STANDARD OPERATION PROCEDURE (SOP)

Stage

Station Name

Model Name

Airend Sub-Assembly

350-150 TR

PFMEA No. &

Control Plan No. & Rev. No. Rev.
Rev. No.

NIL

NIL

NIL

Rev. Date

Rev. Description

NIL

NIL

Process Description with Photos

1

1
0

Sl.No.

Process Name

SC/CC
cc

Process Description

PPE

Quality creteria

Reaction Plan

Visual Inspection

Surfaces of the Airend should not be in damaged

Confirm the number in name plate as X990045 for 300-150 VE model. Check Safety shoe,
Reject the Airend and replace with new part.
condition and also check for dust particles on the
for ELGI QA Passed sticker.
helmet
Inform to Quality Star.
Airend surfaces.

Orifice Assembly &

Return Line
Strainer

Apply Locktite 577 and Fix the Airend inlet orifice (035301034) at the bottom
as shown in fig. Also Apply Locktite 577 and Fix the nipple reducer Safety shoe, Threads in the orifice should not be damaged. Hose Reject the orifice and replace with new part.
(035400613) and Hose adapter (000959083) in the airend as shown in the
helmet
adapter should be positioned as shown in the fig.
Inform to Quality Star.
fig.

4" Butterfly Valve

Assembly

Hold the butterfly valve (220210470) in vice and put a mark in the pin (when
it is in closed position). Apply anabond 104 on both side, paste
Safety shoe, Surface should not be damaged. Check the valve is Reject the damaged part and Replace it with
Gasket(220412000). Remove bolts on top side of valve and fix actuator
helmet
opening and closing easily.
new one. Inform to Quality star.
plate(220473630) with M8x25 bolts of 2nos.

Spacer Ring set

Assembly

Fix spacer ring (035300059-4 bolts of M20X40 with spring washer, torque of
385Nm) to Airend, place 4" Butterfly valve on Spacer ring. Fix adapter Safety shoe,
(035400467-4bolts of M12X60 with spring washer of M12, torque of 81Nm)
helmet
on top of butterfly valve.

Actuator Assembly

6.1

Cross Piece
Assembly

Apply locktite 577 and assemble the Cross Piece (22047692A, in another
Remove the part assembled in wrong
Safety shoe, Direction are shown in fig., and should be assembled
end of actuator as shown in fig.). Apply locktite 577 and fix Hex Nipple
direction and Reassemble it as per required
helmet
as per fig.
(22037903A) on the top side of cross piece as shown in fig.
direction.

6.2

Cross Piece
Assembly

Fix the Hose adapter (220370680) by applying locktite 577 at the bottom of
Remove the part assembled in wrong
cross piece. Assemble the one orifice (035400210) and one Air ejector Safety shoe, Direction are shown in fig., and should be assembled
direction and Reassemble it as per required
Muffler (22041355A) on the left side. Every part should be assembled as
helmet
as per fig.
direction.
shown in fig.

Hose line
Assembly

Fix the Temperature Switch adapter (030449400), valve assembly

Safety shoe, Temperature Switch adapter should be assembled as Remove the part assembled and Reassemble
(035301016) and Pressure switch adapter (220210370) in the side of the
helmet
shown in the fig.
it.
DCV bend as shown in fig.

Discharge control
valve

Assemble the DCV bend (035400037-4 bolts size M12X30, Spring washer,
Safety shoe, Torques should be properly maintained and Parts Remove the part damaged and Reassemble
torque of 81Nm) and place DCV (with both sides of gaskets 01044540,
helmet
should be assembled without any damage.
it.
035400013 pasted using Anabond 104) as shown in fig.

Flange Assembly

Assemble the DCV Flange (035400186 - 4 Bolts of M12X90 with Spring Safety shoe, Torques should be properly maintained and Parts Remove the part assembled and Reassemble
washer M12 and torque of 81Nm) as shown in fig.
helmet
should be assembled without any damage.
it.

10

Hub Assembly

Assemble the Coupling (B005405750001) in the shaft of the Airend using Safety shoe, Hub should be inserted entirely and shouldn't be Remove the part damaged or assembled
M12 Pusher as shown in fig.
helmet
damaged.
wrongly, and Reassemble it.

Butterfly Valve should be in open condition, and no

Remove the part damaged or valves
part should be damaged. Mentioned torque values
assembled
in
closed
condition,
and
should be maintained. Ensure the Adapter is covered
Reassemble it.
using plastic paper.

Fix Lever (22047366A using one M8 nut with spring washer) in the actuator.
Actuator set should be assembled without any
Safety shoe,
Remove the part assembled
And assemble the lever in the centre rod of butterfly valve as shown in fig
damage. When assembling actuator, butterfly valve
helmet
direction and Reassemble it.
(using M6 Screw with 1 spring and 2 plate washers of size M6).
should be in open condition.

Stage Quality History

Change Information

Approvals
Prepared By
Approved
By

Symbol

SC

cc

Note : Non-Conforming Parts Procedure - Fill Out LR Tag & Place Part(s) in Red Tag area.
SO/COM/EBS/OFS/ASS/01/Rev:00

Seal:

Released By

Name
Name
Name

in

wrong