Escolar Documentos
Profissional Documentos
Cultura Documentos
: B. Code 1466
Factory Name
Address
GPS Coordinate
: 23.65442, 90.48193
Name of Auditor
Name of Reviewer
Date of Inspection
: 2015-07-11
Date of Report
: 2015-07-13
Report Status
: V1
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Table of Content
Page No.
Introduction
02
Executive Summary
03
04
05
06
06
07
4.1
07
4.2
Generator Room
08
4.3
10
4.4
Wiring System
14
4.5
15
4.6
Earthing System
15
4.7
17
4.8
Thermography
18
4.9
19
21
24
Chapter 7 Disclaimer
26
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Introduction
Over the past decades the RMG sector has experienced a number of industrial disasters like the fire
at TAZREEN FASHIONS and collapse of RANA PLAZA which claimed the lives of over 1,200 of
workers. In response, the Government of Bangladesh and its development partners have mobilized
unprecedented support and made commitments to improve working conditions and workers safety in
the RMG industry. The ILO (International Labour Organization) has taken a Program (RMGP) on
Improving Working Conditions for the workers in the Ready-Made Garments Sector which has been
developed to support the interventions identified in the National Tripartite Plan of Action (NTPA) on
Electrical Safety, Fire Safety & Building Integrity.
VERITAS Engineering & Consultant, one of the leading engineering firms in Bangladesh, is
carrying out Structural, Fire and Electrical safety inspections of factories as a part of the national
initiative under the National Tripartite Plan of Action (NTPA) for ensuring Fire, Electrical and
Structural Safety for the workers of the RMG sector in Bangladesh.
Executive Summary
East Coast Knit Wear Pvt. Ltd.
VERITAS Engineering & Consultant
Page | 2
Report No : VEC/ILO/RMGP/EAR/2015/451
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
East Coast Knit Wear Pvt. Ltd. is a six storied building, located at Stadium Road, Fatullah,
Narayangonj. The factory is powered by one pole mounted transformer (fed from Dhaka Electric
Supply Company Ltd.) and one diesel generator. During the inspection the electrical drawings were
available for review. All the noncompliance issues are described in chapter 4 in details based on
NTPA guidelines, visual inspection, thermographic scanning, engineering judgment and interview of
factory technical personnel. Factory needs to put more concentration on the following noncompliance
issues highlighted below considering fire and electrical hazard.
Factory ID
B. Code 1466
Factory Name
Factory Address
23.65442
90.48193
Lead Assessor
Assessor
Md Mahfuzur Rahman
+88-01675-947547
mahfuz.eastcoast@gmail.com
Date of Inspection
2015-07-11
Chapter 1
Geographical location of the Factory
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Chapter- 2
East Coast Knit Wear Pvt. Ltd.
VERITAS Engineering & Consultant
Page | 4
Report No : VEC/ILO/RMGP/EAR/2015/451
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Chapter - 3
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
The following report contains a site profile and summary of non-conformities identified during an
onsite inspection conducted by Veritas Engineering & Consultant. The inspection was conducted
based on the following standard.
i)
ii)
iii)
Severity Level
Color Code
RED
High
Medium
Low
Time Line
Immediate
RED/AMBER
1 Week
AMBER
6 Weeks
YELLOW
6 Months
GREY
1 Week + Ongoing
Chapter - 4
Details Observations of non-compliance issues
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
6 Months
Color Code
Recommendation:
Standard/Reference:
Issue No: 02
Are the electrical switchgear and panel boards inspected periodically to ensure that the equipment is
installed in accordance with the listed ratings?
Observation:
The electrical panel boards are not inspected.
Location:
COS/Ground floor, MDB/Ground floor, SDB/1st floor, SDB/office, SDB/2nd floor,
SDB/3rd floor, SDB/4th floor.
Severity
Level:
Medium
Source of
Technical
Findings:
interview
Time frame
6 Months
Color Code
Recommendation:
Standard/Reference:
Inspect electrical panel boards on an annual basis to ensure that the equipment is in
good working condition.
NTPA- 4.16.2 and BNBC-2006, 2.11.1.2
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Observation:
Location:
Instruction boards for first aid and artificial respiration are not located in the generator
room.
Generator Room.
Severity
Level:
Low
Source of
Photography
Findings:
Time frame
6 Weeks
Color Code
Recommendation:
Standard/Reference:
Provide Instruction board for first aid and artificial respiration in the generator room.
NTPA 3.7.11
Issue No: 04
Is required safety signage, fire-fighting equipment, rubber mats, etc. kept at required location?
