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3.

1 Stainless steel exhaust bellows


control of vibrations and forces in pipe systems which provides optimal
lifetime.

There are two basic types of expansion bellows singles and doubles,
and their purpose is to absorb the movement in any pipework run that
is fixed between two fixed points.
Single bellows units are chiefly used to absorb axial movement, while
double units are more suitable where lateral movement is present.
To move a bellows in any direction a force must be applied. That force
is the product of the movement and the spring rate of the bellows in the
direction of the movement.
Rubber Design supplies a stainless steel bellows with a low stiffness,
which achieves in combination with our flexible suspension the best

We can deliver bellows with welding ends or flanges. Standard we can


supply flanges like DIN 86044, DIN PN 6/10. (For measurements see
attached flange tables), if required we are able to deliver other types of
flanges e.g. JIS 5K and ANSI 150 LBS or a flange especially made in
accordance with your desires. It is also possible to deliver the stainless
steel bellows with a rotating flange to simplify assembling.

Single bellows

welding ends

N.B.
A
J
K
Max axial
Max lat.

flanges

050 065 080 100 125 150 200 250 300 350 400 450 500 600 700 800 900
195 210 250 290 305 305 310 320 320 330 340 340 340 350 350 350 360
60 76
89 114 140 168 219 273 324 356 406 457 508 608
4.5 4.5 4.5 4.5 5.6 5.6 5.6 6.3 6.3 6.3 6.3 6.3 6.3 6.3
35 38
32 32
32 32
32
40
40
40
64
64
64
64
64
64
64
18 16
22 28
22 20
16
17
15
14
13
11
10
9
7.5
7
6

1000
360
64
5.5

On page 12, 13, and 14 you can find the dimensions of the standard flanges.
Combined movements at reduced rates.

10

Last revision 18-02-2004

Cold-pull

Transit bars

Bellows are designed for both compression and extension from their
natural or free length. By pre-setting (or cold-pulling) the bellows
length prior to installation we are able to take full advantage of the
available movement. Maximum performance is obtained by allowing
movement to be taken equally either side of the free length position.
The mentioned movements for the bellows unit must not be exceeded.

Some means of length restriction will be added to the bellows unit


before shipment in order to maintain the overall length at its factory
setting. These may be threaded bars, angle iron or wood blocks. These
must be removed after installation in order for the bellows unit to
function correctly.

Twin bellows

N.B.
B
Max axial
Max lat.

080
400
80
35

100
400
69
40

125
400
70
60

150
500
75
70

200
500
75
70

250
500
55
32

300
500
64
43

350
500
64
39

400
600
90
75

450
600
90
69

500
600
90
62

600
600
90
52

700
600
90
45

800
600
90
39

900
600
90
35

1000
600
90
31

On page 12, 13, and 14 you can find the dimensions of the standard flanges.
Combined movements at reduced rates

Rubber Design can also deliver counterflanges complete with an exhaustgasket and a set of nuts, bolts and washers. All kinds of flanges are possible
and the gaskets are of high quality Steamgard 500.

2
+

+
2

To calculate the maximal axial and lateral movement you can use
the following formula.

max lateral movements


Determine

max

max

max

max

=
=
=
=

11

max axial movements


Determine

Maximal axial movements.


Existing axial movements.
Maximal lateral movements.
Existing lateral movements.

Last revision 18-02-2004

3.2 Flanges type DIN 2573 PN6 with reduced thickness.


Tooling: Inner-, outer- and gasketside rolled.
Provided with three gasketgrooves.
Material: Rst. 37-2 or stainless steel.

Outside
diameter
(C)

Inside
diameter
(D)

Thickness

N.B.

