fuel, the
percentage of CO2, the mass flow of smoke
at nominal load, the temperature of the
smoke, the roughness of the internal wall,
and the effect of gravity on the draught
pressure, which must take into account the
external temperature and the altitude.
Sizing of flue
Control system
connection (optional)
In the electrical circuit a series of connectors are provided for the installation of an
optional control system, marked by different colours black, red and brown (fig. 5).
The connectors are polarised in such a way
that the order cannot be inverted. To install
the control system these connectors must
be connected and jumpers 4-5 and 11-12
must be removed from the terminal board
(marked in bold in fig. 6).
The control sustem allows for the use of
sensors and environment units whose connectors, polarised and coloured, are found
in a bag inside the control board.
KEY
1 EMC filter
2 Control system connectors (black- red- brown)
3 Control box
4 Terminal board
2
Fig. 5
51
IT
ES
2.6.2
PT
Wiring diagram
GB
KEY
IG
Main switch
TC
Regulation stat with
double contact
EA
Ignition electrode
EV2 Gas valve coil
EV1 Gas valve coil
TA
Room stat
R
Lock out reset button
B
Coil assembly
ER
Sensing electrode
TS
Safety stat
52
A
TF
FA
PI
PB
TEL
SE
SC
SS
C
Control box
Smoke stat
EMC filter
C.H. pump
D.H.W. pump
Environment unit QAA70 type (optional)
External temperarure sensor (option)
Boiler immersion sensor QAZ21 type (optional)
D.H.W. tank immersion
sensor QAZ21 type (optional)
RVA.222 control system connectors
(black - red - brown)
F
TI
Fuse (T 200mA)
Isolated transformer
(only for FR/BE)
PBY By-pass pump
TM Minimum temperature stat
NOTE: When not using the unit to connect up the
TA, remove the jumper from terminals 6-7.
When connecting the control system remove jumpers 4-5 and 11-12.
Connect up the pumps (PB-PI) as shown in the diagram only if using the RVA 43.222 unit.
Fig. 6
IT
2.7
ES
CONTROL SYSTEM
RVA43.222 (optional)
PT
GB
6
40
20
Operating Efficiency
Qualification or not of the heat production in the presence of integration with
storage.
Climatic control of the temperature of
CHARACTERISTICS
3.1
CONTROL BOX
80
120
KEY
1 Plastic hole cover
2 Control system
Fig. 7
100
0
2.7.1
Safety Functions
Minimum and maximum adjustable temperature of return
Differentiated antifreeze protection, hot
water storage and plant.
Protection from overheating of the boiler.
Antiscuff protection of the pumps.
Protection of the burner with minimum
KEY
1
2
3
4
operating time.
Operating functions
Simplified starting procedure.
All the settings may be carried out on
the regulator.
Standard for weekly programming.
All the settings and operating regimes
available on display and lit up leds.
Relay and sensor test.
Hot water production
Programming of day hours.
Possibility of setting the minimum temperature for the hot water during the
reduction period.
Possibility of controlling the storage loading pump.
Hot water circuit priority can be selected.
Other technical characteristics
Easy connection with a digital environment unit (QAA70).
Electrode support
Electrode unit
Electrode ignition cable
Electrode detection cable
Fig. 8
53
IT
3.1.1
PT
GB
Operating cycle
Gas failure
The control box runs through the cycle
normally sending electric power to the
ignition electrode. The electrode continues spark discharge for a maximum of
8 and 4 sec. If the burner does not ignite, the control box locks out.
This may occur upon first ignition or
after long periods of boiler lay-off when
there is air in the pipes. It may be caused
by the failure of the gas valve to open
owing to a break in the electric coil.
.
Ignition electrode fails to spark
In the boiler, only opening of gas to the
burner is seen to occur. After 8 and 4
sec. the control cox locks out.
This may be due to there being a break
in the wire of the electrode or the wire
not being properly fastened to the terminal of the control box; or else, the transformer has burnt out.
No detection of flame
The continuous spark discharge of the
electrode is noted starting from ignition
even though the burner is lit.
After 8 and 4 seconds have elapsed, the
sparks cease, the burner goes out, and
the warning lamp indicating equipment
lock-out lights up.
