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Fluids Handling

Simplified Analysis of
Water Hammer
Alejandro Anaya Durand
Mauricio Marquez Lucero
Maria del Carmen Rojas Ocampo
Carlos David Ramos Vilchis
Gonzalez Vargas Maria de Lourdes
National Autonomous University of Mexico

Use this graphical method to quickly


and reliably determine the main data
wave celerity, critical time, maximum
head developed in the maximum
pressure time and the minimum head
developed in the critical time
produced by water hammer.

ater hammer is generally defined as a pressure


surge or wave caused by the kinetic energy of a
fluid in motion when it is forced to stop or
change direction suddenly, such as in the slow or abrupt
startup or shutdown of a pump system. It can also occur
because of other operating conditions, such as turbine failure, pipe breakage or electric power interruption to the
pumps motor.
Today, informatics methods are commonly used to perform complex water hammer calculations. However, the
lack of information about certain physical flow properties,
as well as the intricacy in handling complicated equations
make this phenomena analysis difficult. The objective of
this paper is to provide a practical and simplified methodology to calculate four main phenomenon parameters of
water hammer:
velocity of the pressure wave or celerity
phenomena critical time
maximum head developed in the maximum pressure time
minimum head developed in the critical time.

Equations and basic considerations


One of the most basic equations for the maximum pressure gradient calculation is Joukowskys equation:
hw max = (a)(v)/g

(1)

where: hw max is the maximum fluid elevation head to water


hammer, ft; a is the wave celerity, ft/s; v is the flow veloci40

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December 2006

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ty, ft/s; and g is the gravitational acceleration constant, ft/s2.


The volumetric flow is given as:
Q = vA

(2)

where A is the flow area, ft2. A can be defined as:


A = Di2/4

(3)

where Di is the internal diameter of the pipe, in. Substituting


Eqs. 2 and 3 into Eq. 1 and solving for a, yields:
2

2
g hw max Di
a=
4 Q
where is the pipe thickness, in.
Eq. 4 can then be rewritten as:
1

a=
1 D C1
g K + E

(4 )

(5 )

where is the density, lb/ft3; K is the liquid compressibility


volume factor, lb/in2; C1 is Poissons ratio; and E is the
maximum yield stress, lb/in2. These equations were used to
generate Figures 13.
When the valve that stops the fluid flow is closed in a time
slower than the critical time (this reduces the effect of water
hammer), the Allievi equation is used:

ho 2
C C (4 + C2
2

0.5

the right side to determine the quotient value tc/L. The


value of hw max2/Q is determined by observing the value
of the vertical curve at which D/ and the density in
LV
C=
(7)
API meets. With the knowledge of the value of hw
gh0t c
2/Q, the maximum pressure with instant valve closing
max
4Q
time can be obtained. This value should be added to the
v=
(8 )
systems pressure to determine the system overpressure.
Di2
The maximum and the minimum head, with different
where: C is a valve constant; h0 is the head pump, ft; L is
valves closing can be calculated using Figure 4, which
the length, ft; V is the velocity, ft; and tc is the time to close
plots the pump head against the maximum pump head to
the valve. Substituting Eqs. 7 and 8 into Eq. 6 results in:
water hammer. It also shows a family of curves with different LQ/D2tc values. Knowing the values
1 4 LQ 2

for the pump head and LQ/D2tc, the maxi 2

mum and minimum pressure that the system


h g Di t c

ho o
h =
(9 ) can handle can be determined by drawing a

2 0.5
2 1 4 LQ
horizontal line from the point that the pump
1 4 LQ
head and LQ/D2tc intersects.
2 4 + 2
ho g Di t c
ho g Di t c
h =

(6 )

Methodology
The simplified graphic
Nomenclature
methodology is based on
a = wave celerity, ft/s
L = length, ft
the simple nomograms
A = flow area, ft2
Q = volumetric flow, ft3/s
developed for pipeline
C = valve constant as defined by the Allievi Eq.
t
= close time valve, s
transportation of hydrocarC = Poissons ratio
v = flow velocity, ft/s
bons (piping API-5L-X52
D = internal diameter, in.
V = velocity, ft/s
E = maximum yield stress, lb/in2
X = value of the quotient obtained in Figure 4
of carbonated steel).
2
g
=
gravitational
acceleration
constant,
ft/s
Figures 13 plot the wave
h = pump head, ft
Greek Letters
celerity on the y-axis and
h = fluid elevation head to water hammer, ft
= pipe thickness, in.
the diameter divided by the
K = liquid compressibility volume factor, lb/in.2
= density, lb/ft3
pipe thickness in the x-axis
for commercial LPG, crude
2,800.0
7.1x10
oil and water, respectively.
Also plotted in Figures 13
90 API
7.4x10
2,700.0
are the different values of
80 API
density in degrees (API)
2,600.0
7.7x10
70 API
and the quotient value,
60 API
hw max2/Q. Using Figures 1,
2,500.0
8.0x10
50 API
2 or 3, the maximum head
8.3x10
2,400.0
40 API
at the instant the valve closes or the pump stops can be
30 API
8.7x10
2,300.0
calculated.
20 API
Given the values of D/
9.5x10
2,200.0
10 API
and the density in API, the
9.1x10
2,100.0
wave celerity, hw max2/Q
and tc/L can be determined.
1.0x10
2,000.0
This is done by drawing a
10.0
15.0
20.0
25.0
30.0
35.0
horizontal line from the
Diameter (D) / Thickness ()
intersection to the left side
of the figure to determine
 Figure 1. Wave celerity vs. D/ vs. valve close time for commercial liquefied propane gas (LPG; volume
the wave celerity, and to
factor = 67,000 lb/in.2) in carbon steel pipe.
c

