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DEEP HOLE DRILLING SYSTEMS

SOLID CARBIDE TOOLS

botek
Trepanning tools
Type 28 / Type 48
Deep hole drilling tools, system BTA
with indexable inserts and guide pads
for trepanning and solid drilling
with reduced power consumption / power input
Drilling range: 55.00 - 412.99 mm
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrasse 4
D-72585 Riederich
T +49-(0)-71 23-38 08-0
F +49-(0)-71 23-38 08-138
E-mail Info@botek.de
www.botek.de

Trepanning tools Type 28 / Type 48

Type 28

Type 48

Type 48

1-start connection thread


with 2 index. inserts

4-start connection thread


with 4 index. inserts

Flange mounting
with 4 index. inserts

Drilling range
(mm)
55.00 - 98.99

Drill head size

Type 28

Type 48

Special version

99.00 - 167.99

21 - 26

168.00 - 197.99

26 - 28

198.00 - 412.99

Depth of cut
(mm)

29 - 46

34.00 - 40.25

Depend on drill diameter

1-start
4-start
connection thread connection thread

50.00 - 52.75

Depend on drill diameter

Flange
mounting

Core cutting head

Version
2
index. inserts

4
index. inserts

Characteristics:
Used on deep hole drilling machines
For trepanning or solid drilling with reduced power consumption
Index. inserts with 2 cutting edges
Two standard chip breakers for drilling a wide range of materials
Various combinations of carbide grades and coatings for inserts and guide pads
are available to suit material to be processed
Core cutting heads corresponding to trepanning diameter available
Drilling tolerance up to IT 8
Please note:
Drill tube diameter must be corresponding to drill head size
to guarantee troublefree chip removal.
250000057/24-2012

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

botek

Stock Program

Express Production Line

Express Production Line


Specialized in manufacturing certain tools
Quickly

Type 113

Type 110

Type 01

Type 120

With the botek EXPRESS PRODUCTION LINE we can manufacture tools, which are not included in our
stock program, in a very short time.
Product range:
Single flute gundrill / twin fluted drill with brazed carbide tip Type 110 / Type 120
Single flute gundrill in solid carbide design Type 113
Single flute gundrill with indexable inserts and guide pads Type 01

Your direct contact at botek is:


Mr. Andreas Lehmann
T +49 7123 3808-394
F +49 7123 3808-138
E-Mail Lehmann@botek.de

You can order by fax or e-mail straightforward and quickly.


An order form can be found on page 11.

We are pleased to be able to offer you this service.

Stock Program Type 113


Single flute gundrills in solid carbide design
Type 113
Ex stock*
Order quantity:

max. 3 pcs. per dimension

Nose grind:

Standard nose grind

Driver:

10 x 55 mm DIN6535-HA10 (ZH10-51)

Uncoated

25 x D

1.50
1.60
2.00
2.50

35 x D

Over all
length

Drilling
depth

Flute
length

Over all
length

Drilling
depth

Flute
length

Over all
length

Drilling
depth

Flute
length

115

38
702001100
40
702001103
50
702001106
63
702001109

58

130

73

160

130

73

160

73

150

93

190

88

170

113

220

83
702001102
88
702001105
110
702001108
138
702001111

103

58

53
702001101
56
702001104
70
702001107
88
702001110

115
130
145

Order quantity:

max. 3 pcs. per dimension

Nose grind:

Standard nose grind

Driver:

10 x 55 mm DIN6535-HA10 (ZH10-51)

XT coated

25 x D

3.00
3.50
4.00
5.00
6.00

55 x D

35 x D

103
133
163

45 x D

Over all
length

Drilling
depth

Flute
length

Over all
length

Drilling
depth

Flute
length

Over all
length

Drilling
depth

Flute
length

160

75
702001112
88
702001115
100
702001118
125
702001121
150
702001124

103

190

133

250

210

153

245

128

225

168

265

158

265

208

315

183

300

243

360

165
702001114
158
702001117
180
702001120
225
702001123
270
702001126

193

118

105
702001113
123
702001116
140
702001119
175
702001122
210
702001125

175
185
215
240

188
208
258
303
3

* while stock lasts

Stock Program Type 110


Single flute gundrill with brazed carbide tip
Type 110
Ex stock**
Order quantity:

max. 3 pcs. per dimension

Version: Gundrill Type 110 with driver 10 x 40 mm (ZH10-00)


Carbide grade: K15
Guide form:

Standard nose grind:

# 001 (40/30)
Order No. for over all length

Drill-

200 mm

3.00

300 mm

400 mm

500 mm

600 mm

800 mm

1000 mm

1200 mm

1300 mm

1500 mm

320

420

520

720

920

1120

1220

1420

1200 mm 1300 mm

1500 mm

702000100 702000102

Flute length

158

220

Single flute gundrill with brazed carbide tip


Type 110
Ex stock**
Order quantity:

max. 3 pcs. per dimension

Version:

Gundrill Type 110 with driver 25 x 70/78 mm (ZH25-00)


For the (*) marked items the flute length changes due to the use
of a driver with brazing pin (25 x 70/105 [ZH25-01])

Carbide grade:

K15

Guide form:

Standard nose grind:



# 001 (40/30) for drills 4.0 mm


# 002 (30/20) for drills 5.0 mm up to 20.0 mm
# 003 (20/15) for drills from 22.0 mm

Drill-

4.00
5.00
6.00
6.50
7.00
8.00
8.50
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
18.00
19.00
20.00*
22.00*
25.00*
Flute length

Order No. for over all length

200 mm 300 mm 400 mm 500 mm


702000101 702000103 702000107 702000123
702000104 702000108 702000124
702000105 702000109 702000125
702000110
702000106 702000111 702000126
702000112 702000127
702000113
702000114 702000128
702000115 702000129
702000116 702000130
702000117 702000131
702000118 702000132
702000119
702000120
702000121
702000122

120

** while stock lasts

220

320

420

600 mm

800 mm

1000 mm

702000133 702000150 702000165


702000134 702000151 702000166
702000152 702000167 702000184
702000135 702000153 702000168
702000195
702000136 702000154 702000169 702000185
702000196
702000155 702000170 702000186
702000137 702000156 702000171
702000138 702000157 702000172 702000187702000189 702000197
702000139 702000158 702000173
702000140 702000159 702000174
702000190 702000198
702000141
702000175
702000191
702000142 702000160 702000176
702000192
702000143 702000161 702000177
702000193 702000199
702000144 702000162 702000178 702000188702000194 702000200
702000145 702000163 702000179
702000201
702000146 702000164 702000180
702000202
702000147*
702000181*
702000203*
702000148*
702000182*
702000149*
702000183*
702000204*
520/490*
720
920/890*
1120
1220 1420/1390*

Stock Program Type 110


Single flute gundrill with brazed carbide tip
Type 110

Order quantity:

max. 3 pcs. per dimension

Delivery time:

1 - 3 working days

Version:

Gundrill Type 110, according to customer please see table

Carbide grade:

K15

Guide form:

Standard nose grind:



# 001 (40/30) for drills 3.0 mm and 4.0 mm


# 002 (30/20) for drills 5.0 mm up to 20.0 mm
# 003 (20/15) for drills from 22.0 mm

Drill-

Flute length (mm)

3.00
4.00
5.00
6.00
6.50
7.00
8.00
8.50
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
18.00
19.00
20.00*
22.00*
25.00*

155
240

440

540
1140

240

440

540

1440
1140

740
340
940

440

1140

1240

1440
1440

540

1240
740

1140

1440
1410

510

910
1410

The following standard drivers are available:


Dimensions [mm]

10 x 40
25 x 56
10 x 40
25 x 56
10 x 40
25 x 56

DIN
DIN 6535 HA, Cylindrical
DIN 1835 B, Weldon
DIN 1835 E, Whistle Notch

botek driver
ZH10-40
ZH25-11
ZH10-11
ZH25-22
ZH10-20
ZH25-36

Please note:
Over all length = Flute length + 5 mm + total length driver

Type 01 Stock Program METRIC


Single flute gundrill with indexable inserts and extended guide pads
Type 01

Order quantity:

max. 2 pcs. per dimension

Option A:

Gundrill Type 01-010/011, option as per list, flute length to driver

Option B:

Gundrill Type 01-010/011, option as per list

Delivery time:

5 working days

Tool specification:
with extended guide pads (Type 01-010/011)

Insert:
P25B-1, Type 310 (2 steps)
Guide pads:
P20

Tool
diameter D1
15.00
16.00
17.00
18.00
19.00
19.50
Flute length
Tool
diameter D1
20.00
20.50
22.00
25.00
30.00
Flute length

Overall length L1 [mm] for option A (ZH25-02)


500
01-1511-011
01-1611-011
01-1711-011
01-1811-010
01-1911-010
01-1921-010
420

800
01-1512-011
01-1612-011
01-1712-011
01-1812-010
01-1912-010
01-1922-010
720

1200
01-1513-011
01-1613-011

1600

2000

2500
01-1516-011

01-1614-011

01-1615-011

01-1813-010
01-1913-010

01-1814-010
01-1914-010

01-1815-010

01-1816-010
01-1916-010

1120

1520

1920

2420

Overall length L1 [mm] for option A (ZH25-01)


500
01-2011-010
01-2021-010
01-2211-010
01-2511-010
01-3011-010
420

800
01-2012-010
01-2022-010
01-2212-010
01-2512-010
01-3012-010
720

1200
01-2013-010

1600
01-2014-010

2000
01-2015-010

01-2213-010
01-2513-010
01-3013-010
1120

01-2214-010
01-2514-010
01-3014-010
1520

01-2515-010
01-3015-010
1920

2500
01-2016-010
01-2216-010
2420

The following standard drivers can be used with option A and B:


Option

Dimension [mm]

25 x 70

25 x 56
32 x 60

DIN

DIN 1835 B
Weldon

botek driver
ZH25-02
ZH25-01
ZH25-22
ZH25-31
ZH32-10
ZH32-11

Tool diameter [mm]


up to
from
up to
from
up to
from

19.50
20.00
19.50
20.00
25.00
30.00

Please note:
Tools held on stock are assembled with insert and guide pads but without driver. Flute length as listed above.
6

Overall length and flute length are calculated for option A.


When using option B, it is possible to mount the driver directly to the flute end or to partially use the cylindrical end of the tube.
When using other drivers, the overall length can be different from the lengths listed above.

Type 01 Stock Program INCH


Single flute gundrill with indexable inserts and extended guide pads
Type 01

Order quantity:

max. 2 pcs. per dimension

Gundrill Type 01-010:

flute length to driver

Delivery time:

5 working days

Tool specification:
with extended guide pads (Type 01-010)

Insert:
P25B-1, Type 310 (2 steps)
Guide pads:
P20

Standard driver

Tool diameter D1

18.25
23.81
ZH31,7-16
29.36
Flute length with ZH31,7-15
ZH31,7-15

Flute length with ZH31,7-16

Overall length L1 [inch]


1219
01-1813-010
01-2323-010

1524
01-1814-010
01-2324-010

1139

1444

1829
01-1815-010
01-2325-010
01-2915-010
1749

1714

Please note:
Tools held on stock are assembled with insert and guide pads but without driver. Flute length as listed above.
Overall length and flute length are calculated with driver ZH31,7-15 and ZH31,7-16.
It is possible to mount other drivers directly to the flute end or to partially use the cylindrical end of the tube.
When using other drivers, the overall length can be different from the lengths listed above.

Stock Program Type 158


Solid carbide twist drills
Type 158

Carbide grade:

K40UF

Coating:

Optimized botek XT coating

Version:

4 margins

Clamping shank:

DIN 6535 HAK

Point angle:

140

Spiral angle:

30

D1 D3

L2

L3

15 x D
L

L1

Order No.

3.0 3.0

20 x D
L

L1

Order No.

25 x D
L

L1

Order No.

30 x D
L

L1

Order No.

119 69 731000146 130 84 731000169 130 96 731000192


20

3.5

148 98 731000170

4.0
4.0

182 132 731000194

5.0 5.0

140 90 731000127 165 115 731000150 190 140 731000173 215 165 731000196
50

6.0 6.0

190 140 731000152 218 168 731000175 250 200 731000198


40

8.0 8.0

195 145 731000133 230 180 731000156 274 224 731000179 314 264 731000202

10.0 10.0

230 180 731000137 280 230 731000160 330 280 731000183

11.0 11.0
L3

L1

Order No.

15 x D

L1

Order No.

20 x D

L1

Order No.

L1

25 x D

30 x D

L2
coating length

L1

L3
L

Order No.

D3

L2

D1

D1 D3

303 253 731000162 358 308 731000185 413 363 731000208

3xD

D1
D2

3,02
3,10
3,52
3,60
4,02
4,10
4,52
4,60
5,02
5,10
5,52
5,60
6,02
6,10
6,52
6,60
D1

62

L1

20

24

6
66

28

79

34

D2

L1

3xD

73
73
73
73
73
73
73
73
73
73
73
73
73
73
73
73

Stock Program Type 153-02 / Type 153-03


Pilot drill
Type 153-02 / Type 153-03
Pilotbohrer

6 731000193

2 731000194

8 731000195

5 731000196

4 731000197

0 731000198

4 731000199

0 731000200

7 731000201

4 731000202

0 731000203

7 731000204

4 731000205

0 731000206

7 731000207

3 731000208

9 731000209
731000210
731000211
731000212
731000213
731000214
Best.Nr.

30 x D

3.02
3.10
3.52
3.60
4.02
4.10
4.52
4.60
5.02
5.10
5.52
5.60
6.02
6.10
6.52
6.60
7.02
7.10
7.52
7.60
8.02
8.10
8.52
8.60
9.02
9.10
9.52
9.60
10.02
10.10
10.52
10.60
11.02
11.10
11.52
11.60
12.02
12.10
12.52
12.60
13.02
13.10
13.52
13.60
14.02
14.10

D1

L
62

5xD

L1

L2

20

24

6
66

28

36

34
8

79
41

10

89

47

40

12

102

55

45

14

107

60

45

16

115

65

48

D2

L1

L2
3xD

Order No.
736000400
736000401
736000402
736000403
736000404
736000405
736000406
736000407
736000408
736000409
736000410
736000411
736000412
736000413
736000414
736000415
736000416
736000417
736000418
736000419
736000420
736000421
736000422
736000423
736000424
736000425
736000426
736000427
736000428
736000429
736000430
736000431
736000432
736000433
736000434
736000435
736000436
736000437
736000438
736000439
736000440
736000441
736000442
736000443
736000444
736000445

Order No.

D2

L1

L2

66

28

74

36

82

44

91

53

10

103

61

40

12

118

71

45

14

124

77

45

16

133

83

48

D2

L1

L2

36

5xD

Order No.
736000446
736000447
736000448
736000449
736000450
736000451
736000452
736000453
736000454
736000455
736000456
736000457
736000458
736000459
736000460
736000461
736000462
736000463
736000464
736000465
736000466
736000467
736000468
736000469
736000470
736000471
736000472
736000473
736000474
736000475
736000476
736000477
736000478
736000479
736000480
736000481
736000482
736000483
736000484
736000485
736000486
736000487
736000488
736000489
736000490
736000491

Order No.

D1

L1

731000192

D2

3xD

L2

Best.Nr.

D1

Type 153-03
coolant fed
XT coated

30 x D

Type 153-02
not coolant fed
XT coated

D2

Consumable accessories
Whipguide bush with round hole

Tool dia. (mm)


1.850
1.850
1.850
1.850
1.850
1.850
1.850
1.850

Whipguide bush

15.399
25.609
36.699
25.609
25.609
36.699
11.799
32.609

Tool dia. (mm)

1.850 - 12.399

I1

25
30
45
35
30
45
20
40

22
26
26
26
26
26
22
26

12
16
14
14
13
16
12
15

Drawing No.

Order No.

Please specify
tool dia. and
outer dia. (D)
when ordering

170-05-4-1060
170-05-4-1238
170-05-4-1341
170-05-4-2227
170-05-4-2278
170-05-4-2279
170-05-4-2650
170-05-4-3897

792000509
792000511
792000512
792000510
792000513
792000514
792000508
792000515

Drawing No.

Order No.

22.6

15

Please specify
tool dia.
when ordering

170-06-4-1180

792000535

Drawing No.

Order No.

Please specify
tool dia.
when ordering

170-04-4-3993

Drill bushings to DIN 179-A


Cylindrical drill bushings to DIN 179-A in middle
version made from hardened tool steel

Accessories for single flute gundrills


Formed whipguide bush

Sealing disc

I1

3.960 - 12.399

Tool dia. (mm)

20

20

12

4.750 - 22.609

30

26

14

4.750 - 22.609

30

26

16

7.800 - 36.699

45

26

16

29.610 - 50.000

75

40

20.3

20
32
32
40
90

3
3
4
4
4

Please specify
tool dia. and
outer dia. (D)
when ordering
d

Tool dia. (mm)


1.850
3.960
5.750
5.750
23.610

Special sealing disc

- 5.749
- 5.749
- 20.509
- 25.609
- 49.999

Tool dia. (mm)

5.249

20

5.250 - 16.399

32

11

16.400 - 25.999

40

12

26.000 - 40.999

90

12

2.900 -

Steel discs

Sealing disc

d
Please specify
tool dia. and
outer dia. (D)
when ordering
d

Please specify
tool dia.
when ordering

Drawing No.

Order No.

170-05-4-1809

792000516

170-05-4-1810

792000517

170-05-4-1818

792000518

170-05-4-1812

792000519

170-05-4-1816

792000520

Drawing No.

Order No.

170-07-4-1572

792000500
792000501
792000501
792000502
792000503

Drawing No.

Order No.

170-07-4-3885

792000504

170-07-4-3886

792000505

170-07-4-3887

792000506

170-07-4-2708

792000507

Accessories for twin fluted gundrills


Formed whipguide bush

Sealing disc

Special sealing disc

10

Tool dia. (mm)

I1

Drawing No.

Order No.

5.000 - 12.399

20

20

12

170-05-4-1813

792000533

5.000 - 22.899

30

26

14

170-05-4-1814

792000522

7.800 - 27.000

45

26

16

Please specify
tool dia. and
outer dia. (D)
when ordering

170-05-4-1815

792000534

Tool dia. (mm)

Drawing No.

Order No.

5.000 - 22.899

32

170-07-4-1417

5.000 - 27,000

40

Please specify
tool dia. and
outer dia. (D)
when ordering

Tool dia. (mm)

Drawing No.

Please specify
tool dia.
when ordering

170-07-4-142204
170-07-4-142205
170-07-4-142206
170-07-4-142207
170-07-4-142208
170-07-4-142209
170-07-4-142210
170-07-4-142211
170-07-4-142212
170-07-4-142213
170-07-4-142214
170-07-4-142215
170-07-4-142216
170-07-4-142217

5.000
5.750
6.750
7.600
8.700
10.000
11.300
12.900
14.400
16.400
17.900
20.800
22.900
24.900

5.749
6.749
7.599
8.699
9.999
11.299
12.899
14.399
16.399
17.899
20.799
22.899
24.899
27.000

32
12

40

792000531
792000532
Order No.

792000527

792000528

Express Order
Order processing without confirmation
Customer ID:

___________________________________

Address:

___________________________________

___________________________________

___________________________________

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
Contact:
T: +49 7123 3808-394
Mr. Lehmann
F: +49 7123 3808-138
Lehmann@botek.de

Customer Contact: ___________________________________


Order No.:

_________________________________

Shipping address:_________________________________
Drilling method: Solid drilling

Counterboring

_________________________________

Steel

Grey cast iron

_________________________________

Material:

Nodular cast iron


Pos.

(D1)

Length (L1)

AL-Si-Alloy

Phone:

Driver dimensions (D2xL)

_________________________________

Driver No.

Coating Pieces

Delivery date

1
2
3
4
5
overall length (L1)
flute length

D1

ZH

regrind

drilling depth

chip clearance

D2

min. distance: 3 mm

head length

driver length

Type 110 Single flute gundrill with brazed carbide tip standard version
Type 113 Single flute gundrill in solid carbide design standard version
Type 120 Twin fluted drill with brazed carbide tip standard version
Type 01

Single flute gundrill with indexable inserts and guide pads standard version

Notes / Add. info: _________________________________________________________

Mode of shipment:

UPS (delivery within 2 working days)

TNT 12.00 a.m.

TNT 9.00 a.m.

A surcharge will be applied depending on


delivery requirement. You will be notified
to this change prior to production.
The number of tools for express orders is
limited.
Coordination by Mr. Lehmann.

Pick up
11

Date: ____________________________ Signature: ____________________________

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
72585 Riederich
Germany
P +49 7123 3808-0
F +49 7123 3808-138

12

250000160/31-2014

Info@botek.de
www.botek.de

Special tools
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

botek
botek special tools

Przisionsbohrtechnik GmbH

Because of our experience, manufacturing deep hole drilling tools botek began to build carbide tools
in special designs for specific customer applications.

Lngenfeldstrae 4

Our team of highly skilled engineers and application specialists makes botek your ideal partner for your
difficult cutting tool applications.

D-72585 Riederich
T +49-(0)-71 23-38 08-0
F +49-(0)-71 23-38 08-138

Individual solutions to optimize and solve your application needs.

2.

Special tools manufactured to customer specifications.

3.

Accurate and professional advice.

4.

Years of tooling experience and knowledge.

5.

Overall performance optimized for your machinery.

6.

Assured and consistent tool quality.

7.

Production cost savings.

8.

On time delivery.

9.

Manufacturing process optimization.

E-Mail Info@botek.de
www.botek.de

Stgt. Degerloch

A8 from Karlsruhe

B27 to Tbingen

A8 from Munich
B312
Riederich

Herrenberg

Metzingen

Tbingen

Reutlingen
A81 from Singen

1.

Motorway intersection
Stuttgart

botek advantages:

10. Increased productivity.


11. Re-sharpening available by botek.
12. In-house coating service.

Our catalog displays only a small range and selection of our total special tool manufacturing variety.
Kindly submit your drawing or sketch for evaluation.
Please forward us your application information at info@botek.de or phone +49-(0)-7123-3808-0
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justifiable grounds for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.

LACON design L.A.

botek Przisionsbohrtechnik GmbH

250 000 109/48-2008

Special tools

Special
counterboring tool

Solid carbide drill


Type B200

Tap removing drill


Type 155-00

Tap size drill


Type B300

Endmill

Endmill

Endmill

Endmill

Endmill

Pilot drill

Pilot drill
Type 153-03

Pilot drill
Type 153-02

solid carbide per drawing


example, 6-fluted

solid carbide
3-fluted
30 helix
140 drill point

solid carbide for tap M2-M12

solid carbide
3-fluted
30 helix
90 countersink

solid carbide
3-flute
45 helix
right hand cutting
centre cutting

solid carbide
3-flute
30 resp. 45 helix
right hand cutting
centre cutting

solid carbide
3-flute
30 helix
right hand cutting
centre cutting

solid carbide
nose grind 140 / 90
(SA0174)
coolant fed

solid carbide
nose grind 140 / 90
(SA0174)
non-coolant fed

diameter range:
5,000 - 20,000 mm

diameter range:
3,000 - 20,000 mm

solid carbide
4-flute
45 helix
right hand cutting
with centre cut
diameter range:
4,800 - 32,000 mm
without centre cut
diameter range:
0,800 - 4,799 mm

solid carbide
3-fluted
tapered spiral fluted

diameter range:
2,500 - 10,200 mm

solid carbide
4-flute
30 helix
right hand cutting
with centre cut
diameter range:
4,800 - 32,000 mm
without centre cut
diameter range:
0,800 - 4,799 mm

drilling range:
1,800 - 20,000 mm

Werkzeug-
2,500 - 25,000 mm

drilling range:
0,500 - 25,000 mm

alternatively:
4-flute

alternatively:
4-flute

Angel cutter
Type F002-2

Stepped pilot drill


Type 154-03

Stepped pilot drill


Type 154-02

solid carbide
straight negative flute

solid carbide
30 helix
nose grind 140 / 90
(SA0174)
coolant fed

solid carbide
30 helix
nose grind 140 / 90
(SA0174)
non-coolant fed

drilling range:
1,800 - 16,000 mm

diameter range:
1,800 - 16,000 mm

diameter range:
1,000 - 20,000 mm

special design
on request

alternatively:
2-flute, 5-flute
6-flute, 8-flute design

NC-Spot drill
Type B206

NC-Spot
Type B209

NC-Spot drill
Type B212

Engraving tool
Type G312

Engraving tool
Type G300

Angle cutter
Milling cutter T-slot Milling cutter T-slot Milling cutter T-slot Milling cutter for
Type F003-01
T-slots type F003-03 Type F002-1
Type F003-02

solid carbide
helical fluted
right hand cutting
nose grind 60

solid carbide
helical fluted
right hand cutting
nose grind 90

solid carbide
helical fluted
right hand cutting
nose grind 120

solid carbide
nose grind 60

solid carbide
nose grind 90

solid carbide
8-fluted
straight flute
coolant fed as per
customers drawing

diameter range:
2,000 - 20,000 mm

diameter range:
2,000 - 20,000 mm

diameter range:
2,000 - 20,000 mm

drilling range:
1,500 - 20,000 mm

drilling range:
1,500 - 20,000 mm

special design:
contour engraving tool

special design:
contour engraving tool

4-flute
counterboring tool
Type 140

6-flute
counterboring tool
Type 160

with solid carbide tip

with solid carbide tip

diameter range:
6,000 - 40,000 mm

diameter range:
6,000 - 40,000 mm

solid carbide
12-flute
staggered tooth

solid carbide
12-flute
helical tooth

solid carbide
12-fluted
straight tooth

solid carbide
straight positive flute

Ball nose end mill


Type F244F251

Ball nose end mill


Type F341F347

Ball nose end mill


Type F440F445

Corner rounding
end mill Type F001

Double angle
Type F004

Insert pocket end


mill Typ F005-01

Twist drill
Type 150-02

Twist drill
Type 150-00

Stepped twist drill


Type 152-01

Stepped twist drill


Typ 152-00

solid carbide
DIN 6527
+ botek standard
2-flute

solid carbide
DIN 6527
+ botek standard
3-flute
30 helix

solid carbide
DIN 6527
+ botek standard
4-flute

solid carbide
straight fluted

solid carbide
straight fluted

solid carbide
3-fluted

solid carbide
spiral fluted
coolant fed

solid carbide
spiral fluted
non-coolant fed

solid carbide
spiral fluted
nose grind 140
coolant fed

solid carbide
spiral fluted
nose grind 140
non-coolant fed

diameter range:
3,000 - 25,000 mm

diameter range:
3,000 - 25,000 mm

diameter range:
3,000 - 25,000 mm

diameter range:
1,800 - 25,000 mm

diameter range:
2,800 - 25,000 mm

diameter range:
0,300 - 25,000 mm

front diameter:
1,800 - 16,000 mm

front diameter:
1,800 - 16,000 mm

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Solid drill head


Type 70 A,70 B

botek

Deep hole drilling tools, system BTA


with indexable inserts
and guide pads for solid drilling
Drilling range: 25,00 64,99 mm

botek advantages
Type 70 A, Type 70 B

1. High performance roughing tool.


2. Very few spare parts.
3. New chip breaker design for high productivity and high feed rates.
4. Simple handling through xed insert pockets.
5. Hole tolerance up to IT 10.

Type 70 A solid drill head


with indexable inserts and guide pads,
diameter will be manufactured as per order,
4-start connection thread, external
Drilling range: 25,00 64,99 mm

Type 70 B solid drill head


with indexable inserts and guide pads,
diameter will be manufactured as per order,
1-start connection thread, internal
Drilling range: 25,00 64,99 mm

Technical information
Type 70 A, Type 70 B

40

25

f=

25
20
16
12,5
10

f=

0,4

/
mm

U)

20

U)
m/

32

40

10

50

63

0,3

(mm

/ U)

f=0

5
25

32

250

25

160
125
100
32

40

50

63

Drill- (mm)

Coolant Pressure (bar)

40

320

200

Coolant Flow (l/min)

,25
f=0
/ U)
mm
(
,2
f = 0 / U)
(mm
,16

6,3

400

25

/U

32

40

50

63

32

40

50

63

Drill- (mm)

Drill- (mm)

Coolant values
Sufcient coolant must be supplied to
the tool for troublefree chip removal.

f=

12,5

8
25

m
(m
0,4 )
U
m/
m
2(

f=

16

m
2(
0,3
f = U)
/
m
m
5(
0,2
f= )
/U
m
(m
0,2 )
f= m/U
m
6(
1
,
0

Feed Force (kN)

32

Spindle Power (kW)

Power requirements
The guide values are for drilling alloyed
steel 800 -1000 N/mm2 and can vary
for other workpiece materials and tool
conditions (wear).

20
16
12,5
10
25

Drill- (mm)

Cutting data
Guide values for cutting speed and feed rate are shown in the table. As there are many factors that can affect the results
of deep hole drilling, these values must be correted if necessary.
f (mm/rev) for drill diameter (mm)

Material
Hardness

Cutting speed
Vc (m/min)

25,00 - 29,99

30,00 - 44,99

45,00 - 64,99

Free machine steel


700 N/mm2

80 - 120

0,2 - 0,3

0,25 - 0,35

0,25 - 0,4

Case hardening steel


750 N/mm2

80 - 100

0,2 - 0,25

0,25 - 0,35

0,25 - 0,4

Case hardening steel


1100 N/mm2

70 - 90

0,2 - 0,25

0,2 - 0,3

0,2 - 0,35

Heat treatable steel


700 N/mm2

70 - 90

0,2 - 0,25

0,25 - 0,35

0,25 - 0,4

Heat treatable steel


1100 N/mm2

55 - 75

0,2 - 0,25

0,25 - 0,3

0,25 - 0,3

Nitriding steel
1100 N/mm2

55 - 75

0,2 - 0,25

0,25 - 0,3

0,25 - 0,3

Tool steel

50 - 60

0,15 - 0,25

0,2 - 0,25

0,2 - 0,3

Stainless steel (ferritic)


18-25% Cr, Ni > 8 %

55 - 65

0,15 - 0,25

0,25 - 0,3

0,25 - 0,3

General steel castings


700 N/mm2

60 - 80

0,2 - 0,25

0,25 - 0,35

0,2 - 0,35

Nodular cast iron (GGG)


1000 N/mm2

60 - 90

0,2 - 0,35

0,25 - 0,4

0,3 - 0,4

Grey cast iron (GG)

90 - 110

0,2 - 0,35

0,3 - 0,4

0,3 - 0,4

Aluminium
AL < 95%

100 - 150

0,1 - 0,25

0,15 - 0,3

0,15 - 0,45

Carbide grade
Indexable insert

Guide pads

P20

U225BX-SP5

P20/B

P20

Ordering data
Type 70 A, Type 70 B

Type 70 A, 4-start connection thread, BTA


Drilling
range

Drilltube

Drilltube
Size

D1

D2

25,00 - 26,40

22

04

19,5

17,5

26,41 - 28,70

24

05

21

19

28,71 - 31,00

26

06

23,5

21

31,01 - 33,30

28

07

25,5

23

33,31 - 36,20

30

08

28

25,5

36,21 - 39,60

33

09

30

27

39,61 - 43,00

36

10

33

30

43,01 - 47,00

39

11

36

33

47,01 - 51,70

43

12

39

36

51,71 - 56,20

47

13

43

39,5

56,21 - 60,60

51

14

47

43,5

61,61 - 64,99

56

15

51

47,5

A1

21,5
74
24,5
82
89
30,5

94
100

34,5

112

Type 70 B, 1-start connection thread, BTA


Drilling
range

Drilltube

Drilltube
Size

D1

D2

25,00 - 26,99

22

04

20

17

27,00 - 29,99

24

05

22

19

30,00 - 31,99

26

06

24

21

32,00 - 33,99

28

07

26

23

34,00 - 36,99

30

08

27

24

37,00 - 39,99

33

09

30

27

40,00 - 43,99

36

10

33

30

44,00 - 46,99

39

11

37

34

47,00 - 51,99

43

12

41

37

52,00 - 56,99

47

13

44

40

57,00 - 60,99

51

14

49

45

61,00 - 64,99

56

15

53

49

A1

25

59

76
82
87

40

90

97

Wrench sizes (mm)


From
drill-dia.

25

27

29

31

34

36

38

41,5

44,5

47,5

52,5

57

62,5

Size

20

22

24

26

28

30

32

36

38

41

46

50

55

Ordering data
Type 70 A, Type 70 B

Wrench size SW
Drill head body

Screw
Carbide guide pad

Intermediate insert

Screw
Peripheral insert

Centre insert

70 A 08 - 3577 - 000

Order No. drill head complete:

70
Type

08

3577

000

Version

Drill tube size

Drill-

Drill head

A: BTA 4-start
connection thread

000: complett
35,77 mm

B: BTA 1-start
connection thread

Drilling
range

in mm
25,00 - 28,99
29,00 - 29,99
30,00 - 31,99
32,00 - 34,99

Peripheral insert

1x

1x

110: Drill head body

Intermediate insert

1x

1x

70-0550-310
22-0610-840
M 2,5 x 5,9
70-0650-310

70-0550-310 22-0610-840
M 2,5 x 5,9 70-0650-210

51,00 - 56,99

Carbide grade

2x

2x

70-0600-410/24
22-0610-840
M 2,5 x 5,9
70-0700-410/28

70-0800-310

10-0800-410/38
22-0600-830 70-0950-210
M 3 x 8,4

22-0600-830
M 3 x 8,4

22-0610-840
M 2,5 x 5,9

22-0600-830
M 3 x 8,4

22-0600-830
M 3 x 8,4
10-1000-410/45

70-0950-310

57,00 - 62,99 70-1250-310


63,00 - 64,99

Carbide guide pads

70-0800-210

42,00 - 44,99
48,00 - 50,99

1x

70-0650-310

39,00 - 41.99 70-0800-310

70-0950-310

1x
70-0550-210

35,00 - 38,99

45,00 - 47,99

Centre insert

22-1200-840
M 3,5 x 11,4

70-1250-210
70-1250-310

U225BX-SP5

10-1200-410/62

P20/ P20B

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
D-72585 Riederich
T +49-(0)-7123-3808-0
F +49-(0)-7123-3808-138
E-Mail Info@botek.de
www.botek.de

Motorway intersection
Stuttgart

A8 from Karlsruhe

Stgt. Degerloch

A8 from Munich

B27 to Tbingen

Riederich
Metzingen

Herrenberg
A81 from Singen

Tbingen

Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modications in the interests of technical improvement.
Such modications cannot, in principle, be accepted as justiable grounds for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.

250 000 101/11-2008

LACONdesign L.A.

botek Przisionsbohrtechnik GmbH

botek
Przisionsbohrtechnik GmbH

Technical information
for solid drill heads type 12 and 64

Lngenfeldstrae 4
D-72585 Riederich, Germany

Type 12 and 64 are high-precision deep hole drilling tools with indexable inserts and
guide pads for use on deep hole drilling machines with BTA (STS) drilling system.

T +49-(0)-71 23-38 08-0


F +49-(0)-71 23-38 08-138

Adjusting of tool diameter in increments of 0.01mm by changing inserts and putting


a shim underneath the guide pads.
The tools do have an adjusting range within 0.25mm (..,00 - ..,24mm) (..,25 - ..,49mm) (..,50 - ..,74mm)
(..,75 - ..,99mm). For the smallest diameter of each drilling range no guide pad shims are used.

Solid drilling heads


Type 12 / Type 64

E-mail Info@botek.de
www.botek.de

Tools with adjusting range (..,00 - ..,24mm) are available in a few working days.
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Adjustment of tools
Drill heads will be adjusted to the ordered drill diameter in-house. Stop plate thickness "S
is engraved into the drill head body (see below)

Tools can be adjusted in diameter by using guide pad shims and exchanging the stop plate.
The maximum adjusting range is 0.25mm diameter.

Stgt. Degerloch
B27 to Tbingen

The thickness of all guide pad shims must be exactly the same.

A8 from Munich

Type 12

Motorway intersection
A8 from Karlsruhe
Stuttgart

Procedure:

B312
Riederich

The exact drill head diameter D1 is adjusted by exchanging the stop plate.
The difference between D1 and D2 must be at least 0.02mm and at most 0.06mm.
D1 should be always bigger as D2.

A81 from Singen

Herrenberg

Example:
The drill head 64-1121-000 with D1 = 45.00 should be adjusted to D1 = 45.22 mm
Engraved in the head is a stop plate thickness S = 1.51 mm for a drill head diameter 45.00 mm.
For adjusting the drill head to the new diameter guide pad shims # 10-0800-4919/0.1mm thickness
and a stop plate # 01-2050-610-S1.63 are used.