This occurs when the position of live and
neutral has not been respected on the
terminal block. There is a break in the
wire of the sensing electrode or the electrode itself is earthed: the electrode is
worn out and needs replacing.
The control box is falty
54
3.1.2
3.2
lowing advantages:
higher overall boiler efficiency;
containment within acceptable values of
the increase in temperature that takes
place in the cast-iron body (heat inertia)
when the burner goes out.
Ionization circuit
REGULATION THERMOSTAT
3.3
3.5
140
110
120
PERDITA
CARICO (mbar)
HEADDI
AVAILABLE
(mbar)
ES
100
100
90
80
70
80
60
40
20
FLOW
RATE
(l/h)
PORTATA
(l/h)
Fig. 9
4.1
ES
RMG Mk.II boilers come equipped standard with a HONEYWELL VR 4605 C gas
valve (for 70 - 80 models), VR 4605 CB
gas valve (for 90 - 100 models) and VR
420 PB gas valve (for 110 models).
When the boiler is ignited the first time, it is
always recommended to bleed the piping by
using the pressure outlet upstream from
the valve (7 fig. 10 - 9 fig. 2).
4.2
PT
GB
KEY
1
2
3
4
5
6
7
8
HONEYWELL VR 420 PB
EV1 coil
Pressure regulator
Coil assembly
EV2 coil
LPG adaptor
Plastic cap
Pressure inlet upstream
Pressure inlet
downstream
EV1- EV2 coil
91
3
2
Fig. 10
4.2.1
Nominal pressure
adjustment (fig. 11)
TABLE 1
Methane - G20
Burner max. pressure
Burner min. pressure
Butane - G30
Burner max. pressure
Burner min. pressure
Propane - G31
Burner max. pressure
Burner min. pressure
4.2.2
70 Mk.II
80 Mk.II
90 Mk.II
100 Mk.II
110 Mk.II
mbar
mbar
9.3
4.5
9.1
4.6
9.3
4.7
9.3
4.7
9.3
4.6
mbar
mbar
25.2
12.2
25.4
12.3
25.1
12.0
25.1
12.5
25.6
12.6
mbar
mbar
32.6
16.4
30.2
16.1
30.0
15.6
32.7
16.6
34.3
16.6
Reduced pressure
adjustment (fig. 11)
LEYENDA
1 Locknut M13
2 Coil
3 Max. press. adjust. connection
4 Min. pressure adjust. screw
4.3
Fig. 11
IT
ES
PT
GB
4.3.1
KEY
1 Maximum pressure adjusting nut
2 Minimum pressure adjusting screws
3 Plastic cap
Nominal pressure
adjustment (fig. 11/a)
Fig. 11/a
4.3.2
Reduced pressure
adjustment (fig. 11/a)
4.4
GAS CONVERSION
Fig. 12
4.5
SHELL
DISASSEMBLY
Follow the steps described below to disassemble the shell (fig. 12):
Remove the shell door (1) which is attached with pressure fit pins.
To remove the cover (3) loosen the two
screws that attach it to the flue gas
chamber and lift.
Remove the top front panel (2) placing it
against the flue gas chamber.
Disassemble the left side (4) unscrewing
the nuts that attach it to the tie rods.
Do the same operation to disassemble
the right side (5).
Remove the inner wall (6) by pulling it
forward.
Unscrew the nuts that secure the rear
wall (7) to remove it from the tie rods.
4.6
CLEANING AND
MAINTENANCE
IT
ES
KEY
1
2
3
4
5
Boiler body
Burner
Main nozzle
Aluminium washer
Burner manifold
Fig. 13
4.7
FAULT FINDING
PT
GB
57
USER INSTRUCTIONS
IT
ES
WARNINGS
PT
In case of fault and/or incorrect equipment operation, deactivate it, without making any repairs or taking any direct
GB
40
20
80
100
120
TEMPERATURE
ADJUSTMENT
Fig. 14
SAFETY THERMOSTAT
The safety thermostat is of the manually
resetting type and opens, causing the main
burner to turn off immediately, whenever
the temperature of 95C is exceeded in the
boiler. To restore boiler operation, unscrew
the black cap and reset the button (fig. 16).
Should the appliance again lock out,
please approach the authorized technical
staff.
