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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
Mechanical Engineering, School of Engineering and Design, Brunel University, Uxbridge, Middlesex UB8 3PH, UK
Faculty of Engineering, Science and the Built Environment, London South Bank University (T617), Borough Road, London SE1 0AA, UK
a r t i c l e
i n f o
Article history:
Received 24 November 2008
Received in revised form 12 March 2009
Accepted 13 March 2009
Available online 28 April 2009
Keywords:
Tri-generation
Microturbine
Absorption chiller
Experiment
Simulation
a b s t r a c t
A test rig for a tri-generation system was set up in the laboratory to investigate the system performance
and application feasibility. The rig was composed of three modules, a power component containing a
microturbine, a refrigeration unit consisting of an absorption chiller with gas pipe connection, and a
supermarket section containing a display cabinet. This system was supposed to be effectively applied into
a supermarket energy control system where cooling, heating and electricity power are simultaneously
required and subsequently, valuable test results have been produced. In the mean time, a simulation
model for the particular tri-generation system has been established by integrating the component models
of the system in accordance with the components actual ow paths and energy streams. These component models, which include a compressor, recuperator, combustion chamber, gas turbine, electric generator, gas pipes, generator (desorber), rectier, absorbers, condenser and evaporator etc., were developed
based upon the balance of heat and mass. The calculations of heat transfer and phase equilibrium were
included in the component models and chemical reaction balances were considered in the model of the
combustion chamber. The system model has been validated with the test results and has consequently
been used to predict the system performance at different operating and design conditions, such as varied
ambient temperature, fuel ow rate and pressure ratio etc. The ultimate results of the performance analysis formulated by the system model can contribute signicantly to the optimal component and system
designs in various practical applications.
Crown Copyright 2009 Published by Elsevier Ltd. All rights reserved.
1. Introduction
A modern supermarket energy control system has a concurrent
need for electricity, heating and refrigeration. The power supply to
the supermarket is primarily from the national grid, which can be
less efcient due to the processes of energy conversions. A major
opportunity to reduce energy consumption in a retail supermarket
is the application of local combined heating and power (CHP) generation. The use of CHP can increase primary energy utilisation efciency to over 60%, depending on the electrical efciency,
availability and utilisation of the plant [1]. The usage of high temperature gas from the turbine exhaust in the CHP plant to drive a
low temperature absorption chiller will greatly improve the overall
efciency of a tri-generation system to above 75% [2]. Therefore
the combined cooling, heating and power, i.e. tri-generation or
CCHP system [3,4] can lead to substantial energy saving and ultimately a signicant contribution to the reduction of CO2 emissions
in the atmosphere.
A typical tri-generation system consists of ve main components: the prime mover, electricity generator, heat recovery system, thermally activated equipment and the management and
* Corresponding author. Tel.: +44 1895 266722; fax: +44 1895 256392.
E-mail address: Yunting.Ge@brunel.ac.uk (Y.T. Ge).
control system [5]. Currently, the prime mover can be a steam turbine, reciprocating internal combustion engine, combustion turbine, microturbine, Stirling engine or fuel cell. The feasibility of
the combined CHP with a combustion engine and absorption cooling system (CCHP) in the application of supermarket was investigated by Maidment et al. [6,7]. Their results demonstrated that
whilst the cooling, heating and electricity generated by the CCHP
system could be fully utilised, the primary energy consumption
was 20% less than that of the traditional system, thereby authenticating a notable payback period for the supermarket should the
CCHP system be applied. The potential of thermoeconomics for
the analysis of CCHP systems with reciprocating engines in the
applications of buildings was explored by Cardona and Piacentino
[8] and principal procedures addressing to the application problems have also been described. The energy efciency and economic
feasibility of a tri-generation system driven by the Stirling engine
was discussed by Kong et al. [9] with calculations and comparisons
between the tri-generation system and the conventional one in
terms of energy conservation and efciency; ultimately ascertaining that the tri-generation system had, to some extent, greater energy savings. Energy optimization models for a tri-generation
system using gas turbines were exhibited by Kong et al. [10], using
a simple liner programming model to determine the optimal control strategies in order to minimise the overall energy cost of the
0306-2619/$ - see front matter Crown Copyright 2009 Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.apenergy.2009.03.018
2318
Nomenclature
Cp
f
h
LMTD
_
m
max
min
Q
q
R
T
UA
W
D
n
effectiveness
Subscripts
a
air
c
cooling
comp
compressor
fuel
fuel
g
gas, generator
h
heating
in
inlet
is
isentropic
me
mechanical
net
net
out
outlet
r
rectier
turb
turbine
2. Experimental setup
The design and assembly of a tri-generation test facility to provide electric power, heating and refrigeration were implemented in
the laboratory with contributions from all partners [20]. The overall tri-generation test facility design incorporates three main modules: a power and heat module, a heat diversion and refrigeration
system module, and a supermarket module. A schematic layout of
the overall tri-generation system is shown in Fig. 1.
