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YASKAWA ELECTRIC ENGINEERING

Re-engineered AC SERVOPACK

USER'S MANUAL
CACR-SRBF SERVOPACK

YASKAWA ELECTRIC ENGINEERING CORPORATION

YASKAWA

MANUAL NO. KG22E

Copyright 2004 YASKAWA ELECTRIC ENGINEERING CORPORATION


All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa Electric Engineering. No patent
liability is assumed with respect to the use of the information contained herein. Moreover,
because Yaskawa Electric Engineering is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa Electric
Engineering assumes no responsibility for errors or omissions. Neither is any liability assumed
for damages resulting from the use of the information contained in this publication.

About this manual


Description of Technical Terms
The terms in this manual are defined as follows:
Re-engineered AC SERVOPACK:
The SERVOPACKs that have been developed to be used for replacement of the conventional
SERVOPACK models prior to series.
CACR-SRBF1:
The re-engineered AC SERVOPACK model designation. The code in differs depending on the
SERVOPACK capacity and specifications. Refer to 2.2 SERVOPACK Model Designations.

Quick access to your required information


Read the chapters marked with 9 to get the information required for your purpose.
Chapter

SERVOPACKs,
Servomotors,
and Peripheral
Devices

Chapter 1
Outline
Chapter 2
Specifications and
Dimensional
Drawings
Chapter 3
Wiring
Chapter 4
Settings and Display
Chapter 5
Maintenance,
Inspection, and
Alarm/Warning
Display

Ratings and
Characteristics

Panel
Configuration
and Wiring

Trial Operation

Maintenance
and Inspection

9
9
9

Related Manuals
Refer to the following manuals as required.
Manual Name
-III Series
SGMS/SGDS
Digital Operator
Operation Manual

-III Series
SGMS/SGDS
Users Manual

Manual Number

Contents

TOBPS80000001

Provides detailed information on the operation of the


JUSP-OP05A Digital Operator.

SIEPS80000000

Describes the following items of -III Series


SERVOPACKs and Servomotors.
Selection of model and capacity
Ratings, characteristics, and dimensional drawings
Cables and peripheral devices
Panel configuration and wiring
Trial operation, servo adjustment, and functions
Inspection, maintenance, and troubleshooting

iii

Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed precautions provided in this manual can result in serious or possibly even fatal injury or damage to the products or to related
equipment and systems.

WARNING

CAUTION

Indicates precautions that, if not heeded, could possibly result in loss of life or serious
injury.

Indicates precautions that, if not heeded, could result in relatively serious or minor
injury, damage to the product, or faulty operation.
In some situations, the precautions indicated could have series consequences if not
heeded.

PROHIBITED

Indicates prohibited actions that must not be performed. For example, this symbol
would be used to indicate that fire is prohibited as follows:

MANDATORY

Indicates compulsory actions that must be performed. For example, this symbol would
be used as follows to indicate that grounding is compulsory:

The warning symbols for ISO and JIS standards are different, as shown below.
ISO

JIS

The ISO symbol is used in this manual.


Both of these symbols appear on warning labels on Yaskawa Electric Engineering products. Please abide by
these warning labels regardless of which symbol is used.

iv

Notes for Safe Operation


Read this manual thoroughly before checking products on delivery, storage and transportation, installation,
wiring, operation and inspection, and disposal of the AC servo drives.

WARNING
Never touch any rotating motor parts while the motor is running.
Failure to observe this warning may result in injury.
Before starting operation with a machine connected, make sure that an emergency stop can
be applied at any time.
Failure to observe this warning may result in injury.
Never touch the inside of the SERVOPACKs.
Failure to observe this warning may result in electric shock.
Do not touch terminals for five minutes after the power is turned OFF.
Residual voltage may cause electric shock.
Do not touch terminals for five minutes after voltage resistance test.
Residual voltage may cause electric shock.
Follow the procedures and instructions for trial operation precisely as noted in this Manual.
Follow the procedures and instructions for the trial operation as noted in the applicable manual for that product.
Malfunctions that occur after the servomotor is connected to the equipment not only damage the
equipment, but may also cause an accident resulting in death or injury.
Do not remove the front cover, cables, connectors, or optional items while the power is ON.
Failure to observe this warning may result in electric shock.
Installation, disassembly, or repair must be performed only by authorized personnel.
Failure to observe this warning may result in electric shock or injury.
Do not damage, press, exert excessive force or place heavy objects on the cables.
Failure to observe this warning may result in electric shock, stopping operation of the product, or
burning.
Provide an appropriate stopping device on the machine side to ensure safety. A holding
brake for a servomotor with brake is not a stopping device for ensuring safety.
Failure to observe this warning may result in injury.
Do not come close to the machine immediately after resetting momentary power loss to
avoid an unexpected restart. Take appropriate measures to ensure safety against an unexpected restart.
Failure to observe this warning may result in injury.
Do not modify the product.
Failure to observe this warning may result in injury or damage to the product.
Connect the ground terminal to electrical codes (ground resistance: 100 or less).
Improper grounding may result in electric shock or fire.

Checking on Delivery

CAUTION
Always use the servomotor and SERVOPACK in one of the specified combinations.
Failure to observe this caution so may result in fire or malfunction.

Storage and Transportation

CAUTION
Do not store or install the product in the following places.
Locations subject to direct sunlight.
Locations subject to temperatures outside the range specified in the storage/installation temperature conditions.
Locations subject to humidity outside the range specified in the storage/installation humidity conditions.
Locations subject to condensation as the result of extreme changes in temperature.
Locations subject to corrosive or flammable gases.
Locations subject to dust, salts, or iron dust.
Locations subject to exposure to water, oil, or chemicals.
Locations subject to shock or vibration.
Failure to observe this caution may result in fire, electric shock, or damage to the product.
Do not hold the product by the cables or motor shaft while transporting it.
Failure to observe this caution may result in injury or malfunction.
Do not place any load exceeding the limit specified on the packing box.
Failure to observe this caution may result in injury or malfunction.

Installation

CAUTION
Never use the products in an environment subject to water, corrosive gases, inflammable gases, or
combustibles.
Failure to observe this caution may result in electric shock or fire.
Do not step on or place a heavy object on the product.
Failure to observe this caution may result in injury.
Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.
Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.
Be sure to install the product in the correct direction.
Failure to observe this caution may result in malfunction.
Provide the specified clearances between the SERVOPACK and the control panel or with other
devices.
Failure to observe this caution may result in fire or malfunction.
Do not apply any strong impact.
Failure to observe this caution may result in malfunction.

vi

Wiring

CAUTION
Do not connect a three-phase power supply to the U, V, or W output terminals.
Failure to observe this caution may result in injury or fire.
Securely connect the power supply terminal screws and motor output terminal screws.
Failure to observe this caution may result in fire.
Do not bundle or run power and signal lines together in the same duct. Keep power and signal
lines separated by at least 30 cm (11.81 in).
Use twisted-pair shielded wires or multi-core twisted pair shielded wires for signal and encoder
(PG) feedback lines.
The maximum length is 3 m (118.11 in) for reference input lines and is 20 m (787.40 in) for PG feedback
lines.
Do not touch the power terminals for 5 minutes after turning power OFF because high voltage may
still remain in the SERVOPACK.
Make sure the charge indicator is out first before starting an inspection.
Avoid frequently turning power ON and OFF. Do not turn power ON or OFF more than once per
minute.
Since the SERVOPACK has a capacitor in the power supply, a high charging current flows for 0.2 seconds
when power is turned ON. Frequently turning power ON and OFF causes main power devices like capacitors
and fuses to deteriorate, resulting in unexpected problems.
Be sure to wire correctly and securely.
Failure to observe this caution may result in motor overrun, injury, or malfunction.
Always use the specified power supply voltage.
An incorrect voltage may result in burning.
Take appropriate measures to ensure that the input power supply is supplied within the specified
voltage fluctuation range. Be particularly careful in places where the power supply is unstable.
An incorrect power supply may result in damage to the product.
Install external breakers or other safety devices against short-circuiting in external wiring.
Failure to observe this caution may result in fire.
Take appropriate and sufficient countermeasures for each when installing systems in the following
locations.
Failure to observe this caution may result in damage to the product.
Locations subject to static electricity or other forms of noise.
Locations subject to strong electromagnetic fields and magnetic fields.
Locations subject to possible exposure to radioactivity.
Locations close to power supplies.
Do not reverse the polarity of the battery when connecting it.
Failure to observe this caution may damage the battery or cause it to explode.

vii

Operation

CAUTION
Conduct trial operation on the servomotor alone with the motor shaft disconnected from machine to
avoid any unexpected accidents.
Failure to observe this caution may result in injury.
Before starting operation with a machine connected, change the settings to match the parameters
of the machine.
Starting operation without matching the proper settings may cause the machine to run out of control or malfunction.
Forward run prohibited (P-OT) and reverse run prohibited (N-OT) signals are not effective during
JOG mode operation using parameter Fn002 and zero point search mode using parameter Fn003.
When using the servomotor for a vertical axis, install the safety devices to prevent workpieces to
fall off due to occurrence of alarm or overtravel. Set the servomotor so that it will stop in the zero
clamp state at occurrence of overtravel.
Failure to observe this caution may cause workpieces to fall off due to overtravel.
When not using the normal autotuning, set to the correct moment of inertia ratio.
Setting to an incorrect moment of inertia ratio may cause vibration.
Do not touch the SERVOPACK heatsinks, regenerative resistor, or servomotor while power is ON
or soon after the power is turned OFF.
Failure to observe this caution may result in burns due to high temperatures.
Do not make any extreme adjustments or setting changes of parameters.
Failure to observe this caution may result in injury due to unstable operation.
When an alarm occurs, remove the cause, reset the alarm after confirming safety, and then resume
operation.
Failure to observe this caution may result in injury.
Do not use the servo brake of the servomotor for ordinary braking.
Failure to observe this caution may result in malfunction.

Maintenance and Inspection

CAUTION
When replacing the SERVOPACK, resume operation only after resetting the potentiometers, pins,
and parameters to their original settings.
Failure to observe this caution may result in damage to the product.
Do not attempt to change wiring while the power is ON.
Failure to observe this caution may result in electric shock or injury.
Do not disassemble the SERVOPACK.
Failure to observe this caution may result in electric shock or injury.

viii

Disposal

CAUTION
When disposing of the products, treat them as ordinary industrial waste.