1
i

-4

-4

0.80

-4

= 0.
10

-4

hw 2
/Q

0.15

0.20

0.25

0.30

0.40

-4

0.50

0.70
0.60

Wave Celerity (a), ft/s

-4

Valve Close Time (tc) / Length (L), s/ft

-4

-4

-3

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Fluids Handling

Sample calculation
A 12-in. pipe used to
transport hydrocarbons
5.0x10
4,000.0
(commercial LPG with a
3,900.0
5.1x10
90 API
density of 51.4 lb/ft3) with
80 API
3,800.0
5.3x10
40API has a length of 12
70 API
km and a flow of 25,000
5.4x10
3,700.0
60 API
bbl/d. The pipe is con5.6x10
3,600.0
structed from carbonated
50 API
3,500.0
5.7x10
steel API-5L-X-52 and has
40 API
3,400.0
5.9x10
a constant thickness of
30 API
0.406 in. The pumps dis3,300.0
6.1x10
20 API
charge pressure is 400
6.3x10
3,200.0
lb/in.2 and the valve section
10 API
6.5x10
3,100.0
closing time is 60 s.
3,000.0
6.7x10
Calculate the: maximum
10.0
15.0
20.0
25.0
30.0
40.0
35.0
pressure; maximum presDiameter (D) / Thickness ()
sure critical time; maximum pressure with a valve
closing time of 30 s; and
2
 Figure 2. Wave celerity vs. D/ vs. valve close time for crude oil (volume factor = 150,000 lb/in. ) in
overpressure.
carbon steel pipe.
Calculate the maximum pressure. First,
determine D/. Start by
5,700.0
calculating the internal
3.51x10
diameter:
5,600.0
3.57x10
4.9x10-4
-4

-4

-4

-4

-4

-4

-4

-4

-4

Valve Close Time (tc) / Length (L), s/ft

= 0.
10

hw 2
/Q

0.15

0.20

0.25

0.30

0.40

0.50

0.60

Wave Celerity (a), ft/s

0.80
0.70

4,100.0

-4

-4

0.10

hw 2
/Q =

3.64x10-4

3.77x10

3.85x10-4

90 API

3.92x10-4

5,100.0
80 API

4.00x10-4

5,000.0
70 API

4.08x10-4

4,900.0
60 API

4,800.0

4.17x10-4

50 API

4,700.0
4,600.0

4.26x10-4
4.35x10-4

40 API

4.44x10-4

4,500.0
30 API

4.55x10-4

4,400.0
20 API

4,300.0
4,200.0

4.65x10-4

4.88x10-4

4,000.0

5.00x10-4
5.13x10-4

17.0

22.0

27.0

32.0

37.0

Diameter (D) / Thickness ()

 Figure 3. Wave celerity vs. D/ vs. valve close time for water (volume factor = 300,000 lb/in.2) in
carbon steel pipe.

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December 2006

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Therefore:
D/ = (11.18 in.)/(0.406 in.)
= 27.53
The maximum system
pressure is:
System pressure =
(400 lb/in.2)(144)/(51.4 lb/ft3)
= 1,120.6 ft

4.76x10-4

10 API

4,100.0

3,900.0
12.0

D = 12 in. ((2)(0.406 in.))