Observation:
Safety signage is not posted in the generator room and rubber mats are not kept at
required location.
Location:
For safety signage -- Generator Room.
For rubber mats --- COS/Ground floor, MDB/Ground floor, SDB/1st floor, SDB/office,
SDB/2nd floor.
Severity
Level:
Medium
Source of
Photography
Findings:
Time frame
6 Weeks
Color Code
Recommendation:
Standard/Reference:
Post appropriate type of safety signage in generator room. Also ensure graded
rubber mats are provided in front of all panel boards.
NTPA- 4.16.7.1; BNBC-2006, 2.11.5.1; 2.11.5.3.
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Issue No: 05
Does the generator room have fire rated wall and door in case of it is located inside or adjacent the
production building?
Observation:
The generator room is located at ground floor of the factory building but it does not
have fire separation.
Location:
Generator room.
Severity
Level:
High
Source of
Photography
Findings:
Time frame
6 Months
Color Code
Recommendation:
Standard/Reference:
Ensure the generator room has adequate fire separation from the production area.
NTPA-4.9.3; 3.7.10; BNBC-2006, 2.6.4.2
Issue No: 06
Are generators earthed at two separate points?
Observation:
The generator is earthed at one point only.
Location:
Generator room.
Severity
Level:
Source of
Findings:
Time frame
Medium
Photography
6 Weeks
Color Code
Recommendation:
Standard/Reference:
Provide two separate and distinct connections of earthing for the generator.
NTPA- 4.9.1
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Medium
Photography
6 Months
Color Code
Recommendation:
Standard/Reference:
Ensure panel boards have no opening and all live internal components are
concealed properly.
NTPA- 4.16.7.1, 4.8.2; BNBC-2006, 2.11.5.1
Issue No: 08
Are all switchboards and/or distribution boards properly grounded (earthed)?
Observation:
Panel boards (including panel door) are not properly earthed.
Location:
COS/Ground floor, MDB/Ground floor, SDB/1st floor, SDB/office, SDB/2nd floor,
SDB/3rd floor, SDB/4th floor.
Severity
Level:
High
Source of
Photography
Findings:
Time frame
1 Week
Color Code
Recommendation:
Standard/Reference:
Ensure all panel boards (including panel door) are earthed properly using
appropriate type and size of cables and the earthing cables have continuity up to
main earth.
NTPA- 4.11.2.1; BNBC-2006, 2.8
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Issue No: 09
Are switchboards and/or distribution boards free of dirt and debris?
Observation:
Distribution boards are not clean.
Location:
COS/Ground floor, MDB/Ground floor.
Severity
Level:
Source of
Findings:
Time frame
Medium
Photography
1 Week
Color Code
Recommendation:
Standard/Reference:
Isolate the panel from the electrical service and clean interior components from dust.
Seal all openings within the enclosure to prevent dust from entering.
NTPA- 4.4.11.1; BNBC-2006, 2.5.5.1; BNBC-2006, 2.11.5.1
Issue No: 10
Is each circuit provided with a dedicated neutral?
Observation:
Dedicated neutral is not provided for each applicable circuit and there is no marking
to identify neutral cable for specified circuit.
Location:
MDB/Ground floor, SDB/1st floor, SDB/office, SDB/2nd floor, SDB/3rd floor, SDB/4th
floor.
Severity
Level:
Medium
Source of
Photography
Findings:
Time frame
6 Months
Color Code
Recommendation:
Standard/Reference:
Provide dedicated & adequate size of neutral with proper identification for each
applicable circuit.
NTPA- 4.4.1; BNBC-2006, 2.5.2.10
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Issue No: 11
Is each circuit provided with a dedicated earthing?
Observation:
Each circuit is not provided with a dedicated earthing. There is no marking to identify
earthing cable for specified circuit.
Location:
MDB/Ground floor, SDB/1st floor, SDB/office, SDB/2nd floor, SDB/3rd floor, SDB/4th
floor.
Severity
Level:
High
Source of
Findings:
Photography
Time frame
6 Weeks
Color Code
Recommendation:
Standard/Reference:
Provide dedicated & adequate size of earthing with proper identification for each
circuit and ensure continuous earth path is back to main building intake.
NTPA- 4.11, 4.11.2.1, Table 4.5; BNBC-2006, 2.8.3.3, Table 8.2.11
Issue No: 12
Are multi looping of wiring/cables observed at circuit breakers within switchboards and/or distribution
boards?
Observation:
Bunch of cables are found at circuit breaker terminal and bus bars.