General Precautions
The following describes general precautions. Note the following to ensure safe application.
The drawings presented in this manual are sometimes shown without covers or protective guards. Always
replace the cover or protective guard as specified first, and then operate the products in accordance with
the manual.
The drawings presented in this manual are typical examples and may not match the product you received.
This manual is subject to change due to product improvement, specification modification, and manual
improvement. When this manual is revised, the manual code is updated and the new manual is published
as a next edition. The edition number appears on the front and back covers.
If the manual must be ordered due to loss or damage, inform your nearest Yaskawa Electric Engineering
representative or one of the offices listed on the back of this manual.
Yaskawa Electric Engineering will not take responsibility for the results of unauthorized modifications of
this product. Yaskawa Electric Engineering shall not be liable for any damages or troubles resulting from
unauthorized modification.

ix

CONTENTS
About this manual- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii
SAFETY INFORMATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iv
Notes for Safe Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - v

1 Outline
1.1 Outline- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
1.2 Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
1.2.1 Compatible with SERVOPACK Operating Environments Prior to -Series - - - - - - - - - - - - - - -1-2
1.2.2 Updated with the Latest Technologies- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-2
1.2.3 Wide Range of Applicable Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-2

1.3 Applicable Servomotors and Encoders - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3


1.4 SERVOPACK Part Names- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4

2 Specifications and Dimensional Drawings


2.1 Ratings and Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
2.2 SERVOPACK Model Designations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
2.3 Re-engineered AC SERVOPACK Selection - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5
2.4 Dimensional Drawings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-7
2.4.1 Re-engineered AC SERVOPACKs for CACR-SR02B to SR44B - - - - - - - - - - - - - - - - - - -2-7
2.4.2 Re-engineered AC SERVOPACK Models for CACR-SR60BB, 60BZ, 60BE, and 60BY - - - - - -2-9

3 Wiring
3.1 Wiring for Re-engineered AC SERVOPACKs CACR-SRBF1 - - - - - - - 3-2
3.1.1 Connection Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-2
3.1.2 Names and Description of Main Circuit Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-2
3.1.3 Connector Receptacle Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-3
3.1.4 CN1 I/O Signal Connector Terminal Layout - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-3
3.1.5 CN2 Optical Encoder (PG) Connector Terminal Layout - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-5

3.2 I/O Signal Connector Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6


3.2.1 Re-engineered SERVOPACKs for CACR-SRBE
(for Multiplexed Incremental Encoder) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-6
3.2.2 Re-engineered SERVOPACKs for CACR-SRBB
(for Conventional Incremental Encoder) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-8
3.2.3 Re-engineered SERVOPACKs for CACR-SRBY (for Absolute Encoder) - - - - - - - - - - - - 3-10
3.2.4 Re-engineered SERVOPACKs for CACR-SRBZ (for Absolute Encoder)- - - - - - - - - - - - - 3-12

4 Settings and Display


4.1 Setting Switches- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
4.1.1 Setting Fixed Switches (Users Modification Prohibited) - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3
4.1.2 Switches To Be Set According to Application - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3
4.1.3 Potentiometers VR and RH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3
4.1.4 Alarm Reset Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
4.1.5 LED Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
4.1.6 Monitoring Pins - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
4.1.7 Digital Operator Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4

4.2 Factory Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5


4.2.1 Pin Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
4.2.2 List of Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-11

5 Maintenance, Inspection and Alarm/Warning Display


5.1 Status Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
5.2 Alarm Display Table - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3
5.3 Warning Displays - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
5.4 Inspection and Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7
5.4.1 Servomotor Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7
5.4.2 SERVOPACK Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7
5.4.3 SERVOPACKs Parts Replacement Schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7

xi

1
1

Outline

1.1 Outline - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2


1.2 Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
1.2.1 Compatible with SERVOPACK Operating Environments Prior to -Series - - - - - - - - - - 1-2
1.2.2 Updated with the Latest Technologies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
1.2.3 Wide Range of Applicable Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2

1.3 Applicable Servomotors and Encoders - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3


1.4 SERVOPACK Part Names - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4

1-1

1 Outline
1.2.1 Compatible with SERVOPACK Operating Environments Prior to -Series

1.1 Outline
The re-engineered AC SERVOPACK model CACR-SRBF has been developed to be used for replacement of
the conventional SERVOPACK models that had been introduced before -series, using the latest technologies in
its circuit configuration.
The re-engineered AC SERVOPACK supports all the types of encoders for AC servodrives: serial encoders and
encoders older than serial encoders
The re-engineered AC SERVOPACK provides the operating environment of the following conventional
SERVOPACK models.
CACR-SRBA
(Speed control/analog control, incremental encoder applicable, base-mounted type)
CACR-SRBB
(Speed control/analog control, incremental encoder applicable, base-mounted type)
CACR-SRBZ
(Speed control/analog control, absolute encoder applicable, base-mounted type)
CACR-SRBE
(Speed control/digital control, incremental encoder applicable, base-mounted type)
CACR-SRBY
(Speed control/digital control, absolute encoder applicable, base-mounted type)

1.2 Features
1.2.1 Compatible with SERVOPACK Operating Environments Prior to -Series
Operating Environments:
External dimensions/installation
(Some models require attachments.)
Main circuit terminals
Control connector and signal layout
Recognizes the encoder type prior to series by the switch setting
(An encoder signal converter is built in.)
Important adjustments such as speed gain adjustment can be made
using the potentiometers VR.
(In the same way as of the conventional models CACR-SRBB and BZ)

1.2.2 Updated with the Latest Technologies


The basic functions and performance are equivalent to those of -III
series SERVOPACK
The parameters of -III series SERVOPACK are applied.
(Parameter setting using a digital operator.)

1.2.3 Wide Range of Applicable Servomotors


The re-engineered AC SERVOPACKs can be combined with various models of servomotors by setting the internal parameters: C series, M series, F series, G series, D series, S series, -series, -II series, and -III series Servomotors.

1-2

1.3 Applicable Servomotors and Encoders

1.3 Applicable Servomotors and Encoders


The following servomotors besides series, -II series, -III series are applicable.
pplicable Servomotor Models Prior to Series
C Series
USACED-03A
USACED-05A
USACED-12A
USACED-20A
USACED-30A
USACED-44A
USACED-60A

M Series
USAMED-03
USAMED-06
USAMED-09
USAMED-12
USAMED-20
USAMED-30
USAMED-44
USAMED-60

F Series
USAFED-02
USAFED-03
USAFED-05
USAFED-09
USAFED-13
USAFED-20
USAFED-30
USAFED-44

G Series

D Series

S Series

USAGED-02A
USAGED-03A
USAGED-05A
USAGED-09A
USAGED-13A
USAGED-20A
USAGED-30A
USAGED-44A

USADED-05E
USADED-10E
USADED-15E
USADED-22E
USADED-37E
USAGED-44A

USASEM-02A
USASEM-03A
USASEM-05A
USASEM-08A
USASEM-15A
USASEM-30A

Applicable Encoders
Conventional Incremental Encoders
Multiplexed Incremental Encoders
Absolute Encoders

1000 p/r, 1500 p/r, 2500 p/r, 4000 p/r, 5000 p/r, 6000 p/r
2048 p/r, 8192 p/r
1024 p/r, 8192 p/r

1-3

1 Outline

1.4 SERVOPACK Part Names

CN3 Connector for personal


computer monitoring or
digital operator

CN1 I/O signal connector


Control/main circuit
power supply terminal

CN2 Encoder connector

1-4

2
Specifications and Dimensional Drawings

2.1 Ratings and Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2


2.2 SERVOPACK Model Designations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
2.3 Re-engineered AC SERVOPACK Selection - - - - - - - - - - - - - - - - - - - - - - - 2-5
2.4 Dimensional Drawings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-7
2.4.1 Re-engineered AC SERVOPACKs for CACR-SR02B to SR44B - - - - - - - - - - - - - - 2-7
2.4.2 Re-engineered AC SERVOPACK Models for CACR-SR60BB, 60BZ, 60BE, and 60BY 2-9

2-1

2 Specifications and Dimensional Drawings

2.1 Ratings and Specifications


Re-engineered SERVOPACK Model
CACRMax. Applicable Servomotor Capacity
[kW]
Input
Main Circuit
Power
Supply Control Circuit
Continuous Output Current [Arms]
Max. Output Current [Arms]
Control Method
Feedback
Ambient
Temperature
Storage
Temperature

2-2

0.5

0.7

1.0

1.5

2.0

3.0

4.4

6.0

26.0
56.6

33.0
70.0

45.0
80.6

Three-phase 200 to 230 VAC +10 to -15 %, 50/60 Hz


Single-phase 200 to 230 VAC +10 to -15 %, 50/60 Hz
3.0
8.5

4.2
11.0

5.8
13.9

7.6
17.0

11.7
28.0

19.0
42.0

Three-phase full-wave rectification IGBT-PWM (sine-wave driven)


Incremental encoder/Absolute encoder
(8192 p/r, 2048 p/r, 1024 p/r, 6000 p/r, 5000 p/r, 4000 p/r, 2500 p/r, 1500 p/r, 1000 p/r, etc.)
0 to 55 C
-20 to 85 C
90 % RH or less (with no condensation)

Basic Specifications

Ambient/
Storage
Humidity
Vibration/
Shock
Resistance

0.3

Configuration
Approx. Mass

Base-mounted
10 kg

Speed Control Range


Load Regulation
Speed Voltage
Speed Regu- Regulation
Control lation Temperature
Regulation
Frequency
Characteristics
Torque Control (Repeatability)
Acceleration Time Setting

1:3000
0 to 100 % load: 0.01 % max. (at rated speed)

Performance

Operating
Conditions

SR03BF SR05BF SR07BF SR10BF SR15BF SR20BF SR30BF SR44BF SR60BF

5 m/s2 / 20 m/s2 (0.5G/2G)

0%
2525 C: 0.1% max. (at rated speed)
100 Hz
2 %
0 to 10 s

2.1 Ratings and Specifications

(contd)

Built-in Functions

I/O Signals

Speed/Torque
References

Rated Reference Voltage

Input Impedance
Circuit Time
Constant
Rated Reference Voltage
Auxiliary Inputs Input Impedance
Circuit Time
Constant
Built-in Reference Power Supply
Form
Position Output
Frequency
(PG pulses)
Dividing
Ratio
Sequence Input
Sequence Output

Speed control
mode
Torque control
mode
About 30 k

6 VDC (forward rotation with positive reference) at rated speed


3 VDC (forward rotation with positive reference) at rated torque

About 70 s
2 V to 10 VDC (forward rotation with positive reference) at rated speed.
About 30 k
About 70 s
12 VDC5 %, 30 mA
Line-driver or open-collector (phase A, phase B, phase C)
Any setting ratio

LED Display

Servo ON, P control, forward run prohibited, reverse run prohibited, and alarm reset
Servo alarm, servo ready, TG ON, current limit, and alarm code (3-bit output)
0 V to 9 VDC, forward rotation: -3 VDC/rated current, reverse rotation: 3 VDC/rated
current
Operated at main power OFF, servo alarm, servo OFF.
Built-in
5 times of rotor moment of inertia
Operated at P-OT and N-OT
Overcurrent, regeneration error, overvoltage, input overvoltage, overspeed, insufficient
voltage, overload, zero-point pulse error, A/D error, overrun detection, open-phase, and
CPU error
7-segment LED (status and alarm display)

Monitor

Speed monitor 1000 r/min-1 and torque monitor 3V/rated torque

External Current Limits


Dynamic Brake (DB)
Regenerative Processing
Allowable Load Moment of Inertia
Overtravel Prevention
Protection

2-3

2 Specifications and Dimensional Drawings

2.2 SERVOPACK Model Designations


This section explains how to check the SERVOPACK model.