= 11.18 in. = 0.93 ft

3.70x10-4

Valve Close Time (tc) / Length (L), s/ft

5,200.0

Wave Celerity (a), ft/s

-4

-4

0.20

5,300.0

0.25

0.30

0.40

0.50

0.70

5,400.0

0.60

5,500.0

0.80

-4

Calculate the maximum pressure critical


time. Using Figure 1, starting at D/ = 27.53, draw a
vertical line until it intercepts the 40API line. At
this intersection, the following information is
obtained:

Fluid Elevation Head, ft

a = 2.389 ft/s
hw max 2/Q = 0.124
tc/L = 0.00083 s/ft

100

1,100

tc= (tc/L)L =
(0.00083 s/ft)(39,370 ft) =
32.6 s

8,000
6,000

Pressure

200
4,000
100

2,000

Subpressure

1,120.6 ft + 192.8 ft =
1,313.4 ft
Calculate the maximum
pressure critical time:

Maximum Elevation Head to Water Hammer, ft

The maximum overpressure is:

2,000

-100

4,000
6,000

-200
8,000
10,000

-300

 Figure 4. Maximum fluid elevation head to water hammer.

Calculate the maximum pressure with a valve closing


time of 30 s.
LQ/Di2tc = (39,370 ft)(1.78 ft3/s) / (0.93 ft)2 (30 s) =
2,700.8 ft2
Calculate the overpressure and subpressure. Knowing
the maximum pump head value system, as well as LQ/Di2tc,
the overpressure can be determined by using Figure 4. The
overpressure is 108.8 ft. Therefore, the total systems overpressure is 1,120.6 ft + 108.8 ft = 1,229.4 ft. Similarly,
using Figure 4, the subpressure is 104.5 ft. Thus, the total
systems subpressure is 1,120.6 ft 104.5 ft = 1,016.0 ft.
CEP

Literature Cited

3.
4.
5.

5,100

4,100

300

hw max = XQ/2 =
0.124(1.78ft3/s)/(0.406 in./
12 in./ft)2 = 192.8 ft

2.

3,100

LQ/Di2Tc(max) = 10,000

Solve for hw max, given Q =


25,000 bbl/d = 1.78 ft3/s and
= 51.4 lb/ft3 = 0.029 lb/in.3:

1.

2,100

Perry, J. H., Chemical Engineers Handbook, Mc Graw Hill,


4th edition, pp. 644.
UNAM, Selection and Operation of Pump System, National
Autonomous University of Mexico (March 1983).
American Society of Civil Engineers, Pipe Line Design for
Water and Wastewater, Pipeline Committee on Pipeline Planning
(1975).
Douglas, J. F., Solution of Problems in Fluid Mechanics,
Pitman Paperbacks, pp. 109117 (1967).
Potter, M. C. and D. C. Wiggert, Mechanics of Fluids,
Prentice Hall, 2nd edition, p. 18 (1997).

ALEJANDRO ANAYA DURAND is professor of chemical engineering at the


National Autonomous University of Mexico (UNAM; Parque Espaa 15B
Colonia Condesa, Mxico D.F. C.P. 06140, Mxico; Phone and fax:
52110385; E-mail: aanayadurand@hotmail.com). He has 40 years of
experience as an educator, teaching subjects such as heat transfer,
fluid flow and project engineering. After 30 years of holding top-level
positions in project engineering, Durand retired from the Instituto
Mexicano del Petroleo in 1998. He is also a consultant of several
engineering companies. Durand is a Fellow of AIChE and holds an M.S.
in chemical engineering from UNAM. He has published more than 200
technical articles in local and international magazines, related to
chemical engineering and education.
MAURICIO MARQUEZ LUCERO Is project manager for the Delta Project and
Development Co. (Sur 73 No 311 bis 1 Colonia Sinatel, Del Iztapalapa,
Mxico D.F., C.P. 09470; Phone: 56721237; Fax: 55392883; E-mail:
mao_marquez@hotmail.com). He is a member of the Instituto Mexicano
de Ingenieros Qumicos. Lucero has published several technical articles
in local and international magazines, in chemical engineering.
MARIA DEL CARMEN ROJAS OCAMPO is a chemical engineering student at
the National University Autonomous of Mexico (Sur 73 No 311 bis 1
Colonia Sinatel, Del Iztapalapa, Mxico D.F., C.P. 09470; Phone:
56721237; Fax: 55392883; E-mail: maricarmen_rojasoc@hotmail.com).
She has published several technical articles on local and international
magazines, in chemical engineering.
CARLOS DAVID RAMOS VILCHIS is a chemical engineering student at the
National University Autonomous of Mexico (Cerrada Canal Nacional #6
col. Tejomulco Nativitas C.P. 16510 Delegacion Xochimilco Mexico. D.F.;
Phone: 21578360; E-mail: hetlos@excite.com). Presently, he
collaborates in a company dedicated to training groups for work in the
chemical industry (pilot plant).
GONZALEZ VARGAS MARIA DE LOURDES is a chemical engineering
student at the National University Autonomous of Mexico (Mxico
Tacuba 1523 edificio Managua departamento 505 colonia Argentina
Poniente C.P.: 11230 Delegacin Miguel Hidalgo Mxico, D.F.; Phone:
55761849; Fax: 55761855).

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