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School of Aerospace, Mechanical, and Manufacturing Engineering, RMIT University, Bundoora, Victoria,
Australia
INTRODUCTION
Pulmonary drug delivery has emerged as a critical method
for treating respiratory disease (Dolovich 1995; Yang et al.
2014; Zhou et al. 2014). Nebulizers, dry powder inhalers
(DPIs), and metered-dose inhalers (MDIs) are common devices that generate fine drug particles, which is an orally delivered therapy targeting the lung (Van Oort 1995). Among these
devices, the MDI is the preferred choice by patients for treatment of asthma and COPD (Haughney et al. 2010; Price et al.
Received 22 June 2015; accepted 14 September 2015.
Address correspondence to Kiao Inthavong, School of
Aerospace, Mechanical, and Manufacturing Engineering, RMIT
University, P.O. Box 71, Plenty Road, Bundoora 3083, Australia.
E-mail: kiao.inthavong@rmit.edu.au
Color versions of one or more of the figures in the article can be
found online at www.tandfonline.com/uast.
2011). However, studies have shown patients experience difficulty coordinating the timing between actuation and inhalation
(Cochrane et al. 2000; Han et al. 2002; Molimard et al. 2003;
Kofman et al. 2004). Additionally, large drug particles (Moren
1981) and high velocities (Versteeg et al. 2000) are produced
leading to preferential particle deposition on the oropharynx,
unintended side effects, and a reduction in therapeutic effectiveness. To address these issues, spacers are used to delay the
time between actuation and inhalation allowing patients to
inhale slower drug particles more deeply to increase lung
deposition (Newman 2004; Kwok et al. 2005).
Spacers introduce a chamber of dead volume between the
MDI and the patients mouth. Near the mouthpiece. some
spacers include a one-way valve (Figure 1), which opens during inhalation allowing drug particles to exit the spacer, and
closes if exhalation occurs, preventing a return of drug particles (Bisgaard et al. 2001). Studies have shown that the
inclusion of a spacer can reduce oropharyngeal deposition
(Keeley 1992; Brocklebank et al. 2001; Asmus et al. 2002;
Chan et al. 2006) primarily due to the increased spacer volume
that lowers the particle velocity and turbulence intensity (Matida et al. 2004b).
A number of computational fluid dynamics (CFD) studies
have investigated particle deposition in the mouththroat and/
or lung geometries (Cheng et al. 2001; Matida et al. 2003;
Zhang et al. 2006; Jin et al. 2007; Li et al. 2007; Kleinstreuer
et al. 2008a; Inthavong et al. 2010a,b). An early application of
CFD analysis of medical devices was conducted by Versteeg
et al. (2000) to predict airflow through an MDI. The authors
acknowledged that due to technological limitations at the time
only qualitative agreement between the CFD model and experiment could be achieved. Later, computational studies include
Coates et al. (2004) which investigated the performance of
DPIs based on design features such as air inlet size, mouth
piece length, and grid size. Results showed that the amount of
powder retained in the device doubled, as the air inlet grid
void increased. However, the mouthpiece size was not as significant as the inhaler inlet grid size. Kleinstreuer et al. (2007)
included a spacer attached to a human upper airway model and
1109
1110
M. YOUSEFI ET AL.
FIG. 1. (a) A metered-dose inhaler attached to a commercially-available spacer (Volumatic ). (b) Close-up view of the mouthpiece containing the one-valve.
(c) Schematic of mouthpiece with a closed valve produced during exhalation. (d) Mouthpiece with an open valve produced during inhalation.
1111
initial location with its final deposition site, each of the 8sections in the valve can be opened or closed to provide
targeted drug delivery.
METHOD
FIG. 3. (a) Upper airway models. (b) Side view of the oral airway replica (Cheng et al. 1997). (c) Idealized mouththroat replica (Stapleton et al. 2000). LRRI
cast.
