Escolar Documentos
Profissional Documentos
Cultura Documentos
botek
Trepanning tools
Type 28 / Type 48
Deep hole drilling tools, system BTA
with indexable inserts and guide pads
for trepanning and solid drilling
with reduced power consumption / power input
Drilling range: 55.00 - 412.99 mm
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrasse 4
D-72585 Riederich
T +49-(0)-71 23-38 08-0
F +49-(0)-71 23-38 08-138
E-mail Info@botek.de
www.botek.de
Type 28
Type 48
Type 48
Flange mounting
with 4 index. inserts
Drilling range
(mm)
55.00 - 98.99
Type 28
Type 48
Special version
99.00 - 167.99
21 - 26
168.00 - 197.99
26 - 28
198.00 - 412.99
Depth of cut
(mm)
29 - 46
34.00 - 40.25
1-start
4-start
connection thread connection thread
50.00 - 52.75
Flange
mounting
Version
2
index. inserts
4
index. inserts
Characteristics:
Used on deep hole drilling machines
For trepanning or solid drilling with reduced power consumption
Index. inserts with 2 cutting edges
Two standard chip breakers for drilling a wide range of materials
Various combinations of carbide grades and coatings for inserts and guide pads
are available to suit material to be processed
Core cutting heads corresponding to trepanning diameter available
Drilling tolerance up to IT 8
Please note:
Drill tube diameter must be corresponding to drill head size
to guarantee troublefree chip removal.
250000057/24-2012
botek
Stock Program
Type 113
Type 110
Type 01
Type 120
With the botek EXPRESS PRODUCTION LINE we can manufacture tools, which are not included in our
stock program, in a very short time.
Product range:
Single flute gundrill / twin fluted drill with brazed carbide tip Type 110 / Type 120
Single flute gundrill in solid carbide design Type 113
Single flute gundrill with indexable inserts and guide pads Type 01
Nose grind:
Driver:
10 x 55 mm DIN6535-HA10 (ZH10-51)
Uncoated
25 x D
1.50
1.60
2.00
2.50
35 x D
Over all
length
Drilling
depth
Flute
length
Over all
length
Drilling
depth
Flute
length
Over all
length
Drilling
depth
Flute
length
115
38
702001100
40
702001103
50
702001106
63
702001109
58
130
73
160
130
73
160
73
150
93
190
88
170
113
220
83
702001102
88
702001105
110
702001108
138
702001111
103
58
53
702001101
56
702001104
70
702001107
88
702001110
115
130
145
Order quantity:
Nose grind:
Driver:
10 x 55 mm DIN6535-HA10 (ZH10-51)
XT coated
25 x D
3.00
3.50
4.00
5.00
6.00
55 x D
35 x D
103
133
163
45 x D
Over all
length
Drilling
depth
Flute
length
Over all
length
Drilling
depth
Flute
length
Over all
length
Drilling
depth
Flute
length
160
75
702001112
88
702001115
100
702001118
125
702001121
150
702001124
103
190
133
250
210
153
245
128
225
168
265
158
265
208
315
183
300
243
360
165
702001114
158
702001117
180
702001120
225
702001123
270
702001126
193
118
105
702001113
123
702001116
140
702001119
175
702001122
210
702001125
175
185
215
240
188
208
258
303
3
# 001 (40/30)
Order No. for over all length
Drill-
200 mm
3.00
300 mm
400 mm
500 mm
600 mm
800 mm
1000 mm
1200 mm
1300 mm
1500 mm
320
420
520
720
920
1120
1220
1420
1200 mm 1300 mm
1500 mm
702000100 702000102
Flute length
158
220
Version:
Carbide grade:
K15
Guide form:
Drill-
4.00
5.00
6.00
6.50
7.00
8.00
8.50
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
18.00
19.00
20.00*
22.00*
25.00*
Flute length
120
220
320
420
600 mm
800 mm
1000 mm
Order quantity:
Delivery time:
1 - 3 working days
Version:
Carbide grade:
K15
Guide form:
Drill-
3.00
4.00
5.00
6.00
6.50
7.00
8.00
8.50
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
18.00
19.00
20.00*
22.00*
25.00*
155
240
440
540
1140
240
440
540
1440
1140
740
340
940
440
1140
1240
1440
1440
540
1240
740
1140
1440
1410
510
910
1410
10 x 40
25 x 56
10 x 40
25 x 56
10 x 40
25 x 56
DIN
DIN 6535 HA, Cylindrical
DIN 1835 B, Weldon
DIN 1835 E, Whistle Notch
botek driver
ZH10-40
ZH25-11
ZH10-11
ZH25-22
ZH10-20
ZH25-36
Please note:
Over all length = Flute length + 5 mm + total length driver
Order quantity:
Option A:
Option B:
Delivery time:
5 working days
Tool specification:
with extended guide pads (Type 01-010/011)
Insert:
P25B-1, Type 310 (2 steps)
Guide pads:
P20
Tool
diameter D1
15.00
16.00
17.00
18.00
19.00
19.50
Flute length
Tool
diameter D1
20.00
20.50
22.00
25.00
30.00
Flute length
800
01-1512-011
01-1612-011
01-1712-011
01-1812-010
01-1912-010
01-1922-010
720
1200
01-1513-011
01-1613-011
1600
2000
2500
01-1516-011
01-1614-011
01-1615-011
01-1813-010
01-1913-010
01-1814-010
01-1914-010
01-1815-010
01-1816-010
01-1916-010
1120
1520
1920
2420
800
01-2012-010
01-2022-010
01-2212-010
01-2512-010
01-3012-010
720
1200
01-2013-010
1600
01-2014-010
2000
01-2015-010
01-2213-010
01-2513-010
01-3013-010
1120
01-2214-010
01-2514-010
01-3014-010
1520
01-2515-010
01-3015-010
1920
2500
01-2016-010
01-2216-010
2420
Dimension [mm]
25 x 70
25 x 56
32 x 60
DIN
DIN 1835 B
Weldon
botek driver
ZH25-02
ZH25-01
ZH25-22
ZH25-31
ZH32-10
ZH32-11
19.50
20.00
19.50
20.00
25.00
30.00
Please note:
Tools held on stock are assembled with insert and guide pads but without driver. Flute length as listed above.
6
Order quantity:
Delivery time:
5 working days
Tool specification:
with extended guide pads (Type 01-010)
Insert:
P25B-1, Type 310 (2 steps)
Guide pads:
P20
Standard driver
Tool diameter D1
18.25
23.81
ZH31,7-16
29.36
Flute length with ZH31,7-15
ZH31,7-15
1524
01-1814-010
01-2324-010
1139
1444
1829
01-1815-010
01-2325-010
01-2915-010
1749
1714
Please note:
Tools held on stock are assembled with insert and guide pads but without driver. Flute length as listed above.
Overall length and flute length are calculated with driver ZH31,7-15 and ZH31,7-16.
It is possible to mount other drivers directly to the flute end or to partially use the cylindrical end of the tube.
When using other drivers, the overall length can be different from the lengths listed above.
Carbide grade:
K40UF
Coating:
Version:
4 margins
Clamping shank:
Point angle:
140
Spiral angle:
30
D1 D3
L2
L3
15 x D
L
L1
Order No.
3.0 3.0
20 x D
L
L1
Order No.
25 x D
L
L1
Order No.
30 x D
L
L1
Order No.
3.5
148 98 731000170
4.0
4.0
5.0 5.0
140 90 731000127 165 115 731000150 190 140 731000173 215 165 731000196
50
6.0 6.0
8.0 8.0
195 145 731000133 230 180 731000156 274 224 731000179 314 264 731000202
10.0 10.0
11.0 11.0
L3
L1
Order No.
15 x D
L1
Order No.
20 x D
L1
Order No.
L1
25 x D
30 x D
L2
coating length
L1
L3
L
Order No.
D3
L2
D1
D1 D3
3xD
D1
D2
3,02
3,10
3,52
3,60
4,02
4,10
4,52
4,60
5,02
5,10
5,52
5,60
6,02
6,10
6,52
6,60
D1
62
L1
20
24
6
66
28
79
34
D2
L1
3xD
73
73
73
73
73
73
73
73
73
73
73
73
73
73
73
73
6 731000193
2 731000194
8 731000195
5 731000196
4 731000197
0 731000198
4 731000199
0 731000200
7 731000201
4 731000202
0 731000203
7 731000204
4 731000205
0 731000206
7 731000207
3 731000208
9 731000209
731000210
731000211
731000212
731000213
731000214
Best.Nr.
30 x D
3.02
3.10
3.52
3.60
4.02
4.10
4.52
4.60
5.02
5.10
5.52
5.60
6.02
6.10
6.52
6.60
7.02
7.10
7.52
7.60
8.02
8.10
8.52
8.60
9.02
9.10
9.52
9.60
10.02
10.10
10.52
10.60
11.02
11.10
11.52
11.60
12.02
12.10
12.52
12.60
13.02
13.10
13.52
13.60
14.02
14.10
D1
L
62
5xD
L1
L2
20
24
6
66
28
36
34
8
79
41
10
89
47
40
12
102
55
45
14
107
60
45
16
115
65
48
D2
L1
L2
3xD
Order No.
736000400
736000401
736000402
736000403
736000404
736000405
736000406
736000407
736000408
736000409
736000410
736000411
736000412
736000413
736000414
736000415
736000416
736000417
736000418
736000419
736000420
736000421
736000422
736000423
736000424
736000425
736000426
736000427
736000428
736000429
736000430
736000431
736000432
736000433
736000434
736000435
736000436
736000437
736000438
736000439
736000440
736000441
736000442
736000443
736000444
736000445
Order No.
D2
L1
L2
66
28
74
36
82
44
91
53
10
103
61
40
12
118
71
45
14
124
77
45
16
133
83
48
D2
L1
L2
36
5xD
Order No.
736000446
736000447
736000448
736000449
736000450
736000451
736000452
736000453
736000454
736000455
736000456
736000457
736000458
736000459
736000460
736000461
736000462
736000463
736000464
736000465
736000466
736000467
736000468
736000469
736000470
736000471
736000472
736000473
736000474
736000475
736000476
736000477
736000478
736000479
736000480
736000481
736000482
736000483
736000484
736000485
736000486
736000487
736000488
736000489
736000490
736000491
Order No.
D1
L1
731000192
D2
3xD
L2
Best.Nr.
D1
Type 153-03
coolant fed
XT coated
30 x D
Type 153-02
not coolant fed
XT coated
D2
Consumable accessories
Whipguide bush with round hole
Whipguide bush
15.399
25.609
36.699
25.609
25.609
36.699
11.799
32.609
1.850 - 12.399
I1
25
30
45
35
30
45
20
40
22
26
26
26
26
26
22
26
12
16
14
14
13
16
12
15
Drawing No.
Order No.
Please specify
tool dia. and
outer dia. (D)
when ordering
170-05-4-1060
170-05-4-1238
170-05-4-1341
170-05-4-2227
170-05-4-2278
170-05-4-2279
170-05-4-2650
170-05-4-3897
792000509
792000511
792000512
792000510
792000513
792000514
792000508
792000515
Drawing No.
Order No.
22.6
15
Please specify
tool dia.
when ordering
170-06-4-1180
792000535
Drawing No.
Order No.
Please specify
tool dia.
when ordering
170-04-4-3993
Sealing disc
I1
3.960 - 12.399
20
20
12
4.750 - 22.609
30
26
14
4.750 - 22.609
30
26
16
7.800 - 36.699
45
26
16
29.610 - 50.000
75
40
20.3
20
32
32
40
90
3
3
4
4
4
Please specify
tool dia. and
outer dia. (D)
when ordering
d
- 5.749
- 5.749
- 20.509
- 25.609
- 49.999
5.249
20
5.250 - 16.399
32
11
16.400 - 25.999
40
12
26.000 - 40.999
90
12
2.900 -
Steel discs
Sealing disc
d
Please specify
tool dia. and
outer dia. (D)
when ordering
d
Please specify
tool dia.
when ordering
Drawing No.
Order No.
170-05-4-1809
792000516
170-05-4-1810
792000517
170-05-4-1818
792000518
170-05-4-1812
792000519
170-05-4-1816
792000520
Drawing No.
Order No.
170-07-4-1572
792000500
792000501
792000501
792000502
792000503
Drawing No.
Order No.
170-07-4-3885
792000504
170-07-4-3886
792000505
170-07-4-3887
792000506
170-07-4-2708
792000507
Sealing disc
10
I1
Drawing No.
Order No.
5.000 - 12.399
20
20
12
170-05-4-1813
792000533
5.000 - 22.899
30
26
14
170-05-4-1814
792000522
7.800 - 27.000
45
26
16
Please specify
tool dia. and
outer dia. (D)
when ordering
170-05-4-1815
792000534
Drawing No.
Order No.
5.000 - 22.899
32
170-07-4-1417
5.000 - 27,000
40
Please specify
tool dia. and
outer dia. (D)
when ordering
Drawing No.
Please specify
tool dia.
when ordering
170-07-4-142204
170-07-4-142205
170-07-4-142206
170-07-4-142207
170-07-4-142208
170-07-4-142209
170-07-4-142210
170-07-4-142211
170-07-4-142212
170-07-4-142213
170-07-4-142214
170-07-4-142215
170-07-4-142216
170-07-4-142217
5.000
5.750
6.750
7.600
8.700
10.000
11.300
12.900
14.400
16.400
17.900
20.800
22.900
24.900
5.749
6.749
7.599
8.699
9.999
11.299
12.899
14.399
16.399
17.899
20.799
22.899
24.899
27.000
32
12
40
792000531
792000532
Order No.
792000527
792000528
Express Order
Order processing without confirmation
Customer ID:
___________________________________
Address:
___________________________________
___________________________________
___________________________________
_________________________________
Shipping address:_________________________________
Drilling method: Solid drilling
Counterboring
_________________________________
Steel
_________________________________
Material:
(D1)
Length (L1)
AL-Si-Alloy
Phone:
_________________________________
Driver No.
Coating Pieces
Delivery date
1
2
3
4
5
overall length (L1)
flute length
D1
ZH
regrind
drilling depth
chip clearance
D2
min. distance: 3 mm
head length
driver length
Type 110 Single flute gundrill with brazed carbide tip standard version
Type 113 Single flute gundrill in solid carbide design standard version
Type 120 Twin fluted drill with brazed carbide tip standard version
Type 01
Single flute gundrill with indexable inserts and guide pads standard version
Mode of shipment:
Pick up
11
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
72585 Riederich
Germany
P +49 7123 3808-0
F +49 7123 3808-138
12
250000160/31-2014
Info@botek.de
www.botek.de
Special tools
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS
botek
botek special tools
Przisionsbohrtechnik GmbH
Because of our experience, manufacturing deep hole drilling tools botek began to build carbide tools
in special designs for specific customer applications.
Lngenfeldstrae 4
Our team of highly skilled engineers and application specialists makes botek your ideal partner for your
difficult cutting tool applications.
D-72585 Riederich
T +49-(0)-71 23-38 08-0
F +49-(0)-71 23-38 08-138
2.
3.
4.
5.
6.
7.
8.
On time delivery.
9.
E-Mail Info@botek.de
www.botek.de
Stgt. Degerloch
A8 from Karlsruhe
B27 to Tbingen
A8 from Munich
B312
Riederich
Herrenberg
Metzingen
Tbingen
Reutlingen
A81 from Singen
1.
Motorway intersection
Stuttgart
botek advantages:
Our catalog displays only a small range and selection of our total special tool manufacturing variety.
Kindly submit your drawing or sketch for evaluation.
Please forward us your application information at info@botek.de or phone +49-(0)-7123-3808-0
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justifiable grounds for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.
Special tools
Special
counterboring tool
Endmill
Endmill
Endmill
Endmill
Endmill
Pilot drill
Pilot drill
Type 153-03
Pilot drill
Type 153-02
solid carbide
3-fluted
30 helix
140 drill point
solid carbide
3-fluted
30 helix
90 countersink
solid carbide
3-flute
45 helix
right hand cutting
centre cutting
solid carbide
3-flute
30 resp. 45 helix
right hand cutting
centre cutting
solid carbide
3-flute
30 helix
right hand cutting
centre cutting
solid carbide
nose grind 140 / 90
(SA0174)
coolant fed
solid carbide
nose grind 140 / 90
(SA0174)
non-coolant fed
diameter range:
5,000 - 20,000 mm
diameter range:
3,000 - 20,000 mm
solid carbide
4-flute
45 helix
right hand cutting
with centre cut
diameter range:
4,800 - 32,000 mm
without centre cut
diameter range:
0,800 - 4,799 mm
solid carbide
3-fluted
tapered spiral fluted
diameter range:
2,500 - 10,200 mm
solid carbide
4-flute
30 helix
right hand cutting
with centre cut
diameter range:
4,800 - 32,000 mm
without centre cut
diameter range:
0,800 - 4,799 mm
drilling range:
1,800 - 20,000 mm
Werkzeug-
2,500 - 25,000 mm
drilling range:
0,500 - 25,000 mm
alternatively:
4-flute
alternatively:
4-flute
Angel cutter
Type F002-2
solid carbide
straight negative flute
solid carbide
30 helix
nose grind 140 / 90
(SA0174)
coolant fed
solid carbide
30 helix
nose grind 140 / 90
(SA0174)
non-coolant fed
drilling range:
1,800 - 16,000 mm
diameter range:
1,800 - 16,000 mm
diameter range:
1,000 - 20,000 mm
special design
on request
alternatively:
2-flute, 5-flute
6-flute, 8-flute design
NC-Spot drill
Type B206
NC-Spot
Type B209
NC-Spot drill
Type B212
Engraving tool
Type G312
Engraving tool
Type G300
Angle cutter
Milling cutter T-slot Milling cutter T-slot Milling cutter T-slot Milling cutter for
Type F003-01
T-slots type F003-03 Type F002-1
Type F003-02
solid carbide
helical fluted
right hand cutting
nose grind 60
solid carbide
helical fluted
right hand cutting
nose grind 90
solid carbide
helical fluted
right hand cutting
nose grind 120
solid carbide
nose grind 60
solid carbide
nose grind 90
solid carbide
8-fluted
straight flute
coolant fed as per
customers drawing
diameter range:
2,000 - 20,000 mm
diameter range:
2,000 - 20,000 mm
diameter range:
2,000 - 20,000 mm
drilling range:
1,500 - 20,000 mm
drilling range:
1,500 - 20,000 mm
special design:
contour engraving tool
special design:
contour engraving tool
4-flute
counterboring tool
Type 140
6-flute
counterboring tool
Type 160
diameter range:
6,000 - 40,000 mm
diameter range:
6,000 - 40,000 mm
solid carbide
12-flute
staggered tooth
solid carbide
12-flute
helical tooth
solid carbide
12-fluted
straight tooth
solid carbide
straight positive flute
Corner rounding
end mill Type F001
Double angle
Type F004
Twist drill
Type 150-02
Twist drill
Type 150-00
solid carbide
DIN 6527
+ botek standard
2-flute
solid carbide
DIN 6527
+ botek standard
3-flute
30 helix
solid carbide
DIN 6527
+ botek standard
4-flute
solid carbide
straight fluted
solid carbide
straight fluted
solid carbide
3-fluted
solid carbide
spiral fluted
coolant fed
solid carbide
spiral fluted
non-coolant fed
solid carbide
spiral fluted
nose grind 140
coolant fed
solid carbide
spiral fluted
nose grind 140
non-coolant fed
diameter range:
3,000 - 25,000 mm
diameter range:
3,000 - 25,000 mm
diameter range:
3,000 - 25,000 mm
diameter range:
1,800 - 25,000 mm
diameter range:
2,800 - 25,000 mm
diameter range:
0,300 - 25,000 mm
front diameter:
1,800 - 16,000 mm
front diameter:
1,800 - 16,000 mm
botek
botek advantages
Type 70 A, Type 70 B
Technical information
Type 70 A, Type 70 B
40
25
f=
25
20
16
12,5
10
f=
0,4
/
mm
U)
20
U)
m/
32
40
10
50
63
0,3
(mm
/ U)
f=0
5
25
32
250
25
160
125
100
32
40
50
63
Drill- (mm)
40
320
200
,25
f=0
/ U)
mm
(
,2
f = 0 / U)
(mm
,16
6,3
400
25
/U
32
40
50
63
32
40
50
63
Drill- (mm)
Drill- (mm)
Coolant values
Sufcient coolant must be supplied to
the tool for troublefree chip removal.
f=
12,5
8
25
m
(m
0,4 )
U
m/
m
2(
f=
16
m
2(
0,3
f = U)
/
m
m
5(
0,2
f= )
/U
m
(m
0,2 )
f= m/U
m
6(
1
,
0
32
Power requirements
The guide values are for drilling alloyed
steel 800 -1000 N/mm2 and can vary
for other workpiece materials and tool
conditions (wear).
20
16
12,5
10
25
Drill- (mm)
Cutting data
Guide values for cutting speed and feed rate are shown in the table. As there are many factors that can affect the results
of deep hole drilling, these values must be correted if necessary.
f (mm/rev) for drill diameter (mm)
Material
Hardness
Cutting speed
Vc (m/min)
25,00 - 29,99
30,00 - 44,99
45,00 - 64,99
80 - 120
0,2 - 0,3
0,25 - 0,35
0,25 - 0,4
80 - 100
0,2 - 0,25
0,25 - 0,35
0,25 - 0,4
70 - 90
0,2 - 0,25
0,2 - 0,3
0,2 - 0,35
70 - 90
0,2 - 0,25
0,25 - 0,35
0,25 - 0,4
55 - 75
0,2 - 0,25
0,25 - 0,3
0,25 - 0,3
Nitriding steel
1100 N/mm2
55 - 75
0,2 - 0,25
0,25 - 0,3
0,25 - 0,3
Tool steel
50 - 60
0,15 - 0,25
0,2 - 0,25
0,2 - 0,3
55 - 65
0,15 - 0,25
0,25 - 0,3
0,25 - 0,3
60 - 80
0,2 - 0,25
0,25 - 0,35
0,2 - 0,35
60 - 90
0,2 - 0,35
0,25 - 0,4
0,3 - 0,4
90 - 110
0,2 - 0,35
0,3 - 0,4
0,3 - 0,4
Aluminium
AL < 95%
100 - 150
0,1 - 0,25
0,15 - 0,3
0,15 - 0,45
Carbide grade
Indexable insert
Guide pads
P20
U225BX-SP5
P20/B
P20
Ordering data
Type 70 A, Type 70 B
Drilltube
Drilltube
Size
D1
D2
25,00 - 26,40
22
04
19,5
17,5
26,41 - 28,70
24
05
21
19
28,71 - 31,00
26
06
23,5
21
31,01 - 33,30
28
07
25,5
23
33,31 - 36,20
30
08
28
25,5
36,21 - 39,60
33
09
30
27
39,61 - 43,00
36
10
33
30
43,01 - 47,00
39
11
36
33
47,01 - 51,70
43
12
39
36
51,71 - 56,20
47
13
43
39,5
56,21 - 60,60
51
14
47
43,5
61,61 - 64,99
56
15
51
47,5
A1
21,5
74
24,5
82
89
30,5
94
100
34,5
112
Drilltube
Drilltube
Size
D1
D2
25,00 - 26,99
22
04
20
17
27,00 - 29,99
24
05
22
19
30,00 - 31,99
26
06
24
21
32,00 - 33,99
28
07
26
23
34,00 - 36,99
30
08
27
24
37,00 - 39,99
33
09
30
27
40,00 - 43,99
36
10
33
30
44,00 - 46,99
39
11
37
34
47,00 - 51,99
43
12
41
37
52,00 - 56,99
47
13
44
40
57,00 - 60,99
51
14
49
45
61,00 - 64,99
56
15
53
49
A1
25
59
76
82
87
40
90
97
25
27
29
31
34
36
38
41,5
44,5
47,5
52,5
57
62,5
Size
20
22
24
26
28
30
32
36
38
41
46
50
55
Ordering data
Type 70 A, Type 70 B
Wrench size SW
Drill head body
Screw
Carbide guide pad
Intermediate insert
Screw
Peripheral insert
Centre insert
70 A 08 - 3577 - 000
70
Type
08
3577
000
Version
Drill-
Drill head
A: BTA 4-start
connection thread
000: complett
35,77 mm
B: BTA 1-start
connection thread
Drilling
range
in mm
25,00 - 28,99
29,00 - 29,99
30,00 - 31,99
32,00 - 34,99
Peripheral insert
1x
1x
Intermediate insert
1x
1x
70-0550-310
22-0610-840
M 2,5 x 5,9
70-0650-310
70-0550-310 22-0610-840
M 2,5 x 5,9 70-0650-210
51,00 - 56,99
Carbide grade
2x
2x
70-0600-410/24
22-0610-840
M 2,5 x 5,9
70-0700-410/28
70-0800-310
10-0800-410/38
22-0600-830 70-0950-210
M 3 x 8,4
22-0600-830
M 3 x 8,4
22-0610-840
M 2,5 x 5,9
22-0600-830
M 3 x 8,4
22-0600-830
M 3 x 8,4
10-1000-410/45
70-0950-310
70-0800-210
42,00 - 44,99
48,00 - 50,99
1x
70-0650-310
70-0950-310
1x
70-0550-210
35,00 - 38,99
45,00 - 47,99
Centre insert
22-1200-840
M 3,5 x 11,4
70-1250-210
70-1250-310
U225BX-SP5
10-1200-410/62
P20/ P20B
Motorway intersection
Stuttgart
A8 from Karlsruhe
Stgt. Degerloch
A8 from Munich
B27 to Tbingen
Riederich
Metzingen
Herrenberg
A81 from Singen
Tbingen
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modications in the interests of technical improvement.
Such modications cannot, in principle, be accepted as justiable grounds for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.
LACONdesign L.A.
botek
Przisionsbohrtechnik GmbH
Technical information
for solid drill heads type 12 and 64
Lngenfeldstrae 4
D-72585 Riederich, Germany
Type 12 and 64 are high-precision deep hole drilling tools with indexable inserts and
guide pads for use on deep hole drilling machines with BTA (STS) drilling system.
E-mail Info@botek.de
www.botek.de
Tools with adjusting range (..,00 - ..,24mm) are available in a few working days.
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS
Adjustment of tools
Drill heads will be adjusted to the ordered drill diameter in-house. Stop plate thickness "S
is engraved into the drill head body (see below)
Tools can be adjusted in diameter by using guide pad shims and exchanging the stop plate.
The maximum adjusting range is 0.25mm diameter.
Stgt. Degerloch
B27 to Tbingen
The thickness of all guide pad shims must be exactly the same.
A8 from Munich
Type 12
Motorway intersection
A8 from Karlsruhe
Stuttgart
Procedure:
B312
Riederich
The exact drill head diameter D1 is adjusted by exchanging the stop plate.
The difference between D1 and D2 must be at least 0.02mm and at most 0.06mm.
D1 should be always bigger as D2.
Herrenberg
Example:
The drill head 64-1121-000 with D1 = 45.00 should be adjusted to D1 = 45.22 mm
Engraved in the head is a stop plate thickness S = 1.51 mm for a drill head diameter 45.00 mm.
For adjusting the drill head to the new diameter guide pad shims # 10-0800-4919/0.1mm thickness
and a stop plate # 01-2050-610-S1.63 are used.
Tbingen
Metzingen
Reutlingen
Type 64
D2
Guide pad-shim
D1
Stop plate
Guide pad-shim
Thickness "S is engraved in the stop plate as well. When re-ordering, please state
order number as well as the dimension "S of the requested stop plate.
1264GB-0106-01
www.lacondesign.de
The needed thickness "S for the ordered drill head diameter is therefore engraved
in the drill head body.