CACR-SRBF1-Y
SERVOPACK prior to the series
SERVOPACK for speed control
Capacity.1
Base-mounted re-engineered AC SERVOPACK
Input voltage: 200 V
Applicable encoder 3
Applicable servomotor 2
Conventional SERVOPACK model 4
Y-specification code (Customer-specified code)

(1) SERVOPACK Capacity and Applicable Servomotors (*1, *2)


Unit: kW
*2 Applicable servomotor code
*1 Capacity code
02
03
05
07
10
15
20
30
44
60

0.3

0.6
0.9
1.2
2.0
3.0
4.4
6.0

0.15
0.3
0.45

0.85
1.3
1.8
2.9
4.4

0.15
0.3
0.45

0.85
1.3
1.8
2.9
4.4

0.15
0.31
0.46

0.77
1.54

3.08

0.5

1.0
1.5
2.2
3.7

0.25
0.5

1.2
1.8
2.9
4.4
6.0

(2) Encoders (*3)


Type

Conventional
incremental

Pulse
1000
1440
1500
2000
2500
4000
5000
6000

Code
F
H
E
K
C
D
B
A

Type

Multiplexed
incremental

(3) Conventional SERVOPACKs (*4)


Model
CACR-SRBB
CACR-SRBZ
CACR-SRBE
CACR-SRBY
CACR-SRBA

2-4

Code
B
Z
E
Y
A

Pulse
2048
8192
2500

Code
3
2
4

Type
Absolute

Pulse
1024
8192

Code
W
S

2.3 Re-engineered AC SERVOPACK Selection

2.3 Re-engineered AC SERVOPACK Selection


Applicable
Servomotors

USAMED-03
USAMED-06
USAMED-09
USAMED-12
USAMED-20
USAMED-30
USAMED-44
USAMED-60
USAFED-02
USAFED-03
USAFED-05
USAFED-09
USAFED-13
USAFED-20
USAFED-30
USAFED-44
USAGED-02A
USAGED-03A
USAGED-05A
USAGED-09A
USAGED-13A
USAGED-20A
USAGED-30A
USAGED-44A
USADED-05E
USADED-10E
USADED-15E
USADED-22E
USADED-37E
USASEM-02A
USASEM-03A
USASEM-05A
USASEM-08A
USASEM-15A
USASEM-30A

Conventional SERVOPACK Model SRBB


and Re-engineered SERVOPACK Model
Conventional Model Re-engineered Model
SRBB
SRBF
CACR-SR03BB1M CACR-SR03BF1MB
CACR-SR07BB1M CACR-SR07BF1MB
CACR-SR10BB1M CACR-SR10BF1MB
CACR-SR15BB1M CACR-SR15BF1MB
CACR-SR20BB1M CACR-SR20BF1MB
CACR-SR30BB1M CACR-SR30BF1MB
CACR-SR44BB1M CACR-SR44BF1MB
CACR-SR60BB1M CACR-SR60BF1MB
CACR-SR03BB1F
CACR-SR03BF1FB
CACR-SR03BB1F
CACR-SR03BF1FB
CACR-SR05BB1F
CACR-SR05BF1FB
CACR-SR10BB1F
CACR-SR10BF1FB
CACR-SR15BB1F
CACR-SR15BF1FB
CACR-SR20BB1F
CACR-SR20BF1FB
CACR-SR30BB1F
CACR-SR30BF1FB
CACR-SR44BB1F
CACR-SR44BF1FB

CACR-SR05BB1D
CACR-SR10BB1D
CACR-SR20BB1D
CACR-SR30BB1D
CACR-SR44BB1D
CACR-SR02BB1S
CACR-SR03BB1S
CACR-SR05BB1S
CACR-SR10BB1S
CACR-SR15BB1S
CACR-SR30BB1S

CACR-SR05BF1DB
CACR-SR10BF1DB
CACR-SR20BF1DB
CACR-SR30BF1DB
CACR-SR44BF1DB
CACR-SR02BF1SB
CACR-SR03BF1SB
CACR-SR05BF1SB
CACR-SR10BF1SB
CACR-SR15BF1SB
CACR-SR30BF1SB

Conventional SERVOPACK Model SRBZ


and Re-engineered SERVOPACK Model
Conventional Model Re-engineered Model
SRBZ
SRBF
CACR-SR03BZ1M CACR-SR03BF1MZ
CACR-SR07BZ1M CACR-SR07BF1MZ
CACR-SR10BZ1M CACR-SR10BF1MZ
CACR-SR15BZ1M CACR-SR15BF1MZ
CACR-SR20BZ1M CACR-SR20BF1MZ
CACR-SR30BZ1M CACR-SR30BF1MZ
CACR-SR44BZ1M CACR-SR44BF1MZ
CACR-SR60BZ1M CACR-SR60BF1MZ
CACR-SR03BZ1F
CACR-SR03BF1FZ
CACR-SR03BZ1F
CACR-SR03BF1FZ
CACR-SR05BZ1F
CACR-SR05BF1FZ
CACR-SR10BZ1F
CACR-SR10BF1FZ
CACR-SR15BZ1F
CACR-SR15BF1FZ
CACR-SR20BZ1F
CACR-SR20BF1FZ
CACR-SR30BZ1F
CACR-SR30BF1FZ
CACR-SR44BZ1F
CACR-SR44BF1FZ

CACR-SR05BZ1D
CACR-SR10BZ1D
CACR-SR20BZ1D
CACR-SR30BZ1D
CACR-SR44BZ1D
CACR-SR02BZ1S
CACR-SR03BZ1S
CACR-SR05BZ1S
CACR-SR10BZ1S
CACR-SR15BZ1S
CACR-SR30BZ1S

CACR-SR05BF1DZ
CACR-SR10BF1DZ
CACR-SR20BF1DZ
CACR-SR30BF1DZ
CACR-SR44BF1DZ
CACR-SR02BF1SZ
CACR-SR03BF1SZ
CACR-SR05BF1SZ
CACR-SR10BF1SZ
CACR-SR15BF1SZ
CACR-SR30BF1SZ

2-5

2 Specifications and Dimensional Drawings

Applicable
Servomotors

Conventional SERVOPACK Model SRBE


and Re-engineered SERVOPACK Model
Conventional Model

2-6

USAMED-03
USAMED-06
USAMED-09
USAMED-12
USAMED-20
USAMED-30
USAMED-44
USAMED-60
USAFED-02
USAFED-03
USAFED-05
USAFED-09
USAFED-13
USAFED-20
USAFED-30
USAFED-44
USAGED-02A
USAGED-03A
USAGED-05A
USAGED-09A
USAGED-13A
USAGED-20A
USAGED-30A
USAGED-44A
USADED-05E
USADED-10E
USADED-15E
USADED-22E
USADED-37E
USASEM-02A
USASEM-03A
USASEM-05A
USASEM-08A
USASEM-15A
USASEM-30A

CACR-SR03BE1M
CACR-SR07BE1M
CACR-SR10BE1M
CACR-SR15BE1M
CACR-SR20BE1M
CACR-SR30BE1M
CACR-SR44BE1M
CACR-SR60BE1M
CACR-SR03BE1F
CACR-SR03BE1F
CACR-SR05BE1F
CACR-SR10BE1F
CACR-SR15BE1F
CACR-SR20BE1F
CACR-SR30BE1F
CACR-SR44BE1F
CACR-SR02BE1G
CACR-SR03BE1G
CACR-SR05BE1G
CACR-SR10BE1G
CACR-SR15BE1G
CACR-SR20BE1G
CACR-SR30BE1G
CACR-SR44BE1G
CACR-SR05BE1D
CACR-SR10BE1D
CACR-SR20BE1D
CACR-SR30BE1D
CACR-SR44BE1D
CACR-SR02BE1S
CACR-SR03BE1S
CACR-SR05BE1S
CACR-SR10BE1S
CACR-SR15BE1S
CACR-SR30BE1S

Re-engineered Model
SRBF
CACR-SR03BF1ME
CACR-SR07BF1ME
CACR-SR10BF1ME
CACR-SR15BF1ME
CACR-SR20BF1ME
CACR-SR30BF1ME
CACR-SR44BF1ME
CACR-SR60BF1ME
CACR-SR03BF1FE
CACR-SR03BF1FE
CACR-SR05BF1FE
CACR-SR10BF1FE
CACR-SR15BF1FE
CACR-SR20BF1FE
CACR-SR30BF1FE
CACR-SR44BF1FE
CACR-SR02BF1GE
CACR-SR03BF1GE
CACR-SR05BF1GE
CACR-SR10BF1GE
CACR-SR15BF1GE
CACR-SR20BF1GE
CACR-SR30BF1GE
CACR-SR44BF1GE
CACR-SR05BF1DE
CACR-SR10BF1DE
CACR-SR20BF1DE
CACR-SR30BF1DE
CACR-SR44BF1DE
CACR-SR02BF1SE
CACR-SR03BF1SE
CACR-SR05BF1SE
CACR-SR10BF1SE
CACR-SR15BF1SE
CACR-SR30BF1SE

Conventional SERVOPACK Model


SRBYand Re-enginerred SERVOPACK
Model
Re-engineered Model
Conventional Model
SRBF
CACR-SR03BY1M CACR-SR03BF1MY
CACR-SR07BY1M CACR-SR07BF1MY
CACR-SR10BY1M CACR-SR10BF1MY
CACR-SR15BY1M CACR-SR15BF1MY
CACR-SR20BY1M CACR-SR20BF1MY
CACR-SR30BY1M CACR-SR30BF1MY
CACR-SR44BY1M CACR-SR44BF1MY
CACR-SR60BY1M CACR-SR60BF1MY
CACR-SR03BY1F
CACR-SR03BF1FY
CACR-SR03BY1F
CACR-SR03BF1FY
CACR-SR05BY1F
CACR-SR05BF1FY
CACR-SR10BY1F
CACR-SR10BF1FY
CACR-SR15BY1F
CACR-SR15BF1FY
CACR-SR20BY1F
CACR-SR20BF1FY
CACR-SR30BY1F
CACR-SR30BF1FY
CACR-SR44BY1F
CACR-SR44BF1FY
CACR-SR02BY1G CACR-SR02BF1GY
CACR-SR03BY1G CACR-SR03BF1GY
CACR-SR05BY1G CACR-SR05BF1GY
CACR-SR10BY1G CACR-SR10BF1GY
CACR-SR15BY1G CACR-SR15BF1GY
CACR-SR20BY1G CACR-SR20BF1GY
CACR-SR30BY1G CACR-SR30BF1GY
CACR-SR44BY1G CACR-SR44BF1GY
CACR-SR05BY1D CACR-SR05BF1DY
CACR-SR10BY1D CACR-SR10BF1DY
CACR-SR20BY1D CACR-SR20BF1DY
CACR-SR30BY1D CACR-SR30BF1DY
CACR-SR44BY1D CACR-SR44BF1DY
CACR-SR02BY1S
CACR-SR02BF1SY
CACR-SR03BY1S
CACR-SR03BF1SY
CACR-SR05BY1S
CACR-SR05BF1SY
CACR-SR10BY1S
CACR-SR10BF1SY
CACR-SR15BY1S
CACR-SR15BF1SY
CACR-SR30BY1S
CACR-SR30BF1SY

2.4 Dimensional Drawings

2.4 Dimensional Drawings


2.4.1 Re-engineered AC SERVOPACKs for CACR-SR02B to SR44B
(1) Re-engineered AC SERVOPACK Models for Conventional Models CACR-SRBB
and -SRBZ
Note: at the end of the model codes of the re-engineered AC SERVOPACK for CACR-SRBB is B , and
that for CACR-SRBZ is Z .
For Conventional M-series For Conventional F-series For Conventional D-series For Conventional S-series
Models for which no mounting attachment is required
CACR-SR03BF1M
CACR-SR03BF1F
CACR-SR07BF1M
CACR-SR05BF1F
CACR-SR10BF1M
CACR-SR10BF1F
CACR-SR15BF1M
CACR-SR15BF1F

CACR-SR05BF1D
CACR-SR10BF1D

Models for which the mounting attachment F352086-A is required


CACR-SR20BF1M
CACR-SR20BF1F
CACR-SR20BF1D
CACR-SR30BF1M
CACR-SR30BF1F
CACR-SR30BF1D
CACR-SR44BF1M
CACR-SR44BF1F
CACR-SR44BF1D

CACR-SR02BF1S
CACR-SR03BF1S
CACR-SR05BF1S
CACR-SR10BF1S
CACR-SR15BF1S
CACR-SR30BF1S

CACR-SR30BF1S

2-7

2 Specifications and Dimensional Drawings


2.4.1 Re-engineered AC SERVOPACKs for CACR-SR02B to SR44B

(2) Re-engineered AC SERVOPACK Models for Conventional Models CACR-SRBE


and -SRBY
Note: at the end of the model codes of the re-engineered AC SERVOPACK for CACR-SRBE is E , and
that for CACR-SRBY is Y .
For Conventional
For Conventional
For Convention
M-series
F-series
D-series
No mounting attachment is required for SERVOPACKs 4.4 kW or less.
CACR-SR03BF1M CACR-SR03BF1F CACR-SR05BF1D
CACR-SR07BF1M CACR-SR05BF1F CACR-SR10BF1D
CACR-SR10BF1M CACR-SR10BF1F CACR-SR20BF1D
CACR-SR15BF1M CACR-SR15BF1F CACR-SR30BF1D
CACR-SR20BF1M CACR-SR20BF1F CACR-SR44BF1D
CACR-SR30BF1M CACR-SR30BF1F
CACR-SR44BF1M CACR-SR44BF1F
CACR-SR44BF1M CACR-SR44BF1F

