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Toselik Wire Rod Rolling Mill began operation in 2014. At the establishment progress we
use the advanced technology to gain stringent high quality parameters. Currently
approximately 600,000 t/a of wire rod with diameters from 5.5 mm up to 25 mm are rolled
in a continuous process.
Billets measuring 150 x150 mm square and up to 12 m in length are heated up to rolling
temperature in a walking beam furnace, descaled and rolled on a 18 strand roughing mills.
After having passed crop and chopping shears the rod enters finishing blocks two loop
lines that are reducing sizing mill and no-twist mill for thermomechanic rolling whis is used
for uniform ovality and high dimensional accuracy at high speeds. The final rolling speed
producing size of 5.5 mm is up to 120m/sec.
After passing through water cooling boxes the wire rod is layed down in loops on a roller
type air cooling conveyor by a laying head which is 100 metres long for uniform cooling and
finally formed to coils in the coil forming chamber.
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Annual Production Capacity

Input Feedstock
Size Range
Coil Weight
Coil Outside Diameter
Coil Inside Dameter
Rolling Mill Strand

Reheating Features:

0.6 MTPA

Strand
Type
Pass
Line Speed
Capacity
Type

Standarts
Cooling Equipments

5.00 - 25 mm
2000 - 2400 kg
1250 mm
850 mm
30
Vertical and Horizontal Blocks
Tungsten Carbide Ring from Std- 15 to 30
120 m/sec
120 t/h
Wailking Beam
Conveyor with cover (hood) & blower

DIMENSIONAL TOLERANCE

Tolerance(mm)

Maximum Ovality(mm)

Sizes (mm)
5.0-8.5
9.0-14
14.5-15

0.20
0.25
0.30

0.30
0.40
0.50

SECTIONS:
CHARGE SECTION
REHEATING FURNACE
ROLLING LINE
COMPACTING
LABELLING SECTION
DISPATCH
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 Billet charge control

Entering and controlling
heat number, quality,
weight and size of billets
(level2 program)

 120t/h walking beam

reheating furnace
Length: 20m Width: 12,70m
70 billet capacity
Fuel: Natural Gas

 Billet output temperature:

1050 C-1150 C
Billet average output time:
50-150 sn
Steam Cooling

 Digitally Controled
- Optimizing heating
arrengement
- Promotes uniform
mechanical properties
- Enables low scale formation
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 200 Bar pressure

Cleaning scales
Minimum surface defects

 After furnace exit

Minimizes temperature
loss during rolling
Producing homogenous
section

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30 rolling stand mill

RSM (Reducing and Sizing Mill)
Looper
Crop Shears
On-line Rod Gauges
Water Cooling System
Oil Film Bearing Laying Head
Conveyor
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 First 18 stands
Horizontal and Vertical stands
Large Reduction Ratios

Roughing, Intermediate and

Pre-finshing Mill
Stribe and Crust problems

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 Vertical loop system

Pushing and pulling energy

Preventing stripe problems

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 At various points, 3 pieces

Removing front and tail

ends
Ensuring that ends of billets
do not affect and propogate
the quality of wire rod

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 9 water boxes

Automatic water pressure

control
Excellent flow skills for uniform
cooling
Encourages uniform cooling

Enabling uniform mechanical

properties
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 4-pass TMB block

125 mps regular production
speed
Strict size tolerances

High dimensional accurarcy

on smaller size
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ADVANTAGES:

Higher productivity
Single family rolling
Expanded size range
Patented roll pass design
Precision tolerance
Reduced inventory
By-pass troughs
Compact drive
Guideless rolling
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 8-pass Delta-type pre-finishing

block

Controlled temperature rolling

Uniform ovality, high
dimensional accuracy at high
speeds
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ADVANTAGES:
Increased productivity
Designed for controlled temperature rolling
More dimensional accuracy
Rapid commissioning and start-up
Easily integrates
Lowers maintenance costs
Reduces roll change tim
Surface quality
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 Automatic roll speed control system

Regulates roll speeds for accurate
continious manufacture

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 Automatic on-line trimming

of wire rod heads and tails
directly in front of laying
head
Granting lower
transformation costs

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 Installed various points

Active monitoring and
control
Close dimensional tolerance
range

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 Latest generation features

Oil-film bearing

Provide absolute stability

High stiffnes and high
damping for full range speeds
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25

 100 metres long

12 fans, can be controlled automaticly

Swinging skills for excellent uniform cooling
Insulated covers over the conveyor for slow
cooling. Specific desired cooling rate