236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 1
Type 64
Drill tube type 45
4-start connection
thread
botek advantages
(mm)
Drill head
complete
28.50 - 29.99
12-05**-000
12-05**-110
05
24
30.00 - 31.99
12-06**-000
12-06**-110
06
26
32.00 - 33.99
12-07**-000
12-07**-110
07
34.00 - 36.99
12-08**-000
12-08**-110
08
37.00 - 39.99
12-09**-000
12-09**-110
40.00 - 43.99
12-10**-000
12-10**-110
44.00 - 46.99
12-11**-000
47.00 - 51.99
12-12**-000
52.00 - 56.99
57.00 - 60.99
Over all
length (L)
28.71 - 31.00
64-06**-000
64-06**-110
06
26
73.1
63.1
31.01 - 33.30
64-07**-000
64-07**-110
07
28
74.1
28
63.1
33.31 - 36.20
64-08**-000
64-08**-110
08
30
74.1
30
79.1
36.21 - 39.60
64-09**-000
64-09**-110
09
33
83.2
09
33
80.2
39.61 - 43.00
64-10**-000
64-10**-110
10
36
85.2
10
36
81.2
43.01 - 47.00
64-11**-000
64-11**-110
11
39
93.4
12-11**-110
11
39
81.2
47.01 - 51.70
64-12**-000
64-12**-110
12
43
90.5
12-12**-110
12
43
88.5
51.71 - 56.20
64-13**-000
64-13**-110
13
47
96.5
12-13**-000
12-13**-110
13
47
90.5
56.21 - 60.60
64-14**-000
64-14**-110
14
51
102.5
12-14**-000
12-14**-110
14
51
95.5
60.61 - 60.99
64-15**-000
64-15**-110
15
56-1
105.7
61.00 - 67.99
99-121500-***
99-121501-***
15
56
98.8
61.00 - 65.00
99-641500-***
99-641501-***
15
56-1
105.7
68.00 - 74.99
99-121700-***
99-121701-***
17
62
104.9
1)
1)
2. Less spare parts needed due to reduced number of inserts and standardised
guide pads
3. Trouble free adjusting of intermediate diameters possible by changing the stop
plate (available in increments of 0.01mm) and using shims for the guide pads
4. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within +- 0.01mm diameter
Drilling range
from up to
(mm)
28.50 - 29.49
29.50 - 29.99
5. Peripheral inserts with 2 cutting edges, centre inserts with 6 cutting edges
6. Easy assembly onto the drill tube with an open-end wrench
7. Various standard chip breakers for drilling a wide range of materials
8. Various combinations of carbide grades and coatings for inserts and guide pads
9. Drilling tolerance up to IT 8 is possible under favourable conditions
10. New chipbreaker design SP5 for general use and high feed rates
30.00 - 31.99
Shim
Screw /key
Centre
insert
Screw /key
02-0870-315
02-0950-315
42-0610-710
22-0600-710
22-0600-820
22-0600-831
22-0600-211
(M3 x 10)
02-1050-315
22-0700-710
(M2.5 x 8.2)
22-0600-925
22-0600-935
02-1200-315
22-0910-710
22-0900-831
(M4 x 12)
42.00 - 43.99
49.00 - 50.99
02-1350-315
22-1030-710
52.00 - 52.99
53.00 - 54.99
Screw
02-1550-315
22-1000-211
22-0900-935
Stop plate
Centre insert
Screw
Screw
Peripheral insert
Shim
57.00 - 58.99
59.00 - 60.99
Screw
02-1650-315
22-1240-710
02-1800-315
22-1300-211
22-1340-710
Screw /key
Stop plate
Screw /key
Peripheral insert
Centre insert
Chip breakers
Chip breakers
Guide
pads
Carbide
grade
SP1
SP2
SP5
SP1
22-0610-840
P25
(M2.5 x 5.9)
P25-B
"
"
"
"
22-0600-925
P40
01-2050-610-S...
10-0800-410/40
S: 0.025/0.05/0.1
(M3 x 10.3)
10-0800-410/42
22-0600-935
10-0800-410/44
22-0800-840
P40-B
"
"
"
01-0200-860
K10
"
"
(M 2.5 x 4.4)
K10-B
"
"
22-0600-925
P20
"
P20-B
(M3 x 8.2)
22-0600-935
10-1000-410/47
Order example:
10-1000-410/49
22-1200-840
10-1000-410/53
(M3.5 x 11.4)
10-1000-410/55
22-0900-935
10-1200-410/56
02-1900-315
22-1500-710
10-1200-410/62
22-1500-831
02-2150-315
22-1630-710
(M6 x 17.5)
22-1500-935
22-1500-820
22-1630-710
10-1000-419/S
(M3.5 x 11.4)
S: 0.025/0.05/0.1
22-0900-935
21-0200-860
01-2400-610-S...
(M 2.5 x 4.7)
22-0600-925
24
26
28
22-1500-211
(M3.5 x 14)
22-0900-935
10-1200-419/S
S: 0.025/0.05/0.1
22-1200-840
32
(M3.5 x 11.4)
36
22-0900-935
38
10-1200-410/65
21-0600-860
01-3750-610-S...
10-1500-410/67
10-1500-410/70
02-2370-315
22-1200-840
Open end
wrench
SW
30
10-1200-410/59
70.00 - 70.99
73.00 - 74.99
S: 0.025/0.05/0.1
10-0700-410/32
10-1000-410/51
(M5 x 14.2)
22-1200-935
66.00 - 67.99
71.00 - 72.99
10-0700-410/30
10-0700-419/S
22-0800-820
22-1200-831
65.00 - 65.99
68.00 - 69.99
10-0700-410/28
10-0800-419/S
61.00 - 61.99
62.00 - 64.99
Shim
10-0800-410/38
22-1100-211
22-1230-710
55.00 - 56.99
Wrench size SW
1)
10-0800-410/46
51.00 - 51.99
Guide pad
Guide pad
10-0800-410/36
46.00 - 46.99
47.00 - 48.99
Stop plate
10-0800-410/34
22-0800-211
40.00 - 41.99
Guide pads
37.00 - 37.99
44.00 - 45.99
Over all
length (L)
Centre insert
36.00 - 36.99
38.00 - 39.99
Drill
Drill tube
tube size dia. (Da)
2)
32.00 - 33.99
34.00 - 35.99
1)
Peripheral tip
Peripheral
insert
Drill head
body
Type 64
63.1
Guide pad-shim
1)
Drilling range
from up to
(mm)
1)
Drill head
body
Type 12
Da
Da
Type 12
Drilling range
from up to
10-1500-410/73
10-1500-419/S
S: 0.025/0.05/0.1
22-1600-840
(M5 x 15)
22-1200-935
(M3 x 6.7)
22-0600-935
41
2)
46
50
60
65
236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 2
Type 64
Drill tube type 45
4-start connection
thread
botek advantages
(mm)
Drill head
complete
28.50 - 29.99
12-05**-000
12-05**-110
05
24
30.00 - 31.99
12-06**-000
12-06**-110
06
26
32.00 - 33.99
12-07**-000
12-07**-110
07
34.00 - 36.99
12-08**-000
12-08**-110
08
37.00 - 39.99
12-09**-000
12-09**-110
40.00 - 43.99
12-10**-000
12-10**-110
44.00 - 46.99
12-11**-000
47.00 - 51.99
12-12**-000
52.00 - 56.99
57.00 - 60.99
Over all
length (L)
28.71 - 31.00
64-06**-000
64-06**-110
06
26
73.1
63.1
31.01 - 33.30
64-07**-000
64-07**-110
07
28
74.1
28
63.1
33.31 - 36.20
64-08**-000
64-08**-110
08
30
74.1
30
79.1
36.21 - 39.60
64-09**-000
64-09**-110
09
33
83.2
09
33
80.2
39.61 - 43.00
64-10**-000
64-10**-110
10
36
85.2
10
36
81.2
43.01 - 47.00
64-11**-000
64-11**-110
11
39
93.4
12-11**-110
11
39
81.2
47.01 - 51.70
64-12**-000
64-12**-110
12
43
90.5
12-12**-110
12
43
88.5
51.71 - 56.20
64-13**-000
64-13**-110
13
47
96.5
12-13**-000
12-13**-110
13
47
90.5
56.21 - 60.60
64-14**-000
64-14**-110
14
51
102.5
12-14**-000
12-14**-110
14
51
95.5
60.61 - 60.99
64-15**-000
64-15**-110
15
56-1
105.7
61.00 - 67.99
99-121500-***
99-121501-***
15
56
98.8
61.00 - 65.00
99-641500-***
99-641501-***
15
56-1
105.7
68.00 - 74.99
99-121700-***
99-121701-***
17
62
104.9
1)
1)
2. Less spare parts needed due to reduced number of inserts and standardised
guide pads
3. Trouble free adjusting of intermediate diameters possible by changing the stop
plate (available in increments of 0.01mm) and using shims for the guide pads
4. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within +- 0.01mm diameter
Drilling range
from up to
(mm)
28.50 - 29.49
29.50 - 29.99
5. Peripheral inserts with 2 cutting edges, centre inserts with 6 cutting edges
6. Easy assembly onto the drill tube with an open-end wrench
7. Various standard chip breakers for drilling a wide range of materials
8. Various combinations of carbide grades and coatings for inserts and guide pads
9. Drilling tolerance up to IT 8 is possible under favourable conditions
10. New chipbreaker design SP5 for general use and high feed rates
30.00 - 31.99
Shim
Screw /key
Centre
insert
Screw /key
02-0870-315
02-0950-315
42-0610-710
22-0600-710
22-0600-820
22-0600-831
22-0600-211
(M3 x 10)
02-1050-315
22-0700-710
(M2.5 x 8.2)
22-0600-925
22-0600-935
02-1200-315
22-0910-710
22-0900-831
(M4 x 12)
42.00 - 43.99
49.00 - 50.99
02-1350-315
22-1030-710
52.00 - 52.99
53.00 - 54.99
Screw
02-1550-315
22-1000-211
22-0900-935
Stop plate
Centre insert
Screw
Screw
Peripheral insert
Shim
57.00 - 58.99
59.00 - 60.99
Screw
02-1650-315
22-1240-710
02-1800-315
22-1300-211
22-1340-710
Screw /key
Stop plate
Screw /key
Peripheral insert
Centre insert
Chip breakers
Chip breakers
Guide
pads
Carbide
grade
SP1
SP2
SP5
SP1
22-0610-840
P25
(M2.5 x 5.9)
P25-B
"
"
"
"
22-0600-925
P40
01-2050-610-S...
10-0800-410/40
S: 0.025/0.05/0.1
(M3 x 10.3)
10-0800-410/42
22-0600-935
10-0800-410/44
22-0800-840
P40-B
"
"
"
01-0200-860
K10
"
"
(M 2.5 x 4.4)
K10-B
"
"
22-0600-925
P20
"
P20-B
(M3 x 8.2)
22-0600-935
10-1000-410/47
Order example:
10-1000-410/49
22-1200-840
10-1000-410/53
(M3.5 x 11.4)
10-1000-410/55
22-0900-935
10-1200-410/56
02-1900-315
22-1500-710
10-1200-410/62
22-1500-831
02-2150-315
22-1630-710
(M6 x 17.5)
22-1500-935
22-1500-820
22-1630-710
10-1000-419/S
(M3.5 x 11.4)
S: 0.025/0.05/0.1
22-0900-935
21-0200-860
01-2400-610-S...
(M 2.5 x 4.7)
22-0600-925
24
26
28
22-1500-211
(M3.5 x 14)
22-0900-935
10-1200-419/S
S: 0.025/0.05/0.1
22-1200-840
32
(M3.5 x 11.4)
36
22-0900-935
38
10-1200-410/65
21-0600-860
01-3750-610-S...
10-1500-410/67
10-1500-410/70
02-2370-315
22-1200-840
Open end
wrench
SW
30
10-1200-410/59
70.00 - 70.99
73.00 - 74.99
S: 0.025/0.05/0.1
10-0700-410/32
10-1000-410/51
(M5 x 14.2)
22-1200-935
66.00 - 67.99
71.00 - 72.99
10-0700-410/30
10-0700-419/S
22-0800-820
22-1200-831
65.00 - 65.99
68.00 - 69.99
10-0700-410/28
10-0800-419/S
61.00 - 61.99
62.00 - 64.99
Shim
10-0800-410/38
22-1100-211
22-1230-710
55.00 - 56.99
Wrench size SW
1)
10-0800-410/46
51.00 - 51.99
Guide pad
Guide pad
10-0800-410/36
46.00 - 46.99
47.00 - 48.99
Stop plate
10-0800-410/34
22-0800-211
40.00 - 41.99
Guide pads
37.00 - 37.99
44.00 - 45.99
Over all
length (L)
Centre insert
36.00 - 36.99
38.00 - 39.99
Drill
Drill tube
tube size dia. (Da)
2)
32.00 - 33.99
34.00 - 35.99
1)
Peripheral tip
Peripheral
insert
Drill head
body
Type 64
63.1
Guide pad-shim
1)
Drilling range
from up to
(mm)
1)
Drill head
body
Type 12
Da
Da
Type 12
Drilling range
from up to
10-1500-410/73
10-1500-419/S
S: 0.025/0.05/0.1
22-1600-840
(M5 x 15)
22-1200-935
(M3 x 6.7)
22-0600-935
41
2)
46
50
60
65
236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 2
Type 64
Drill tube type 45
4-start connection
thread
botek advantages
(mm)
Drill head
complete
28.50 - 29.99
12-05**-000
12-05**-110
05
24
30.00 - 31.99
12-06**-000
12-06**-110
06
26
32.00 - 33.99
12-07**-000
12-07**-110
07
34.00 - 36.99
12-08**-000
12-08**-110
08
37.00 - 39.99
12-09**-000
12-09**-110
40.00 - 43.99
12-10**-000
12-10**-110
44.00 - 46.99
12-11**-000
47.00 - 51.99
12-12**-000
52.00 - 56.99
57.00 - 60.99
Over all
length (L)
28.71 - 31.00
64-06**-000
64-06**-110
06
26
73.1
63.1
31.01 - 33.30
64-07**-000
64-07**-110
07
28
74.1
28
63.1
33.31 - 36.20
64-08**-000
64-08**-110
08
30
74.1
30
79.1
36.21 - 39.60
64-09**-000
64-09**-110
09
33
83.2
09
33
80.2
39.61 - 43.00
64-10**-000
64-10**-110
10
36
85.2
10
36
81.2
43.01 - 47.00
64-11**-000
64-11**-110
11
39
93.4
12-11**-110
11
39
81.2
47.01 - 51.70
64-12**-000
64-12**-110
12
43
90.5
12-12**-110
12
43
88.5
51.71 - 56.20
64-13**-000
64-13**-110
13
47
96.5
12-13**-000
12-13**-110
13
47
90.5
56.21 - 60.60
64-14**-000
64-14**-110
14
51
102.5
12-14**-000
12-14**-110
14
51
95.5
60.61 - 60.99
64-15**-000
64-15**-110
15
56-1
105.7
61.00 - 67.99
99-121500-***
99-121501-***
15
56
98.8
61.00 - 65.00
99-641500-***
99-641501-***
15
56-1
105.7
68.00 - 74.99
99-121700-***
99-121701-***
17
62
104.9
1)
1)
2. Less spare parts needed due to reduced number of inserts and standardised
guide pads
3. Trouble free adjusting of intermediate diameters possible by changing the stop
plate (available in increments of 0.01mm) and using shims for the guide pads
4. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within +- 0.01mm diameter
Drilling range
from up to
(mm)
28.50 - 29.49
29.50 - 29.99
5. Peripheral inserts with 2 cutting edges, centre inserts with 6 cutting edges
6. Easy assembly onto the drill tube with an open-end wrench
7. Various standard chip breakers for drilling a wide range of materials
8. Various combinations of carbide grades and coatings for inserts and guide pads
9. Drilling tolerance up to IT 8 is possible under favourable conditions
10. New chipbreaker design SP5 for general use and high feed rates
30.00 - 31.99
Shim
Screw /key
Centre
insert
Screw /key
02-0870-315
02-0950-315
42-0610-710
22-0600-710
22-0600-820
22-0600-831
22-0600-211
(M3 x 10)
02-1050-315
22-0700-710
(M2.5 x 8.2)
22-0600-925
22-0600-935
02-1200-315
22-0910-710
22-0900-831
(M4 x 12)
42.00 - 43.99
49.00 - 50.99
02-1350-315
22-1030-710
52.00 - 52.99
53.00 - 54.99
Screw
02-1550-315
22-1000-211
22-0900-935
Stop plate
Centre insert
Screw
Screw
Peripheral insert
Shim
57.00 - 58.99
59.00 - 60.99
Screw
02-1650-315
22-1240-710
02-1800-315
22-1300-211
22-1340-710
Screw /key
Stop plate
Screw /key
Peripheral insert
Centre insert
Chip breakers
Chip breakers
Guide
pads
Carbide
grade
SP1
SP2
SP5
SP1
22-0610-840
P25
(M2.5 x 5.9)
P25-B
"
"
"
"
22-0600-925
P40
01-2050-610-S...
10-0800-410/40
S: 0.025/0.05/0.1
(M3 x 10.3)
10-0800-410/42
22-0600-935
10-0800-410/44
22-0800-840
P40-B
"
"
"
01-0200-860
K10
"
"
(M 2.5 x 4.4)
K10-B
"
"
22-0600-925
P20
"
P20-B
(M3 x 8.2)
22-0600-935
10-1000-410/47
Order example:
10-1000-410/49
22-1200-840
10-1000-410/53
(M3.5 x 11.4)
10-1000-410/55
22-0900-935
10-1200-410/56
02-1900-315
22-1500-710
10-1200-410/62
22-1500-831
02-2150-315
22-1630-710
(M6 x 17.5)
22-1500-935
22-1500-820
22-1630-710
10-1000-419/S
(M3.5 x 11.4)
S: 0.025/0.05/0.1
22-0900-935
21-0200-860
01-2400-610-S...
(M 2.5 x 4.7)
22-0600-925
24
26
28
22-1500-211
(M3.5 x 14)
22-0900-935
10-1200-419/S
S: 0.025/0.05/0.1
22-1200-840
32
(M3.5 x 11.4)
36
22-0900-935
38
10-1200-410/65
21-0600-860
01-3750-610-S...
10-1500-410/67
10-1500-410/70
02-2370-315
22-1200-840
Open end
wrench
SW
30
10-1200-410/59
70.00 - 70.99
73.00 - 74.99
S: 0.025/0.05/0.1
10-0700-410/32
10-1000-410/51
(M5 x 14.2)
22-1200-935
66.00 - 67.99
71.00 - 72.99
10-0700-410/30
10-0700-419/S
22-0800-820
22-1200-831
65.00 - 65.99
68.00 - 69.99
10-0700-410/28
10-0800-419/S
61.00 - 61.99
62.00 - 64.99
Shim
10-0800-410/38
22-1100-211
22-1230-710
55.00 - 56.99
Wrench size SW
1)
10-0800-410/46
51.00 - 51.99
Guide pad
Guide pad
10-0800-410/36
46.00 - 46.99
47.00 - 48.99
Stop plate
10-0800-410/34
22-0800-211
40.00 - 41.99
Guide pads
37.00 - 37.99
44.00 - 45.99
Over all
length (L)
Centre insert
36.00 - 36.99
38.00 - 39.99
Drill
Drill tube
tube size dia. (Da)
2)
32.00 - 33.99
34.00 - 35.99
1)
Peripheral tip
Peripheral
insert
Drill head
body
Type 64
63.1
Guide pad-shim
1)
Drilling range
from up to
(mm)
1)
Drill head
body
Type 12
Da
Da
Type 12
Drilling range
from up to
10-1500-410/73
10-1500-419/S
S: 0.025/0.05/0.1
22-1600-840
(M5 x 15)
22-1200-935
(M3 x 6.7)
22-0600-935
41
2)
46
50
60
65
236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 2
botek
Przisionsbohrtechnik GmbH
Technical information
for solid drill heads type 12 and 64
Lngenfeldstrae 4
D-72585 Riederich, Germany
Type 12 and 64 are high-precision deep hole drilling tools with indexable inserts and
guide pads for use on deep hole drilling machines with BTA (STS) drilling system.
E-mail Info@botek.de
www.botek.de
Tools with adjusting range (..,00 - ..,24mm) are available in a few working days.
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS
Adjustment of tools
Drill heads will be adjusted to the ordered drill diameter in-house. Stop plate thickness "S
is engraved into the drill head body (see below)
Tools can be adjusted in diameter by using guide pad shims and exchanging the stop plate.
The maximum adjusting range is 0.25mm diameter.
Stgt. Degerloch
B27 to Tbingen
The thickness of all guide pad shims must be exactly the same.
A8 from Munich
Type 12
Motorway intersection
A8 from Karlsruhe
Stuttgart
Procedure:
B312
Riederich
The exact drill head diameter D1 is adjusted by exchanging the stop plate.
The difference between D1 and D2 must be at least 0.02mm and at most 0.06mm.
D1 should be always bigger as D2.
Herrenberg
Example:
The drill head 64-1121-000 with D1 = 45.00 should be adjusted to D1 = 45.22 mm
Engraved in the head is a stop plate thickness S = 1.51 mm for a drill head diameter 45.00 mm.
For adjusting the drill head to the new diameter guide pad shims # 10-0800-4919/0.1mm thickness
and a stop plate # 01-2050-610-S1.63 are used.
Tbingen
Metzingen
Reutlingen
Type 64
D2
Guide pad-shim
D1
Stop plate
Guide pad-shim
Thickness "S is engraved in the stop plate as well. When re-ordering, please state
order number as well as the dimension "S of the requested stop plate.
1264GB-0106-01
www.lacondesign.de
The needed thickness "S for the ordered drill head diameter is therefore engraved
in the drill head body.
236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 1
botek
Przisionsbohrtechnik GmbH
Technical information
for solid drill heads type 12 and 64
Lngenfeldstrae 4
D-72585 Riederich, Germany
Type 12 and 64 are high-precision deep hole drilling tools with indexable inserts and
guide pads for use on deep hole drilling machines with BTA (STS) drilling system.
E-mail Info@botek.de
www.botek.de
Tools with adjusting range (..,00 - ..,24mm) are available in a few working days.
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS
Adjustment of tools
Drill heads will be adjusted to the ordered drill diameter in-house. Stop plate thickness "S
is engraved into the drill head body (see below)
Tools can be adjusted in diameter by using guide pad shims and exchanging the stop plate.
The maximum adjusting range is 0.25mm diameter.
Stgt. Degerloch
B27 to Tbingen
The thickness of all guide pad shims must be exactly the same.
A8 from Munich
Type 12
Motorway intersection
A8 from Karlsruhe
Stuttgart
Procedure:
B312
Riederich
The exact drill head diameter D1 is adjusted by exchanging the stop plate.
The difference between D1 and D2 must be at least 0.02mm and at most 0.06mm.
D1 should be always bigger as D2.
Herrenberg
Example:
The drill head 64-1121-000 with D1 = 45.00 should be adjusted to D1 = 45.22 mm
Engraved in the head is a stop plate thickness S = 1.51 mm for a drill head diameter 45.00 mm.
For adjusting the drill head to the new diameter guide pad shims # 10-0800-4919/0.1mm thickness
and a stop plate # 01-2050-610-S1.63 are used.
Tbingen
Metzingen
Reutlingen
Type 64
D2
Guide pad-shim
D1
Stop plate
Guide pad-shim
Thickness "S is engraved in the stop plate as well. When re-ordering, please state
order number as well as the dimension "S of the requested stop plate.
1264GB-0106-01
www.lacondesign.de
The needed thickness "S for the ordered drill head diameter is therefore engraved
in the drill head body.
236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 1
Type 64
Drill tube type 45
4-start connection
thread
botek advantages
(mm)
Drill head
complete
28.50 - 29.99
12-05**-000
12-05**-110
05
24
30.00 - 31.99
12-06**-000
12-06**-110
06
26
32.00 - 33.99
12-07**-000
12-07**-110
07
34.00 - 36.99
12-08**-000
12-08**-110
08
37.00 - 39.99
12-09**-000
12-09**-110
40.00 - 43.99
12-10**-000
12-10**-110
44.00 - 46.99
12-11**-000
47.00 - 51.99
12-12**-000
52.00 - 56.99
57.00 - 60.99
Over all
length (L)
28.71 - 31.00
64-06**-000
64-06**-110
06
26
73.1
63.1
31.01 - 33.30
64-07**-000
64-07**-110
07
28
74.1
28
63.1
33.31 - 36.20
64-08**-000
64-08**-110
08
30
74.1
30
79.1
36.21 - 39.60
64-09**-000
64-09**-110
09
33
83.2
09
33
80.2
39.61 - 43.00
64-10**-000
64-10**-110
10
36
85.2
10
36
81.2
43.01 - 47.00
64-11**-000
64-11**-110
11
39
93.4
12-11**-110
11
39
81.2
47.01 - 51.70
64-12**-000
64-12**-110
12
43
90.5
12-12**-110
12
43
88.5
51.71 - 56.20
64-13**-000
64-13**-110
13
47
96.5
12-13**-000
12-13**-110
13
47
90.5
56.21 - 60.60
64-14**-000
64-14**-110
14
51
102.5
12-14**-000
12-14**-110
14
51
95.5
60.61 - 60.99
64-15**-000
64-15**-110
15
56-1
105.7
61.00 - 67.99
99-121500-***
99-121501-***
15
56
98.8
61.00 - 65.00
99-641500-***
99-641501-***
15
56-1
105.7
68.00 - 74.99
99-121700-***
99-121701-***
17
62
104.9
1)
1)
2. Less spare parts needed due to reduced number of inserts and standardised
guide pads
3. Trouble free adjusting of intermediate diameters possible by changing the stop
plate (available in increments of 0.01mm) and using shims for the guide pads
4. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within +- 0.01mm diameter
Drilling range
from up to
(mm)
28.50 - 29.49
29.50 - 29.99
5. Peripheral inserts with 2 cutting edges, centre inserts with 6 cutting edges
6. Easy assembly onto the drill tube with an open-end wrench
7. Various standard chip breakers for drilling a wide range of materials
8. Various combinations of carbide grades and coatings for inserts and guide pads
9. Drilling tolerance up to IT 8 is possible under favourable conditions
10. New chipbreaker design SP5 for general use and high feed rates
30.00 - 31.99
Shim
Screw /key
Centre
insert
Screw /key
02-0870-315
02-0950-315
42-0610-710
22-0600-710
22-0600-820
22-0600-831
22-0600-211
(M3 x 10)
02-1050-315
22-0700-710
(M2.5 x 8.2)
22-0600-925
22-0600-935
02-1200-315
22-0910-710
22-0900-831
(M4 x 12)
42.00 - 43.99
49.00 - 50.99
02-1350-315
22-1030-710
52.00 - 52.99
53.00 - 54.99
Screw
02-1550-315
22-1000-211
22-0900-935
Stop plate
Centre insert
Screw
Screw
Peripheral insert
Shim
57.00 - 58.99
59.00 - 60.99
Screw
02-1650-315
22-1240-710
02-1800-315
22-1300-211
22-1340-710
Screw /key
Stop plate
Screw /key
Peripheral insert
Centre insert
Chip breakers
Chip breakers
Guide
pads
Carbide
grade
SP1
SP2
SP5
SP1
22-0610-840
P25
(M2.5 x 5.9)
P25-B
"
"
"
"
22-0600-925
P40
01-2050-610-S...
10-0800-410/40
S: 0.025/0.05/0.1
(M3 x 10.3)
10-0800-410/42
22-0600-935
10-0800-410/44
22-0800-840
P40-B
"
"
"
01-0200-860
K10
"
"
(M 2.5 x 4.4)
K10-B
"
"
22-0600-925
P20
"
P20-B
(M3 x 8.2)
22-0600-935
10-1000-410/47
Order example:
10-1000-410/49
22-1200-840
10-1000-410/53
(M3.5 x 11.4)
10-1000-410/55
22-0900-935
10-1200-410/56
02-1900-315
22-1500-710
10-1200-410/62
22-1500-831
02-2150-315
22-1630-710
(M6 x 17.5)
22-1500-935
22-1500-820
22-1630-710
10-1000-419/S
(M3.5 x 11.4)
S: 0.025/0.05/0.1
22-0900-935
21-0200-860
01-2400-610-S...
(M 2.5 x 4.7)
22-0600-925
24
26
28
22-1500-211
(M3.5 x 14)
22-0900-935
10-1200-419/S
S: 0.025/0.05/0.1
22-1200-840
32
(M3.5 x 11.4)
36
22-0900-935
38
10-1200-410/65
21-0600-860
01-3750-610-S...
10-1500-410/67
10-1500-410/70
02-2370-315
22-1200-840
Open end
wrench
SW
30
10-1200-410/59
70.00 - 70.99
73.00 - 74.99
S: 0.025/0.05/0.1
10-0700-410/32
10-1000-410/51
(M5 x 14.2)
22-1200-935
66.00 - 67.99
71.00 - 72.99
10-0700-410/30
10-0700-419/S
22-0800-820
22-1200-831
65.00 - 65.99
68.00 - 69.99
10-0700-410/28
10-0800-419/S
61.00 - 61.99
62.00 - 64.99
Shim
10-0800-410/38
22-1100-211
22-1230-710
55.00 - 56.99
Wrench size SW
1)
10-0800-410/46
51.00 - 51.99
Guide pad
Guide pad
10-0800-410/36
46.00 - 46.99
47.00 - 48.99
Stop plate
10-0800-410/34
22-0800-211
40.00 - 41.99
Guide pads
37.00 - 37.99
44.00 - 45.99
Over all
length (L)
Centre insert
36.00 - 36.99
38.00 - 39.99
Drill
Drill tube
tube size dia. (Da)
2)
32.00 - 33.99
34.00 - 35.99
1)
Peripheral tip
Peripheral
insert
Drill head
body
Type 64
63.1
Guide pad-shim
1)
Drilling range
from up to
(mm)
1)
Drill head
body
Type 12
Da
Da
Type 12
Drilling range
from up to
10-1500-410/73
10-1500-419/S
S: 0.025/0.05/0.1
22-1600-840
(M5 x 15)
22-1200-935
(M3 x 6.7)
22-0600-935
41
2)
46
50
60
65
236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 2
botek
Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specialising in deep hole
drilling technology was the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to be an international supplier of deep hole drilling tools. Over 500 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools BTA and Ejector systems as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting
specialists make botek a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic industry
and aviation industry as well as motor, gear and machine building companies.
Our General Terms and Conditions which we assume are known to be applied.
The values specified in this catalogue (e. g. for feedrate, coolant, pressure and coolant quantity, etc.)
are guide values only and can vary depending on your application.
We reserve the right to make changes of any nature in the interests of technical progress.
Such changes cannot, in principle, be accepted as a complaint.
Subject to change without prior notice. Errors excepted.