For Conventional
S-series

For Conventional
G-series

CACR-SR02BF1S
CACR-SR03BF1S
CACR-SR05BF1S
CACR-SR10BF1S
CACR-SR15BF1S
CACR-SR30BF1S

CACR-SR02BF1G
CACR-SR03BF1G
CACR-SR05BF1G
CACR-SR10BF1G
CACR-SR15BF1G
CACR-SR20BF1G
CACR-SR30BF1G
CACR-SR44BF1G

Attachment
product code:
F352086-A

2 7 dia. holes
Dimensions in mm

4 SERVOPACK mounting
screws M6 16 (included)

Mounting base
(included)

F352086-A includes:
y Attachment
y SERVOPACK mounting bolts

2-8

Attachment
product code:
F352086-A

2.4 Dimensional Drawings

2.4.2 Re-engineered AC SERVOPACK Models for CACR-SR60BB, 60BZ, 60BE,


and 60BY
(1) Re-engineered AC SERVOPACK Models for CACR-SR60BB, 60BZ, 60BE, and 60BY
CACR-SR60BF1MB
CACR-SR60BF1MZ
CACR-SR60BF1ME
CACR-SR60BF1MY

Attachment
product code:
F352087-A

2 7 dia. holes
Dimensions in mm

4 SERVOPACK mounting
screws M6 16 (included)

Mounting base (included)

F352087-A includes:
y Attachment
y SERVOPACK mounting bolts

Attachment
product code:
F352087-A

2-9

3
Wiring
3
3.1 Wiring for Re-engineered AC SERVOPACKs CACR-SRBF1 - - - 3-2
3.1.1 Connection Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.1.2 Names and Description of Main Circuit Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - 3.1.3 Connector Receptacle Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.1.4 CN1 I/O Signal Connector Terminal Layout - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.1.5 CN2 Optical Encoder (PG) Connector Terminal Layout - - - - - - - - - - - - - - - - - - - - - - -

3-2
3-2
3-3
3-3
3-5

3.2 I/O Signal Connector Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6


3.2.1 Re-engineered SERVOPACKs for CACR-SRBE
(for Multiplexed Incremental Encoder) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
3.2.2 Re-engineered SERVOPACKs for CACR-SRBB
(for Conventional Incremental Encoder) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-8
3.2.3 Re-engineered SERVOPACKs for CACR-SRBY (for Absolute Encoder) - - - - - - - 3-10
3.2.4 Re-engineered SERVOPACKs for CACR-SRBZ (for Absolute Encoder) - - - - - - - 3-12

3-1

3 Wiring
3.1.1 Connection Diagram

3.1 Wiring for Re-engineered AC SERVOPACKs


CACR-SRBF1
3.1.1 Connection Diagram
Re-engineered AC SERVOPACK
Regenerative
resistor
Main circuit power supply
Three-phase 200V/220V
50/60 Hz
Control circuit power supply
Single-phase 200V/220V
50/60Hz

Y3

R
S
T

Y4

U
V
W

AC Servomotor
A
B
C

r
t
Encoder signal
conversion function
built-in

I/O signals
y Speed reference
y PG signal
y Operation signal

PG

CN2

Encoder

CN1

Digital operator
JUSP-OP05A

CN3

3.1.2 Names and Description of Main Circuit Terminals


Terminal Symbol
(R) (S) (T)
(U) (V) (W)
(r) (t)

(Y3) (Y4)

3-2

Name
Main circuit input
terminals
Servomotor
connection terminals
Control circuit input
terminals

Description
Three-phase 200 to 230 VAC +10 to -15 %, 50/60 Hz
Connect (U) to the terminal A, (V) to the terminal B, (W) to the terminal C of
Servomotor.
Single-phase 200 to 230 VAC +10 to -15 %, 50/60 Hz

Ground terminal

Connect to the power supply ground terminal and the Servomotor D terminal.

Regenerative resistor
terminals

Regenerative resistor connection terminals (normally not to be connected


externally.)

3.1 Wiring for Re-engineered AC SERVOPACKs CACR-SRBF1

3.1.3 Connector Receptacle Specifications


CN1: For I/O signals
Applicable Receptacle Model
Inside
SERVOPACK

Soldered Type

Caulking Type

Case

Manufacturer

MR-50RMA

MR-50F

MRP-50F01

MR-50L

Honda
Communication
Industries Co., Ltd.

CN2: For connecting the optical encoder (PG)


Applicable Receptacle Model
Inside
SERVOPACK

Soldered Type

Caulking Type

Case

Manufacturer

MR-20RMA

MR-20F

MRP-20F01

MR-20L

Honda
Communication
Industries Co., Ltd.

CN3: For connecting the digital operator

Half-pitch Connector
Plug

Shell

10114-3000VE

10314-52A0-008

Manufacturer
SUMITOMO 3M
Limited

3.1.4 CN1 I/O Signal Connector Terminal Layout


Re-engineered AC
SERVOPACK
Model
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

CACR-SRBF1
Model No. ended
with B (Model for
SRBB)

Model No. ended


with Z (Model for
SRBZ)

Model No. ended


with E (Model for
SRBE)

Model No. ended


with Y (Model for
SRBY)

SG
SG
SG
PHA
/V-CMP+
/V-CMP+24V-IN
/S-ON
TMON
VTG
SG
IN-A
SG
IN-B
SG
+12V
SG
FG
PCO
/PCO
PHC
/TGON+
/TGON-

SG
SG
SG
SEN
/V-CMP+
/V-CMP+24V-IN
/S-ON
TMON
VTG
SG
IN-A
SG
IN-B
SG
+12V
SG
FG
PCO
/PCO
BAT+
/TGON+
/TGON-

SG
SG
SG
PHA
/V-CMP+
/V-CMP+24V-IN
/S-ON
TMON
VTG
SG
V-REF
SG
T-REF
SG
+12V
SG
FG
PCO
/PCO
PHC
/TGON+
/TGON-

SG
SG
SG
SEN
/V-CMP+
/V-CMP+24V-IN
/S-ON
TMON
VTG
SG
V-REF
SG
T-REF
SG
+12V
SG
FG
PCO
/PCO
BAT+
/TGON+
/TGON-

3-3

3 Wiring
3.1.4 CN1 I/O Signal Connector Terminal Layout

(contd)
Re-engineered AC
SERVOPACK
Model

CACR-SRBF1
Model No. ended
with B (Model for
SRBB)

Model No. ended


with Z (Model for
SRBZ)

Model No. ended


with E (Model for
SRBE)

Model No. ended


with Y (Model for
SRBY)

24

/P-CON

/P-CON

/P-CON

/P-CON

25

OL-

OL-

AL01

26
27
28
29
30
31
32
33
34
35
36
37
38
39

N-OT
/S-RDY/S-RDY+
N-CL
SG
-12V
SG
PAO
/PAO
PBO
/PBO
PHB
ALM+
ALM-

N-OT
/S-RDY/S-RDY+
N-CL
SG
-12V
SG
PAO
/PAO
PBO
/PBO
BATALM+
ALM-

N-OT
/S-RDY/S-RDY+
N-CL
SG
-12V
SG
PAO
/PAO
PBO
/PBO
PHB
ALM+
ALM-

empty *2
N-OT
/S-RDY/S-RDY+
N-CL
SG
-12V
SG
PAO
/PAO
PBO
/PBO
BATALM+
ALM-

40

OL+

OL+

AL02

41

P-OT

Pin No.

empty

*1

AL03

empty

empty

*1

/ALM-RST

/ALM-RST

P-CL
SG
-12V
SG
+12V
SG
FG

P-CL
SG
-12V
SG
+12V
SG
FG

P-OT

empty

*1

43

empty

*1

44
45
46
47
48
49
50

P-CL
SG
-12V
SG
+12V
SG
FG

42

P-OT

empty *2
P-OT

P-CL
SG
-12V
SG
+12V
SG
FG

* 1. The MCB trip signal output function is not provided for SRBB and SRBZ.
* 2. The PG signal output phase S is not provided for SRBY.

3-4

3.1 Wiring for Re-engineered AC SERVOPACKs CACR-SRBF1

3.1.5 CN2 Optical Encoder (PG) Connector Terminal Layout

1
2
3
4
5
6
7

For Conventional
Incremental
Encoder
0V
0V
0V
PG5 V
PG5 V
PG5 V
DIR

For Multiplexed
Type Incremental
Encoder
0V
0V
0V
PG5 V
PG5 V
PG5 V
DIR

0V
0V
0V
PG5 V
PG5 V
PG5 V
DIR

PU

/PU

10
11
12
13
14
15
16
17
18
19
20

PV
/PV
PW
/PW
PC
/PC
PA
/PA
PB
/PB
FG

Absolute RST

BAT
BAT0
PC
/PC
PA
/PA
PB
/PB
FG

Absolute RST

BAT
BAT0
PC
/PC
PA
/PA
PB
/PB
FG

Pin No.

For Absolute
Encoder

* The phase S rotation amount serial data of 12-bit absolute PG is not processed.

3-5

3 Wiring
3.2.1 Re-engineered SERVOPACKs for CACR-SRBE (for Multiplexed Incremental Encoder)

3.2 I/O Signal Connector Terminals


3.2.1 Re-engineered SERVOPACKs for CACR-SRBE
(for Multiplexed Incremental Encoder)
Example: CACR-SR20BF12FE that have replaced CACR-SR20BE12F
SERVOPACK

Torque monitor
F-series: 3.0 V10 %/100 %

CN1
16-bit
D/A

1-9
1-10

Speed monitor
F-series: 2.0 V10 %/1000 min-1
Speed reference input
6V/rated speed

1-12

LPF

1-13

Auxiliary speed reference input


2 to 10 V/rated speed

1-14

1-29
1-44
1-45
+24Vin

1Ry

1-7

S-ON

1-8

P control when 2Ry is ON


(PI control when 2Ry is OFF)
Reverse run prohibited
when N-LS is open

CPU

LPF

LPF

1-30

Forward rotation current limit


+100 %10 %/-3.0V input
24V

16-bit
D/A

1-15

Reverse rotation current limit


-100 %10 %/+3.0V input

Servo ON
when 1RY is ON

CACR-SR20BF12FE

2Ry

P-CON

16-bit
D/A

LPF

SG
5 mA
5 mA

1-24
N-LS

N-OT
1-26

Forward run prohibited


when P-LS is open

P-LS P-OT

Alarm reset
when 9Ry is ON

9Ry

5 mA
5 mA

1-41
ALM-RST

5 mA
1-43

3Ry

3Ry turns ON when


24V
current limit detected
4Ry turns ON when
TG turns ON.