Tbingen

Metzingen
Reutlingen
Type 64

D2

Guide pad-shim

Deep hole drilling tools, system BTA


with indexable inserts and guide pads
for solid drilling
Drilling range type 12: 28.50 74.99 mm
Drilling range type 64: 28.71 65.00 mm

D1

Stop plate

Guide pad-shim

Stop plate system


When using identical tools with exactly the same drill head diameter, the thickness
of the stop plate (dimension "S) can vary due to manufacturing tolerances of the
milled drill head body.

Thickness "S is engraved in the stop plate as well. When re-ordering, please state
order number as well as the dimension "S of the requested stop plate.

1264GB-0106-01

www.lacondesign.de

Stop plates are available in increments of 0.01mm.

The needed thickness "S for the ordered drill head diameter is therefore engraved
in the drill head body.

236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 1

Type 64
Drill tube type 45
4-start connection
thread

botek advantages

(mm)

Drill head
complete

28.50 - 29.99

12-05**-000

12-05**-110

05

24

30.00 - 31.99

12-06**-000

12-06**-110

06

26

32.00 - 33.99

12-07**-000

12-07**-110

07

34.00 - 36.99

12-08**-000

12-08**-110

08

37.00 - 39.99

12-09**-000

12-09**-110

40.00 - 43.99

12-10**-000

12-10**-110

44.00 - 46.99

12-11**-000

47.00 - 51.99

12-12**-000

52.00 - 56.99
57.00 - 60.99

Over all
length (L)

28.71 - 31.00

64-06**-000

64-06**-110

06

26

73.1

63.1

31.01 - 33.30

64-07**-000

64-07**-110

07

28

74.1

28

63.1

33.31 - 36.20

64-08**-000

64-08**-110

08

30

74.1

30

79.1

36.21 - 39.60

64-09**-000

64-09**-110

09

33

83.2

09

33

80.2

39.61 - 43.00

64-10**-000

64-10**-110

10

36

85.2

10

36

81.2

43.01 - 47.00

64-11**-000

64-11**-110

11

39

93.4

12-11**-110

11

39

81.2

47.01 - 51.70

64-12**-000

64-12**-110

12

43

90.5

12-12**-110

12

43

88.5

51.71 - 56.20

64-13**-000

64-13**-110

13

47

96.5

12-13**-000

12-13**-110

13

47

90.5

56.21 - 60.60

64-14**-000

64-14**-110

14

51

102.5

12-14**-000

12-14**-110

14

51

95.5

60.61 - 60.99

64-15**-000

64-15**-110

15

56-1

105.7

61.00 - 67.99

99-121500-***

99-121501-***

15

56

98.8

61.00 - 65.00

99-641500-***

99-641501-***

15

56-1

105.7

68.00 - 74.99

99-121700-***

99-121701-***

17

62

104.9

1)

1)

2. Less spare parts needed due to reduced number of inserts and standardised
guide pads
3. Trouble free adjusting of intermediate diameters possible by changing the stop
plate (available in increments of 0.01mm) and using shims for the guide pads
4. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within +- 0.01mm diameter

Drilling range
from up to

(mm)
28.50 - 29.49
29.50 - 29.99

5. Peripheral inserts with 2 cutting edges, centre inserts with 6 cutting edges
6. Easy assembly onto the drill tube with an open-end wrench
7. Various standard chip breakers for drilling a wide range of materials
8. Various combinations of carbide grades and coatings for inserts and guide pads
9. Drilling tolerance up to IT 8 is possible under favourable conditions
10. New chipbreaker design SP5 for general use and high feed rates

30.00 - 31.99

Shim

Screw /key

Centre
insert

Screw /key

02-0870-315
02-0950-315

42-0610-710
22-0600-710

22-0600-820
22-0600-831

22-0600-211

(M3 x 10)
02-1050-315

22-0700-710

(M2.5 x 8.2)
22-0600-925

22-0600-935

02-1200-315

22-0910-710

22-0900-831
(M4 x 12)

42.00 - 43.99

49.00 - 50.99

02-1350-315

22-1030-710

52.00 - 52.99
53.00 - 54.99

Screw

02-1550-315

22-1000-211

22-0900-935

Stop plate

Centre insert

Screw

Screw

Peripheral insert
Shim

57.00 - 58.99
59.00 - 60.99

Screw

02-1650-315

22-1240-710

02-1800-315

22-1300-211

22-1340-710

Screw /key

Stop plate

Exact order number on request

Screw /key

Peripheral insert

Centre insert

Chip breakers

Chip breakers

Guide
pads

Carbide
grade

SP1

SP2

SP5

SP1

22-0610-840

P25

(M2.5 x 5.9)

P25-B

"

"

"

"

22-0600-925

P40

01-2050-610-S...

10-0800-410/40

S: 0.025/0.05/0.1

(M3 x 10.3)

10-0800-410/42

22-0600-935

10-0800-410/44

22-0800-840

P40-B

"

"

"

01-0200-860

K10

"

"

(M 2.5 x 4.4)

K10-B

"

"

22-0600-925

P20

"

P20-B

(M3 x 8.2)
22-0600-935

" On stock, # On request, - Not available

10-1000-410/47

Order example:

10-1000-410/49

Solid drill head type 64


Diameter 45.00 mm: 64-1121-000-D45.00.
Please give carbide grades and chip breakers
seperately.

22-1200-840

10-1000-410/53

(M3.5 x 11.4)

10-1000-410/55

22-0900-935

10-1200-410/56

02-1900-315

22-1500-710

10-1200-410/62
22-1500-831

02-2150-315

22-1630-710

(M6 x 17.5)
22-1500-935

22-1500-820

22-1630-710

10-1000-419/S

(M3.5 x 11.4)

S: 0.025/0.05/0.1

22-0900-935

21-0200-860
01-2400-610-S...

(M 2.5 x 4.7)
22-0600-925

24
26
28

22-1500-211

(M3.5 x 14)
22-0900-935

10-1200-419/S
S: 0.025/0.05/0.1

22-1200-840

32

(M3.5 x 11.4)

36

22-0900-935

38

10-1200-410/65

21-0600-860
01-3750-610-S...

10-1500-410/67
10-1500-410/70

02-2370-315

22-1200-840

Open end
wrench
SW

30
10-1200-410/59

70.00 - 70.99

73.00 - 74.99

S: 0.025/0.05/0.1

10-0700-410/32

10-1000-410/51

(M5 x 14.2)
22-1200-935

66.00 - 67.99

71.00 - 72.99

10-0700-410/30

10-0700-419/S

22-0800-820

22-1200-831

65.00 - 65.99

68.00 - 69.99

10-0700-410/28

10-0800-419/S

61.00 - 61.99
62.00 - 64.99

Shim

10-0800-410/38

22-1100-211

22-1230-710

55.00 - 56.99

Wrench size SW

1)

10-0800-410/46

51.00 - 51.99

Guide pad

Guide pad

10-0800-410/36

46.00 - 46.99
47.00 - 48.99

Stop plate

10-0800-410/34

22-0800-211

40.00 - 41.99

Drill head body

Guide pads

37.00 - 37.99

44.00 - 45.99

Over all
length (L)

Exact order number on request

Centre insert

36.00 - 36.99

38.00 - 39.99

Drill
Drill tube
tube size dia. (Da)

2)

32.00 - 33.99
34.00 - 35.99

1)

Available carbide grades and chip breakers

Peripheral tip
Peripheral
insert

Drill head
body

Type 64

Drill tube type 45


with 4-start connection thead

63.1

Spare parts type 12 / type 64

1. High-performance tool due to high stability of the drill head body

Guide pad-shim

Solid drilling head type 64


Drill head
complete

1)

Drill tube Drill tube


size
dia. (Da)

Drilling range
from up to

(mm)

1)

Drill head
body

Type 12

Drill tube type 25


with 1-start connection thead

Da

Drill tube type 25


1-start connection
thread

Solid drilling head type 12

Da

Type 12

Drilling range
from up to

10-1500-410/73

10-1500-419/S
S: 0.025/0.05/0.1

22-1600-840
(M5 x 15)
22-1200-935

(M3 x 6.7)
22-0600-935

41
2)

When ordering complete heads the peripheral insert


will be with a corner radius (version -315).
Peripheral inserts without this radius
(version 02--310) are on request.

46
50
60
65

236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 2

Type 64
Drill tube type 45
4-start connection
thread

botek advantages

(mm)

Drill head
complete

28.50 - 29.99

12-05**-000

12-05**-110

05

24

30.00 - 31.99

12-06**-000

12-06**-110

06

26

32.00 - 33.99

12-07**-000

12-07**-110

07

34.00 - 36.99

12-08**-000

12-08**-110

08

37.00 - 39.99

12-09**-000

12-09**-110

40.00 - 43.99

12-10**-000

12-10**-110

44.00 - 46.99

12-11**-000

47.00 - 51.99

12-12**-000

52.00 - 56.99
57.00 - 60.99

Over all
length (L)

28.71 - 31.00

64-06**-000

64-06**-110

06

26

73.1

63.1

31.01 - 33.30

64-07**-000

64-07**-110

07

28

74.1

28

63.1

33.31 - 36.20

64-08**-000

64-08**-110

08

30

74.1

30

79.1

36.21 - 39.60

64-09**-000

64-09**-110

09

33

83.2

09

33

80.2

39.61 - 43.00

64-10**-000

64-10**-110

10

36

85.2

10

36

81.2

43.01 - 47.00

64-11**-000

64-11**-110

11

39

93.4

12-11**-110

11

39

81.2

47.01 - 51.70

64-12**-000

64-12**-110

12

43

90.5

12-12**-110

12

43

88.5

51.71 - 56.20

64-13**-000

64-13**-110

13

47

96.5

12-13**-000

12-13**-110

13

47

90.5

56.21 - 60.60

64-14**-000

64-14**-110

14

51

102.5

12-14**-000

12-14**-110

14

51

95.5

60.61 - 60.99

64-15**-000

64-15**-110

15

56-1

105.7

61.00 - 67.99

99-121500-***

99-121501-***

15

56

98.8

61.00 - 65.00

99-641500-***

99-641501-***

15

56-1

105.7

68.00 - 74.99

99-121700-***

99-121701-***

17

62

104.9

1)

1)

2. Less spare parts needed due to reduced number of inserts and standardised
guide pads
3. Trouble free adjusting of intermediate diameters possible by changing the stop
plate (available in increments of 0.01mm) and using shims for the guide pads
4. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within +- 0.01mm diameter

Drilling range
from up to

(mm)
28.50 - 29.49
29.50 - 29.99

5. Peripheral inserts with 2 cutting edges, centre inserts with 6 cutting edges
6. Easy assembly onto the drill tube with an open-end wrench
7. Various standard chip breakers for drilling a wide range of materials
8. Various combinations of carbide grades and coatings for inserts and guide pads
9. Drilling tolerance up to IT 8 is possible under favourable conditions
10. New chipbreaker design SP5 for general use and high feed rates

30.00 - 31.99

Shim

Screw /key

Centre
insert

Screw /key

02-0870-315
02-0950-315

42-0610-710
22-0600-710

22-0600-820
22-0600-831

22-0600-211

(M3 x 10)
02-1050-315

22-0700-710

(M2.5 x 8.2)
22-0600-925

22-0600-935

02-1200-315

22-0910-710

22-0900-831
(M4 x 12)

42.00 - 43.99

49.00 - 50.99

02-1350-315

22-1030-710

52.00 - 52.99
53.00 - 54.99

Screw

02-1550-315

22-1000-211

22-0900-935

Stop plate

Centre insert

Screw

Screw

Peripheral insert
Shim

57.00 - 58.99
59.00 - 60.99

Screw

02-1650-315

22-1240-710

02-1800-315

22-1300-211

22-1340-710

Screw /key

Stop plate

Exact order number on request

Screw /key

Peripheral insert

Centre insert

Chip breakers

Chip breakers

Guide
pads

Carbide
grade

SP1

SP2

SP5

SP1

22-0610-840

P25

(M2.5 x 5.9)

P25-B

"

"

"

"

22-0600-925

P40

01-2050-610-S...

10-0800-410/40

S: 0.025/0.05/0.1

(M3 x 10.3)

10-0800-410/42

22-0600-935

10-0800-410/44

22-0800-840

P40-B

"

"

"

01-0200-860

K10

"

"

(M 2.5 x 4.4)

K10-B

"

"

22-0600-925

P20

"

P20-B

(M3 x 8.2)
22-0600-935

" On stock, # On request, - Not available

10-1000-410/47

Order example:

10-1000-410/49

Solid drill head type 64


Diameter 45.00 mm: 64-1121-000-D45.00.
Please give carbide grades and chip breakers
seperately.

22-1200-840

10-1000-410/53

(M3.5 x 11.4)

10-1000-410/55

22-0900-935

10-1200-410/56

02-1900-315

22-1500-710

10-1200-410/62
22-1500-831

02-2150-315

22-1630-710

(M6 x 17.5)
22-1500-935

22-1500-820

22-1630-710

10-1000-419/S

(M3.5 x 11.4)

S: 0.025/0.05/0.1

22-0900-935

21-0200-860
01-2400-610-S...

(M 2.5 x 4.7)
22-0600-925

24
26
28

22-1500-211

(M3.5 x 14)
22-0900-935

10-1200-419/S
S: 0.025/0.05/0.1

22-1200-840

32

(M3.5 x 11.4)

36

22-0900-935

38

10-1200-410/65

21-0600-860
01-3750-610-S...

10-1500-410/67
10-1500-410/70

02-2370-315

22-1200-840

Open end
wrench
SW

30
10-1200-410/59

70.00 - 70.99

73.00 - 74.99

S: 0.025/0.05/0.1

10-0700-410/32

10-1000-410/51

(M5 x 14.2)
22-1200-935

66.00 - 67.99

71.00 - 72.99

10-0700-410/30

10-0700-419/S

22-0800-820

22-1200-831

65.00 - 65.99

68.00 - 69.99

10-0700-410/28

10-0800-419/S

61.00 - 61.99
62.00 - 64.99

Shim

10-0800-410/38

22-1100-211

22-1230-710

55.00 - 56.99

Wrench size SW

1)

10-0800-410/46

51.00 - 51.99

Guide pad

Guide pad

10-0800-410/36

46.00 - 46.99
47.00 - 48.99

Stop plate

10-0800-410/34

22-0800-211

40.00 - 41.99

Drill head body

Guide pads

37.00 - 37.99

44.00 - 45.99

Over all
length (L)

Exact order number on request

Centre insert

36.00 - 36.99

38.00 - 39.99

Drill
Drill tube
tube size dia. (Da)

2)

32.00 - 33.99
34.00 - 35.99

1)

Available carbide grades and chip breakers

Peripheral tip
Peripheral
insert

Drill head
body

Type 64

Drill tube type 45


with 4-start connection thead

63.1

Spare parts type 12 / type 64

1. High-performance tool due to high stability of the drill head body

Guide pad-shim

Solid drilling head type 64


Drill head
complete

1)

Drill tube Drill tube


size
dia. (Da)

Drilling range
from up to

(mm)

1)

Drill head
body

Type 12

Drill tube type 25


with 1-start connection thead

Da

Drill tube type 25


1-start connection
thread

Solid drilling head type 12

Da

Type 12

Drilling range
from up to

10-1500-410/73

10-1500-419/S
S: 0.025/0.05/0.1

22-1600-840
(M5 x 15)
22-1200-935

(M3 x 6.7)
22-0600-935

41
2)

When ordering complete heads the peripheral insert


will be with a corner radius (version -315).
Peripheral inserts without this radius
(version 02--310) are on request.

46
50
60
65

236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 2

Type 64
Drill tube type 45
4-start connection
thread

botek advantages

(mm)

Drill head
complete

28.50 - 29.99

12-05**-000

12-05**-110

05

24

30.00 - 31.99

12-06**-000

12-06**-110

06

26

32.00 - 33.99

12-07**-000

12-07**-110

07

34.00 - 36.99

12-08**-000

12-08**-110

08

37.00 - 39.99

12-09**-000

12-09**-110

40.00 - 43.99

12-10**-000

12-10**-110

44.00 - 46.99

12-11**-000

47.00 - 51.99

12-12**-000

52.00 - 56.99
57.00 - 60.99

Over all
length (L)

28.71 - 31.00

64-06**-000

64-06**-110

06

26

73.1

63.1

31.01 - 33.30

64-07**-000

64-07**-110

07

28

74.1

28

63.1

33.31 - 36.20

64-08**-000

64-08**-110

08

30

74.1

30

79.1

36.21 - 39.60

64-09**-000

64-09**-110

09

33

83.2

09

33

80.2

39.61 - 43.00

64-10**-000

64-10**-110

10

36

85.2

10

36

81.2

43.01 - 47.00

64-11**-000

64-11**-110

11

39

93.4

12-11**-110

11

39

81.2

47.01 - 51.70

64-12**-000

64-12**-110

12

43

90.5

12-12**-110

12

43

88.5

51.71 - 56.20

64-13**-000

64-13**-110

13

47

96.5

12-13**-000

12-13**-110

13

47

90.5

56.21 - 60.60

64-14**-000

64-14**-110

14

51

102.5

12-14**-000

12-14**-110

14

51

95.5

60.61 - 60.99

64-15**-000

64-15**-110

15

56-1

105.7

61.00 - 67.99

99-121500-***

99-121501-***

15

56

98.8

61.00 - 65.00

99-641500-***

99-641501-***

15

56-1

105.7

68.00 - 74.99

99-121700-***

99-121701-***

17

62

104.9

1)

1)

2. Less spare parts needed due to reduced number of inserts and standardised
guide pads
3. Trouble free adjusting of intermediate diameters possible by changing the stop
plate (available in increments of 0.01mm) and using shims for the guide pads
4. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within +- 0.01mm diameter

Drilling range
from up to

(mm)
28.50 - 29.49
29.50 - 29.99

5. Peripheral inserts with 2 cutting edges, centre inserts with 6 cutting edges
6. Easy assembly onto the drill tube with an open-end wrench
7. Various standard chip breakers for drilling a wide range of materials
8. Various combinations of carbide grades and coatings for inserts and guide pads
9. Drilling tolerance up to IT 8 is possible under favourable conditions
10. New chipbreaker design SP5 for general use and high feed rates

30.00 - 31.99

Shim

Screw /key

Centre
insert

Screw /key

02-0870-315
02-0950-315

42-0610-710
22-0600-710

22-0600-820
22-0600-831

22-0600-211

(M3 x 10)
02-1050-315

22-0700-710

(M2.5 x 8.2)
22-0600-925

22-0600-935

02-1200-315

22-0910-710

22-0900-831
(M4 x 12)

42.00 - 43.99

49.00 - 50.99

02-1350-315

22-1030-710

52.00 - 52.99
53.00 - 54.99

Screw

02-1550-315

22-1000-211

22-0900-935

Stop plate

Centre insert

Screw

Screw

Peripheral insert
Shim

57.00 - 58.99
59.00 - 60.99

Screw

02-1650-315

22-1240-710

02-1800-315

22-1300-211

22-1340-710

Screw /key

Stop plate

Exact order number on request

Screw /key

Peripheral insert

Centre insert

Chip breakers

Chip breakers

Guide
pads

Carbide
grade

SP1

SP2

SP5

SP1

22-0610-840

P25

(M2.5 x 5.9)

P25-B

"

"

"

"

22-0600-925

P40

01-2050-610-S...

10-0800-410/40

S: 0.025/0.05/0.1

(M3 x 10.3)

10-0800-410/42

22-0600-935

10-0800-410/44

22-0800-840

P40-B

"

"

"

01-0200-860

K10

"

"

(M 2.5 x 4.4)

K10-B

"

"

22-0600-925

P20

"

P20-B

(M3 x 8.2)
22-0600-935

" On stock, # On request, - Not available

10-1000-410/47

Order example:

10-1000-410/49

Solid drill head type 64


Diameter 45.00 mm: 64-1121-000-D45.00.
Please give carbide grades and chip breakers
seperately.

22-1200-840

10-1000-410/53

(M3.5 x 11.4)

10-1000-410/55

22-0900-935

10-1200-410/56

02-1900-315

22-1500-710

10-1200-410/62
22-1500-831

02-2150-315

22-1630-710

(M6 x 17.5)
22-1500-935

22-1500-820

22-1630-710

10-1000-419/S

(M3.5 x 11.4)

S: 0.025/0.05/0.1

22-0900-935

21-0200-860
01-2400-610-S...

(M 2.5 x 4.7)
22-0600-925

24
26
28

22-1500-211

(M3.5 x 14)
22-0900-935

10-1200-419/S
S: 0.025/0.05/0.1

22-1200-840

32

(M3.5 x 11.4)

36

22-0900-935

38

10-1200-410/65

21-0600-860
01-3750-610-S...

10-1500-410/67
10-1500-410/70

02-2370-315

22-1200-840

Open end
wrench
SW

30
10-1200-410/59

70.00 - 70.99

73.00 - 74.99

S: 0.025/0.05/0.1

10-0700-410/32

10-1000-410/51

(M5 x 14.2)
22-1200-935

66.00 - 67.99

71.00 - 72.99

10-0700-410/30

10-0700-419/S

22-0800-820

22-1200-831

65.00 - 65.99

68.00 - 69.99

10-0700-410/28

10-0800-419/S

61.00 - 61.99
62.00 - 64.99

Shim

10-0800-410/38

22-1100-211

22-1230-710

55.00 - 56.99

Wrench size SW

1)

10-0800-410/46

51.00 - 51.99

Guide pad

Guide pad

10-0800-410/36

46.00 - 46.99
47.00 - 48.99

Stop plate

10-0800-410/34

22-0800-211

40.00 - 41.99

Drill head body

Guide pads

37.00 - 37.99

44.00 - 45.99

Over all
length (L)

Exact order number on request

Centre insert

36.00 - 36.99

38.00 - 39.99

Drill
Drill tube
tube size dia. (Da)

2)

32.00 - 33.99
34.00 - 35.99

1)

Available carbide grades and chip breakers

Peripheral tip
Peripheral
insert

Drill head
body

Type 64

Drill tube type 45


with 4-start connection thead

63.1

Spare parts type 12 / type 64

1. High-performance tool due to high stability of the drill head body

Guide pad-shim

Solid drilling head type 64


Drill head
complete

1)

Drill tube Drill tube


size
dia. (Da)

Drilling range
from up to

(mm)

1)

Drill head
body

Type 12

Drill tube type 25


with 1-start connection thead

Da

Drill tube type 25


1-start connection
thread

Solid drilling head type 12

Da

Type 12

Drilling range
from up to

10-1500-410/73

10-1500-419/S
S: 0.025/0.05/0.1

22-1600-840
(M5 x 15)
22-1200-935

(M3 x 6.7)
22-0600-935

41
2)

When ordering complete heads the peripheral insert


will be with a corner radius (version -315).
Peripheral inserts without this radius
(version 02--310) are on request.

46
50
60
65

236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 2

botek
Przisionsbohrtechnik GmbH

Technical information
for solid drill heads type 12 and 64

Lngenfeldstrae 4
D-72585 Riederich, Germany

Type 12 and 64 are high-precision deep hole drilling tools with indexable inserts and
guide pads for use on deep hole drilling machines with BTA (STS) drilling system.

T +49-(0)-71 23-38 08-0


F +49-(0)-71 23-38 08-138

Adjusting of tool diameter in increments of 0.01mm by changing inserts and putting


a shim underneath the guide pads.
The tools do have an adjusting range within 0.25mm (..,00 - ..,24mm) (..,25 - ..,49mm) (..,50 - ..,74mm)
(..,75 - ..,99mm). For the smallest diameter of each drilling range no guide pad shims are used.

Solid drilling heads


Type 12 / Type 64

E-mail Info@botek.de
www.botek.de

Tools with adjusting range (..,00 - ..,24mm) are available in a few working days.
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Adjustment of tools
Drill heads will be adjusted to the ordered drill diameter in-house. Stop plate thickness "S
is engraved into the drill head body (see below)

Tools can be adjusted in diameter by using guide pad shims and exchanging the stop plate.
The maximum adjusting range is 0.25mm diameter.

Stgt. Degerloch
B27 to Tbingen

The thickness of all guide pad shims must be exactly the same.

A8 from Munich

Type 12

Motorway intersection
A8 from Karlsruhe
Stuttgart

Procedure:

B312
Riederich

The exact drill head diameter D1 is adjusted by exchanging the stop plate.
The difference between D1 and D2 must be at least 0.02mm and at most 0.06mm.
D1 should be always bigger as D2.

A81 from Singen

Herrenberg

Example:
The drill head 64-1121-000 with D1 = 45.00 should be adjusted to D1 = 45.22 mm
Engraved in the head is a stop plate thickness S = 1.51 mm for a drill head diameter 45.00 mm.
For adjusting the drill head to the new diameter guide pad shims # 10-0800-4919/0.1mm thickness
and a stop plate # 01-2050-610-S1.63 are used.

Tbingen

Metzingen
Reutlingen
Type 64

D2

Guide pad-shim

Deep hole drilling tools, system BTA


with indexable inserts and guide pads
for solid drilling
Drilling range type 12: 28.50 74.99 mm
Drilling range type 64: 28.71 65.00 mm

D1

Stop plate

Guide pad-shim

Stop plate system


When using identical tools with exactly the same drill head diameter, the thickness
of the stop plate (dimension "S) can vary due to manufacturing tolerances of the
milled drill head body.

Thickness "S is engraved in the stop plate as well. When re-ordering, please state
order number as well as the dimension "S of the requested stop plate.

1264GB-0106-01

www.lacondesign.de

Stop plates are available in increments of 0.01mm.

The needed thickness "S for the ordered drill head diameter is therefore engraved
in the drill head body.

236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 1

botek
Przisionsbohrtechnik GmbH

Technical information
for solid drill heads type 12 and 64

Lngenfeldstrae 4
D-72585 Riederich, Germany

Type 12 and 64 are high-precision deep hole drilling tools with indexable inserts and
guide pads for use on deep hole drilling machines with BTA (STS) drilling system.

T +49-(0)-71 23-38 08-0


F +49-(0)-71 23-38 08-138

Adjusting of tool diameter in increments of 0.01mm by changing inserts and putting


a shim underneath the guide pads.
The tools do have an adjusting range within 0.25mm (..,00 - ..,24mm) (..,25 - ..,49mm) (..,50 - ..,74mm)
(..,75 - ..,99mm). For the smallest diameter of each drilling range no guide pad shims are used.

Solid drilling heads


Type 12 / Type 64

E-mail Info@botek.de
www.botek.de

Tools with adjusting range (..,00 - ..,24mm) are available in a few working days.
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Adjustment of tools
Drill heads will be adjusted to the ordered drill diameter in-house. Stop plate thickness "S
is engraved into the drill head body (see below)

Tools can be adjusted in diameter by using guide pad shims and exchanging the stop plate.
The maximum adjusting range is 0.25mm diameter.

Stgt. Degerloch
B27 to Tbingen

The thickness of all guide pad shims must be exactly the same.

A8 from Munich

Type 12

Motorway intersection
A8 from Karlsruhe
Stuttgart

Procedure:

B312
Riederich

The exact drill head diameter D1 is adjusted by exchanging the stop plate.
The difference between D1 and D2 must be at least 0.02mm and at most 0.06mm.
D1 should be always bigger as D2.

A81 from Singen

Herrenberg

Example:
The drill head 64-1121-000 with D1 = 45.00 should be adjusted to D1 = 45.22 mm
Engraved in the head is a stop plate thickness S = 1.51 mm for a drill head diameter 45.00 mm.
For adjusting the drill head to the new diameter guide pad shims # 10-0800-4919/0.1mm thickness
and a stop plate # 01-2050-610-S1.63 are used.

Tbingen

Metzingen
Reutlingen
Type 64

D2

Guide pad-shim

Deep hole drilling tools, system BTA


with indexable inserts and guide pads
for solid drilling
Drilling range type 12: 28.50 74.99 mm
Drilling range type 64: 28.71 65.00 mm

D1

Stop plate

Guide pad-shim

Stop plate system


When using identical tools with exactly the same drill head diameter, the thickness
of the stop plate (dimension "S) can vary due to manufacturing tolerances of the
milled drill head body.

Thickness "S is engraved in the stop plate as well. When re-ordering, please state
order number as well as the dimension "S of the requested stop plate.

1264GB-0106-01

www.lacondesign.de

Stop plates are available in increments of 0.01mm.

The needed thickness "S for the ordered drill head diameter is therefore engraved
in the drill head body.

236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 1

Type 64
Drill tube type 45
4-start connection
thread

botek advantages

(mm)

Drill head
complete

28.50 - 29.99

12-05**-000

12-05**-110

05

24

30.00 - 31.99

12-06**-000

12-06**-110

06

26

32.00 - 33.99

12-07**-000

12-07**-110

07

34.00 - 36.99

12-08**-000

12-08**-110

08

37.00 - 39.99

12-09**-000

12-09**-110

40.00 - 43.99

12-10**-000

12-10**-110

44.00 - 46.99

12-11**-000

47.00 - 51.99

12-12**-000

52.00 - 56.99
57.00 - 60.99

Over all
length (L)

28.71 - 31.00

64-06**-000

64-06**-110

06

26

73.1

63.1

31.01 - 33.30

64-07**-000

64-07**-110

07

28

74.1

28

63.1

33.31 - 36.20

64-08**-000

64-08**-110

08

30

74.1

30

79.1

36.21 - 39.60

64-09**-000

64-09**-110

09

33

83.2

09

33

80.2

39.61 - 43.00

64-10**-000

64-10**-110

10

36

85.2

10

36

81.2

43.01 - 47.00

64-11**-000

64-11**-110

11

39

93.4

12-11**-110

11

39

81.2

47.01 - 51.70

64-12**-000

64-12**-110

12

43

90.5

12-12**-110

12

43

88.5

51.71 - 56.20

64-13**-000

64-13**-110

13

47

96.5

12-13**-000

12-13**-110

13

47

90.5

56.21 - 60.60

64-14**-000

64-14**-110

14

51

102.5

12-14**-000

12-14**-110

14

51

95.5

60.61 - 60.99

64-15**-000

64-15**-110

15

56-1

105.7

61.00 - 67.99

99-121500-***

99-121501-***

15

56

98.8

61.00 - 65.00

99-641500-***

99-641501-***

15

56-1

105.7

68.00 - 74.99

99-121700-***

99-121701-***

17

62

104.9

1)

1)

2. Less spare parts needed due to reduced number of inserts and standardised
guide pads
3. Trouble free adjusting of intermediate diameters possible by changing the stop
plate (available in increments of 0.01mm) and using shims for the guide pads
4. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within +- 0.01mm diameter

Drilling range
from up to

(mm)
28.50 - 29.49
29.50 - 29.99

5. Peripheral inserts with 2 cutting edges, centre inserts with 6 cutting edges
6. Easy assembly onto the drill tube with an open-end wrench
7. Various standard chip breakers for drilling a wide range of materials
8. Various combinations of carbide grades and coatings for inserts and guide pads
9. Drilling tolerance up to IT 8 is possible under favourable conditions
10. New chipbreaker design SP5 for general use and high feed rates

30.00 - 31.99

Shim

Screw /key

Centre
insert

Screw /key

02-0870-315
02-0950-315

42-0610-710
22-0600-710

22-0600-820
22-0600-831

22-0600-211

(M3 x 10)
02-1050-315

22-0700-710

(M2.5 x 8.2)
22-0600-925

22-0600-935

02-1200-315

22-0910-710

22-0900-831
(M4 x 12)

42.00 - 43.99

49.00 - 50.99

02-1350-315

22-1030-710

52.00 - 52.99
53.00 - 54.99

Screw

02-1550-315

22-1000-211

22-0900-935

Stop plate

Centre insert

Screw

Screw

Peripheral insert
Shim

57.00 - 58.99
59.00 - 60.99

Screw

02-1650-315

22-1240-710

02-1800-315

22-1300-211

22-1340-710

Screw /key

Stop plate

Exact order number on request

Screw /key

Peripheral insert

Centre insert

Chip breakers

Chip breakers

Guide
pads

Carbide
grade

SP1

SP2

SP5

SP1

22-0610-840

P25

(M2.5 x 5.9)

P25-B

"

"

"

"

22-0600-925

P40

01-2050-610-S...

10-0800-410/40

S: 0.025/0.05/0.1

(M3 x 10.3)

10-0800-410/42

22-0600-935

10-0800-410/44

22-0800-840

P40-B

"

"

"

01-0200-860

K10

"

"

(M 2.5 x 4.4)

K10-B

"

"

22-0600-925

P20

"

P20-B

(M3 x 8.2)
22-0600-935

" On stock, # On request, - Not available

10-1000-410/47

Order example:

10-1000-410/49

Solid drill head type 64


Diameter 45.00 mm: 64-1121-000-D45.00.
Please give carbide grades and chip breakers
seperately.

22-1200-840

10-1000-410/53

(M3.5 x 11.4)

10-1000-410/55

22-0900-935

10-1200-410/56

02-1900-315

22-1500-710

10-1200-410/62
22-1500-831

02-2150-315

22-1630-710

(M6 x 17.5)
22-1500-935

22-1500-820

22-1630-710

10-1000-419/S

(M3.5 x 11.4)

S: 0.025/0.05/0.1

22-0900-935

21-0200-860
01-2400-610-S...

(M 2.5 x 4.7)
22-0600-925

24
26
28

22-1500-211

(M3.5 x 14)
22-0900-935

10-1200-419/S
S: 0.025/0.05/0.1

22-1200-840

32

(M3.5 x 11.4)

36

22-0900-935

38

10-1200-410/65

21-0600-860
01-3750-610-S...

10-1500-410/67
10-1500-410/70

02-2370-315

22-1200-840

Open end
wrench
SW

30
10-1200-410/59

70.00 - 70.99

73.00 - 74.99

S: 0.025/0.05/0.1

10-0700-410/32

10-1000-410/51

(M5 x 14.2)
22-1200-935

66.00 - 67.99

71.00 - 72.99

10-0700-410/30

10-0700-419/S

22-0800-820

22-1200-831

65.00 - 65.99

68.00 - 69.99

10-0700-410/28

10-0800-419/S

61.00 - 61.99
62.00 - 64.99

Shim

10-0800-410/38

22-1100-211

22-1230-710

55.00 - 56.99

Wrench size SW

1)

10-0800-410/46

51.00 - 51.99

Guide pad

Guide pad

10-0800-410/36

46.00 - 46.99
47.00 - 48.99

Stop plate

10-0800-410/34

22-0800-211

40.00 - 41.99

Drill head body

Guide pads

37.00 - 37.99

44.00 - 45.99

Over all
length (L)

Exact order number on request

Centre insert

36.00 - 36.99

38.00 - 39.99

Drill
Drill tube
tube size dia. (Da)

2)

32.00 - 33.99
34.00 - 35.99

1)

Available carbide grades and chip breakers

Peripheral tip
Peripheral
insert

Drill head
body

Type 64

Drill tube type 45


with 4-start connection thead

63.1

Spare parts type 12 / type 64

1. High-performance tool due to high stability of the drill head body

Guide pad-shim

Solid drilling head type 64


Drill head
complete

1)

Drill tube Drill tube


size
dia. (Da)

Drilling range
from up to

(mm)

1)

Drill head
body

Type 12

Drill tube type 25


with 1-start connection thead

Da

Drill tube type 25


1-start connection
thread

Solid drilling head type 12

Da

Type 12

Drilling range
from up to

10-1500-410/73

10-1500-419/S
S: 0.025/0.05/0.1

22-1600-840
(M5 x 15)
22-1200-935

(M3 x 6.7)
22-0600-935

41
2)

When ordering complete heads the peripheral insert


will be with a corner radius (version -315).
Peripheral inserts without this radius
(version 02--310) are on request.

46
50
60
65

236 049 GB_Typ12+64.qxd botek Frau Schlierer Broschre Typ 12+64 LACON design GmbH Tel. 07543-9305-0 IML 2006-01-11 Version 4 Format 610 x 297 mm Mastab 1:1 Seite 2

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Solid drill heads

botek

Type 11, Type 61

Deep hole drilling tools, system BTA


with indexable inserts
and guide pads for solid drilling
Drilling range Type 11: 14.55 - 36.99 mm
Type 61: 15.65 - 36.20 mm

The botek company

Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specialising in deep hole
drilling technology was the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to be an international supplier of deep hole drilling tools. Over 500 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools BTA and Ejector systems as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting
specialists make botek a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic industry
and aviation industry as well as motor, gear and machine building companies.