Please see our application notes, www.botek.de
botek Przisionsbohrtechnik GmbH
Advantages / Informations
Type 11 / Type 61
botek advantages
1. New, high-performance solid drill heads with a modern, user-friendly design.
2. Very high operational efficiency combined with optimum cutting performance.
3. Ideally suited to deep hole drilling machines.
4. No regrinding needed.
5. Various indexable insert chip breakers are available according to material to be processed.
Coated indexable inserts and guide pads are also available.
6. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within 0.01 mm diameter.
7. When using matching interchangeable parts, the drill head diameter may, however, be adjusted within a range of 1.0 mm.
8. Easy assembly onto the drill tube with an open-end wrench.
9. Drilling tolerance up to IT7 is possible under favourable conditions.
Type 11
Solid drill head system BTA
1-start connection thread
Type 61
Solid drill head system BTA
4-start connection thread
Chip breaker SP 2
Chip breaker SP 3
-
-
-
-
-
-
- According to b, t, r, or drawing
Chip breaker SP 1
Indexable insert
b
18.00 - 23.99
24.00 - 29.99
30.00 - 36.99
1.50
0.35
0.40
1.70
0.40
0.40
1.70
0.45
0.40
1.40
0.45
0.40
2.10
0.55
0.50
1.80
0.55
0.50
2.40
0.55
0.50
2.00
0.55
0.50
t
t
15.55 - 17.95
14.55 - 15.50
Chip breaker SP 2
Tool number
key
SW 11
93
12
14.55 - 15.00
11-9300-001
11-9300-111
94
13-1
15.05 - 15.50
11-9400-001
11-9400-111
95
13-2
14-1
WP (-320)
Kopf komplett 96
Grundkrper
Schraube WP (-310) Fhrungsleiste
alternativ
97
14-2
Kopf komplett
Grundkrper
SW 12
11-9500-001
11-9500-111
WP (-320)
16.05
- 16.50
11-9600-111
WP (-310)
Fhrungsleiste
Schraube
Schlssel
alternativ 11-9600-001 Schraube Schlssel
WP (-320)
Fhrungsleiste Schraube Schraube (fr Kopf)
Einstellpl.
Schraube
Schraube Schraube
Einstellpl.
(fr Schrauben)
16.55
17.00
11-9710-001
11-9710-111
WP (-310)
Schraube
Fhrungsleiste
Schraube
alternativ
SW 13
17.05 - 17.25
11-9720-001
11-9720-111
15.55 - 16.00
97
14-2
98
15-1
17.30 - 17.50
98
15-1
17.55 - 17.95
Grundkrper
Kopf komplett
Typ 11
< 18mm
WPGrundkrper
(-310)
(-310)
alternativWP11-9820-111
11-9820-001
Replaceable insert
Screw/Key
1x
1x
Screw/Key
2x
2x
16.05
16.55
14.55
15.05
01-0777-311
01-0501-410/13
14.60
15.10
01-0780-311
01-0502-410/13
14.65
15.15
01-0782-311
01-0503-410/13
14.70
15.20
01-0785-311
01-0504-410/13
14.75
15.25
01-0787-311
14.80
15.30
01-0790-311
14.85
15.35
01-0792-311
14.90
15.40
01-0795-311
01-0508-410/13
14.95
15.45
01-0797-311
01-0509-410/13
15.00
15.50
01-0799-311
01-0510-410/13
17.05
17.55
01-0907-311
01-0501-410/15
01-0505-410/13
01-0506-410/13
01-0507-410/13
15.60
16.10
16.60
17.10
17.60
01-0910-311
01-0502-410/15
15.65
16.15
16.65
17.15
17.65
01-0912-311
01-0503-410/15
15.70
16.20
16.70
17.20
17.70
01-0915-311
01-0504-410/15
15.75
16.25
16.75
17.25
17.75
01-0917-311
15.80
16.30
16.80
17.30
17.80
01-0920-311
15.85
16.35
16.85
17.35
17.85
01-0922-311
01-0505-410/15
01-0506-410/15
01-0507-410/15
15.90
16.40
16.90
17.40
17.90
01-0925-311
01-0508-410/15
15.95
16.45
16.95
17.45
17.95
01-0927-311
01-0509-410/15
16.00
16.50
17.00
17.50
01-0929-311
01-0510-410/15
Schlssel
(fr Kopf)
Schlssel
(fr Schrauben)
Schraube
Fhrungsleiste
Drill
in mm
15.55
WP (-320)
Schraube
alternativ
SW 14
Schraube
Schraube
01-1300-840
screw M2.2 x 4
key 01-1300-945
Kopf komplett
1 Typ 11
mm
>= 18mm
TypDrilling
Typ
11 11range
- to
< 18mm
< from
18mm
(mm)
WP (-320)
Schlssel
SchlsselWP (-320)
WP (-310)
WP (-310) (fr Schrauben)
alternativ
alternativ
(fr Kopf)
01-1300-840
screw M2.2 x 4
key 01-1300-945
ndkrper
Grundkrper
Grundkrper
Schraube
22-0610-840
screw M2.5 x 5.9
key 22-0600-925
Drill head
size
KopfKopf
komplett
komplett
Einstellpl.
Schraube
22-0610-840
screw M2.5 x 5.9
key 22-0600-925
aube
dkrper
komplett
WP (-320)
Grundkrper
ste
Schraube
leiste
alternativ
mm
WP (-320)
WP (-310)
alternativ
WPkomplett
(-320)
Kopf
Grundkrper
WP (-310)
Grundkrper
Drill head
size
Typ 11
>= 18mm
01
02
03
04
05
06
07
08
Grundkrper
Fhrungsleiste
Schraube
WP
(-310)
WP (-320)
Schlssel
Schlssel
WP (-320)
WP (-320)
WPalternativ
(-310)Fhrungsleiste
alternativSchraube
Schraube
Einstellpl.
Schraube
Drill
tube (mm)
Drilling range
from - to
Typ 11
>= 18mm
(mm)
16.5
18
20
22
24
26
28
30
WP (-310)
Drill head
Drill head
complete
18.00 - 18.49
11-0111-000
18.50 - 18.99
11-0112-000
19.00 - 19.49
11-0121-000
19.50 - 19.99
11-0122-000
20.00 - 20.49
11-0211-000
20.50 - 20.99
11-0212-000
21.00 - 21.49
11-0221-000
21.50 - 21.99
11-0222-000
22.00 - 22.49
11-0311-000
22.50 - 22.99
11-0312-000
23.00 - 23.49
11-0321-000
23.50 - 23.99
11-0322-000
24.00 - 24.49
11-0411-000
24.50 - 24.99
11-0412-000
25.00 - 25.49
11-0421-000
25.50 - 25.99
11-0422-000
26.00 - 26.49
11-0431-000
26.50 - 26.99
11-0432-000
27.00 - 27.49
11-0511-000
27.50 - 27.99
11-0512-000
28.00 - 28.49
11-0521-000
28.50 - 28.99
11-0522-000
29.00 - 29.49
11-0531-000
29.50 - 29.99
11-0532-000
30.00 - 30.49
11-0611-000
30.50 - 30.99
11-0612-000
31.00 - 31.49
11-0621-000
31.50 - 31.99
11-0622-000
32.00 - 32.49
11-0711-000
32.50 - 32.99
11-0712-000
33.00 - 33.49
11-0721-000
33.50 - 33.99
11-0722-000
34.00 - 34.49
11-0811-000
34.50 - 34.99
11-0812-000
35.00 - 35.49
11-0821-000
35.50 - 35.99
11-0822-000
36.00 - 36.49
11-0831-000
36.50 - 36.99
11-0832-000
Schraube
alternativ
Drill head
complete
Indexable insert
Drill head
body
open-end
wrench
11-0110-110
SW 16
SW 17
11-0210-110
SW 18
11-0310-110
SW 19
11-0320-110
SW 20
11-0410-110
SW 21
11-0420-110
SW 22
11-0430-110
SW 23
11-0510-110
SW 24
11-0520-110
SW 25
Guide pads
Guide pads
21-0110-410
01-1820-310
21-0120-410
01-1920-310
Screw/Key
01-2010-310
01-2110-310
21-0100-830
(M 3 x 6.9)
22-0600-935
21-0200-410
22-0610-840
(M 2.5 x 5.9)
22-0600-925
01-2210-310
(fr Kopf)
Einstellpl.
Schraube
Stop plate
Stop plate
01-2050610-S...
01-2120-310
01-2220-310
Schlssel
Schraube
Schraube
(fr Schrauben)
Screw/Key
21-0200-860
(M 2.5 x 4.7)
22-0600-925
Please specify
thickness dimension
S when ordering.
01-0200-860
(M 2.5 x 4.3)
22-0600-925
21-0300-410
01-2310-310
01-2320-310
01-2410-310
01-2420-310
01-2510-310
21-0400-410
01-2520-310
01-2610-310
01-2620-310
01-2710-310
21-0400-830
(M 4 x 9)
22-0900-935
22-0600-820
(M 2.5 x 8.2)
22-0600-925
01-2720-310
01-2810-310
21-0500-410
01-2820-310
01-2920-310
SW 26
01-2400610-S...
01-3010-310
01-3020-310
01-3210-310
SW 28
11-0720-110
01-3220-310
01-3310-310
01-3320-310
21-0200-860
(M 2.5 x 4.7)
22-0600-925
22-0800-840
(M 3 x 8.2)
22-0600-935
01-3120-310
11-0710-110
Please specify
thickness dimension
S when ordering.
21-0600-410
01-3110-310
11-0620-110
22-1200-830
(M 5 x 12.5)
22-1200-935
21-0700-410
01-3410-310
11-0810-110
01-3420-310
SW 30
01-3510-310
01-3520-310
21-0800-410
22-1200-840
(M 3.5 x 11.4)
22-0900-935
Guide pads
Screw/Key
01-3610-310
11-0830-110
Drill head
Schlssel Schlssel
Einstellpl.
Fhrungsleiste
(fr Schrauben)
(fr Kopf)
01-2910-310
11-0530-110
Drill head
body
01-1810-310
01-2020-310
11-0220-110
11-0820-110
Screw/Key
01-1910-310
11-0120-110
11-0610-110
Indexable
insert
Schraube
Schraube
Einstellpl.
SchlsselFh
Fhrungsleiste
Schlssel
Schlssel
Schraube
Grundkrper
WP (-310) Schraube (fralternativ
Schraube
Einstellpl.alternativ
Schraube
Kopf) Fhrungsleiste
(frSchlssel
Schrauben)
WP (-320) (fr Kopf) Schraube
Einstellpl.
Schraube
Fhrungsleiste Schraube
Einstellpl.
Schraube
Einstellpl.(fr Schrauben)
(fr Kopf)Schraube
WP (-310)
Kopf
komplett
Schraube
Schraube
Fhrungsleiste
Schraube
Kopf komplett
WP (-320)
Kopf komplett
Schraube
alternativ
Grundkrper
01-3620-310
open-end
wrench
Indexable
insert
Screw/Key
Indexable insert
Guide pads
Stop plate
Screw/Key
Stop plate
Schlssel
Fhrungsleiste
Schraube
(fr Schrauben)
Schraube
Fhrungsleiste
98
15
98
15
17.55 - 17.70
61-9830-001
61-9830-111
99
16
17.75 - 17.95
61-9900-001
61-9900-111
97
14
97
14
Typ 61
< 18mm
TypTyp
61 61
Drilling range
- to
< 18mm
< from
18mm
(mm)
Schraube
Tool number
Key
SW 14
Replaceable insert
Screw/Key
1x
1x
Screw/Key
2x
2x
16.05
16.55
17.05
17.55
01-0907-311
01-0501-410/15
16.10
16.60
17.10
17.60
01-0910-311
01-0502-410/15
15.65
16.15
16.65
17.15
17.65
01-0912-311
01-0503-410/15
15.70
16.20
16.70
17.20
17.70
01-0915-311
01-0504-410/15
15.75
16.25
16.75
17.25
17.75
01-0917-311
15.80
16.30
16.80
17.30
17.80
01-0920-311
15.85
16.35
16.85
17.35
17.85
01-0922-311
15.90
16.40
16.90
17.40
17.90
01-0925-311
01-0505-410/15
01-0506-410/15
01-0507-410/15
01-0508-410/15
15.95
16.45
16.95
17.45
17.95
01-0927-311
01-0509-410/15
16.00
16.50
17.00
17.50
01-0929-311
01-0510-410/15
01-1300-840
screw M2.2 x 4
key 01-1300-945
Drill
in mm
WP (-320)
Schlssel
Schraube
alternativ
(fr Kopf)
Drill head
size
14
WP (-320)
Kopf komplett 97
Grundkrper
ndkrper Schraube
WP (-310) Fhrungsleistealternativ
98
15
Kopf komplett
Grundkrper
1Typ 11
mm18mm
>=
WP (-320)
WP (-310)
alternativ
Schraube
WP
Grundkrper
(-310)
Einstellpl.
22-0610-840
screw M2.5 x 5.9
key 22-0600-925
aube
Grundkrper
Kopf komplett
Schraube
Schlssel
(fr Kopf)
Schlssel
(fr Schrauben)
WP (-320)
ste
Schraube
leiste
alternativ
Schlssel
Schlssel
Schlssel
Einstellpl.
Schraube
(frSchlssel
Kopf)
(frSchlssel
Schrauben)
Einstellpl.
Schraube
Fhrungsleiste Schraube
Einstellpl.
Schraube (fr Kopf) Schraube
Einstellpl.(fr Schrauben)
(fr Kopf)Schraube
Schraube
Schraube
Fhrungsleiste
Schraube
Drill head
size
Drill
tube (mm)
99
16
01
17
Typ 61
>= 18mm
02
03
04
05
06
07
08
Drilling range
from - to
Typ 61
>= 18mm
(mm)
18
20
22
24
26
28
30
Drill head
Drill head
complete
Indexable insert
Drill head
body
open-end
wrench
61-9910-110
SW 16
61-0120-110
SW 17
Indexable
insert
18.00 - 18.49
61-9911-000
18.50 - 18.99
61-9912-000
19.00 - 19.49
61-0121-000
19.50 - 19.99
61-0122-000
20.00 - 20.49
61-0211-000
20.50 - 20.99
61-0212-000
21.00 - 21.49
61-0221-000
21.50 - 21.80
61-0222-000
21.81 - 21.99
61-0311-000
22.00 - 22.49
61-0312-000
22.50 - 22.99
61-0313-000
01-2220-310
23.00 - 23.49
61-0321-000
01-2310-310
23.50 - 23.99
61-0322-000
01-1810-310
01-1910-310
21-0120-410
01-1920-310
SW 18
61-0220-110
01-2020-310
01-2110-310
01-2120-310
21-0100-830
(M 3 x 6.9)
22-0600-935
SW 19
61-0320-110
SW 20
61-0410-110
SW 21
25.00 - 25.49
61-0421-000
25.50 - 25.99
61-0422-000
26.00 - 26.49
61-0423-000
61-0430-110
01-2610-310
26.50 - 26.99
61-0511-000
61-0500-110
01-2620-310
27.00 - 27.49
61-0512-000
27.50 - 27.99
61-0513-000
28.00 - 28.49
61-0521-000
28.50 - 28.70
61-0522-000
28.71 - 28.99
61-0611-000
29.00 - 29.49
61-0612-000
29.50 - 29.99
61-0613-000
30.00 - 30.49
61-0621-000
30.50 - 30.99
61-0622-000
31.00 - 31.49
61-0711-000
31.50 - 31.99
61-0712-000
32.00 - 32.49
61-0721-000
32.50 - 32.99
61-0722-000
33.00 - 33.30
61-0723-000
01-3310-310
33.31 - 33.49
61-0811-000
01-3310-310
33.50 - 33.99
61-0812-000
34.00 - 34.49
61-0821-000
34.50 - 34.99
61-0822-000
35.00 - 35.49
61-0831-000
35.50 - 35.99
61-0832-000
36.00 - 36.20
61-0833-000
61-0510-110
61-0520-110
Screw/Key
01-2410-310
01-2420-310
21-0400-410
01-2520-310
01-2710-310
01-2720-310
SW 25
01-0200-860
(M 2.5 x 4.3)
22-0600-925
21-0300-410
01-2510-310
SW 24
Please specify
thickness dimension
S when ordering.
01-2320-310
61-0411-000
SW 22
01-2050610-S...
22-0610-840
(M 2.5 x 5.9)
22-0600-925
01-2210-310
61-0412-000
61-0420-110
Stop plate
21-0200-860
(M 2.5 x 4.7)
22-0600-925
21-0200-410
01-2120-310
61-0310-110
Screw/Key
Stop plate
01-2010-310
61-0210-110
24.00 - 24.49
Drill head
complete
Guide pads
21-0110-410
01-1820-310
24.50 - 24.99
Screw/Key
Guide pads
21-0400-830
(M 4 x 9)
22-0900-935
01-2810-310
22-0600-820
(M 2.5 x 8.2)
22-0600-925
21-0500-410
01-2820-310
01-2820-310
61-0610-110
01-2910-310
SW 26
01-3010-310
61-0620-110
01-3110-310
01-3120-310
SW 28
61-0720-110
Please specify
thickness dimension
S when ordering.
21-0600-410
01-3020-310
61-0710-110
01-3210-310
21-0700-410
21-0200-860
(M 2.5 x 4.7)
22-0600-925
22-0800-840
(M 3 x 8.2)
22-0600-935
01-3220-310
61-0810-110
61-0820-110
01-2400610-S...
01-2920-310
22-1200-830
(M 5 x 12.5)
22-1200-935
01-3320-310
01-3410-310
SW 30
01-3420-310
21-0800-410
22-1200-840
(M 3.5 x 11.4)
22-0900-935
Guide pads
Screw/Key
01-3510-310
61-0830-110
01-3520-310
01-3610-310
Drill head
body
Drill head
open-end
wrench
Indexable
insert
Screw/Key
Indexable insert
Guide pads
Stop plate
Screw/Key
Stop plate
Technical Information
Type 11 / Type 61
12,5
12,5
12,5
12,5
10
10
10
10
8
8
8
8
6,3
6,3
6,3
6,3
5
5
5
5
4
4
4
4
16
16
)
/U))
m/U
m/U
(mm
6 (mm/U) .16 (m
f=0.16 (m f=00.1
6
f=0.1
f=
m/U))
m/U)
(mm
/U
25 (mm/U) .125 (m
f=0.125 (m f=00.1
25
f=0.1
f=
/U)
m/U))
0 (mm ) .10 (mm
/U
f=0.10 (mm/Uf=0.1
0 (m
f=0.1
f=0
) (mm/U)
/U
m
(m )0.08
)
f=
f=0.08 (mm/U
(mm/U
f=0.08
f=0.08
1620
1620
2025
2025
2532
2532
3240
3240
40
40
10
10
10
10
8
8
8
8
6,3
6,3
6,3
6,3
Performance diagrams
5
5
5
5
4
4
4
4
)
/U))
m/U
m/U
(mm
6 (mm/U) .16 (m
6
f=0.16 (m f=00.1
f=0.1
f=
)
/U))
m/U
m/U)
(mm
25 (mm/U .125 (m
f=0.125 (m f=00.1
25
f=0.1
f=
m/U)
m/U)
0 (m /U) .10 (mm/U)
f=0.10 (mm f=00.1
0 (m
f=0.1
f=
/U)
m/U))
8 (mm ) .08 (mm
/U
f=0.08 (mm/Uf=0.0
8 (m
f=0.0
f=0
1620
1620
16
16
2025
2025
2532
2532
3240
3240
40
40
3240
3240
40
40
Coolant information
160
160
160
160
50
50
50
50
120
120
120
120
40
40
40
40
100
100
100
100
32
32
32
32
80
80
80
80
25
25
25
25
63
63
63
63
20
20
20
20
16
16
1620
1620
2025
2025
2532
2532
3240
3240
40
40
1620
1620
16
16
2025
2025
2532
2532
Carbide grades
14.55 - 18
18 - 25
25 - 32
32 - ...
80 - 100
0.06 - 0.10
0.08 - 0.11
0.10 - 0.14
0.13 - 0.16
70 - 80
0.06 - 0.10
0.08 - 0.11
0.10 - 0.13
0.12 - 0.15
70 - 90
0.06 - 0.10
0.08 - 0.11
0.10 - 0.14
0.13 - 0.16
55 - 75
0.06 - 0.10
0.08 - 0.11
0.10 - 0.13
0.12 - 0.15
55 - 75
0.06 - 0.09
0.08 - 0.10
0.09 - 0.12
0.11 - 0.14
60 - 80
0.06 - 0.10
0.08 - 0.11
0.10 - 0.14
0.13 - 0.16
0.06 - 0.09
0.08 - 0.10
0.10 - 0.12
0.12 - 0.14
50 - 70
0.06 - 0.09
0.08 - 0.10
0.10 - 0.12
0.12 - 0.14
60 - 80
0.06 - 0.10
0.08 - 0.11
0.10 - 0.14
0.13 - 0.16
65 - 80
0.08 - 0.12
0.10 - 0.13
0.12 - 0.15
0.14 - 0.18
70 - 100
0.08 - 0.12
0.10 - 0.13
0.12 - 0.15
0.14 - 0.18
100 - 200
0.07 - 0.11
0.09 - 0.12
0.10 - 0.14
0.12 - 0.18
120 - ...
0.04 - 0.09
0.06 - 0.10
0.08 - 0.12
0.10 - 0.14
Construction steel
700 N/mm2
Case-hardened steel
700 N/mm2
Case-hardened steel
1100 N/mm2
Heat treated steel
700 N/mm2
Heat treated steel
1100 N/mm2
Nitriding steel
1100 N/mm2
Ferritic steel
900 N/mm2
Cutting speed
(m/min)
Heat-resisting steel
(stainless) Tool steel
Steel castings
700 N/mm2
Nodular cast iron
1000 N/mm2
Cast iron, alloyed
and unalloyed
Aluminium and
aluminium alloys
Copper
Cu-content < 99%
Indexable inserts
to 17.99
from 18.00
Guide pads
P20
K30B-1
P25B-1*
P40B-1
P20B
K10-1
P25-1
K30B-1
P25B-1*
P40B-1
K10-1
P20
K10-1
* first recommendation
Technical Information
Drill tube dimensions
Da
Di
d2
d1
Over
all length
Gesamtlnge
Drilling range
from - to
14.55 - 15.00
15.05 - 15.50
15.55 - 16.00
16.05 - 16.50
16.55 - 17.25
17.30 - 17.95
18.00 - 19.99
20.00 - 21.99
22.00 - 23.99
24.00 - 26.99
27.00 - 29.99
30.00 - 31.99
32.00 - 33.99
34.00 - 36.99
Da
Di
d1
d2
12,0
13,0
13,0
14,0
14,0
15,0
16.5
18,0
20,0
22,0
24,0
26,0
28,0
30,0
8,0
8.5
8.5
9,0
9,0
10,0
11,0
12,0
13,0
14,0
15.5
17,0
18.5
20,0
09.9
10.2
10.8
11.1
11.8
12.1
13.5
14.5
16,0
17,0
19,0
21,0
23,0
24,0
11.5
11.8
12.4
12.7
13.4
13.7
15.5
16.5
19,0
20,0
22,0
24,0
26,0
27,0
23.3
23,0
26,0
41,0
Technical Information
Drill tube dimensions
Di
Da
d2
d1
Over
all length
Gesamtlnge
10
Drilling range
from - to
15.65 - 16.70
16.75 - 17.70
17.75 - 18.99
19.00 - 19.99
20.00 - 21.80
21.81 - 23.99
24.00 - 26.49
26.50 - 28.70
28.71 - 30.99
31.00 - 33.30
33.31 - 36.20
Da
Di
d1
d2
14
15
16
17
18
20
22
24
26
28
30
90
10,0
10.5
11.5
12,0
13,0
14,0
15.5
17,0
18.5
20,0
12.6
13.6
14.5
15.5
16,0
18,0
19.5
21,0
23.5
25.5
28,0
10.8
11.8
12.5
13.5
14,0
16,0
17.5
19,0
21,0
23,0
25.5
L
21,0
22,0
21.5
24.5
Accessories
on request
Vibration dampers
11
Motorway intersection
Stuttgart
A8 from Karlsruhe
Stgt. Degerloch
B27 to Tbingen
Herrenberg
A8 from Mnchen
B 312
Riederich
Metzingen
Tbingen Reutlingen
A81 from Singen
botek
Type 158
Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specialising in deep hole
drilling technology was the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to be an international supplier of deep hole drilling tools. Over 500 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools BTA and Ejector systems as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting specialists
make botek a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic industry as well as
motor, gear and machine building companies.
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justificable reasons for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.
botek Przisionsbohrtechnik GmbH
Contents
p. 12
p. 13 Contents
p. 14
botek advantages
NEW: Carbide twist drills with internal coolant supply
p. 15, 6
Application requirements
for carbide twist drills
p. 17
p. 18
p. 19
Technical information
Application notes
p. 10
Technical information
Drilling example
p. 11
Inquiry/ Order
Carbide twist drills
botek advantages
NEW: Carbide twist drills with internal coolant supply
Application requirements
for carbide twist drills
D +0,01/+0,02
Machining sequence:
D +0,01/+0,02
1,5 - 4 xD
1. Drill pilot hole
(for size see table Dimensions for the guide hole).
k We recommend to use botek pilot drills Type 153
1,5 - 4 xD
D
D +0,01/+0,02
1,5 - 4 xD
2. The twist drill is fed into pilot hole while non rotating
or rotated slowly at < 200 RPM.
7. Fast retract with the spindle stopped or slowly rotated
< 50 RPM. Please see our safety instructions (page 9).
Application requirements
for carbide twist drills
Angular drilling
1. Spot facing.
2. Drill pilot hole (for size see table Dimensions for the guide hole).
k
We recommend to use botek pilot drills Type 158
3. The twist drill is fed into pilot hole while non rotating or rotated
slowly at < 200 RPM.
8. Fast retract with the spindle stopped or slowly rotated < 50 RPM.
The mentioned values are guide values. The maximum possible values depend on the diameter and length ratio of the tool.
The carbide twist drill is a self centering drilling tool. However, a guidance by means of a pilot hole is necessary. Drill lengths
exceeding 15 x Dia., high feed rates while drilling and the resulting deflection forces might cause tool breakage.
Quality and accuracy of the pilot hole affect tool life and centreline deviation.
Drill diameter
(mm)
3.000 14.000 mm
app. 1.5 x D
D (mm)
for very precise hole quality
D + 0.01 to 0.02 mm
Standard
Type 153-03
coolant fed/ point angle 140, 5 x D (flute length)
Type 158-07
not coolant fed/ point angle 160, 3 x D (flute length)
Optimised
Type 158-08
coolant fed/ point angle 160, 5 x D (flute length)
For angular drilling situations we recommend tapered pilot drills (coolant fed), type 159-01
Tool diameter
Typ 158-00
Solid carbide twist drill / solid drilling tool/
4 margins (high-performance twist drill),
coolant fed
Tool diameter
3,000 14,000 mm
Typ 158-01
Solid carbide twist drill/ solid drilling tool/
2 margins with internal cooling
(available on request)
Tool diameter
3,000 14,000 mm
dreht
ab g e
Q4
Q1
Q2
45
FB
140~
Service
k Coating
Carbide twist drills can be supplied with several botek coatings. The type of coating depends on the material, coolant and drilling
application and is tailored to requirements.
k Regrinding
botek provides an individual regrinding service and would be pleased to perform this task for you.
k Process design
k Customer testing in our trial department
Please contact us.
More information available at www.botek.de
Technical information
Carbide twist drill in solid carbide version type 158
Guide values for processing various materials with carbide twist drills (coolant fed)
Material
groups
Aluminium
Si-content
< 5%
Cutting speed
m/min
120 - 150
VA steel
Alloyed
steel
Annealed
steel
~35 HRC
(C 0.3%)
Annealed
steel
35~45 HRC
Hardened
steel
45~50 HRC
GG
GGG
C 0.2%
50 - 80
70 - 90
50 - 70
40 - 60
30 - 40
63 - 125
60 - 80
63 - 125
from - to
from - to
from - to
from - to
Drill
diameter
(mm)
from - to
from - to
13.0
0.06 - 0.09
0.06 - 0.12
14.0
0.10 - 0.14
0.08 - 0.16
0.10 - 0.15
0.10 - 0.15
0.10 - 0.15
0.08 - 0.13
15.0
0.15 - 0.18
0.10 - 0.20
0.10 - 0.20
0.12 - 0.18
0.12 - 0.18
0.10 - 0.15
16.0
0.20 - 0.25
0.12 - 0.24
0.14 - 0.20
0.14 - 0.20
0.14 - 0.20
0.12 - 0.18
18.0
0.25 - 0.29
0.16 - 0.28
0.16 - 0.24
0.16 - 0.24
0.16 - 0.24
0.14 - 0.22
10.0
0.23 - 0.30
0.20 - 0.35
0.18 - 0.27
0.18 - 0.27
0.18 - 0.27
0.15 - 0.25
12.0
0.32 - 0.40
0.24 - 0.42
from - to
from - to
from - to
Please note:
- The recommended values given in the table above only apply when using hydraulic chucks
and providing good chip removal.
- Feed rates set to achieve short chips.
- Reduced feed rates for interrupted cuts (hole exit, angled exit, etc.).
Drilling quality
To achieve optimum drilling results when using solid carbide twist drills, various criteria must be applied.
In addition to tool design, key factors are machine design and construction, process techniques, pressurized and filtered
deep hole drilling coolant. Selection of proper cutting parameters is also a significant factor.