1112
M. YOUSEFI ET AL.
[1]
[2]
FIG. 5. Velocity profiles taken along the minimum cross-sectional area plane (Glottis) for a flow rate of 30 l/min. (a) Velocity profile along the posterioranterior line, P-A. (b) Velocity profile along the rightleft line (R-L).
1113
fu D exp
k
;
w
[3]
3:4
1 C RT /502
#
;
[4]
k 0:5
;
0:6Rh
[5]
[6]
where, I, uin , and Rh are upstream turbulence intensity, average velocity magnitude at the relevant boundary, and hydraulic
radius of the boundary, respectively.
The segregated solver in Ansys-Fluent 14.5 was used
with the SIMPLEC algorithm for pressurevelocity coupling and the discretization scheme was second-order
upwind. The solution was assumed converged based on a
residual convergence criterion of 10 4 . The fluid was air
with a dynamic viscosity of 1:789 10 5 kg/ms and density
of 1:225 kg/m3 .
Particle Tracking Equations and Assumptions
The Lagrangian tracking approach is used to trace the individual particle transport taking into account inertia effects.
The general form of the trajectory equations for a single particle with constant mass is given as,
*
dU p
dt
D 1 S g C
*
dX p
dt
*
1
vrel n^rel ;
tp
[9]
[10]
[7]
RESULTS AND DISCUSSION
D U p;
[8]
*
Model Validation
The particle deposition efficiency was compared against
experimental results obtained from Cheng et al. (1999) and
Zhou et al. (2011) shown in Figure 6 The deposition efficiency
is the fraction of the deposited particle over the total injected
particles. To account for the particle diameter and inhalation
flow parameters, the set of results collapse into one dataset
1114
M. YOUSEFI ET AL.
FIG. 7. Normalized velocity magnitude contours in the midplane of the mouththroat airway.
1115
FIG. 9. Particle distribution patterns in the upper airway for flow rates (a) 15 l/min (b) 30 l/min, and (c) 60 l/min for 2 mm, 6 mm, and 10 mm particles. In each
individual image, cross-sectional slices depicting particle positions are shown for (i) inlet release positions of particles which escape the model (ii) inlet release
positions of particles that deposit on the airway walls (iii) particle positions at the outlet, i.e., trachea exit.
1116
M. YOUSEFI ET AL.
Airflow Field
Figure 7 shows the velocity contours in the midsagittal
plane for the three flow rates, normalized by the local maximum velocity denoted by Vmax. The velocity remains nearly
constant for a short distance from the inlet before slightly
accelerating in the mouth. The presence of the tongue creates
an arch in the oral cavity, which pushes the airflow superiorly,
and flow separates at the back of the oral cavity. As the airflow
moves from the oral cavity to the pharynx, there is a 90 bend
and flow separation occurs. Flow is accelerated toward the
back of the throat on the outer wall, while a low velocity recirculating region forms near the inner pharynx wall. The velocity contour at slice A-A shows the flow pattern from a
transverse view, consisting of flow rolling into the center of
the pipe from the outer radial walls, which are Dean vortices
that are characteristic of pipe bend flows.
The airflow is then directed toward the inner wall at the larynx, which coincides with the end of the semicircular pharynx
shape. The change of flow direction from pharynx to larynx is
not as severe as the transition from mouth to pharynx. This
leads to a smaller region of low velocity recirculating flow on
the outer wall of the larynx compared with the recirculating
region in the glottis (Slice B-B). The velocity reaches its maximum and forms the laryngeal jet (Lin et al. 2007) at the minimum cross-section at the larynx, and remains in the center of
the airway with a little tendency to move toward the inner wall
(Slice C-C). A recirculating region forms next to the trachea
outer wall, which covers almost one-third of the trachea
caused by the airway expansion from larynx to trachea that
reduces the laryngeal jet.