Location:
MDB/ground floor, COS/Ground floor, SDB/3rd floor.
Severity
Level:
Medium
Source of
Photography
Findings:
Time frame
6 Weeks
Color Code
Recommendation:
Standard/Reference:
Rewire to avoid the use of multiple cables on outgoing side of MCBs and busbar.
NTPA- 4.4.1; BNBC-2006, 2.5.2.1
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Issue No: 13
Is electrical wiring/cables sized according to capacity of circuit breakers?
Observation:
Electrical cables are not sized according to capacity of circuit breaker.
Location:
Main MCCB
Severity
Level:
High
Breaker rating -300A,
Source of
Photography
Cable current rating -96
Findings:
Time frame
6 Weeks
Color Code
Recommendation:
Standard/Reference:
Consult with a qualified electrical engineer and ensure all electrical cables are sized
according to capacity of circuit breaker.
NTPA- 4.10; BNBC-2006, 2.7.6
Issue No: 14
Are list and diagram of the circuits available for all distribution boards? Do cables have identification as
per list and diagram?
Observation:
List and diagram of the circuits are not available for all distribution boards and no
means of identification is provided of cables.
Location:
MDB/Ground floor, SDB/1st floor, SDB/office, SDB/2nd floor, SDB/3rd floor, SDB/4th
floor.
Severity
Level:
Low
Source of
Photography
Findings:
Time frame
6 Months
Color Code
Recommendation:
Standard/Reference:
Ensure each distribution board is provided with a circuit list indicating current rating
of circuit and size of fuse element/ breaker. Also ensure the means of identification
(separate color coding, marking tape, tagging, or other approved means) of cable is
provided as per circuit list..
NTPA 4.8.3, 4.16.7.1
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
sockets? Are Conductors below 6mm2 without cable sockets, all strands at the exposed ends soldered
together or are crimped using suitable sleeve or ferrules?
Observation:
Stranded conductors below 6mm2 are not provided with sleeve or ferrules.
Location:
COS/ground floor, MDB/Ground floor, SDB/1st floor, SDB/office, SDB/2nd floor,
SDB/3rd floor. SDB/4th floor.
Severity
Level:
Low
Source of
Photography
Findings:
Deadline:
6 Months
Color Code
Recommendation:
Standard/Reference:
For stranded conductors having a nominal cross-sectional area less than 6mm use
suitable sleeve or ferrules to make sure all strands at the exposed ends are solder
together or crimped.
NTPA- 4.4.10.3; BNBC-2006, 2.5.4.3
Issue No: 16
Are wiring system passes through elements of building construction sealed according to the degree of
fire resistance?
Observation:
Wiring system passes through elements of building construction are not sealed
according to the degree of fire resistance.
Location:
All floors.
Severity
Level:
Medium
Source of
Photography
Findings:
Time frame
6 Weeks
Color Code
Recommendation:
Standard/Reference:
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Are distribution boards marked separately for lighting and power circuit?
Observation:
Distribution boards are not marked separately for lighting and power circuit.
Location:
MDB/Ground floor, SDB/1st floor, SDB/office, SDB/2nd floor, SDB/3rd floor, SDB/4th floor.
Severity
Level:
Low
Source of
Technical interview
Findings:
& Visual inspection
Time frame
6 Months
Color Code
Recommendation:
Standard/Reference:
Not applicable.
Severity
Level:
Source of
Findings:
Time frame
Medium
Technical
interview
Visual
inspection
1 Week
&
Color Code
Recommendation:
Standard/Reference:
Provide provision for inspection of all earthing system and ensure inspection is being
completed and documented.
NTPA- 4.16.7.2
Issue No: 19
All metal in the building is connected to the building earthing/grounding system?
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Observation:
Location:
Metal rebar in concrete, metal pipes and the cable channels are not connected to the
building earthing system.
Throughout the building.
Severity
Level:
High
Source of
Technical
Findings:
interview
&
Visual
inspection
Time frame 6 Weeks
Color Code
Recommendation:
Standard/Reference:
Connect all metal in the building to the building earthing system such as metal rebar
in concrete, metal pipes and the cable channels.
NTPA 4.8.1
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Is lightning protection system installed on the building? If installed, are appropriate numbers of down
conductor and air termination network vertical/horizontal conductors installed to cover the whole
building?
Observation:
Lightning protection system is not installed on the building.
Location:
Medium
Photography
6 Months
Color Code
Recommendation:
Standard/Reference:
4.8 Thermography
East Coast Knit Wear Pvt. Ltd.