Our General Terms and Conditions which we assume are known to be applied.
The values specified in this catalogue (e. g. for feedrate, coolant, pressure and coolant quantity, etc.)
are guide values only and can vary depending on your application.
We reserve the right to make changes of any nature in the interests of technical progress.
Such changes cannot, in principle, be accepted as a complaint.
Subject to change without prior notice. Errors excepted.
Please see our application notes, www.botek.de
botek Przisionsbohrtechnik GmbH

Advantages / Informations
Type 11 / Type 61

botek advantages
1. New, high-performance solid drill heads with a modern, user-friendly design.
2. Very high operational efficiency combined with optimum cutting performance.
3. Ideally suited to deep hole drilling machines.
4. No regrinding needed.
5. Various indexable insert chip breakers are available according to material to be processed.
Coated indexable inserts and guide pads are also available.
6. Easy exchange of indexable inserts and guide pads.
No need to adjust setting within 0.01 mm diameter.
7. When using matching interchangeable parts, the drill head diameter may, however, be adjusted within a range of 1.0 mm.
8. Easy assembly onto the drill tube with an open-end wrench.
9. Drilling tolerance up to IT7 is possible under favourable conditions.
Type 11
Solid drill head system BTA
1-start connection thread

Type 61
Solid drill head system BTA
4-start connection thread

Information about botek solid drill heads Type 11/Type 61


- The chip breaker has a decisive part to play with the chip formation.
- To obtain trouble-free chip flow along with optimum tool life, it is essential to aim for the most ideal chip formation possible.
- The chips should be broken just short enough to ensure that there is no chip congestion in the flute or the drill.
- Excessively short, crushed chips place strain on the cutting edges and lead to premature wear and will destroy the cutting edge.
- For processing commonly used materials, indexable inserts are available from stock with chip breakers SP 1 or SP 2.
Chip breaker SP 1

Chip breaker SP 2

Chip breaker SP 3

-
-
-
-
-
-

- Unalloyed steels C<0.2


- Long chip-forming special steels
- Stainless and acid-proof steels

- According to b, t, r, or drawing

Unalloyed steels C>0.2


Alloyed steels
Toughened steels
Case hardened steels
Tool steels
Stainless and acid-proof steels

Drilling range (mm)

Chip breaker SP 1

Indexable insert
b

18.00 - 23.99

24.00 - 29.99

30.00 - 36.99

1.50

0.35

0.40

1.70

0.40

0.40

1.70

0.45

0.40

1.40

0.45

0.40

2.10

0.55

0.50

1.80

0.55

0.50

2.40

0.55

0.50

2.00

0.55

0.50

t
t

15.55 - 17.95

14.55 - 15.50

Chip breaker SP 2

Order data solid drill head Type 11


Drilling range from 14.55 to 17.95 mm
Fhrungsleiste

Tool number

Drill head body

key

SW 11

93

12

14.55 - 15.00

11-9300-001

11-9300-111

94

13-1

15.05 - 15.50

11-9400-001

11-9400-111

95

13-2

14-1
WP (-320)
Kopf komplett 96
Grundkrper
Schraube WP (-310) Fhrungsleiste
alternativ
97
14-2
Kopf komplett
Grundkrper

SW 12
11-9500-001
11-9500-111
WP (-320)
16.05
- 16.50
11-9600-111
WP (-310)
Fhrungsleiste
Schraube
Schlssel
alternativ 11-9600-001 Schraube Schlssel
WP (-320)
Fhrungsleiste Schraube Schraube (fr Kopf)
Einstellpl.
Schraube
Schraube Schraube
Einstellpl.
(fr Schrauben)
16.55
17.00
11-9710-001
11-9710-111
WP (-310)
Schraube
Fhrungsleiste
Schraube
alternativ
SW 13
17.05 - 17.25
11-9720-001
11-9720-111
15.55 - 16.00

97

14-2

98

15-1

17.30 - 17.50

98

15-1

17.55 - 17.95

Grundkrper
Kopf komplett

Typ 11
< 18mm

11-9810-001 WP (-320) 11-9810-111

WPGrundkrper
(-310)

(-310)
alternativWP11-9820-111
11-9820-001

Replaceable insert

Screw/Key

1x

1x

The tools are available in


steps of 0.05 mm in diameter.
Dimensions in between can be
achieved in steps of 0.025 mm
by setting in a smaller guide
pad only.
Schlssel
Schlssel
Einstellpl.
Schraube is
The tool
diameter tolerance
Schlssel
(fr Kopf)
(fr Schrauben)
+
Einstellpl.
(fr Kopf)
within _0.01Schraube
mm.
Fhrungsleiste
Schraube

Indexable guide pads

Screw/Key

2x

2x

16.05

16.55

14.55

15.05

01-0777-311

01-0501-410/13

14.60

15.10

01-0780-311

01-0502-410/13

14.65

15.15

01-0782-311

01-0503-410/13

14.70

15.20

01-0785-311

01-0504-410/13

14.75

15.25

01-0787-311

14.80

15.30

01-0790-311

14.85

15.35

01-0792-311

14.90

15.40

01-0795-311

01-0508-410/13

14.95

15.45

01-0797-311

01-0509-410/13

15.00

15.50

01-0799-311

01-0510-410/13

17.05

17.55

01-0907-311

01-0501-410/15

01-0505-410/13
01-0506-410/13
01-0507-410/13

15.60

16.10

16.60

17.10

17.60

01-0910-311

01-0502-410/15

15.65

16.15

16.65

17.15

17.65

01-0912-311

01-0503-410/15

15.70

16.20

16.70

17.20

17.70

01-0915-311

01-0504-410/15

15.75

16.25

16.75

17.25

17.75

01-0917-311

15.80

16.30

16.80

17.30

17.80

01-0920-311

15.85

16.35

16.85

17.35

17.85

01-0922-311

01-0505-410/15
01-0506-410/15
01-0507-410/15

15.90

16.40

16.90

17.40

17.90

01-0925-311

01-0508-410/15

15.95

16.45

16.95

17.45

17.95

01-0927-311

01-0509-410/15

16.00

16.50

17.00

17.50

01-0929-311

01-0510-410/15

Schlssel
(fr Kopf)

Schlssel
(fr Schrauben)

Schraube
Fhrungsleiste

Drill
in mm

15.55

WP (-320)
Schraube
alternativ
SW 14

Schraube
Schraube

01-1300-840
screw M2.2 x 4
key 01-1300-945

Kopf komplett

1 Typ 11
mm
>= 18mm

TypDrilling
Typ
11 11range
- to
< 18mm
< from
18mm
(mm)

WP (-320)
Schlssel
SchlsselWP (-320)
WP (-310)
WP (-310) (fr Schrauben)
alternativ
alternativ
(fr Kopf)

01-1300-840
screw M2.2 x 4
key 01-1300-945

ndkrper

Drill tube (mm)

Grundkrper
Grundkrper
Schraube

22-0610-840
screw M2.5 x 5.9
key 22-0600-925

Drill head
size

KopfKopf
komplett
komplett
Einstellpl.

Schraube

22-0610-840
screw M2.5 x 5.9
key 22-0600-925

aube

dkrper
komplett

WP (-320)
Grundkrper
ste
Schraube
leiste
alternativ

mm

WP (-320)
WP (-310)
alternativ
WPkomplett
(-320)
Kopf

Grundkrper
WP (-310)

Grundkrper

Drill head
size

Typ 11
>= 18mm
01

02

03

04

05

06

07

08

Grundkrper
Fhrungsleiste
Schraube
WP
(-310)
WP (-320)
Schlssel
Schlssel

WP (-320)
WP (-320)
WPalternativ
(-310)Fhrungsleiste
alternativSchraube
Schraube
Einstellpl.
Schraube

Drill
tube (mm)

Drilling range
from - to

Typ 11
>= 18mm
(mm)

16.5

18

20

22

24

26

28

30

WP (-310)

Drill head
Drill head
complete

18.00 - 18.49

11-0111-000

18.50 - 18.99

11-0112-000

19.00 - 19.49

11-0121-000

19.50 - 19.99

11-0122-000

20.00 - 20.49

11-0211-000

20.50 - 20.99

11-0212-000

21.00 - 21.49

11-0221-000

21.50 - 21.99

11-0222-000

22.00 - 22.49

11-0311-000

22.50 - 22.99

11-0312-000

23.00 - 23.49

11-0321-000

23.50 - 23.99

11-0322-000

24.00 - 24.49

11-0411-000

24.50 - 24.99

11-0412-000

25.00 - 25.49

11-0421-000

25.50 - 25.99

11-0422-000

26.00 - 26.49

11-0431-000

26.50 - 26.99

11-0432-000

27.00 - 27.49

11-0511-000

27.50 - 27.99

11-0512-000

28.00 - 28.49

11-0521-000

28.50 - 28.99

11-0522-000

29.00 - 29.49

11-0531-000

29.50 - 29.99

11-0532-000

30.00 - 30.49

11-0611-000

30.50 - 30.99

11-0612-000

31.00 - 31.49

11-0621-000

31.50 - 31.99

11-0622-000

32.00 - 32.49

11-0711-000

32.50 - 32.99

11-0712-000

33.00 - 33.49

11-0721-000

33.50 - 33.99

11-0722-000

34.00 - 34.49

11-0811-000

34.50 - 34.99

11-0812-000

35.00 - 35.49

11-0821-000

35.50 - 35.99

11-0822-000

36.00 - 36.49

11-0831-000

36.50 - 36.99

11-0832-000

Drill head Drill tube Drilling range


size
(mm)
from - to

Schraube

alternativ

Drill head
complete

Indexable insert

Drill head
body

open-end
wrench

11-0110-110

SW 16

SW 17
11-0210-110

SW 18

11-0310-110

SW 19

11-0320-110

SW 20

11-0410-110

SW 21

11-0420-110

SW 22

11-0430-110

SW 23

11-0510-110

SW 24

11-0520-110

SW 25

Guide pads
Guide pads

21-0110-410

01-1820-310

21-0120-410

01-1920-310

Screw/Key

01-2010-310

01-2110-310

21-0100-830
(M 3 x 6.9)
22-0600-935

21-0200-410
22-0610-840
(M 2.5 x 5.9)
22-0600-925

01-2210-310

(fr Kopf)
Einstellpl.
Schraube

Stop plate
Stop plate

01-2050610-S...

01-2120-310

01-2220-310

Schlssel
Schraube
Schraube
(fr Schrauben)

Screw/Key

21-0200-860
(M 2.5 x 4.7)
22-0600-925

Please specify
thickness dimension
S when ordering.

01-0200-860
(M 2.5 x 4.3)
22-0600-925

21-0300-410

01-2310-310
01-2320-310
01-2410-310
01-2420-310
01-2510-310

21-0400-410

01-2520-310
01-2610-310
01-2620-310
01-2710-310

21-0400-830
(M 4 x 9)
22-0900-935

22-0600-820
(M 2.5 x 8.2)
22-0600-925

01-2720-310
01-2810-310

21-0500-410

01-2820-310

01-2920-310
SW 26

01-2400610-S...

01-3010-310
01-3020-310

01-3210-310
SW 28

11-0720-110

01-3220-310
01-3310-310
01-3320-310

21-0200-860
(M 2.5 x 4.7)
22-0600-925

22-0800-840
(M 3 x 8.2)
22-0600-935

01-3120-310

11-0710-110

Please specify
thickness dimension
S when ordering.

21-0600-410

01-3110-310

11-0620-110

22-1200-830
(M 5 x 12.5)
22-1200-935

21-0700-410

01-3410-310

11-0810-110

01-3420-310
SW 30

01-3510-310
01-3520-310

21-0800-410

22-1200-840
(M 3.5 x 11.4)
22-0900-935

Guide pads

Screw/Key

01-3610-310

11-0830-110

Drill head

Schlssel Schlssel
Einstellpl.
Fhrungsleiste
(fr Schrauben)
(fr Kopf)

01-2910-310

11-0530-110

Drill head
body

01-1810-310

01-2020-310

11-0220-110

11-0820-110

Screw/Key

01-1910-310

11-0120-110

11-0610-110

Indexable
insert

Schraube
Schraube
Einstellpl.
SchlsselFh
Fhrungsleiste

Order data solid drill head Type 11


Fhrungsleiste
Schraube
Einstellpl. mm
Diameter
range from
18.00 to 36.99

Schlssel
Schlssel
Schraube
Grundkrper
WP (-310) Schraube (fralternativ
Schraube
Einstellpl.alternativ
Schraube
Kopf) Fhrungsleiste
(frSchlssel
Schrauben)
WP (-320) (fr Kopf) Schraube
Einstellpl.
Schraube
Fhrungsleiste Schraube
Einstellpl.
Schraube
Einstellpl.(fr Schrauben)
(fr Kopf)Schraube

WP (-310)
Kopf
komplett
Schraube
Schraube
Fhrungsleiste
Schraube

Kopf komplett

WP (-320)
Kopf komplett
Schraube
alternativ
Grundkrper

01-3620-310
open-end
wrench

Indexable
insert

Screw/Key

Indexable insert

Guide pads

Stop plate

Screw/Key

Stop plate

Order data solid drill head Type 61


Drilling range from 15.65 to 17.95 mm
Kopf komplett
Fhrungsleiste

Schlssel
Fhrungsleiste
Schraube
(fr Schrauben)

Schraube
Fhrungsleiste

98

15

98

15

17.55 - 17.70

61-9830-001

61-9830-111

99

16

17.75 - 17.95

61-9900-001

61-9900-111

Drill tube (mm)

97

14

97

14

Typ 61
< 18mm

TypTyp
61 61
Drilling range
- to
< 18mm
< from
18mm
(mm)

Schraube

Tool number

Drill head body

Key

SW 14

Replaceable insert

Screw/Key

1x

1x

Indexable guide pads

Screw/Key

2x

2x

16.05

16.55

17.05

17.55

01-0907-311

01-0501-410/15

16.10

16.60

17.10

17.60

01-0910-311

01-0502-410/15

15.65

16.15

16.65

17.15

17.65

01-0912-311

01-0503-410/15

15.70

16.20

16.70

17.20

17.70

01-0915-311

01-0504-410/15

15.75

16.25

16.75

17.25

17.75

01-0917-311

15.80

16.30

16.80

17.30

17.80

01-0920-311

15.85

16.35

16.85

17.35

17.85

01-0922-311

15.90

16.40

16.90

17.40

17.90

01-0925-311

01-0505-410/15
01-0506-410/15
01-0507-410/15
01-0508-410/15

15.95

16.45

16.95

17.45

17.95

01-0927-311

01-0509-410/15

16.00

16.50

17.00

17.50

01-0929-311

01-0510-410/15

01-1300-840
screw M2.2 x 4
key 01-1300-945

Drill
in mm

WP (-320)
Schlssel
Schraube
alternativ
(fr Kopf)

The tools are available in


steps of 0.05 mm in diameter.
Dimensions in between can be
achieved in steps of 0.025 mm
15.65 - 16.00
61-9710-001
61-9710-111
SW 12
by setting in a smaller guide
16.05 - 16.50
61-9720-001
61-9720-111
WP (-320)
pad only.
16.55
- 16.70
61-9730-111
Schlssel
Schlssel
WP (-310)
Fhrungsleiste
Schraube
Einstellpl.
Schraube
Schlssel
alternativ 61-9730-001 Schraube Schlssel
SW 13 Schraube
WP (-320)
Schlssel
Schraube Einstellpl.
Fhrungsleiste Schraube
Schraube(fr Kopf)
Einstellpl.
(fr Kopf)
(fr Schrauben)
(fr
Schrauben)
The tool
diameter
is
16.75
61-9810-001
61-9810-111
WP
(-310) - 17.00 alternativ
Schraube
Fhrungsleiste
Schraube
Einstellpl.
Schraube tolerance
(fr Kopf)
+
17.05 - 17.50
61-9820-001
61-9820-111
within _0.01 mm.

Drill head
size

14
WP (-320)
Kopf komplett 97
Grundkrper
ndkrper Schraube
WP (-310) Fhrungsleistealternativ
98
15
Kopf komplett
Grundkrper

1Typ 11
mm18mm
>=

WP (-320)
WP (-310)
alternativ
Schraube

WP
Grundkrper
(-310)
Einstellpl.

22-0610-840
screw M2.5 x 5.9
key 22-0600-925

aube

Grundkrper
Kopf komplett
Schraube

Schlssel
(fr Kopf)

Schlssel
(fr Schrauben)

WP (-320)
ste
Schraube
leiste
alternativ

Schlssel
Schlssel
Schlssel
Einstellpl.
Schraube
(frSchlssel
Kopf)
(frSchlssel
Schrauben)
Einstellpl.
Schraube
Fhrungsleiste Schraube
Einstellpl.
Schraube (fr Kopf) Schraube
Einstellpl.(fr Schrauben)
(fr Kopf)Schraube

Order data Schlssel


solidSchlssel
drill headSchlssel
Type 61
(fr Schrauben)
(fr Kopf)
(fr Schrauben)
Diameter range from 18.00 to 36.20 mm

Schraube
Schraube
Fhrungsleiste
Schraube

Drill head
size

Drill
tube (mm)

99

16

01

17

Typ 61
>= 18mm

02

03

04

05

06

07

08

Drilling range
from - to

Typ 61
>= 18mm
(mm)

18

20

22

24

26

28

30

Drill head
Drill head
complete

Indexable insert

Drill head
body

open-end
wrench

61-9910-110

SW 16

61-0120-110

SW 17

Indexable
insert

18.00 - 18.49

61-9911-000

18.50 - 18.99

61-9912-000

19.00 - 19.49

61-0121-000

19.50 - 19.99

61-0122-000

20.00 - 20.49

61-0211-000

20.50 - 20.99

61-0212-000

21.00 - 21.49

61-0221-000

21.50 - 21.80

61-0222-000

21.81 - 21.99

61-0311-000

22.00 - 22.49

61-0312-000

22.50 - 22.99

61-0313-000

01-2220-310

23.00 - 23.49

61-0321-000

01-2310-310

23.50 - 23.99

61-0322-000

01-1810-310

01-1910-310

21-0120-410

01-1920-310

SW 18
61-0220-110

01-2020-310
01-2110-310
01-2120-310

21-0100-830
(M 3 x 6.9)
22-0600-935

SW 19

61-0320-110

SW 20

61-0410-110

SW 21

25.00 - 25.49

61-0421-000

25.50 - 25.99

61-0422-000

26.00 - 26.49

61-0423-000

61-0430-110

01-2610-310

26.50 - 26.99

61-0511-000

61-0500-110

01-2620-310

27.00 - 27.49

61-0512-000

27.50 - 27.99

61-0513-000

28.00 - 28.49

61-0521-000

28.50 - 28.70

61-0522-000

28.71 - 28.99

61-0611-000

29.00 - 29.49

61-0612-000

29.50 - 29.99

61-0613-000

30.00 - 30.49

61-0621-000

30.50 - 30.99

61-0622-000

31.00 - 31.49

61-0711-000

31.50 - 31.99

61-0712-000

32.00 - 32.49

61-0721-000

32.50 - 32.99

61-0722-000

33.00 - 33.30

61-0723-000

01-3310-310

33.31 - 33.49

61-0811-000

01-3310-310

33.50 - 33.99

61-0812-000

34.00 - 34.49

61-0821-000

34.50 - 34.99

61-0822-000

35.00 - 35.49

61-0831-000

35.50 - 35.99

61-0832-000

36.00 - 36.20

61-0833-000

61-0510-110

61-0520-110

Screw/Key

01-2410-310
01-2420-310
21-0400-410

01-2520-310

01-2710-310
01-2720-310

SW 25

01-0200-860
(M 2.5 x 4.3)
22-0600-925

21-0300-410

01-2510-310

SW 24

Please specify
thickness dimension
S when ordering.

01-2320-310

61-0411-000

SW 22

01-2050610-S...

22-0610-840
(M 2.5 x 5.9)
22-0600-925

01-2210-310

61-0412-000

61-0420-110

Stop plate

21-0200-860
(M 2.5 x 4.7)
22-0600-925

21-0200-410

01-2120-310
61-0310-110

Screw/Key

Stop plate

01-2010-310

61-0210-110

24.00 - 24.49

Drill head
complete

Guide pads

21-0110-410

01-1820-310

24.50 - 24.99

Drill head Drill tube- Drilling range


size
(mm)
from - to

Screw/Key

Guide pads

21-0400-830
(M 4 x 9)
22-0900-935

01-2810-310

22-0600-820
(M 2.5 x 8.2)
22-0600-925
21-0500-410

01-2820-310
01-2820-310

61-0610-110

01-2910-310
SW 26

01-3010-310

61-0620-110

01-3110-310
01-3120-310
SW 28

61-0720-110

Please specify
thickness dimension
S when ordering.

21-0600-410

01-3020-310

61-0710-110

01-3210-310

21-0700-410

21-0200-860
(M 2.5 x 4.7)
22-0600-925

22-0800-840
(M 3 x 8.2)
22-0600-935

01-3220-310

61-0810-110

61-0820-110

01-2400610-S...

01-2920-310

22-1200-830
(M 5 x 12.5)
22-1200-935

01-3320-310
01-3410-310
SW 30

01-3420-310

21-0800-410

22-1200-840
(M 3.5 x 11.4)
22-0900-935

Guide pads

Screw/Key

01-3510-310
61-0830-110

01-3520-310
01-3610-310

Drill head
body
Drill head

open-end
wrench

Indexable
insert

Screw/Key

Indexable insert

Guide pads

Stop plate

Screw/Key

Stop plate

Technical Information
Type 11 / Type 61

Spindle power (kW)

These values are guide values for drilling


alloyed steel rated ~800 N/mm2
and may vary depending on workpiece
material and characteristics, as well as
tool condition.

12,5
12,5

12,5
12,5

10
10

10
10

8
8

8
8

6,3
6,3

6,3
6,3

5
5

5
5

4
4

4
4
16
16

)
/U))
m/U
m/U
(mm
6 (mm/U) .16 (m
f=0.16 (m f=00.1
6
f=0.1
f=

m/U))
m/U)
(mm
/U
25 (mm/U) .125 (m
f=0.125 (m f=00.1
25
f=0.1
f=
/U)
m/U))
0 (mm ) .10 (mm
/U
f=0.10 (mm/Uf=0.1
0 (m
f=0.1
f=0
) (mm/U)
/U
m
(m )0.08
)
f=
f=0.08 (mm/U
(mm/U
f=0.08
f=0.08

1620
1620

2025
2025

2532
2532

3240
3240

40
40

10
10

10
10

8
8

8
8

6,3
6,3

6,3
6,3

Feed force (kN)

Performance diagrams

5
5

5
5

4
4

4
4

)
/U))
m/U
m/U
(mm
6 (mm/U) .16 (m
6
f=0.16 (m f=00.1
f=0.1
f=
)
/U))
m/U
m/U)
(mm
25 (mm/U .125 (m
f=0.125 (m f=00.1
25
f=0.1
f=

m/U)
m/U)
0 (m /U) .10 (mm/U)
f=0.10 (mm f=00.1
0 (m
f=0.1
f=
/U)
m/U))
8 (mm ) .08 (mm
/U
f=0.08 (mm/Uf=0.0
8 (m
f=0.0
f=0

1620
1620

16
16

Drill diameter (mm)

2025
2025

2532
2532

3240
3240

40
40

3240
3240

40
40

Drill diameter (mm)

Coolant information
160
160

160
160

50
50

50
50

120
120

120
120

40
40

40
40

100
100

100
100

32
32

32
32

80
80

80
80

25
25

25
25

63
63

63
63

20
20

20
20

16
16

Feed force (bar)

Spindle power (l/min)

Correct chip removal is only assured if the


coolant is supplied to the tool in sufficient
quantity and under sufficient pressure.

1620
1620

2025
2025

2532
2532

3240
3240

40
40

1620
1620

16
16

Drill diameter (mm)

2025
2025

2532
2532

Drill diameter (mm)

Guide values for solid drilling of various materials:


Guide values for cutting speed and feed rate are shown in the table below.
As there are many factors that can affect the results of deep-hole drilling, these values must be corrected if necessary.
Material + Mechanical
strength properties

Feed (mm/rev) for drill diameter (mm)

Carbide grades

14.55 - 18

18 - 25

25 - 32

32 - ...

80 - 100

0.06 - 0.10

0.08 - 0.11

0.10 - 0.14

0.13 - 0.16

70 - 80

0.06 - 0.10

0.08 - 0.11

0.10 - 0.13

0.12 - 0.15

70 - 90

0.06 - 0.10

0.08 - 0.11

0.10 - 0.14

0.13 - 0.16

55 - 75

0.06 - 0.10

0.08 - 0.11

0.10 - 0.13

0.12 - 0.15

55 - 75

0.06 - 0.09

0.08 - 0.10

0.09 - 0.12

0.11 - 0.14

60 - 80

0.06 - 0.10

0.08 - 0.11

0.10 - 0.14

0.13 - 0.16

Austenitic steel (stainless) 60 - 80

0.06 - 0.09

0.08 - 0.10

0.10 - 0.12

0.12 - 0.14

50 - 70

0.06 - 0.09

0.08 - 0.10

0.10 - 0.12

0.12 - 0.14

60 - 80

0.06 - 0.10

0.08 - 0.11

0.10 - 0.14

0.13 - 0.16

65 - 80

0.08 - 0.12

0.10 - 0.13

0.12 - 0.15

0.14 - 0.18

70 - 100

0.08 - 0.12

0.10 - 0.13

0.12 - 0.15

0.14 - 0.18

100 - 200

0.07 - 0.11

0.09 - 0.12

0.10 - 0.14

0.12 - 0.18

120 - ...

0.04 - 0.09

0.06 - 0.10

0.08 - 0.12

0.10 - 0.14

Construction steel
700 N/mm2
Case-hardened steel
700 N/mm2
Case-hardened steel
1100 N/mm2
Heat treated steel
700 N/mm2
Heat treated steel
1100 N/mm2
Nitriding steel
1100 N/mm2
Ferritic steel
900 N/mm2

Cutting speed
(m/min)

Heat-resisting steel
(stainless) Tool steel
Steel castings
700 N/mm2
Nodular cast iron
1000 N/mm2
Cast iron, alloyed
and unalloyed
Aluminium and
aluminium alloys
Copper
Cu-content < 99%

Indexable inserts
to 17.99

from 18.00

Guide pads

P20
K30B-1

P25B-1*
P40B-1

P20B

K10-1

P25-1

K30B-1

P25B-1*
P40B-1

K10-1

P20

K10-1

* first recommendation

Technical Information
Drill tube dimensions

Drill tube Type 25


Bohrrohr Typ 25

Da

Di

d2

d1

with 1-start connection thread for solid drill heads Type 11

Over
all length
Gesamtlnge

Drill tubes for solid drill head Type 11


Drill tube Type 25 with 1-start connection thread
Drill head size
93
94
95
96
97
98
01
02
03
04
05
06
07
08

Drilling range
from - to
14.55 - 15.00
15.05 - 15.50
15.55 - 16.00
16.05 - 16.50
16.55 - 17.25
17.30 - 17.95
18.00 - 19.99
20.00 - 21.99
22.00 - 23.99
24.00 - 26.99
27.00 - 29.99
30.00 - 31.99
32.00 - 33.99
34.00 - 36.99

Da

Di

d1

d2

12,0
13,0
13,0
14,0
14,0
15,0
16.5
18,0
20,0
22,0
24,0
26,0
28,0
30,0

8,0
8.5
8.5
9,0
9,0
10,0
11,0
12,0
13,0
14,0
15.5
17,0
18.5
20,0

09.9
10.2
10.8
11.1
11.8
12.1
13.5
14.5
16,0
17,0
19,0
21,0
23,0
24,0

11.5
11.8
12.4
12.7
13.4
13.7
15.5
16.5
19,0
20,0
22,0
24,0
26,0
27,0

23.3

23,0

26,0

41,0

Technical Information
Drill tube dimensions

Drill tube Type 45


Bohrrohr Typ 45

Di

Da

d2

d1

with 4-start connection thread for solid drill heads Type 61

Over
all length
Gesamtlnge

Drill tubes for solid drill head Type 61


Drill tube Type 45 with 4-start connection thread
Drill head size
97
98
99
01
02
03
04
05
06
07
08

10

Drilling range
from - to
15.65 - 16.70
16.75 - 17.70
17.75 - 18.99
19.00 - 19.99
20.00 - 21.80
21.81 - 23.99
24.00 - 26.49
26.50 - 28.70
28.71 - 30.99
31.00 - 33.30
33.31 - 36.20

Da

Di

d1

d2

14
15
16
17
18
20
22
24
26
28
30

90
10,0
10.5
11.5
12,0
13,0
14,0
15.5
17,0
18.5
20,0

12.6
13.6
14.5
15.5
16,0
18,0
19.5
21,0
23.5
25.5
28,0

10.8
11.8
12.5
13.5
14,0
16,0
17.5
19,0
21,0
23,0
25.5

L
21,0
22,0

21.5

24.5

Accessories
on request

Drill tube drivers


(split style)

Drill tube drivers


(collet style)

Vibration dampers

Pressure heads (BOZA)


for rotating and non-rotating
workpieces with clamping
cones or face sealing

Drill Head Setting Gauge


Process reliable diameter
setting of drill heads

11

DEEP HOLE DRILLING SYSTEMS


DEEP
DRILLING
SOLIDHOLE
CARBIDE
TOOLSSYSTEMS
SOLID CARBIDE TOOLS
botek
botek
Przisionsbohrtechnik
GmbH
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
72585
Riederich
D-72585
Riederich
Germany
T +49-(0)-7123-3808-0
P +49 7123 3808-0
FF +49-(0)-7123-3808-138
+49 7123 3808-138
Info@botek.de
E-Mail Info@botek.de
www.botek.de
www.botek.de

Motorway intersection
Stuttgart

A8 from Karlsruhe

Stgt. Degerloch
B27 to Tbingen

Herrenberg

A8 from Mnchen
B 312
Riederich
Metzingen

Tbingen Reutlingen
A81 from Singen

250 000 032/20-2015

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Solid carbide twist drills

botek

Type 158

The botek company

Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specialising in deep hole
drilling technology was the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to be an international supplier of deep hole drilling tools. Over 500 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools BTA and Ejector systems as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting specialists
make botek a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic industry as well as
motor, gear and machine building companies.

Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justificable reasons for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.
botek Przisionsbohrtechnik GmbH

botek your expert partner


for deep hole drilling tools

Contents

p. 12

The botek company

p. 13 Contents
p. 14

botek advantages
NEW: Carbide twist drills with internal coolant supply

p. 15, 6

Application requirements
for carbide twist drills

p. 17

Pilot drills / carbide twist drill


Service

p. 18

Technical information / guide values drilling quality for


Carbide twist drill in solid carbide version type 158

p. 19

Technical information
Application notes

p. 10

Technical information
Drilling example

p. 11

Inquiry/ Order
Carbide twist drills

botek advantages
NEW: Carbide twist drills with internal coolant supply

1. Twist drills from the deep hole drilling tool specialist.


2. Top product quality, since development and manufacturing
take place at botek.
3. Extremely good productivity achieved by high feed rates.
4. Outstanding tool life and good breaking resistance due to the
extreme toughness of the carbide.
5. Trouble free chip removal due to special flute surface finish.
6. 4 margins for high hole accuracy and centreline deviation.
7. Suitable for emulsion, neat cutting oil or MQL.
8. Coating and regrinding service available at botek.

Large flute for


optimum chip removal!

Stable cutting edges


for maximum tool life!

Excellent chip breaking


due to new flute geometry!

4 margins provide very good


accuracy and drilling stability!

Application requirements
for carbide twist drills

Conditions for successful deep hole drilling:


1. An efficient coolant and filtration system with a filtration of 20 m to 30 m
(the smaller the diameter, the better the coolant and filtration should be).
2. Suitable coolant, i. e. deep hole drilling oil or emulsion (min. 6 % concentration,
with additives) has to be provided in sufficient quantity and pressure.
Minimum quantity lubrication (MQL) is also possible.
3. Guidance with a pilot hole in the workpiece.

D +0,01/+0,02

Machining sequence:
D +0,01/+0,02

1,5 - 4 xD


1. Drill pilot hole
(for size see table Dimensions for the guide hole).
k We recommend to use botek pilot drills Type 153
1,5 - 4 xD
D

D +0,01/+0,02

1,5 - 4 xD


2. The twist drill is fed into pilot hole while non rotating
or rotated slowly at < 200 RPM.

3. Switch on the coolant.

4. Switch on RPM and feed.

5. After reaching the drilling depth switch off the RPM.

6. Switch off the coolant pump.


7. Fast retract with the spindle stopped or slowly rotated
< 50 RPM. Please see our safety instructions (page 9).

Application requirements
for carbide twist drills

Angular drilling

1. Spot facing.


2. Drill pilot hole (for size see table Dimensions for the guide hole).
k
We recommend to use botek pilot drills Type 158

3. The twist drill is fed into pilot hole while non rotating or rotated
slowly at < 200 RPM.

4. Switch on the coolant.

5. Switch on RPM and feed.

6. After reaching the drilling depth switch off the RPM.

7. Switch off the coolant.


8. Fast retract with the spindle stopped or slowly rotated < 50 RPM.

The mentioned values are guide values. The maximum possible values depend on the diameter and length ratio of the tool.
The carbide twist drill is a self centering drilling tool. However, a guidance by means of a pilot hole is necessary. Drill lengths
exceeding 15 x Dia., high feed rates while drilling and the resulting deflection forces might cause tool breakage.
Quality and accuracy of the pilot hole affect tool life and centreline deviation.

Drill diameter
(mm)

3.000 14.000 mm

Dimensions for the guide hole


L (mm)

app. 1.5 x D

D (mm)
for very precise hole quality

D + 0.01 to 0.02 mm

Pilot drills / carbide twist drills


Service

Overview pilot drills


Type
Type 153-02
not coolant fed/ point angle 140, 3 x D (flute length)

Standard

Type 153-03
coolant fed/ point angle 140, 5 x D (flute length)
Type 158-07
not coolant fed/ point angle 160, 3 x D (flute length)

Optimised

Type 158-08
coolant fed/ point angle 160, 5 x D (flute length)

For angular drilling situations we recommend tapered pilot drills (coolant fed), type 159-01

Overview carbide twist drills


Type

Tool diameter

Typ 158-00
Solid carbide twist drill / solid drilling tool/
4 margins (high-performance twist drill),
coolant fed

Tool diameter
3,000 14,000 mm

Typ 158-01
Solid carbide twist drill/ solid drilling tool/
2 margins with internal cooling
(available on request)

Tool diameter
3,000 14,000 mm

dreht

All tools also available without internal cooling

ab g e

Standard nose grind

Q4

Q1

Q2

The drill point geometry and the resulting


low axial forces allow very high feed rates.
Stable cutting edges in combination with
the special botek coating guarantee
highest tool life.

45

FB

140~

Clamping shanks for type 158-00


- Standard: DIN 6535 HAK. Others available on request (e.g. DIN 6535 HBK, DIN 6535 HEK).
- All shanks have optimized shank tolerances for hydraulic chucks.

Service
k Coating
Carbide twist drills can be supplied with several botek coatings. The type of coating depends on the material, coolant and drilling
application and is tailored to requirements.
k Regrinding
botek provides an individual regrinding service and would be pleased to perform this task for you.
k Process design
k Customer testing in our trial department
Please contact us.
More information available at www.botek.de

Technical information
Carbide twist drill in solid carbide version type 158

Guide values for processing various materials with carbide twist drills (coolant fed)
Material
groups

Aluminium
Si-content
< 5%

Cutting speed
m/min

120 - 150

VA steel

Alloyed
steel

Annealed
steel
~35 HRC
(C 0.3%)

Annealed
steel
35~45 HRC

Hardened
steel
45~50 HRC

GG

GGG

C 0.2%

50 - 80

70 - 90

50 - 70

40 - 60

30 - 40

63 - 125

60 - 80

63 - 125

from - to

from - to

from - to

from - to

Feed rate (mm/rev.)