The key factors botek considers when designing gundrills:
- Material type
- Diameter, tolerance and surface finish
- Suitable carbide grade
- Nose grind geometry
In addition to our refined manufacturing and technology for consistent product quality, our application and technical
experience help you realize optimal solutions.
Technical information
Application notes
Safety instructions:
1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries,
e.g. skin cuts from the cutting edge
3. Operating instructions
Tool length
Tool installation
Installation tolerance
Adjusting screw
Tool holder
Concentricity 0.03 mm
The tool is securely
clamped in a chuck.
4. The twist drill is fed into drill bush or pilot hole while non rotating or rotated slowly at < 50 RPM.
Then the coolant and the machine spindle should get started.
5. Consequences of failure to comply with our usage instructions 1 4
If our deep drilling tools are incorrectly used and our usage
recommendations are not followed correctly, people may be
injured and/or property may be damaged.
Please note that all of the usage instructions and values are recommendations only. We are not liable for damage
resulting from incorrect handling of our deep drilling tools, operating mistakes, substandard mechanical
requirements or improper use of our tools!
Do you have any questions? Please call us on T +49-(0)-7123-3808-0. We would be pleased to advise you.
Technical information
Drilling example
Machining example:
Workpiece
Crankshaft
Drilling dia.
7.0 mm
Drilling depth
Coolant pressure
Coolant
Tool
Cutting data
Drilling situation
Pilot hole
Result after
50 holes
25 - 139 mm
40 bar
Emulsion
Carbide twist drill, 7.0 x 205 mm overall length, 160 mm flute length, shank- 8.0 mm
Vc = 110 m/min n = 5000 rpm
f = 0.16 mm/rev. vf = 800 mm/min
Solid drilling, hole exit under an angle into existing hole ( 10.1 mm)
7.02 mm, 10 mm deep, type 153-02 (not coolant fed)
Cutting data: n = 2000 rpm, Vc = 45 m/min, vf = 400 mm/ min, f = 0.2 mm /rev.
- No visible wear
- Extremely good surface finish throughout
Chip forms
Minimum quantity
lubrication/MQL
6.0 mm
50 CrMo4SV
Feed: 700 mm/min
Vc = 80 m/min
10
Emulsion
7.0 mm
Crankshaft
Feed: 800 mm/min
Vc = 110 m/min
Inquiry/ Order
Carbide twist drills
Inquiry
Order (please mark with a cross where applicable)
FAX to +49-(0)-7123-3808-138
1) Tool type
2) Shank
158-00
158-01
D1
D3
Coating length
Flute length
Shank length
Overall length
4) Drilling method
Solid drilling
Cross hole
Precast hole
Blind hole
Through hole
5) Pilot drill
6) Coating
Type _________________________________________
Quant.:_________
TiAIN-coated
______________________
7) Drill hole
8) Material
_________________ mm
9) Cooling
Internal cooling
External cooling
11) Quantity
_________________ piece(s)
Week _____________________
Customer:
Phone/Fax:
Contact:
Date/Signature:
A special inquiry sheet for new tool design or tool redesign is available at www.botek.de.
11
Stuttgart motorway
interchange
A8 from Karlsruhe
Stgt. Degerloch
A8 from Munich
B27 to Tbingen
B 312
Riederich
Metzingen
Herrenberg
Tbingen Reutlingen
A81 from Singen
Innovation
Advantages:
- maximum cutting performance
- Up to 800 % higher feed rates
- Very efficient for drilling
long chipping steels
- Fast and cost effective regrinding
New Dimensions
of deep hole drilling
Drilling Examples
Material
AlSi7Mg0,3 T73
42CrMo4
38MnSV4
50CrMo4
5.0 x 100 mm
5.0 x 100 mm
3.0 x 95 mm
Coolant/pressure
Emulsion/70 bar
MQL
Cutting speed
150 m/min
70 m/min
70 m/min
80 m/min
Feed f
Vf
f = 0.25 mm/rev
Vf = 1700 mm/min
f = 0.18 mm/rev
Vf = 800 mm/min
f = 0.22 mm/rev
Vf = 1000 mm/min
f = 0.11 mm/rev
Vf = 950 mm/min
Material
X46Cr13
Forged +
tempered steel
Aluminium
wrought alloy
Forged +
tempered steel
9.0 x 300 mm
2.5 x 60 mm
6.0 x 350 mm
Coolant
Oil
Oil
Oil
Oil
Cutting speed
90 m/min
70 m/min
110 m/min
70 m/min
Feed f
Vf
f = 0.115 mm/rev
Vf = 660 mm/min
f = 0.16 mm/rev
Vf = 400 mm/min
f = 0.36 mm/rev
Vf = 5000 mm/min
f = 0.11 mm/rev
Vf = 400 mm/min
Result
Type 158
Type 113-HP
Hole tolerance
IT9/IT10
IT8
Surface finish Ra
1.5-3.0
0.8
> 0.15
< 0.1
Service:
k Regrinding and coating
botek offers prompt and cost effective in house regrinding/ coating service.
k Process auditing
D-72585 Riederich
P +49-(0)-7123-3808-0
F +49-(0)-7123-3808-138
E-Mail Info@botek.de
www.botek.de
botek
Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specializing on deep hole
drilling technology had been the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to an international operating deep hole drilling tools supplier. Over 500 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools system BTA and Ejector as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting specialists
make botek being a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic industry as
well as motor, gear and machine building companies.
Contents
p. 2
p. 2
p. 3
Tools
p. 4
p. 5
botek advantages
The gundrilling process and the requirements for application
- Information on the guide hole (pilot hole) and guide values
Overview
Tool design
Nose grind geometry
Application notes Type 113-HP
Solid drilling and counterboring tools
Drill shaft
Driver (overview and order numbers)
Overview
Tool design
1. Drill head (peripheral contour and nose grind geometry)
Solid drilling tools (Type 110, 111, 112, 01)
Counterboring / Trepanning tools (Type 114, 115)
2. Drill shaft
3. Driver (overview and order numbers)
Driver (overview and order numbers)
Technical information
p. 16
p. 17
p. 18/19
p. 20/21
p. 22/23
p. 24
p. 25
Accessories
p. 26
p. 27
p. 28
p. 29
p. 30
Consumable accessories
Consumable accessories
Regrinding of botek single flute gundrills
Regrinding / Service
Service / Coolant pressure gauging kit
botek advantages
The characteristic of the single flute gundrilling process is that coolant is fed through the coolant hole in the tool and exits along with
the chips in the V-shaped groove (flute) on the drill tube from the drilled hole. The coolant also provides lubrication to the drill periphery.
This is possible if coolant, i.e. deep-hole drilling oil or emulsion (min. 10 - 12% concentration, with additives), is provided in
sufficient quantity and pressure (coolant information see page 18 - 23).
Minimum quantity lubrication (MQL) may be used under certain conditions.
High pressure coolant systems should already be integrated in the machine or can be provided as a separate unit by the
machines manufacturer. Economical deep-hole drilling is therefore, not only possible on special deep-hole drilling machines
but also on CNC machining centres (lathes, horizontal boring machines, etc.).
Drill bush
Pilot hole
diameter
Drill diameter
LxD
drilling
depth
0.500 - 1.599
1.600 - 3.999
4.000 - 6.999
7.000 - 12.000
2.0 x D
2.0 x D
2.5 x D
3.0 x D
3.0 x D
3.5 x D
ap. 40xD
4.0 x D
4.0 x D
ap. 50xD
6.0 x D
ap. 60xD
3.0 x D
6.0 x D
> 60xD
40 mm
35 mm
30 mm
Drill diameter
Pilot hole
diameter
LxD
drilling
depth
1.850
- 4.000
4.001
- 8.500
1.0 x D
1.0 x D
1.0 x D
1.5 x D
1.5 x D
1.5 x D
2.0 x D
2.0 x D
1.5 x D
3.0 x D
3.0 x D
1.5 x D
35 mm
3.0 x D
1.5 x D
ap. 35xD
ap. 40xD
30 mm
1xD
1xD
The dimensions specified in the table are guide values. To avoid chipping of the cutting edge, a chamfered pilot hole (F) is
recommended depending on machining requirements.
Please read our application notes on page 24 + 25
1xD
Overview
Type
Tool dia.
Type 113
Solid carbide gundrill
Type 113-HP
Solid carbide gundrill
Type 113-01*
solid carbide stepped drill
Type 113-02
solid carbide counterboring tool
Tool design
Drill tip and drill tube are manufactured from a single piece of carbide blank. The advantage of this tool is high process
reliability and performance. Longer tool life is possible because of reduced torsional vibrations and higher rigidity.
With this tool type, the driver (steel) has a pin. The driver and the drill tube are connected by a brazed joint.
Drill tip / drill tube (carbide)
Driver (steel)
Brazed joint
Pin
6
Nose grind no. 001/1 (SA-0009)
for drill range: 0.500 - 4.000 mm
Drilling Examples
Material
AlSi7Mg0,3 T73
42CrMo4
38MnSV4
50CrMo4
7.0 x 210 mm
5.0 x 100 mm
5.0 x 100 mm
3.0 x 95 mm
Coolant/pressure
Emulsion/70 bar
MQL
Cutting speed
150 m/min
70 m/min
70 m/min
80 m/min
Feed f
Vf
f = 0.25 mm/rev
Vf = 1700 mm/min
f = 0.18 mm/rev
Vf = 800 mm/min
f = 0.22 mm/rev
Vf = 1000 mm/min
f = 0.11 mm/rev
Vf = 950 mm/min
Material
X46Cr13
Forged +
tempered steel
Aluminium
wrought alloy
Forged +
tempered steel
5.0 x 120 mm
9.0 x 300 mm
2.5 x 60 mm
6.0 x 350 mm
Coolant
Oil
Oil
Oil
Oil
Cutting speed
90 m/min
70 m/min
110 m/min
70 m/min
Feed f
Vf
f = 0.115 mm/rev
Vf = 660 mm/min
f = 0.16 mm/rev
Vf = 400 mm/min
f = 0.36 mm/rev
Vf = 5000 mm/min
f = 0.11 mm/rev
Vf = 400 mm/min
Counterboring tools
Type 113
Type 113-HP
Type 113-01
Type 113-02
= 0.500 - 12.000 mm
= 0.700 - 12.000 mm
= 1.500 - ... mm
= 0.500 - 12.000 mm
Illustration
Drilling range from - to (mm)
Tool length
Advantages
Peripheral contours
botek adapts the
contour optimally
to meet your
drilling requirements!
Important:
Contour EA and G
are non-micable!
Special contour
Special nose grinds
Tool coatings
Diamond/PCD
(Standard)
- All materials
- Suitable for most drilling requirements
- Close hole tolerance
- Minimum drift
- Aluminium, Copper
- close hole tolerance
Drill shaft
The drill tube and tip are made entirely of solid carbide with a kidney shaped coolant channel. Coolant and chips are flushed out of
the drilled hole via the V-shaped groove, or flute, on the drill shank.
With standard tool designs, the V-shaped flute extends to the driver (pin). Solid carbide gundrills are available with a drill shank
length up to 100 x diameter.
8
Type
L Driver
= clamping
area
L Driver
with pin
X=
Notch
location
ZH6-03
0.500 - 4.649
30
45
17
ZH10-15
0.500 - 6.349
55
70
ZH10-37
0.500 - 5.249
40
55
32.7
ZH10-42
0.500 - 7.249
40
55
24
ZH12.7-01
0.500 - 6.349
38
48
25.4
ZH12.7-09
0.500 - 6.349
51
65
ZH16-75
0.500 - 8.049
80
105
37
ZH4-08
ZH6-12
ZH10-51
ZH12-27-1
ZH16-86-1
ZH6-13
ZH10-47
ZH12-30
ZH16-78
ZH6-01
ZH10-49
ZH12-28
ZH16-89
0.500 - 5.149
0.500 - 4.649
0.500 - 7.249
0.500 - 8.049
0.500 - 8.049
0.500 - 4.649
0.500 - 7.249
0.500 - 8.049
0.500 - 8.049
0.500 - 4.649
0.500 - 7.249
0.500 - 8.049
0.500 - 8.049
34
36
40
45
48
36
40
45
48
36
40
45
48
46
50
55
60
63
50
55
60
63
50
55
60
63
20
23.5
26.5
29
25
28
33
36
botek
driver no.
Drawing
M=
Thread
size
D Driver
Lc
10
ideal
for hydraulic
chucks and
collets
D Driver
L Driver
M6x0.5
D Driver
10
M6x0.5
L Driver
L Driver with alignment spigot
D Driver
10
L Driver
D Driver
12.7
L Driver
D Driver
12.7
ideal
for hydraulic
chucks and
collets
L Driver
M6x0.5
16
D Driver
L Driver
M10x1
DIN 6535-HA
ideal
for hydraulic
chucks and
collets
L Driver
L Driver with alignment spigot
D Driver
DIN 6535-HB
L Driver
DIN 1835-B
X
D Driver
4
6
10
12
16
6
10
12
16
6
10
12
16
D Driver
DIN 6535-HE
L Driver
DIN 1835-E
Overview
Type
Tool dia.
kidney-shaped coolant channel
for tool dia. 1.850 - 7.059 mm
Type 110
Single flute gundrill
with brazed solid carbide tip
2 coolant holes
for tool dia. 7.060 - 51.200 mm
Type 111
Single flute gundrill
drill head made of a steel body
with inserted carbide cutting blade and
bearing pads
1 coolant hole
for tool dia. 5.800 - 40.009 mm
2 coolant holes
for tool dia. 40.010 - 60.009 mm
(not shown)
Type 112
Single flute stepped gundrill
with solid carbide tip
(to produce precise stepped holes in one operation)
Type 114
Trepanning gundrill
carbide tip for producing annular drill-holes
Type 115
Single flute counterboring tool
with solid carbide tip
Typ 115-01
Single flute stepped
counterboring tool
Type 115-03
Single flute counterboring tool
with guiding pilot
with solid carbide tip
Type 115-04
Single flute counterboring tool
with guiding pilot steel body
with inserted carbide
cutting blade and bearing pads
Tool design
The typical gundrill is fabricated with a drill head section of solid carbide or a steel body with inserted carbide cutting blade and
bearing pads. The head section is brazed to a heat treated tube (flute) section then fitted and brazed to a hardened and ground steel
driver.
Drill tube
Drill head
Driver
10
Brazed joint
Brazed joint
1. Drill head
a) Peripheral contour
The single flute gundrill is selfguided while drilling. Guide pads on the drill head act as supports. The layout of the guide pads often
has a decisive influence on the surface quality and dimensional accuracy of the drilled hole. Cutting forces press the guide pads
against the hole wall with force that a burnishing effect occurs, producing the surface quality and dimensional accuracy (roundness)
typical of the gundrilling process.
Various contours (see page 12 +13) are available to suit your drilling requirements.
Guide pads
Ff = feed force
Fc = cutting force
Fp = passive force
11
Typ 01-000
Type 110
Type 01-000
Type 01-010
Type 111
Typ 111-00
Typ 01-000
Illustration
Drilling range
from - to (mm)
1.850 - 51.200
5.800 - 60.009
12.000 - 43.990
Tool length
kidney
2-hole
1-hole
2-hole
1-hole
tool dia.
1.850 - 7.059
tool dia.
7.060 - 51.200
tool dia.
5.800 - 40.009
tool dia.
40.010 - 60.009
tool dia.
12.000 - 43.990
Advantages
(Standard)
Peripheral
contours
- All materials
- Suitable for nearly all
drilling
- Close hole tolerance
- Minimal drift
Special
contour
- Steel
- Close hole tolerance
- Good surface quality
- Ideal for short holes
Tool coatings
Diamond/PCD
12
- Aluminium
- Close hole tolerance
Drill head
design
Working method/
tool type
Type 115-01
Trepanning tool
Typ 114 komplett
Type 115-03
Type 115-04
Type 114
2.000 - 51.200
4.000 - 12.000
12.001 - 60.006
11.000 - 50.000
kidney
2-hole
Typ 115
Illustration
Drilling range
from - to (mm)
1-hole
2-hole
Coolant
hole design
(standard)
Determined
by tool design
tool dia.
tool dia.
tool dia.
tool dia.
7.060 - 51.200
5.800 - 40.009 40.010 - 60.009
1.850 - 7.059
- with round drill tube (chip removal in drilling direction)
- with fluted standard drill tube (chip removal against drilling direction)
Special
features
(Standard)
Peripheral
contours
- All materials
- Suitable for nearly all
drilling requirements
- Close drilling tolerance
- Minimal drift
Special
contour
Special
nose grinds
Tool coatings
Diamant / PCD
- Aluminium
- Close drilling
tolerance
- Steel
- Close drilling tolerance
- Good surface quality
- Ideal for short holes
2. Drill shaft
Tempered alloy steel tubing is formed with a V-shaped groove (flute) to create the swarf (coolant) return channel required for the
gundrilling operation. Design considerations for proper drill tube sizes include the ratio between the drill tube outside diameter and
inside diameter for optimum torsional rigidity. This ensures exceptional cutting performance, coolant flow and tool life.
With standard gundrills the flute section is typically extended to the driver. For longer gundrills it is possible to have a round section
of drill tube with a shorter flute length for added rigidity and strength.
13
Driver
Type 110 / Type 111 / Type 112 / Type 114 / Type 115
3. Driver
The single flute gundrill is typically provided with a driver for holding the tool in the machine spindle. The driver transmits the torque
from the machine spindle. botek manufactures a variety of standard drivers from stock as well as customer specific configurations.
Standard drivers for single flute gundrills with brazed drill head - Overview
Designation
dia.
(mm)
Type
10
L Driver
X
D Driver
16
25
10
L Driver
D Driver
16
ZH10-00
11.850 - 7.299
40
ZH16-03
11.850 - 12.399
45
53
31.0
ZH25-00
17.300 - 19.509
70
78
34.0
ZH10-01
17.300 - 12.399
40
57
24.0
ZH16-04
12.400 - 20.500
45
72
31.0
ZH25-01
19.510 - >
70
105
34.0
ZH16-02
11.850 - 12.399
50
58
47.5
ZH16-33
12.400 - 20.500
50
77
47.5
ZH10-06
11.850 - 17.299
60
M6x0.5
ZH16-15
1 1.850 - 12.399
80
M10x1
ZH25-08
16.000 - 20.509
100
M16x1.5
ZH10-28
17.300 - 12.399
60
77
M6x0.5
ZH16-22
12.400 - 20.509
80
105
M10x1
ZH25-10
20.510 - >
100
140
ZH12.7-00
11.850 - 19.699
38.1
25.3
70
45.0
ZH25.4-00
70
57.5
70
57.5
70
57.5
L Driver
with pin
M=
Thread size
24.0
25
with pin
and drive
key
L Driver
drill dia. range
(mm)
= clamping
from - to
area
with pin
X=
Notch
location
botek
driver no.
16
19.05
25.4
31.7
38.1
19.05
25.4
31.7
38.1
1
inch dia.
with pin
D Driver
D Driver
D Driver
L Driver
X
D Driver
12.7
16
10
X
D Driver
16
VDI 3208
L Driver
25
16
14
25
VDI 3208
with pin
ZH31.7-00
ZH38.1-00
D Driver
25
GKT with
metr.
thread
with pin
10
25
L Driver
16
GKT with
metr.
thread
10
with pin
16
16.000 - 19.509
19.700 - 25.609
19.700 - 32.609
M16x1.5
70
97
45.0
ZH25.4-01
19.510 - >
70
100
57.5
ZH31.7-01
25.610 - >
70
110
57.5
ZH38.1-01
32.610 - >
70
110
57.5
ZH10-44
11.850 - 16.749
60
68
35
M6x0.5
ZH16-31
11.850 - 10.799
80
90
37
M10x1
ZH25-34
16.000 - 19.509
100
112
45
M16x1.5
ZH16-66
10.800 - 16.399
80
110
37
M10x1
ZH25-40
19.510 - 42.699
100
142
45
M16x1.5
Driver
Type 110 / Type 111 / Type 112 / Type 114 / Type 115
Standard drivers for gundrills with brazed drill head - Overview
Designation
Drawing
L Driver
D Driver
X
Tr
D Driver
L Driver
X
D Driver
D Driver
L Driver
L Driver
L Driver
D Driver
X
D Driver
L Driver
D Driver
D Driver
L Driver
D Driver
dia.
Type
(mm)
16
Adjustable
20
driver with
28
acme thread
36
16
25
Speedbit
35
16
Speedbit
25
with pin
35
10
12
16
DIN 6535-HA
20
25
32
40 DIN 1835-A40
10
12
16 DIN 6535-HA
20
or 1835-A
25
with pin
32
40
10
12
DIN 6535-HB
16
20
25
DIN 6535-HB
32 DIN 1835-B32
40 DIN 1835-B40
10
12
16
DIN 6535-HB
20
or 1835-B
25
with pin
32
40
10
12
16
20
DIN 1835-E
25
32
40
10
12
16
DIN 1835-E
20
with pin
25
32
40
10
12
DIN 6535-HE
16
20
10
DIN 6535-HE
12
16
with pin
20
L Driver
= clamping
area
112
126
126
162
40
50
60
40
50
60
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
40
45
48
50
L Driver
with pin
X=
Notch
location
TR =
Thread
size
TR16x1.5
TR20x2
TR28x2
TR36x2
67
77
100
73.0
82.0
82.0
109.0
28.0
35.0
40.0
28.0
35.0
40.0
57
62
75
77
86
100
110
57
62
75
77
86
100
110
57
62
75
77
86
100
110
57
62
75
77
23.5
26.5
29.0
30.5
38.0
43.0
47.0
23.5
26.5
29.0
30.5
38.0
43.0
47.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
28.0
33.0
36.0
38.0
15
Technical Information
Drilling quality
To achieve optimum drilling results when using carbide tipped or solid carbide gundrills, various criteria must be applied. In
addition to tool design, key factors are machine design and construction, process techniques, pressurized and filtered deep
hole drilling coolant. Selection of proper cutting parameters is also a significant factor.
The key factors botek considers when designing gundrills:
- Material type
- Diameter, tolerance and surface finish
- Peripheral contour
- Carbide grade and coating
- Nose grind geometry
In addition to our refined manufacturing and technology for consistent product quality, our application and technical
experience help you realize optimal solutions.
Tool steel
Cast iron (Grey + Nodular)
Heat treatable steel
Nitriding steel
Free machining steel
Case-hardening steel
Drilling quality area
IT 13
12
11
10 9 8 7 6 5
(guide values)
Surface quality
Roughness class
N8
N7
N6
N5
N4
N3
Rt m
21
11.5
6.2
3.4
1.9
1.0
Ra m
3.2
1.6
0.8
0.4
0.2
0.1
Rz m
14
7.6
4.5
2.2
1.2
0.65
Quality area
Surface roughness
values
(guide values)
16
Technical Information
Drilling quality
Counter-rotation: The optimum results are achieved with rotating tool and simultaneous workpiece counter-rotation: See Z
0,04
Workpiece
rotating: The next best technique involves the workpiece rotating with the gundrill non-rotating: See Y
0,03
Tool rotating:
0,02 See X
0,01
In all applications
tool drift is minimized by using a close fitting pilot bore or guide bushing during gundrilling.
(mm)
Angular alignment of pilot bore with desired gundrill bore is imperativ.
Bohrtiefe (mm) 0
250
500
750
With a guide bushing, alignment and distance from the workpiece are also important.
1.00
1,00
0.75
0,75
0.50
0,50
Y
Z
0.25
0,25
(mm)
Drilling depth
Bohrtiefe
(mm) 0
(mm)
1000
500
The data above is based on single flute carbide tipped gundrills. Achieved results may be improved using
single flute solid carbide gundrills.
Hole straightness
Whipping or deflection of the gundrill flute plays a decisive role in hole straightness and run out in the workpiece.
Carbide tipped gundrills must be supported by a steady rest or whip guide every 40 diameters.
For further information, refer to page 24 and 25.
0.05
0,05
0.04
0,04
0.03
0,03
0.02
0,02
0.01
0,01
(mm)
Drilling depth
Bohrtiefe
(mm) 0
(mm)
250
500
750
Roundness
Hole roundness is a primary advantage of gundrilling over conventional twist drilling.
1,00
Hole roundness
measurements as low as 3 m are possible.
0,75
0,50
Y
Z
0,25
(mm)
Bohrtiefe (mm) 0
500
1000
17
Technical Information
Guide values Type 113
Guide values for gundrilling of various materials with solid carbide gundrills
(Guide values Type 113-HP refer to page 20 and 21)
Material groups
Structural steel
Carbon steel
Low alloyed steel
Case hardening steel
< 900 N/mm2
free machining
Stainless steel
(ferritic/martensitic)
13-25% Cr
(sulphurized)
Stainless steel
corrosion and heat
resisting (austenitic)
Ni > 8%, 18-25% Cr
Cutting speed
m/min
70 - 80
60 - 70
40 - 50
30 - 40
Drill dia.
(mm)
from - to
10.5 - 10.59
10.6 - 10.69
10.7 - 10.79
10.8 - 10.89
10.9 - 10.99
11.0 - 11.09
11.1 - 11.19
11.2 - 11.39
11.4 - 11.59
11.6 - 11.79
11.8 - 11.99
12.0 - 12.49
12.5 - 12.99
13.0 - 13.99
14.0 - 14.99
15.0 - 15.99
16.0 - 17.99
18.0 - 19.99
10.0 - 12.00
Deep-hole drilling oil
Emulsion
MQL
0.0002 - 0.0010
0.0002 - 0.0011
0.0003 - 0.0014
0.0004 - 0.0017
0.0007 - 0.0020
0.0010 - 0.0026
0.0014 - 0.0035
0.0018 - 0.0045
0.0021 - 0.0060
0.0028 - 0.0079
0.0030 - 0.0100
0.0040 - 0.0130
0.0060 - 0.0170
0.0080 - 0.0210
0.0120 - 0.0290
0.0150 - 0.0370
0.0200 - 0.0460
0.0240 - 0.0610
0.0300 - 0.0780
from - to
from - to
0.0003 - 0.0008
0.0004 - 0.0007
0.0005 - 0.0010
0.0004 - 0.0008
0.0007 - 0.0012
0.0006 - 0.0010
0.0010 - 0.0016
0.0007 - 0.0014
0.0009 - 0.0020
0.0009 - 0.0019
0.0010 - 0.0026
0.0012 - 0.0024
0.0013 - 0.0032
0.0015 - 0.0028
0.0015 - 0.0041
0.0020 - 0.0033
0.0021 - 0.0052
0.0025 - 0.0042
0.0024 - 0.0066
0.0031 - 0.0054
0.0030 - 0.0081
0.0039 - 0.0065
0.0040 - 0.0100
0.0050 - 0.0080
0.0050 - 0.0140
0.0080 - 0.0120
0.0070 - 0.0180
0.0120 - 0.0160
0.0080 - 0.0270
0.0170 - 0.0220
0.0120 - 0.0350
0.0240 - 0.0300
0.0170 - 0.0450
0.0330 - 0.0390
0.0210 - 0.0620
0.0430 - 0.0510
0.0270 - 0.0790
0.0550 - 0.0640
highly suitable
from - to
0.0002 - 0.0007
0.0003 - 0.0008
0.0005 - 0.0010
0.0007 - 0.0012
0.0011 - 0.0017
0.0014 - 0.0020
0.0016 - 0.0023
0.0020 - 0.0028
0.0025 - 0.0036
0.0032 - 0.0045
0.0040 - 0.0057
0.0050 - 0.0070
0.0080 - 0.0100
0.0110 - 0.0140
0.0160 - 0.0200
0.0230 - 0.0260
0.0310 - 0.0340
0.0400 - 0.0440
0.0500 - 0.0560
unsuitable
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.
p (bar)
Solid carbide
single flute gundrill
Einlippenbohrer
in Vollhartmetall-Ausfhrung
Coolant
pressure p (deep-hole
drilling oil)
Khlschmierstoffdruck
p (fr Tiefbohrl)
and allowance
for drilling
depth
- unter
Bercksichtigung
der Bohrtiefe
18
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
100xD
75xD
50xD
20xD
10xD
Technical Information
Guide values Type 113
Guide values for gundrilling of various materials with solid carbide gundrills
Spring steel
Hardened steel
Hardened steel
castings
Heat resisting steel
Titanium, Ti-alloys
Special alloys:
Inconel, Nimonic, etc.
