LIST OF COMPONENT

BUFFER STAGE
J19

Symbol

Type
2-pin header

C43

Polarized capacitor

C44

Non-polarized capacitor

L13, L14

Single inductor

C90, C92

Polarized capacitor

C91, C93

Non-polarized capacitor

R97

Single resistor

L97

Single LED

U13, U14
R98, R99

Integrated circuit
Resistor network

J21

18x2-pin header

Duty
The place where the
supply source is attached
Used to stabilize the
input voltage
Used to filter high
frequency signal
Used to prevent high
frequency signal from
entering the circuit
Used to stabilize the
input voltage
Used to filter high
frequency signal
Used to limit current
which flows through LED
Used to indicate that the
circuit has been supplied
Used to buffer the signals
Used to pull-up the
signals to supply voltage

Value

1000 F 25 V
100 nF
680 H

1000 F 25 V
100 nF

Notes
See note 1 for
more details
The value is
maybe larger
The value is
maybe larger
The value is
maybe larger
The value is
maybe larger
The value is
maybe larger

1.5 k

74HC540
Not used in
default setting

Input of signal

Recommend to
attach 1 k
resistor if used
See note 2 for
more details

ISOLATED STAGE
J20

Symbol

Type
2-pin header

C45

Polarized capacitor

C46

Non-polarized
capacitor
Single inductor

L15, L16

C1 (module 1)
C3 (module 2)
C5 (module 3)
C7 (module 4)
C9 (module 5)
C11 (module 6)
C2 (module 1)
C4 (module 2)
C6 (module 3)
C8 (module 4)
C10 (module 5)
C12 (module 6)
R96

Polarized capacitor

L96

Single LED

Duty
The place where the
supply source is
attached
Used to stabilize the
input voltage
Used to filter high
frequency signal
Used to prevent high
frequency signal from
entering the circuit
Used to stabilize the
input voltage

Value

1000 F 25 V
100 nF
680 H

Notes
See note 1 for
more details
The value is
maybe larger
The value is
maybe larger
The value is
maybe larger

1000 F 25 V

The value is
maybe larger

The value is
maybe larger

Non-polarized
capacitor

Used to filter high

frequency signal

100 nF

Single resistor

Used to limit current

which flows through LED
Used to indicate that
the circuit has been

1.5 k

R1, R2 (module 1)
R5, R6 (module 2)
R9, R10 (module 3)
R13, R14 (module 4)
R17, R18 (module 5)
R21, R22 (module 6)
R3, R4 (module 1)
R7, R8 (module 2)
R11, R12 (module 3)
R15, R16 (module 4)
R19, R20 (module 5)
R23, R24 (module 6)
U1 (module 1)
U2 (module 2)
U3 (module 3)
U4 (module 4)
U5 (module 5)
U6 (module 6)

Single resistor

supplied
Used to limit current
which flows through
opto-coupler

330

Single resistor

Used to pull-up the

signals to supply voltage

330

Opto-coupler

Used to isolate the

power stage and signal
stage

HCPL2631

POWER STAGE
Symbol
U7 (module 1)
U8 (module 2)
U9 (module 3)
U10 (module 4)
U11 (module 5)
U12 (module 6)
J1 (module 1)
J4 (module 2)
J7 (module 3)
J10 (module 4)
J13 (module 5)
J16 (module 6)
C13 (module 1)
C18 (module 2)
C23 (module 3)
C28 (module 4)
C33 (module 5)
C38 (module 6)
C14, C15 (module 1)
C19, C20 (module 2)
C24, C25 (module 3)
C29, C30 (module 4)
C34, C35 (module 5)
C39, C40 (module 6)
C16 (module 1)
C21 (module 2)
C26 (module 3)
C31 (module 4)
C36 (module 5)
C41 (module 6)
R29, R30, R31 (module 1)
R36, R37, R38 (module 2)
R43, R44, R45 (module 3)
R50, R51, R52 (module 4)

Type
Integrated circuit

Duty
These are the main
components of the
circuit: Full Bridge

Value
L6203

Notes

Fuse

Used to protect the

Full Bridge when
the load current is
over the setting
value

4A

The maximum
value should be
4A

Polarized capacitor

Used to make DClink voltage

2200 F 63 V

The value is
maybe larger

Polarized capacitor

Used to make
bootstrap voltage

22 F 50 V

The value is
maybe larger

Polarized capacitor

Used to stabilize
the output
reference voltage of
Full Bridge

47 F 25 V

The value is
maybe larger

Single resistor

Shunt resistors
which are used to
measure the load
current

0.1 - 5 W

The value is
maybe adjusted
according to
requirement

R57, R58, R59 (module 5)