Drill
diameter
(mm)

from - to

from - to

13.0

0.06 - 0.09

0.06 - 0.12

0.06 - 0.12 0.06 - 0.12 0.06 - 0.12

14.0

0.10 - 0.14

0.08 - 0.16

0.10 - 0.15

0.10 - 0.15

0.10 - 0.15

0.08 - 0.13

0.08 - 0.16 0.08 - 0.16 0.08 - 0.16

15.0

0.15 - 0.18

0.10 - 0.20

0.10 - 0.20

0.12 - 0.18

0.12 - 0.18

0.10 - 0.15

0.10 - 0.20 0.10 - 0.20 0.10 - 0.20

16.0

0.20 - 0.25

0.12 - 0.24

0.14 - 0.20

0.14 - 0.20

0.14 - 0.20

0.12 - 0.18

0.12 - 0.24 0.12 - 0.24 0.12 - 0.24

18.0

0.25 - 0.29

0.16 - 0.28

0.16 - 0.24

0.16 - 0.24

0.16 - 0.24

0.14 - 0.22

0.16 - 0.28 0.16 - 0.28 0.16 - 0.28

10.0

0.23 - 0.30

0.20 - 0.35

0.18 - 0.27

0.18 - 0.27

0.18 - 0.27

0.15 - 0.25

0.20 - 0.35 0.20 - 0.35 0.20 - 0.35

12.0

0.32 - 0.40

0.24 - 0.42

0.24 - 0.42 0.24 - 0.42 0.24 - 0.42

from - to

from - to

from - to

Please note:
- The recommended values given in the table above only apply when using hydraulic chucks
and providing good chip removal.
- Feed rates set to achieve short chips.
- Reduced feed rates for interrupted cuts (hole exit, angled exit, etc.).
Drilling quality
To achieve optimum drilling results when using solid carbide twist drills, various criteria must be applied.
In addition to tool design, key factors are machine design and construction, process techniques, pressurized and filtered
deep hole drilling coolant. Selection of proper cutting parameters is also a significant factor.
The key factors botek considers when designing gundrills:
- Material type
- Diameter, tolerance and surface finish
- Suitable carbide grade
- Nose grind geometry
In addition to our refined manufacturing and technology for consistent product quality, our application and technical
experience help you realize optimal solutions.

Technical information
Application notes

Safety instructions:
1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries,
e.g. skin cuts from the cutting edge
3. Operating instructions
Tool length

Tool installation

Installation tolerance

Adjusting screw

Tool holder

Concentricity 0.03 mm
The tool is securely
clamped in a chuck.

Clamp on cylindrical part of tool only.

4. The twist drill is fed into drill bush or pilot hole while non rotating or rotated slowly at < 50 RPM.
Then the coolant and the machine spindle should get started.
5. Consequences of failure to comply with our usage instructions 1 4


If our deep drilling tools are incorrectly used and our usage
recommendations are not followed correctly, people may be
injured and/or property may be damaged.

There is a risk of fatal injury if the tool breaks and


flies through the air in an uncontrolled way!

Please note that all of the usage instructions and values are recommendations only. We are not liable for damage
resulting from incorrect handling of our deep drilling tools, operating mistakes, substandard mechanical
requirements or improper use of our tools!

Do you have any questions? Please call us on T +49-(0)-7123-3808-0. We would be pleased to advise you.

Technical information
Drilling example

Machining example:
Workpiece

Crankshaft

Drilling dia.

7.0 mm

Drilling depth
Coolant pressure
Coolant
Tool
Cutting data
Drilling situation
Pilot hole
Result after
50 holes

25 - 139 mm
40 bar
Emulsion
Carbide twist drill, 7.0 x 205 mm overall length, 160 mm flute length, shank- 8.0 mm
Vc = 110 m/min n = 5000 rpm
f = 0.16 mm/rev. vf = 800 mm/min
Solid drilling, hole exit under an angle into existing hole ( 10.1 mm)
7.02 mm, 10 mm deep, type 153-02 (not coolant fed)
Cutting data: n = 2000 rpm, Vc = 45 m/min, vf = 400 mm/ min, f = 0.2 mm /rev.
- No visible wear
- Extremely good surface finish throughout

- Good chip formation


- Quiet and smooth drilling all the way through

Chip forms
Minimum quantity
lubrication/MQL
6.0 mm
50 CrMo4SV
Feed: 700 mm/min
Vc = 80 m/min

10

Emulsion
7.0 mm
Crankshaft
Feed: 800 mm/min
Vc = 110 m/min

Inquiry/ Order
Carbide twist drills

Inquiry
Order (please mark with a cross where applicable)

FAX to +49-(0)-7123-3808-138
1) Tool type

2) Shank

158-00

Clamping shank DIN 6535 HAK (standard)

158-01

Special shank ________________


(please supply info on dimensions and version)

3) Tool dimensions (please fill in)

D1

D3
Coating length
Flute length

Shank length
Overall length

4) Drilling method
Solid drilling

Cross hole

Precast hole

Hole exit under an angle

Blind hole
Through hole

Drilling depth: ______________________ mm

5) Pilot drill

6) Coating

botek pilot drill

Type _________________________________________

Quant.:_________

Order no. _____________________________________

Other manufacturer Name: ____________________________________

TiAIN-coated
______________________

Point angle _________________________________

7) Drill hole

8) Material

_________________ mm

Material no.: __________ Description: ___________ Hardness: ___________

9) Cooling
Internal cooling
External cooling

10) Remarks (for machining, application, material etc.)


Without cooling
Minimum quantity lubrication

11) Quantity

12) Delivery date

_________________ piece(s)

Week _____________________

13) Customer info

14) Company stamp

Customer:
Phone/Fax:
Contact:
Date/Signature:

A special inquiry sheet for new tool design or tool redesign is available at www.botek.de.

11

DEEP HOLE DRILLING SYSTEMS


CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
D-72585 Riederich
T +49-(0)-7123-3808-0
F +49-(0)-7123-3808-138
E-mail Info@botek.de
www.botek.de

Stuttgart motorway
interchange

A8 from Karlsruhe

Stgt. Degerloch

A8 from Munich

B27 to Tbingen

B 312
Riederich
Metzingen

Herrenberg
Tbingen Reutlingen
A81 from Singen

250 000 113/03-2012

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Innovation

botek Type 113-HP


High performance tool design type 113-HP newly developed
ALTERNATIVE SOLUTION to carbide twist drills

Advantages:
- maximum cutting performance
- Up to 800 % higher feed rates
- Very efficient for drilling
long chipping steels
- Fast and cost effective regrinding

Suitable for drilling


with cutting oil,
MQL and high quality emulsion.

Solid carbide gundrill type 113-HP


Diameter range: 0.7 12.0 mm
Patent pending

New Dimensions
of deep hole drilling
Drilling Examples

Material

AlSi7Mg0,3 T73

42CrMo4

38MnSV4

50CrMo4

Diameter x drilling depth 7.0 x 210 mm

5.0 x 100 mm

5.0 x 100 mm

3.0 x 95 mm

Coolant/pressure

Emulsion/70 bar

MQL

Deep hole oil/110 bar

Deep hole oil/140 bar

Cutting speed

150 m/min

70 m/min

70 m/min

80 m/min

Feed f
Vf

f = 0.25 mm/rev
Vf = 1700 mm/min

f = 0.18 mm/rev
Vf = 800 mm/min

f = 0.22 mm/rev
Vf = 1000 mm/min

f = 0.11 mm/rev
Vf = 950 mm/min

Material

X46Cr13

Forged +
tempered steel

Aluminium
wrought alloy

Forged +
tempered steel

Diameter x drilling depth 5.0 x 120 mm

9.0 x 300 mm

2.5 x 60 mm

6.0 x 350 mm

Coolant

Oil

Oil

Oil

Oil

Cutting speed

90 m/min

70 m/min

110 m/min

70 m/min

Feed f
Vf

f = 0.115 mm/rev
Vf = 660 mm/min

f = 0.16 mm/rev
Vf = 400 mm/min

f = 0.36 mm/rev
Vf = 5000 mm/min

f = 0.11 mm/rev
Vf = 400 mm/min

Comparison between carbide twist drill type 158


and solid carbide drill type 113-HP
Work piece:
Diameter:
Drilling depth:
MQL:
Vc:
Vf:

crank shaft, forged steel


5.0 mm
90 mm
8 bar
76 m/min. (4800 rev/min)
800 mm/min (0.17 mm/rev)

Result

Type 158

Type 113-HP

Hole tolerance

IT9/IT10

IT8

Surface finish Ra

1.5-3.0

0.8

Centerline deviation (drift)

> 0.15

< 0.1

Service:
k Regrinding and coating

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4

botek offers prompt and cost effective in house regrinding/ coating service.
k Process auditing

D-72585 Riederich

k Customer testing and process development in our research


and development department.

P +49-(0)-7123-3808-0
F +49-(0)-7123-3808-138

If you have any questions, please do not hesitate to contact us.


250 000 117/ 14-2011

E-Mail Info@botek.de
www.botek.de

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Single flute gundrills

botek

Type 110, 111, 112


113, 113-HP, 114, 115

NEW: - Single flute gundrill


with Lite-Cut
for higher productivity

- Stock program type 113

Solid drilling tools


Counterboring tools
Trepanning tools

The botek company

Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specializing on deep hole
drilling technology had been the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to an international operating deep hole drilling tools supplier. Over 500 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools system BTA and Ejector as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting specialists
make botek being a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic industry as
well as motor, gear and machine building companies.

Please note our safety pointers at www.botek.de.


Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justificable reasons for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.

botek Przisionsbohrtechnik GmbH

botek your expert partner


for deep hole drilling tools

Contents
p. 2
p. 2
p. 3

The botek company


Important informations
Contents

Tools
p. 4
p. 5

botek advantages
The gundrilling process and the requirements for application
- Information on the guide hole (pilot hole) and guide values

Solid carbide single flute gundrill


Type 113 / Type 113-HP
p. 6
p. 6
p. 6
p. 7
p. 8
p. 8
p. 9

Overview
Tool design
Nose grind geometry
Application notes Type 113-HP
Solid drilling and counterboring tools
Drill shaft
Driver (overview and order numbers)

Single flute gundrill with brazed carbide head


Type 110 / Type 111 / Type 112 / Type 114 / Type 115
p. 10
p. 10
p. 11
p. 12
p. 13
p. 13
p. 14
p. 15

Overview
Tool design
1. Drill head (peripheral contour and nose grind geometry)
Solid drilling tools (Type 110, 111, 112, 01)
Counterboring / Trepanning tools (Type 114, 115)
2. Drill shaft
3. Driver (overview and order numbers)
Driver (overview and order numbers)

Technical information
p. 16
p. 17
p. 18/19
p. 20/21
p. 22/23
p. 24
p. 25

Drilling quality (achievable drilling tolerances, surface quality)


Drilling quality (centerline deviation, hole straightness, roundness)
Guide values Type 113
Guide values Type 113-HP
Guide values Type 110 / Type 111
Application notes for botek deep hole drilling tools (single flute gundrills)
Application notes for botek deep hole drilling tools (single flute gundrills)

Accessories
p. 26
p. 27
p. 28
p. 29
p. 30

Consumable accessories
Consumable accessories
Regrinding of botek single flute gundrills
Regrinding / Service
Service / Coolant pressure gauging kit

Express Order Line / Stock Program


p. 31

Express Order Line / Stock Program

botek advantages

1. Cost effective and precise holemaking.


2. botek quality tools are synonymous with high cutting performance.
3. Minimum centerline deviation.
4. Outstanding drilling quality and trouble-free chip removal.
5. High process reliability.
6. Tool lengths up to 5,000 mm are available depending on tool type and tool dia.
7. Diametric tolerances up to IT 7 are possible under specific conditions.
8. Suitable for use on machining centres and turning machines with high pressure coolant system.
9. Minimum quantity lubrication (MQL) is possible under certain conditions.
10. Drills can be used horizontally or vertically with either tool, workpiece or counterrotation.
11. Tools can be reground at boteks factory or in your facility (see brochure: botek grinding machines and accessories).
12. Gundrills are optimally adapted by botek to machining requirements in close cooperation with the customer.
13. Each of our tools is the product of over 30 years experience in deep hole drill production and applications.
14. We develop and manufacture tools for all deep hole drilling processes (Gundrilling, BTA and Ejector).
15. The solid carbide single flute gundrill (Type 113) was developed and manufactured by botek since 1982.
This innovative technology made it possible, for the first time, gundrilling down to diameters less than 2 mm.
This capability is, among other things, a prerequisite for the production of modern fuel injection systems.
16. botek is the world market leader in the field of single flute gundrills.

The gundrilling process


and the requirements for application

The characteristic of the single flute gundrilling process is that coolant is fed through the coolant hole in the tool and exits along with
the chips in the V-shaped groove (flute) on the drill tube from the drilled hole. The coolant also provides lubrication to the drill periphery.
This is possible if coolant, i.e. deep-hole drilling oil or emulsion (min. 10 - 12% concentration, with additives), is provided in
sufficient quantity and pressure (coolant information see page 18 - 23).
Minimum quantity lubrication (MQL) may be used under certain conditions.
High pressure coolant systems should already be integrated in the machine or can be provided as a separate unit by the
machines manufacturer. Economical deep-hole drilling is therefore, not only possible on special deep-hole drilling machines
but also on CNC machining centres (lathes, horizontal boring machines, etc.).

Drill bush

Information on the guide hole (pilot hole)


The gundrill is a single-edged tool
without self-centering.
When positioning the drill, the tool must
be guided through a drill bush or a pilot hole.

with drill bush


Drill bush

The quality of the pilot hole affects the drilling


performance (tool life, centerline deviation, etc.).

with pilot hole


Guide hole

Dimensions for the pilot hole Type 113/113-HP


Pilot hole depth matched to the tool length (without driver)

Pilot hole
diameter

Drill diameter

Pilot hole depth

LxD

drilling
depth

0.500 - 1.599

1.600 - 3.999

4.000 - 6.999

7.000 - 12.000

2.0 x D

2.0 x D

2.5 x D

3.0 x D

3.0 x D

3.5 x D

ap. 40xD

4.0 x D

4.0 x D

ap. 50xD

6.0 x D

0.500 mm - 4.000 mm + 0.005 to + 0.010 ap. 20xD


4.001 mm - 12.000 mm + 0.010 to + 0.020 ap. 30xD

ap. 60xD

3.0 x D

6.0 x D

> 60xD

40 mm

35 mm

30 mm

Dimensions for the pilot hole Type 110


Pilot hole depth matched to the tool length (without driver)

Drill diameter

Pilot hole
diameter

Pilot hole depth

LxD

drilling
depth

1.850
- 4.000

4.001
- 8.500

8.501 12.001 21.000 31.000 41.000


- 12.000 - 20.999 - 30.999 - 40.999 - 55.000

1.85 mm - 4.00 mm + 0.005 to + 0.010

ap. 10xD 2.0 x D

1.0 x D

1.0 x D

1.0 x D

4.01 mm - 12.00 mm + 0.010 to + 0.020

ap. 20xD 3.0 x D

1.5 x D

1.5 x D

1.5 x D

12.01 mm - 50.00 mm + 0.015 to + 0.040

ap. 25xD 4.0 x D

2.0 x D

2.0 x D

1.5 x D

ap. 30xD 6.0 x D

3.0 x D

3.0 x D

1.5 x D

35 mm

3.0 x D

1.5 x D

ap. 35xD
ap. 40xD

30 mm

1xD

1xD

The dimensions specified in the table are guide values. To avoid chipping of the cutting edge, a chamfered pilot hole (F) is
recommended depending on machining requirements.
Please read our application notes on page 24 + 25

1xD

Solid carbide single flute gundrills


Type 113

Overview
Type

Tool dia.

Type 113
Solid carbide gundrill

kidney-shaped coolant channel


for tool dia.: 0.500 - 12.000 mm

Type 113-HP
Solid carbide gundrill

kidney-shaped coolant channel


for tool dia.: 0.700 - 12.000 mm

Type 113-01*
solid carbide stepped drill

kidney-shaped coolant channel


for tool dia.: 1.500 - ... mm

Type 113-02
solid carbide counterboring tool

kidney-shaped coolant channel


for tool dia.: 0.500 - 12.000 mm
*Tool on request only

Tool design
Drill tip and drill tube are manufactured from a single piece of carbide blank. The advantage of this tool is high process
reliability and performance. Longer tool life is possible because of reduced torsional vibrations and higher rigidity.
With this tool type, the driver (steel) has a pin. The driver and the drill tube are connected by a brazed joint.
Drill tip / drill tube (carbide)

Driver (steel)

Brazed joint

Pin

Nose grind geometry


The nose grind geometry affect the following, hole tolerance, chip formation, coolant pressure and flow, tool life, centerline deviation
and surface quality. Over the years, botek has successfully tested a number of different nose grinds for drilling various materials.
botek`s experience has formed the foundation for the development of our standard nose grind geometries. This meets the requirements of most drilling applications. Deep hole drilling of especially long chipping materials and difficult to machine materials usually
call for special nose grind geometries, and in some cases, made to order chip breakers, all available from botek.
Standard nose grinds for Type 113

6
Nose grind no. 001/1 (SA-0009)
for drill range: 0.500 - 4.000 mm

Nose grind no. 002 (SA-0002)


for drill range: 4.001 - 12.000 mm

NEW: Solid carbide gundrill


Type 113-HP

Drilling Examples

Type 113-HP (Patent pending)


High performance tool design newly developed ALTERNATIVE SOLUTION to carbide twist drills
Advantages
- Maximum cutting performance
- Up to 800% higher feed rates
- Very efficient for drilling long chipping steels
- Fast and cost effective regrinding
Suitable for drilling with cutting oil,
MQL and high quality emulsion.
Drilling Examples

Material

AlSi7Mg0,3 T73

42CrMo4

38MnSV4

50CrMo4

Diameter x drilling depth

7.0 x 210 mm

5.0 x 100 mm

5.0 x 100 mm

3.0 x 95 mm

Coolant/pressure

Emulsion/70 bar

MQL

Deep hole oil/110 bar

Deep hole oil/140 bar

Cutting speed

150 m/min

70 m/min

70 m/min

80 m/min

Feed f
Vf

f = 0.25 mm/rev
Vf = 1700 mm/min

f = 0.18 mm/rev
Vf = 800 mm/min

f = 0.22 mm/rev
Vf = 1000 mm/min

f = 0.11 mm/rev
Vf = 950 mm/min

Material

X46Cr13

Forged +
tempered steel

Aluminium
wrought alloy

Forged +
tempered steel

Diameter x drilling depth

5.0 x 120 mm

9.0 x 300 mm

2.5 x 60 mm

6.0 x 350 mm

Coolant

Oil

Oil

Oil

Oil

Cutting speed

90 m/min

70 m/min

110 m/min

70 m/min

Feed f
Vf

f = 0.115 mm/rev
Vf = 660 mm/min

f = 0.16 mm/rev
Vf = 400 mm/min

f = 0.36 mm/rev
Vf = 5000 mm/min

f = 0.11 mm/rev
Vf = 400 mm/min

Solid carbide gundrill


Type 113

Solid drilling and counterboring tools


Design of drill head
and shank
Working method /
tool type

Solid carbide design


Solid drilling tools

Counterboring tools

Type 113

Type 113-HP

Type 113-01

Type 113-02

= 0.500 - 12.000 mm

= 0.700 - 12.000 mm

= 1.500 - ... mm

= 0.500 - 12.000 mm

Illustration
Drilling range from - to (mm)
Tool length

Available up to 100 x diameter


Kidney-shaped coolant channel

Coolant hole design

Advantages

Peripheral contours
botek adapts the
contour optimally
to meet your
drilling requirements!

Important:
Contour EA and G
are non-micable!

Special contour
Special nose grinds
Tool coatings
Diamond/PCD

- Deep holes with extremely small diameters can be drilled


- Solid carbide design allows greater rigidity reducing vibration and tensional flex during drilling
- Higher feedrates are possible/greater penetration feed rates
- Various peripheral contours for greater application flexibility
- Even higher cutting speeds are possible compared to the gundrill with brazed carbide tip (Type 110)
- Regrindable
- Optimum coolant flow due to kidney shaped coolant channel
- Minimized drift by higher tool rigidity

(Standard)

- All materials
- Suitable for most drilling requirements
- Close hole tolerance
- Minimum drift

- Steel, stainless steel


- Not easily machinable materials
- Preferred for water soluble (emulsion) coolant

- Cast iron, malleable materials


- Crosshole drilling
- Angular entrance and exit bores

- Aluminium, Copper
- close hole tolerance

Also available upon special request


All tools are also available with special nose grind
Please specify the coating you require
Also available with PCD cutting edge

Drill shaft
The drill tube and tip are made entirely of solid carbide with a kidney shaped coolant channel. Coolant and chips are flushed out of
the drilled hole via the V-shaped groove, or flute, on the drill shank.
With standard tool designs, the V-shaped flute extends to the driver (pin). Solid carbide gundrills are available with a drill shank
length up to 100 x diameter.
8

Solid carbide gundrill


Type 113
Driver
botek solid carbide gundrills are made complete with drivers. Drivers transmit the torque from the machine to the drill.
High rotational accuracy between the drill shank and the driver avoids additional vibration, thereby increasing the cutting
performance and process reliability of the tools. In addition to a large number of standard drivers, botek manufactures
drivers also to customer specifications.
Cylindrical drivers (DIN 6535 HA) used in hydraulic chucks or sealed collets achieve best true running, typical on
machining centres.
Standard drivers for solid carbide gundrills Overview
Designation
dia.
(mm)

Type

for tool length calculation


drill dia.
range
(mm)
from - to

L Driver
= clamping
area

L Driver
with pin

X=
Notch
location

ZH6-03

0.500 - 4.649

30

45

17

ZH10-15

0.500 - 6.349

55

70

ZH10-37

0.500 - 5.249

40

55

32.7

ZH10-42

0.500 - 7.249

40

55

24

ZH12.7-01

0.500 - 6.349

38

48

25.4

ZH12.7-09

0.500 - 6.349

51

65

ZH16-75

0.500 - 8.049

80

105

37

ZH4-08
ZH6-12
ZH10-51
ZH12-27-1
ZH16-86-1
ZH6-13
ZH10-47
ZH12-30
ZH16-78
ZH6-01
ZH10-49
ZH12-28
ZH16-89

0.500 - 5.149
0.500 - 4.649
0.500 - 7.249
0.500 - 8.049
0.500 - 8.049
0.500 - 4.649
0.500 - 7.249
0.500 - 8.049
0.500 - 8.049
0.500 - 4.649
0.500 - 7.249
0.500 - 8.049
0.500 - 8.049

34
36
40
45
48
36
40
45
48
36
40
45
48

46
50
55
60
63
50
55
60
63
50
55
60
63

20
23.5
26.5
29
25
28
33
36

botek
driver no.

Drawing

M=
Thread
size

D Driver

Lc

10

ideal
for hydraulic
chucks and
collets

D Driver

L Driver with alignment spigot

L Driver

M6x0.5

L Driver with alignment spigot

D Driver

10

M6x0.5

L Driver
L Driver with alignment spigot

D Driver

10

L Driver

D Driver

L Driver with alignment spigot

12.7

L Driver

D Driver

12.7

ideal
for hydraulic
chucks and
collets

L Driver with alignment spigot

L Driver

M6x0.5

L Driver with alignment spigot

16

D Driver

L Driver

M10x1

DIN 6535-HA
ideal
for hydraulic
chucks and
collets

L Driver
L Driver with alignment spigot

D Driver

DIN 6535-HB
L Driver

DIN 1835-B

L Driver with alignment spigot

X
D Driver

4
6
10
12
16
6
10
12
16
6
10
12
16

D Driver

L Driver with alignment spigot

DIN 6535-HE
L Driver

DIN 1835-E

L Driver with alignment spigot

Single flute gundrills with brazed drill head


Type 110 / Type 111 / Type 112 / Type 114 / Type 115

Overview
Type

Tool dia.
kidney-shaped coolant channel
for tool dia. 1.850 - 7.059 mm

Type 110
Single flute gundrill
with brazed solid carbide tip

2 coolant holes
for tool dia. 7.060 - 51.200 mm

Type 111
Single flute gundrill
drill head made of a steel body
with inserted carbide cutting blade and
bearing pads

1 coolant hole
for tool dia. 5.800 - 40.009 mm
2 coolant holes
for tool dia. 40.010 - 60.009 mm
(not shown)

Type 112
Single flute stepped gundrill
with solid carbide tip
(to produce precise stepped holes in one operation)

kidney-shaped coolant channel


or 2 coolant holes depending on diameters
tool dia. 2.000 - 51.200 mm

Type 114
Trepanning gundrill
carbide tip for producing annular drill-holes

tool dia. 11.000 - 50.000 mm

Type 115
Single flute counterboring tool
with solid carbide tip

kidney-shaped coolant channel


or 2 coolant holes depending on diameters

Typ 115-01
Single flute stepped
counterboring tool

tool dia. 2.000 - 51.200 mm

Type 115-03
Single flute counterboring tool
with guiding pilot
with solid carbide tip

tool dia. 4.000 - 12.000 mm

Type 115-04
Single flute counterboring tool
with guiding pilot steel body
with inserted carbide
cutting blade and bearing pads

tool dia. 12.001 - 60.006 mm

Tool design
The typical gundrill is fabricated with a drill head section of solid carbide or a steel body with inserted carbide cutting blade and
bearing pads. The head section is brazed to a heat treated tube (flute) section then fitted and brazed to a hardened and ground steel
driver.
Drill tube

Drill head

Driver

10
Brazed joint

Brazed joint

Single flute gundrills with brazed drill head


Type 110 / Type 111

1. Drill head
a) Peripheral contour
The single flute gundrill is selfguided while drilling. Guide pads on the drill head act as supports. The layout of the guide pads often
has a decisive influence on the surface quality and dimensional accuracy of the drilled hole. Cutting forces press the guide pads
against the hole wall with force that a burnishing effect occurs, producing the surface quality and dimensional accuracy (roundness)
typical of the gundrilling process.
Various contours (see page 12 +13) are available to suit your drilling requirements.

Guide pads

Ff = feed force
Fc = cutting force
Fp = passive force

b) Nose grind geometry


The nose grind geometry affect the following, hole tolerance, chip formation, coolant pressure and flow, tool life, centerline deviation
and surface quality. Over the years, botek has successfully tested a number of different nose grinds for drilling various materials.
boteks experience has formed the foundation for the development of our standard nose grind geometries. This meets the requirements
of most drilling applications. Deep-hole drilling of especially long chipping materials and difficult to machine materials usually call for
special nose grind geometries, and in some cases, made to order chip breakers, all available from botek.
Standard nose grinds for Type 110 / 111

Nose grind no. 001 (SA-0001)


for drill range 1.850 - 4.000 mm

Nose grind no. 002 (SA-0002)


for drill range 4.001 - 20.000 mm

Nose grind no. 003 (SA-0003)


for drill range 20.001 - ... mm

11

We are pleased to provide you with regrinding instructions on request.

Single flute gundrills with brazed drill head


Type 110 / Type 111 / Type 112 / Type 01

Typ 01-000

Solid drilling tools


Drill head
design
Working
method/
tool type

Steel body with brazed


carbide cutting blade
and bearing pads

Solid carbide tip

Steel body with


indexable carbide
inserts and guide pads

Solid drilling tools


Type 112
(Step drill)

Type 110

Type 01-000
Type 01-010

Type 111

Typ 111-00

Typ 01-000

Illustration
Drilling range
from - to (mm)

1.850 - 51.200

5.800 - 60.009

12.000 - 43.990

depending on diameter, max. 5000 mm

Tool length
kidney

2-hole

1-hole

2-hole

1-hole

tool dia.
1.850 - 7.059

tool dia.
7.060 - 51.200

tool dia.
5.800 - 40.009

tool dia.
40.010 - 60.009

tool dia.
12.000 - 43.990

Coolant hole design


(standard)

Advantages

- Several peripheral contours are available to


suit your drilling applications
- Regrindable
- Optimum coolant flow due to various coolant
channel designs
- Available with PCD cutting edge

(Standard)

Peripheral
contours

- Stainless steel, wood


- Not easily machinable
materials
- Preferred for water
soluble (emulsion)
coolants

- All materials
- Suitable for nearly all
drilling
- Close hole tolerance
- Minimal drift

botek adapts the


contour optimally to
meet your drilling
requirements!
Important:
Contour EA,
G and E are
non-micable!

Special
contour

- Cast iron and graphite


- Close hole tolerance in
cast iron

- Steel and aluminium


- Crosshole drilling
- Angular entrance and
exit bores

- Steel
- Close hole tolerance
- Good surface quality
- Ideal for short holes

- Steel, cast iron


- Soft materials

Also available upon special request

Special nose grinds

All tools are also available with special nose grind

Tool coatings

Please specify the coating you require

Diamond/PCD
12

- Aluminium
- Close hole tolerance

- Carbide grade of cutting blades


may be different than guide pads to
suit specific drilling applications
- Cost effective for
- Regrindable
high production
- Drill breakage is minimized by the
- Variety of carbide
damping effect of drill head body
grades and chip breasection
ker designs available
- Indexable insert eliminates resharpening
- Indexable guide pads
- Inserts and guide
pads are easily
changed or replaced
- Extended guide pads
with Type 01-010 ideal
for cross hole drilling
Fixed peripheral contour
applications
due to tool design

Also available cutting


edge with PCD

see botek brochure:


Deep hole drilling tool
Type 01/02/07
-

Also available with


PCD cutting edge

Single flute gundrills with brazed drill head


Type 114 / Type 115

Counterboring / Trepanning tools


Typ 115 03 komplett

Drill head
design
Working method/
tool type

Solid carbide tip


Drilling tools
Type 115

Type 115-01

Steel body with brazed


carbide cutting blade
and bearing pads

Counterboring tools with guiding pilot

Trepanning tool
Typ 114 komplett

Type 115-03

Type 115-04

Type 114

2.000 - 51.200

4.000 - 12.000

12.001 - 60.006

11.000 - 50.000

kidney

2-hole

Typ 115

Illustration
Drilling range
from - to (mm)

1-hole

2-hole

Coolant
hole design
(standard)

Determined
by tool design
tool dia.
tool dia.
tool dia.
tool dia.
7.060 - 51.200
5.800 - 40.009 40.010 - 60.009
1.850 - 7.059
- with round drill tube (chip removal in drilling direction)
- with fluted standard drill tube (chip removal against drilling direction)

Special
features

(Standard)

Peripheral
contours

- Stainless steel, wood


- Not easily machinable
materials
- Preferred for water
soluble (emulsion)
coolants

- All materials
- Suitable for nearly all
drilling requirements
- Close drilling tolerance
- Minimal drift

botek adapts the


contour optimally to
meet your drilling
requirements!
Important:
Contour EA,
G and E are
non-micable!

Special
contour
Special
nose grinds
Tool coatings
Diamant / PCD

- Aluminium
- Close drilling
tolerance

- Cast iron and graphite - Steel, cast iron


- Close drilling tolerance - Soft materials
in cast iron

- Steel and aluminium


- Crosshole drilling
operations
- Unfavourable drilling
conditions

- Steel
- Close drilling tolerance
- Good surface quality
- Ideal for short holes

Also available upon special request


All tools are also available with special nose grind
Please specify the coating you require
Also available to order with PCD point

Fixed peripheral contour


due to tool design

Fixed peripheral contour


due to tool design

2. Drill shaft
Tempered alloy steel tubing is formed with a V-shaped groove (flute) to create the swarf (coolant) return channel required for the
gundrilling operation. Design considerations for proper drill tube sizes include the ratio between the drill tube outside diameter and
inside diameter for optimum torsional rigidity. This ensures exceptional cutting performance, coolant flow and tool life.
With standard gundrills the flute section is typically extended to the driver. For longer gundrills it is possible to have a round section
of drill tube with a shorter flute length for added rigidity and strength.

13

Driver
Type 110 / Type 111 / Type 112 / Type 114 / Type 115
3. Driver
The single flute gundrill is typically provided with a driver for holding the tool in the machine spindle. The driver transmits the torque
from the machine spindle. botek manufactures a variety of standard drivers from stock as well as customer specific configurations.
Standard drivers for single flute gundrills with brazed drill head - Overview
Designation

dia.
(mm)

Type

for tool length calculation


Drawing
L Driver with pin

10

L Driver
X
D Driver

16
25

L Driver with pin

10

L Driver

D Driver

16

ZH10-00

11.850 - 7.299

40

ZH16-03

11.850 - 12.399

45

53

31.0

ZH25-00

17.300 - 19.509

70

78

34.0

ZH10-01

17.300 - 12.399

40

57

24.0

ZH16-04

12.400 - 20.500

45

72

31.0

ZH25-01

19.510 - >

70

105

34.0

ZH16-02

11.850 - 12.399

50

58

47.5

ZH16-33

12.400 - 20.500

50

77

47.5

ZH10-06

11.850 - 17.299

60

M6x0.5

ZH16-15

1 1.850 - 12.399

80

M10x1

ZH25-08

16.000 - 20.509

100

M16x1.5

ZH10-28

17.300 - 12.399

60

77

M6x0.5

ZH16-22

12.400 - 20.509

80

105

M10x1

ZH25-10

20.510 - >

100

140

ZH12.7-00

11.850 - 19.699

38.1

25.3

ZH19.05-01 13.960 - 14.899

70

45.0

ZH25.4-00

70

57.5

70

57.5

70

57.5

L Driver
with pin

M=
Thread size

24.0

L Driver with pin


L Driver
X
D Driver

25

with pin
and drive
key

L Driver
drill dia. range
(mm)
= clamping
from - to
area

with pin

X=
Notch
location

botek
driver no.

L Driver with pin


L Driver
X
D Driver

16

L Driver with pin


L Driver

19.05

25.4

31.7

38.1

19.05

25.4

31.7

38.1

1
inch dia.
with pin

D Driver
D Driver
D Driver

L Driver
X
D Driver

12.7

16

L Driver with pin


L Driver

L Driver with pin


L Driver
X

10

X
D Driver

16

VDI 3208
L Driver

25
16
14

25

L Driver with wrench size

VDI 3208
with pin

ZH31.7-00
ZH38.1-00

D Driver

25

GKT with
metr.
thread
with pin

10

L Driver with pin


L Driver
X
D Driver

25

L Driver

16

GKT with
metr.
thread

10

with pin

16

16.000 - 19.509
19.700 - 25.609
19.700 - 32.609

M16x1.5

ZH19.05-11 14.900 - 24.609

70

97

45.0

ZH25.4-01

19.510 - >

70

100

57.5

ZH31.7-01

25.610 - >

70

110

57.5

ZH38.1-01

32.610 - >

70

110

57.5

ZH10-44

11.850 - 16.749

60

68

35

M6x0.5

ZH16-31

11.850 - 10.799

80

90

37

M10x1

ZH25-34

16.000 - 19.509

100

112

45

M16x1.5

ZH16-66

10.800 - 16.399

80

110

37

M10x1

ZH25-40

19.510 - 42.699

100

142

45

M16x1.5

Driver
Type 110 / Type 111 / Type 112 / Type 114 / Type 115
Standard drivers for gundrills with brazed drill head - Overview
Designation
Drawing

L Driver
D Driver

X
Tr

D Driver

L Driver
X

D Driver

L Driver with pin


L Driver
X

D Driver

L Driver

L Driver with pin


D Driver

L Driver

L Driver

D Driver

X
D Driver

L Driver

L Driver with pin


L Driver
X
D Driver
L Driver

D Driver

D Driver

L Driver with pin


L Driver
X

L Driver

D Driver

L Driver with pin


L Driver
X
D Driver

dia.
Type
(mm)
16
Adjustable
20
driver with
28
acme thread
36
16
25
Speedbit
35
16
Speedbit
25
with pin
35
10
12
16
DIN 6535-HA
20
25
32
40 DIN 1835-A40
10
12
16 DIN 6535-HA
20
or 1835-A
25
with pin
32
40
10
12
DIN 6535-HB
16
20
25
DIN 6535-HB
32 DIN 1835-B32
40 DIN 1835-B40
10
12
16
DIN 6535-HB
20
or 1835-B
25
with pin
32
40
10
12
16
20
DIN 1835-E
25
32
40
10
12
16
DIN 1835-E
20
with pin
25
32
40
10
12
DIN 6535-HE
16
20
10
DIN 6535-HE
12
16
with pin
20

for tool length calculation


botek
driver no.
SH16-00
SH20-00
SH28-00
SH36-00
ZH16-21
ZH25-16
ZH35-00
ZH16-30
ZH25-20
ZH35-01
ZH10-40
ZH12-18
ZH16-11
ZH20-01
ZH25-11
ZH32-24
ZH40-03
ZH10-41
ZH12-19
ZH16-20
ZH20-60
ZH25-21
ZH32-23
ZH40-04
ZH10-11
ZH12-07
ZH16-32
ZH20-29
ZH25-22
ZH32-10
ZH40-13
ZH10-23
ZH12-02
ZH16-53
ZH20-34
ZH25-31
ZH32-11
ZH40-14
ZH10-20
ZH12-08
ZH16-47
ZH20-40
ZH25-36
ZH32-12
ZH40-18
ZH10-24
ZH12-05
ZH16-51
ZH20-43
ZH25-37
ZH32-13
ZH40-17
ZH10-29
ZH12-13
ZH16-62
ZH20-55
ZH10-30
ZH12-14
ZH16-70
ZH20-56

drill dia. range


(mm)
from - to
11.850 - 12.899
11.850 - 14.899
16.000 - 21.509
18.700 - 28.609
11.850 - 12.399
16.750 - 19.509
19.700 - 28.609
12.400 - 20.509
19.510 - 30.609
28.610 - >
11.850 - 17.299
11.850 - 18.999
11.850 - 12.399
15.000 - 15.899
16.000 - 19.509
19.700 - 25.600
19.700 - 32.609
17.300 - 12.399
19.000 - 15.899
12.400 - 20.509
15.900 - 25.603
19.510 - 42.699
25.610 - 45.699
32.610 - >
11.850 - 17.299
11.850 - 18.999
11.850 - 12.399
11.850 - 15.899
16.000 - 19.509
19.700 - 25.609
19.700 - 32.609
17.300 - 12.399
19.000 - 15.899
12.400 - 20.500
15.900 - 25.609
19.510 - >
25.610 - >
32.610 - >
11.850 - 17.299
11.850 - 18.999
11.850 - 12.399
11.850 - 15.899
16.000 - 19.509
19.700 - 25.609
19.700 - 32.609
17.300 - 12.399
19.000 - 15.899
12.400 - 20.500
15.900 - 29.609
19.510 - >
25.610 - >
32.610 - >
11.850 - 17.299
11.850 - 18.999
11.850 - 12.399
11.850 - 15.899
17.300 - 12.399
19.000 - 15.899
12.400 - 20.500
15.900 - 29.609

L Driver
= clamping
area
112
126
126
162
40
50
60
40
50
60
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
40
45
48
50

L Driver
with pin

X=
Notch
location

TR =
Thread
size
TR16x1.5
TR20x2
TR28x2
TR36x2

67
77
100

73.0
82.0
82.0
109.0
28.0
35.0
40.0
28.0
35.0
40.0

57
62
75
77
86
100
110

57
62
75
77
86
100
110

57
62
75
77
86
100
110

57
62
75
77

23.5
26.5
29.0
30.5
38.0
43.0
47.0
23.5
26.5
29.0
30.5
38.0
43.0
47.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
28.0
33.0
36.0
38.0

15

Technical Information
Drilling quality

To achieve optimum drilling results when using carbide tipped or solid carbide gundrills, various criteria must be applied. In
addition to tool design, key factors are machine design and construction, process techniques, pressurized and filtered deep
hole drilling coolant. Selection of proper cutting parameters is also a significant factor.
The key factors botek considers when designing gundrills:
- Material type
- Diameter, tolerance and surface finish
- Peripheral contour
- Carbide grade and coating
- Nose grind geometry
In addition to our refined manufacturing and technology for consistent product quality, our application and technical
experience help you realize optimal solutions.