Cast iron
Grey cast iron
(< 300 N/mm2)
Nodular cast iron
(< 400 N/mm2)
Malleable cast iron
Cast iron
Grey cast iron
(> 300 N/mm2)
Nodular graphite iron
(> 400 N/mm2)
Steel castings
Copper
Bronze
Brass
Plastics
Aluminium
+
Aluminium alloys
Si-content > 5%
easily workable
Aluminium
+
Aluminium alloys
Si-content < 5%
not hardened
25 - 50
80 - 90
60 - 70
90 - 130
120 - 180
100 - 300
from - to
from - to
0.0003 - 0.0008
0.0004 - 0.0010
0.0006 - 0.0011
0.0007 - 0.0014
0.0010 - 0.0023
0.0013 - 0.0029
0.0017 - 0.0043
0.0022 - 0.0077
0.0027 - 0.0114
0.0037 - 0.0194
0.0050 - 0.0352
0.0080 - 0.0660
0.0110 - 0.0960
0.0180 - 0.1270
0.0250 - 0.1790
0.0340 - 0.2340
0.0500 - 0.2930
0.0690 - 0.4050
0.0900 - 0.5130
0.0002 - 0.0008
0.0002 - 0.0010
0.0003 - 0.0012
0.0003 - 0.0013
0.0004 - 0.0015
0.0005 - 0.0019
0.0007 - 0.0021
0.0009 - 0.0027
0.0011 - 0.0033
0.0013 - 0.0041
0.0016 - 0.0049
0.0020 - 0.0060
0.0030 - 0.0090
0.0050 - 0.0150
0.0080 - 0.0270
0.0110 - 0.0400
0.0180 - 0.0550
0.0250 - 0.0780
0.0340 - 0.1050
from - to
0.0001 - 0.0005
0.0002 - 0.0007
0.0004 - 0.0010
0.0004 - 0.0014
0.0006 - 0.0018
0.0007 - 0.0022
0.0009 - 0.0026
0.0012 - 0.0030
0.0016 - 0.0037
0.0020 - 0.0045
0.0025 - 0.0054
0.0030 - 0.0060
0.0050 - 0.0090
0.0080 - 0.0110
0.0110 - 0.0170
0.0140 - 0.0210
0.0190 - 0.0260
0.0250 - 0.0360
0.0300 - 0.0460
0.0005 - 0.0007
0.0006 - 0.0010
0.0007 - 0.0013
0.0010 - 0.0017
0.0014 - 0.0022
0.0018 - 0.0028
0.0023 - 0.0037
0.0031 - 0.0049
0.0039 - 0.0070
0.0048 - 0.0093
0.0058 - 0.0124
0.0080 - 0.0160
0.0100 - 0.0230
0.0150 - 0.0300
0.0200 - 0.0440
0.0250 - 0.0600
0.0360 - 0.0750
0.0480 - 0.1030
0.0600 - 0.1320
from - to
from - to
0.0004 - 0.0006
0.0001 - 0.0006
0.0005 - 0.0009
0.0003 - 0.0008
0.0007 - 0.0011
0.0004 - 0.0010
0.0009 - 0.0014
0.0007 - 0.0013
0.0013 - 0.0018
0.0010 - 0.0017
0.0018 - 0.0023
0.0015 - 0.0022
0.0024 - 0.0029
0.0020 - 0.0027
0.0031 - 0.0040
0.0024 - 0.0037
0.0047 - 0.0058
0.0030 - 0.0052
0.0064 - 0.0076
0.0035 - 0.0083
0.0070 - 0.0100
0.0041 - 0.0120
0.0100 - 0.0140
0.0050 - 0.0170
0.0130 - 0.0220
0.0070 - 0.0290
0.0150 - 0.0310
0.0090 - 0.0460
0.0200 - 0.0430
0.0110 - 0.0680
0.0250 - 0.0570
0.0140 - 0.0890
0.0300 - 0.0710
0.0190 - 0.1110
0.0400 - 0.0960
0.0240 - 0.1500
0.0600 - 0.1220
0.0290 - 0.1900
highly suitable
unsuitable
suitable at limited degree
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of drilling machine and workpiece clambing. All figures specified are guide values.
The required viscosity of the deep-hole drilling oil for a drill diameter of 0.5 to 1.5 mm is approx. 8 - 10 mm2/s (50 SUS) at
40C and 10 - 15 mm2/s (60 SUS) at drill diameters > 1.5 mm.
When using emulsion, the specified pressures (p) may be reduced by 10 - 20 %.
Coolant filtration of 5 to 10 microns, or better, is required for drill diameters < 2.0 mm.
Coolant filtration of 5 to 20 microns, or better, is required for drill diameters 2.0 mm.
Guide values for minimum coolant quantity / volumetric flow rate Q at specified pressure p (bar):
Flow capacity of coolant pump: drill dia. (mm) 2.0 min. 4 l/min
Flow capacity of coolant pump: drill dia. (mm) 2.0 - 12.0 min. 24 l/min
Reliable chip removal is only assured if sufficient coolant is supplied to the tool cutting tip. The diagram on page 18 shows our
recommendation with regards to coolant pressure as a function of drill diameter and drilling depth.
19
Technical Information
Guide values Type 113-HP
Guide values for gundrilling of various materials with solid carbide gundrill Type 113-HP
Material groups
Structural steel,
Free-cutting steel
(< 750 N/mm2)
Alloyed steel,
Case hardening steel
(< 900 N/mm2)
Tempered steel,
Tool steel,
Nitriding steel
(< 1200 N/mm2)
Stainless steel
+ steel castings
Ni < 8%
easy to machine
Cutting speed
m/min
80
70
65
50
Drill dia.
(mm)
to 25xD = 100%, to 35xD = 90%, to 45xD = 80%, to 55xD = 70%, to 65xD = 60%, to 75xD = 50%, to 80xD = 45%, > 80xD = 40%
< 1.40
1.41 - 1.60
1.61 - 1.80
1.81 - 2.00
2.01 - 2.25
2.26 - 2.50
2.51 - 2.75
2.76 - 3.00
3.01 - 3.50
3.51 - 4.00
4.01 - 4.50
4.51 - 5.00
5.01 - 5.50
5.51 - 6.00
6.01 - 6.50
6.51 - 7.00
7.01 - 7.50
7.51 - 8.00
8.01 - 8.50
8.51 - 9.00
9.01 - 12.00
Deep-hole drilling oil
Emulsion
MQL
to 0.050
0.060
0.070
0.080
0.090
0.100
0.110
0.120
0.135
0.145
0.160
0.174
0.185
0.200
0.210
0.220
0.230
0.240
0.250
0.260
0.260
to 0.045
0.057
0.066
0.076
0.085
0.095
0.105
0.115
0.127
0.138
0.152
0.165
0.176
0.190
0.199
0.209
0.218
0.228
0.237
0.247
0.247
to 0.040
0.054
0.063
0.072
0.081
0.090
0.099
0.108
0.120
0.131
0.144
0.156
0.167
0.180
0.189
0.198
0.200
0.205
0.210
0.220
0.220
to 0.025
0.030
0.035
0.040
0.045
0.050
0.055
0.060
0.067
0.073
0.080
0.087
0.093
0.100
0.105
0.110
0.115
0.120
0.125
0.130
0.130
highly suitable
suitable at limited degree
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.
20
0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.4 1.6 1.8 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0 12.0
Drill dia. (mm)
Technical Information
Guide values Type 113-HP
Guide values for gundrilling of various materials with carbide tipped gundrill Type 113
Stainless steel
corrosion and heat
resisting (austenitic)
Ni > 8%
Spring steel
Hardened steel
castings
Heat resisting steel
Special alloys:
Inconel, Nimonic, Titanium
Cast iron
Steel castings
Copper
Bronze
Brass
Plastics
Aluminium
+
Aluminium alloys
40
40
90
120
150
to 0.0100
0.0150
0.0175
0.0200
0.0225
0.0250
0.0275
0.0300
0.0335
0.0365
0.0400
0.0435
0.0465
0.0500
0.0525
0.0550
0.0575
0.0600
0.0625
0.0650
0.0650
to 0.0100
0.0150
0.0175
0.0200
0.0225
0.0250
0.0275
0.0300
0.0335
0.0365
0.0400
0.0435
0.0465
0.0500
0.0525
0.0550
0.0575
0.0600
0.0625
0.0650
0.0650
to 0.050
0.060
0.070
0.080
0.090
0.100
0.110
0.120
0.135
0.145
0.160
0.174
0.185
0.200
0.210
0.220
0.230
0.240
0.250
0.260
0.260
to 0.060
0.075
0.087
0.100
0.112
0.125
0.137
0.150
0.167
0.182
0.200
0.217
0.230
0.250
0.265
0.275
0.287
0.300
0.312
0.320
0.320
to 0.060
0.075
0.087
0.100
0.112
0.125
0.137
0.150
0.167
0.182
0.200
0.217
0.230
0.250
0.265
0.275
0.287
0.300
0.312
0.320
0.320
highly suitable
unsuitable
suitable at limited degree
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of drilling machine and workpiece clambing. All figures specified are guide values.
The required viscosity of the deep-hole drilling oil for a drill diameter of 0.5 to 1.5 mm is approx. 8 - 10 mm2/s (50 SUS) at
40C and 10 - 15 mm2/s (60 SUS) at drill diameters > 1.5 mm.
When using emulsion, the specified pressures (p) may be reduced by 10 - 20 %.
Coolant filtration of 5 to 10 microns, or better, is required for drill diameters < 2.0 mm.
Coolant filtration of 5 to 20 microns, or better, is required for drill diameters 2.0 mm.
Guide values for minimum coolant quantity / volumetric flow rate Q at specified pressure p (bar):
Flow capacity of coolant pump: drill dia. (mm) 2.0 min. 4 l/min
Flow capacity of coolant pump: drill dia. (mm) 2.0 - 12.0 min. 24 l/min
Reliable chip removal is only assured if sufficient coolant is supplied to the tool cutting tip. The diagram on page 20 shows our
recommendation with regards to coolant pressure as a function of drill diameter and drilling depth.
21
Technical Information
Guide values Type 110 / Type 111
Guide values for gundrilling of various materials with carbide tipped gundrill
Material groups
Structural steel
Carbon steel
Low alloyed steel
Case hardening steel
< 900 N/mm2 (265HB)
free machining
Stainless steel
(ferritic/martensitic)
13-25% Cr
(sulphurized)
Stainless steel
corrosion and heat
resisting
(austenitic)
18-25% Cr
Ni > 8%
Cutting speed
m/min
70 - 100
60 - 80
40 - 80
30 - 60
Drill dia.
(mm)
from - to
11.85 - 12.49
12.50 - 12.99
1
3.00 - 13.49
3.50 - 13.99
4.00 - 14.49
4.50 - 14.99
5.00 - 15.99
6.00 - 16.99
7.00 - 17.99
8.00 - 18.99
9.00 - 19.99
10.00 - 11.99
12.00 - 13.99
14.00 - 15.99
16.00 - 17.99
18.00 - 19.99
20.00 - 23.99
24.00 - 27.99
28.00 - 31.99
32.00 - >
Deep-hole drilling oil
Emulsion
MQL
0.0019 - 0.0060
0.0025 - 0.0094
0.0034 - 0.0128
0.0045 - 0.0165
0.0056 - 0.0211
0.0069 - 0.0254
0.0089 - 0.0295
0.0110 - 0.0364
0.0133 - 0.0431
0.0157 - 0.0495
0.0184 - 0.0565
0.0230 - 0.0630
0.0270 - 0.0760
0.0320 - 0.0900
0.0360 - 0.1030
0.0410 - 0.1160
0.0510 - 0.1300
0.0600 - 0.1570
0.0700 - 0.1840
0.0850 - 0.2110
from - to
from - to
0.0019 - 0.0078
0.0019 - 0.0039
0.0033 - 0.0119
0.0038 - 0.0064
0.0053 - 0.0157
0.0049 - 0.0089
0.0070 - 0.0196
0.0070 - 0.0122
0.0089 - 0.0236
0.0080 - 0.0157
0.0102 - 0.0274
0.0098 - 0.0189
0.0125 - 0.0316
0.0118 - 0.0222
0.0150 - 0.0393
0.0143 - 0.0276
0.0175 - 0.0467
0.0163 - 0.0343
0.0200 - 0.0550
0.0183 - 0.0405
0.0225 - 0.0632
0.0212 - 0.0466
0.0250 - 0.0710
0.0260 - 0.0530
0.0310 - 0.0860
0.0320 - 0.0650
0.0350 - 0.1020
0.0380 - 0.0770
0.0390 - 0.1190
0.0450 - 0.0900
0.0440 - 0.1350
0.0530 - 0.1050
0.0490 - 0.1530
0.0680 - 0.1190
0.0540 - 0.1850
0.0830 - 0.1430
0.0590 - 0.2170
0.1000 - 0.1680
0.0630 - 0.2470
0.1250 - 0.1930
highly suitable
from - to
0.0016 - 0.0029
0.0025 - 0.0046
0.0037 - 0.0063
0.0050 - 0.0081
0.0070 - 0.0098
0.0089 - 0.0118
0.0113 - 0.0136
0.0140 - 0.0170
0.0160 - 0.0205
0.0180 - 0.0243
0.0200 - 0.0283
0.0250 - 0.0320
0.0300 - 0.0410
0.0350 - 0.0500
0.0410 - 0.0590
0.0480 - 0.0710
0.0600 - 0.0830
0.0730 - 0.1060
0.0870 - 0.1270
0.1070 - 0.1510
unsuitable
p (bar)
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.
22
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
200xD
100xD
50xD
10xD
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Drill dia. (mm)
Bohrdurchmesser
in mm
Technical Information
Guide values Type 110 / Type 111
Guide values for gundrilling of various materials with carbide tipped gundrill
Spring steel
Hardened steel
Hardened steel
castings
Heat resisting steel
Titanium, Ti - alloys
Special alloys:
Inconel, Nimonic, etc.
Cast iron
Grey cast iron
< 300 N/mm2
Nodular cast iron
< 400 N/mm2
Malleable cast iron
Cast iron
Grey cast iron
> 300 N/mm2
Nodular graphite iron
> 400 N/mm2
Steel castings
Copper
Bronze
Brass
Plastics
Aluminium
+
Aluminium alloys
Si-content > 5%
easily workable
Aluminium
+
Aluminium alloys
Si-content < 5%
25 - 60
70 - 100
60 - 90
80 - 150
100 - 180
100 - 300
from - to
0.0013 - 0.0015
0.0019 - 0.0022
0.0026 - 0.0028
0.0038 - 0.0040
0.0052 - 0.0056
0.0071 - 0.0077
0.0092 - 0.0100
0.0120 - 0.0126
0.0147 - 0.0165
0.0176 - 0.0209
0.0207 - 0.0240
0.0240 - 0.0270
0.0280 - 0.0330
0.0340 - 0.0400
0.0380 - 0.0460
0.0430 - 0.0530
0.0510 - 0.0600
0.0630 - 0.0730
0.0720 - 0.0860
0.0860 - 0.1000
0.0046 - 0.0116
0.0068 - 0.0178
0.0086 - 0.0236
0.0105 - 0.0300
0.0127 - 0.0362
0.0145 - 0.0424
0.0185 - 0.0495
0.0235 - 0.0603
0.0280 - 0.0728
0.0343 - 0.0859
0.0394 - 0.0983
0.0500 - 0.1100
0.0600 - 0.1330
0.0700 - 0.1560
0.0790 - 0.1780
0.0870 - 0.2010
0.1060 - 0.2240
0.1230 - 0.2700
0.1410 - 0.3160
0.1690 - 0.3620
from - to
from - to
0.0023 - 0.0063
0.0028 - 0.0074
0.0034 - 0.0129
0.0041 - 0.0126
0.0049 - 0.0188
0.0060 - 0.0176
0.0073 - 0.0242
0.0070 - 0.0234
0.0092 - 0.0311
0.0080 - 0.0293
0.0112 - 0.0377
0.0088 - 0.0377
0,0141 - 0.0440
0.0106 - 0.0450
0.0172 - 0.0563
0.0123 - 0.0565
0.0201 - 0.0676
0.0144 - 0.0674
0.0231 - 0.0795
0.0166 - 0.0804
0.0261 - 0.0917
0.0188 - 0.0942
0.0310 - 0.1030
0.0230 - 0.1040
0.0370 - 0.1260
0.0270 - 0.1250
0.0420 - 0.1460
0.0320 - 0.1460
0.0470 - 0.1650
0.0370 - 0.1660
0.0520 - 0.1820
0.0420 - 0.1870
0.0630 - 0.1990
0.0510 - 0.2070
0.0730 - 0.2340
0.0600 - 0.2460
0.0840 - 0.2690
0.0700 - 0.2810
0.0990 - 0.3010
0.0850 - 0.3150
highly suitable
from - to
from - to
0.0019 - 0.0182
0.0029 - 0.0368
0.0055 - 0.0589
0.0078 - 0.0859
0.0106 - 0.1178
0.0127 - 0.1466
0.0165 - 0.1717
0.0192 - 0.2167
0.0235 - 0.2624
0.0282 - 0.3140
0.0333 - 0.3550
0.0420 - 0.3960
0.0520 - 0.4780
0.0630 - 0.5600
0.0710 - 0.6310
0.0780 - 0.6920
0.0940 - 0.7540
0.1100 - 0.8710
0.1260 - 0.9890
0.1490 - 1.0990
0.0019 - 0.0031
0.0033 - 0.0053
0.0049 - 0.0088
0.0063 - 0.0154
0.0078 - 0.0214
0.0094 - 0.0273
0.0122 - 0.0324
0.0154 - 0.0414
0.0176 - 0.0498
0.0198 - 0.0578
0.0220 - 0.0659
0.0260 - 0.0750
0.0310 - 0.0930
0.0350 - 0.1110
0.0400 - 0.1310
0.0440 - 0.1510
0.0530 - 0.1670
0.0620 - 0.2010
0.0700 - 0.2340
0.0840 - 0.2680
unsuitable
suitable at limited degree
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.
Q (l/min)
80
60
40
Emulsion
Deep-hole
drilling oil
20
0
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Drill dia. (mm)
Reliable chip removal is only assured if sufficient coolant is supplied to the tool. The diagrams show our recommendation for coolant
pressure and quantity by drill diameter and drilling depth.
23
Technical Information
Application notes for botek deep hole drilling tools (single flute gundrills)
1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries, e.g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during the start of
the drilling cycle by means of a sufficiently long drill bush or pilot hole (see detail Z on below illustration).
For information on the guide hole (pilot hole) see page 5.
L
max. unsupported length
(see item 6 below)
Guide hole
4. The gundrill is fed into drill bush or pilot hole while non rotating or rotated slowly at < 50 RPM. Then the coolant and the
machine spindle should get started.
5. After reaching the drilling depth switch off the coolant and retract with the spindle stopped or slowly rotated
at < 50 RPM.
6. Tool support: unsupported drill length should never exceed the dimensions as shown on table (6a). If the unsupported drill
length is exceeded the drill might cause injury.
Do not exceed 40 times diameter unsupported (Type 110)!
6a. Guide values for tool support of botek deep hole drilling tools (gundrills):
Example 1: Type 110: drill diameter D = 2.0 mm, unsupported drill length up to maximum 80 mm = 40 x D
Example 2: Type 110: drill diameter D = 2.0 mm x 200 mm OAL, 1st support at 80 mm and 2nd support at 160 mm
30xD
20xD
10xD
24
1.85
12
15
18
21
30
35
40
45
50
55
Technical Information
Application notes for botek deep hole drilling tools (single flute gundrills)
75xD
50xD
25xD
0
0
10
11
12
7. Grinding of carbide produces dust (cobalt, etc.) that may be potentially hazardous. Use adequate ventilation
and safety glasses during grinding.
8. Consequences of not following our application notes No. 1 - 7
Using botek gundrills other than directed may cause personal injury.
Tool breakage and unsupported gundrills can be extremely dangerous.
Please use with caution and care.
Please note that all application notes and values contained herein are intended as guidelines only. We do not
accept any liability for damages caused by improper handling of botek deep hole drilling tools, operating errors,
unsuitable machinery or misuse while using our tools!
Do you have any further queries? Please call up at P +49 7123 38 08-0. We will be pleased to offer you advice.
25
Consumable accessories
Clamping cones
Sealing case
Drill bush
Whipguide bush
with round hole
Whipguide bush
Sealing disc
I1
11.850 - 15.399
1 1.850 - 25.609
11.850 - 36.699
11.850 - 25.609
11.850 - 25.609
1 1.850 - 36.699
1 1.850 - 11.799
1 1.850 - 32.600
25
30
45
35
30
45
20
40
22
26
26
26
26
26
22
26
Drawing no.
12
16
14
14
13
16
12
15
Please specify
tool dia. and
outer dia. (D)
when ordering
170-05-4-1060
170-05-4-1238
170-05-4-1341
170-05-4-2227
170-05-4-2278
170-05-4-2279
170-05-4-2650
170-05-4-3897
I1
1 3.960 - 12.399
200
20
120
14.750 - 22.609
300
26
140
17.800 - 36.699
450
26
160
Please specify
tool dia. and
outer dia. (D)
when ordering
170-05-4-1810
170-05-4-1812
170-05-4-1816
170-05-4-1818
750
40
Drawing no.
22.6
15
Please specify
tool dia.
when ordering
170-06-4-1180
Drawing no.
21.850 - 2 5.749
1 3.960 - 25.749
1 5.750 - 20.509
1 5.750 - 25.609
23.610 - 49.999
200
320
320
400
900
3
3
4
4
4
Please specify
tool dia. and
outer dia. (D)
when ordering
170-07-1572
Drawing no.
22.900 - 25.249
200
2 5.250 - 16.399
320
11
16.400 - 25.999
400
12
26.000 - 40.999
900
12
20.3
Drawing no.
170-05-4-1809
29.610 - 50.000
26
Whipguide bush /
Formed whipguide bush
2 1.850 - 12.399
Sealing disc
Sealing disc
170-07-4-3885
Please specify
tool dia.
when ordering
170-07-4-3886
170-07-4-3887
170-07-4-2708
Drawing no.
Please specify
tool dia.
when ordering
170-04
Consumable accessories
B
Drill bush holder (large) in
versions A, B and C
(depending on drilling range)
l1
10.500 - 12.699
88.5
17
2.700 - 15.099
87.5
16
15.100 - 18.099
86.5
15
1 8.100 - 12.099
85.5
14
12.100 - 15.099
83.5
12
15.100 - 18.099
81.5
10
l1
11.100 -
1 2.699
117
17
12.700 - 15.099
116
16
15.100 - 18.099
115
15
18.100 - 12.099
114
14
12.100 - 15.099
112
12
15.100 - 18.099
110
10
18.100 - 30.099
106
Version
A
or
B
Please specify
tool dia.
and version
when ordering
170-03-3-2538
A, B
Version
Please specify
tool dia.
and version
when ordering
170-03-3-2979
A, B or C
A
or
B
C
Sealing case
30.100 - 35.099
Tool dia. (mm)
103
170-01-03-1570
170-01-4-1809
27
Regrinding / Service
botek twin grinding wheels for pre- and finish-grinding have a proven record of performance.
These grinding wheels allow our customers to economically regrind our gundrills.
Various grinding wheels are available from stock.
It is important that the carbide tip does not become overheated during grinding.
Overheated carbide can cause thermal cracking and premature tool life.
Under no circumstances should the ground surface show any signs of discoloration.
28
Regrinding / Service
MS-12
For detailed information, refer to brochure botek Grinding Machines and Accessories
29
Service
k Coating
botek has its own coating facility. Depending on the processed material, coolant and drilling conditions,
we offer the matching coating to suit your application.
k Regrinding
we offer a prompt and cost effective in house regrinding service.
k Processlayout
k Test department
Please contact us.
Further information on www.botek.de
Coolant pressure gauging-kit for machining centres and deep hole drilling machines
Quite often the set value at the pressure gauge is not
reflecting the value that actually reaches the tool.
Numerous sources for errors such as leaking valve parts, faulty
rotating connectors or snapped hose lines are not visible on first
sight. Leading to a decreased coolant pressure, this could influence
the drilling result negatively.
The gauging-kit developed by botek
measures the real pressure
directly at the spindle/tool
(up to a max. of 160 bar).
Taken measurements consider different coolant channel s
The following methods are available:
1. Measurement of the machine pump performance:
By means of a tool dummy a tool-independent
check can be carried out a big advantage.
2. Measurement with the tool:
The tool dummy is replaced by the actual drill.
The pressure can be checked directly at the tool.
30
With the botek EXPRESS PRODUCTION LINE we can manufacture tools, which are not included
in our stock program, in a very short time.
Product range:
- Single flute gundrills/twin fluted drills with brazed carbide tip Type 110/Type 120
- Single flute gundrills in solid carbide design Type 113
- Single flute gundrill with indexable inserts and guide pads Type 01
You can order by fax: +49 7123 38 08-138
Stock program:
- Worldwide first stock program for gundrills with indexable inserts and guide pads Type 01
- Single flute gundrills Type 110 with brazed carbide tip extended size range
More information regarding the Express order line and our
stock program please see our new homepage, www.botek.de
31
Motorway intersection
Stuttgart
A8 from Karlsruhe
Stgt. Degerloch
A8 from Munich
B27 to Tbingen
B 312
Riederich
Metzingen
Herrenberg
Tbingen Reutlingen
A81 from Singen
botek
Pull boring tools
Type 38 / Type 58
Deep hole drilling tools, system BTA
with indexable inserts
and guide pads for
counterboring with minimum centerline deviation
Drilling range: 20.00 - 222.99 mm
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrasse 4
D-72585 Riederich
T +49-(0)-71 23-38 08-0
F +49-(0)-71 23-38 08-138
E-mail Info@botek.de
www.botek.de
Type 38
1-start connection thread
Version with cartridge
Drilling range
(mm)
20.00 - 29.99
02 - 05
Type 58
16 - 22
Shim
2.5
30.00 - 43.99
06 - 10
22 - 30
44.00 - 60.99
11 - 14
33 - 43
61.00 - 97.99
15 - 19
47 - 68
98.00 - 123.49
20 - 21
75 - 82
Version
1-start
4-start
connection connection
thread
thread
Cartridge
8
123.50 - 222.99
on request
Characteristics:
Used on deep hole drilling machines
Minimum centerline deviation
Chip removal forward or backward (special version) possible
Index. inserts with 2 cutting edges
Two standard chip breakers for boring a wide range of materials
Various combinations of carbide grades and coatings for inserts and guide pads
are available to suit material to be processed
Special arrangement of guide pads for pull boring of double-screw cylinders on request
Drilling tolerance up to IT 7
250000053/24-2012
Special tools
Drilling
Type 158-00
Type 158-01
diameter range:
3.000 - 14.000 mm
diameter range
3.000 - 14.000 mm
Milling
Stock program:
- Worldwide first stock program for gundrills with indexable inserts and guide pads Type 01
- Single flute gundrills Type 110 with brazed carbide tip extended size range
- Single flute gundrills Type 113 in solid carbide design
Type
B200
Type
B300
Type
F005-01
Type
F244F251
Type
F341F347
Type
F440F445
3.000 - 20.000 mm
2.500 - 10.200 mm
1.800 - 25.000 mm
3.000 - 20.000 mm
Reaming
(25.000
mm)
Type 140
Type 160
4 cutting edge
counterboring tool
with solid carbide tip
6 cutting edges
counterboring tool
with solid carbide tip
diameter range:
6.000 - 40.000 mm
diameter range:
6.000 - 40.000 mm
(25.000
mm)
Service
Type ZS
MS 01
MS 12-2
MS 12-3
Sharpening fixture
single flute gundrills can
be reground on any good
tool grinding machine.
drill-range:
0.500 - 6.000 mm
Sharpening fixture
single flute gundrills can
be reground on any good
tool grinding machine.
drill-range:
2.000 - 50.000 mm
Additional
accessories
(grinding
wheels, tool
holders etc.)
are also
available.
Axial-Pulsator
Axial-Pulsator
The botek Axial-Pulsator has been developed to
maximize the feed rate of straight fluted deep
hole drilling tools when drilling steel and long
chipping materials.
Lngenfeldstrae 4
D-72585 Riederich
Product line
botek
New:
- Type 43 B/A/F/E
from 60.00 mm
- Tool logistics system
ToolBox
System BTA
System Ejector
Type 113
Type 113-01
Type 113-HP
Type 111
Type 112
Type 120
Type 122
Type 123
Type 17
Type 18
Type 20
Type 11
Type 70B
Type 12
Type 22
Type 15
Type 60
Type 70E
Solid carbide
gundrill
kidney-shaped
coolant channel
Solid carbide
stepped drill
kidney-shaped
coolant channel
Solid carbide
2-fluted drill
coolant fed double
margin
diameter range:
0.500-12.000 mm
diameter range:
1.500- mm
diameter range:
0.700 -12.000 mm
diameter range:
2.000 -12.000 mm
1 coolant hole
diameter range
1.850 - 7.059 mm
1 coolant hole
diameter range
5.800 -40.009 mm
2 coolant holes
diameter range
7.060 - 51.200 mm
2 coolant holes
diameter range
40.010 - 60.009 mm
Single flute
stepped gundrill
with solid carbide tip
(to produce precise
stepped holes in one
operation) Kidney-shaped
coolant channel or
2 coolant holes depending
on tool diameter
diameter range:
6.000 - 26.500 mm
diameter range:
4.510 - 26.500 mm
diameter range:
2.800 - 32.000 mm
drilling range:
7.76 - 15.50 mm
drilling range:
12.21 - 15.50 mm
drilling range:
14.51 - 36.99 mm
drilling range:
14.55 - 36.99 mm
drilling range:
25.00 - 64.99 mm
drilling range:
28.50 - 74.99 mm
drilling range:
75.00 - 149.99 mm
drilling range:
18.40 - 65.00 mm
drilling range:
18.40 - 36.20 mm
drilling range:
25.00 - 64.99 mm
diameter range:
2.000 - 51.200 mm
Type 01
Type 07
Type 02
Type 07A
Type 123-01
Type 123-02
Type 14
Type 61
Type 70A
Type 64
Type 42
Type 43B/A/F
Type 62
Type 42
Type 43E
Deep hole
drilling tool
with indexable inserts and
guide pads, diameter will be
manufactured as per order
diameter range:
2.800 - 32.000 mm
diameter range:
2.800 - 32.000 mm
drilling range:
15.61 - 65.00 mm
drilling range:
15.65 - 36.20 mm
drilling range:
25.00 - 64.99 mm
drilling range:
28.71 - 74.99 mm
drilling range:
75.00 - 149.99 mm
drilling range:
60.00 - 350.00 mm
drilling range:
28.71 - 74.99 mm
drilling range:
75.00 - 149.99 mm
drilling range:
60.00 - 188.99 mm
drilling-range:
51.00 - 113.99 mm
Counterboring tools
Trepanning
tools
Accessories
Type 113-02
Type 115
Type 115-01
Type 115-03
Type 115-04
Type 125
Type 125-03
Type 13B/A
Type 34/Type 54
Type 35B/A/F
Type 36/Type 56
Type 33B/A/F
Type 38
Type 58
Type 13E
Type 35E
Counterboring head
1-start or 4-start
connection thread
Counterboring head
1-start or 4-start
connection thread
Counterboring head
1-start or 4-start connection
thread or flange mounting,
large adjustment range
Counterboring head
multi-cutter
1-start or 4-start
connection thread
Counterboring head
multi-cutter
1-start or 4-start connection
thread or flange mounting,
large adjustment range
Counterboring head
4-start connection thread external,
setting of drill diameter by stop plate
Counterboring head
4-start connection thread
external, large adjustment
range
diameter range:
0.500 - 10.000 mm
diameter range:
2.000 - 51.200 mm
diameter range:
2.000 - 51.200 mm
diameter range:
4.000 - 12.000 mm
diameter range:
12.001 - 60.006 mm
diameter range:
4.000 - 40.000 mm
diameter range:
6.000 - 40.000 mm
drilling range:
61.00 - 500.00 mm
drilling range:
34.00 - 159.99 mm
drilling range:
160.00 - 500.00 mm
drilling range:
20.00 - 222.99 mm
drilling range:
20.00 - 222.99 mm
drilling range:
28.71 - 74.99 mm
drilling range:
61.00 - 198.99 mm
Machining
centres
Type 113 / 110 / 112 also available cutting edge with PCD (from 4.0 mm)
with add. fibre guide pads for boring depth up to 100 x dia.