40
20
80
100
120
Fig. 15
40
20
80
100
120
Fig. 16
IT
ES
PT
40
20
GB
80
100
120
Fig. 17
40
20
80
100
120
RESET
BUTTON
RED LED LIT
Fig. 18
59
CONTROL SYSTEM
IT
In order to get the highest potential out of the RVA 43.222 regulator follow the instructions given below:
ES
PT
GB
Display
Select the
line
Display
14
Display
13
60
Select the
line
Display
Push
button
Display
Period 1
Start
Period 2
Start
Period 3
In the automatic mode the temperature of the room is regulated on the basis of the periods of heating chosen.
Start
10
End
11
End
7
8
End
Set
hour
For
C
RX CE - RX 26 BF
RMG Mk.II - RS Mk.II
LOGO *
MISTRAL *
AVANT
KOMBIMAT CE
BITHERM - BITHERM BF
DUOGAS CE
DEWY
DEWY EQUIPE - DEWY EQUIPE BOX*
EKO OF
sono complete di tutti gli organi di sicurezza e di controllo previsti dalle norme vigenti in materia e rispondono, per caratteristiche tecniche e funzionali, alle prescrizioni delle norme:
UNI-CIG 7271 (aprile 1988)
UNI-CIG 9893 (dicembre 1991)
UNI EN 297 per APPARECCHI A GAS DI TIPO B AVENTI PORTATA TERMICA 70 kW
EN 656 per APPARECCHI A GAS DI TIPO B AVENTI PORTATA TERMICA 70 300 kW
EN 483 per APPARECCHI A GAS DI TIPO C AVENTI PORTATA TERMICA 70 kW
EN 677 per APPARECCHI A GAS A CONDENSAZIONE AVENTI PORTATA TERMICA 70 kW.
La portata al sanitario delle caldaie combinate rispondente alla norma:
UNI EN 625 per APPARECCHI AVENTI PORTATA TERMICA 70 kW
Le Caldaie a gas sono inoltre conformi alla:
DIRETTIVA GAS 90/396/CEE per la conformit CE di tipo
DIRETTIVA BASSA TENSIONE 2006/95/CE
DIRETTIVA COMPATIBILIT ELETTROMAGNETICA 2004/108/CE
DIRETTIVA RENDIMENTI 92/42/CEE
La ghisa grigia utilizzata del tipo EN-GJL 150 secondo la norma europea UNI EN 1561.
Il sistema qualit aziendale certificato secondo la norma UNI EN ISO 9001: 2000.
*Caldaie a basse emissioni inquinanti (classe 5 rispetto alle norme europee UNI EN 297 e EN 483).
Fonderie Sime S.p.A. - Via Garbo, 27 - 37045 Legnago (Vr) - Tel. 0442 631111 - Fax Servizio Tecnico 0442 631292 - www.sime.it
RX 19 CE
RX 26 CE
RX 37 CE
RX 48 CE
RX 55 CE
RX 26 BF
RMG 70 Mk.II
RMG 80 Mk.II
RMG 90 Mk.II
RMG 100 Mk.II
RMG 110 Mk.II
RS 129 Mk.II
RS 151 Mk.II
RS 172 Mk.II
RS 194 Mk.II
RS 215 Mk.II
RS 237 Mk.II
RS 258 Mk.II
RS 279 Mk.II
BITHERM 20/65
BITHERM 26/80
BITHERM 35/80
BITHERM 26/80 BF
DUOGAS 20/40
DUOGAS 26/40
LOGO 22 OF TS
LOGO 32 - 32/50 - 32/80 OF TS
MISTRAL 32 - 32/50 - 32/80 - 32/120 AD
KOMBIMAT 26/38 CE
AVANT 30/50 - 30/130 TS
DEWY 30/80 - 30/130
DEWY EQUIPE 3 - 3 BOX
DEWY EQUIPE 4 - 4 BOX
DEWY EQUIPE 60 BOX