The power and heat module is an 80 kWe recuperated microturbine generation package (MTG 80RC-G) with a built-in hot water
heat exchanger, as shown in Fig. 2. This module comprises of three
main compartments, a control and power electronics bay, an engine
and recuperation bay and a secondary heat recovery bay. The control and power electronics bay contains a local operator interface
(control panel), electrical interfaces for the 3-phase power output,
auxiliary power input and a remote control. The engine and recuperation bay holds the prime movers including a single stage radial
compressor and a single radial turbine within an annular combustor and a permanent magnet rotor (alternator), all of which are on
the same rotor shaft. Other equipments in this bay include a fuel
management device and a lubrication/cooling (oil) mechanism.
The heat recovery bay comprises of the components that provide
the secondary CHP heat transfer facility. This consists of a uegas/water heat exchanger to enable waste heat recovery.
The MTG unit was instrumented with temperature sensors at
the inlets and outlets of the main components with accuracy of
2319
Stack
Gas Vent
Exhaust Gas
Outlet
Expansion
Tank
Diverter
VD Fan
Flow meter
Oil Cooler
Absorption
Chiller
Glycol
Pump
Cooling Air
Inlet
Gas Supply
Combustion Air
Inlet
Gas
Flow meter
Microturbine TG80 CG
Gas Safety
Train
Gas
Flow meter
Gas Boost
Compressor
ExhaustGases
Feed Water
Hot Water
Boiler
Recuperator
3-way
Valve
Hot Water
3ph
Output
Combustor
InletAir
Alternator
Compressor
Power Electronics
& Controls
Fig. 2. Bowman MTG 80RC-G-R microturbine.
Turbine
2320
Heat exchanger
10
(HX
1)
14
11
13
Restrictor
Chilled water in
Evaporator
12
Refrigerant
vapor out
8
Rectifier
Condenser
1
Rect
i
Air in
Gas in
Gas out 6
Generator
Solution
pump
Absorber_2
Absorber_1
4. Mathematical model
According to the system layout shown in Fig. 1, to facilitate the
modelling, the whole system is classied into two subsystems: the
microturbine and absorption chiller. The supermarket module is
not included in the simulation at this time. The two subsystems
are physically connected by an exhaust gas pipe from the recuperator outlet to the generator inlet. The whole system model is an
Dhcomp
hout;is hin
gis
gme
1
2
3
Dhturb
Generator
Shroud
Flue gas
direction
Fig. 4. Frontal view of the modied absorption chiller.
hin hout;is
gis
4
5
6
For the model of the combustion chamber, this suits for an adiabatic combustion chamber with different liquid or gaseous fuels.
To describe the fuel used in the model, two important fuel parameters are needed: the lower heating value and the mass ratios of
the fuel elements given in the organic analysis. These parameters
will be used to set up the possible chemical reaction equations in
the chamber in order that the mass ratios of reactants and products
can be calculated. Presuming the natural gas fuel is composed of
CH4, C2H6, C3H8, C4H10, N2 and CO2, the following chemical reactions will exist during the combustion process in the chamber:
2321
13
Conservation of energy : qg h8 h2 qr f h2 h1
14
10
_1
m
_8
m
15
_3m
_ 3a
Conservation of mass for solution : m
_ 3a n3a
_ 3 n3 m
Conservation of mass for ammonia : m
_ 7 h1 h7 m
_ 3 h3 h3a
Conservation of energy : Q_ a m
Heat transfer : Q_ a UA LMTD
16
17
18
19
where
LMTD
DT a;max DT a;min
ln DDTTa;max
a;min
DT a;max maxT 3 T 1 ; T 3a T 7
DT a;min minT 3 T 1 ; T 3a T 7
11
12
_ 10 =m
_ 8.
In Eqs. (11) and (12), R m
4.2.2. Generator and rectier
The solution-cooled rectier has strong structure integration
with the generator. It is therefore reasonable to assume the generator and rectier as one control volume. Some other rational
assumptions for the model are: (1) saturated liquid state for the
weak solution of the generator outlet at 2; (2) no heat losses in
the generator and the rectier.