VERITAS Engineering & Consultant
Page | 17
Report No : VEC/ILO/RMGP/EAR/2015/451
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Issue No: 21
Were temperature differences of 21C to 40C noted based on comparisons between component and
ambient air temperatures?
Observation:
Temperature differences of 21C to 40C were observed based on comparisons
between component and ambient air temperatures
Probable causes are loose connection, over loading, multi cable at single point,
rusted connection, use of improper lug, improper cable joint, improper cable bending,
damage insulation, internal problem etc.
Location:
COS/Ground floor, MDB/Ground floor.
Severity
Level:
Medium
Source of
Thermography
Findings:
Time frame
6 Weeks
Color Code
Recommendation:
Standard/Reference:
Make sure cables are not overloaded ,properly terminated using proper lug, joints
are made proper way, no rusted throughout the connection, proper cable bending, no
insulation damage, single cable at single point etc. to avoid temperature rise. If
necessary consult with a qualified engineer and replace cable or equipment.
NTPA- 4.16.7.1, 4.4.11.2; 4.4.10.5; 4.4.10.1, 4.4.6
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Color Code
Issue No: 23
Are phase separators/Interphase barriers provided between terminals on Circuit Breaker?
Observation:
Phase separators are not provided between terminals on Circuit Breaker
Location:
Main MCCB, MDB/Ground floor, SDB/1st floor, SDB/office, SDB/2nd floor, SDB/3rd
floor ,SDB/4th floor.
Severity
Level:
Source of
Photography
Findings:
Time frame
Color Code
Issue No: 24
Have workers that operate and maintain the electrical system received electrical safety training and
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Color Code
Chapter 5
East Coast Knit Wear Pvt. Ltd.
VERITAS Engineering & Consultant
Page | 20
Report No : VEC/ILO/RMGP/EAR/2015/451
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Recommendations Summary
Time Line
Observation
Immediate
None
None
Short Term
(1 Week)
Short Term
(1 Week +
Ongoing)
Mid Term
(6 Weeks )
Color
code
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Time Line
Observation
element of
penetration.
Metal rebar in concrete,
metal pipes and the cable
channels are not connected
to the building earthing
system.
Temperature differences of
21C
to
40C
were
observed
based
on
comparisons
between
component and ambient air
temperatures
Probable causes are loose
connection, over loading,
multi cable at single point,
rusted connection, use of
improper lug, improper
cable joint, improper cable
bending,
damage
insulation, internal problem
etc.
Long Term
(6 Months)
Color
code
construction
before
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Time Line
Observation
is no marking to identify
neutral cable for specified
circuit.
List and diagram of the
circuits are not available for
all distribution boards and
no means of identification is
provided of cables.
Stranded conductors below
6mm2 are not provided with
sleeve or ferrules.
Chapter 6
DIFE Summary
Name of the Factory
East Coast Knit Wear Pvt. Ltd.
VERITAS Engineering & Consultant
Page | 23
Report No : VEC/ILO/RMGP/EAR/2015/451
Color
code
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
: 2015-07-11
Time Line
Immediate
None
Short Term
Ensure all panel boards (including panel door) are earthed properly.
Clean interior components from dust and seal all openings within the enclosure to prevent
dust from entering.
Provide provision for inspection of all earthing system.
Provide Instruction board for first aid and artificial respiration in the generator room.
Post appropriate type of safety signage in generator room. Also ensure graded rubber
mats are provided in front of all panel boards.
Provide two separate and distinct connections of earthing for the generator.
Provide dedicated & adequate size of earthing with proper identification for each circuit
Mid Term
Long Term
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
Time Line
Chapter- 7
Disclaimer
The report is generated by VERITAS Engineering & Consultant under instructions from ILO on the
basis of visual inspection, technical interviews, documentation/information provided by the factory,
thermographic scanning and engineering judgment. It is not an extensive detailed assessment. Also
this report does not constitute a guarantee of continued or absolute safety against electrical disasters.
The sole purpose of this report is to help the factory for improving the level of electrical safety in terms
of electrical infrastructure and management. The recommendations made represent our assessment
Electrical Safety Assessment Report : East Coast Knit Wear Pvt. Ltd.
of the electrical safety standards considered necessary for the common areas to ensure the safety of
the owners, workers and visitors to the premises as well as the assets of the factory.
VERITAS Engineering & Consultant and its visiting members will not be responsible and will not
accept any further liability if further unsafe work practices, procedures, actions or in-actions create any
non-compliance issue by the factory personnel while performing their assigned duties.