Diameter of
the holes
(G)

Pitch circle
diameter
(H)

Weight
(steel)

(E)

Number of
holes
(F)

050
065
080
100
125
150
175
200
250
300
350
400
450
500
600
700
800
900
1000

140
160
190
210
240
265
295
320
375
440
490
540
595
645
755
860
975
1075
1175

61
77
90
116
142
171
195
222
276
327
360
411
461
512
614
716
818
920
1022

12
12
12
12
16
16
16
16
16
16
16
16
16
16
24
24
24
24
24

4
4
4
4
8
8
8
8
12
12
12
16
16
20
20
24
24
24
28

14
14
18
18
18
18
18
18
18
22
22
22
22
22
26
26
30
30
30

110
130
150
170
200
225
255
280
335
395
445
495
550
600
705
810
920
1020
1120

1,1 kg
1,4 kg
2,0 kg
2,2 kg
3,4 kg
3,8 kg
4,5 kg
5,0 kg
5,9 kg
7,9 kg
10,3 kg
11,3 kg
13,1 kg
14,1 kg
22,0 kg
25,8 kg
31,8 kg
35,2 kg
38,1 kg

12

Last revision 01-02-2005

3.3 Flanges type DIN 2576 PN10 with reduced thickness.


Tooling: Inner-, outer- and gasketside rolled.
Provided with three gasketgrooves.
Material: Rst. 37-2 or stainless steel.

Outside
diameter
(C)

Inside
diameter
(D)

Thickness

N.B.

Diameter of
the holes
(G)

Pitch circle
diameter
(H)

Weight
(steel)

(E)

Number of
holes
(F)

050
065
080
100
125
150
175
200
250
300
350
400
450
500
600
700
800
900
1000

165
185
200
220
250
285
315
340
395
445
505
565
615
670
780
895
1015
1115
1230

61
77
90
116
142
171
196
222
276
328
360
411
462
514
614
716
818
920
1020

12
12
12
12
16
16
16
16
16
16
16
16
16
16
24
24
24
24
24

4
4
8
8
8
8
8
8
12
12
16
16
20
20
20
24
24
28
28

18
18
18
18
18
22
22
22
22
22
22
26
26
26
30
30
33
33
36

125
145
160
180
210
240
270
295
350
400
460
515
565
620
725
840
950
1050
1160

1,6 kg
2,0 kg
2,2 kg
2,4 kg
3,9 kg
4,7 kg
5,6 kg
6,1 kg
7,3 kg
8,3 kg
14,4 kg
17,1 kg
18,5 kg
21,0 kg
26,1 kg
32,7 kg
41,0 kg
44,9 kg
53,4 kg

13

Last revision 01-02-2005

3.4 Flanges type DIN 86044


Tooling: Inner-, outer- and gasketside rolled.
Provided with three gasketgrooves.
Material: Rst. 37-2 or stainless steel.

Outside
diameter
(C)

Inside
diameter
(D)

Thickness

N.B.

Diameter of
the holes
(G)

Pitch circle
diameter
(H)

Weight
(steel)

(E)

Number of
holes
(F)

050
065
080
100
125
150
200
250
300
350
400
450
500
550
600
650
700
750
800
900
950
1000
1100
1200
1300
1400
1500

165
185
200
220
250
285
320
375
440
490
540
595
645
703
754
805
856
907
958
1060
1110
1162
1266
1366
1466
1566
1666

61
77
90
116
142
171
222
276
327
360
411
461
512
563
614
665
716
767
818
920
970
1022
1126
1226
1326
1426
1526

12
12
12
12
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20

4
4
8
8
8
8
8
12
12
12
16
16
20
20
20
20
24
24
24
28
28
32
32
36
40
40
44

18
18
18
18
18
22
18
18
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22

125
145
160
180
210
240
280
335
395
445
495
550
600
650
700
750
800
860
900
1010
1060
1110
1210
1310
1410
1510
1610

1,6 kg
2,0 kg
2,2 kg
2,4 kg
3,9 kg
4,7 kg
5,0 kg
5,9 kg
7,9 kg
10,3 kg
11,3 kg
13,1 kg
14,1 kg
20,5 kg
22,3 kg
24,0 kg
25,5 kg
27,3 kg
29,0 kg
32,3 kg
34,0 kg
35,6 kg
39,1 kg
42,3 kg
45,5 kg
48,9 kg
52,1 kg

14

Last revision 01-02-2005

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