_ 3a n3a m
_ 14 m
_ 4 n4
Conservation of mass for ammonia : m
_ 14 h14 m
_ 4 h4
_ 3a h3a m
Conservation of energy : m
20
21
Table 1
Chemical reaction results.
Fuel mass ratio
CH4 (86.2%)
C2H6 (6.28%)
C3H8 (2.05%)
C4H10 (1.01%)
N2 (4.23%)
CO2 (0.256%)
Total
3.448
0.234
0.0745
0.0502
3.8067
2.3705
0.184
0.0615
0.0306
0.0256
2.6722
1.724
0.113
0.0335
0.0313
1.902
2322
Strong
Solution
3
Cooling
Solution to
Generator
The conventional efciency evaluation method in term of Coefcient of Performance (COP) which is used for heating and cooling
productions is not suitable for the proposed tri-generation system.
The decisive value for the energy efciency evaluation of such a
system is the Primary Energy Rate (PER) [10]. The PER is dened
as the ratio of the primary energy demand to the required output,
and consequently, the system with the lowest value of PER is considered the best with regards to energy consumption.
The PER value for the discussed tri-generation system can be
expressed as:
CV1
Refrigerant
7
14
3
Cooling
Solution From
Absorber
CV2
PER
Weak
Solution
Micro-turbine
Exhaust gas
Gas pipe
Recuperator
Fuel
Combustion chamber
Generator
Compressor
Gas turbine
Pump
Rectifier
Heat
exchanger
Absorber
_01
22
In the above equation, the net fuel heat input Qfuel can be calculated from the product of fuel mass ow rate and the lower heating
value of the fuel, whilst the cooling capacity Qc and net power generation Wnet can be obtained from the system model. Although a
hot water heat exchanger was designed and connected after the
recuperator as shown in Fig. 2, there was actually no water ow
circulating through it during the test. The utilisation of the hot
water heating capacity Qhw can be set to zero. In addition, part of
the exhaust gas from the recuperator was used as heating source
of the refrigeration system and the rest was available for heating
but exhausted directly into ambient through the stack in the test
period. Therefore, the utilisation of the heating capacity Qh can also
be excluded from the above equation. Consequently, the PER can
be calculated as:
PER
Q fuel
Q c W net
23
Condenser
5. Model validation
Evaporator
Generator
Q fuel
Q c W net Q hw Q h
Absorber
_02
Absorption chiller
Fig. 6. Integration of simulation model for the tri-generation system under TRNSYS
environment.
2323
Pressure (bar)
5
4
3
2
1
0
-12
20
Pressure (bar)
18
16
14
12
10
8
6
-12
-10
-8
-6
-4
Chilled water outlet temperature (C)
-2
-8
-6
-4
Chilled water outlet temperature (C)
-2
16
Cooling capacity (kW)
-10
Fig. 10. Comparison between experimental and simulation results for pressure in
the low pressure side of the system.
14
12
10
8
6
4
2
0
-12
-10
-8
-6
-4
Chilled water outlet temperature (C)
-2
Fig. 11. Comparison between experimental and simulation results for cooling
capacity.
Cooling COP
Fig. 8. Comparison of simulated power output of CHP system with test results.
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
-12
-10
-8
-6
-4
Chilled water outlet temperature (C)
-2
Fig. 12. Comparison between experimental and simulation results for cooling COP.
Simulation
Test
9
8
7
6
5
4
3
30
50
60
70
80
Recuperation Rate (% )
90
100
Fig. 14. Comparison between experimental and simulation results for cooling
capacity varied with recuperation rate.
6. Model application
300
Compressor power
Net power
Power (kW)
250
10
Turbine power
Cooling capacity
200
150
4
100
50
0
10
15
20
25
Ambient air temperature (C)
30
35
Fig. 15. Variations of compressor power, turbine power, net power and cooling
capacity with ambient air temperature.
290
270
250
230
210
190
Tgsuge
170
150
Tgexre
0
10
15
20
25
30
35
Fig. 16. Variation of gas temperatures of recuperator outlet and generator inlet
with ambient air temperature.
5.0
4.5
PER value
The validated system model can be used to predict system performance at different operating states, such as a range of ambient
temperatures and pressure ratios.