Particle Deposition
Figure 8 shows the particle deposition efficiency for all
three breathing patterns for 210 mm particles. There are two
general recognizable trends in this curve. First, increasing the
particle diameter is associated with increasing the deposition
fraction. Inertial impaction is the most dominant factor in
microparticle deposition in the upper airway (Longest and Xi
2007a; Shi et al. 2007). Larger particles suspended in the fluid
have less time to adjust to sudden changes in the airflow
streamlines. Thus, larger particles have more possibility to
deposit on curved boundaries, proportional to dp 2 . This
explains the nonlinear change in deposition efficiency for successive particle diameter increase.
Increasing the airflow rate also increases the particle deposition. For a given particle diameter, the distance between two
successive deposition curves from an increase in flow rate, is
almost linear and constant. This is consistent with the impaction parameter definition that is linearly proportional to the
fluid velocity. However the effect on particles with diameters
<6 mm is small, for larger particles with diameters >6 mm,
the deposition is very sensitive to the airflow rate. For example, more than 80% incoming of 10 mm particles deposit in the
TABLE 1
Fraction of particles reaches to the outlet based on the released
position (%)-(airflow 15 l/min)
Released
Position
Section 1
Section 2
Section 3
Section 4
Sum 14
Section 5
Section 6
Section 7
Section 8
Sum 58
10
10.8
10.7
11.0
11.4
43.8
12.4
12.3
11.7
12.0
48.4
10.8
9.5
10.5
11.2
42.0
12
12.1
11.8
12
47.9
10.8
9.6
10.1
10.7
41.3
12
12.5
12.0
11.7
48.1
9.8
7.9
8.7
10.9
37.3
12.3
12.5
12.2
11.8
48.8
8.8
5.3
5.9
10.1
30
11.4
12.2
12.0
11.2
46.7
TABLE 2
Fraction of particles reaches to the outlet based on the released
position (%) (airflow 30 l/min)
Released
Position
Section 1
Section 2
Section 3
Section 4
Sum 14
Section 5
Section 6
Section 7
Section 8
Sum 58
10
10.6
10.3
9.8
10.8
41.5
12.3
11.9
11.0
12.3
47.5
9.9
9.0
8.8
10.1
37.9
12.0
11.7
11.0
12.2
47.1
9.3
8.0
7.1
8.4
32.9
11.9
12.0
10.9
11.9
46.8
5.9
6.3
4.0
5.1
21.5
10.9
11.8
10.8
11.1
44.6
3.1
4.0
2.7
2.6
12.5
6.2
9.6
8.5
6.9
31.1
1117
TABLE 3
Fraction of particles reaches to the outlet based on the released
position (%) (airflow 60 l/min)
TABLE 5
Fraction of particles lands on the larynx based on the released
position (%) (airflow 30 l/min)
Released Position
Released Position
Section 1
Section 2
Section 3
Section 4
Sum 14
Section 5
Section 6
Section 7
Section 8
Sum 58
9.7
10.7
10.3
10.0
40.8
11.9
11.4
11.1
11.2
45.5
8.2
9.2
8.8
9.0
35.3
11.5
11.0
11.0
11.0
44.6
10
Section 1
Section 2
Section 3
Section 4
Sum 14
Section 5
Section 6
Section 7
Section 8
Sum 58
Section 1
Section 2
Section 3
Section 4
Sum 14
Section 5
Section 6
Section 7
Section 8
Sum 58
10
0.1
1.4
1.6
0.6
3.7
0.2
0.0
0.0
0.0
0.2
0.3
2.0
2.3
0.9
5.6
0.3
0.0
0.0
0.0
0.3
0.9
2.6
3.0
1.9
8.5
0.2
0.0
0.0
0.0
0.2
2.2
3.5
4.2
4.3
14.2
1.1
0.0
0.0
0.7
1.8
2.3
4.2
2.5
3.8
12.8
5.1
1.6
1.8
4.4
12.7
For pulmonary therapy, we are interested in particles that successfully pass through the oral airway and escape into the tracheobronchial airway. It was found that increasing particle
diameter created a more dilute distribution at the outlet. The
particle positions at the outlet (iii) slice E-E are traced back to
their initial inlet location to determine which initial position
locations are more likely to provide a successful path for particles to enter the lung airways.