CLT+

1-5

CLT4Ry

5Ry turns OFF for a


servo alarm
6Ry turns ON when
servo ready

TGON+

1-6

TGON-

1-22

Output
Max. voltage 30 VDC
Max. current 30 mA

1-23

5Ry

ALM+
ALMS-RDY+

1-38

6Ry

S-RDY-

1-28

1-39
1-27

Phase A

PAO
/PAO

1-33
1-34

1-35

PBO

Phase B

/PBO

1-36

PCO

Phase C

/PCO

Output line driver


LS75ALS174

1-19
1-20

+12 V

PHA
1-4

PG signal
open collector output

1-48

PHB
PHC

1-37

SG

1-21

Output open
collector
LS07

ALO1
1-25
ALO2

Alarm code output

ALO3

1-40

-12 V
1-3
1-2
1-1
1-50
1-18

3-6

1-17
1-32
1-47
1-49

1-42
0V
0V
0V

1-16

1-11
1-31
1-46

SG

3.2 I/O Signal Connector Terminals

SERVOPACK

Optical encoder

CN2

A
P

2-16
2-17

C
P

2-18

/PA
PB

PC

2-14
2-15

PA

/PB
2-19

PG

CACR-SR20BF12FE

/PC

Z
/Z

3
H
G

PG5 V

2-4

PG0 V

2-1
2-5
2-2
2-6
2-3
2-7

DIR

J
1-50
2-20

3-7

3 Wiring
3.2.2 Re-engineered SERVOPACKs for CACR-SRBB (for Conventional Incremental Encoder)

3.2.2 Re-engineered SERVOPACKs for CACR-SRBB


(for Conventional Incremental Encoder)
Example: CACR-SR20BF1AMB that have replaced CACR-SR20BB1AM
SERVOPACK
Torque monitor
M-series: 3.0 V10 %/100 %

CACR-SR20BF1AMB

CN1

Speed reference input


6 V/rated speed

1-12

Auxiliary speed reference input


2 to 10 V/rated speed

1-14

Current
limit

1-9
1-10

Speed monitor
M-series: 4.0 V10 %/1000 min-1

1-13
1-15

Reverse rotation current limit


-100 %10 %/+3.0 V input

1-29
1-30

Forward rotation current limit


+100 %10 %/-3.0 V input

1-44
1-45

SG

+24Vin

Servo ON
when 1Ry is ON

24V

1Ry

1-7

S-ON

1-8

P control when 2Ry is ON


(PI control when 2Ry is OFF)

2Ry

Reverse run prohibited


when N-LS is open

N-LS

P-CON

5 mA
1-24

N-OT
1-26

Forward run prohibited


when P-LS is open

5 mA

P-LS P-OT

5 mA
5 mA

1-41
3Ry

3Ry turns ON when


24V
current limit detected
4Ry turns ON
when TG turns ON

CLT+
1-5

CLT4Ry

5Ry turns OFF for a


servo alarm
6Ry turns ON when
servo ready

TGON+

1-6

TGON-

1-22

Output
Max. voltage: 30 VDC
Max. current: 30 mA

1-23

5Ry

ALM+
ALMS-RDY+

1-38

6Ry

S-RDY-

1-28

1-39
1-27

8Ry turns OFF for a


OL alarm

8Ry

OL
1-40

OL-

1-25

Phase A

PAO
/PAO

1-33
1-34

1-35

PBO

Phase B

/PBO
/PCO

+12 V

1-36

PCO

Phase C

Output line driver


LS75ALS174

1-48

1-19

SG

1-20
PHA

Output open
collector
LS07

1-4

PG signal
open collector output

PHB
PHC

1-37

1-3
1-2
1-1
1-50
1-18

Note: MCB trip (CN1-43 and -42) outputs are not provided.

3-8

1-17
1-32
1-47
1-49

1-21
0V
0V
0V

1-16

1-11

-12 V

1-31
1-46

SG

3.2 I/O Signal Connector Terminals

Optical Encoder

SERVOPACK

CN2

A
B

2-18

K
L

H
G

2-10
2-11

P
R

2-8
2-9

/PA
PB

PC

2-14
2-15

PG

PA

/PB
2-19

E
F

2-16
2-17

C
D

CACR-SR20BF1AMB

/PC
PU
/PU
PV

/PV
PW

2-12
2-13

/PW
PG5V

2-4

PG0V

2-1
2-5
2-2
2-6
2-3
2-7

DIR

J
1-50
2-20

3-9

3 Wiring
3.2.3 Re-engineered SERVOPACKs for CACR-SRBY (for Absolute Encoder)

3.2.3 Re-engineered SERVOPACKs for CACR-SRBY (for Absolute Encoder)


Example: CACR-SR20BF1SFY that have replaced CACR-SR20BY1SF
SERVOPACK
Torque monitor
F-series: 3.0 V10 %/100 %

CN1

Speed monitor
F-series: 2.0 V10 %/1000 min-1

1-9

1-12

Auxiliary speed reference input


2 to 10 V/rated speed

1-14

1-29
1-30

1Ry

1-45

SG

1-8

Reverse run prohibited


when N-LS is open

N-LS

LPF
LPF

1-7

S-ON

2Ry

CPU

LPF

1-44
+24Vin

P control when 2Ry is ON


(PI control when 2Ry is OFF)

16-bit
D/A

1-15

Forward rotation current limit


+100 %10 %/-3.0 V input
24 V

LPF

1-13

Reverse rotation current limit


-100 %10 %/+3.0 V input

Servo ON
when 1Ry is ON

16-bit
D/A

1-10

Speed reference input


6 V/rated speed

CACR-SR20BF1SFY

P-CON

16-bit
D/A

5 mA
5 mA

1-24
N-OT
1-26

Forward run prohibited


when P-LS is open

P-LS P-OT

Alarm reset
when 9Ry is ON

9Ry

5 mA
5 mA

1-41

3Ry turns ON when


24 V
current limit detected
4Ry turns ON when
TG turns ON
5Ry turns OFF for a
servo alarm
6Ry turns ON when
servo ready

ALM-RST

3Ry

5 mA
1-43

CLT+

1-5

CLT4Ry

1-6

TGON+

1-22

TGON5Ry

1-38

ALM6Ry

S-RDY+

1-39

S-RDY-

1-28
1-27

PAO

Phase A

/PAO

/PBO

/PCO

1-35

Output line driver


LS75ALS174
+12 V

1-36

PCO

Phase C

1-33
1-34

PBO

Phase B

Output
Max. voltage: 30 VDC
Max. current: 30 mA

1-23

ALM+

1-19

1-16
1-48

1-20

SG

1-17
1-32

SEN
0SEN

1-4

0V
0V

1-2

1-47

1-3

1-49

1-1

-12 V

BAT

+
Battery
2.8 to 4.5 V
BAT0

1-21

3-10

1-31
1-46

1-37
1-50
1-18

1-11

FG

3.2 I/O Signal Connector Terminals

Optical encoder
15-bit absolute encoder

SERVOPACK

CN2

A
P

2-16
2-17

C
D

2-18

2-14

2-19

E
F

2-15

CACR-SR20BF1SFY

PA
/PA
PB
/PB
PC
/PC

PG
H

PG5 V

2-4
G

PG0 V

2-1
2-5

2-2
2-6
2-3

2-10

T
P

1-21

2-12

1-37

2-13

BAT
BAT0

1-50
2-20

Optical encoder
12-bit absolute encoder

SERVOPACK

CN2

A
P

2-17

C
D

2-18

2-14

2-19

E
F

PG

K
L

2-16

2-15
PS
/PS

CACR-SR20BF1WFY

PA
/PA
PB
/PB
PC
/PC

Note

H
2-4

2-1

PG5 V
PG0 V

2-5
2-2
2-6
2-3
R
2-10

T
S

2-12

1-21
1-37

2-13

BAT
BAT0

J
1-50
2-20

Note: Cut the rotation amount data signal line on the Servomotor encoder cable side.

3-11

3 Wiring
3.2.4 Re-engineered SERVOPACKs for CACR-SRBZ (for Absolute Encoder)

3.2.4 Re-engineered SERVOPACKs for CACR-SRBZ (for Absolute Encoder)


Example: CACR-SR20BF1SMZ that have replaced CACR-SR20BZ1SM
SERVOPACK
Torque monitor
M-series: 3.0 V10 %/100 %

CACR-SR20BF1SMZ

CN1
1-9

Speed monitor
M-series: 4.0 V10 %/1000 min-1
Speed reference input
6 V/rated speed

Current
limit

1-10
1-12
1-13

Auxiliary speed reference input


2 to 10 V/rated speed

1-14
1-15

Reverse rotation current limit


-100 %10 %/+3.0 V input

1-29
1-30

Forward rotation current limit


+100 %10 %/-3.0 V input

1-44
1-45

SG

+24Vin

Servo ON
when 1Ry is ON

24 V

1Ry

1-7

S-ON

5 mA

1-8

P control when 2Ry is ON


(PI control when 2Ry is OFF)

2Ry

Reverse run prohibited


when N-LS is open

N-LS

P-CON

5 mA
1-24

N-OT

5 mA
1-26

Forward run prohibited


when P-LS is open

P-LS P-OT

5mA
1-41

3Ry turns ON when


current limit detected 24 V
4Ry turns on when
TG turns ON
5Ry turns OFF for a
servo alarm
6Ry turns ON when
servo ready

3Ry

CLT+
1-5

CLT4Ry

1-6

TGON+

1-22

TGON5Ry

1-38

ALM6Ry

Output
Max. voltage: 30 VDC
Max. current: 30 mA

1-23

ALM+
S-RDY+

1-39

S-RDY-

1-28
1-27

8Ry turns OFF for a


OL alafm

8Ry

OL
1-40

OL-

1-25

Output line driver


LS75ALS174

PAO

Phase A

/PAO

Phase B

/PBO

/PCO

+12 V

1-35
1-36

PCO

Phase C

1-33
1-34

PBO

1-48

1-19

SG

1-20

1-17
1-32

SEN
0SEN

1-4

0V
0V

1-2

1-49

1-1

1-11

+ BAT
Battery
2.8 to 4.5 V
BAT0

1-47

1-3

SG
1-21
1-37
1-50
1-18

Note: MCB trip (CN1-43 and -42) outputs are not provided.

3-12

1-16

-12 V

1-31
1-46

3.2 I/O Signal Connector Terminals

Optical encoder
15-bit absolute encoder

SERVOPACK

CN2

A
B

2-18

PA
/PA
PB
/PB

2-19

E
F

2-16
2-17

C
D

CACR-SR20BF1SMZ

PC

2-14
2-15

/PC

PG
H
2-4
G
2-1

PG5 V
PG0 V

2-5
2-2
2-6
2-3
R
2-10
T
S

1-21

2-12
1-37
2-13

BAT
BAT0

J
1-50
2-20

3-13

4
Settings and Display

4.1 Setting Switches - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2


4.1.1 Setting Fixed Switches (Users Modification Prohibited) - - - - - - - - - - - - - - - - - - - - - 4.1.2 Switches To Be Set According to Application - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.1.3 Potentiometers VR and RH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.1.4 Alarm Reset Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.1.5 LED Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.1.6 Monitoring Pins - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.1.7 Digital Operator Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

4-3
4-3
4-3
4-4
4-4
4-4
4-4

4.2 Factory Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5


4.2.1 Pin Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
4.2.2 List of Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-11

4-1

4 Settings and Display

4.1 Setting Switches


The setting switches are provided on the board inside the re-engineered AC SERVOPACK CACR-SRBF to
ensure the operating environment of the corresponding conventional model.
There are two types of switches: The switches that have been set and fixed according to the corresponding conventional model before shipment, and the switches that need to be set by users according to the application.