R64, R65, R66 (module 6)
J2 (module 1)
J5 (module 2)
J8 (module 3)
J11 (module 4)
J14 (module 5)
J17 (module 6)
R26 (module 1)
R33 (module 2)
R40 (module 3)
R47 (module 4)
R54 (module 5)
R61 (module 6)
R25 (module 1)
R32 (module 2)
R39 (module 3)
R46 (module 4)
R53 (module 5)
R60 (module 6)
L1 (module 1)
L3 (module 2)
L5 (module 3)
L7 (module 4)
L9 (module 5)
L11 (module 6)
J3 (module 1)
J6 (module 2)
J9 (module 3)
J12 (module 4)
J15 (module 5)
J18 (module 6)
D1 (module 1)
D2 (module 2)
D3 (module 3)
D4 (module 4)
D5 (module 5)
D6 (module 6)
R28 (module 1)
R35 (module 2)
R42 (module 3)
R49 (module 4)
R56 (module 5)
R63 (module 6)
C17 (module 1)
C22 (module 2)
C27 (module 3)
C32 (module 4)
C37 (module 5)
C42 (module 6)
Q1 (module 1)
Q2 (module 2)
Q3 (module 3)
Q4 (module 4)
Q5 (module 5)
Q6 (module 6)

3-pin header

Used to enable or
disbale the Full
Bridge

See note 3 for

more details

Single resistor

Used to pull-up the

signals to supply
voltage

330

Single resistor

Used to limit
current which flows
through LED

15 k

Single LED

Used to indicate
that the DC-link
voltage has been
supplied

2-pin header

Used to enable or
disbale the autoprotection mode

Single diode

Used to charge the

gate of thyristor
when the state of
over-current occurs

1N4007

Can use another

types

Single resistor

Used to limit
current which flows
through the gate of
thysistor

Not used in
default setting

Recommend to
attach 0
resistor if used

Polarized capacitor

Used to stabilize
the voltage of the
gate of thyristor

Not used in
default setting

Recommend to
attach 47 F
capacitor if used

Thyristor

Used to pull down

the enable pin of
Full Bridge in the
state of overcurrent

Not used in
default setting

Recommend to
attach low
forward voltage
thyristor if used.
The value should
be less than 0.7

See note 4 for

more details

R27 (module 1)
R34 (module 2)
R41 (module 3)
R48 (module 4)
R55 (module 5)
R62 (module 6)
L2 (module 1)
L4 (module 2)
L6 (module 3)
L8 (module 4)
L10 (module 5)
L12 (module 6)

Single resistor

Used to limit
current which flows
through the
thysistor

Not used in
default setting

Single LED

Used to indicate
that the state of
overcurrent occurs

Not used in
default setting

V
See note 5 for
more details
Recommend to
attach 0
resistor if used

IMAGES OF CIRCUIT
TOP LAYER

Input voltage: The DC-link voltage of six Full Bridges, it should be less than 50V
Output voltage: The AC voltage of each Full Bridge is seperated from others, they can be connected in series or
parallel

BOTTOM LAYER

NOTE 1: J19 AND J20 HEADER

Pin 1: 5V supply voltage
Pin 2: GND
Important note: The supply source of J19 and J20 must be isolated.
NOTE 2: J21 HEADER

Pin 2 and 6: disabled signals of module 1, 2 and 3

+ If both pins are low voltage level, three above modules are enabled. This can be set by connecting pin 2
to pin 1, pin 6 to pin 5 by two jumpers.
+ If one of pins is high voltage level, three above modules are disabled. This can be set by connecting pin 2
or pin 6 to pin 4 by a jumper.
Pin 32 and 36: disabled signals of module 4, 5 and 6
+ If both pins are low voltage level, three above modules are enabled. This can be set by connecting pin
32 to pin 31, pin 36 to pin 35 by two jumpers.
+ If one of pins is high voltage level, three above modules are disabled. This can be set by connecting pin
32 or pin 36 to pin 34 by a jumper.
Pin 3, 4, 33 and 34: 5V supply voltage
Pin 8 and 10: control signal A and B of module 1
Pin 12 and 14: control signal A and B of module 2
Pin 16 and 18: control signal A and B of module 3
Pin 20 and 22: control signal A and B of module 4
Pin 24 and 26: control signal A and B of module 5
Pin 28 and 30: control signal A and B of module 6
Other pins: GND

NOTE 3: J2, J5, J8, J11, J14 and J17 HEADER

Enable the module Full Bridge: connect pin 1 to pin 2 by a jumper
Disable the module Full Bridge: connect pin 2 to pin 3 by a jumper

NOTE 4: J3, J6, J9, J12, J15 and J18 HEADER

Enable the auto protection mode: connect pin 1 to pin 2 by a jumper
Disable the auto protection mode: disconnect pin 1 to pin 2

NOTE 5: Q1, Q2, Q3, Q4, Q5 AND Q6

Pin 1: Cathode of Thysristor
Pin 2: Anode of Thyristor
Pin 3: Gate of Thysristor