Type 114
Type 08
Type 09
Type 28
Type 48
Trepanning gundrill
carbide tip for producing annular drill holes
diameter range: 11.000 - 50.000 mm
Trepanning tool
diameter range 25.000 - 100.000
Core Cutter
diameter range 30.000 - 70.000
Trepanning head
1-start connection thread internal
drilling range:
55.00 - 197.99 mm
Trepanning head
4-start connection thread external
drilling range: 55.00 - 197.99 mm
flange mounting drilling range: 198.00 - 412.99 mm
Type 153-02
Type 153-03
Type 158-07
Type 158-08
Single flute and twin fluted gundrills are highly suitable for drilling on modern CNC machining centres.
Wipguide bushings
Type 25
Type 45
made of Vulkollan
Drill tube
with 1-start connection thread external
Drill tube
drivers
Drill tube
drivers
(split style)
(collet style)
Pressure heads
(BOZA)
Vibration dampers
- Drill bushings
- Wear pieces for drill tubes
- Adaptors
- Guide pieces
- Drill head setting gauges
- Grinding arbors
Tools for drilling system BTA are not recommended for use on machining centres.
Type 55
Type 55
Inner tube
for all types of coolant connectors
- Drill bushings
- Guide pieces
- Vibration dampers
- Coolant connectors (rotating, non rotating)
- Drill head setting gauges
- Grinding arbors
Tools for drilling system Ejector are highly suitable for drilling on modern CNC machining centres.
Inquiry / Order
Inquiry
Order"B-%,23,"F2(C"6&+5"2"4($33"65,(,"2--%&420%,D
FAX to +49-(0)-7123-3808-138
1) Drilling method
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Milestones
botek
From 1974
1974
1976
1982
1983
1983
1997
1997
Solid carbide
single gundrill
Type 113
New generation
of deep hole
drilling tools
Type 12
Type 62
Type 64
Our vision
We develop and manufacture tools that solve our customers deep hole drilling tasks. Our aim is to find and continuously develop
the most economic solution for every customer. We believe in the competence, commitment and creativity of our employees.
Our innovative, progressive technology is always keeping us one step ahead.
We want to excite our customers.
until today!
2005
2006
2007/2008
2009
2010
2011
2012
High performance
tool
Type 70
Axial
Pulsator
botek is a
protected trademark
in many countries
Coolant pressure
gauging-kit
Rotating coolant
connector
Service
Coating: botek has its own coating facility. Depending on the processed
material, coolant and drilling conditions, we offer the matching coating
to suit your application.
Regrinding: We offer a prompt and cost effective in house regrinding service.
Express line: Tools not included in our stock programm can be manufactured
within a short time.
Process layout / process optimization: Deep and precise drilling with
high process reliability we support you.
Test department: We recreate your application and develop tailored tooling
solutions that perfectly match your process conditions.
botek worldwide
Innovation
Higher productivity
with Lite-Cut
Type 110
Single flute gundrill
with brazed solid carbide tip
Diameter range: 1.850 - 51.200 mm
Type 113
Solid carbidegundrill
kidney shaped coolant channel
Diameter range:1.500 - 12.000 mm
Lite-Cut = special cutting geometry
for reduced cutting force
Advantages:
,
for difficult to machine materials
,
reliable chip breakage
,
improved chip removal
,
higher feed rate
,
with superior drilling quality
Application example:
Machine set-up
Material:
ST52-3
Characteristics:
Drilldiameter:
3.0 mm
Drilling depth:
100 mm
Coolant:
Emulsion
Initial situation:
k long chips
k chips are wrapped around tool
k Tool breakage
Solution:
Solid carbide gundrill type 113 with Lite-Cut
Result:
Picture of chips:
Conclusion:
The new cutting geometry Lite-Cut produces short and compact chips
which can be evacuated out of the bore with a rather low pressure.
Service:
k Regrinding and coating
k Process auditing
k Customer testing and process development in our research
and development department
E-Mail Info@botek.de
www.botek.de
Grinding fixtures ZS / PS
for regrinding single flute gundrills
from dia. 0.5 mm
Grinding fixture ZS
Grinding fixtures PS
The botek grinding fixture ZS is designed for low volume production re-sharpening of single
flute gundrills.
The fixture may be installed on a botek grinding machine MS-01, or a standard tool grinding machine. The
desired angles are set on the grinding fixture using graduated scales. The gundrill is inserted into the clamping unit and a vee-shaped jaw holds the gundrill securely in the flute.
The botek grinding fixture PS was developed for re-sharpening single flute gundrills within a diameter
range from 0.5 - 6.0 mm. The fixture may be installed on a botek grinding machine MS-01 or a standard
tool grinding machine.
By changing the grinding stations, our standard nose grinds SA-0009, SA-0002 and SA-0227 can be
produced. The angles of the cutting edges are fixed, depending on which grinding stations are chosen.
Single flute gundrills are clamped into a tool holder for re-sharpening. Each tool holder is suitable for one
gundrill driver diameter of 10, 12 or 12.7 mm. The tool holder is inserted into each grinding station and
pressed against the adjustable stop and passed across a rotating diamond wheel. The relief angles are
achieved by moving the grinding station to a second position.
Gundrills are clamped in the tool holder using a pre-setting fixture with microscope. A different tool holder
bushing may be ordered for each gundrill diameter. Tool holders are available in specific gundrill diameter
ranges and driver types. Please refer to the following page for further details.
Grinding Fixture ZS
When choosing a grinding fixture, please consider the required flute lengths and gundrill diameter range to
be sharpened.
Model
Ordner No.
Clamping range
to
from
Minimum flute
length of tool
ZS 16/50
2.0 mm
16.0 mm
50.0 mm
ZS 32/110
2.0 mm
32.0 mm
110.0 mm
Grinding fixture PS
When selecting the grinding fixture PS, the desired nose grind must be specified.
Model
ZS 32/160
2.0 mm
32.0 mm
160.0 mm
ZS 50/170
5.0 mm
50.0 mm
170.0 mm
PS-001-N
Order No.
729 000 104
Clamping range
to
from
0.50 mm
6.0 mm
Grinding angles
Nose grind SA-0009,
SA-0002, SA-0227
Tool holder
Grinding machine
The grinding machine MS-01 is a very stabile and versatile machine that may be easily installed on a cabinet
or workbench. The basic equipment includes a machine lamp and two sockets (220 V).
The MS-01 can be combined either with a ZS or PS grinding fixture (offered separately)
Order No: 729 000 105
Tool holder
size
Ordner No.
250 mm
160 mm
1.0
0.5 mm
1.099 mm
1.8
1.1 mm
1.899 mm
2.6
1.9 mm
2.699 mm
3.3
2.7 mm
3.399 mm
4.0
3.4 mm
4.099 mm
5.0
4.1 mm
5.099 mm
6.0
5.1 mm
6.099 mm
The MS-01-T includes a complete cabinet with lockable drawer and capboard.
Speed of wheel
Maximum diameter of wheel
Voltage
colors
160 mm
2850 rev/min
150 mm
380 V/50 Hz/3PH
RAL 1013 pearl white/3004 brick red
correlate driver
10 or 12
Extension
Cup wheel
Cup wheel
For re-sharpening single flute gundrills within a diameter range from 0,5 to 2,0 mm a cup wheel
is most suitable. The gait of the wheel is chosen to keep an excellent grinding quality and
sufficient stock removal without overheating the tool.
The nose grind geometry affects the following: chip formation, drilling tolerance, centerline deviation (drift)
and tool life.
boteks experience has formed the foundation for the development of our standard nose grind geometries. This
meets the requirements of most drilling applications. Deep-hole drilling of especially long chipping materials and
difficult to machine materials usually call for special nose grind geometries, and in some cases, made to order chip
breakers.
Over the years, botek has successfully tested a number of different nose grinds for drilling various materials.
Regrinding instructions can be provided from case to case. If there is no other information given, botek single flute
drills will be reground as per nose grind SA-0001, SA-0002, SA-0003 and SA-0009 as shown below.
www.botek.de
A8 from Karlsruhe
E-Mail Info@botek.de
A8 from Munich
Stgt. Degerloch
B27 to Tbingen
B312
Riederich
Metzingen
Tbingen
Herrenberg
Reutlingen
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justifiable grounds for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.
11.07.2008
15:08 Uhr
Seite 1
botek
Przisionsbohrtechnik GmbH
Safety information:
Lngenfeldstrae 4
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS
2. Improper use or handling of deep hole drilling tools can cause serious injuries, e. g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during
the start of the drilling cycle by means of a sufficiently long drill bush or pilot hole.
E - m a i l Info@botek.de
w w w.botek.de
pilot hole
4. Tools support: unsupported drill length should never exceed the dimensions as shown on table (previous page).
If the unsupported drill length is exceeded the drill might cause injury.
Do not exceed 40 times diameter unsupported!
6. After reaching the drilling depth switch off the coolant and retract with the spindle stopped or slowly rotated
at < 50 RPM
Motorway intersection
A8 from Karlsruhe
Stuttgart
Stgt. Degerloch
B27 to Tbingen
7. Grinding of carbide produces dust (cobalt, etc.) that may be potentially hazardous. Use adequate ventilation and
safety glasses during grinding.
A8 from Munich
5. The gundrill is fed into drill bush or pilot hole while non rotating or rotated slowly at < 50 RPM.
Then the coolant and the machine spindle should be started.
B312
Riederich
Metzingen
Herrenberg
A81 from Singen
P l e a s e n o t e t h a t a l l a p p l i c a t i o n n o t e s a n d v a l u e s c o n t a i n e d h e re i n a re i n t e n d e d a s g u i d e l i n e s o n l y.
We d o n o t a c c e p t a n y l i a b i l i t y f o r d a m a g e s c a u s e d b y i m p ro p e r h a n d l i n g o f b o t e k d e e p h o l e d r i l l i n g
t o o l s, o p e ra t i o n s e r ro rs, u n s u i t a b l e m a c h i n e r y o r m i s u s e w h i l e u s i n g o u r t o o l s !
Reutlingen
Do you have any further queries? Please call up at +49-(0)-7123-3808-0. We will be pleased to offer you advice.
Guide values:
The values specified in this catalogue are guide values only and can vary depending on your application.
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justifiable grounds for complaint.
botek Przisionsbohrtechnik GmbH
250 000 004/ 27-2008
www.lacondesign.de
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.
11.07.2008
15:08 Uhr
Seite 2
T h e s i n g l e f l u t e g u n d r i l l i n g p ro c e s s a n d
i t s re q u i re m e n t s f o r a p p l i c a t i o n
In the past years deep hole drilling tools have been used exclusively on special deep hole drilling machines or special
purpose machines with integrated deep hole drilling units. The economic pressure is for machining the workpiece fully;
including deep holes up to 40 x diameter, and even deeper on modern CNC machining centres.
The single flute gundrilling process with inner cooling supply and chips removal in the V-shaped groove (flute) on the
drill tube is the most commonly used deep hole drilling system.
It allows cost effective and precise holemaking and is synonymous with high cutting performance, outstanding drilling
quality regarding diametric tolerances, surface quality, centreline deviation, hole straightness and roundness. A high
process stability due to continuous and trouble free chip removal (no packing cycle) allows also processing not easily
machinable materials. Deep hole drilling can substitute several working steps like pre-drilling, countersink and reaming.
Deep hole drills can be used horizontally or vertically with either tool, workpiece or counterrotation, which makes them
eminently suited for the operation on machining centres.
To o l
diameter
in mm
Ty p e 1 1 3
single flute gundrill
S c h e m e g ra p h
0.500 12.000
to
ca. 80 x D
flute length
carbide
tip length
D
d1
regrind
1.850 51.200
D r i l l - f ro m t o in mm
solid drilling
solid carbide gundrill
Ty p e 1 1 0
single flute gundrill
Pa r t i c u l a r f e a t u r e
1.850 - 20.999
drill depth
min. clearance
ca. 40 x D
brazed
joint
21.000 - 30.999
ca. 35 x D
driver version:
e.g. Weldon, Whistle Notch etc.
0.50 - 1.89
1.90 - 2.49
2.50 - 3.99
4.00 - 7.99
8.00 - 12.00
Regrind
ca. 7
ca. 12
ca. 15
ca. 20
ca. 30
Min. clearance
ca. 15
ca. 20
ca. 25
ca. 30
ca. 40
Drill-
1.85 - 3.99
4.00 - 7.99
8.00 - 17.99
18.00 - 31.99
32.00 - 51.20
Regrind
ca. 10
ca. 20
ca. 30
ca. 30
ca. 40
Min. clearance
ca. 30
ca. 35
ca. 55
ca. 70
ca. 100
13.50 - 24.99
25.00 - 31.99
32.00 - 43.99
ca. 65
ca. 80
ca. 100
37.00 - 49.99
50.00 - 59.99
60.00 - 74.99
ca. 60
ca. 80
ca. 110
Drill-
2.80 - 4.99
5.00 - 8.99
9.00 - 15.99
16.00 - 19.99
20.00 - 32.00
Regrind
ca. 15
ca. 25
ca. 30
ca. 35
ca. 40
Min. clearance
ca. 25
ca. 25
ca. 30
ca. 40
ca. 50
Drill-
6.00 - 7.99
8.00 - 10.99
11.00 - 15.99
16.00 - 19.99
20.00 - 26.50
Regrind
ca. 20
ca. 25
ca. 30
ca. 35
ca. 40
Min. clearance
ca. 30
ca. 40
ca. 50
ca. 60
ca. 70
driver length
Drill-
solid drilling
with brazed solid carbide tip
31.000 - 40.999
ca. 30 x D
41.000 - 51.200
ca. 25 x D
d1
regrind
drill depth
min. clearance
driver length
C o n d i t i o n s f o r s u c c e s s f u l d e e p h o l e d r i l l i n g o n m a c h i n i n g c e n t re s :
1 An efficient coolant and filtration system
Drill diameters < 2.0 mm: coolant filtration of 5 to 10 micron needed
Drill diameters 2.0 mm: coolant filtration of 5 to 20 micron needed
Drill diameters 2.0 mm: coolant filtration of 20 to 30 micron needed
(the smaller the diameter, the better the coolant and filtration system should be)
Ty p e 0 1
single flute gundrill
with indexable inserts
and guide pads
2 Suitable coolant, i.e. deep hole drilling oil or emulsion (min. 10-12% concentration, with additives)
has to be provided in sufficient quantity and pressure. Minimum quantity lubrication (MQL) may be
used under certain conditions.
3 Guidance with a pilot hole.
The gundrill is a single-edged tool without self
centering. When positioning the drill, the tool must
be guided through a drill bush or a pilot hole.
xD
xD
xD
xD
xD
xD
xD
13.50 43.99
+ 0.006 to 0.016
+ 0.010 to 0.022
+ 0.013 to 0.028
+ 0.016 to 0.034
+ 0.020 to 0.041
+ 0.025 to 0.050
+ 0.030 to 0.060
For precise holes we recommend to use the ISO tolerance G6. The dimensions specified in the table are guide values.
ISO tolerance F8 is possible under specific conditions. To avoid chipping of the cutting edge, a chamfered pilot hole (F)
is recommended depending on machining requirements.
Pilot drill type 153:
Two flute spiral tool, coolant fed or not coolant fed
Drill diameter range 1.000 26.000 mm
Along with the deep hole drilling tools botek is offering special solid carbide tools. These tools are aligned optimally in
diameter and nose grind geometry especially to the nose grind of a botek deep hole drilling tool. This allows a precise,
efficient and therefore reasonable deep hole drilling process.
13.50 - 20.99
ca. 40 x D
21.00 - 30.99
ca. 35 x D
31.00 - 40.99
ca. 30 x D
41.00 - 43.99
ca. 25 x D
d1
Min. clearance
drill depth
min. clearance
driver length
flute length
down
Ty p e 0 2
deep hole drilling tool
37.00 74.99
37.00 - 44.99
ca. 40 x D
45.00 - 59.99
ca. 30 x D
60.00 - 74.99
ca. 25 x D
d1
drill depth
min. clearance
driver length
flute length
over all length
down
Ty p e 1 2 3
twin fluted drill
solid drilling
2.800 32.000
d1
Ty p e 1 2 0
twin fluted drill
solid drilling
driver version:
regrind
6.000 26.500
drill depth
ca. 50 x D
min. clearance
driver length
driver version:
e.g. Weldon, Whistle Notch etc.
d1
drill depth
min. clearance
driver length
botek ejector tools are also suited for usage on machining centres. For more detailed information and accessories please contact our applications engineers. Please see also our brochure product line
Drilling sequence:
1. Drilling pilot hole (dimensions see table on left hand side)
2. Feed gundrill into pilot hole while non rotating or rotating slowly (< 50 rev./min)
3. Switch on the coolant
4. Switch on spindle rotation and feed.
5. After reaching the drilling depth switch off coolant and spindle rotation
6. Switch off coolant
7. Retract tool (maximum rotation not exceeding 200 rev./min. without support)
Take care for safety information (see backside).
To o l s u p p o r t :
The unsupported drill length should never exceed the dimensions as shown on table.
This means, drilling depths, that exceed the maximum diameter-/length proportion (see table above), must be made
in different lengths of drills with each drill being longer than the previous drill. The tools will be supported by the previously drilled hole.
D r i v e rs :
botek manufactures a variety of standard drivers from stock as well as customers specific configurations.
For more information please see our other catalogues.
Coating:
All tools, as well as inserts and guide pads can be supplied with various coatings.
The type of coating is aligned due to processed material, coolant and drilling situation.
botek
New:
from dia. 12.000 mm insert
with serration
Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specialising in deep hole
drilling technology was the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to be an international supplier of deep hole drilling tools. Over 450 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools BTA and Ejector systems as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting specialists
make botek a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic industry as well as
motor, gear and machine building companies.
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justificable reasons for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.
botek Przisionsbohrtechnik GmbH
Contents
p. 2 The botek company
p. 2 Important information
p. 3 Contents
Deep hole drilling tool Type 01
p. 4 Advantages / Overview
p. 5 Ordering data, diameter: 12.00 to 17.99
p. 6 Ordering data, diameter: 18.00 to 43.99
p. 7 Technical information
Deep hole drilling tool Type 02
p. 8 Advantages / Overview
p. 9 Ordering data
p. 10 Technical information
Deep hole drilling tool Type 07
p. 11 Advantages / Overview
p. 12 Ordering data
p. 13 Technical information
Driver information and service for deep hole drilling tool Type 01 / Type 02 / Type 07
p. 14 Driver / Service
Technical appendix
p. 15 Requirements for application / Dimensions for the guide hole
p. 16 Drilling quality
p. 17 Drilling quality
p. 18 Application notes
Express Order Line / Stock program
p. 19 Express order line / Stock program
Advantages / Overview
Type 01
Advantages
1. New, high-performance deep hole drilling tool with a modern,
user-friendly design.
Indexable insert
Screw
Driver
Screw
Stop plate
Screw
Overview
Typ 01-000
Type
Drilling range
Type 01-001
Gundrill for solid drilling
Type 01-000
Gundrill for solid drilling
Type 01-011
Gundrill for solid drilling
Type 01-010
Gundrill for solid drilling
Type 01-020
Gundrill for solid drilling
Typ 01-000
Typ 01-000
Typ 01-000
Typ 01-010
Typ 01-010
Typ 01-010
Typ 01-010
Typ 01-010
Typ 01-020
Typ 01-020
Typ 01-020
Typ 01-020
Typ 01-020
Chip breaker
Chip breaker SP 1
1. The chip breaker has a decisive part to play with the chip
formation.
- Unalloyed steels
C > 0.2 %
- Unalloyed steels
C < 0.2 %
- Alloyed steels
- Toughened steels
Typ 01-000
Chip breaker SP 3
- Stainless and
acid-proof steels
- According to b, t, r or drawing
Drilling tool
Diameter range
Type 01-001
Standard version
with 2 guide pads
Typ 01-000
Type 01-011
Typ 01-000
Typ 01-010
(mm)
Length (mm) up to
Typ 01-020
01-122* -001
13.00 - 13.49
01-131* -001
13.50 - 13.99
01-132* -001
01-132* -011
14.00 - 14.49
01-141* -001
01-141* -011
14.50 - 14.99
01-142* -001
01-142* -011
15.00 - 15.49
01-151* -001
01-151* -011
15.50 - 15.99
01-152* -001
01-152* -011
16.00 - 16.49
01-161* -001
01-161* -011
16.50 - 16.99
01-162* -001
01-162* -011
17.00 - 17.49
01-171* -001
01-171* -011
17.50 - 17.99
01-172* -001
01-172* -011
500
1
Drill diameter
800
2
1,250
3
Replaceable insert
Drill diameter
3,200
7
4,500
8
01-0675-321
01-0677-321
01-0680-321
01-0682-321
01-0685-321
01-0687-321
01-0690-321
01-0692-321
01-0695-321
01-0697-321
01-0699-321
01-0775-321
01-0777-321
01-0780-321
01-0782-321
01-0785-321
01-0787-321
01-0790-321
01-0792-321
01-0795-321
01-0797-321
01-0799-321
01-0905-321
01-0907-321
01-0910-321
01-0912-321
01-0915-321
01-0917-321
01-0920-321
01-0922-321
01-0925-321
01-0927-321
01-0929-321
01-0775-311
01-0777-311
01-0780-311
01-0782-311
01-0785-311
01-0787-311
01-0790-311
01-0792-311
01-0795-311
01-0797-311
01-0799-311
01-0905-311
01-0907-311
01-0910-311
01-0912-311
01-0915-311
01-0917-311
01-0920-311
01-0922-311
01-0925-311
01-0927-311
01-0929-311
Replaceable insert
1x
Key
22-0600-925
17.50
17.55
17.60
17.65
17.70
17.75
17.80
17.85
17.90
17.95
17.99
1x (alternative)
Key
22-0600-925
15.00
15.05
15.10
15.15
15.20
15.25
15.30
15.35
15.40
15.45
15.49
17.00
17.05
17.10
17.15
17.20
17.25
17.30
17.35
17.40
17.45
17.49
1x
Screw
21-0200-860 (M2.5 x 4.7)
13.00
13.05
13.10
13.15
13.20
13.25
13.30
13.35
13.40
13.45
13.49
14.50
14.55
14.60
14.65
14.70
14.75
14.80
14.85
14.90
14.95
14.99
16.50
16.55
16.60
16.65
16.70
16.75
16.80
16.85
16.90
16.95
16.99
2,500
6
Screw
22-0610-840 (M2.5 x 5.9)
12.50
12.55
12.60
12.65
12.70
12.75
12.80
12.85
12.90
12.95
12.99
14.00
14.05
14.10
14.15
14.20
14.25
14.30
14.35
14.40
14.45
14.49
16.00
16.05
16.10
16.15
16.20
16.25
16.30
16.35
16.40
16.45
16.49
2,000
5
* Length groups
(mm)
12.00
12.05
12.10
12.15
12.20
12.25
12.30
12.35
12.40
12.45
12.49
13.50
13.55
13.60
13.65
13.70
13.75
13.80
13.85
13.90
13.95
13.99
15.50
15.55
15.60
15.65
15.70
15.75
15.80
15.85
15.90
15.95
15.99
1,600
4
01-0500-410/12
01-0501-410/12
01-0502-410/12
01-0503-410/12
01-0504-410/12
01-0505-410/12
01-0506-410/12
01-0507-410/12
01-0508-410/12
01-0509-410/12
01-0510-410/12
01-0500-410/13
01-0501-410/13
01-0502-410/13
01-0503-410/13
01-0504-410/13
01-0505-410/13
01-0506-410/13
01-0507-410/13
01-0508-410/13
01-0509-410/13
01-0510-410/13
01-0500-410/15
01-0501-410/15
01-0502-410/15
01-0503-410/15
01-0504-410/15
01-0505-410/15
01-0506-410/15
01-0507-410/15
01-0508-410/15
01-0509-410/15
01-0510-410/15
2x
2x
Key
01-1300-945
12.50 - 12.99
Screw
01-1300-840 (M2.2 x 4)
01-0500-150
01-121* -001
Typ 01-020
Key
01-1300-945
12.00 - 12.49
Screw
01-1300-840 (M2.2 x 4)
Typ 01-010
5
Guide pad end stop
Drilling tool
Standard version
with 2 guide
pads
Version with
extended guide
pads (5 pcs)
Indexable insert
Indexable
insert
Screw
Stop plate
Key
Guide pads
Stop plate
Screw / Key
Guide pads
Screw / Key
1x
1x
2x / 5x
2x / 5x
Typ 01-000
(mm)
Typ 01-000
Typ 01-010
Typ 01-010
Typ 01-020
1x
1x
18.00 - 18.49
18.50 - 18.99
19.00 - 19.49
19.50 - 19.99
20.00 - 20.49
20.50 - 20.99
21.00 - 21.49
21.50 - 21.99
22.00 - 22.49
22.50 - 22.99
23.00 - 23.49
23.50 - 23.99
24.00 - 24.49
24.50 - 24.99
25.00 - 25.49
25.50 - 25.99
26.00 - 26.49
26.50 - 26.99
27.00 - 27.49
27.50 - 27.99
28.00 - 28.49
28.50 - 28.99
29.00 - 29.49
29.50 - 29.99
30.00 - 30.49
30.50 - 30.99
31.00 - 31.49
31.50 - 31.99
32.00 - 32.49
32.50 - 32.99
33.00 - 33.49
33.50 - 33.99
34.00 - 34.49
34.50 - 34.99
35.00 - 35.49
35.50 - 35.99
36.00 - 36.49
36.50 - 36.99
37.00 - 37.49
37.50 - 37.99
38.00 - 38.49
38.50 - 38.99
39.00 - 39.49
39.50 - 39.99
40.00 - 40.49
40.50 - 40.99
41.00 - 41.49
41.50 - 41.99
42.00 - 42.49
42.50 - 42.99
43.00 - 43.49
43.50 - 43.99
01-181* -000
01-182* -000
01-191* -000
01-192* -000
01-201* -000
01-202* -000
01-211* -000
01-212* -000
01-221* -000
01-222* -000
01-231* -000
01-232* -000
01-241* -000
01-242* -000
01-251* -000
01-252* -000
01-261* -000
01-262* -000
01-271* -000
01-272* -000
01-281* -000
01-282* -000
01-291* -000
01-292* -000
01-301* -000
01-302* -000
01-311* -000
01-312* -000
01-321* -000
01-322* -000
01-331* -000
01-332* -000
01-341* -000
01-342* -000
01-351* -000
01-352* -000
01-361* -000
01-362* -000
01-371* -000
01-372* -000
01-381* -000
01-382* -000
01-391* -000
01-392* -000
01-401* -000
01-402* -000
01-411* -000
01-412* -000
01-421* -000
01-422* -000
01-431* -000
01-432* -000
01-181* -010
01-182* -010
01-191* -010
01-192* -010
01-201* -010
01-202* -010
01-211* -010
01-212* -010
01-221* -010
01-222* -010
01-231* -010
01-232* -010
01-241* -010
01-242* -010
01-251* -010
01-252* -010
01-261* -010
01-262* -010
01-271* -010
01-272* -010
01-281* -010
01-282* -010
01-291* -010
01-292* -010
01-301* -010
01-302* -010
01-311* -010
01-312* -010
01-321* -010
01-322* -010
01-331* -010
01-332* -010
01-341* -010
01-342* -010
01-351* -010
01-352* -010
01-361* -010
01-362* -010
01-371* -010
01-372* -010
01-381* -010
01-382* -010
01-391* -010
01-392* -010
01-401* -010
01-402* -010
01-411* -010
01-412* -010
01-421* -010
01-422* -010
01-431* -010
01-432* -010
01-1810-310
01-1820-310
01-1910-310
01-1920-310
01-2010-310
01-2020-310
01-2110-310
01-2120-310
01-2210-310
01-2220-310
01-2310-310
01-2320-310
01-2410-310
01-2420-310
01-2510-310
01-2520-310
01-2610-310
01-2620-310
01-2710-310
01-2720-310
01-2810-310
01-2820-310
01-2910-310
01-2920-310
01-3010-310
01-3020-310
01-3110-310
01-3120-310
01-3210-310
01-3220-310
01-3310-310
01-3320-310
01-3410-310
01-3420-310
01-3510-310
01-3520-310
01-3610-310
01-3620-310
01-3710-310
01-3720-310
01-3810-310
01-3820-310
01-3910-310
01-3920-310
01-4010-310
01-4020-310
01-4110-310
01-4120-310
01-4210-310
01-4220-310
01-4310-310
01-4320-310
21-0100-830
(M 3 x 6.9)
Drilling
range
from up to
Standard version
with 2 guide
pads
Version with
extended guide
pads (5 pcs)
Indexable
insert
Typ 01-020
Drilling tool
22-0600-830
(M 3 x 8.4)
01-2050-610-S
Stop plates are
available in
increments of
0.01 mm thickness.