CN17
CN503

SL5

TMON

SW2

LED lamp (2

CN24
3

LED lamp (3

RUN ALARM
1

CN14

1
1

CN13

DS1

3 3

LOOP

PG5V RESET VR5


CUR

SL7

CN23 CN21
1

1 3

1 3

CN4

1
1

CN16

3
3
3
3

CN20

1 3

CN18
CN7
CN5
CN6

CN11 CN10
3

3 3

CN2

4-2

IN-B

SW3

CN12

CN26

CN19

3
3

CN15

ZERO

CN22

DSW1 DSW5

LED lamp
(1
(CHARGE)

CN3

S2

VTG
GND

CN1

1
1
1
1

FINE

CN8
CN9

4.1 Setting Switches

4.1.1 Setting Fixed Switches (Users Modification Prohibited)


The switches listed in the table below have been set to the appropriate values before shipment.
Do not change the settings of these switches. Doing so will cause motor runaway or SERVOPACK failure.
Switch No.
CN4
CN5
CN6
CN7
CN8
CN9
CN10
CN11
CN13
CN14
CN15
CN16
CN18

Name
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch

CN20
CN21
CN22
CN23
CN24
CN26
S2
SL5
SW3-7
CN503

Model depended function selection switch


Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Model depended function selection switch
Speed feedback gain switching
Speed feedback gain switching
PC connection connector

Remarks

Not mounted
Not mounted

Connector for personal computer cable

4.1.2 Switches To Be Set According to Application


The switches listed in the table below need to be set by users according to the application.
Switch No.
SL7
SW2
SW3
DSW1
DSW5

Name
Torque filter switching
Frequency dividing ratio setting
Setting for CACR-SRBB/BZ
Encoder setting
Encoder setting

Remarks

4.1.3 Potentiometers VR and RH


Set the following potentiometers to the same scale positions as those of your conventional SERVOPACK to
obtain the same performance as before replacement.
VR1
VR6
VR3
VR4
VR5
RH2

IN-B
LOOP
ZERO
FINE
CUR
PG5V

IN-B input gain


Speed loop gain
Speed amplifier zero adjustment
IN-B fine adjustment
Starting current adjustment
PG voltage adjustment

4-3

4 Settings and Display


4.1.4 Alarm Reset Button

4.1.4 Alarm Reset Button


When a SERVOPACK alarm occurs, eliminate the cause and then press the RESET Button to reset the servo
alarm.
If the cause has not been eliminated, the alarm will occur again.
RESET

Alarm reset button

4.1.5 LED Display


There are four LEDs on the board as follows.
DS1
LED lamp (1)
LED lamp (2)
LED lamp (3)

7-Segment LED
Main circuit CHARGE LED
Encoder conversion function
Encoder conversion alarm

SERVOPACK status and alarm display


Main circuit with high-voltage
Lit in yellow during normal operation
Lit in red at alarm occurrence

4.1.6 Monitoring Pins


The monitoring pins listed in the table below are provided for monitor signals.
The levels are the same as the conventional models.
TMON
VTG
GND

For torque monitor


For speed monitor
GND for monitor signal line

4.1.7 Digital Operator Connector


When using the re-engineered SERVOPACK as the replacement of the conventional model CACR-SRBE or
CACR-SRBY, the connector CN3 is used to connect the digital operator JUSP-OP05A.
CN3

4-4

Connector for -III series


digital operator

Cable connector

4.2 Factory Settings

4.2 Factory Settings


4.2.1 Pin Settings

Switch
No.

Setting

CN4
CN5
CN6
CN7
CN8
CN9
CN10
CN11
CN13
CN14

Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins

CN15

Short-circuited Pins

CN16
CN18
CN20
CN21
CN22
CN23
CN24

Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins
Short-circuited Pins

CN26

Short-circuited Pins

S2

6-digit ON/OFF

SL5

Short-circuited Pins

SL7
SW2
SW3
DSW1
DSW5

Short-circuited Pins
8-digit ON/OFF
8-digit ON/OFF
Hexadecimal switching
Hexadecimal switching

Applicable Conventional SERVOPACK Model


SRBA
SRBE SRBZ SRBY
SRBB
1-2
2-3
1-2
open
1-2
1-2
2-3
2-3
1-2
1-2
2-3
2-3
1-2
1-2
2-3
2-3

Remarks

Not mounted
1-2
2-3
1-2
2-3
1-2
2-3
1-2
2-3
1-2
1-2
1-2
1-2
1-2
1-2
1-2
1-2
Set to the defaults at factory depending on re-engineered
AC SERVOPACK model
1-2
2-3
1-2
open
1-2
1-2
1-2
1-2
1-2
2-3
1-2
2-3
1-2
1-2
2-3
2-3
1-2
1-2
2-3
2-3
1-2
1-2
2-3
2-3
1-2
2-3
1-2
1-2
Set to the defaults at factory depending on re-engineered
AC SERVOPACK model
Set to the defaults at factory depending on re-engineered
AC SERVOPACK model
Set to the defaults at factory depending on re-engineered
AC SERVOPACK model

See Table 4.1

See Table 4.1

See Table 4.1


See Table 4.3

These switches are set to the defaults at factory.


Change the setting according to the application.

See Table 4.5


See Table 4.6
See Table 4.4

Set to the defaults at factory depending on encoder type

See Table 4.2

Table 4.1
Model CACRSR03BF
SR05BF
SR07BF to 10BF
SR15BF
SR20BF
SR30BF
SR44BF
SR60BF

S2-1
OFF
OFF
OFF
OFF
OFF

S2-2
ON
ON
ON
ON
ON

S2-3
ON
ON
ON
ON
ON

S2-4
ON
ON
ON
OFF
OFF

S2-5
ON
ON
OFF
ON
OFF

S2-6
ON
OFF
ON
ON
OFF

CN15
OPEN
2-3
1-2
1-2
1-2

CN26
OPEN
2-3
1-2
1-2
1-2

OFF
OFF
OFF

ON
ON
ON

OFF
OFF
OFF

ON
ON
OFF

ON
OFF
ON

OFF
ON
ON

1-2
1-2
1-2

1-2
1-2
1-2

4-5

4 Settings and Display


4.2.1 Pin Settings

Table 4.2
Servomotor Encoder Specifications
Encoder Type

Conventional
incremental

Multiplexed incremental
Absolute

Model
Code
F
H
E
K
C
D
B
A
M
3
2
W
S

No. of
Pulses
1000 P/R
1440 P/R
1500 P/R
2000 P/R
2500 P/R
4000 P/R
5000 P/R
6000 P/R
30000 P/R
2048 P/R
8192 P/R
1024 P/R
8192 P/R

SW2
Status

Setting
DSW1 DSW5
0
1
2
3
4
5
6
7
9
0
1
0
1

1
2

ON
ON
OFF
OFF
ON
ON
ON
OFF
ON
ON
OFF
OFF
OFF

ON
ON
OFF
ON
ON
OFF
ON
ON
ON
OFF
OFF
ON
OFF

ON
ON
ON
OFF
ON
ON
OFF
OFF
ON
OFF
OFF
ON
OFF

ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
ON
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF

OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

Set according to
the number of
encoder pulses.

When the SERVOPACK output dividing


ratio is set to 1/1
Pn212 is enabled when SW2-8 is ON.

The settings shown in Tables 4.3, 4.4 and 4.5 are valid on the re-engineered AC SERVOPACKs for CACRSRBB and -SRBZ, but invalid for the re-engineered AC SERVOPACK for CACR-SRBE and SRBY.
Table 4.3 Motor Rated Speed
(Valid for CACR-SRBB and -SRBZ)
Servomotor Rated Speed

SL5

SW3-7

-1

1-2

ON

-1

1500 r/min

2-3

ON

2000 r/min-1

2-3

OFF

-1

2-3

ON

1000 r/min

3000 r/min

Table 4.4 Speed Amplifier Gain (Valid for CACR-SRBB and -SRBZ)
SW3 Specifications

4-6

Pin No.

Functions

OFF

ON

1
2
3
4
5
6
7
8

Proportional gain 100 k


Proportional gain 220 k
Imperfect integration 6.6 M
Integration 0.033 uF
Integration 0.033 uF
Integration 0.22 uF
For servomotor rated speed
Mode selection switch

Valid
Valid
Valid
Invalid
Invalid
Invalid

Invalid
Invalid
Invalid
Valid
Valid
Valid

Valid

Invalid

M-series
F-series
ON
OFF
OFF
ON
OFF
OFF
ON
OFF

Factory Settings
S-series
S-series
0.5 kW or
1 kW and
less, and
1.5 kW
3.0 kW
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
OFF

D-series
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF

4.2 Factory Settings

Table 4.5 Torque Filter Switching


(Valid for CACR-SRBB and -SRBZ)
SL7 Specifications
Connection
Selected Capacitor
Short-circuited
3200 pF
between 1-2
Short-circuited
2000 pF
between 2-3
Open

Factory Setting

Factory setting

1000 pF

The PG pulse outputs from the SERVOPACK can be set using SW2 pins 1 through 8.
Caution: The maximum number of output pulses that can be set is the number of encoder pulses.
Table 4.6 SW2: No. of Dividing Output Pulses
Settings for Re-engineered AC SERVOPACKs CACR-SRBF
1

OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF

OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON

OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

No. of Dividing
Output Pulses
8192
8000
6000
5000
4096
4000
3000
2500
2400
2048
2000
1600
1500
1250
1024
1000
800
750
625
600
512
500
480
400
375
300
256
250
240
200
160
150
128
125
120
100
80
64
60

4-7

4 Settings and Display


4.2.1 Pin Settings

Table 4.6 SW2: No. of Dividing Output Pulses


Settings for Re-engineered AC SERVOPACKs CACR-SRBF (contd)

4-8

ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON

ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON

ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON

OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON

ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON

No. of Dividing
Output Pulses
50
40
32
30
25
20
16
1200
1440
360
720
2880
6000
6000
6000
6000
6000
6000
6000
10000
12500
15000
20000
25000
30000
Pn212

4.2 Factory Settings

Settings for Conventional SERVOPACK SRBB with Incremental Encoder for Reference
Check the number of dividing output pulses on the SRBB in the following table.
1

{
{

{
{
{
{

{
{
{
{
{
{
{

{
{
{
{
{
{
{
{
{
{
{

{
{
{
{
{
{
{
{
{
{
{
{
{
{
{

{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{

{
{

{
{
{

{
{

{
{
{

{
{

{
{

{
{

{
{
{
{

{
{
{
{
{

{
{
{

{
{
{
{
{
{
{

{
{

{
{
{

{
{

{
{
{
{
{
{
{
{
{
{

{
{

{
{

{
{

{
{

{
{

{
{
{
{
{
{
{
{
{
{
{
{
{
{

Dividing
Ratio
1/1
1/2
1/3
1/4
1/5
1/6
1/8
1/10
1/12
1/15
1/16
1/20
1/24
1/25
1/30
1/40
1/48
1/50
1/60
2/2
2/3
2/4
2/5
2/6
2/8
2/10
2/12
2/15
2/16
2/20
2/24
2/25
2/30
2/40
2/48
2/50
2/60

(A)
6000
6000
3000
2000
1500
1200
1000
750
600
500
400
375
300
250
240
200
150
125
120
100
6000
4000
3000
2400
2000
1500
1200
1000
800
750
600
500
480
400
300
250
240
200

(B)
5000
5000
2500

1250
1000

625
500

250

200

125

100

5000

2500
2000

1250
1000

500

400

250

200

(D)
4000
4000
2000

1000
800

500
400

250
200

160

100

80

4000

2000
1600

1000
800

500
400

320

200

160

(C)
2500
2500
1250

625
500

250

125

100

50

2500

1250
1000

625
500

250

200

125

100

(E)
(F)
1500 1000
1500 1000
750
500
500

375
250
300
200
250

125
150
100
125

100

75
50

60
40
50

25

30
20
25

1500 1000
1000

750
500
600
400
500

250
300
200
250

200

125
150
100
125

120
80
100

75
50

60
40
50

Note: The pin SW2-8 is reserved. The pins marked with { are short-circuited.