Achievable drilling tolerances


Non ferrous metals
Aluminium alloys (depending on Si-content)
Material

Tool steel
Cast iron (Grey + Nodular)
Heat treatable steel
Nitriding steel
Free machining steel
Case-hardening steel
Drilling quality area

IT 13
12
11
10 9 8 7 6 5

under normal conditions


under favourable conditions

(guide values)

Surface quality
Roughness class

N8

N7

N6

N5

N4

N3

Rt m

21

11.5

6.2

3.4

1.9

1.0

Ra m

3.2

1.6

0.8

0.4

0.2

0.1

Rz m

14

7.6

4.5

2.2

1.2

0.65

Quality area
Surface roughness
values

(guide values)

16

under normal conditions


under favourable conditions

Technical Information
Drilling quality

Centerline deviation (drift)


0,05

Counter-rotation: The optimum results are achieved with rotating tool and simultaneous workpiece counter-rotation: See Z
0,04

Workpiece
rotating: The next best technique involves the workpiece rotating with the gundrill non-rotating: See Y
0,03
Tool rotating:
0,02 See X
0,01
In all applications
tool drift is minimized by using a close fitting pilot bore or guide bushing during gundrilling.
(mm)
Angular alignment of pilot bore with desired gundrill bore is imperativ.
Bohrtiefe (mm) 0

250

500

750

With a guide bushing, alignment and distance from the workpiece are also important.

1.00
1,00
0.75
0,75

0.50
0,50

Y
Z

0.25
0,25
(mm)
Drilling depth
Bohrtiefe
(mm) 0
(mm)

1000

500

The data above is based on single flute carbide tipped gundrills. Achieved results may be improved using
single flute solid carbide gundrills.
Hole straightness
Whipping or deflection of the gundrill flute plays a decisive role in hole straightness and run out in the workpiece.
Carbide tipped gundrills must be supported by a steady rest or whip guide every 40 diameters.
For further information, refer to page 24 and 25.
0.05
0,05
0.04
0,04
0.03
0,03
0.02
0,02
0.01
0,01
(mm)
Drilling depth

Bohrtiefe
(mm) 0
(mm)

250

500

750

Roundness
Hole roundness is a primary advantage of gundrilling over conventional twist drilling.
1,00
Hole roundness
measurements as low as 3 m are possible.
0,75

0,50

Y
Z

0,25
(mm)
Bohrtiefe (mm) 0

500

1000

17

Technical Information
Guide values Type 113

Guide values for gundrilling of various materials with solid carbide gundrills
(Guide values Type 113-HP refer to page 20 and 21)

Material groups

Structural steel
Carbon steel
Low alloyed steel
Case hardening steel
< 900 N/mm2
free machining

Alloyed tempered steel


Case hardening steel
Nitriding steel
Tool steel
> 900 N/mm2

Stainless steel
(ferritic/martensitic)
13-25% Cr
(sulphurized)

Stainless steel
corrosion and heat
resisting (austenitic)
Ni > 8%, 18-25% Cr

Cutting speed
m/min

70 - 80

60 - 70

40 - 50

30 - 40

Feed rate (mm) / rev.

Drill dia.
(mm)

from - to

10.5 - 10.59
10.6 - 10.69
10.7 - 10.79
10.8 - 10.89
10.9 - 10.99
11.0 - 11.09
11.1 - 11.19
11.2 - 11.39
11.4 - 11.59
11.6 - 11.79
11.8 - 11.99
12.0 - 12.49
12.5 - 12.99
13.0 - 13.99
14.0 - 14.99
15.0 - 15.99
16.0 - 17.99
18.0 - 19.99
10.0 - 12.00
Deep-hole drilling oil
Emulsion
MQL

0.0002 - 0.0010
0.0002 - 0.0011
0.0003 - 0.0014
0.0004 - 0.0017
0.0007 - 0.0020
0.0010 - 0.0026
0.0014 - 0.0035
0.0018 - 0.0045
0.0021 - 0.0060
0.0028 - 0.0079
0.0030 - 0.0100
0.0040 - 0.0130
0.0060 - 0.0170
0.0080 - 0.0210
0.0120 - 0.0290
0.0150 - 0.0370
0.0200 - 0.0460
0.0240 - 0.0610
0.0300 - 0.0780

from - to

from - to

0.0003 - 0.0008
0.0004 - 0.0007
0.0005 - 0.0010
0.0004 - 0.0008
0.0007 - 0.0012
0.0006 - 0.0010
0.0010 - 0.0016
0.0007 - 0.0014
0.0009 - 0.0020
0.0009 - 0.0019
0.0010 - 0.0026
0.0012 - 0.0024
0.0013 - 0.0032
0.0015 - 0.0028
0.0015 - 0.0041
0.0020 - 0.0033
0.0021 - 0.0052
0.0025 - 0.0042
0.0024 - 0.0066
0.0031 - 0.0054
0.0030 - 0.0081
0.0039 - 0.0065
0.0040 - 0.0100
0.0050 - 0.0080
0.0050 - 0.0140
0.0080 - 0.0120
0.0070 - 0.0180
0.0120 - 0.0160
0.0080 - 0.0270
0.0170 - 0.0220
0.0120 - 0.0350
0.0240 - 0.0300
0.0170 - 0.0450
0.0330 - 0.0390
0.0210 - 0.0620
0.0430 - 0.0510
0.0270 - 0.0790
0.0550 - 0.0640
highly suitable

from - to
0.0002 - 0.0007
0.0003 - 0.0008
0.0005 - 0.0010
0.0007 - 0.0012
0.0011 - 0.0017
0.0014 - 0.0020
0.0016 - 0.0023
0.0020 - 0.0028
0.0025 - 0.0036
0.0032 - 0.0045
0.0040 - 0.0057
0.0050 - 0.0070
0.0080 - 0.0100
0.0110 - 0.0140
0.0160 - 0.0200
0.0230 - 0.0260
0.0310 - 0.0340
0.0400 - 0.0440
0.0500 - 0.0560
unsuitable

suitable at limited degree

Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.

p (bar)

Solid carbide
single flute gundrill
Einlippenbohrer
in Vollhartmetall-Ausfhrung
Coolant
pressure p (deep-hole
drilling oil)
Khlschmierstoffdruck
p (fr Tiefbohrl)
and allowance
for drilling
depth
- unter
Bercksichtigung
der Bohrtiefe

18

210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0

100xD
75xD
50xD
20xD
10xD

0.5 0.6 0.7 0.8 0.9 1.0


10.0 12.0
0,5 0,6 0,7 0,8 0,9 1,0 1.2 1.4 1.6 1.8 2.0 2.5 3.0 4.0 5.0 6.0 8.0
1,2 1,4 1,6 1,8 2,0 2,5 3,0 4,0 5,0 6,0 8,0 10,0
12,0
Drill dia. (mm)
Bohrdurchmesser
in mm

For measuring the exact coolant pressure


we recommend the botek coolant pressure gauging kit.
For information please refer to page 30.

Technical Information
Guide values Type 113
Guide values for gundrilling of various materials with solid carbide gundrills
Spring steel
Hardened steel
Hardened steel
castings
Heat resisting steel
Titanium, Ti-alloys
Special alloys:
Inconel, Nimonic, etc.

Cast iron
Grey cast iron
(< 300 N/mm2)
Nodular cast iron
(< 400 N/mm2)
Malleable cast iron

Cast iron
Grey cast iron
(> 300 N/mm2)
Nodular graphite iron
(> 400 N/mm2)
Steel castings

Copper
Bronze
Brass
Plastics

Aluminium
+
Aluminium alloys
Si-content > 5%
easily workable

Aluminium
+
Aluminium alloys
Si-content < 5%
not hardened

25 - 50

80 - 90

60 - 70

90 - 130

120 - 180

100 - 300

from - to

from - to

0.0003 - 0.0008
0.0004 - 0.0010
0.0006 - 0.0011
0.0007 - 0.0014
0.0010 - 0.0023
0.0013 - 0.0029
0.0017 - 0.0043
0.0022 - 0.0077
0.0027 - 0.0114
0.0037 - 0.0194
0.0050 - 0.0352
0.0080 - 0.0660
0.0110 - 0.0960
0.0180 - 0.1270
0.0250 - 0.1790
0.0340 - 0.2340
0.0500 - 0.2930
0.0690 - 0.4050
0.0900 - 0.5130

0.0002 - 0.0008
0.0002 - 0.0010
0.0003 - 0.0012
0.0003 - 0.0013
0.0004 - 0.0015
0.0005 - 0.0019
0.0007 - 0.0021
0.0009 - 0.0027
0.0011 - 0.0033
0.0013 - 0.0041
0.0016 - 0.0049
0.0020 - 0.0060
0.0030 - 0.0090
0.0050 - 0.0150
0.0080 - 0.0270
0.0110 - 0.0400
0.0180 - 0.0550
0.0250 - 0.0780
0.0340 - 0.1050

Feed rate (mm) / rev.


from - to

from - to

0.0001 - 0.0005
0.0002 - 0.0007
0.0004 - 0.0010
0.0004 - 0.0014
0.0006 - 0.0018
0.0007 - 0.0022
0.0009 - 0.0026
0.0012 - 0.0030
0.0016 - 0.0037
0.0020 - 0.0045
0.0025 - 0.0054
0.0030 - 0.0060
0.0050 - 0.0090
0.0080 - 0.0110
0.0110 - 0.0170
0.0140 - 0.0210
0.0190 - 0.0260
0.0250 - 0.0360
0.0300 - 0.0460

0.0005 - 0.0007
0.0006 - 0.0010
0.0007 - 0.0013
0.0010 - 0.0017
0.0014 - 0.0022
0.0018 - 0.0028
0.0023 - 0.0037
0.0031 - 0.0049
0.0039 - 0.0070
0.0048 - 0.0093
0.0058 - 0.0124
0.0080 - 0.0160
0.0100 - 0.0230
0.0150 - 0.0300
0.0200 - 0.0440
0.0250 - 0.0600
0.0360 - 0.0750
0.0480 - 0.1030
0.0600 - 0.1320

from - to

from - to

0.0004 - 0.0006
0.0001 - 0.0006
0.0005 - 0.0009
0.0003 - 0.0008
0.0007 - 0.0011
0.0004 - 0.0010
0.0009 - 0.0014
0.0007 - 0.0013
0.0013 - 0.0018
0.0010 - 0.0017
0.0018 - 0.0023
0.0015 - 0.0022
0.0024 - 0.0029
0.0020 - 0.0027
0.0031 - 0.0040
0.0024 - 0.0037
0.0047 - 0.0058
0.0030 - 0.0052
0.0064 - 0.0076
0.0035 - 0.0083
0.0070 - 0.0100
0.0041 - 0.0120
0.0100 - 0.0140
0.0050 - 0.0170
0.0130 - 0.0220
0.0070 - 0.0290
0.0150 - 0.0310
0.0090 - 0.0460
0.0200 - 0.0430
0.0110 - 0.0680
0.0250 - 0.0570
0.0140 - 0.0890
0.0300 - 0.0710
0.0190 - 0.1110
0.0400 - 0.0960
0.0240 - 0.1500
0.0600 - 0.1220
0.0290 - 0.1900
highly suitable

unsuitable
suitable at limited degree

suitable at limited degree

Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of drilling machine and workpiece clambing. All figures specified are guide values.

The required viscosity of the deep-hole drilling oil for a drill diameter of 0.5 to 1.5 mm is approx. 8 - 10 mm2/s (50 SUS) at
40C and 10 - 15 mm2/s (60 SUS) at drill diameters > 1.5 mm.
When using emulsion, the specified pressures (p) may be reduced by 10 - 20 %.
Coolant filtration of 5 to 10 microns, or better, is required for drill diameters < 2.0 mm.
Coolant filtration of 5 to 20 microns, or better, is required for drill diameters 2.0 mm.
Guide values for minimum coolant quantity / volumetric flow rate Q at specified pressure p (bar):
Flow capacity of coolant pump: drill dia. (mm) 2.0 min. 4 l/min
Flow capacity of coolant pump: drill dia. (mm) 2.0 - 12.0 min. 24 l/min
Reliable chip removal is only assured if sufficient coolant is supplied to the tool cutting tip. The diagram on page 18 shows our
recommendation with regards to coolant pressure as a function of drill diameter and drilling depth.
19

Technical Information
Guide values Type 113-HP

Guide values for gundrilling of various materials with solid carbide gundrill Type 113-HP

Material groups

Structural steel,
Free-cutting steel
(< 750 N/mm2)

Alloyed steel,
Case hardening steel
(< 900 N/mm2)

Tempered steel,
Tool steel,
Nitriding steel
(< 1200 N/mm2)

Stainless steel
+ steel castings
Ni < 8%
easy to machine

Cutting speed
m/min

80

70

65

50

Feed rate (mm) / rev.

Drill dia.
(mm)

to 25xD = 100%, to 35xD = 90%, to 45xD = 80%, to 55xD = 70%, to 65xD = 60%, to 75xD = 50%, to 80xD = 45%, > 80xD = 40%

< 1.40
1.41 - 1.60
1.61 - 1.80
1.81 - 2.00
2.01 - 2.25
2.26 - 2.50
2.51 - 2.75
2.76 - 3.00
3.01 - 3.50
3.51 - 4.00
4.01 - 4.50
4.51 - 5.00
5.01 - 5.50
5.51 - 6.00
6.01 - 6.50
6.51 - 7.00
7.01 - 7.50
7.51 - 8.00
8.01 - 8.50
8.51 - 9.00
9.01 - 12.00
Deep-hole drilling oil
Emulsion
MQL

to 0.050
0.060
0.070
0.080
0.090
0.100
0.110
0.120
0.135
0.145
0.160
0.174
0.185
0.200
0.210
0.220
0.230
0.240
0.250
0.260
0.260

to 0.045
0.057
0.066
0.076
0.085
0.095
0.105
0.115
0.127
0.138
0.152
0.165
0.176
0.190
0.199
0.209
0.218
0.228
0.237
0.247
0.247

to 0.040
0.054
0.063
0.072
0.081
0.090
0.099
0.108
0.120
0.131
0.144
0.156
0.167
0.180
0.189
0.198
0.200
0.205
0.210
0.220
0.220

to 0.025
0.030
0.035
0.040
0.045
0.050
0.055
0.060
0.067
0.073
0.080
0.087
0.093
0.100
0.105
0.110
0.115
0.120
0.125
0.130
0.130

highly suitable
suitable at limited degree

Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.

Solid carbide single gundrill


Coolant pressure p (deep hole drilling oil)
- in consideration of drilling depth

20

0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.4 1.6 1.8 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0 12.0
Drill dia. (mm)

For measuring the exact coolant pressure


we recommend the botek coolant pressure gauging kit.
For information please refer to page 30.

Technical Information
Guide values Type 113-HP
Guide values for gundrilling of various materials with carbide tipped gundrill Type 113

Stainless steel
corrosion and heat
resisting (austenitic)
Ni > 8%

Spring steel
Hardened steel
castings
Heat resisting steel
Special alloys:
Inconel, Nimonic, Titanium

Cast iron
Steel castings

Copper
Bronze
Brass
Plastics

Aluminium
+
Aluminium alloys

40

40

90

120

150

Feed rate (mm) / rev.


to 25xD = 100%, to 35xD = 90%, to 45xD = 80%, to 55xD = 70%, to 65xD = 60%, to 75xD = 50%, to 80xD = 45%, > 80xD = 40%

to 0.0100
0.0150
0.0175
0.0200
0.0225
0.0250
0.0275
0.0300
0.0335
0.0365
0.0400
0.0435
0.0465
0.0500
0.0525
0.0550
0.0575
0.0600
0.0625
0.0650
0.0650

to 0.0100
0.0150
0.0175
0.0200
0.0225
0.0250
0.0275
0.0300
0.0335
0.0365
0.0400
0.0435
0.0465
0.0500
0.0525
0.0550
0.0575
0.0600
0.0625
0.0650
0.0650

to 0.050
0.060
0.070
0.080
0.090
0.100
0.110
0.120
0.135
0.145
0.160
0.174
0.185
0.200
0.210
0.220
0.230
0.240
0.250
0.260
0.260

to 0.060
0.075
0.087
0.100
0.112
0.125
0.137
0.150
0.167
0.182
0.200
0.217
0.230
0.250
0.265
0.275
0.287
0.300
0.312
0.320
0.320

to 0.060
0.075
0.087
0.100
0.112
0.125
0.137
0.150
0.167
0.182
0.200
0.217
0.230
0.250
0.265
0.275
0.287
0.300
0.312
0.320
0.320

highly suitable
unsuitable
suitable at limited degree
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of drilling machine and workpiece clambing. All figures specified are guide values.

The required viscosity of the deep-hole drilling oil for a drill diameter of 0.5 to 1.5 mm is approx. 8 - 10 mm2/s (50 SUS) at
40C and 10 - 15 mm2/s (60 SUS) at drill diameters > 1.5 mm.
When using emulsion, the specified pressures (p) may be reduced by 10 - 20 %.
Coolant filtration of 5 to 10 microns, or better, is required for drill diameters < 2.0 mm.
Coolant filtration of 5 to 20 microns, or better, is required for drill diameters 2.0 mm.
Guide values for minimum coolant quantity / volumetric flow rate Q at specified pressure p (bar):
Flow capacity of coolant pump: drill dia. (mm) 2.0 min. 4 l/min
Flow capacity of coolant pump: drill dia. (mm) 2.0 - 12.0 min. 24 l/min
Reliable chip removal is only assured if sufficient coolant is supplied to the tool cutting tip. The diagram on page 20 shows our
recommendation with regards to coolant pressure as a function of drill diameter and drilling depth.
21

Technical Information
Guide values Type 110 / Type 111
Guide values for gundrilling of various materials with carbide tipped gundrill

Material groups

Structural steel
Carbon steel
Low alloyed steel
Case hardening steel
< 900 N/mm2 (265HB)
free machining

Alloyed tempered steel


Case hardening steel
Nitriding steel
Tool steel
> 900 N/mm2 (265HB)

Stainless steel
(ferritic/martensitic)
13-25% Cr
(sulphurized)

Stainless steel
corrosion and heat
resisting
(austenitic)
18-25% Cr
Ni > 8%

Cutting speed
m/min

70 - 100

60 - 80

40 - 80

30 - 60

Feed rate (mm) / rev.

Drill dia.
(mm)

from - to

11.85 - 12.49
12.50 - 12.99
1
3.00 - 13.49

3.50 - 13.99

4.00 - 14.49

4.50 - 14.99

5.00 - 15.99

6.00 - 16.99

7.00 - 17.99

8.00 - 18.99

9.00 - 19.99
10.00 - 11.99
12.00 - 13.99
14.00 - 15.99
16.00 - 17.99
18.00 - 19.99
20.00 - 23.99
24.00 - 27.99
28.00 - 31.99
32.00 - >
Deep-hole drilling oil
Emulsion
MQL

0.0019 - 0.0060
0.0025 - 0.0094
0.0034 - 0.0128
0.0045 - 0.0165
0.0056 - 0.0211
0.0069 - 0.0254
0.0089 - 0.0295
0.0110 - 0.0364
0.0133 - 0.0431
0.0157 - 0.0495
0.0184 - 0.0565
0.0230 - 0.0630
0.0270 - 0.0760
0.0320 - 0.0900
0.0360 - 0.1030
0.0410 - 0.1160
0.0510 - 0.1300
0.0600 - 0.1570
0.0700 - 0.1840
0.0850 - 0.2110

from - to

from - to

0.0019 - 0.0078
0.0019 - 0.0039
0.0033 - 0.0119
0.0038 - 0.0064
0.0053 - 0.0157
0.0049 - 0.0089
0.0070 - 0.0196
0.0070 - 0.0122
0.0089 - 0.0236
0.0080 - 0.0157
0.0102 - 0.0274
0.0098 - 0.0189
0.0125 - 0.0316
0.0118 - 0.0222
0.0150 - 0.0393
0.0143 - 0.0276
0.0175 - 0.0467
0.0163 - 0.0343
0.0200 - 0.0550
0.0183 - 0.0405
0.0225 - 0.0632
0.0212 - 0.0466
0.0250 - 0.0710
0.0260 - 0.0530
0.0310 - 0.0860
0.0320 - 0.0650
0.0350 - 0.1020
0.0380 - 0.0770
0.0390 - 0.1190
0.0450 - 0.0900
0.0440 - 0.1350
0.0530 - 0.1050
0.0490 - 0.1530
0.0680 - 0.1190
0.0540 - 0.1850
0.0830 - 0.1430
0.0590 - 0.2170
0.1000 - 0.1680
0.0630 - 0.2470
0.1250 - 0.1930
highly suitable

from - to
0.0016 - 0.0029
0.0025 - 0.0046
0.0037 - 0.0063
0.0050 - 0.0081
0.0070 - 0.0098
0.0089 - 0.0118
0.0113 - 0.0136
0.0140 - 0.0170
0.0160 - 0.0205
0.0180 - 0.0243
0.0200 - 0.0283
0.0250 - 0.0320
0.0300 - 0.0410
0.0350 - 0.0500
0.0410 - 0.0590
0.0480 - 0.0710
0.0600 - 0.0830
0.0730 - 0.1060
0.0870 - 0.1270
0.1070 - 0.1510
unsuitable

suitable at limited degree

p (bar)

Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.

22

170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0

Single flute gundrill with brazed drill head


Coolant pressure p (deep hole drilling oil)
and allowance for drilling depth

200xD
100xD

50xD

10xD

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Drill dia. (mm)
Bohrdurchmesser
in mm

For measuring the exact coolant pressure


we recommend the botek coolant pressure gauging kit.
For information please refer to page 30.

Technical Information
Guide values Type 110 / Type 111

Guide values for gundrilling of various materials with carbide tipped gundrill
Spring steel
Hardened steel
Hardened steel
castings
Heat resisting steel
Titanium, Ti - alloys
Special alloys:
Inconel, Nimonic, etc.

Cast iron
Grey cast iron
< 300 N/mm2
Nodular cast iron
< 400 N/mm2
Malleable cast iron

Cast iron
Grey cast iron
> 300 N/mm2
Nodular graphite iron
> 400 N/mm2
Steel castings

Copper
Bronze
Brass
Plastics

Aluminium
+
Aluminium alloys
Si-content > 5%
easily workable

Aluminium
+
Aluminium alloys
Si-content < 5%

25 - 60

70 - 100

60 - 90

80 - 150

100 - 180

100 - 300

Feed rate (mm) / rev.


from - to

from - to

0.0013 - 0.0015
0.0019 - 0.0022
0.0026 - 0.0028
0.0038 - 0.0040
0.0052 - 0.0056
0.0071 - 0.0077
0.0092 - 0.0100
0.0120 - 0.0126
0.0147 - 0.0165
0.0176 - 0.0209
0.0207 - 0.0240
0.0240 - 0.0270
0.0280 - 0.0330
0.0340 - 0.0400
0.0380 - 0.0460
0.0430 - 0.0530
0.0510 - 0.0600
0.0630 - 0.0730
0.0720 - 0.0860
0.0860 - 0.1000

0.0046 - 0.0116
0.0068 - 0.0178
0.0086 - 0.0236
0.0105 - 0.0300
0.0127 - 0.0362
0.0145 - 0.0424
0.0185 - 0.0495
0.0235 - 0.0603
0.0280 - 0.0728
0.0343 - 0.0859
0.0394 - 0.0983
0.0500 - 0.1100
0.0600 - 0.1330
0.0700 - 0.1560
0.0790 - 0.1780
0.0870 - 0.2010
0.1060 - 0.2240
0.1230 - 0.2700
0.1410 - 0.3160
0.1690 - 0.3620

from - to

from - to

0.0023 - 0.0063
0.0028 - 0.0074
0.0034 - 0.0129
0.0041 - 0.0126
0.0049 - 0.0188
0.0060 - 0.0176
0.0073 - 0.0242
0.0070 - 0.0234
0.0092 - 0.0311
0.0080 - 0.0293
0.0112 - 0.0377
0.0088 - 0.0377
0,0141 - 0.0440
0.0106 - 0.0450
0.0172 - 0.0563
0.0123 - 0.0565
0.0201 - 0.0676
0.0144 - 0.0674
0.0231 - 0.0795
0.0166 - 0.0804
0.0261 - 0.0917
0.0188 - 0.0942
0.0310 - 0.1030
0.0230 - 0.1040
0.0370 - 0.1260
0.0270 - 0.1250
0.0420 - 0.1460
0.0320 - 0.1460
0.0470 - 0.1650
0.0370 - 0.1660
0.0520 - 0.1820
0.0420 - 0.1870
0.0630 - 0.1990
0.0510 - 0.2070
0.0730 - 0.2340
0.0600 - 0.2460
0.0840 - 0.2690
0.0700 - 0.2810
0.0990 - 0.3010
0.0850 - 0.3150
highly suitable

from - to

from - to

0.0019 - 0.0182
0.0029 - 0.0368
0.0055 - 0.0589
0.0078 - 0.0859
0.0106 - 0.1178
0.0127 - 0.1466
0.0165 - 0.1717
0.0192 - 0.2167
0.0235 - 0.2624
0.0282 - 0.3140
0.0333 - 0.3550
0.0420 - 0.3960
0.0520 - 0.4780
0.0630 - 0.5600
0.0710 - 0.6310
0.0780 - 0.6920
0.0940 - 0.7540
0.1100 - 0.8710
0.1260 - 0.9890
0.1490 - 1.0990

0.0019 - 0.0031
0.0033 - 0.0053
0.0049 - 0.0088
0.0063 - 0.0154
0.0078 - 0.0214
0.0094 - 0.0273
0.0122 - 0.0324
0.0154 - 0.0414
0.0176 - 0.0498
0.0198 - 0.0578
0.0220 - 0.0659
0.0260 - 0.0750
0.0310 - 0.0930
0.0350 - 0.1110
0.0400 - 0.1310
0.0440 - 0.1510
0.0530 - 0.1670
0.0620 - 0.2010
0.0700 - 0.2340
0.0840 - 0.2680

unsuitable
suitable at limited degree

suitable at limited degree

Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.

Coolant quantity / volumetric flow rate Q


120
100

Q (l/min)

80
60
40

Emulsion

Deep-hole
drilling oil

20
0
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Drill dia. (mm)

Reliable chip removal is only assured if sufficient coolant is supplied to the tool. The diagrams show our recommendation for coolant
pressure and quantity by drill diameter and drilling depth.

23

Technical Information
Application notes for botek deep hole drilling tools (single flute gundrills)

1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries, e.g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during the start of
the drilling cycle by means of a sufficiently long drill bush or pilot hole (see detail Z on below illustration).
For information on the guide hole (pilot hole) see page 5.
L
max. unsupported length
(see item 6 below)

Guide hole

4. The gundrill is fed into drill bush or pilot hole while non rotating or rotated slowly at < 50 RPM. Then the coolant and the
machine spindle should get started.
5. After reaching the drilling depth switch off the coolant and retract with the spindle stopped or slowly rotated
at < 50 RPM.
6. Tool support: unsupported drill length should never exceed the dimensions as shown on table (6a). If the unsupported drill
length is exceeded the drill might cause injury.
Do not exceed 40 times diameter unsupported (Type 110)!
6a. Guide values for tool support of botek deep hole drilling tools (gundrills):

Single flute gundrills:


Type 110
with brazed drill head

Maximum unsupported drill


length (L) between the steady
rests or in a guide hole

Type 113 / Type 113-HP


solid carbide gundrill

Example 1: Type 110: drill diameter D = 2.0 mm, unsupported drill length up to maximum 80 mm = 40 x D
Example 2: Type 110: drill diameter D = 2.0 mm x 200 mm OAL, 1st support at 80 mm and 2nd support at 160 mm

Drill diameter Length ratio* for Type 110


40xD

30xD

20xD

10xD

24

1.85

12

15

18

21

Drill dia. (mm)

30

35

40

45

50

55

For applications with a pilot hole please refer


to the recommendations on page 5 dimensions
for the guide hole.
* Length ratio max. unsupported length (see point 3).

Technical Information
Application notes for botek deep hole drilling tools (single flute gundrills)

The area marked red indicates a critical zone, where


feed rate (max. 25% of value given in catalogue) and
especially rotational speed (50%) must be reduced.
That means: A tool with a dia. 1.6 mm can only be
increased to the value given in the catalogue once
the unsupported length is shorter as 70 x Dia.
From dia. 7.0 mm onwards the length diameter
ratio is within acceptable limits.
For applications with a pilot hole please refer to
the recommendations on page 5 dimensions for
the guide hole.
* Length ratio max. unsupported length (see point 3).

Drill diameter Length ratio* for Type 113 / Type 113-HP


100xD

75xD

50xD

25xD

0
0

10

11

12

Drill dia. (mm)

7. Grinding of carbide produces dust (cobalt, etc.) that may be potentially hazardous. Use adequate ventilation
and safety glasses during grinding.
8. Consequences of not following our application notes No. 1 - 7
Using botek gundrills other than directed may cause personal injury.
Tool breakage and unsupported gundrills can be extremely dangerous.
Please use with caution and care.

Please note that all application notes and values contained herein are intended as guidelines only. We do not
accept any liability for damages caused by improper handling of botek deep hole drilling tools, operating errors,
unsuitable machinery or misuse while using our tools!
Do you have any further queries? Please call up at P +49 7123 38 08-0. We will be pleased to offer you advice.

25

Consumable accessories

Clamping cones

Sealing case

Drill bush holder

Drill bush

Whipguide bush
with round hole

Formed whipguide bush

Whipguide bush

Special sealing disc


Steel discs

Sealing disc

I1

11.850 - 15.399
1 1.850 - 25.609
11.850 - 36.699
11.850 - 25.609
11.850 - 25.609
1 1.850 - 36.699
1 1.850 - 11.799
1 1.850 - 32.600

25
30
45
35
30
45
20
40

22
26
26
26
26
26
22
26

Drawing no.

botek order no.

12
16
14
14
13
16
12
15

Please specify
tool dia. and
outer dia. (D)
when ordering

170-05-4-1060
170-05-4-1238
170-05-4-1341
170-05-4-2227
170-05-4-2278
170-05-4-2279
170-05-4-2650
170-05-4-3897

792 000 509


792 000 511
792 000 512
792 000 510
792 000 513
792 000 514
792 000 508
792 000 515

Tool dia. (mm)

I1

1 3.960 - 12.399

200

20

120

14.750 - 22.609

300

26

140

17.800 - 36.699

450

26

160

Please specify
tool dia. and
outer dia. (D)
when ordering

botek order no.

792 000 516

170-05-4-1810

792 000 517

170-05-4-1812

792 000 519

170-05-4-1816

792 000 520

170-05-4-1818

792 000 518

750

40

Tool dia. (mm)

Drawing no.

botek order no.

22.6

15

Please specify
tool dia.
when ordering

170-06-4-1180

792 000 535

Tool dia. (mm)

Drawing no.

botek order no.

21.850 - 2 5.749
1 3.960 - 25.749
1 5.750 - 20.509
1 5.750 - 25.609
23.610 - 49.999

200
320
320
400
900

3
3
4
4
4

Please specify
tool dia. and
outer dia. (D)
when ordering

170-07-1572

792 000 500


792 000 501
792 000 501
792 000 502
792 000 503

Tool dia. (mm)

Drawing no.

botek order no.

22.900 - 25.249

200

2 5.250 - 16.399

320

11

16.400 - 25.999

400

12

26.000 - 40.999

900

12

Cylindrical drill bushings to DIN 179A


in middle version made from hardened
tool steel

20.3

Drawing no.

170-05-4-1809

29.610 - 50.000

Drill bushings to DIN 179A

26

Whipguide bush /
Formed whipguide bush

Tool dia. (mm)

2 1.850 - 12.399

Sealing disc

Sealing disc

Formed whipguide bush or with round hole

170-07-4-3885

792 000 504

Please specify
tool dia.
when ordering

170-07-4-3886

792 000 505

170-07-4-3887

792 000 506

170-07-4-2708

792 000 507

Drawing no.

botek order no.

Please specify
tool dia.
when ordering

170-04

Consumable accessories

Drill bush holder (small) in


versions A and B
(depending on drilling range)

B
Drill bush holder (large) in
versions A, B and C
(depending on drilling range)

Drilling range (mm)


from - to

l1

10.500 - 12.699

88.5

17

2.700 - 15.099

87.5

16

15.100 - 18.099

86.5

15

1 8.100 - 12.099

85.5

14

12.100 - 15.099

83.5

12

15.100 - 18.099

81.5

10

l1

11.100 -
1 2.699

117

17

12.700 - 15.099

116

16

15.100 - 18.099

115

15

18.100 - 12.099

114

14

12.100 - 15.099

112

12

15.100 - 18.099

110

10

18.100 - 30.099

106

Drilling range (mm)


from - to

Version

botek order no.


and version

A
or
B

Please specify
tool dia.
and version
when ordering

170-03-3-2538
A, B

Version

botek order no.


and version

Please specify
tool dia.
and version
when ordering

170-03-3-2979
A, B or C

A
or
B

C
Sealing case

30.100 - 35.099
Tool dia. (mm)

103

botek order no.

Please specify tool dia. when ordering


Whipguide bush with
round hole for dia.
11.850 - 12.399

Note: Tools with dia. 1.850-12.399 can be


supported with a whipguide bushing.

170-01-03-1570

Whipguide bush and sealing disc


to be ordered separately
Sealing case (with bearing)

Tool dia. (mm)


with whipguide bush
for dia.
1.850 - 25.609
formed whipguide
bush for dia.
15.750 - 22.609

botek order no.