01-1800-410
Screw:
01-0200-860
(M 2.5 x 4.3)
Key:
22-0600-925
T8
01-2000-410
01-2100-410
01-2200-410
01-2300-410
Screw:
22-0610-840
(M 2.5 x 5.9)
Key:
22-0600-925
T8
01-2400-410
21-0400-830
(M 4 x 9)
01-2500-410
01-2600-410
22-0900-935
T15
22-0900-830
(M 4 x 11)
01-2700-410
Order no. depends
on drill diameter.
Please specify when
ordering.
01-2400-610-S
Stop plates are
available in
increments of
0.01 mm thickness.
22-1200-830
(M 5 x 12.5)
01-1900-410
Screw:
21-0200-860
(M 2.5 x 4.7)
Key:
22-0600-925 T8
01-2800-410
Screw:
21-0200-860
(M 2.5 x 4.7)
Key:
22-0600-925
T8
01-2900-410
01-3000-410
01-3100-410
01-3200-410
22-1200-935
T20
Screw:
22-0600-820
(M 2.5 x 8.2)
Key:
22-0600-925
T8
01-3300-410
Screw:
22-0800-840
(M 3 x 8.2)
Key:
22-0600-935
T9
01-3400-410
01-3500-410
01-3600-410
01-3700-410
Order no. depends
on drill diameter.
Please specify when
ordering.
22-1500-830
(M 6 x 14)
22-1500-935
T25
01-3750-610-S
Stop plates are
available in
increments of
0.01 mm thickness.
01-3800-410
Screw:
21-0600-860
(M 3 x 6.7)
Key:
22-0600-935
T9
01-3900-410
01-4000-410
Screw:
22-1200-840
(M 3.5 x 11.4)
Key:
22-0900-935
T15
01-4100-410
01-4200-410
01-4300-410
Screw
Key
Stop plate
Indexable insert
Screw / Key
Guide pads
Stop plate
Screw / Key
Guide pads
For identification and determination of price, the deep hole drilling tools under Type 01 are subdivided into length groups in the order number:
Length (mm) up to
6
500
1
800
2
1,250
3
1,600
2,000
4
5
* Length groups
2,500
6
3,200
7
4,500
8
Technical information
Type 01
Performance diagrams
f=0.1
8.0
m/U)
16
20
25
32
40
12.5
32
80
25
63
50
40
16
20
f=0.08
4.0
100
12.5
m/U)
(m
f=0.10
5.0
16
(mm/U)
20
25
32
40
25
32
40
25
32
40
Coolant information
f=0.1
6.3
)
(mm/U
f=0.10 )
/U
m
(m
8
f=0.0
5.0
m/U)
25 (m
8.0
25 (m
f=0.1
6.3
12.5
m/U)
6 (m
10.0
/U)
6 (mm
f=0.1
10.0
12.5
20
16
12
12.5
16
20
Cutting
speed
(m/min)
Carbide grades
Indexable insert
up to 17.99 from 18.00
80 - 100
0.06 - 0.10
0.08 - 0.11
0.10 - 0.14
0.13 - 0.16
P 25B-1
70 - 80
0.06 - 0.10
0.08 - 0.11
0.10 - 0.13
0.12 - 0.15
P 25B-1*
P 40B-1
70 - 90
0.06 - 0.10
0.08 - 0.11
0.10 - 0.14
0.13 - 0.16
55 - 75
0.06 - 0.10
0.08 - 0.11
0.10 - 0.13
0.12 - 0.15
55 - 75
0.06 - 0.09
0.08 - 0.10
0.09 - 0.12
0.11 - 0.14
60 - 80
0.06 - 0.10
0.08 - 0.11
0.10 - 0.14
0.13 - 0.16
0.06 - 0.09
0.08 - 0.10
0.10 - 0.12
0.12 - 0.14
50 - 70
0.06 - 0.09
0.08 - 0.10
0.10 - 0.12
0.12 - 0.14
60 - 80
0.06 - 0.10
0.08 - 0.11
0.10 - 0.14
0.13 - 0.16
65 - 80
0.08 - 0.12
0.10 - 0.13
0.12 - 0.15
0.14 - 0.18
70 - 100
0.08 - 0.12
0.10 - 0.13
0.12 - 0.15
0.14 - 0.18
Aluminium and
Aluminium alloys
100 - 200
0.07 - 0.11
0.09 - 0.12
0.10 - 0.14
0.12 - 0.18
Copper
Cu-content < 99%
120 - ...
0.04 - 0.09
0.06 - 0.10
0.08 - 0.12
0.10 - 0.14
K 30B-1
Guide
pad
P 20
P 25B-1
P 25B-1*
P 40B-1
P 20B
P 25B-1
K 10-1
P 25-1
K 30B-1
P 25B-1*
P 40B-1
K 10-1
P 20
K 10-1
*first recommendation
Advantages / Overview
Type 02
Advantages
1. New, high-performance deep hole drilling tool with a modern,
user-friendly design.
4. No regrinding needed.
Filler
Fllstck
Screw
Schraube
Guide
pad stop
Fl-Anschlag
Screw
Schraube
Einspannschaft
Milled shank
Drive key
Mitnehmer
Taper Screw
Kegelschraube
O-Ring
Screw
Schraube
Centre insert
Zentrumschneide
Screw
Schraube
Driver design
(as per order, prefered Weldon style)
Stop plate
Einstellplatte
Screw
Schraube
Shim
Unterlage
Indexable
inserts
Wendeplatte
Screw
Schraube
Overview
Type
Drilling range
Type 02-000
Solid drilling tool
Type 02-010
Solid drilling tool
Typ-02-010
mit 7X HM-FL
Typ-02-010
mit 7X HM-FL
Chip breaker
Chip breaker SP 1
Chip breaker SP 2
1. The chip breaker has a decisive part to play with the chip
formation.
- Unalloyed steels
C > 0.2 %
- Unalloyed steels
C < 0.2 %
- Alloyed steels
- Long chip-forming
special steels
Typ-02-000
mit 3X HM-FL und 4x Fllstck
Typ-02-000
mit 3X HM-FL und 4x Fllstck
- Toughened steels
- Case hardened steels
- Tool steels
- Stainless and
acid-proof steels
Chip breaker SP 3
- According to b, t, r
or drawing
- stainless and
acid-proof steels
Chip breaker SP 5
- New universal chip
breaker design
- High feed rates
and high productivity
Ordering data
Type 02
Drive Key
Shim
Indexable
inserts
Screw /
Key
Stop plate
Screw /
Key
Centre
inserts
Screw /
Key
Guide
pads
Guide pad
end stop
Screw /
Key
2x
2x
1x
1x
1x
1x
1x
1x
1x
3x (7x)
10-0800410/36
3x
3x
10-0800410/38
Guide pads
01-2050-610S...
When re-ordering please state dimension S (thickness).
Centre inserts
Stop plate
02-1200-310
Peripheral insert
Taper
screw /
Screw
22-0910-710
Milled
shank
Taper screw:
99-024414-047
Screw:
22-1200-830
Shank spares
Drill head
complete
99-023713-100
Drilling
range
from up to
99-026220...
99-026320...
99-026420...
99-027120...
99-027220...
99-027320...
02-2370-310
99-027020...
22-1630-710
99-026920...
02-2150-310
99-026620...
99-026820...
Drive Key
Taper
screw /
Screw
Shank spares
Shim
Indexable
inserts
10-1200410/56
10-1200410/65
10-1500410/67
10-1500410/73
Screw /
Key
Peripheral insert
Stop
plate
Screw /
Key
Stop plate
Centre
inserts
Screw /
Key
Centre inserts
10-1500410/70
Guide
pads
10-1000410/55
10-1200410/62
99-027420...
Milled
shank
10-1000410/53
22-0800-211
10-1000410/51
10-1200410/59
99-026520...
99-026720...
10-1000410/49
99-026120...
10-0800410/46
99-026020...
02-1800-310
99-025920...
02-1900-310
99-025820...
22-1340-710
99-025720...
221500-710
99-025620...
99-025520...
10-0800410/44
99-025420...
02-1650-310
22-1240-710
99-025220...
10-0800410/42
10-1000410/47
99-025120...
99-025320...
22-1000-211
22-1100-211
99-025020...
10-0800410/40
99-024920...
22-1300-211
99-024820...
22-1500-211
22-1230-710
99-024720...
99-024620...
99-024520...
02-1350-310
99-024420...
02-1550-310
99-024320...
22-1030-710
99-024220...
99-024120...
01-2400-610S...
When re-ordering please state dimension S (thickness).
99-024020...
01-3750-610S...
When re-ordering please state dimension S (thickness).
99-023920...
Drill head
complete
99-023820...
99-024013-090
Drilling
range
from up to
99-023720...
99-025013-076
02-3701-...
02-3703-...
02-3801-...
02-3803-...
02-3901-...
02-3903-...
02-4001-...
02-4003-...
02-4101-...
02-4103-...
02-4201-...
02-4203-...
02-4301-...
02-4303-...
02-4401-...
02-4403-...
02-4501-...
02-4503-...
02-4601-...
02-4603-...
02-4701-...
02-4703-...
02-4801-...
02-4803-...
02-4901-...
02-4903-...
02-5001-...
02-5003-...
02-5101-...
02-5103-...
02-5201-...
02-5203-...
02-5301-...
02-5303-...
02-5401-...
02-5403-...
02-5501-...
02-5503-...
02-5601-...
02-5603-...
02-5701-...
02-5703-...
02-5801-...
02-5803-...
02-5901-...
02-5903-...
02-6001-...
02-6003-...
02-6101-...
02-6103-...
02-6201-...
02-6203-...
02-6301-...
02-6303-...
02-6401-...
02-6403-...
02-6501-...
02-6503-...
02-6601-...
02-6603-...
02-6701-...
02-6703-...
02-6801-...
02-6803-...
02-6901-...
02-6903-...
02-7001-...
02-7003-...
02-7101-...
02-7103-...
02-7201-...
02-7203-...
02-7301-...
02-7303-...
02-7401-...
02-7403-...
99-027013-078
37.00-37.49
37.50-37.99
38.00-38.49
38.50-38.99
39.00-39.49
39.50-39.99
40.00-40.49
40.50-40.99
41.00-41.49
41.50-41.99
42.00-42.49
42.50-42.99
43.00-43.49
43.50-43.99
44.00-44.49
44.50-44.99
45.00-45.49
45.50-45.99
46.00-46.49
46.50-46.99
47.00-47.49
47.50-47.99
48.00-48.49
48.50-48.99
49.00-49.49
49.50-49.99
50.00-50.49
50.50-50.99
51.00-51.49
51.50-51.99
52.00-52.49
52.50-52.99
53.00-53.49
53.50-53.99
54.00-54.49
54.50-54.99
55.00-55.49
55.50-55.99
56.00-56.49
56.50-56.99
57.00-57.49
57.50-57.99
58.00-58.49
58.50-58.99
59.00-59.49
59.50-59.99
60.00-60.49
60.50-60.99
61.00-61.49
61.50-61.99
62.00-62.49
62.50-62.99
63.00-63.49
63.50-63.99
64.00-64.49
64.50-64.99
65.00-65.49
65.50-65.99
66.00-66.49
66.50-66.99
67.00-67.49
67.50-67.99
68.00-68.49
68.50-68.99
69.00-69.49
69.50-69.99
70.00-70.49
70.50-70.99
71.00-71.49
71.50-71.99
72.00-72.49
72.50-72.99
73.00-73.49
73.50-73.99
74.00-74.49
74.50-74.99
(mm)
Guide pad
end stop
Screw /
Key
Guide pads
Technical information
Type 02
f=0.25
25
Performance diagrams
power [kW]
Spindle Spindle
power [kW]
25
16
20
12.5
16
10
12.5
8
10
25
m/U)
f=0.2 (m
)
m
(m /U
f=0.25
/U)
m
(m
6
.1
m/U)
f=0
f=0.2 (m
U)
f=0.12 (mm/
m/U)
f=0.16 (m
32
20
32
(mm/U
f=0.12 (mm/
50
63
80
8 diameter (mm)
Drill
40
50
63
f=0.2
80
20
12.5
16
10
12.5
8
10
)
(mm/U
/U)
5 (mm
f=0.2 m/U)
f=0.16 (m
/U
m )
f=0.2 (mU)
f=0.12 (mm/
m/U)
f=0.16 (m
25
16
U)
40
/U)
5 (mm
f=0.2
32
20
Feed
force [kN]
Feed force
[kN]
32
40
U)
f=0.12 (mm/
50
63
80
63
80
63
80
63
80
8
Drill
diameter (mm)
40
50
250
20
250
160
16
20
160
100
100
63
40
50
63
80
63 diameter (mm)
Drill
40
50
63
80
CoolantCoolant
pressurepressure
[bar] [bar]
CoolantCoolant
quantityquantity
[l/min] [l/min]
Coolant information
12.5
16
10
12.5
8
10
40
50
8 diameter (mm)
Drill
40
50
Guide values for cutting speed and feed rate are shown in the table below.
As there are many factors that can affect the results of deep-hole drilling, these values must be adjusted if necessary.
Material /
Hardness
Free machining steel
700 N/mm
Case hardening steel
700 N/mm
Case hardening steel
1,100 N/mm
Heat treatable steel
700 N/mm
Heat treatable steel
1,100 N/mm
Nitriding steel
1,100 N/mm
Ferritic steel
900 N/mm
Austenitic steel (stainless)
10
Cutting
speed
(m/min)
80 - 100
0.14 - 0.20
0.16 - 0.22
0.18 - 0.25
70 - 80
0.12 - 0.18
0.14 - 0.20
0.16 - 0.22
Carbide grades
Indexable
insert
Centre
insert
Guide pads
P 25B - 5*
P 25B - 2
P 40B - 2
P 20
P 25B - 5*
P 25B - 1
P 40B - 1
70 - 90
0.14 - 0.20
0.16 - 0.22
0.18 - 0.25
55 - 75
0.12 - 0.18
0.14 - 0.20
0.16 - 0.22
55 - 75
0.12 - 0.18
0.14 - 0.20
0.16 - 0.22
60 - 80
0.12 - 0.18
0.14 - 0.20
0.16 - 0.22
P 25B - 5*
P 25B - 2
P 40B - 2
60 - 80
0.12 - 0.16
0.14 - 0.18
0.16 - 0.20
P 25B - 1
50 - 70
0.12 - 0.18
0.14 - 0.20
0.16 - 0.22
P 25B - 2*
P 40B - 2
60 - 80
0.14 - 0.20
0.16 - 0.22
0.18 - 0.25
65 - 80
0.16 - 0.20
0.18 - 0.25
0.20 - 0.25
70 - 100
0.16 - 0.20
0.18 - 0.25
0.20 - 0.25
100 - 200
0.12 - 0.16
0.14 - 0.18
0.16 - 0.20
120 - ...
0.10 - 0.14
0.12 - 0.16
0.14 - 0.18
P 40B - 1
P 20B
P 40B - 1
P 25B - 5*
P 25B - 1
P 40B - 1
P 40B - 1
K 10 - 1
K 10 - 1
P 20
*first recommendation
Advantages / Overview
Type 07
Advantages
1. Newly developed high performance drilling tool.
2. Few exchangeable spare parts for the whole drilling range.
3. Minimal universal chip breaker design for high feed rates and high productivity.
4. Simple handling through fixed insert pockets.
5. Suitable for almost all machines with inner coolant supply.
Typ 07 Explosion
6. Retipping is possible.
Driver
Hlse
Centre insert
Zentrumschneide
Screw
Schraube
Peripheral insert
Auenschneide
Overview
Type
Drilling range
Type 07-000
Solid drilling tool
Typ 07-000
11
Ordering data
Type 07
07 - 3570 3 - 000
07
3570
000
Type
Length group
see table below
Drilling range
Peripheral insert
Intermediate insert
Centre insert
(mm)
1x
25.00 - 28.99
29.00 - 29.99
30.00 - 31.99
32.00 - 34.99
70-0550-310
70-0650-310
1x
1x
Screw
22-0610-840
M 2.5 x 5.9
Key
22-0600-925
70-0550-310
70-0650-310
1x
1x
Screw
22-0610-840
M 2.5 x 5.9
Key
22-0600-925
70-0550-210
35.00 - 38.99
70-0800-310
42.00 - 44.99
45.00 - 47.99
Drilling range
2x
Screw
22-0610-840
M 2.5 x 5.9
Key
22-0600-925
70-0600-410/24
70-0700-410/28
70-0800-210
39.00 - 41.99
48.00 - 50.99
70-0650-210
1x
Screw
22-0600-830
M 3 x 8.4
Key
22-0600-935
70-0950-310
70-0800-310
Screw
22-0600-830
M 3 x 8.4
Key
22-0600-935
70-0950-210
Screw
22-0600-830
M 3 x 8.4
Key
22-0600-935
70-0950-310
Peripheral insert
Intermediate insert
Centre insert
2x
Screw
22-0610-840
M 2.5 x 5.9
Key
22-0600-925
10-0800-410/38
Screw
22-0600-830
M 3 x 8.4
Key
22-0600-935
10-1000-410/45
Screw
22-1200-840
M 3.5 x 11.4
Key
22-0600-935
Length groups
Length (mm) up to
500
1
12
800
2
1,250
3
1,600
2,000
4
5
Length groups
2,500
6
3,200
7
4,500
8
Technical information
Type 07
Performance diagrams
25
40
32
f=0.4
/U)
2 (mm
25
(mm/U
20
f=0.3
/U)
20
12.5
5 (mm
f=0.2
/U)
m
(m
0.2
16
f=
12.5
m/U)
6 (m
f=0.1
10
8
25
28
32
36
40
f=0.4
/U)
2 (mm
16
45
50
)
(mm/U
f=0.3
/U)
10
(mm
f=0.25
)
(mm/U
.2
0
f=
m/U)
0.16 (m
8
6.3
f=
5
25
28
32
36
40
45
50
Coolant information
200
25
30 x
160
100
80
10 x d
63
50
25
28
32
36
40
30 x
20
125
45
50
16
12.5
10 x
10
8
25
28
32
36
40
45
50
Cutting speed
(m/min)
Carbide grades
Outer + Interm.
insert
Construction steel
< 700 N/mm
80 - 100
0.10 - 0.20
0.10 - 0.30
0.10 - 0.30
U225BX-2
80 - 100
0.10 - 0.20
0.10 - 0.30
0.10 - 0.30
U225BX-2
70 - 80
0.20 - 0.25
0.20 - 0.30
0.20 - 0.35
U225BX-5
70 - 90
0.20 - 0.25
0.25 - 0.30
0.25 - 0.40
U225BX-5
55 - 75
0.20 - 0.25
0.25 - 0.30
0.25 - 0.30
U225BX-5
Nitriding steel
< 1,100 N/mm
55 - 75
0.15 - 0.20
0.15 - 0.20
0.15 - 0.25
U225BX-2
Ferritic steel
< 900 N/mm
60 - 80
0.15 - 0.25
0.25 - 0.30
0.25 - 0.30
U225BX-5
Austenitic steel
60 - 80
0.10 - 0.20
0.10 - 0.20
0.10 - 0.20
U225BX-2
50 - 70
0.15 - 0.20
0.15 - 0.20
0.15 - 0.25
U225BX-2
Steel castings
< 700 N/mm
60 - 80
0.20 - 0.25
0.25 - 0.30
0.20 - 0.35
U225BX-5
65 - 80
0.20 - 0.35
0.25 - 0.40
0.30 - 0.40
U225BX-5
Cast iron,
alloyed and unalloyed
70 - 100
0.20 - 0.35
0.30 - 0.40
0.30 - 0.40
U225BX-5
100 - 200
0.10 - 0.25
0.15 - 0.30
0.15 - 0.45
U225BX-5
120 -
0.05 - 0.15
0.05 - 0.15
0.05 - 0.15
U225BX-2
Aluminium and
Aluminium alloys
Copper
Cu-content < 99%
U225BX-2
P 20
U440BX-5
P 20/B
U225BX-2
P 20
U440BX-5
...
P 20
U225BX-2
P 20
13
Driver / Service
Type 01 / Type 02 / Type 07
Driver
Drivers normally are supplied in compliance with DIN 1835 B or DIN 6535 HA, HB and HE, but they can also be made to order.
Driver (mm)
Type
25
DIN
1835 - B 25
32
DIN
1835 - B 32
40
DIN
1835 - B 40
50
DIN
1835 - B 50
25
DIN
1835 - E 25
botek
order no.
Picture
L Driver
(mm)
ZH25-22
12.00 - 19.50
56
ZH32-10
12.00 - 25.60
60
ZH40-13
12.00 - 32.60
70
ZH50-05
12.00 - 43.99
80
ZH25-36
12.00 - 19.50
56
ZH32-12
12.00 - 25.60
60
ZH25-02ZH25-00
12.00 - 19.50
70/78
12.00 - 19.50
70
12.00 - 25.60
70
12.00 - 32.60
70
ZH25-22
ZH25-36
ZH25-02
ZH25,4-00
ZH25-22
ZH25-22
ZH31,7-00
ZH25-36
32
DIN
1835 - E 32
25
ZH25-22
ZH25-36
ZH25-02
ZH25-22
ZH38,1-00
ZH25-36
ZH25,4-00
ZH25-36
ZH25-02
ZH31,7-00
ZH25-02
25.4
inch
ZH25,4-00
ZH25,4-00
ZH25.4-00
ZH25,4-00
ZH38,1-00
ZH31,7-00
31.7
inch
ZH31,7-00
ZH31,7-00
ZH31.7-00
ZH38,1-00
38.1
inch
ZH38,1-00
ZH38.1-00
ZH38,1-00
Service
botek stock program
Certain sizes of Type 01 are available ex stock.
Retipping (Type 01 / Type 07)
Retipping of brazed tools is possible.
Accessories
Accessories for our deep hole drilling tools Type 01, 02, 07 are also available.
More information can be found at www.botek.de
14
Technical appendix
Requirements for application / Dimensions for the guide hole
The characteristic of the single flute gundrilling process is that coolant is fed through the coolant hole in the tool and exits along
with the chips in the V-shaped groove (flute) on the drill tube from the drilled hole. The coolant also provides lubrication to the drill
periphery.
The gundrill is a single-edged tool without self-centering. When positioning the drill, the tool must be guided through a drill bush or
a pilot hole.
The quality of the guide hole affects the drilling performance.
1. An efficient coolant and filtration system with a coolant filtration of 20 m to 30 m (the smaller the drill diameter, the better
the coolant and filtration system should be).
2. Suitable coolant, i.e. deep hole drilling oil or emulsion (min. 10-12% concentration, with additives) has to be provided in
sufficient quantity and pressure. Minimum quantity lubrication (MQL) may be used under certain conditions.
3. Guidance with a drill bush (deep hole drilling machine) or a pilot hole (machining centre).
mit Bohrbuchse
mit Bohrbuchse
with
drill bush
mit Bohrbuchse
In application with deep hole drilling machine we recommend to use drill bush with F7 hole tolerance.
mit Pilotbohrung
mit Pilotbohrung
D (mm)
to tool-
12.00 - 17.99
approx. 1.50 x D
+ 0.016 to 0.034
60
18.00 - 29.99
approx. 1.50 x D
+ 0.020 to 0.041
30.00 - 49.99
approx. 1.25 x D
+ 0.025 to 0.050
approx. 1.00 x D
+ 0.030 to 0.060
60
60
mit Pilotbohrung
50.00 - ...
The dimensions specified in the table are guide values and comply with ISO tolerance field F7. ISO tolerance F8 is possible under
specific conditions. To avoid chipping of the cutting edge, a chamfered pilot hole (F) is recommended depending on machining
requirements.
15
Technical appendix
Drilling quality
To achieve optimum drilling results when using deep hole drilling tools with indexable inserts and guide pads, various criteria
must be applied. In addition to tool design, key factors are machine design and construction, process techniques, pressurised and
filtered deep hole drilling coolant. Selection of proper cutting parameters is also a significant factor.
The key factors botek considers when designing gundrills:
1. Material type
2. Diameter, tolerance and surface finish
3. Carbide grade and coating
4. Nose grind geometry
IT 13
12
11
10 9 8 7 6 5
(Guide values)
Surface quality
Roughness class
N8
N7
N6
N5
N4
N3
Rt m
21.2
11.5
6.2
3.4
1.9
1.06
Ra m
13.2
11.6
0.8
0.4
0.2
0.16
Rz m
14.2
17.6
4.5
2.2
1.2
0.65
Quality area
Surface
roughness
(Guide values)
16
Technical appendix
Drilling quality
1.00
0.75
0.50
0.25
(mm)
Drilling depth (mm) 0
500
1,000
Hole straightness
Whipping or deflection of the gundrill flute plays a decisive role in hole straightness and run out in the workpiece.
Carbide tipped gundrills must be supported by a steady rest or whip guide every 40 diameters.
For further information, refer to page 18.
0.10
0.08
0.06
0.04
0.02
(mm)
Drilling depth (mm) 0
250
500
750
1,000
Roundness
Hole roundness is a primary advantage of gundrilling over conventional twist drilling.
Hole roundness measurements as low as 10 m are possible.
17
Technical appendix
Application notes
1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries, e.g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during the start of
the drilling cycle by means of a sufficiently long drill bush or pilot hole (see detail Z on below illustration). For information
on the guide hole (pilot hole) see page 15.
L
max.
max.unsupported
ungesttzte length
Lnge
pilot
hole
Pilotbohrung
4. Tool support: Unsupported drill length should never exceed the dimensions as shown on table. If the unsupported drill
length is exceeded the drill might cause injury.
Max. unsupported length of the tool
Type
Taumelschlag
Type 01 / Typ 07
Bruchstelle
Type 02
Drill diameter D
12.00 - 20.99
21.00 - 30.99
31.00 - 40.99
41.00 - ... .....
approx. 40 x D
approx. 35 x D
approx. 30 x D
approx. 25 x D
37.00 - 44.99
45.00 - 59.99
60.00 - 74.99
approx. 40 x D
approx. 30 x D
approx. 25 x D
Please note that all application notes and values contained herein are intended as guidelines only. We do not
accept any liability for damages caused by improper handling of botek deep hole drilling tools, operating errors,
unsuitable machinery or misuse while using our tools!
Do you have any further queries? Please call up at +49 7123 38 08-0. We will be pleased to offer you advice.
18
We have established an Express production line which specializes in manufacturing certain tools quickly.
Product range:
- Single flute gundrills/twin fluted drills with brazed carbide tip Type 110/ Type 120
- Single flute gundrills in solid carbide design Type 113
- Single flute gundrill with indexable inserts and guide pads Type 01
You can order by fax or e-Mail straightforward and quickly.
We are pleased to send you our order form.
Contact person:
Mr. Andreas Lehmann
P +49 7123 38 08-394
F +49 7123 38 08-138
E-Mail Lehmann@botek.de
Stock program:
- Worldwide first stock program for gundrills with indexable inserts and guide pads Type 01
- Single flute gundrills Type 110 with brazed carbide tip extended size range
More information regarding the Express order line and our stock program
please see our new homepage, www.botek.de.