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 The fast-cooling mode incorporates high capacity

fanslocated below the conveyor.
Hybrid cooling, fast-cool capabilities of the
highcapacity fans and the slow-cool capabilities of
the insulated covers together with natural cooling

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 Additional components can be included in

the Morgan Stelmor system for processing of
special grades
Optimesh system: controls the air
distribution across the width of the
conveyor, ensuring uniform cooling of the
rings
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ADVANTAGES OF STELMOR CONVEYOR

Maximum product quality
Wide spectrum of grades
Thermo mechanical proccesing
High productivity, low maintanence cost
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 At the end of the roller conveyor

Provides regular and
homogeneous coil formation
Eccentric wire rod loop deposit
and gradual coil lowering during
formation
Superior final product quality
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 Compacting and tying coils

at four locations

The unique compactor

design guarantees equal
press-force distribution
throughout the coil
Sund Brista
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 For accurate weighing of

coils with special bar coding
to ensure the complete
traceability and dispatch of
coils

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 Each strapped wire rod

coil provided with
computer printed tags
Allowing it to be
traced right form the
steel making stage to
the finished product
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 Loading and delivering in prime

condition
The shortest time period
Convenience of our costumers

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Weight: Between 2000-2200 kg

Diameter: Internal(DI): 810-910 mm
External(DE): 1.150-1.250 mm
Length: (C): 1200-1400 mm

INDUSTRIAL
QUALITIES

%C

%Si

%Mn

%P
max

%S
max

%Cr
max

%Mo
max

%Ni
max

%Cu
max

%Al
max

SAE 1006

0,8 max

0.30 max

0.30-0.45

0.025

0.025

0.20

0.05

0.20

0.30

0.010

SAE 1008

0,10 max

0.30 max

0.30-.050

0.025

0.025

0.20

0.05

0.20

0.30

0.010

SAE 1010

0.8-0.13

0.30 max

0.30-0.60

0.025

0.025

0.20

0.05

0.20

0.30

0.010

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 General purpose Wires, Industrial wires, Agriculture Wires, Bush Wires,

Chain Rivet Wires, Detonator Wire, Umbrella Ribs, Upholstery Wires, Cycle
Spokes, Heald Wires, Stapler Pin Wires, Needle Wires, Safety Pin Wires, Card
Clothing Wires, Vineyard Wires, Earth wires etc.
For production of automobile components like Screws, Fasteners,Bush,
Spline, Socket, Connecting Rod, Gear, Engine Shaft, Connecting Rod, Spindles
Fasteners, Bolts, Rivets, Screws for general applications
Electrode Wires
CAQ, ACSR wires
Tyre and Hose Reinforcement Wires
Pre-stressed Concrete Wire
Coil Springs
Wire Ropes
Ball Bearing Balls

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 High quality and dimensional precision

Latest technology comes with Morgan Wire Rod Mill assurring high degree of
thermo-mechanical properties along with unparalleled dimensional accuracy
New age Reducing & Sizing Mill (RSM) ensuring excellent product tolerance and
ovality, provides consistency in mechanical properties within a coil and from a coil to
another coil
Coil reforming technology ensuring coils are shipped with adequate care and
reaches the customer with excellent coil stability without any damage
Highly automated production facility and cotinuous checks at every level to produce
the best quality wire rods
Quality assurance system, equipped with modern equipments and best of the
skilled force constantly strive to get the best of products by controlling the entire
process at every vital point.
Commitment towards complete customer satisfaction with respect to quality,
delivery and technical services, and the belief that regular feedback from our
widespread network of customers' is the only way for getting valuable insights for
continuous improvement of our products and services.

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ADRESS: Organize Sanayi Blgesi Necati zsoy Cad.

31200 / Sarseki / skenderun
TURKEY
TEL: +90 326 656 28 90
FAX: 0326 656 28 95
EXPORT AND MARKETING MANAGER
Mr.Ahmet Smer: ahmet.sumer@toscelik.com.tr
EXPORT SALES EXECUTIVES:
Mr.Berkcan Savc: berkcan.savci@toscelik.com.tr
Mr.Obaida Alsabbagh: obaida.alsabbagh@toscelik.com.tr
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TOSELK IN TURKEY

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TOSELIK IS POST
MODERN
FACILITIES OF
TURKEY.

THE EXPERIENCE OF 60 YEARS IN IRON

AND STEEL INDUSTRY.

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TOSELIK PROFILE AND SHEET IND. CO.

PRODUCTION
AT ALL
ACCEPTED
STANDARDS
IN THE WORLD.

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