Please specify tool dia. when ordering


Whipguide bush with round hole or
formed whipguide bush (max. outer dia. 30 mm)
and sealing disc to be ordered separately

170-01-4-1809

27

Regrinding / Service

Regrinding of botek single flute gundrills


Gundrills must be reground with great care using a diamond grinding wheel. Drills with a diameter greater than 10 mm,
in particular drills with inserted carbide cutting blade and guide pads should be wet ground when possible.
botek provides a customized regrinding service, and will be pleased to carry out this work for you.
We also supply special grinding machines and accessories which enable you to regrind single flute gundrills easily and
quickly at your facility.

botek twin grinding wheels for pre- and finish-grinding have a proven record of performance.
These grinding wheels allow our customers to economically regrind our gundrills.
Various grinding wheels are available from stock.
It is important that the carbide tip does not become overheated during grinding.
Overheated carbide can cause thermal cracking and premature tool life.
Under no circumstances should the ground surface show any signs of discoloration.

Further grinding wheels on request.

28

Regrinding / Service

botek grinding fixture


Using botek grinding fixtures,
single flute gundrills can be
reground on any good tool
grinding machine.
Depending on tool diameter,
botek grinding fixtures
are available as Model ZS
(see illustration left) or
Model PS (for solid
carbide gundrills).
MS-01/MS-01-T

For grinding small batches,


we supply the botek MS-01
single station grinding
machine (with worktop).

You can easily install the above


mentioned botek grinding fixtures
on this machine.

MS-12

For highly efficient grinding of large batches of tools


with the same point geometry, we recommend
botek MS-12 multi-station grinding machine.
The machine is suitable for
tool diameters from 1.850 to 12.000 mm and
tool lengths up to approx. 1.000 mm,
and is available with either 2 spindles (MS-12) or 3 spindles
(MS-12/3) (standard version without lamp).
After you have set the fixture, you will obtain consistent and
economical regrinding results easily and quickly with botek machines.

For detailed information, refer to brochure botek Grinding Machines and Accessories

29

Service / Coolant pressure gauging kit

Service
k Coating

botek has its own coating facility. Depending on the processed material, coolant and drilling conditions,
we offer the matching coating to suit your application.

k Regrinding
we offer a prompt and cost effective in house regrinding service.
k Processlayout
k Test department
Please contact us.
Further information on www.botek.de

Coolant pressure gauging-kit for machining centres and deep hole drilling machines
Quite often the set value at the pressure gauge is not
reflecting the value that actually reaches the tool.
Numerous sources for errors such as leaking valve parts, faulty
rotating connectors or snapped hose lines are not visible on first
sight. Leading to a decreased coolant pressure, this could influence
the drilling result negatively.
The gauging-kit developed by botek
measures the real pressure
directly at the spindle/tool
(up to a max. of 160 bar).
Taken measurements consider different coolant channel s
The following methods are available:
1. Measurement of the machine pump performance:
By means of a tool dummy a tool-independent
check can be carried out a big advantage.
2. Measurement with the tool:
The tool dummy is replaced by the actual drill.
The pressure can be checked directly at the tool.

30

Express Order Line / Stock Program

Express production line:


specialized in manufacturing certain tools quickly.

With the botek EXPRESS PRODUCTION LINE we can manufacture tools, which are not included
in our stock program, in a very short time.
Product range:
- Single flute gundrills/twin fluted drills with brazed carbide tip Type 110/Type 120
- Single flute gundrills in solid carbide design Type 113
- Single flute gundrill with indexable inserts and guide pads Type 01
You can order by fax: +49 7123 38 08-138
Stock program:
- Worldwide first stock program for gundrills with indexable inserts and guide pads Type 01
- Single flute gundrills Type 110 with brazed carbide tip extended size range
More information regarding the Express order line and our
stock program please see our new homepage, www.botek.de

31

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
D-72585 Riederich
P +49 7123 38 08-0
F +49 7123 38 08-138
E-Mail Info@botek.de
www.botek.de

Motorway intersection
Stuttgart

A8 from Karlsruhe

Stgt. Degerloch

A8 from Munich

B27 to Tbingen

B 312
Riederich
Metzingen

Herrenberg
Tbingen Reutlingen
A81 from Singen

250 000 011/26-2014

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

botek
Pull boring tools
Type 38 / Type 58
Deep hole drilling tools, system BTA
with indexable inserts
and guide pads for
counterboring with minimum centerline deviation
Drilling range: 20.00 - 222.99 mm
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrasse 4
D-72585 Riederich
T +49-(0)-71 23-38 08-0
F +49-(0)-71 23-38 08-138
E-mail Info@botek.de
www.botek.de

Pull boring tools Type 38 / Type 58


Type 58
4-start connection thread
Version with shim

Type 38
1-start connection thread
Version with cartridge

Drilling range
(mm)

Drill head size

20.00 - 29.99

02 - 05

Drill tube- max. depth of cut*


Type 38
(mm)
(mm)

Type 58

16 - 22

Shim

2.5
30.00 - 43.99

06 - 10

22 - 30

44.00 - 60.99

11 - 14

33 - 43

61.00 - 97.99

15 - 19

47 - 68

98.00 - 123.49

20 - 21

75 - 82

Version

1-start
4-start
connection connection
thread
thread
Cartridge

8
123.50 - 222.99

on request

*depends on quality of pre-drilled hole and used drill tube diameter

Characteristics:
Used on deep hole drilling machines
Minimum centerline deviation
Chip removal forward or backward (special version) possible
Index. inserts with 2 cutting edges
Two standard chip breakers for boring a wide range of materials
Various combinations of carbide grades and coatings for inserts and guide pads
are available to suit material to be processed
Special arrangement of guide pads for pull boring of double-screw cylinders on request
Drilling tolerance up to IT 7

250000053/24-2012

Special tools

Express production line/Stock program

Drilling

PCD tipped single flute/twin Step and form boring tools


flute gundrills and
with indexable inserts.
form boring tools are
also available.

Type 158-00

Type 158-01

Solid carbide twist drill


(high performance twist drill)
4 margins / coolant fed

Solid carbide twist drill


2 margins / coolant fed
(available on request)

diameter range:
3.000 - 14.000 mm

diameter range
3.000 - 14.000 mm

Express production line:


specialized in manufacturing certain tools quickly.
Product range:
- Single flute gundrills/twin fluted drills with brazed carbide tip Type 110/ Type 120
- Single flute gundrills in solid carbide design Type 113
- Single flute gundrill with indexable inserts and guide pads Type 01
You can order by fax: +49 7123 3808-192 or E-Mail (lehmann@botek.de)

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Milling

Stock program:
- Worldwide first stock program for gundrills with indexable inserts and guide pads Type 01
- Single flute gundrills Type 110 with brazed carbide tip extended size range
- Single flute gundrills Type 113 in solid carbide design
Type
B200

Type
B300

Type
F005-01

Type
F244F251

Type
F341F347

Type
F440F445

Solid carbide drill


DIN 1897
3-fluted
30 helix
140 drill point

Tap size end mill


solid carbide
DIN 8378
3-fluted
30 helix
90 countersink

Insert pocket end


mill
solid carbide
3-fluted

Ball nose end mill


solid carbide
DIN 6527
+ botek standard
2-fluted

Ball nose end mill


solid carbide
DIN 6527
+ botek standard
3-fluted
30 helix

Ball nose end mill


solid carbide
DIN 6527
+ botek standard
4-fluted

3.000 - 20.000 mm

2.500 - 10.200 mm

1.800 - 25.000 mm

3.000 - 20.000 mm 3.000 - 20.000 mm

3.000 - 20.000 mm

Reaming

(25.000
mm)

Type 140

Type 160

4 cutting edge
counterboring tool
with solid carbide tip

6 cutting edges
counterboring tool
with solid carbide tip

diameter range:
6.000 - 40.000 mm

diameter range:
6.000 - 40.000 mm

Non standards also


available.
Please contact your
botek representative.

(25.000
mm)

Special tools on request.

More information regarding the Express order line and our


stock program please see our new homepage, www.botek.de

New Tool logistics system ToolBox

Service

With the IT-supported tool


logistics system by botek
tools can be stored and
managed optimally.
It provides large storage
capacity on a small floor
area (per drawer up to
113 secure compartments).

Regrinding (single flute gundrills)


Type PS

Type ZS

MS 01

MS 12-2

MS 12-3

Sharpening fixture
single flute gundrills can
be reground on any good
tool grinding machine.
drill-range:
0.500 - 6.000 mm

Sharpening fixture
single flute gundrills can
be reground on any good
tool grinding machine.
drill-range:
2.000 - 50.000 mm

Bench top grinding


machine
suitable for our
sharpening
fixtures.

Multi-station grinding machine


for highly efficient grinding of large
batches of tools with the same point
geometry. The machine is suitable for
tool diameters from 1.850 mm to
12.000 mm and tool lengths up to
approx. 1000 mm.

Multi-station grinding machine


for highly efficient grinding of large
batches of tools with the same point
geometry. The machine is suitable for
tool diameters from 1.850 mm to
12.000 mm and tool lengths up to
approx. 1000 mm.

Additional
accessories
(grinding
wheels, tool
holders etc.)
are also
available.

Axial-Pulsator

Coolant pressure gauging-kit

Drill Head Setting Gauge

Axial-Pulsator
The botek Axial-Pulsator has been developed to
maximize the feed rate of straight fluted deep
hole drilling tools when drilling steel and long
chipping materials.

Coolant pressure gauging-kit


Coolant pressure gauging-kit for machining centres
on deep hole drilling machines.

Drill Head Setting Gauge


Process reliable diameter setting of drill heads.

boteks Axial-Pulsator achieves equal hole making


quality (straightness, run out, concentricity and surface
finish) as standard deep hole drilling tools with
economic performance.

Coating: botek has its own coating facility.


Depending on the processed material,
coolant and drilling conditions, we offer
the matching coating to suit your application.
Regrinding: We offer a prompt and cost
effective in house regrinding service.
Process layout/process optimization:
Deep and precise drilling with high process
reliability we support you.
Test department: We recreate your
application and develop tailored tooling
solutions that perfectly match your
process conditions.

Please see our application notes, www.botek.de


Our General Standard Terms and Conditions,
which we assume as known, apply.
W
 e reserve the right to make modifications
in the interests of technical improvement.
Such modifications cannot, in principle,
be accepted as justifiable grounds for complaint.

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH

Subject to change. The manufacturer accepts


no responsibility for misprints and other errors.

Lngenfeldstrae 4
D-72585 Riederich

botek Przisionsbohrtechnik GmbH

T +49 7123 3808-0


F +49 7123 3808-138

250 000 002/09-2015

E-Mail Info@ botek.de


www.botek.de

Product line

botek

New:
- Type 43 B/A/F/E
from 60.00 mm
- Tool logistics system
ToolBox

Solid drilling tools

Single flute gundrills

Twin fluted drills

System BTA

System Ejector

Type 113

Type 113-01

Type 113-HP

Type 113-HP-M Type 110

Type 111

Type 112

Type 120

Type 122

Type 123

Type 17

Type 18

Type 20

Type 11

Type 70B

Type 12

Type 22

Type 15

Type 60

Type 70E

Solid carbide
gundrill
kidney-shaped
coolant channel

Solid carbide
stepped drill
kidney-shaped
coolant channel

Solid carbide gundrill


New: High performance
tool design alternative
to carbide twist drills

Solid carbide gundrill


New: High performance
tool design for the usage
with MQL

Single flute gundrill


with brazed solid carbide
tip kidney-shaped coolant
channel

Single flute gundrill


drill head made of a steel
body with inserted carbide
cutting blade and bearing
pads

Twin fluted drills


with solid carbide
head

Twin fluted stepped


solid drilling tool
with solid carbide head

Solid carbide
2-fluted drill
coolant fed double
margin

Solid drill head


regrindable, brazed carbide blade and guide pads,
head to be brazed onto
drill tube

Solid drill head


regrindable, brazed carbide
blade and guide pads,
1-start connection thread
external

Solid drill head


regrindable, brazed carbide
blade and guide pads

Solid drill head


with indexable inserts
and guide pads,
setting of drill
diameter by stop plate

Solid drill head


with indexable inserts and guide
pads, diameter will be manufactured
as per order

Solid drill head


with indexable inserts and
guide pads, setting of drill
diameter by stop plate

Solid drill head


with indexable inserts
and guide pads

Solid drill head


brazed type, disposable

Solid drill head


with indexable inserts and
guide pads,
setting of drill diameter by
stop plate

Solid drill head


with indexable inserts and
guide pads,
diameter will be manufactured
as per order

diameter range:
0.500-12.000 mm

diameter range:
1.500- mm

diameter range:
0.700 -12.000 mm

diameter range:
2.000 -12.000 mm

1 coolant hole
diameter range
1.850 - 7.059 mm

1 coolant hole
diameter range
5.800 -40.009 mm

2 coolant holes
diameter range
7.060 - 51.200 mm

2 coolant holes
diameter range
40.010 - 60.009 mm

Single flute
stepped gundrill
with solid carbide tip
(to produce precise
stepped holes in one
operation) Kidney-shaped
coolant channel or
2 coolant holes depending
on tool diameter

diameter range:
6.000 - 26.500 mm

diameter range:
4.510 - 26.500 mm

diameter range:
2.800 - 32.000 mm

drilling range:
7.76 - 15.50 mm

drilling range:
12.21 - 15.50 mm

drilling range:
14.51 - 36.99 mm

drilling range:
14.55 - 36.99 mm

drilling range:
25.00 - 64.99 mm

drilling range:
28.50 - 74.99 mm

drilling range:
75.00 - 149.99 mm

drilling range:
18.40 - 65.00 mm

drilling range:
18.40 - 36.20 mm

drilling range:
25.00 - 64.99 mm

diameter range:
2.000 - 51.200 mm

Type 01

Type 07

Type 02

Type 07A

Type 123-01

Type 123-02

Type 14

Type 61

Type 70A

Type 64

Type 42

Type 43B/A/F

Type 62

Type 42

Type 43E

Deep hole drilling tool


with indexable inserts and guide pads,
setting of drill diameter by stop plate

Deep hole drilling tool


with indexable inserts and guide
pads, diameter will be manufactured
as per order, larger dia. on request

Deep hole drilling tool


with indexable inserts and guide
pads, setting of drill diameter by stop
plate, larger dia. on request

Deep hole
drilling tool
with indexable inserts and
guide pads, diameter will be
manufactured as per order

Solid carbide 2-fluted drill


for taps, coolant fed,
step angle 90

Solid carbide 2-fluted step drill


for taps, coolant fed,
step angle 180

Solid drill head


brazed type,
disposable

Solid drill head


with indexable inserts
and guide pads,
setting of drill diameter
by stop plate

Solid drill head


with indexable inserts and
guide pads,
diameter will be manufactured
as per order

Solid drill head


with indexable inserts
and guide pads,
setting of drill
diameter by stop plate

Solid drill head


with indexable inserts and guide pads

Solid drill head


with indexable inserts and
guide pads, setting of drill
diameter by stop plate

Solid drill head


with indexable inserts and
guide pads, setting of drill
diameter by stop plate

Solid drill head


with indexable inserts
and guide pads

Solid drill head


with indexable inserts and
guide pads, setting of drill
diameter by stop plate

diameter range: 12.000 - 43.99 mm

diameter range: 25.00 - 50.99 mm

diameter range: 37.00 - 100.00 mm

diameter range:
2.800 - 32.000 mm

diameter range:
2.800 - 32.000 mm

drilling range:
15.61 - 65.00 mm

drilling range:
15.65 - 36.20 mm

drilling range:
25.00 - 64.99 mm

drilling range:
28.71 - 74.99 mm

drilling range:
75.00 - 149.99 mm

drilling range:
60.00 - 350.00 mm

drilling range:
28.71 - 74.99 mm

drilling range:
75.00 - 149.99 mm

drilling range:
60.00 - 188.99 mm

drilling-range:
51.00 - 113.99 mm

Counterboring tools

Type 120/ 123 also available cutting edge with PCD

4-start connection thread external

Trepanning
tools

Accessories

4-start connection thread external

Type 113-02

Type 115

Type 115-01

Type 115-03

Type 115-04

Type 125

Type 125-03

Type 13B/A

Type 34/Type 54

Type 35B/A/F

Type 36/Type 56

Type 33B/A/F

Type 38

Type 58

Type 13E

Type 35E

Single flute counterboring tool


solid carbide

Single flute counterboring tool


with solid carbide tip, chips forward
(round tube)

Single flute stepped


counterboring tool
with solid carbide tip

Single flute counterboring tool


with guiding pilot
with solid carbide tip

Single flute counterboring tool


with guiding pilot
steel body with inserted carbide
cutting blade and bearing pads

Twin fluted counterboring tool


with solid carbide head

Twin fluted counterboring tool


with guiding pilot
with solid carbide tip and steel shank

Counterboring head
1-start or 4-start
connection thread

Counterboring head
1-start or 4-start
connection thread

Counterboring head
1-start or 4-start connection
thread or flange mounting,
large adjustment range

Counterboring head
multi-cutter
1-start or 4-start
connection thread

Counterboring head
multi-cutter
1-start or 4-start connection
thread or flange mounting,
large adjustment range

Pull boring head


1-start connection thread
internal

Pull boring head


4-start connection thread
external

Counterboring head
4-start connection thread external,
setting of drill diameter by stop plate

Counterboring head
4-start connection thread
external, large adjustment
range

diameter range:
0.500 - 10.000 mm

diameter range:
2.000 - 51.200 mm

diameter range:
2.000 - 51.200 mm

diameter range:
4.000 - 12.000 mm

diameter range:
12.001 - 60.006 mm

diameter range:
4.000 - 40.000 mm

diameter range:
6.000 - 40.000 mm

drilling range Type 13B:


28.50 - 74.99 mm
drilling range Type 13A:
28.71 - 74.99 mm

drilling range Type 34:


44.00 - 401.99 mm
drilling range Type 54:
47.00 - 401.99 mm

drilling range:
61.00 - 500.00 mm

drilling range:
34.00 - 159.99 mm

drilling range:
160.00 - 500.00 mm

drilling range:
20.00 - 222.99 mm

drilling range:
20.00 - 222.99 mm

drilling range:
28.71 - 74.99 mm

drilling range:
61.00 - 198.99 mm

without add. fibre guide pads for


boring depth up to 30 x dia.

Machining
centres

4-start connection thread external

1-start connection thread internal

Type 113 / 110 / 112 also available cutting edge with PCD (from 4.0 mm)

with add. fibre guide pads for boring depth up to 100 x dia.

Type 114

Type 08

Type 09

Type 28

Type 48

Trepanning gundrill
carbide tip for producing annular drill holes
diameter range: 11.000 - 50.000 mm

Trepanning tool
diameter range 25.000 - 100.000

Core Cutter
diameter range 30.000 - 70.000

Trepanning head
1-start connection thread internal
drilling range:
55.00 - 197.99 mm

Trepanning head
4-start connection thread external
drilling range: 55.00 - 197.99 mm
flange mounting drilling range: 198.00 - 412.99 mm

Rotating coolant connector

Clamping cone 170-02

Drill bush holder 170-03

for deep hole drilling tools


with internal coolant supply
diameter range:
12.000 - 115.000 mm

Drill bushings 170-04


according to DIN 179
extended, made of steel,
hardened throughout

Type 153-02

Type 153-03

Type 158-07

Type 158-08

Solid carbide pilot drill


not coolant fed/point angle 140
3 x D (drill flute length)
diameter range: 1.000 - 26.000 mm

Solid carbide pilot drill


coolant fed/point angle140
5 x D (drill flute length)
diameter range: 3.000 - 26.000 mm

Solid carbide pilot drill


not coolant fed/point angle 160
3 x D (drill flute length)
diameter range: 3.000 - 14.000 mm

Solid carbide pilot drill


coolant fed/point angle 160
5 x D (drill flute length)
diameter range: 3.000 - 14.000 mm

Single flute and twin fluted gundrills are highly suitable for drilling on modern CNC machining centres.

Wipguide bushings

Sealing disc 170-07

Type 25

Type 45

with and without hole


or formed type

made of Vulkollan

Drill tube
with 1-start connection thread external

Drill tube with 4-start


connection thread internal

Drill tube
drivers

Drill tube
drivers

(split style)

(collet style)

Pressure heads
(BOZA)

without add. fibre guide pads for boring depth up to 30 x dia.

Vibration dampers

- Drill bushings
- Wear pieces for drill tubes
- Adaptors
- Guide pieces
- Drill head setting gauges
- Grinding arbors

for rotating and non-rotating


workpieces with clamping cones
or face sealing

Tools for drilling system BTA are not recommended for use on machining centres.

Type 55

Type 55

Drill tube (outer tube)


with 4-start connection thread internal

Inner tube
for all types of coolant connectors

- Drill bushings
- Guide pieces
- Vibration dampers
- Coolant connectors (rotating, non rotating)
- Drill head setting gauges
- Grinding arbors

Tools for drilling system Ejector are highly suitable for drilling on modern CNC machining centres.

Inquiry / Order

Inquiry
Order"B-%,23,"F2(C"6&+5"2"4($33"65,(,"2--%&420%,D

FAX to +49-(0)-7123-3808-138
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DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Milestones

from 1974 until today

botek

From 1974

Founded 1974 in Riederich


Company founders: Lothar Herrmann, Gotthold Schur, Karl-Heinz Wenzelburger
Family business
6 employees
120 sq. m production area
Single flute gundrills type 110

Milestones from 1974


until today

1974

1976

1982

1983

1983

1997

1997

Single flute gundrill


Type 110

Deep hole drilling tools


System BTA

Solid carbide
single gundrill
Type 113

Twin fluted drills


Type 120

Deep hole drilling tools


System Ejector

Single flute gundrill


with indexable inserts
Type 01

New generation
of deep hole
drilling tools
Type 12
Type 62
Type 64

Our vision
We develop and manufacture tools that solve our customers deep hole drilling tasks. Our aim is to find and continuously develop
the most economic solution for every customer. We believe in the competence, commitment and creativity of our employees.
Our innovative, progressive technology is always keeping us one step ahead.
We want to excite our customers.

Our motto is: Improve what we do well!


k you can find our company guidelines on our homepage: www.botek.de

until today!

Medium sized family business


Over 650 employees worldwide
Development and manufacturing of deep hole drilling tools
(diameter range 0.5 1000 mm)

Origin of the company name: botek = Bohrtechnik



(boring technology)

2005

2006

2007/2008

2009

2010

2011

2012

High performance
tool
Type 70

Solid drill head


Type 43

Axial
Pulsator

Carbide twist drill


Type 158

Solid carbide tool


Type 113-HP

botek is a
protected trademark
in many countries

Coolant pressure
gauging-kit
Rotating coolant
connector

Service









Coating: botek has its own coating facility. Depending on the processed
material, coolant and drilling conditions, we offer the matching coating
to suit your application.
Regrinding: We offer a prompt and cost effective in house regrinding service.
Express line: Tools not included in our stock programm can be manufactured
within a short time.
Process layout / process optimization: Deep and precise drilling with
high process reliability we support you.
Test department: We recreate your application and develop tailored tooling
solutions that perfectly match your process conditions.

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
D-72585 Riederich
T +49-(0)-7123-3808-0
F +49-(0)-7123-3808-138
E-Mail Info@botek.de
www.botek.de

botek worldwide

250 000 163/12-2012

Innovation

Higher productivity
with Lite-Cut

Type 110
Single flute gundrill
with brazed solid carbide tip
Diameter range: 1.850 - 51.200 mm
Type 113
Solid carbidegundrill
kidney shaped coolant channel
Diameter range:1.500 - 12.000 mm
Lite-Cut = special cutting geometry
for reduced cutting force
Advantages:
,
for difficult to machine materials
,
reliable chip breakage
,
improved chip removal
,
higher feed rate
,
with superior drilling quality

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Application example:
Machine set-up
Material:

ST52-3

Characteristics:

particularly long chipping material

Drilldiameter:

3.0 mm

Drilling depth:

100 mm

Coolant:

Emulsion

Initial situation:
k long chips
k chips are wrapped around tool
k Tool breakage
Solution:
Solid carbide gundrill type 113 with Lite-Cut
Result:

Picture of chips:

k chips are short and compact

Conclusion:
The new cutting geometry Lite-Cut produces short and compact chips
which can be evacuated out of the bore with a rather low pressure.

Let us know your application we develop your drilling


process and accompany you from development stage to
successful realization.
Further information: www.botek.de

Service:
k Regrinding and coating

botek offers prompt and cost effective


in house regrinding / coating service.

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
D-72585 Riederich/Germany

k Process auditing
k Customer testing and process development in our research
and development department

T +49 7123 38 08-0


P +49 7123 38 08-138

250 000 198/34-2013

E-Mail Info@botek.de
www.botek.de

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Grinding fixtures ZS / PS
for regrinding single flute gundrills
from dia. 0.5 mm

236 051 schleifeinrichtung_E_V4.qxd botek Frau Schlierer


LACON design GmbH Tel. +49-7543-9305-0 MMH 2007-10-02 Version 4 A4 1:1 Seite 1

Grinding fixture ZS

Grinding fixtures PS

The botek grinding fixture ZS is designed for low volume production re-sharpening of single
flute gundrills.
The fixture may be installed on a botek grinding machine MS-01, or a standard tool grinding machine. The
desired angles are set on the grinding fixture using graduated scales. The gundrill is inserted into the clamping unit and a vee-shaped jaw holds the gundrill securely in the flute.

The botek grinding fixture PS was developed for re-sharpening single flute gundrills within a diameter
range from 0.5 - 6.0 mm. The fixture may be installed on a botek grinding machine MS-01 or a standard
tool grinding machine.
By changing the grinding stations, our standard nose grinds SA-0009, SA-0002 and SA-0227 can be
produced. The angles of the cutting edges are fixed, depending on which grinding stations are chosen.
Single flute gundrills are clamped into a tool holder for re-sharpening. Each tool holder is suitable for one
gundrill driver diameter of 10, 12 or 12.7 mm. The tool holder is inserted into each grinding station and
pressed against the adjustable stop and passed across a rotating diamond wheel. The relief angles are
achieved by moving the grinding station to a second position.
Gundrills are clamped in the tool holder using a pre-setting fixture with microscope. A different tool holder
bushing may be ordered for each gundrill diameter. Tool holders are available in specific gundrill diameter
ranges and driver types. Please refer to the following page for further details.

Grinding Fixture ZS
When choosing a grinding fixture, please consider the required flute lengths and gundrill diameter range to
be sharpened.

Model

Ordner No.

Clamping range
to
from

Minimum flute
length of tool

ZS 16/50

729 000 100

2.0 mm

16.0 mm

50.0 mm

ZS 32/110

729 000 101

2.0 mm

32.0 mm

110.0 mm

Grinding fixture PS
When selecting the grinding fixture PS, the desired nose grind must be specified.

Model
ZS 32/160

729 000 102

2.0 mm

32.0 mm

160.0 mm

ZS 50/170

729 000 103

5.0 mm

50.0 mm

170.0 mm

PS-001-N

Order No.
729 000 104

Clamping range
to
from
0.50 mm

6.0 mm

Grinding angles
Nose grind SA-0009,
SA-0002, SA-0227

236 051 schleifeinrichtung_E_V4.qxd botek Frau Schlierer


LACON design GmbH Tel. +49-7543-9305-0 MMH 2007-10-02 Version 4 A4 1:1 Seite 2

236 051 schleifeinrichtung_E_V4.qxd botek Frau Schlierer


LACON design GmbH Tel. +49-7543-9305-0 MMH 2007-10-02 Version 4 A4 1:1 Seite 3

Tool holder

Grinding machine

Tool holder for grinding fixture PS

The grinding machine MS-01 is a very stabile and versatile machine that may be easily installed on a cabinet
or workbench. The basic equipment includes a machine lamp and two sockets (220 V).
The MS-01 can be combined either with a ZS or PS grinding fixture (offered separately)
Order No: 729 000 105

Dimensions of tool holder (special dimensions on request)


Technical data

Tool holder
size

Ordner No.

Guide bushing for drill -


from
to

Longitudinal travel table

250 mm

Cross table travel

160 mm

Vertical adjustment of wheel head

1.0

729 000 108

0.5 mm

1.099 mm

1.8

729 000 109

1.1 mm

1.899 mm

2.6

729 000 110

1.9 mm

2.699 mm

3.3

729 000 111

2.7 mm

3.399 mm

4.0

729 000 112

3.4 mm

4.099 mm

5.0

729 000 113

4.1 mm

5.099 mm

Grinding machine MS-01-T

6.0

729 000 114

5.1 mm

6.099 mm

The MS-01-T includes a complete cabinet with lockable drawer and capboard.

Speed of wheel
Maximum diameter of wheel
Voltage
colors

160 mm
2850 rev/min
150 mm
380 V/50 Hz/3PH
RAL 1013 pearl white/3004 brick red

The cabinet is made out of multiplex plywood.


Order No: 729 000 106

correlate driver
10 or 12

Extension for tool holder (available as optional accessory)

Extension

Grinding adapter for shaft 6.0mm (available as optional accessory)

236 051 schleifeinrichtung_E_V4.qxd botek Frau Schlierer


LACON design GmbH Tel. +49-7543-9305-0 MMH 2007-10-02 Version 4 A4 1:1 Seite 4

236 051 schleifeinrichtung_E_V4.qxd botek Frau Schlierer


LACON design GmbH Tel. +49-7543-9305-0 MMH 2007-10-02 Version 4 A4 1:1 Seite 5

Cup wheel

Standard nose grinds


for botek single flute drills

Cup wheel

Standard nose grinds for botek single flute drills

For re-sharpening single flute gundrills within a diameter range from 0,5 to 2,0 mm a cup wheel
is most suitable. The gait of the wheel is chosen to keep an excellent grinding quality and
sufficient stock removal without overheating the tool.

The nose grind geometry affects the following: chip formation, drilling tolerance, centerline deviation (drift)
and tool life.

Order No: 125 000 218

boteks experience has formed the foundation for the development of our standard nose grind geometries. This
meets the requirements of most drilling applications. Deep-hole drilling of especially long chipping materials and
difficult to machine materials usually call for special nose grind geometries, and in some cases, made to order chip
breakers.

Over the years, botek has successfully tested a number of different nose grinds for drilling various materials.

Regrinding instructions can be provided from case to case. If there is no other information given, botek single flute
drills will be reground as per nose grind SA-0001, SA-0002, SA-0003 and SA-0009 as shown below.

Double grinding wheel


The double grinding wheel is ideal for re-sharpening single flute gundrills up to 45 mm diameter.
The coarse grit of the outer wheel is for roughing the tool with high stock removal and minimum
heating of the tool. The fine grit of the inner grinding wheel provides optimum surface finish
with light stock removal.
Order No: 729 00 107

Remark: We recommend re-sharpening gundrill diameters greater than 32 mm on larger machines.

SA-0009 (No. 0001/1)


Drill- 0.5 - 4.000 mm

SA-0001 (No. 0001)


Drill- 1.85 - 4.000 mm

SA-0002 (No. 0002)


Drill- 4.001 - 20.000 mm

SA-0003 (No. 0003)


Drill- 20.001 - ... mm

236 051 schleifeinrichtung_E_V4.qxd botek Frau Schlierer


LACON design GmbH Tel. +49-7543-9305-0 MMH 2007-10-02 Version 4 A4 1:1 Seite 6

236 051 schleifeinrichtung_E_V4.qxd botek Frau Schlierer


LACON design GmbH Tel. +49-7543-9305-0 MMH 2007-10-02 Version 4 A4 1:1 Seite 7

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
D-72585 Riederich
T +49-(0)-71 23-38 08-0
F +49-(0)-71 23-38 08-138
Motorway intersection
Stuttgart

www.botek.de

A8 from Karlsruhe

E-Mail Info@botek.de

A8 from Munich

Stgt. Degerloch
B27 to Tbingen

B312
Riederich
Metzingen

Tbingen

A81 from Singen

Herrenberg

Reutlingen

Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justifiable grounds for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.

250 000 097/35-2007

236 051 schleifeinrichtung_E_V4.qxd botek Frau Schlierer


LACON design GmbH Tel. +49-7543-9305-0 MMH 2007-10-02 Version 4 A4 1:1 Seite 8

LACON design L.A.

botek Przisionsbohrtechnik GmbH

236 041 rz E_BAZ 7_08_V3.qxd

11.07.2008

15:08 Uhr

Seite 1

botek
Przisionsbohrtechnik GmbH

Safety information:

Lngenfeldstrae 4
DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS

D-72585 Riederich, Germany


1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!

T +49-(0)-71 23-38 08-0


F +49-(0)-71 23-38 08-138

2. Improper use or handling of deep hole drilling tools can cause serious injuries, e. g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during
the start of the drilling cycle by means of a sufficiently long drill bush or pilot hole.

E - m a i l Info@botek.de
w w w.botek.de

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

pilot hole

4. Tools support: unsupported drill length should never exceed the dimensions as shown on table (previous page).
If the unsupported drill length is exceeded the drill might cause injury.
Do not exceed 40 times diameter unsupported!

6. After reaching the drilling depth switch off the coolant and retract with the spindle stopped or slowly rotated
at < 50 RPM

Motorway intersection
A8 from Karlsruhe
Stuttgart

Stgt. Degerloch
B27 to Tbingen

7. Grinding of carbide produces dust (cobalt, etc.) that may be potentially hazardous. Use adequate ventilation and
safety glasses during grinding.

A8 from Munich

5. The gundrill is fed into drill bush or pilot hole while non rotating or rotated slowly at < 50 RPM.
Then the coolant and the machine spindle should be started.

B312
Riederich

8. Consequences of not following our application notes No. 1 7


Tbingen

Metzingen

Herrenberg
A81 from Singen

Using botek gundrills other than directed may cause personal


injury. Tool breakage and unsupported gundrills can be extremely
dangerous. Please use with caution and care.

P l e a s e n o t e t h a t a l l a p p l i c a t i o n n o t e s a n d v a l u e s c o n t a i n e d h e re i n a re i n t e n d e d a s g u i d e l i n e s o n l y.
We d o n o t a c c e p t a n y l i a b i l i t y f o r d a m a g e s c a u s e d b y i m p ro p e r h a n d l i n g o f b o t e k d e e p h o l e d r i l l i n g
t o o l s, o p e ra t i o n s e r ro rs, u n s u i t a b l e m a c h i n e r y o r m i s u s e w h i l e u s i n g o u r t o o l s !

Reutlingen

Deep hole drilling on


m a c h i n i n g c e n t re s

Do you have any further queries? Please call up at +49-(0)-7123-3808-0. We will be pleased to offer you advice.

Guide values:
The values specified in this catalogue are guide values only and can vary depending on your application.

Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justifiable grounds for complaint.
botek Przisionsbohrtechnik GmbH
250 000 004/ 27-2008

www.lacondesign.de

Subject to change. The manufacturer accepts no responsibility for misprints and other errors.

236 041 rz E_BAZ 7_08_V3.qxd

11.07.2008

15:08 Uhr

Seite 2

T h e s i n g l e f l u t e g u n d r i l l i n g p ro c e s s a n d
i t s re q u i re m e n t s f o r a p p l i c a t i o n

Deep hole drilling tools


Ty p e o f t o o l

In the past years deep hole drilling tools have been used exclusively on special deep hole drilling machines or special
purpose machines with integrated deep hole drilling units. The economic pressure is for machining the workpiece fully;
including deep holes up to 40 x diameter, and even deeper on modern CNC machining centres.
The single flute gundrilling process with inner cooling supply and chips removal in the V-shaped groove (flute) on the
drill tube is the most commonly used deep hole drilling system.
It allows cost effective and precise holemaking and is synonymous with high cutting performance, outstanding drilling
quality regarding diametric tolerances, surface quality, centreline deviation, hole straightness and roundness. A high
process stability due to continuous and trouble free chip removal (no packing cycle) allows also processing not easily
machinable materials. Deep hole drilling can substitute several working steps like pre-drilling, countersink and reaming.
Deep hole drills can be used horizontally or vertically with either tool, workpiece or counterrotation, which makes them
eminently suited for the operation on machining centres.