19
Motorway intersection
Stuttgart
A8 from Karlsruhe
Stgt. Degerloch
A8 from Munich
B27 to Tbingen
B 312
Riederich
Metzingen
Herrenberg
Tbingen Reutlingen
A81 from Singen
botek
Counterboring tools
Type 36 / Type 56
Deep hole drilling tools, system BTA
Multi cutter with 3 indexable cutting inserts
Drilling range: 34.00 - 374.99 mm
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrasse 4
D-72585 Riederich
T +49-(0)-71 23-38 08-0
F +49-(0)-71 23-38 08-138
E-mail Info@botek.de
www.botek.de
Type 36
1-start connection thread
Version with index. insert holder
Type 36
Type 36
1-start connection thread
Version with short clamp holder
Drilling range
(mm)
34.00 - 43.99
Version
Type 56
44.00 - 56.99
57.00 - 88.99
89.00 - 148.99
149.00 - 273.99
Type 36
10
200.00 - 374.99
1-start
4-start
connection thread connection thread
alternatively with
flange mounting
Cartridge
Characteristics:
High performance counterboring tool for use on deep hole drilling machines,
specially suited for cost effective counterboring of hydraulic cylinders
Ideal counterboring tool for pre-boring in advance of roller burnishing or honing operations
Optimized tool design for high feed rates and high efficiency
Index. inserts with 3 cutting edges
Easy exchange of indexable inserts with an adjusting accuracy within 0.01 mm
No additional adjustments required
Two standard chip breakers for boring a wide range of materials
Various combinations of carbide grades and coatings for inserts and guide pads
are available to suit material to be processed
250000055/24-2012
BTA/Ejector Head
Setting Gauge
- For measuring exact diametres on
Indexable Deep Hole Drilling Tools
- Lowers job costs by setting away
from machine
- Saves hours of valuable machine
setting time
- Ensures accuracy first time round
- Eliminates trial and error costs
Do you have a problem setting
your drill head diameter?
Accuracy measured by Dial Indicator,
so eliminating operator error, using
a Micrometer with dial indicator.
botek
Przisionsbohrtechnik GmbH
111 036 Setting_Gauge_E_V7.indd botek Frau Rcker Flyer BTA/Ejector Head Setting Gauge Guido Bentner Branding Tel. +49-7721-63071
GBR 2010-08-18 Version 1 210 x 297 mm Mastab 1:1 Seite 1
9
7
1 pc.
7 pcs.
7 pcs.
14 pcs.
1 pc.
1 pc.
1 pc.
adaptor and
4 dummies
1 pc.
Aluminium case
1 pc.
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4 D-72585 Riederich
T +49-(0)-7123-3808-0 F +49-(0)-7123-3808-138
E-Mail Info@botek.de www.botek.de
2
3
8
Type 113
Solid carbide
gundrill
Type 120
Twin fluted drills
with solid carbide
head
Type 123
Solid carbide
2-fluted drill
Type 158
Solid carbide
twist drill
Dummy
no.
0.50 - 1.55
1.85 - 2.60
1.60 - 2.59
2.61 - 3.35
2.60 - 3.24
3.36 - 4.05
3.25 - 4.14
4.06 - 4.55
4.15 - 4.84
4.51 - 5.30
4.56 - 5.65
4.85 - 5.34
5.31 - 6.20
5.51 - 7.20
5.66 - 6.55
5.35 - 6.34
6.21 - 8.50
7.21 - 9.20
6.56 - 8.05
6.35 - 7.74
8.51 - 10.00
9.21 - 12.20
8.06 - 9.55
7.75 - 10.04
10.01 - 12.00
12.21 - 16.20
10
9.56 - 12.50
10.05 - 12.00
12.01 - 14.00
16.21 - 18.20
10
11
12.51 - 15.00
14.01 - 17.00
18.21 - 20.20
11
12
15.01 - 17.50
17.01 - 22.00
12
13
17.51 - 20.00
22.01 - 26.50
13
14
20.01 - 30.00
14
botek
Przisionsbohrtechnik GmbH
2-Flute Drills
botek
Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specialising in deep hole
drilling technology was the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to be an international supplier of deep hole drilling tools. Over 500 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools BTA and Ejector systems as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting specialists
make botek a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic and aircraft industry
as well as motor, gear and machine building companies.
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justificable reasons for complaint.
Subject to change without prior notice. Errors excepted.
botek Przisionsbohrtechnik GmbH
Contents
p. 2
p. 2
Important information
p. 3
Contents
Tools
p. 4
Advantages
p. 5
Overview
p. 6
Tool design
p. 6
p. 7
p. 8
Technical information
Overview
p. 9
Tool design
p. 9
p. 10
Driver
p. 11
Driver
p. 12
Technical information
Technical appendix
p. 13
Regrinding instruction for standard nose grind Type 120 / Type 123
p. 14
Service
p. 15
Accessories
p. 16
Axial-Pulsator
p. 17
Drilling quality
p. 18
Application notes
Inquiry / Order
p. 19
Advantages
Axial-Pulsator
The botek Axial-Pulsator has been developed to increase the feed rate of straight fluted deep hole drilling tools, particulary drilling
steel and other long chipping materials.
For additional information please refer to page 16.
The characteristic of the 2-flute drilling process is that coolant is fed through the coolant holes in the tool and exits along with the
chips in the flutes from the drilled hole. The coolant also provides lubrication to the drill periphery.
Conditions for successful deep hole drilling
1 An efficient coolant and filtration system with a filtration of 20 m to 30 m (the smaller the diameter, the better the coolant
and filtration should be).
2. Suitable coolant, i. e. deep hole drilling oil or emulsion (min. 10-12 % concentration, with e. p. additives) has to be provided in
sufficient quantity and pressure. Minimum quantity lubrication (MQL) may be used under certain conditions.
3. Drill guiding through drill bush or pilot hole in the workpiece.
Drill bush
Pilot hole
The 2-flute gundrill is not self centering. When positioning the drill, the tool must be guided through a drill bush or a pilot hole.
The quality of the guide hole affects the drilling performance (tool life, centreline deviation, etc.).
Dimensions for the guide hole
12.800 - 16.000 mm
ca. 1.5 x D
16.001 - 10.000 mm
10.001 - 18.000 mm
+ 0.013 to 0.028
+ 0.016 to 0.034
ca. 1.0 x D
18.001 - 32.000 mm
+ 0.020 to 0.041
For precise holes we recommend to use the ISO tolerance G6. The dimensions specified in the table are guide values.
To avoid chipping to the cutting edge, a chamfered pilot hole (F) is recommended depending on the machining requirements.
Please refer to application notes on page 18.
5
Overview
Type
Tool diameter
Type 123
Solid carbide 2-flute drill
coolant fed
double margin
tool diameter
2.800 32.000 mm
Type 123-01
Solid carbide 2-flute drill
for taps, coolant fed,
step angle 90
tool diameter
2.800 32.000 mm
Type 123-02
Solid carbide 2-flute step drill
for taps, coolant fed,
step angle 180
tool diameter
2.800 32.000 mm
Tool design
Drill and head shaft are manufactured from a single piece of carbide blank. The advantage of this tool is high process reliability and
performance. Longer tool life is possible due to reduced torsional vibrations and higher rigidity.
Drill tip / Drill tube (carbide)
Driver (steel)
60
140
D
Shank / Driver
Shank
d2 (Type 123-00)
d3 (Type 123-01/Type 123-02)
d3
(mm)
L Driver
(mm)
10
12
16
20
25
10
12
16
20
25
40
45
48
50
56
40
45
48
50
56
32
40
60
70
10
12
16
20
25
32
40
40
45
48
50
56
60
70
as per drawing
as per drawing
Driver
DIN 6535 HAK
L Driver
L Driver
L Driver
25 32
DIN 6535 HEK
L Driver
Special driver
Please note:
- DIN 6535 HAK is standard. Other shank or driver design on request only.
- Alle Schaftformen mit optimierter Schafttoleranz zur Aufnahme in Hydrodehnspannfutter.
Technical information
Type 123
Guide values for drilling of various materials with solid carbide 2-flute drill Type 123
Cutting speed
Vc (m/min),
Values
for guide hole
with pilot hole
Mechanical
Material
Examples
strength
3.0 - 4.99
600 N/mm2
700 N/mm2
> 700 N/mm2
GS 38
GS 52
GS 62
30 - 60
25 - 50
20 - 45
27.0 - 54.0 24 - 48
22.5 - 45.0 20 - 40
18.0 - 40.5 16 - 36
21.0 - 42.0 18 - 36
17.5 - 35.0 15 - 30
14.0 - 31.5 12 - 27
0.05 - 0.15
0.04 - 0.10
0.04 - 0.10
0.05 - 0.20
0.05 - 0.16
0.05 - 0.16
0.10 - 0.22
0.05 - 0.19
0.05 - 0.19
0.10 - 0.25
0.08 - 0.20
0.08 - 0.20
0.10 - 0.28
0.08 - 0.22
0.08 - 0.22
200 HB
GG 30
GGG 50
GTW 40
70 - 115
70 - 115
70 - 115
63.0 - 103.5 56 - 92
63.0 - 103.5 56 - 92
63.0 - 103.5 56 - 92
4 9.0 - 80.5 42 - 69
49.0 - 80.5 42 - 69
49.0 - 80.5 42 - 69
0.10 - 0.25
0.10 - 0.25
0.10 - 0.25
0.15 - 0.32
0.15 - 0.32
0.15 - 0.32
0.20 - 0.40
0.20 - 0.40
0.20 - 0.40
0.25 - 0.45
0.25 - 0.45
0.25 - 0.45
0.30 - 0.50
0.30 - 0.50
0.30 - 0.50
250 HB
GG 30
GGG 50
GTW 400
60 - 95
60 - 95
60 - 95
54.0 - 85.5 48 - 76
54.0 - 85.5 48 - 76
54.0 - 85.5 48 - 76
4 2.0 - 66.5 36 - 57
42.0 - 66.5 36 - 57
42.0 - 66.5 36 - 57
0.10 - 0.20
0.10 - 0.20
0.10 - 0.20
0.12 - 0.25
0.12 - 0.25
0.12 - 0.25
0.15 - 0.35
0.15 - 0.35
0.15 - 0.35
0.20 - 0.40
0.20 - 0.40
0.20 - 0.40
0.25 - 0.45
0.25 - 0.45
0.25 - 0.45
> 250 HB
GG 40
GGG 70
GTS 70
50 - 80
50 - 80
50 - 80
45.0 - 72.0 40 - 64
45.0 - 72.0 40 - 64
45.0 - 72.0 40 - 64
3 5.0 - 56.0 30 - 48
35.0 - 56.0 30 - 48
35.0 - 56.0 30 - 48
0.10 - 0.20
0.10 - 0.20
0.10 - 0.20
0.12 - 0.25
0.12 - 0.25
0.12 - 0.25
0.15 - 0.35
0.15 - 0.35
0.15 - 0.35
0.20 - 0.40
0.20 - 0.40
0.20 - 0.40
0.25 - 0.45
0.25 - 0.45
0.25 - 0.45
20 - 55
20 - 55
18.0 - 49.5 16 - 44
18.0 - 49.5 16 - 44
1 4.0 - 38.5 12 - 33
14.0 - 38.5 12 - 33
0.04 - 0.10
0.04 - 0.10
0.06 - 0.12
0.06 - 0.12
0.08 - 0.15
0.08 - 0.15
0.08 - 0.15
0.08 - 0.15
0.10 - 0.20
0.10 - 0.20
60 - 220
60 - 220
60 - 220
0.07 - 0.18
0.07 - 0.18
0.07 - 0.18
0.12 - 0.25
0.12 - 0.25
0.12 - 0.25
0.20 - 0.35
0.20 - 0.35
0.20 - 0.35
0.25 - 0.45
0.25 - 0.45
0.25 - 0.45
0.30 - 0.50
0.30 - 0.50
0.30 - 0.50
Aluminium
< 10% Si
80 - 300
0.20 - 0.40
0.20 - 0.40
0.20 - 0.40
0.20 - 0.40
0.20 - 0.40
Aluminium
> 10% Si
70 - 200
0.10 - 0.25
0.15 - 0.35
0.25 - 0.45
0.30 - 0.50
0.35 - 0.55
General
steel
castings
Cast iron/
Grey cast
iron
350 HB
450 HB
Nodular
cast iron
Copper
Bronze
Brass
Plastics
Copper
Bronze
Brass
3xD
5xD
8xD
Please note:
- Guide values only.
- Coated drills may produce different chip formation (often longer chips).
- Use adequate feed rate to produce short but not compressed chips.
- High cutting efficiency is only possible if troublefree chip evacuation is guaranteed (see coolant diagram).
100
80
60
40
20
WZ (mm)
2
10
12
14
16
18
20
22
24
26
28
30
32
34 WZ in mm
Please note:
- Optimum tool clamping (hydraulic chuck, shrink fit) ensure best results in surface quality and hole straightness.
8
- Reduced feed rate during interrupted cut, cross holes and angle entry or exit.
Overview
Type
Tool diameter
Type 120
2-flute drill
with solid carbide tip
tool diameter
6.000 26.500 mm
Type 122
2-flute stepped solid drilling tool
with solid carbide tip
tool diameter
4.510 26.500 mm
Type 125
2-flute counterboring tool
with solid carbide tip
tool diameter
4.000 40.000 mm
Type 125-03
2-flute counterboring tool
with guiding pilot
with solid carbide tip and steel shank
tool diameter
6.000 26.500 mm
Type 120 available on request with cutting edge with PCD
Tool design
The botek 2-flute drill is fabricated with a drill head section of solid carbide tip, which is brazed to a heat treated tube (flute) section
then fitted and brazed to a hardened and ground steel driver.
Driver
Carbide tip
Drill tube
Brazed joint
Brazed joint
25
10
boteks experience has formed the foundation for the development of our standard nose grind geometries. This meets the
requirements of most drilling applications. Deep-hole drilling of especially long chipping materials and difficult to machine materials
usually call for special nose grind geometries, and in some cases, made to order chip breakers, all available from botek.
60
+0,3
0,5
140
D
Type
botek
driver no.
Drawing
L Driver with pin
10
ZH10-00
L Driver
X
ZH16-03
D Driver
16
25
10
L Driver
D Driver
16
X
1 1.850 - 17.299
1 1.850 - 12.399
1 7.300 - 19.509
L Driver
L Driver
with pin
40
X=
Notch
location
45
53
31.0
70
78
34.0
40
57
24.0
ZH16-04
12.400 - 20.500
45
72
31.0
ZH25-01
19.510 -
70
105
34.0
ZH16-02
11.850 - 12.399
50
58
47.5
ZH16-33
12.400 - 20.500
50
77
47.5
>
M=
Thread size
24.0
1 7.300 - 12.399
D Driver
with pin
and drive
key
ZH10-01
X
with pin
25
ZH25-00
16
25
12.7
19.05
25.4
31.7
38.1
19.05
25.4
31.7
38.1
1
1
1
1
1
1
inch dia.
with pin
D Driver
D Driver
ZH10-28
D Driver
ZH12,7-00
L Driver
ZH19,05-01
10
25
ZH25,4-01
D Driver
VDI 3208
ZH 10-44
ZH 16-31
ZH 25-34
VDI 3208
with pin
ZH31,7-01
ZH38,1-01
L Driver
16
ZH31,7-00
ZH19,05-11
25
ZH25,4-00
ZH38,1-00
10
16
ZH16-22
ZH25-10
D Driver
16
GKT with
metr.
thread
with pin
D Driver
10
ZH16-15
ZH25-08
25
ZH10-06
L Driver
16
GKT with
metr.
thread
10
with pin
16
11.850 - 17.299
1 1.850 - 12.399
16.000 - 20.509
1 7.300 - 12.390
12.400 - 20.500
20.510 - >
1 1.850 - 19.699
13.960 - 14.899
1 6.000 - 19.509
19.700 - 25.609
1 9.700 - 32.609
14.900 - 24.609
19.510 - >
25.610 - >
32.610 -
>
11.850 - 16.749
11.850 - 10.799
16.000 - 19.509
60
M6x0.5
80
M10x1
100
M16x1.5
60
77
M6x0.5
80
105
M10x1
100
140
M16x1.5
38,1
25.3
70
45.0
70
57.5
70
57.5
70
57.5
70
97
45.0
70
100
57.5
70
110
57.5
70
110
57.5
60
68
35
M6x0.5
80
90
37
M10x1
100
112
45
M16x1.5
ZH 16-66
10.800 - 16.399
80
110
37
M10x1
ZH 25-40
19.510 - 42.699
100
142
45
M16x1.5
L Driver
X
D Driver
Adjustable
driver with
acme thread
Speedbit
DIN 6535-HA
D Driver
L Driver
D Driver
Speedbit
with pin
DIN 1835-A40
L Driver with pin
L Driver
D Driver
DIN 6535-HA
or 1835-A
with pin
L Driver
X
DIN 6535-HA
or 1835-A
with pin
X
D Driver
L Driver
DIN 6535-HB
DIN 1835-B32
DIN 1835-B40
D Driver
DIN 6535-HB
L Driver
X
DIN 1835-E
with pin
D Driver
DIN 1835-E
L Driver
X
DIN 6535-HE
D Driver
L Driver with pin
DIN 6535-HE
with pin
L Driver
X
D Driver
16
20
28
36
16
25
35
16
25
35
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
10
12
16
20
Type
Tr
dia.
(mm)
botek
driver no.
Drawing
SH16-00
SH20-00
SH28-00
SH36-00
ZH16-21
ZH25-16
ZH35-00
ZH16-30
ZH25-20
ZH35-01
ZH10-40
ZH12-18
ZH16-11
ZH20-01
ZH25-11
ZH32-24
ZH40-03
ZH10-41
ZH12-19
ZH16-20
ZH20-60
ZH25-21
ZH32-23
ZH40-04
ZH10-11
ZH12-07
ZH16-32
ZH20-29
ZH25-22
ZH32-10
ZH40-13
ZH10-23
ZH12-02
ZH16-53
ZH20-34
ZH25-31
ZH32-11
ZH40-14
ZH10-20
ZH12-08
ZH16-47
ZH20-40
ZH25-36
ZH32-12
ZH40-18
ZH10-24
ZH12-05
ZH16-51
ZH20-43
ZH25-37
ZH32-13
ZH40-17
ZH10-29
ZH12-13
ZH16-62
ZH20-55
ZH10-30
ZH12-14
ZH16-70
ZH20-56
L Driver
112
126
126
162
40
50
60
40
50
60
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
40
45
48
50
with pin
X=
Notch
location
TR =
Thread
size
TR16x1.5
TR20x2
TR28x2
TR36x2
67
77
100
73.0
82.0
82.0
109.0
28.0
35.0
40.0
28.0
35.0
40.0
L Driver
57
62
75
77
86
100
110
57
62
75
77
86
100
110
57
62
75
77
86
100
110
57
62
75
77
23.5
26.5
29.0
30.5
38.0
43.0
47.0
23.5
26.5
29.0
30.5
38.0
43.0
47.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
28.0
33.0
36.0
38.0
11
Technical information
Type 120 / Type 122 / Type 125
Guide values for drilling of various materials
Material groups
Cast iron
Grey cast iron
(< 300 N/mm)
Nodular cast iron
(< 400 N/mm)
Malleable cast iron
Cast iron
Grey cast iron
(< 300 N/mm)
Nodular cast iron
(< 400 N/mm)
Steel castings
Copper
Bronze
Brass
Plastics
Aluminium
+
Aluminium alloys
Si-content > 5%
easily workable
70 - 100
60 - 90
70 - 120
100 - 180
Drill diameter
(mm)
from - to
from - to
from - to
from - to
16.0 - 17.99
18.0 - 19.99
10.0 - 13.99
14.0 - 17.99
18.0 - 21.99
> 22.0
0.04 - 0.08
0.05 - 0.11
0.08 - 0.16
0.10 - 0.21
0.13 - 0.26
0.15 - 0.31
0.03 - 0.07
0.05 - 0.10
0.07 - 0.14
0.09 - 0.18
0.10 - 0.21
0.12 - 0.25
0.04 - 0.08
0.05 - 0.11
0.08 - 0.16
0.10 - 0.21
0.13 - 0.26
0.15 - 0.31
0.06 - 0.13
0.09 - 0.18
0.12 - 0.24
0.16 - 0.32
0.19 - 0.38
0.22 - 0.44
Cutting speed and feed rate are dependent on tool length, coolant type and materials. In addition, the stability of the machine and
workpiece clamping. All figures specified are guide values.
Coolant quantity
Coolant pressure
125
100
80
80
63
50
32
20
12,5
6,3
10
12,5
16
20
25
50
40
32
25
6,3 8 10 12,5
16 20 25
Drill diameter (mm)
Reliable chip removal is only assured if sufficient coolant is supplied to the tool. The diagrams show our recommendation for coolant
pressure and quantity by drill diameter.
The ideal viscosity of deep-hole drilling oil should be 15 mm/s (60 - 70 SUS) at 40C for drilling diameters up to 18 mm.
When using emulsion, the specified pressures (p) may be reduced by up to ~ 20 %.
For all drill diameters filtering is required between 5 m and 20 m.
12
Technical appendix
Regrinding instruction for standard nose grind Type 120 / Type 123
Regrinding instruction
60
60
22
140
140
5 5
6 6
DD
1
1
1
1
1
AAAA AA
Operation
2
2
2
2
2
QQQQ QQ
55
555
30
30
3333000
0
CCCC C C
66
666
<
)
Torsion
<
)
Gage
Remarks
20
10
cutting land
2nd edge 180
3.000 - 26.009
25
6.010 - 25.000
20
20
3
3
3
3
3
44
444
<
)
Tilt
relief angle
2nd edge 180
relief angle
2nd edge 180
10
35
60
grinding wheel 15
15
60
web thinning
2nd edge 180
grinding into half of
the coolant hole
grinding land
hand chamfer
Dimensions (mm)
Drill-
A
Cutting land
Q
Web thickness + 0.1
C
Chamfer
R
Radius
13.000 - 16.009
16.010 - 10.009
10.010 - 15.009
15.010 - 20.009
20.010 - 25.000
0.4
0.4
0.5
0.6
0.7
0.4
0.5
0.6
0.8
0.9
0.5
0.5
0.6
0.7
0.8
1.0
1.0
1.5
2.0
2.5
grinding wheel
Schleifscheibe
60
0,3
0,5+
10
25
10
Free
15
R0,2
~
0b, e
2r
abM
oivtt
eeca
euns
trlaeu
fe
see chart
hart
see c
13
Technical appendix
Service
Coating
2-flute drills can be supplied with various coatings. The coating depends on the material to be drilled,
cutting fluid and drilling situation.
Regrinding
botek offers an individual regrinding service.
Retipping
2-flute drills with brazed carbide tip can be retipped.
If you have any questions, please do not hesitate to contact us or refer to: www.botek.de
14
Technical appendix
Accessories
Clamping cones
Drill bush
Whipguide bush
with round hole
Whipguide bush
Sealing disc
Profil disc
Sealing disc
Sealing case
Sealing disc
I1
Drawing no.
11.850 - 15.399
11.850 - 25.609
11.850 - 36.699
11.850 - 25.609
11.850 - 25.609
11.850 - 36.699
11.850 - 11.799
11.850 - 32.609
250
300
450
350
300
450
200
400
22
26
26
26
26
26
22
26
12
16
14
14
13
16
12
15
Please specify
tool dia. and
outer dia. (D)
when ordering
170-05-4-1060
170-05-4-1238
170-05-4-1341
170-05-4-2227
170-05-4-2278
170-05-4-2279
170-05-4-2650
170-05-4-3897
I1
Drawing no.
15.000 - 12.399
200
20
12
170-05-4-1813
15.000 - 22.899
300
26
14
170-05-4-1814
17.800 - 27.000
450
26
16
Please specify
tool dia. and
outer dia. (D)
when ordering
170-05-4-1815
Drawing no.
12.800 - 12.399
22.6
15
Please specify
tool dia.
when ordering
170-05-4-1180
Drawing no.
15.000 - 22.899
320
14
15.000 - 27.000
400
14
15.000 - 15.749
15.750 - 16.749
16.750 - 17.599
17.600 - 18.699
18.700 - 19.999
10.000 - 11.299
11.300 - 12.899
12.900 - 14.399
14.400 - 16.399
16.400 - 17.899
17.900 - 20.799
20.800 - 22.899
22.900 - 24.899
24.900 - 27.000
Please specify
tool dia.
when ordering
Drawing no.
Please specify
tool dia.
when ordering
170-07-4-142204
170-07-4-142205
170-07-4-142206
170-07-4-142207
170-07-4-142208
170-07-4-142209
170-07-4-142210
170-07-4-142211
170-07-4-142212
170-07-4-142213
170-07-4-142214
170-07-4-142215
170-07-4-142216
170-07-4-142217
400
170-07-4-1417
320
12
Drawing no.
Please specify
tool dia.
when ordering
170-04
15
Technical appendix
Axial-Pulsator
Axial-Pulsator
The botek Axial Pulsator has been developed to increase the feed rate of straight fluted deep hole drilling tools, particulary drilling
steel and other long chipping materials.
The typical quality characteristics of single flute and 2-flute gundrills like excellent surface finish, minimum run out, hole straightness
and hole roundness and high process reliability can be achieved very economical in combination with the Axial Pulsator.
Large Pulsator
Drill diameter: 4.0 mm to 12.0 mm
Max. speed: 6,000 RPM
Adjustable only by manufacturer (only stroke)
: 70 mm
Weight: 4.4 kg
L: 160 mm
L
Small Pulsator
Drill diameter: up to 4.0 mm
Max. speed: 11,000 RPM
Adjustable stroke
: 50 mm
Weight: 1.3 kg
L: 140 mm
without Pulsator
with Pulsator
with Pulsator
Tool
Diameter (mm)
Vf (mm/min)
40
120
200
Steel
without Pulsator
with Pulsator
with Pulsator
Tool
Diameter (mm)
Vf (mm/min)
90 - 100
150 - 180
200 - 1000
Above mentioned values are guide values which could differ from your application.
If you have any questions, please email to: pulsator@botek.de.
We will be pleased to offer you advice.
16
Technical appendix
Drilling quality
Drilling quality
To achieve optimum drilling results when using carbide tipped or solid carbide gundrills, various criteria must be applied. In addition
to tool design, key factors are machine design and construction, process techniques, pressurized and filtered deep hole drilling
coolant. Selection of proper cutting parameters is also a significant factor.
The key factors botek considers when designing gundrills:
- Material type
- Diameter, tolerance and surface finish
- Peripheral contour
- Carbide grade and coating
- Nose grind geometry
In addition to our refined manufacturing and technology for consistent product quality, our application and technical experience help
you realize optimal solutions.
Achievable drilling tolerances
Non ferrous metals
Aluminium alloys (depending on Si-content)
Tool steel
Material
IT 13
12
11
10 9 8 7 6 5
(guide values)
Surface quality
Roughness class
N8
N7
N6
N5
N4
N3
Quality area
Surface roughness
values
Rt m
21
11.5
6.2
3.4
1.9
1.0
Ra m
3.2
1.6
0.8
0.4
0.2
0.1
Rz m
14
7.6
4.5
2.2
1.2
0.65
(guide values)
Drilling sequence:
1. Drilling pilot hole (dimensions see table page 5).
2. Feed gundrill into pilot hole while non rotating or rotating slowly (< 50 U / min).
3. Switch on the coolant.
4. Switch on spindle rotation and feed.
5. After reaching the drilling depth switch off coolant and spindle rotation.
6. Switch off coolant.
7. Retract tool (maximum rotation not exceeding 200 rev. / min. without support). Take care for safety information (see backside).
17
Technical appendix
Application notes
1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries, e.g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during the start of
the drilling cycle by means of a sufficiently long drill bush or pilot hole.
L
max. unsupported length
(see item 4 below)
Guide hole
4. Tool support: unsupported drill length should never exceed the dimensions as shown on table. If the unsupported drill
length is exceeded the drill might cause injury.
Maximum unsupported drill length (L) between the steady rests or in a guide hole.
2-flute drill
Solid carbide
with brazed
drill head
Maximum
unsupported
drill length (L)
12.800 - 6.999
17.000 - 12.000
14.000 - 19.999
10.000 - 19.999
20.000 - 27.000
approx. 80 x D
approx. 60 x D
approx. 40 x D
approx. 35 x D
approx. 30 x D
5. The gundrill is fed into a pilot hole while non rotating or rotated slowly at < 50 RPM (illustration). Then the coolant and the
machine spindle should get started.
6. After reaching the drilling depth switch off the coolant and retract with the spindle stopped or slowly rotated at < 50 RPM.
7. Grinding of carbide produces dust (cobalt, etc.) that may be potentially hazardous. Use adequate ventilation and safety glasses
during grinding.
8. Consequences of not following our application notes No. 1 - 7.
Using botek gundrills other than directed may cause personal injury.
Tool breakage and unsupported gundrills can be extremely dangerous.
Please use with caution and care.
Please note that all application notes and values contained herein are intended as guidelines only. We do not
accept any liability for damages caused by improper handling of botek deep hole drilling tools, operating errors,
unsuitable machinery or misuse while using our tools!
If you have any questions, please do not hesitate to contact us. P: +49 7123 38 08-0.
18
Inquiry / Order
2-flute drills
Inquiry
Order (please mark with a cross where applicable)
2) Driver
Driver no. ____________________________________
Type 120
Type 123
Type 122
Type 123-01
without driver
Type 125
Type 123-02
Special driver
(please supply information on dimensions and version)
head length
regrind
drilling depth
chip clearence
driver length
2.80 - 3.99
12
10
4.00 - 5.99
15
15
5) Nose Grinds
6.00 - 8.99
20
20
Coating type:
______________________
8) Material
_________________ mm
9) Machine / coolant
Gundrilling machine
Machining centre
_________________ piece(s)
week _____________________
Customer:
Phone / Fax:
E-mail:
Contact:
Date / Signature:
You will find a special inquiry sheet for new tool design or tool redesign under www.botek.de
19
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Stgt. Degerloch
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Metzingen
Herrenberg
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