4-9

4 Settings and Display


4.2.1 Pin Settings

Settings for Conventional SERVOPACK SRBZ with Absolute Encoder for Reference
Check the number of dividing output pulses on the SRBZ in the following table.
1

{
{

{
{
{
{

{
{
{
{
{
{
{
{

{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{

{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{

{
{

{
{

{
{

{
{

{
{

{
{
{
{

{
{

{
{

{
{

{
{

{
{
{
{

{
{

{
{

{
{

{
{
{

{
{

{
{
{
{

{
{
{
{
{
{
{
{

(s)
8192
6000
5000
4000
3000
2500
2400
2000
1600
1500
1250
1200
1000
800
750
625
600
500
480
400
375
320
300
250
240
200
160
150
125
120
100
80
75

{
{

{
{
{
{

{
{
{
{
{
{
{
{

{
{
{
{
{
{
{
{
{
{
{
{
{
{
{
{

{
{

{
{

{
{

{
{

{
{

{
{
{
{

{
{

{
{

{
{

{
{

{
{
{
{

{
{

{
{

{
{

{
{

{
{
{
{
{
{
{
{

{
{
{
{

{
{

Note: The pins SW2-7 and -8 are reserved. The pins marked with { are short-circuited.

4-10

(s)
8192
60
50
40
30
25
20
8192
4096
2048
1024
512
256
128
64
3600
2160
1800
1440
1080
720
360
180
90
45
(15)
(12)
(9)
(8)
(5)
(4)
(3)
(2)

4.2 Factory Settings

4.2.2 List of Parameters

Parameter
No.
Pn000

Name

Pn100
Pn101

Function Selection Basic Switch 0


Function Selection Application
Switch 1
Function Selection Application
Switch 2
Speed Loop Gain
Speed Loop Integral Time Constant

Pn102

Position Loop Gain

Pn001
Pn002

Unit

Factory
Setting

Setting
Validation

After restart

Conventional
Model
SRBE/BY
Constant No.

After restart

After restart

1.0 to 2000.0 Hz
0.15 to 512.00 ms

0.1 Hz
0.01 ms

40.0 Hz
20.00 ms

Immediately
Immediately

Cn-04
Cn-05

1.0 to 2000.0/s

0.1/s

40.0/s

Immediately

Immediately
0
7 reference
Immediately
units
0%
Immediately

Setting Range

min-1

Pn107

Bias

Pn108

Bias Addition Width

0 to 250 reference units

0 to 450

min-1

Pn109

Feed Forward Gain

0 to 100 %

1
Reference
unit
1%

Pn10B
Pn10C

Gain-related Application Switch


Mode Switch (torque reference)

0 to 800 %

1%

Pn10D

Mode Switch (speed reference)

Pn10E

Mode Switch (acceleration)

Pn10F

Mode Switch (position error pulse)

0 to 10000 min-1
0 to 30000 r/min/s
0 to 10000 reference
units

1 min-1
1 r/min/s
Reference
unit

Pn200

Position Control Reference Form


Selection Switch

Pn209

Position Reference Acceleration/


Deceleration Bias

Pn20E

min-1

Immediately
Immediately

Cn-0C

Immediately
0 min-1
0 r/min/s Immediately
0 reference
Immediately
unit

Cn-0D

0
200%

Cn-0E

After restart

0 to 65535 reference
units/s

1
reference
unit/s

Immediately

Electronic Gear Ratio (Numerator)

1 to 1073741824 (230)

After restart

Pn210

Electronic Gear Ratio (Denominator)

1 to 1073741824 (230)

After restart

Pn212

PG Dividing Pulse (pulse unit)


Enabled when SW2-8 is ON

16 to 1073741824 (230)
P/Rev

1 P/Rev

Pn300

Speed Reference Input Gain

Pn304

JOG Speed

Pn305
Pn306

Soft Start Acceleration Time


Soft Start Deceleration Time

0 to 10000 min-1
0 to 10000 ms
0 to 10000 ms

Pn30A

Auxiliary Speed Reference Input


Gain

1.50 to 10.00 V/
rated speed

Pn400

Torque Reference Input Gain

Pn401

1st Step 1st Torque Reference Filter


Time Constant

Pn402
Pn403
Pn406

Forward Torque Limit


Reverse Torque Limit
Emergency Stop Torque

Pn407

Speed Limit during Toque Control

Pn408

Torque Related Function Switch

Pn415

External Current Limit Input Gain

1.50 to 10.00 V/ rated


speed

1.0 to 10.0 V/
rated torque

2048 P/Rev After restart

0.01 V/
6.00 V/
Immediately
rated speed rated speed
1 min-1
500 min-1
1 ms
0 ms
1 ms
0 ms
0.01 V/
10.00 V/
rated speed rated speed

Cn-0A

Immediately

Cn-10

Immediately
Immediately

Cn-07
Cn-23

Immediately

Cn-03

0.1 V/ rated 3.0 V/ rated


Immediately
torque
torque

Cn-13

0.00 to 655.35 ms

0.01 ms

1.00 ms

Immediately

Cn-17

0 to 800 %
0 to 800 %
0 to 800 %

1%
1%
1%

800 %
800 %
800 %

Immediately
Immediately
Immediately

Cn-08
Cn-09
Cn-06

0 to 10000 min-1

1 min-1

10000 min- Immediately

Cn-14

1.0 to 10.0V/
rated torque

0
After restart
0.1V/ rated 3.0V/ rated
Immediately
torque
torque

Note: The parameters in shaded area have been set according to the SERVOPACK model before shipment.
Contact Yaskawa service division when changing the settings of these parameters.

4-11

4 Settings and Display


4.2.2 List of Parameters

(contd)

Setting Range

Unit

Zero Clamp Level

0 to 10000 min-1

1 min-1

10 min-1

Immediately

Cn-0F

Zero Speed Level

-1

-1

1 min

-1

20 min

Immediately

Cn-0B

0 to 100 min-1

1 min-1

10 min-1

Immediately

(0 to 50) 10 ms

10 ms

0 ms

Immediately

Cn-12

0 to 10000 min-1

1 min-1

100 min-1

Immediately

Cn-15

Waiting Time for Brake Signal


When Motor Running
Instantaneous Power Cut Hold
Time

(10 to 100) 10 ms

10 ms

500 ms

Immediately

Cn-16

20 to 1000 ms

1 ms

20 ms

Immediately

Input Signal Selection 1


Input Signal Selection 2
Input Signal Selection 3
Input Signal Selection 4
Output Signal Selection 1
Output Signal Selection 2
Output Signal Selection 3
Output Signal Reversal Setting

2100
6543

After restart
After restart

After restart
After restart
After restart
After restart
After restart
After restart

Pn520

Excessive Position Error Alarm


Level

1 to 1073741824 (230)
reference units

1 reference
unit

8888
8888
3211
0
0
0
262144
reference
units

Immediately

Pn522

Positioning Completed Width

0 to 1073741824 (230)
reference units

1 reference
unit

7 reference
Immediately
units

Pn501
Pn502
Pn503
Pn506
Pn507
Pn508
Pn509
Pn50A
Pn50B
Pn50C
Pn50D
Pn50E
Pn50F
Pn510
Pn512

Name

Speed Coincidence Signal Output


Width
Brake Reference - Servo OFF
Delay Time
Brake Reference Output Speed
Level

1 to 10000 min

Setting
Validation

Note: The parameters in shaded area have been set according to the SERVOPACK model before shipment.
Contact Yaskawa service division when changing the settings of these parameters.

4-12

Conventional
Model
SRBE/BY
Constant No.

Factory
Setting

Parameter
No.

5
Maintenance, Inspection and Alarm/Warning
Display

5.1 Status Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2


5.2 Alarm Display Table - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3
5.3 Warning Displays - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6

5.4 Inspection and Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7


5.4.1 Servomotor Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7
5.4.2 SERVOPACK Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7
5.4.3 SERVOPACKs Parts Replacement Schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7

5-1

5 Maintenance, Inspection and Alarm/Warning Display

5.1 Status Display


The 7-segment LED (DS1) on the re-engineered AC SERVOPACK indicates the SERVOPACK status.

d
c
When no alarm occurs, the bits are lit as shown in the table below.
Bit Data Indication
Item

Bit Data

Indication

Control Power ON

Lights when the control power to the SERVOPACK turns ON.

Baseblock

Rotation Detection
(/TGON)

Lights when baseblocked (the servo turns OFF.)


Goes out when the servo turns ON.
Lights when the motor speed is higher than the value specified
in Pn502.
(Factory setting: 20 min-1)

When an alarm occurs, the corresponding alarm code is displayed and blinks digit by digit for 250 msec.

5-2

5.2 Alarm Display Table

5.2 Alarm Display Table


The re-engineered SERVOPACK model CACR-SRBF has the same alarm function as that of -III series
SERVOPACK.
If an alarm occurs, the servomotor can be stopped by doing either of the following operations.
DB stop: Stops the servomotor immediately using the dynamic brake.
Zero-speed stop: Stops the servomotor by setting the speed reference to 0.
Table 5.1 Alarm Display Table
Alarm
Display

A.020
A.021
A.022
A.023
A.030
A.031
A.040
A.041

A.042
A.050
A.051
A.0b0

A.100

A.300
A.320
A.330
A.400
A.410

Alarm Name

Parameter Checksum
Error
Parameter Format Error

Meaning

The data of the parameter in the


SERVOPACK is incorrect.
The data of the parameter in the
SERVOPACK is incorrect.
System Checksum Error
The data of the parameter in the
SERVOPACK is incorrect.
Parameter Password Error The data of the parameter in the
SERVOPACK is incorrect.
Main Circuit Detector
Detection data for power circuit is
Error
incorrect.
Main Circuit (Power
The switch S2 is set incorrectly
Pack) Alarm
Parameter Setting Error
The parameter setting is outside the
allowable setting range.
Dividing Pulse Output
The PG dividing pulse setting
Setting Error
(Pn212) is outside the allowable setting range or not satisfies the setting
conditions.
This alarm may occur when usingSRBF1E or SRBF1Y.
Parameter Combination
Combination of some parameters
Error
exceeds the setting range.
Combination Error
SERVOPACK and servomotor capacities do not match each other.
Unsupported Product
The serial converter unit unsupAlarm
ported was connected.
Servo ON reference
The Host controller reference was
Invalid Alarm
sent to turn the Servo ON after the
Servo ON function was used with the
Digital Operator or SigmaWin+.
Overcurrent or Heat Sink An overcurrent flowed through the
Overheated
IGBT.
Heat sink of SERVOPACK was overheated.
Regeneration Error
Regenerative circuit or regenerative
Detected
resistor is faulty.
Regenerative Overload
Regenerative energy exceeds regenerative resistor capacity.
Main Circuit Power
The power supply to the main circuit
Supply Wiring Error
does not match the parameter Pn001
setting.
Overvoltage
Main circuit DC voltage is excessively high.
Undervoltage
Main circuit DC voltage is excessively low.