Generally particles released from a lower inlet region have
more chance to escape the upper airway. For a flow rate of
15 l/min, the inlet position pattern in the upper half for
escaped particles (Slice E-E) becomes dilute for 10 mm particles. This dilution becomes increasingly significant for
increased inhalation (slice E-E for 30 l/min and 60 l/min). To
investigate the viability of the proposed 8-sectioned inlet
valve, Tables 13 summarize the fraction of particles across
each inlet section for escaped particles. For all sections,
TABLE 6
Fraction of particles land on the trachea based on the released
position (%) (airflow 30 l/min)
10
1.4
1.0
1.2
1.1
4.7
0.2
0.4
0.6
0.3
1.5
2.2
1.1
1.8
1.5
6.7
0.2
0.6
0.7
0.3
1.8
2.5
1.6
2.5
2.0
8.6
0.4
0.5
0.8
0.5
2.1
4.1
2.3
4.0
3.2
13.7
0.7
0.7
1.1
0.6
3.1
6.9
4.6
7.5
6.1
25.8
0.8
0.7
1.3
1.0
3.8
Released Position
Section 1
Section 2
Section 3
Section 4
Section 5
Section 6
Section 7
Section 8
10
0.0
0.0
0.1
0.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.0
0.1
0.0
0.0
0.0
0.0
0.0
0.1
0.0
0.1
0.0
0.0
0.0
1118
M. YOUSEFI ET AL.
FIG. 10. Proposed spacer design with (a) segment guiding plate and (b) circular guiding plate.
CONCLUSION
CFD simulations were carried out to analyze the airflow field
and trace drug particles through a simplified human upper airway model. Three flow rates of 15, 30, and 60 l/min were investigated and particles ranging from 2 to 10 mm were released
from the inlet. The velocity contours showed that the flow field
was similar for all three flow rates. Particle deposition mainly
occurred in the pharyngeal region, precisely where the airflow
streamlines changes direction. Increasing the particle size and
the flow rate increased the deposition and consequently lowered
the drug delivery efficiency to the lungs. Particles that did
escape were found to originate in the lower sections of the
spacer valve. Redesigning the spacer valve so that it re-directs
particles to the lower sections provides a greater opportunity for
the aerosolized medication to reach the lung. Most particles that
escape the trachea exit are distributed at the central part of the
outlet. A new valve design is proposed aimed at increasing the
drug delivery efficiency, and decreasing unwanted side effects.
The new design allows custom movement of a guiding plate to
achieve specific targeted drug delivery.
This study provides potential efficiency improvements in the
spacer design moving toward a smart spacer framework. It is
anticipated that this reverse particle tracking technique will provide new opportunities of innovation and design to be exploited.
In the context of the clinical benefit from the inhaled drugs, the
increase in lung deposition may not necessarily be greater than
with a standard spacer, but there would be a significant reduction in unintentional particle deposition in unintended regions.
This would significantly reduce any unwanted side-effects as
the particle release locations that lead to undesired deposition
sites are prohibited via the modified one-way valve. Further
studies are required to determine the effectiveness of redirecting particle-laden inhaled air through the different valve
designs and its impact on respiratory tract deposition.
The airflow patterns in the spacer itself exhibit a complex
flow field containing swirl flow and recirculation regions. The
authors earlier work showed that of circulatory flow especially
downstream of the spacer entrance and also next to the spacer
mouthpiece increases undesirable particle deposition (Yazdani
et al. 2014). From these results, different spacer designs need to
be investigated in a future study to determine optimal conditions
needed to precondition the particle-laden flow to enter the
one-way valve sufficiently. This study was aimed at providing
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