To o l
diameter
in mm

Ty p e 1 1 3
single flute gundrill

Maximum unsupported length


of tool

S c h e m e g ra p h

0.500 12.000

to
ca. 80 x D

over all length


driver version:

flute length

e.g. Weldon, Whistle Notch etc.

carbide
tip length
D

d1

regrind

1.850 51.200

N o t a t i o n s f o r c a l c u l a t i n g l e n g t h (all dimensions in mm)

D r i l l - f ro m t o in mm

solid drilling
solid carbide gundrill

Ty p e 1 1 0
single flute gundrill

Pa r t i c u l a r f e a t u r e

1.850 - 20.999

drill depth

min. clearance

ca. 40 x D

brazed
joint

21.000 - 30.999

ca. 35 x D

driver version:
e.g. Weldon, Whistle Notch etc.

carbide tip length

0.50 - 1.89

1.90 - 2.49

2.50 - 3.99

4.00 - 7.99

8.00 - 12.00

Regrind

ca. 7

ca. 12

ca. 15

ca. 20

ca. 30

Min. clearance

ca. 15

ca. 20

ca. 25

ca. 30

ca. 40

Drill-

1.85 - 3.99

4.00 - 7.99

8.00 - 17.99

18.00 - 31.99

32.00 - 51.20

Regrind

ca. 10

ca. 20

ca. 30

ca. 30

ca. 40

Min. clearance

ca. 30

ca. 35

ca. 55

ca. 70

ca. 100

13.50 - 24.99

25.00 - 31.99

32.00 - 43.99

ca. 65

ca. 80

ca. 100

37.00 - 49.99

50.00 - 59.99

60.00 - 74.99

ca. 60

ca. 80

ca. 110

Drill-

2.80 - 4.99

5.00 - 8.99

9.00 - 15.99

16.00 - 19.99

20.00 - 32.00

Regrind

ca. 15

ca. 25

ca. 30

ca. 35

ca. 40

Min. clearance

ca. 25

ca. 25

ca. 30

ca. 40

ca. 50

Drill-

6.00 - 7.99

8.00 - 10.99

11.00 - 15.99

16.00 - 19.99

20.00 - 26.50

Regrind

ca. 20

ca. 25

ca. 30

ca. 35

ca. 40

Min. clearance

ca. 30

ca. 40

ca. 50

ca. 60

ca. 70

driver length

over all length


flute length

Drill-

solid drilling
with brazed solid carbide tip

31.000 - 40.999

ca. 30 x D

41.000 - 51.200

ca. 25 x D

d1

regrind

drill depth

min. clearance

driver length

C o n d i t i o n s f o r s u c c e s s f u l d e e p h o l e d r i l l i n g o n m a c h i n i n g c e n t re s :
1 An efficient coolant and filtration system
Drill diameters < 2.0 mm: coolant filtration of 5 to 10 micron needed
Drill diameters 2.0 mm: coolant filtration of 5 to 20 micron needed
Drill diameters 2.0 mm: coolant filtration of 20 to 30 micron needed
(the smaller the diameter, the better the coolant and filtration system should be)

Ty p e 0 1
single flute gundrill
with indexable inserts
and guide pads

2 Suitable coolant, i.e. deep hole drilling oil or emulsion (min. 10-12% concentration, with additives)
has to be provided in sufficient quantity and pressure. Minimum quantity lubrication (MQL) may be
used under certain conditions.
3 Guidance with a pilot hole.
The gundrill is a single-edged tool without self
centering. When positioning the drill, the tool must
be guided through a drill bush or a pilot hole.

The quality of the pilot hole affects the drilling


performance (tool life, centerline deviation, etc.)
pilot hole

Guide values for guide hole (pilot hole):


D r i l l i n g ra n g e ( m m )
to 3.000
3.001 - 6.000
6.001 - 10.000
10.001 - 18.000
18.001 - 30.000
30.001 - 50.000
50.001 - 80.000

Dimensions for the guide hole (pilot hole)


L (mm)
D ( m m ) (ISO tolerance F7)
ca. 2.0
ca. 1.5
ca. 1.5
ca. 1.5
ca. 1.5
ca. 1.25
ca. 1.0

xD
xD
xD
xD
xD
xD
xD

13.50 43.99

+ 0.006 to 0.016
+ 0.010 to 0.022
+ 0.013 to 0.028
+ 0.016 to 0.034
+ 0.020 to 0.041
+ 0.025 to 0.050
+ 0.030 to 0.060

For precise holes we recommend to use the ISO tolerance G6. The dimensions specified in the table are guide values.
ISO tolerance F8 is possible under specific conditions. To avoid chipping of the cutting edge, a chamfered pilot hole (F)
is recommended depending on machining requirements.
Pilot drill type 153:
Two flute spiral tool, coolant fed or not coolant fed
Drill diameter range 1.000 26.000 mm
Along with the deep hole drilling tools botek is offering special solid carbide tools. These tools are aligned optimally in
diameter and nose grind geometry especially to the nose grind of a botek deep hole drilling tool. This allows a precise,
efficient and therefore reasonable deep hole drilling process.

13.50 - 20.99

ca. 40 x D

21.00 - 30.99

ca. 35 x D

31.00 - 40.99

ca. 30 x D

41.00 - 43.99

ca. 25 x D

d1

Min. clearance
drill depth

min. clearance

driver length

flute length

down

over all length

Ty p e 0 2
deep hole drilling tool

37.00 74.99

with indexable inserts and


guide pads for solid drilling

37.00 - 44.99

ca. 40 x D

45.00 - 59.99

ca. 30 x D

60.00 - 74.99

ca. 25 x D

Assure correct position Drill-


while pre-drilling

d1

Assure correct position Drill-


while pre-drilling
Min. clearance

drill depth

min. clearance

driver length

flute length
over all length

down

Ty p e 1 2 3
twin fluted drill
solid drilling

2.800 32.000

over all length


flute length

e.g. Weldon, Whistle Notch etc.

carbide tip length


D

d1

Solid carbide drill


(two fluted high performance
4 chamfer drill)

Ty p e 1 2 0
twin fluted drill
solid drilling

driver version:

regrind

6.000 26.500

drill depth

ca. 50 x D

min. clearance

over all length


flute length

(max. flute length 1.150 mm)

driver length

driver version:
e.g. Weldon, Whistle Notch etc.

carbide tip length


D

d1

with brazed solid carbide tip


regrind

drill depth

min. clearance

driver length

botek ejector tools are also suited for usage on machining centres. For more detailed information and accessories please contact our applications engineers. Please see also our brochure product line
Drilling sequence:
1. Drilling pilot hole (dimensions see table on left hand side)
2. Feed gundrill into pilot hole while non rotating or rotating slowly (< 50 rev./min)
3. Switch on the coolant
4. Switch on spindle rotation and feed.
5. After reaching the drilling depth switch off coolant and spindle rotation
6. Switch off coolant
7. Retract tool (maximum rotation not exceeding 200 rev./min. without support)
Take care for safety information (see backside).

To o l s u p p o r t :
The unsupported drill length should never exceed the dimensions as shown on table.
This means, drilling depths, that exceed the maximum diameter-/length proportion (see table above), must be made
in different lengths of drills with each drill being longer than the previous drill. The tools will be supported by the previously drilled hole.
D r i v e rs :
botek manufactures a variety of standard drivers from stock as well as customers specific configurations.
For more information please see our other catalogues.
Coating:
All tools, as well as inserts and guide pads can be supplied with various coatings.
The type of coating is aligned due to processed material, coolant and drilling situation.

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Deep hole drilling tools

botek

Type 01, 02, 07

New:
from dia. 12.000 mm insert
with serration

System single flute gundrills

The botek company

Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specialising in deep hole
drilling technology was the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to be an international supplier of deep hole drilling tools. Over 450 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools BTA and Ejector systems as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting specialists
make botek a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic industry as well as
motor, gear and machine building companies.

Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justificable reasons for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.
botek Przisionsbohrtechnik GmbH

botek your expert partner


for deep hole drilling tools

Contents
p. 2 The botek company
p. 2 Important information
p. 3 Contents
Deep hole drilling tool Type 01
p. 4 Advantages / Overview
p. 5 Ordering data, diameter: 12.00 to 17.99
p. 6 Ordering data, diameter: 18.00 to 43.99
p. 7 Technical information
Deep hole drilling tool Type 02
p. 8 Advantages / Overview
p. 9 Ordering data
p. 10 Technical information
Deep hole drilling tool Type 07
p. 11 Advantages / Overview
p. 12 Ordering data
p. 13 Technical information
Driver information and service for deep hole drilling tool Type 01 / Type 02 / Type 07
p. 14 Driver / Service
Technical appendix
p. 15 Requirements for application / Dimensions for the guide hole
p. 16 Drilling quality
p. 17 Drilling quality
p. 18 Application notes
Express Order Line / Stock program
p. 19 Express order line / Stock program

Advantages / Overview
Type 01

Advantages
1. New, high-performance deep hole drilling tool with a modern,
user-friendly design.

6. Easy exchange of indexable inserts and guide pads.


No need to adjust setting within 0.01 mm diameter.

2. Very high operational efficiency combined with optimum


cutting capacity.

7. When using matching interchangeable parts, the drill


head diameter may, however, be adjusted within a range
of 0.5 mm.

3. Ideally suited to CNC machines with a coolant system. Drilling


depths up to 40 x D are possible in a single drilling cycle. Tools
also produce excellent results when used on deep hole drilling
machines.
4. No regrinding needed.

8. The model with extended guide pads (Type 01-010) is


also suitable for crosshole drilling.
9. Drilling grades up to IT 8 are possible.
10. Retipping is possible.

5. Various indexable insert chip breakers are available according


to material to be processed. Coated indexable inserts and
Guide pad
guide pads are also available.

Indexable insert

Screw

Driver

Screw

Stop plate
Screw

Overview

Typ 01-000

Type

Drilling range

Type 01-001
Gundrill for solid drilling

Standard version with 2 guide pads


Drilling range: 12.00 - 17.99 mm

Type 01-000
Gundrill for solid drilling

Standard version with 2 guide pads


Drilling range: 18.00 - 43.99 mm

Type 01-011
Gundrill for solid drilling
Type 01-010
Gundrill for solid drilling
Type 01-020
Gundrill for solid drilling

Version with extended guide pads


(4 or 5 pcs respectively)
Drilling range: 13.50 - 17.99 mm
Version with extended guide pads
(4 or 5 pcs respectively)
Drilling range: 18.00 - 43.99 mm
Milled shank with 2 guide pads
Drilling range: 18.00 - 43.99 mm
Standard length: 5 x D and 10 x D

Typ 01-000
Typ 01-000
Typ 01-000
Typ 01-010
Typ 01-010
Typ 01-010
Typ 01-010
Typ 01-010
Typ 01-020
Typ 01-020
Typ 01-020
Typ 01-020
Typ 01-020

Chip breaker

Chip breaker SP 1

Chip breaker SP 2 (from 18.00)

1. The chip breaker has a decisive part to play with the chip
formation.

- Unalloyed steels
C > 0.2 %

- Unalloyed steels
C < 0.2 %

2. To obtain trouble-free chip flow along with optimum tool


life, it is essential to aim for the most ideal chip formation
possible.

- Alloyed steels

- Long chip-forming special steels

- Toughened steels

- Stainless and acid-proof steels

3. The chips should be broken just short enough to ensure that


there is no chip congestion in the flute of the drill.
4. Excessively short, crushed chips place strain on the cutting
edges and lead to premature wear and will destroy the
cutting edge.
4

Typ 01-000

5. For processing commonly used materials, indexable inserts are


available from stock with chip breakers in accordance with
model SP 1 or model SP 2.

- Case hardened steels


- Tool steels

Chip breaker SP 3

- Stainless and
acid-proof steels

- According to b, t, r or drawing

Ordering data Type 01


Diameter range: 12.00 to 17.99

The tools are available in steps of 0.05 mm in diameter.


Dimensions in between can be achieved in steps of 0.025 mm by using
smaller guide pad only.
The tool diameter tolerance is 0.01 mm.

Drilling tool
Diameter range

Type 01-001
Standard version
with 2 guide pads

Typ 01-000

Type 01-011

Typ 01-000

Version with extended


guide pads (4 pcs)

Typ 01-010

(mm)

Length (mm) up to

Typ 01-020

01-122* -001

13.00 - 13.49

01-131* -001

13.50 - 13.99

01-132* -001

01-132* -011

14.00 - 14.49

01-141* -001

01-141* -011

14.50 - 14.99

01-142* -001

01-142* -011

15.00 - 15.49

01-151* -001

01-151* -011

15.50 - 15.99

01-152* -001

01-152* -011

16.00 - 16.49

01-161* -001

01-161* -011

16.50 - 16.99

01-162* -001

01-162* -011

17.00 - 17.49

01-171* -001

01-171* -011

17.50 - 17.99

01-172* -001

01-172* -011

500
1

Drill diameter

800
2

1,250
3

Replaceable insert

Drill diameter

3,200
7

4,500
8

01-0675-321
01-0677-321
01-0680-321
01-0682-321
01-0685-321
01-0687-321
01-0690-321
01-0692-321
01-0695-321
01-0697-321
01-0699-321
01-0775-321
01-0777-321
01-0780-321
01-0782-321
01-0785-321
01-0787-321
01-0790-321
01-0792-321
01-0795-321
01-0797-321
01-0799-321
01-0905-321
01-0907-321
01-0910-321
01-0912-321
01-0915-321
01-0917-321
01-0920-321
01-0922-321
01-0925-321
01-0927-321
01-0929-321

01-0775-311
01-0777-311
01-0780-311
01-0782-311
01-0785-311
01-0787-311
01-0790-311
01-0792-311
01-0795-311
01-0797-311
01-0799-311
01-0905-311
01-0907-311
01-0910-311
01-0912-311
01-0915-311
01-0917-311
01-0920-311
01-0922-311
01-0925-311
01-0927-311
01-0929-311

Replaceable insert

Guide pad end stop

2x (Type 01-000) 2x (Typ 01-000)


4x (Type 01-010) 4x (Typ 01-010)

1x

Key
22-0600-925

17.50
17.55
17.60
17.65
17.70
17.75
17.80
17.85
17.90
17.95
17.99

1x (alternative)

Key
22-0600-925

15.00
15.05
15.10
15.15
15.20
15.25
15.30
15.35
15.40
15.45
15.49
17.00
17.05
17.10
17.15
17.20
17.25
17.30
17.35
17.40
17.45
17.49

1x

Screw
21-0200-860 (M2.5 x 4.7)

13.00
13.05
13.10
13.15
13.20
13.25
13.30
13.35
13.40
13.45
13.49
14.50
14.55
14.60
14.65
14.70
14.75
14.80
14.85
14.90
14.95
14.99
16.50
16.55
16.60
16.65
16.70
16.75
16.80
16.85
16.90
16.95
16.99

2,500
6

Indexable guide pads

Screw
22-0610-840 (M2.5 x 5.9)

12.50
12.55
12.60
12.65
12.70
12.75
12.80
12.85
12.90
12.95
12.99
14.00
14.05
14.10
14.15
14.20
14.25
14.30
14.35
14.40
14.45
14.49
16.00
16.05
16.10
16.15
16.20
16.25
16.30
16.35
16.40
16.45
16.49

2,000
5

* Length groups

(mm)
12.00
12.05
12.10
12.15
12.20
12.25
12.30
12.35
12.40
12.45
12.49
13.50
13.55
13.60
13.65
13.70
13.75
13.80
13.85
13.90
13.95
13.99
15.50
15.55
15.60
15.65
15.70
15.75
15.80
15.85
15.90
15.95
15.99

1,600
4

01-0500-410/12
01-0501-410/12
01-0502-410/12
01-0503-410/12
01-0504-410/12
01-0505-410/12
01-0506-410/12
01-0507-410/12
01-0508-410/12
01-0509-410/12
01-0510-410/12
01-0500-410/13
01-0501-410/13
01-0502-410/13
01-0503-410/13
01-0504-410/13
01-0505-410/13
01-0506-410/13
01-0507-410/13
01-0508-410/13
01-0509-410/13
01-0510-410/13
01-0500-410/15
01-0501-410/15
01-0502-410/15
01-0503-410/15
01-0504-410/15
01-0505-410/15
01-0506-410/15
01-0507-410/15
01-0508-410/15
01-0509-410/15
01-0510-410/15

Indexable guide pads

2x

2x

Key
01-1300-945

12.50 - 12.99

Screw
01-1300-840 (M2.2 x 4)

01-0500-150

01-121* -001

Typ 01-020

Key
01-1300-945

12.00 - 12.49

Screw
01-1300-840 (M2.2 x 4)

Typ 01-010

5
Guide pad end stop

Ordering data Type 01


Diameter range: 18.00 to 43.99
Drilling
range
from up to

Drilling tool
Standard version
with 2 guide
pads

Version with
extended guide
pads (5 pcs)

Indexable insert
Indexable
insert

Screw

Stop plate
Key

Guide pads

Stop plate

Screw / Key

Guide pads

Screw / Key

1x

1x

2x / 5x

2x / 5x

Typ 01-000

(mm)

Typ 01-000

Typ 01-010

Typ 01-010

Typ 01-020

1x

1x

18.00 - 18.49
18.50 - 18.99
19.00 - 19.49
19.50 - 19.99
20.00 - 20.49
20.50 - 20.99
21.00 - 21.49
21.50 - 21.99
22.00 - 22.49
22.50 - 22.99
23.00 - 23.49
23.50 - 23.99
24.00 - 24.49
24.50 - 24.99
25.00 - 25.49
25.50 - 25.99
26.00 - 26.49
26.50 - 26.99
27.00 - 27.49
27.50 - 27.99
28.00 - 28.49
28.50 - 28.99
29.00 - 29.49
29.50 - 29.99
30.00 - 30.49
30.50 - 30.99
31.00 - 31.49
31.50 - 31.99
32.00 - 32.49
32.50 - 32.99
33.00 - 33.49
33.50 - 33.99
34.00 - 34.49
34.50 - 34.99
35.00 - 35.49
35.50 - 35.99
36.00 - 36.49
36.50 - 36.99
37.00 - 37.49
37.50 - 37.99
38.00 - 38.49
38.50 - 38.99
39.00 - 39.49
39.50 - 39.99
40.00 - 40.49
40.50 - 40.99
41.00 - 41.49
41.50 - 41.99
42.00 - 42.49
42.50 - 42.99
43.00 - 43.49
43.50 - 43.99

01-181* -000
01-182* -000
01-191* -000
01-192* -000
01-201* -000
01-202* -000
01-211* -000
01-212* -000
01-221* -000
01-222* -000
01-231* -000
01-232* -000
01-241* -000
01-242* -000
01-251* -000
01-252* -000
01-261* -000
01-262* -000
01-271* -000
01-272* -000
01-281* -000
01-282* -000
01-291* -000
01-292* -000
01-301* -000
01-302* -000
01-311* -000
01-312* -000
01-321* -000
01-322* -000
01-331* -000
01-332* -000
01-341* -000
01-342* -000
01-351* -000
01-352* -000
01-361* -000
01-362* -000
01-371* -000
01-372* -000
01-381* -000
01-382* -000
01-391* -000
01-392* -000
01-401* -000
01-402* -000
01-411* -000
01-412* -000
01-421* -000
01-422* -000
01-431* -000
01-432* -000

01-181* -010
01-182* -010
01-191* -010
01-192* -010
01-201* -010
01-202* -010
01-211* -010
01-212* -010
01-221* -010
01-222* -010
01-231* -010
01-232* -010
01-241* -010
01-242* -010
01-251* -010
01-252* -010
01-261* -010
01-262* -010
01-271* -010
01-272* -010
01-281* -010
01-282* -010
01-291* -010
01-292* -010
01-301* -010
01-302* -010
01-311* -010
01-312* -010
01-321* -010
01-322* -010
01-331* -010
01-332* -010
01-341* -010
01-342* -010
01-351* -010
01-352* -010
01-361* -010
01-362* -010
01-371* -010
01-372* -010
01-381* -010
01-382* -010
01-391* -010
01-392* -010
01-401* -010
01-402* -010
01-411* -010
01-412* -010
01-421* -010
01-422* -010
01-431* -010
01-432* -010

01-1810-310
01-1820-310
01-1910-310
01-1920-310
01-2010-310
01-2020-310
01-2110-310
01-2120-310
01-2210-310
01-2220-310
01-2310-310
01-2320-310
01-2410-310
01-2420-310
01-2510-310
01-2520-310
01-2610-310
01-2620-310
01-2710-310
01-2720-310
01-2810-310
01-2820-310
01-2910-310
01-2920-310
01-3010-310
01-3020-310
01-3110-310
01-3120-310
01-3210-310
01-3220-310
01-3310-310
01-3320-310
01-3410-310
01-3420-310
01-3510-310
01-3520-310
01-3610-310
01-3620-310
01-3710-310
01-3720-310
01-3810-310
01-3820-310
01-3910-310
01-3920-310
01-4010-310
01-4020-310
01-4110-310
01-4120-310
01-4210-310
01-4220-310
01-4310-310
01-4320-310

21-0100-830
(M 3 x 6.9)

Drilling
range
from up to

Standard version
with 2 guide
pads

Version with
extended guide
pads (5 pcs)

Indexable
insert

Typ 01-020

Drilling tool

22-0600-830
(M 3 x 8.4)

Order no. depends


on drill diameter.
Please specify when
ordering.
22-0600-935
T9

01-2050-610-S
Stop plates are
available in
increments of
0.01 mm thickness.

01-1800-410
Screw:
01-0200-860
(M 2.5 x 4.3)
Key:
22-0600-925
T8

01-2000-410
01-2100-410
01-2200-410
01-2300-410

Screw:
22-0610-840
(M 2.5 x 5.9)
Key:
22-0600-925
T8

01-2400-410

21-0400-830
(M 4 x 9)

01-2500-410
01-2600-410

22-0900-935
T15
22-0900-830
(M 4 x 11)

01-2700-410
Order no. depends
on drill diameter.
Please specify when
ordering.
01-2400-610-S
Stop plates are
available in
increments of
0.01 mm thickness.

22-1200-830
(M 5 x 12.5)

01-1900-410

Screw:
21-0200-860
(M 2.5 x 4.7)
Key:
22-0600-925 T8

01-2800-410
Screw:
21-0200-860
(M 2.5 x 4.7)
Key:
22-0600-925
T8

01-2900-410
01-3000-410
01-3100-410
01-3200-410

22-1200-935
T20

Screw:
22-0600-820
(M 2.5 x 8.2)
Key:
22-0600-925
T8

01-3300-410

Screw:
22-0800-840
(M 3 x 8.2)
Key:
22-0600-935
T9

01-3400-410
01-3500-410
01-3600-410
01-3700-410
Order no. depends
on drill diameter.
Please specify when
ordering.
22-1500-830
(M 6 x 14)

22-1500-935
T25

01-3750-610-S
Stop plates are
available in
increments of
0.01 mm thickness.

01-3800-410
Screw:
21-0600-860
(M 3 x 6.7)
Key:
22-0600-935
T9

01-3900-410
01-4000-410

Screw:
22-1200-840
(M 3.5 x 11.4)
Key:
22-0900-935
T15

01-4100-410
01-4200-410
01-4300-410

Screw

Key

Stop plate

Indexable insert

Screw / Key

Guide pads

Stop plate

Screw / Key

Guide pads

For identification and determination of price, the deep hole drilling tools under Type 01 are subdivided into length groups in the order number:
Length (mm) up to
6

500
1

800
2

1,250
3

1,600
2,000
4
5
* Length groups

2,500
6

3,200
7

4,500
8

Technical information
Type 01

Performance diagrams

Spindle power [kW]

f=0.1

8.0

m/U)

16

20

25

32

40

Drill diameter (mm)

Coolant quantity [l/min]

Proper chip removal is only assured if the


coolant is supplied to the tool in sufficient
quantity and under sufficient pressure.

12.5

32

80

25

63
50
40

16

20

f=0.08

4.0

100

12.5

m/U)

(m
f=0.10

5.0

16

(mm/U)

20

25

32

40

25

32

40

Drill diameter (mm)

25

32

40

Drill diameter (mm)

Coolant pressure [bar]

Coolant information

f=0.1

6.3

)
(mm/U
f=0.10 )
/U
m
(m
8
f=0.0

5.0

m/U)
25 (m

8.0

25 (m

f=0.1

6.3

12.5

m/U)

6 (m

10.0

Feed force [kN]

These values are guide values for toughened


steel rated ~ 800 N/mm and may deviate
depending on workpiece material and
characteristics, as well as tool condition.

/U)

6 (mm

f=0.1

10.0

12.5

20
16
12

12.5

16

20

Drill diameter (mm)

Guide values for deep hole drilling of different materials:


Guide values for cutting speed and feed rate are shown in the table below.
As there are many factors that can affect the results of deep-hole drilling, these values must be adjusted if necessary.
Material /
Mechanical strength
properties
Construction steel
700 N/mm
Case hardened steel
700 N/mm

Cutting
speed
(m/min)

Feed (mm/rev) for drill diameter (mm)


12.00 - 18.00 18.00 - 25.00 25.00 - 32.00 32.00 - ...

Carbide grades
Indexable insert
up to 17.99 from 18.00

80 - 100

0.06 - 0.10

0.08 - 0.11

0.10 - 0.14

0.13 - 0.16

P 25B-1

70 - 80

0.06 - 0.10

0.08 - 0.11

0.10 - 0.13

0.12 - 0.15

P 25B-1*
P 40B-1

70 - 90

0.06 - 0.10

0.08 - 0.11

0.10 - 0.14

0.13 - 0.16

55 - 75

0.06 - 0.10

0.08 - 0.11

0.10 - 0.13

0.12 - 0.15

55 - 75

0.06 - 0.09

0.08 - 0.10

0.09 - 0.12

0.11 - 0.14

60 - 80

0.06 - 0.10

0.08 - 0.11

0.10 - 0.14

0.13 - 0.16

Austenitic steel (stainless) 60 - 80

0.06 - 0.09

0.08 - 0.10

0.10 - 0.12

0.12 - 0.14

50 - 70

0.06 - 0.09

0.08 - 0.10

0.10 - 0.12

0.12 - 0.14

60 - 80

0.06 - 0.10

0.08 - 0.11

0.10 - 0.14

0.13 - 0.16

65 - 80

0.08 - 0.12

0.10 - 0.13

0.12 - 0.15

0.14 - 0.18

70 - 100

0.08 - 0.12

0.10 - 0.13

0.12 - 0.15

0.14 - 0.18

Aluminium and
Aluminium alloys

100 - 200

0.07 - 0.11

0.09 - 0.12

0.10 - 0.14

0.12 - 0.18

Copper
Cu-content < 99%

120 - ...

0.04 - 0.09

0.06 - 0.10

0.08 - 0.12

0.10 - 0.14

Case hardened steel


1,100 N/mm
Heat treated steel
700 N/mm
Heat treated steel
1,100 N/mm
Nitriding steel
1,100 N/mm
Ferritic steel
900 N/mm
Heat resisting steel
(stainless), Tool steel
Steel castings
700 N/mm
Nodular cast iron
1,100 N/mm
Cast iron,
alloyed and unalloyed

K 30B-1

Guide
pad

P 20

P 25B-1
P 25B-1*
P 40B-1

P 20B

P 25B-1
K 10-1

P 25-1

K 30B-1

P 25B-1*
P 40B-1

K 10-1

P 20

K 10-1

*first recommendation

Advantages / Overview
Type 02

Advantages
1. New, high-performance deep hole drilling tool with a modern,
user-friendly design.

6. Easy exchange of indexable inserts and guide pads. No


need to adjust setting within 0.01 mm diameter.

2. Very high operational efficiency combined with optimum cutting


capacity.

7. When using matching interchangeable parts, the drill


head diameter may, however, be adjusted within a
range of 0.5 mm.

3. Ideally suited to CNC machines with a coolant system. Drilling


depths up to 40 x D are possible in a single drilling cycle. Tools
also produce excellent results when used on deep hole drilling
machines.

8. The model with extended guide pads (Type 02-010) is


also suitable for crosshole drilling.
9. Drilling grades up to IT 8 are possible.

4. No regrinding needed.

10. Centre insert with 6 cutting edges.

5. Various indexable insert chip breakers are available according


to material to be processed. Coated indexable inserts and guide
pads are also available.
Carbide guide pads
HM-Fhrungsleiste
Screw
Schraube

Filler
Fllstck
Screw
Schraube

Guide
pad stop
Fl-Anschlag
Screw
Schraube

Einspannschaft
Milled shank

Drive key
Mitnehmer
Taper Screw
Kegelschraube
O-Ring
Screw
Schraube

Centre insert
Zentrumschneide
Screw
Schraube

Driver design
(as per order, prefered Weldon style)

Stop plate
Einstellplatte
Screw
Schraube

Shim
Unterlage

Indexable
inserts
Wendeplatte
Screw
Schraube

Overview
Type

Drilling range

Type 02-000
Solid drilling tool

Standard version with 3 guide pads


Drilling range: 37.00 - 74.99 mm
(larger diameters on request)

Type 02-010
Solid drilling tool

Version with extended guide pads (7 pcs)


Drilling range: 37.00 - 74.99 mm
(larger diameters on request)

Typ-02-010
mit 7X HM-FL
Typ-02-010
mit 7X HM-FL

Chip breaker

Chip breaker SP 1

Chip breaker SP 2

1. The chip breaker has a decisive part to play with the chip
formation.

- Unalloyed steels
C > 0.2 %

- Unalloyed steels
C < 0.2 %

2. To obtain trouble-free chip flow along with optimum tool


life, it is essential to aim for the most ideal chip formation
possible.

- Alloyed steels

- Long chip-forming
special steels

3. The chips should be broken just short enough to ensure that


there is no chip congestion in the flute of the drill.

Typ-02-000
mit 3X HM-FL und 4x Fllstck
Typ-02-000
mit 3X HM-FL und 4x Fllstck

- Toughened steels
- Case hardened steels
- Tool steels

4. Excessively short, crushed chips place strain on the cutting


edges and lead to premature wear and will destroy the
cutting edge.

- Stainless and
acid-proof steels

5. For processing commonly used materials, indexable inserts


are available from stock with chip breakers in accordance
with model SP 1 or model SP 2.

Chip breaker SP 3
- According to b, t, r
or drawing

- stainless and
acid-proof steels
Chip breaker SP 5
- New universal chip
breaker design
- High feed rates
and high productivity

Ordering data
Type 02

Drive Key

Shim

Indexable
inserts

Screw /
Key

Stop plate

Screw /
Key

Centre
inserts

Screw /
Key

Guide
pads

Guide pad
end stop

Screw /
Key

2x

2x

1x

1x

1x

1x

1x

1x

1x

3x (7x)
10-0800410/36

3x

3x

10-0800410/38

Guide pad end stop: 10-0800-419S...


S = 0.025; S = 0.05; S = 0.10
When re-ordering please state dimension S.
End stop: 10-0800-625

Guide pads

01-2050-610S...
When re-ordering please state dimension S (thickness).

Centre inserts

Screw: 22-0900-831 (M4x12)


Key: 22-0900-935

Stop plate

02-1200-310

Peripheral insert

Taper
screw /
Screw

22-0910-710

Milled
shank

Taper screw:
99-024414-047
Screw:
22-1200-830

Shank spares
Drill head
complete

99-023713-100

Drilling
range
from up to

99-026220...
99-026320...
99-026420...

99-027120...
99-027220...
99-027320...

Screw: 22-1500-831 (M6x17.5)


Key: 22-1500-935

02-2370-310

99-027020...

22-1630-710

99-026920...

02-2150-310

99-026620...

99-026820...

Larger diameters on request.

Drive Key

Taper
screw /
Screw

Shank spares

Shim

Indexable
inserts

10-1200410/56

10-1200410/65

10-1500410/67

10-1500410/73
Screw /
Key

Peripheral insert

Stop
plate

Screw /
Key

Stop plate

Centre
inserts

Screw /
Key

Centre inserts

Screw: 22-0800-840 (M3x8.2)


Key: 22-0600-935

Screw: 22-0800-820 (M3x10.3)


Key: 22-0600-935

10-1500410/70

Guide
pads

Screw: 22-1200-840 (M3.5x11.4)


Key: 22-0900-935

10-1000410/55

10-1200410/62

99-027420...

Milled
shank

10-1000410/53

Guide pad end stop: 10-1000-419S...


S = 0.025; S = 0.05; S = 0.10
When re-ordering please state dimension S.
End stop: 10-1000-625

22-0800-211

10-1000410/51

10-1200410/59

99-026520...

99-026720...

10-1000410/49

Screw: 22-1600-840 (M5x15)


Key: 22-1200-935

99-026120...

10-0800410/46

Guide pad end stop: 10-1200-419S...


S = 0.025; S = 0.05; S = 0.10
When re-ordering please state dimension S.
End stop: 10-1200-625

99-026020...

02-1800-310

99-025920...

02-1900-310

99-025820...

22-1340-710

99-025720...

221500-710

99-025620...

Taper screw: 99-025214-059


Screw: 22-1500-831

99-025520...

10-0800410/44

Guide pad end stop: 10-1500-419S...


S = 0.025; S = 0.05; S = 0.10
When re-ordering please state dimension
S. End stop: 10-1500-625

99-025420...

02-1650-310

22-1240-710

99-025220...

10-0800410/42

10-1000410/47

Screw: 22-1200-840 (M3.5x11.4)


Key: 22-0900-935

Screw: 22-1200-831 (M5x14.2)


Key: 22-1200-935

99-025120...

99-025320...

22-1000-211
22-1100-211

99-025020...

10-0800410/40

Screw: 22-1500-820 (M3.5x14)


Key: 22-0900-935

99-024920...

22-1300-211

99-024820...

22-1500-211

22-1230-710

99-024720...

Screw: 21-0200-860 (M2.5x4.7)


Key: 22-0600-925

99-024620...

Screw: 21-0600-860 (M3x6.7)


Key: 22-0600-935

99-024520...

02-1350-310

99-024420...

02-1550-310

99-024320...

22-1030-710

99-024220...

Taper screw: 99-024014-090


Screw: 22-1500-830

99-024120...

01-2400-610S...
When re-ordering please state dimension S (thickness).

99-024020...

01-3750-610S...
When re-ordering please state dimension S (thickness).

99-023920...

Taper screw: 99-027014-078


Screw: 99-027008-078

Drill head
complete

99-023820...

99-024013-090

Drilling
range
from up to

99-023720...

99-025013-076

02-3701-...
02-3703-...
02-3801-...
02-3803-...
02-3901-...
02-3903-...
02-4001-...
02-4003-...
02-4101-...
02-4103-...
02-4201-...
02-4203-...
02-4301-...
02-4303-...
02-4401-...
02-4403-...
02-4501-...
02-4503-...
02-4601-...
02-4603-...
02-4701-...
02-4703-...
02-4801-...
02-4803-...
02-4901-...
02-4903-...
02-5001-...
02-5003-...
02-5101-...
02-5103-...
02-5201-...
02-5203-...
02-5301-...
02-5303-...
02-5401-...
02-5403-...
02-5501-...
02-5503-...
02-5601-...
02-5603-...
02-5701-...
02-5703-...
02-5801-...
02-5803-...
02-5901-...
02-5903-...
02-6001-...
02-6003-...
02-6101-...
02-6103-...
02-6201-...
02-6203-...
02-6301-...
02-6303-...
02-6401-...
02-6403-...
02-6501-...
02-6503-...
02-6601-...
02-6603-...
02-6701-...
02-6703-...
02-6801-...
02-6803-...
02-6901-...
02-6903-...
02-7001-...
02-7003-...
02-7101-...
02-7103-...
02-7201-...
02-7203-...
02-7301-...
02-7303-...
02-7401-...
02-7403-...

99-027013-078

37.00-37.49
37.50-37.99
38.00-38.49
38.50-38.99
39.00-39.49
39.50-39.99
40.00-40.49
40.50-40.99
41.00-41.49
41.50-41.99
42.00-42.49
42.50-42.99
43.00-43.49
43.50-43.99
44.00-44.49
44.50-44.99
45.00-45.49
45.50-45.99
46.00-46.49
46.50-46.99
47.00-47.49
47.50-47.99
48.00-48.49
48.50-48.99
49.00-49.49
49.50-49.99
50.00-50.49
50.50-50.99
51.00-51.49
51.50-51.99
52.00-52.49
52.50-52.99
53.00-53.49
53.50-53.99
54.00-54.49
54.50-54.99
55.00-55.49
55.50-55.99
56.00-56.49
56.50-56.99
57.00-57.49
57.50-57.99
58.00-58.49
58.50-58.99
59.00-59.49
59.50-59.99
60.00-60.49
60.50-60.99
61.00-61.49
61.50-61.99
62.00-62.49
62.50-62.99
63.00-63.49
63.50-63.99
64.00-64.49
64.50-64.99
65.00-65.49
65.50-65.99
66.00-66.49
66.50-66.99
67.00-67.49
67.50-67.99
68.00-68.49
68.50-68.99
69.00-69.49
69.50-69.99
70.00-70.49
70.50-70.99
71.00-71.49
71.50-71.99
72.00-72.49
72.50-72.99
73.00-73.49
73.50-73.99
74.00-74.49
74.50-74.99

Screw: 01-0200-860 (M2.5x4.4)


Key: 22-0600-925

(mm)

Guide pad
end stop

Screw /
Key

Guide pads

Technical information
Type 02

f=0.25

25

Performance diagrams
power [kW]
Spindle Spindle
power [kW]

25
16
20
12.5
16
10
12.5
8
10

25

m/U)
f=0.2 (m
)
m
(m /U
f=0.25
/U)
m
(m
6
.1
m/U)
f=0
f=0.2 (m
U)
f=0.12 (mm/
m/U)
f=0.16 (m

32
20

These guide values are for drilling alloyed


steel (800 - 1,000 N/mm2) and can vary
for other workpice materials and tool
conditions (wear).