Servomotor Stop
Method

Alarm
Reset

DB stop

N/A

DB stop

N/A

DB stop

N/A

DB stop

N/A

DB stop

Available

DB stop

N/A

DB stop

N/A

DB stop

N/A

Alarm Code Output


ALO1

DB stop

N/A

DB stop

Available

DB stop

N/A

DB stop

Available

DB stop

N/A

DB stop

Available

Zero speed
stop

Available

DB stop

Available

DB stop

Available

Zero speed
stop

Available

ALO2

ALO3

Servo
Alarm
(ALM)
Output

5
H

5-3

5 Maintenance, Inspection and Alarm/Warning Display

Table 5.1 Alarm Display Table (contd)


Alarm
Display

A.510

Overspeed

A.511

Dividing Pulse Output


Overspeed

A.520

Vibration Alarm

A.521

Autotuning Alarm

A.710

Overload: High Load

A.720

Overload: Low Load

A.730

Dynamic Brake Overload

A.740
A.7A0

Overload of Surge
Current Limit Resistor
Heat Sink Overheated

A.810

Encoder Backup Error

A.820

Encoder Checksum Error

A.830

Absolute Encoder Battery


Error
Encoder Data Error

A.840
A.850

The servomotor speed is excessively


high.
The motor speed upper limit of the
set PG dividing pulse (Pn212) is
exceeded.
Vibration at the motor speed was
detected.
The moment of inertia ratio calculation error occurred.
The motor was operating for several
seconds to several tens of seconds
under a torque largely exceeding ratings.
The motor was operating continuously under a torque largely exceeding ratings.
When the dynamic brake was
applied, rotational energy exceeded
the capacity of dynamic brake resistor.
The main circuit power was frequently turned ON and OFF.
The heat sink of SERVOPACK overheated.
All the power supplies for the absolute encoder have failed and position
data was cleared.
The checksum results of encoder
memory is incorrect.
Battery voltage for the absolute
encoder has dropped.
Data in the encoder is incorrect.

DB stop

Available

DB stop

Available

DB stop

Available

DB stop

Available

Zero speed
stop

Available

DB stop

Available

DB stop

Available

DB stop

Available

Zero speed
stop

Available

DB stop

N/A

DB stop

N/A

DB stop

Available

DB stop

N/A

DB stop

N/A

DB stop

N/A

Zero speed
stop

Available

Zero speed
stop

Available

Zero speed
stop

Available

DB stop

N/A

A.860

Encoder Overheated

A.b10

Reference Speed Input


Read Error
Speed Reference A/D
Data Error
Reference Torque Input
Read Error
Current Detection Error1
Current Detection Error 2

Phase-V current sensor is faulty.

DB stop

N/A

Phase-W current sensor is faulty.

DB stop

N/A

A.b20
A.b31
A.b32
A.b33

Encoder Overspeed

Meaning

Alarm
Reset

The encoder was rotating at high


speed when the power was turned
ON.
The internal temperature of encoder
is too high.
The A/D converter for reference
speed input is faulty.
A/D conversion data of speed reference is incorrect.
The A/D converter for reference
torque input is faulty.
Phase-U current sensor is faulty.

A.b11

5-4

Alarm Name

Servomotor Stop
Method

Current Detection Error 3

Alarm Code Output

Servo
Alarm
(ALM)
Output

ALO1

ALO2

ALO3

5.2 Alarm Display Table

Table 5.1 Alarm Display Table (contd)


Alarm
Display

A.bF0
A.bF1
A.bF2
A.bF3
A.bF4
A.C10
A.C80
A.C90
A.C91
A.C92
A.CA0
A.Cb0

Alarm Name

System Alarm 0
(Internal program
processing error)
System Alarm 1
(Internal program error)
System Alarm 2
(Current control
processing program error)
System Alarm 3
(Encoder interface
processing error)
System Alarm 4
(CPU watchdog timer
error)
Servo Overrun Detected
Absolute Encoder Clear
Error and Multi-turn
Limit Setting Error
Encoder Communications Error
Encoder Communications Position Data Error
Encoder Communications Timer Error
Encoder Parameter Error
Encoder Echoback Error

Servomotor Stop
Method

Alarm
Reset

Internal program error 0 of


SERVOPACK occurred.

DB stop

N/A

Internal program error 1 of


SERVOPACK occurred.
Internal program error 2 of
SERVOPACK occurred.

DB stop

N/A

DB stop

N/A

Internal program error 3 of


SERVOPACK occurred.

DB stop

N/A

Internal program error 4) of


SERVOPACK occurred.

DB stop

N/A

The servomotor ran out of control.

DB stop

Available

The multi-turn for the absolute


encoder was not properly cleared or
set.
Communications between
SERVOPACK and encoder is not
possible.
An encoder position data calculation
error occurred.
An error occurs in the communications timer between the encoder and
the SERVOPACK.
Encoder parameters are faulty.

DB stop

N/A

DB stop

N/A

DB stop

N/A

Meaning

Contents of communications with


encoder is incorrect.
Different multi-turn limits have been
A.CC0 Multi-turn Limit
Disagreement
set in the encoder and SERVOPACK.
Position error pulse exceeded paramA.d00 Position Error Pulse
Overflow
eter (Pn520).
When the servo turns ON, the posiA.d01 Position Error Pulse
Overflow Alarm
tion error pulses exceeded the paramat Servo ON
eter setting (Pn526).
Position
Error
Pulse
OverIf the servo turns ON with position
A.d02
flow Alarm by Speed
error pulses accumulated, the speed is
Limit at Servo ON
limited by Pn529. In this state, the
reference pulse was input without
resetting the speed limit, and the position error pulses exceeds the value set
for the parameter Pn520.
One phase is not connected in the
A.F10 Power Line Open Phase
main power supply.
A voltage higher than 200 VAC is
A.F20 AC Overvoltage Alarm
supplied
Digital operator (JUSP-OP05A) fails
CPF00 Digital Operator
Transmission
Error
to communicate with SERVOPACK
CPF01
(e.g., CPU error).
Not an error
Normal operation status
A.

DB stop

N/A

DB stop

N/A

DB stop

N/A

DB stop

N/A

DB stop

Available

DB stop

Available

Zero speed
stop

Available

Zero speed
stop

Available

DB stop

N/A

N/A

N/A

Alarm Code Output

Servo
Alarm
(ALM)
Output

ALO1

ALO2

ALO3

Not decided
H

5-5

5 Maintenance, Inspection and Alarm/Warning Display

5.3 Warning Displays


The relation between warning displays and warning code outputs are shown in table 5.2.
Table 5.2 Warning Displays and Outputs
Warning
Display

A.910

Overload

A.911

Vibration

A.920

Regenerative Overload

A.930

Absolute Encoder Battery


Voltage Lowered
Change of Parameters
Requires Setting Validation

A.941

5-6

Warning Name

Meaning
This warning occurs before the overload alarms (A.710 or
A.720) occur. If the warning is ignored and operation continues, an overload alarm may occur.
Abnormal vibration at the motor speed was detected. The
detection level is the same as A.520. Set whether to output
an alarm or warning by Vibration Detection Switch of
Pn310.
This warning occurs before the regenerative overload
alarm (A.320) occurs. If the warning is ignored and operation continues, a regenerative overload alarm may occur.
This warning occurs when the absolute encoder battery
voltage is lowered.
The change of the parameters can be validated only after
turning the power ON from OFF.

Warning Code Output


ALO1 ALO2 ALO3
L
H
H

5.4 Inspection and Maintenance

5.4 Inspection and Maintenance


5.4.1 Servomotor Inspection
The AC servomotors are brushless. Simple daily inspection is sufficient. The inspection and maintenance frequencies in the table are only guidelines. Increase or decrease the frequency to suit the operating conditions and
environment.
During inspection and maintenance, do not disassemble the servomotor.

IMPORTANT

Item
Vibration and Noise

Frequency
Daily
According to degree of
contamination

Exterior
Insulation Resistance
Measurement

At least once a year


At least once every
5000 hours
At least once every
20000 hours or 5 years

Replacing Oil Seal


Overhaul

Procedure
Touch and listen.

Comments
Levels higher than normal?

Clean with cloth or compressed air.


Disconnect SERVOPACK and test
insulation resistance
at 500 V. Must exceed 10 M .
Remove the servomotor and
replace the oil seal.
Contact the Yaskawa service
division.

Contact the Yaskawa service


division if the insulation resistance is below 10 M.
Applies only to servomotors
with oil seals.
Do not disassemble and clean
the servomotor by yourself.

* Measure across the servomotors FG and the phase-U, phase-V, or phase-W power line.

5.4.2 SERVOPACK Inspection


Item

Frequency

Exterior and Boards


At least once a year
Loose Screws

Procedure
Check for dust, dirt, and oil on the surfaces.
Check for discoloration, damage, and disconnected wires on the surfaces.
Check for loose terminal block and connector screws.

Comments
Clean with compressed air.
Contact the Yaskawa service
division.
Tighten any loose screws.

5.4.3 SERVOPACKs Parts Replacement Schedule


The following electric or electronic parts are subject to mechanical wear or deterioration over time. To avoid failure, replace these parts at the frequency indicated.
The parameters of any SERVOPACKs overhauled by Yaskawa service division are reset to the factory settings
before shipping. Be sure to confirm that the parameters are properly set before starting operation.

Part

Standard
Replacement
Period

Recommendations

Cooling Fan

4 to 5 years

Replace with a new SERVOPACK.

Smoothing Capacitor

7 to 8 years

Replace with a new SERVOPACK.


(Depending on results of investigation.)

Relays

Replace with a new SERVOPACK.


(Depending on results of investigation.)

Fuses

10 years

Replace with a new SERVOPACK.

Aluminum Electrolytic
Capacitor on Circuit Board

5 years

Replace with a new SERVOPACK.


(Depending on results of investigation.)

Operating Conditions

Ambient Temperature: Annual


average of 30C
Load Factor: 80% max.
Operation Rate: 20 hours/day max.

5-7

Applications and Inquiries


YASKAWA ENGINEERING Global Office

<Japan>

<Asia>

YASKAWA ENGINEERING CORPORATION


480 Kamifujisawa, Iruma, Saitama 358-0013, Japan
Phone +81-4-2966-1862 Fax +81-4-2966-2766
http://www.yaskawa-eng.co.jp

YASKAWA ENGINEERING ASIA-PACIFIC PTE. LTD.


151 Lorong Chuan, #04-01B,
New Tech Park, Singapore 556741, SINGAPORE
Phone +65-6282-1601 Fax +65-6382-3668
http://www.yaskawa.com.sg

<North & South America>


YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, USA
Phone +1-874-887-7000
Phone +1-800-YASKAWA(1-800-927-5292)
from U.S.A. and Canada
Fax +1-874-887-7440
http://www.yaskawa.com
'
Yaskawa Electrico
do Brasil Ltda.
'
Av. Fagundes Filho, 620-Saude
~
Sao Paulo, SP 04304-000, Brasil
Phone +55-11-5071-2552 Fax +55-11-5581-8795
http://www.yaskawa.com.br

<Europe>
YASKAWA ENGINEERING EUROPE GmbH
Am kronberger Hang 2, 65824 Schwalbach, Germany
Phone +49-6196-569-520 Fax +49-6196-888-598
http://www.yaskawa.de

YASKAWA ELECTRIC (SHANGHAI) CO., LTD.


No.18 Aona Road, Waigaoqiao Free
Trade Zone, Pudong New Area
Shanghai 200131, P.R. China
Phone +86-21-5385-2200 Fax +86-21-5385-3299
YASKAWA ENGINEERING KOREA CORPORATION
KFPA Bldg. #1201, 35-4, Youido-Dong
Yeongdungpo-Ku, Seoul 150-010, Korea
Phone +82-2-3775-0337 Fax +82-2-784-8495
http://www.yaskawa.co.kr
YASKAWA ELECTRIC TAIWAN CORPORATION
9F, 16, Nanking E.Rd., Sec. 3, Taipei, Taiwan
Phone +886-2-2502-5003 Fax +886-2-2505-1280
YASKAWA ELECTRIC (THAILAND) CO., LTD.
252/101 20th floor, Muang Thai-phatra Office Tower
2, Rachadaphisek Road, Huaykwang,
Bangkok 10320, THAILAND
Phone +662-693-2200 Fax +662-693-2204

YASKAWA ELECTRIC ENGINEERING CORPORATION

YASKAWA
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice
for ongoing product modifications and improvements.
2004 YASKAWA ELECTRIC CORPORATION. All rights reserved.

MANUAL NO. KG22E


Printed in Japan October 2004 04-10

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