Prof.

Yasser Fouad
E-mail: yasser.fouad@guc.edu.eg
Faculty of Engineering and materials science
The German University in Cairo GUC
New Cairo City - Main Entr. Al Tagamoa Al Khames, Egypt
16 September 2015

Introduction to Materials manufacturing and process (EDPT 302)

Lecturer: Prof. Yasser Fouad
Consultation hours: Sunday 10:30-11:30: C7 room 07.
Tutorials by:
Course Schedule:
Lecture: 2 hrs., Wednesday 3rd slot, H2
Tutorial: according to the following table:
Course Type: Introduction to Materials manufacturing and process (3th Semester
EDPT)
Prerequisites: EDPT 201
I. Course Description

This is an introductory course in materials science and manufacturing and process.

Focus will be on the nature and types of engineering materials, processing
techniques, testing methods, manufacturing and process and some engineering
applications.
II. Instructional Objectives and course content

Instructional Objectives:
Introduction to engineering materials and their properties
Introduction to manufacturing processes:
Manufacturing and production systems
Classification of manufacturing processesCasting of metals:
Fundamentals and processesMetal forming processes:
Bulk forming and sheet metal forming processesMaterials removal
processes Welding Powder Metallurgy,

IV. Relevant references and textbooks

Manufacturing Processes for Engineering Materials, 5th ed. Kalpakjian

Schmid, 2008, Pearson EducationISBN No. 0-13-227271-7
William F. Smith and Javad Hashemi,Foundations of Materials science and
Engineering, 4th edition, MacGraw Hill Publishing Company, 2006.
W. D. Callister, Materials Science and Engineering, 8th edition, Wiley, 2010.
J. C. Anderson; K.D. Leaver; R. D. Rawlings; J. M. Alexander, Materials
Science, 4th edition, Chapman&Hall, 1990.
Paul DeGarmo; J. T. Black; Ronald A. Kohser: Materials and processes in
manufacturing / With computer interactive exercises by Barney E. Klamecki, 9th
edition, Hoboken, NJ :Wiley, c2003
Serope Kalpkjian, S. R. Schmid: Manufacturing Engineering and Technology,
4th edition, Prentice Hall, c2001
Hwaiyu Geng : Manufacturing Engineering Handbook, McGraw Hill, c2004
V. Methods of Instruction
Lecturing, Discussions, Quizzes, and Exams with continuous feedback and evaluation by the instructor.

VI. Course Assessment (Assessment System)

Assessment by final examination, Exercises and Quizzes in Tutorials, and Assignments

20 %
15 %
25 %
40 %

3 Quizzes (select best 2 of 3)

Laboratory report
Midterm Exam
Final Exam.

VII. Course Implementation Plan

Week

Lecture
Course Outline
I. Introduction to
Manufacturing processes
II. Casting of Metals
Fundamentals
II.
Bulk
Forming
processes
III. Sheet Forming
Processes

1
16/9/2015
2
30/9/2015
3
7/10/2015
4
14/10/2015
17/10/2015
26/10/2015
5
28/10/2015
6
4/11/2015

until

Tutorials and Labs

Exercise 1: Introduction
To Materials
Exercise 2: Materials and
their applications
Lab: Casting
Lab: rolling , drop
hammer

Midterm
III. Forming and shaping
of plastics and ceramics
Welding of metal

Quiz

Lab. : sheet metal work

Welding Lab.

Quiz 1
(Lec1-3)

7
25/10/2014-30/10/2014
8
11/11/2015
9
18/11/2015
10
25/11/2015
11
2/12/2015
12
9/12/2015
13
16/12/2015
19/12/2015-5/1/2016

Manufacturing and
Production System
Fundamental of metal
cutting-Turning
operation
Milling operation
Drilling operation
Shaping operation
Grinding operation
Plastics-Metal Powders and
ceramics
Fits and tolerance

Lectures 1-7

Quiz 2
(Lec4-6)

Welding Lab

Machining Lab: Turning

Machining Lab: Milling
and Drilling
Quiz 3
(Lec9-10)
Prof. Shoukry

Revision

Final Exam
VIII. Attendance Policy

75% of the course must be attended. This course can be dropped not later than 2 weeks after the

start by notifying the admission office.