At constant air volumetric ow rate (2988 m3/h), fuel mass ow
rate (20 kg/h), pressure ratio (3.8), 100% recuperation rate, and gas
mass ow rate to the generator (0.062 kg/s), the simulation is run
with ambient air temperatures varied from 0 C to 35 C. The variations of the compressor power, turbine power, net power and
cooling capacity with ambient temperatures are predicted and
shown in Fig. 15. It can be observed from the simulation results
that the power produced by the turbine increases slightly with
higher ambient air temperature; whilst the power needed by the
compressor increases more with the elevated ambient air temperature. As a result, the net power generated in the tri-generation
system decreases with higher ambient air temperature. The cooling capacity is lower with higher ambient temperature. But the increased ambient air temperature increase the exhaust gas
temperature at generator inlet (Tgsuge) as shown in Fig. 16,
which eventually can elevate a bit the cooling capacity.
The variations of gas temperatures at the recuperator outlet and
the generator inlet with the ambient temperature are shown in
Fig. 16. It is seen that both gas temperatures are higher with increased ambient temperature. The difference between these two
temperatures is due to the heat loss along the connected gas pipe
and also the small portion of gas ow rate passing to generator.
At the above operating states, the variation of the PER value
with ambient air temperatures is calculated and is shown in
Fig. 17. Fig. 1 demonstrates that only the cooling effect and power
generation are considered in acquiring the value of the PER in such
a tri-generation system. Since both the power generation and cooling capacity decreases with a higher ambient air temperature, the
PER value, as a result, increases with the rise in ambient air temperature. It is noted that if the exhaust gas from the recuperator
exit is used for heating purpose, the heating capacity Qh in Eq.
(22) will increase with higher ambient air temperature due to
the amplied exhaust gas temperature as shown in Fig. 16. However, the trend of PER value with different ambient air temperature
40
2324
4.0
3.5
3.0
2.5
2.0
10
15
20
25
Ambient air temperature (C)
30
35
353
303
253
203
153
103
Simulation
53
3
30
Test
40
50
60
70
80
Recuperation Rate (% )
90
100
Fig. 13. Comparison between experimental and simulation results for gas temperature at generator inlet varied with recuperation rate.
Power (kW)
10
Turbine power
Compressor power
Net power
Cooling capacity
250
200
150
4
100
50
0
0.0
1.0
2.0
3.0
4.0
5.0
Pressure ratio
6.0
7.0
8.0
7. Conclusions
Cooling Capacity
(kW)
300
Fig. 18. Variations of compressor power, turbine power, net power and cooling
capacity with pressure ratio.
450
400
350
300
250
Tgsuge
200
150
0.0
Tgexre
1.0
2.0
3.0
4.0
5.0
Pressure ratio
6.0
7.0
8.0
Fig. 19. Variation of gas temperatures of recuperator outlet and generator inlet
with pressure ratio.
14
PER value
12
10
8
6
4
2
0
0.0
1.0
2.0
3.0
4.0
5.0
Pressure ratio
6.0
7.0
2325
8.0
also increases with the elevated pressure ratio. The effect of a higher pressure ratio upon the compressor power is nearly constantly
enhanced whereas for the turbine power it is progressively reduced. A maximum net power therefore exists, i.e. around 3.0 pressure ratio in this simulation. The cooling capacity begins to
decrease with the increase of the pressure ratio and gradually rises
with a higher pressure ratio due to the effects of the pressure ratios
upon the exhaust gas temperatures at the recuperator outlet and
generator inlet, as shown in Fig. 19. Again, the difference between
these two temperatures is because of the heat loss of gas along the
connection pipe and the small gas mass ow rate proceeding into
generator.
At the above operating conditions, the lowest PER value can be
expected when the pressure ratio increases as shown in Fig. 20.
Once again, the heating load of the tri-generation system is not
considered in the calculation of PER value. However, if the exhaust
gas is also utilised for heating purpose, the heating capacity will
have the similar change with the increased pressure ratio as to
the cooling capacity because of the variation of the exhaust gas
temperature shown in Fig. 19. The change of PER value with the
pressure ratio could be retained as shown in Fig. 20 supposing
the sum of cooling and heating capacities is not overwhelming
over the net power at a specic pressure ratio.
Acknowledgements
The authors wish to acknowledge the Food Technology Unit of
DEFRA for their nancial support for this project and the contribution of the industrial collaborators, Bond Retail Services Ltd, Apex
Air Conditioning, Doug Marriott Associates and Bowman Power.
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