DEWY EQUIPE 120 - 120 BOX
DEWY EQUIPE 180 - 180 BOX
DEWY EQUIPE 240 - 240 BOX
DEWY EQUIPE 300 - 300 BOX
DEWY EQUIPE 360 - 360 BOX
DEWY EQUIPE P100 BOX
DEWY EQUIPE P200 - 200 BOX
DEWY EQUIPE P300 - 300 BOX
DEWY EQUIPE P400 - 400 BOX
DEWY EQUIPE P500 - 500 BOX
DEWY EQUIPE P600 - 600 BOX
DEWY EQUIPE P160 BOX
DEWY EQUIPE P260 BOX
EKO 3 OF - 3 OF PVA
EKO 4 OF - 4 OF PVA
EKO 5 OF
EKO 6 OF
EKO 7 OF
EKO 8 OF
EKO 9 OF
EKO 10 OF
EKO 11 OF
EKO 12 OF
22,0
30,5
39,1
48,8
60,7
31,0
70,1
78,7
90,0
98,6
107,9
129,0
150,6
172,2
193,7
215,2
236,5
257,8
279,1
22,0
30,5
37,2
31,0
22,0
30,5
24,3
32,4
31,9
29,0
29,4
29,3
84,6
112,8
57,0
113,9
170,9
227,8
284,8
341,7
94,8
189,8
284,7
379,6
474,5
569,5
151,4
246,3
21,2
31,6
42,3
53,1
63,8
74,2
84,7
95,2
105,8
117,0
25,0
34,8
44,8
55,0
69,2
34,0
77,9
87,4
100,0
109,5
120,5
145,9
170,0
194,2
218,2
242,1
266,0
290,0
313,6
25,0
34,8
42,4
34,0
25,0
34,8
26,0
34,8
34,3
32,2
31,6
30,0
87,0
116,0
58,0
116,0
174,0
232,0
290,0
348,0
96,6
193,2
289,8
386,4
483,0
579,6
154,6
251,2
23,3
34,8
46,5
58,3
70,1
81,5
93,0
104,6
116,2
128,0
ST
ST
ST
ST
ST
BT
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
BT
ST
ST
BT
BT
BT
ST
BT
CN
CN
CN
CN
CN
CN
CN
CN
CN
CN
CN
CN
CN
CN
CN
CN
CN
BT
BT
BT
BT
BT
BT
BT
BT
BT
BT
88,0 - 84,5
86,7 - 84,8
87,3 - 85,2
88,7 - 85,4
87,7 - 85,8
91,1 - 91,1
90,1 - 87,1
90,0 -87,2
90,0 - 87,4
89,9 - 87,5
89,5 - 86,4
88,4 - 86,7
88,6 -86,9
88,7 - 87,1
88,8 - 87,3
88,9 - 87,5
88,9 - 87,6
88,9 - 87,7
89,0 - 87,8
88,0 - 84,5
87,6 - 84,8
87,7 - 85,3
91,1 - 91,1
88,0 - 84,5
86,7 - 84,8
93,5 - 95,3
93,4 - 94,6
93,0 - 95,1
90,0 - 86,5
93,1 - 91,7
97,7 - 106,6
97,3 - 105,5
97,3 - 105,5
98,2 - 106,4
98,2 - 106,4
98,2 - 106,4
98,2 - 106,4
98,2 - 106,4
98,2 - 106,4
98,2 - 108,0
98,2 - 108,0
98,2 - 108,0
98,2 - 108,0
98,2 - 108,0
98,2 - 108,0
97,7 - 107,0
97,7 - 107,0
90,9 - 92,8
90,9 - 92,8
90,9 - 92,8
91,4 - 92,9
91,1 - 92,9
91,1 - 92,9
91,1 - 93,5
91,1 - 93,5
91,1 - 93,5
91,7 - 93,3
92,68
92,97
93,18
93,38
93,57
92,98
93,69
93,79
93,91
93,99
94,07
94,22
94,36
94,47
94,57
94,67
94,75
94,82
94,89
92,68
92,97
93,14
92,98
92,68
92,97
92,77
93,02
93,01
92,92
92,94
92,93
93,85
94,10
93,51
94,11
94,47
94,72
94,91
95,07
93,95
94,56
94,91
95,16
95,35
95,51
94,36
94,78
92,65
93,00
93,25
93,45
93,61
93,74
93,86
93,96
94,05
94,14
NOTA: I rendimenti utili misurati sono riferiti ai tipi di caldaia (ST= standard, BT= bassa temperatura, CN= condensazione) richiesti dal DPR 660.
Il rendimento minimo di combustione in opera quello richiesto dal DPR 311.