32

(mm/U

f=0.12 (mm/
50

63

80

8 diameter (mm)
Drill
40

50

63

f=0.2

80

Drill diameter (mm)

20
12.5
16
10
12.5
8
10

)
(mm/U

/U)
5 (mm
f=0.2 m/U)
f=0.16 (m
/U
m )
f=0.2 (mU)
f=0.12 (mm/
m/U)
f=0.16 (m

25
16

U)

40

/U)

5 (mm

f=0.2

32
20

Feed
force [kN]
Feed force
[kN]

32

40

U)

f=0.12 (mm/
50

63

80

63

80

63

80

63

80

8
Drill
diameter (mm)

40

50

Drill diameter (mm)

Guide values for deep hole drilling of different

250

20

250
160

16
20

160
100

100
63
40

50

63

80

63 diameter (mm)
Drill
40

50

63

80

Drill diameter (mm)


materials:

CoolantCoolant
pressurepressure
[bar] [bar]

Sufficient coolant must be supplied to the


tool for troublefree chip removal.

CoolantCoolant
quantityquantity
[l/min] [l/min]

Coolant information

12.5
16
10
12.5
8
10
40

50

8 diameter (mm)
Drill
40

50

Drill diameter (mm)

Guide values for cutting speed and feed rate are shown in the table below.
As there are many factors that can affect the results of deep-hole drilling, these values must be adjusted if necessary.
Material /
Hardness
Free machining steel
700 N/mm
Case hardening steel
700 N/mm
Case hardening steel
1,100 N/mm
Heat treatable steel
700 N/mm
Heat treatable steel
1,100 N/mm
Nitriding steel
1,100 N/mm
Ferritic steel
900 N/mm
Austenitic steel (stainless)

10

Heat resistingsteel (stainless),


Tool steel
Steel castings
700 N/mm
Nodular cast iron
1,100 N/mm
Cast iron,
alloyed and unalloyed
Aluminium and
Aluminium alloys
Copper
Cu-Content < 99%

Cutting
speed
(m/min)

Feed (mm/rev) for drill diameter (mm)


37.00 - 51.99 52.00 - 67.99 68.00 - 74.99

80 - 100

0.14 - 0.20

0.16 - 0.22

0.18 - 0.25

70 - 80

0.12 - 0.18

0.14 - 0.20

0.16 - 0.22

Carbide grades
Indexable
insert

Centre
insert

Guide pads

P 25B - 5*
P 25B - 2
P 40B - 2
P 20
P 25B - 5*
P 25B - 1
P 40B - 1

70 - 90

0.14 - 0.20

0.16 - 0.22

0.18 - 0.25

55 - 75

0.12 - 0.18

0.14 - 0.20

0.16 - 0.22

55 - 75

0.12 - 0.18

0.14 - 0.20

0.16 - 0.22

60 - 80

0.12 - 0.18

0.14 - 0.20

0.16 - 0.22

P 25B - 5*
P 25B - 2
P 40B - 2

60 - 80

0.12 - 0.16

0.14 - 0.18

0.16 - 0.20

P 25B - 1

50 - 70

0.12 - 0.18

0.14 - 0.20

0.16 - 0.22

P 25B - 2*
P 40B - 2

60 - 80

0.14 - 0.20

0.16 - 0.22

0.18 - 0.25

65 - 80

0.16 - 0.20

0.18 - 0.25

0.20 - 0.25

70 - 100

0.16 - 0.20

0.18 - 0.25

0.20 - 0.25

100 - 200

0.12 - 0.16

0.14 - 0.18

0.16 - 0.20

120 - ...

0.10 - 0.14

0.12 - 0.16

0.14 - 0.18

P 40B - 1

P 20B

P 40B - 1

P 25B - 5*
P 25B - 1
P 40B - 1

P 40B - 1

K 10 - 1

K 10 - 1

P 20

*first recommendation

Advantages / Overview
Type 07

Advantages
1. Newly developed high performance drilling tool.
2. Few exchangeable spare parts for the whole drilling range.
3. Minimal universal chip breaker design for high feed rates and high productivity.
4. Simple handling through fixed insert pockets.
5. Suitable for almost all machines with inner coolant supply.

Typ 07 Explosion

6. Retipping is possible.
Driver
Hlse
Centre insert
Zentrumschneide
Screw
Schraube

Carbide guide pads


HM-Fhrungsleiste
Intermediate insert
Zwischenschneide
Screw
Schraube
Screw
Schraube

Peripheral insert
Auenschneide

Overview
Type

Drilling range

Type 07-000
Solid drilling tool

Version with 2 guide pads


Drilling range: 25.00 - 50.99 mm
(larger diameters on request)

Typ 07-000

Chip breaker SP5


- new universal chip breaker design
- high feed rates and high productivity
Chip breaker SP 2
- Unalloyed steels C < 0.2 %
- Long chip-forming special steels
- Stainless and acid-proof steels

11

Ordering data
Type 07

07 - 3570 3 - 000

Order no. drilling tool complete:

07

3570

000

Type

Drill diameter [mm]


( 35.70 mm)

Length group
see table below

Guide pad style

Drilling range

Peripheral insert

Intermediate insert

Centre insert

Carbide guide pads

(mm)
1x
25.00 - 28.99
29.00 - 29.99
30.00 - 31.99
32.00 - 34.99

70-0550-310

70-0650-310

1x

1x

Screw
22-0610-840
M 2.5 x 5.9
Key
22-0600-925

70-0550-310

70-0650-310

1x

1x

Screw
22-0610-840
M 2.5 x 5.9
Key
22-0600-925

70-0550-210

35.00 - 38.99
70-0800-310
42.00 - 44.99
45.00 - 47.99

Drilling range

2x

Screw
22-0610-840
M 2.5 x 5.9
Key
22-0600-925

70-0600-410/24

70-0700-410/28

70-0800-210

39.00 - 41.99

48.00 - 50.99

70-0650-210

1x

Screw
22-0600-830
M 3 x 8.4
Key
22-0600-935

70-0950-310

70-0800-310

Screw
22-0600-830
M 3 x 8.4
Key
22-0600-935

70-0950-210

Screw
22-0600-830
M 3 x 8.4
Key
22-0600-935

70-0950-310

Peripheral insert

Intermediate insert

Centre insert

2x
Screw
22-0610-840
M 2.5 x 5.9
Key
22-0600-925

10-0800-410/38

Screw
22-0600-830
M 3 x 8.4
Key
22-0600-935

10-1000-410/45

Screw
22-1200-840
M 3.5 x 11.4
Key
22-0600-935

Carbide guide pads

Length groups
Length (mm) up to

500
1

12

800
2

1,250
3

1,600
2,000
4
5
Length groups

2,500
6

3,200
7

4,500
8

Technical information
Type 07

Performance diagrams

25

40
32

f=0.4
/U)
2 (mm

Spindle power [kW]

25

(mm/U

20

f=0.3
/U)

20

12.5

5 (mm
f=0.2
/U)
m
(m
0.2

16
f=

12.5

m/U)

6 (m
f=0.1

10
8
25

28

32

36

40

f=0.4
/U)
2 (mm

16

45

50

Feed force [kN]

These guide values are for drilling alloyed steel


(800 - 1,000 N/mm2) and can vary for other
workpice materials and tool conditions (wear).

Drill diameter (mm)

)
(mm/U

f=0.3
/U)

10

(mm
f=0.25
)
(mm/U
.2
0
f=
m/U)
0.16 (m

8
6.3

f=

5
25

28

32

36

40

45

50

Drill diameter (mm)

Coolant information
200

25

30 x

160

Coolant flow [l/min]

100
80

10 x d

63
50
25

28

32

36

40

30 x

20

125

45

50

Coolant pressure [bar]

Sufficient coolant must be supplied to the tool


for troublefree chip removal.

Drill diameter (mm)

16
12.5

10 x

10

8
25

28

32

36

40

45

50

Drill diameter (mm)

Guide values for deep hole drilling of different materials:


Guide values for cutting speed and feed rate are shown in the table below.
As there are many factors that can affect the results of deep-hole drilling, these values must be adjusted if necessary.
Material /
Hardness

Cutting speed
(m/min)

Feed (mm/rev) for drill diameter (mm)


25.00 - 29.99 30.00 - 44.99 45.00 - 50.99

Carbide grades
Outer + Interm.
insert

Construction steel
< 700 N/mm

80 - 100

0.10 - 0.20

0.10 - 0.30

0.10 - 0.30

U225BX-2

Case hardening steel


< 750 N/mm

80 - 100

0.10 - 0.20

0.10 - 0.30

0.10 - 0.30

U225BX-2

Case hardening steel


< 1,100 N/mm

70 - 80

0.20 - 0.25

0.20 - 0.30

0.20 - 0.35

U225BX-5

Heat treatable steel


< 700 N/mm

70 - 90

0.20 - 0.25

0.25 - 0.30

0.25 - 0.40

U225BX-5

Heat treatable steel


< 1,100 N/mm

55 - 75

0.20 - 0.25

0.25 - 0.30

0.25 - 0.30

U225BX-5

Nitriding steel
< 1,100 N/mm

55 - 75

0.15 - 0.20

0.15 - 0.20

0.15 - 0.25

U225BX-2

Ferritic steel
< 900 N/mm

60 - 80

0.15 - 0.25

0.25 - 0.30

0.25 - 0.30

U225BX-5

Austenitic steel

60 - 80

0.10 - 0.20

0.10 - 0.20

0.10 - 0.20

U225BX-2

Heat resisting steel (stainless),


Tool steel

50 - 70

0.15 - 0.20

0.15 - 0.20

0.15 - 0.25

U225BX-2

Steel castings
< 700 N/mm

60 - 80

0.20 - 0.25

0.25 - 0.30

0.20 - 0.35

U225BX-5

Nodular cast iron


< 1,100 N/mm

65 - 80

0.20 - 0.35

0.25 - 0.40

0.30 - 0.40

U225BX-5

Cast iron,
alloyed and unalloyed

70 - 100

0.20 - 0.35

0.30 - 0.40

0.30 - 0.40

U225BX-5

100 - 200

0.10 - 0.25

0.15 - 0.30

0.15 - 0.45

U225BX-5

120 -

0.05 - 0.15

0.05 - 0.15

0.05 - 0.15

U225BX-2

Aluminium and
Aluminium alloys
Copper
Cu-content < 99%

Centre insert Guide pad

U225BX-2

P 20

U440BX-5
P 20/B

U225BX-2
P 20

U440BX-5

...

P 20
U225BX-2

P 20

13

Driver / Service
Type 01 / Type 02 / Type 07

Driver
Drivers normally are supplied in compliance with DIN 1835 B or DIN 6535 HA, HB and HE, but they can also be made to order.
Driver (mm)

Type

25

DIN
1835 - B 25

32

DIN
1835 - B 32

40

DIN
1835 - B 40

50

DIN
1835 - B 50

25

DIN
1835 - E 25

botek
order no.

Picture

For tool setup


For drill dia. (mm)
from - up to

L Driver
(mm)

ZH25-22

12.00 - 19.50

56

ZH32-10

12.00 - 25.60

60

ZH40-13

12.00 - 32.60

70

ZH50-05

12.00 - 43.99

80

ZH25-36

12.00 - 19.50

56

ZH32-12

12.00 - 25.60

60

ZH25-02ZH25-00

12.00 - 19.50

70/78

12.00 - 19.50

70

12.00 - 25.60

70

12.00 - 32.60

70

ZH25-22

ZH25-36

ZH25-02

ZH25,4-00
ZH25-22

ZH25-22
ZH31,7-00
ZH25-36

32

DIN
1835 - E 32

25

ZH25-22
ZH25-36
ZH25-02
ZH25-22
ZH38,1-00
ZH25-36
ZH25,4-00
ZH25-36
ZH25-02
ZH31,7-00
ZH25-02

25.4

inch

ZH25,4-00
ZH25,4-00

ZH25.4-00

ZH25,4-00

ZH38,1-00
ZH31,7-00

31.7

inch

ZH31,7-00
ZH31,7-00

ZH31.7-00

ZH38,1-00

38.1

inch

ZH38,1-00

ZH38.1-00

ZH38,1-00

Service
botek stock program
Certain sizes of Type 01 are available ex stock.
Retipping (Type 01 / Type 07)
Retipping of brazed tools is possible.
Accessories
Accessories for our deep hole drilling tools Type 01, 02, 07 are also available.
More information can be found at www.botek.de

14

Technical appendix
Requirements for application / Dimensions for the guide hole

The characteristic of the single flute gundrilling process is that coolant is fed through the coolant hole in the tool and exits along
with the chips in the V-shaped groove (flute) on the drill tube from the drilled hole. The coolant also provides lubrication to the drill
periphery.
The gundrill is a single-edged tool without self-centering. When positioning the drill, the tool must be guided through a drill bush or
a pilot hole.
The quality of the guide hole affects the drilling performance.
1. An efficient coolant and filtration system with a coolant filtration of 20 m to 30 m (the smaller the drill diameter, the better
the coolant and filtration system should be).
2. Suitable coolant, i.e. deep hole drilling oil or emulsion (min. 10-12% concentration, with additives) has to be provided in
sufficient quantity and pressure. Minimum quantity lubrication (MQL) may be used under certain conditions.
3. Guidance with a drill bush (deep hole drilling machine) or a pilot hole (machining centre).
mit Bohrbuchse
mit Bohrbuchse

with
drill bush
mit Bohrbuchse

In application with deep hole drilling machine we recommend to use drill bush with F7 hole tolerance.
mit Pilotbohrung
mit Pilotbohrung

Dimensions for the guide hole


Drill diameter
(mm)

D (mm)
to tool-

12.00 - 17.99

approx. 1.50 x D

+ 0.016 to 0.034

60

18.00 - 29.99

approx. 1.50 x D

+ 0.020 to 0.041

30.00 - 49.99

approx. 1.25 x D

+ 0.025 to 0.050

approx. 1.00 x D

+ 0.030 to 0.060

60

60

Dimensions for guide hole (pilot hole/drill bush)


L
(mm)

mit Pilotbohrung

50.00 - ...

The dimensions specified in the table are guide values and comply with ISO tolerance field F7. ISO tolerance F8 is possible under
specific conditions. To avoid chipping of the cutting edge, a chamfered pilot hole (F) is recommended depending on machining
requirements.

15

Technical appendix
Drilling quality

To achieve optimum drilling results when using deep hole drilling tools with indexable inserts and guide pads, various criteria
must be applied. In addition to tool design, key factors are machine design and construction, process techniques, pressurised and
filtered deep hole drilling coolant. Selection of proper cutting parameters is also a significant factor.
The key factors botek considers when designing gundrills:
1. Material type
2. Diameter, tolerance and surface finish
3. Carbide grade and coating
4. Nose grind geometry

Achievable drilling tolerances


Non-ferrous metals
Aluminium alloys (depending on Si-content)
Tool steel
Material

Cast iron (grey and nodular)


Heat treatable steel
Nitriding steel
Free machining steel
Case hardening steel
Drilling quality area

IT 13
12
11
10 9 8 7 6 5
(Guide values)

under normal conditions


under favourable conditions

Surface quality
Roughness class

N8

N7

N6

N5

N4

N3

Rt m

21.2

11.5

6.2

3.4

1.9

1.06

Ra m

13.2

11.6

0.8

0.4

0.2

0.16

Rz m

14.2

17.6

4.5

2.2

1.2

0.65

Quality area
Surface
roughness

(Guide values)

16

under normal conditions


under favourable conditions

Technical appendix
Drilling quality

Centerline deviation (drift)


Counter-rotation: The optimum results are achieved with a rotating tool and simultaneous workpiece counter-rotation: See Z.
Workpiece rotating: The next best technique involves the workpiece rotating with the gundrill non-rotating: See Y.
Tool rotating: See X.
In all applications tool drift is minimised by using a close fitting pilot bore or guide bushing during gundrilling.
Angular alignment of pilot bore with desired gundrill bore is imperative.
With a guide bushing, alignment and distance from the workpiece are also important.

1.00

0.75
0.50

0.25

(mm)
Drilling depth (mm) 0

500

1,000

Hole straightness
Whipping or deflection of the gundrill flute plays a decisive role in hole straightness and run out in the workpiece.
Carbide tipped gundrills must be supported by a steady rest or whip guide every 40 diameters.
For further information, refer to page 18.
0.10

0.08

0.06

0.04

0.02

(mm)
Drilling depth (mm) 0

250

500

750

1,000

Roundness
Hole roundness is a primary advantage of gundrilling over conventional twist drilling.
Hole roundness measurements as low as 10 m are possible.

17

Technical appendix
Application notes

1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries, e.g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during the start of
the drilling cycle by means of a sufficiently long drill bush or pilot hole (see detail Z on below illustration). For information
on the guide hole (pilot hole) see page 15.
L

max.
max.unsupported
ungesttzte length
Lnge

pilot
hole
Pilotbohrung

4. Tool support: Unsupported drill length should never exceed the dimensions as shown on table. If the unsupported drill
length is exceeded the drill might cause injury.
Max. unsupported length of the tool

Type

Taumelschlag

Type 01 / Typ 07

Bruchstelle

Type 02

Drill diameter D

Max. unsupported length L

12.00 - 20.99
21.00 - 30.99
31.00 - 40.99
41.00 - ... .....

approx. 40 x D
approx. 35 x D
approx. 30 x D
approx. 25 x D

37.00 - 44.99
45.00 - 59.99
60.00 - 74.99

approx. 40 x D
approx. 30 x D
approx. 25 x D

5. The gundrill is fed


theLnge
drill bush or pilot hole while non rotating or rotated slowly at < 50 RPM. Then the coolant and the
max.into
ungesttzte
machine spindle should be started.
6. After reaching the drilling depth switch off the coolant and retract with the spindle stopped or slowly rotating at < 50 RPM.
Pilotbohrung
7. Grinding of carbide
produces dust (cobalt, etc.) that may be potentially hazardous. Use adequate ventilation and safety glasses
during grinding.

8. Consequences of not following our application notes No. 1 - 7.


Using botek gundrills other than directed may cause personal
injury.
Taumelschlag
Bruchstelle

Tool breakage and unsupported gundrills can be extremely


dangerous. Please use with caution and care!

Please note that all application notes and values contained herein are intended as guidelines only. We do not
accept any liability for damages caused by improper handling of botek deep hole drilling tools, operating errors,
unsuitable machinery or misuse while using our tools!
Do you have any further queries? Please call up at +49 7123 38 08-0. We will be pleased to offer you advice.

18

Express Order Line/Stock program

Express order line:


specialized in manufacturing certain tools quickly.

We have established an Express production line which specializes in manufacturing certain tools quickly.
Product range:
- Single flute gundrills/twin fluted drills with brazed carbide tip Type 110/ Type 120
- Single flute gundrills in solid carbide design Type 113
- Single flute gundrill with indexable inserts and guide pads Type 01
You can order by fax or e-Mail straightforward and quickly.
We are pleased to send you our order form.
Contact person:
Mr. Andreas Lehmann
P +49 7123 38 08-394
F +49 7123 38 08-138
E-Mail Lehmann@botek.de

Stock program:
- Worldwide first stock program for gundrills with indexable inserts and guide pads Type 01
- Single flute gundrills Type 110 with brazed carbide tip extended size range
More information regarding the Express order line and our stock program
please see our new homepage, www.botek.de.

19

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
72585 Riederich
Germany
P +49 7123 38 08-0
F +49 7123 38 08-138
Info@botek.de
www.botek.de

Motorway intersection
Stuttgart

A8 from Karlsruhe

Stgt. Degerloch

A8 from Munich

B27 to Tbingen

B 312
Riederich
Metzingen

Herrenberg
Tbingen Reutlingen
A81 from Singen

250 000 019/31-2014

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

botek
Counterboring tools
Type 36 / Type 56
Deep hole drilling tools, system BTA
Multi cutter with 3 indexable cutting inserts
Drilling range: 34.00 - 374.99 mm

botek
Przisionsbohrtechnik GmbH
Lngenfeldstrasse 4
D-72585 Riederich
T +49-(0)-71 23-38 08-0
F +49-(0)-71 23-38 08-138
E-mail Info@botek.de
www.botek.de

Counterboring tools Type 36 / Type 56

Type 36
1-start connection thread
Version with index. insert holder

Type 36
Type 36
1-start connection thread
Version with short clamp holder

1-start connection thread


Version with cartridge

Drilling range
(mm)
34.00 - 43.99

max. depth of cut


(mm)

Version

Type 56

Index. insert holder


5

44.00 - 56.99
57.00 - 88.99

89.00 - 148.99

149.00 - 273.99

Type 36

10

200.00 - 374.99

1-start
4-start
connection thread connection thread

alternatively with
flange mounting

Cartridge

Short clamp holder

with wider adjusting range

Characteristics:
High performance counterboring tool for use on deep hole drilling machines,
specially suited for cost effective counterboring of hydraulic cylinders
Ideal counterboring tool for pre-boring in advance of roller burnishing or honing operations
Optimized tool design for high feed rates and high efficiency
Index. inserts with 3 cutting edges
Easy exchange of indexable inserts with an adjusting accuracy within 0.01 mm
No additional adjustments required
Two standard chip breakers for boring a wide range of materials
Various combinations of carbide grades and coatings for inserts and guide pads
are available to suit material to be processed

250000055/24-2012

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

BTA/Ejector Head
Setting Gauge
- For measuring exact diametres on
Indexable Deep Hole Drilling Tools
- Lowers job costs by setting away
from machine
- Saves hours of valuable machine
setting time
- Ensures accuracy first time round
- Eliminates trial and error costs
Do you have a problem setting
your drill head diameter?
Accuracy measured by Dial Indicator,
so eliminating operator error, using
a Micrometer with dial indicator.

The Fixture Consists of:


Column and Granite Base
Order Ref: 90-0100-000
Micrometer Dial with Setting Gauge
1 100 mm:
Order Ref: 90-0100-100
100 200 mm:
Order Ref: 90-0100-200
Setting gauge up to 400 mm also available.

botek
Przisionsbohrtechnik GmbH

250 000 139/34-2010

Lngenfeldstrae 4 D-72585 Riederich


T +49-(0)-7123-3808-0 F +49-(0)-7123-3808-138
E-Mail Info@botek.de www.botek.de

111 036 Setting_Gauge_E_V7.indd botek Frau Rcker Flyer BTA/Ejector Head Setting Gauge Guido Bentner Branding Tel. +49-7721-63071
GBR 2010-08-18 Version 1 210 x 297 mm Mastab 1:1 Seite 1

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

Coolant pressure gauging-kit for machining


centres and deep hole drilling machines
Quite often the set value at the pressure gauge is not reflecting the value that actually reaches the tool.
Numerous sources for errors such as leaking valve parts, faulty rotating connectors or snapped hose lines
are not visible on first sight. Leading to a decreased coolant pressure, this could influence the drilling
result negatively.
The gauging-kit developed by botek measures the real pressure
directly at the spindle/tool (up to a max. of 160 bar).
Taken measurements consider different coolant channel sizes.
The following methods are available:
1. Measurement of the machine pump performance:
By means of a tool dummy a tool-independent check can be
carried out a big advantage.

9
7

2. Measurement with the tool:


The tool dummy is replaced by the actual drill.
The pressure can be checked directly at the tool.

For machining centres:


Spindle adaptor for collet chuck ER-32 with cylindrical shaft
20.0 (h5) mm, incl. nut for sealing disc assembly

1 pc.

Collet chucks ER-32 (4/6/8/10/12/16/20 mm)

7 pcs.

Sealing discs (4/6/8/10/12/16/20 mm)

7 pcs.

14 pcs.

Open end wrench for adaptor

1 pc.

Wrench for nut

1 pc.

1 pc.

adaptor and
4 dummies

Allen key, size 8

1 pc.

Aluminium case

1 pc.

Dummies for tool simulation

For deep hole drilling machine:


Special adaptor for driver 25x100/112 mm as per VDI 3208 (ZH25-34).
The adaptor can be modified to suit different drivers, if required.
Smaller lathe and machining centres:
Dummy adaptor 10.0 mm
incl. 4 dummies

botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4 D-72585 Riederich
T +49-(0)-7123-3808-0 F +49-(0)-7123-3808-138
E-Mail Info@botek.de www.botek.de

2
3
8

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

List of matching dummies


Dummy
Type 110
no.
Single flute gundrill
with brazed solid
carbide tip

Type 113
Solid carbide
gundrill

Type 120
Twin fluted drills
with solid carbide
head

Type 123
Solid carbide
2-fluted drill

Type 158
Solid carbide
twist drill

Dummy
no.

0.50 - 1.55

coolant hole < 0.5

1.85 - 2.60

1.60 - 2.59

coolant hole 0.5

2.61 - 3.35

2.60 - 3.24

coolant hole 0.7

3.36 - 4.05

3.25 - 4.14

coolant hole 0.9

4.06 - 4.55

4.15 - 4.84

4.51 - 5.30

coolant hole 1.0

4.56 - 5.65

4.85 - 5.34

5.31 - 6.20

5.51 - 7.20

5.66 - 6.55

5.35 - 6.34

6.21 - 8.50

7.21 - 9.20

6.56 - 8.05

6.35 - 7.74

8.51 - 10.00

9.21 - 12.20

8.06 - 9.55

7.75 - 10.04

10.01 - 12.00

12.21 - 16.20

10

9.56 - 12.50

10.05 - 12.00

12.01 - 14.00

16.21 - 18.20

10

11

12.51 - 15.00

14.01 - 17.00

18.21 - 20.20

11

12

15.01 - 17.50

17.01 - 22.00

12

13

17.51 - 20.00

22.01 - 26.50

13

14

20.01 - 30.00

14

botek
Przisionsbohrtechnik GmbH

250 000 158/06-2011

Lngenfeldstrae 4 D-72585 Riederich


T +49-(0)-7123-3808-0 F +49-(0)-7123-3808-138
E-Mail Info@botek.de www.botek.de

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS

2-Flute Drills

botek

Type 120, 122


123, 125

The botek company

Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specialising in deep hole
drilling technology was the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to be an international supplier of deep hole drilling tools. Over 500 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools BTA and Ejector systems as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting specialists
make botek a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic and aircraft industry
as well as motor, gear and machine building companies.

Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justificable reasons for complaint.
Subject to change without prior notice. Errors excepted.
botek Przisionsbohrtechnik GmbH

botek your expert partner


for deep hole drilling tools

Contents
p. 2

The botek company

p. 2

Important information

p. 3

Contents

Tools
p. 4

Advantages

p. 5

The gundrilling process and the requirements for application

Solid carbide 2-flute drills


Type 123
p. 6

Overview

p. 6

Tool design

p. 6

Nose grind geometry

p. 7

Shank / Driver (overview)

p. 8

Technical information

2-flute drills with brazed carbide tip


Type 120 / Type 122 / Type 125
p. 9

Overview

p. 9

Tool design

p. 9

Standard nose grind

p. 10

Driver

p. 11

Driver

p. 12

Technical information

Technical appendix
p. 13

Regrinding instruction for standard nose grind Type 120 / Type 123

p. 14

Service

p. 15

Accessories

p. 16

Axial-Pulsator

p. 17

Drilling quality

p. 18

Application notes

Inquiry / Order
p. 19

Inquiry form / Order form

Advantages

11. Cost effective and precise holemaking.


12. Higher feed rate possible.
13. Best drilling quality.
14. High process reliability.
15. Tool lengths up to 1,200 mm depending on tool type and tool diameter.
16. Suitable for use on machining centres and turning machines with high pressure coolant system.
17. Minimum quantity lubrication (MQL) possible under certain conditions.
18. Drills can be used horizontally or vertically with either tool, workpiece or counterrotation.
19. Tools can be reground at botek or in your facility.
10. Ideally suited to drill short chipping materials like Alu-alloys and cast iron.
11. Nose grinds with chip breaker for optimum chip formation available.
12. With the botek Axial-Pulsator drill Type 120 and 123 are also suitable drilling steel and other long chipping materials.
13. With the Axial-Pulsator higher feed rates can be achieved.

Axial-Pulsator

The botek Axial-Pulsator has been developed to increase the feed rate of straight fluted deep hole drilling tools, particulary drilling
steel and other long chipping materials.
For additional information please refer to page 16.

The gundrilling process


and the requirements for application

The characteristic of the 2-flute drilling process is that coolant is fed through the coolant holes in the tool and exits along with the
chips in the flutes from the drilled hole. The coolant also provides lubrication to the drill periphery.
Conditions for successful deep hole drilling
1 An efficient coolant and filtration system with a filtration of 20 m to 30 m (the smaller the diameter, the better the coolant
and filtration should be).
2. Suitable coolant, i. e. deep hole drilling oil or emulsion (min. 10-12 % concentration, with e. p. additives) has to be provided in
sufficient quantity and pressure. Minimum quantity lubrication (MQL) may be used under certain conditions.
3. Drill guiding through drill bush or pilot hole in the workpiece.

Drill bush

Pilot hole

The 2-flute gundrill is not self centering. When positioning the drill, the tool must be guided through a drill bush or a pilot hole.
The quality of the guide hole affects the drilling performance (tool life, centreline deviation, etc.).
Dimensions for the guide hole

Drill diameter (mm)


Dimensions for guide hole (pilot hole)


L (mm)

12.800 - 16.000 mm

D (mm) ISO Tolerance F7


+ 0.010 to 0.022

ca. 1.5 x D

16.001 - 10.000 mm

10.001 - 18.000 mm

+ 0.013 to 0.028
+ 0.016 to 0.034
ca. 1.0 x D

18.001 - 32.000 mm

+ 0.020 to 0.041

For precise holes we recommend to use the ISO tolerance G6. The dimensions specified in the table are guide values.
To avoid chipping to the cutting edge, a chamfered pilot hole (F) is recommended depending on the machining requirements.
Please refer to application notes on page 18.
5

Solid carbide 2-flute drills


Type 123

Overview
Type

Tool diameter

Type 123
Solid carbide 2-flute drill
coolant fed
double margin

tool diameter
2.800 32.000 mm

Type 123-01
Solid carbide 2-flute drill
for taps, coolant fed,
step angle 90

tool diameter
2.800 32.000 mm

Type 123-02
Solid carbide 2-flute step drill
for taps, coolant fed,
step angle 180

tool diameter
2.800 32.000 mm

Type 123 available on request with cutting edge with PCD

Tool design
Drill and head shaft are manufactured from a single piece of carbide blank. The advantage of this tool is high process reliability and
performance. Longer tool life is possible due to reduced torsional vibrations and higher rigidity.
Drill tip / Drill tube (carbide)

Driver (steel)

Nose grind geometry


The nose grind geometry affect the following, hole tolerance, chip formation, coolant pressure and flow, tool life, centreline deviation
and surface quality. Over the years, botek has successfully tested a number of different nose grinds for drilling various materials.
boteks experience has formed the foundation for the development of our standard nose grind geometries. This meets the requirements of most drilling applications. Drilling of especially long chipping materials and difficult to machine materials usually call for
special nose grind geometries, and in some cases, made to order chip breakers, all available from botek.

60
140
D

k Instructions for regrinding: see page 13.

Solid carbide 2-flute drills


Type 123

Shank / Driver
Shank

d2 (Type 123-00)
d3 (Type 123-01/Type 123-02)

d3
(mm)

L Driver
(mm)

10
12
16
20
25
10
12
16
20
25

40
45
48
50
56
40
45
48
50
56

32
40

60
70

10
12
16
20
25
32
40

40
45
48
50
56
60
70

as per drawing

as per drawing

Driver
DIN 6535 HAK

DIN 6535 HAK


6 8 10 12 14 16 18 20 25 32

L Driver

DIN 6535 HBK

DIN 6535 HBK


6 8 10 12 14 16 18 20

L Driver

L Driver

25 32
DIN 6535 HEK

DIN 6535 HEK


6 8 10 12 14 16 18 20 25 32

L Driver

Special driver

Please note:
- DIN 6535 HAK is standard. Other shank or driver design on request only.
- Alle Schaftformen mit optimierter Schafttoleranz zur Aufnahme in Hydrodehnspannfutter.

Technical information
Type 123

Guide values for drilling of various materials with solid carbide 2-flute drill Type 123
Cutting speed
Vc (m/min),
Values
for guide hole
with pilot hole

Mechanical
Material
Examples
strength

Cutting speed Vc (m/min),


Adjusted Values
for guide hole without pilot hole
12 x D

3.0 - 4.99

5.0 - 7.99 8.0 - 11.99 12.0 - 15.99 16.0 - 20.0

600 N/mm2
700 N/mm2
> 700 N/mm2

GS 38
GS 52
GS 62

30 - 60
25 - 50
20 - 45

27.0 - 54.0 24 - 48
22.5 - 45.0 20 - 40
18.0 - 40.5 16 - 36

21.0 - 42.0 18 - 36
17.5 - 35.0 15 - 30
14.0 - 31.5 12 - 27

0.05 - 0.15
0.04 - 0.10
0.04 - 0.10

0.05 - 0.20
0.05 - 0.16
0.05 - 0.16

0.10 - 0.22
0.05 - 0.19
0.05 - 0.19

0.10 - 0.25
0.08 - 0.20
0.08 - 0.20

0.10 - 0.28
0.08 - 0.22
0.08 - 0.22

200 HB

GG 30
GGG 50
GTW 40

70 - 115
70 - 115
70 - 115

63.0 - 103.5 56 - 92
63.0 - 103.5 56 - 92
63.0 - 103.5 56 - 92

4 9.0 - 80.5 42 - 69
49.0 - 80.5 42 - 69
49.0 - 80.5 42 - 69

0.10 - 0.25
0.10 - 0.25
0.10 - 0.25

0.15 - 0.32
0.15 - 0.32
0.15 - 0.32

0.20 - 0.40
0.20 - 0.40
0.20 - 0.40

0.25 - 0.45
0.25 - 0.45
0.25 - 0.45

0.30 - 0.50
0.30 - 0.50
0.30 - 0.50

250 HB

GG 30
GGG 50
GTW 400

60 - 95
60 - 95
60 - 95

54.0 - 85.5 48 - 76
54.0 - 85.5 48 - 76
54.0 - 85.5 48 - 76

4 2.0 - 66.5 36 - 57
42.0 - 66.5 36 - 57
42.0 - 66.5 36 - 57

0.10 - 0.20
0.10 - 0.20
0.10 - 0.20

0.12 - 0.25
0.12 - 0.25
0.12 - 0.25

0.15 - 0.35
0.15 - 0.35
0.15 - 0.35

0.20 - 0.40
0.20 - 0.40
0.20 - 0.40

0.25 - 0.45
0.25 - 0.45
0.25 - 0.45

> 250 HB

GG 40
GGG 70
GTS 70

50 - 80
50 - 80
50 - 80

45.0 - 72.0 40 - 64
45.0 - 72.0 40 - 64
45.0 - 72.0 40 - 64

3 5.0 - 56.0 30 - 48
35.0 - 56.0 30 - 48
35.0 - 56.0 30 - 48

0.10 - 0.20
0.10 - 0.20
0.10 - 0.20

0.12 - 0.25
0.12 - 0.25
0.12 - 0.25

0.15 - 0.35
0.15 - 0.35
0.15 - 0.35

0.20 - 0.40
0.20 - 0.40
0.20 - 0.40

0.25 - 0.45
0.25 - 0.45
0.25 - 0.45

20 - 55
20 - 55

18.0 - 49.5 16 - 44
18.0 - 49.5 16 - 44

1 4.0 - 38.5 12 - 33
14.0 - 38.5 12 - 33

0.04 - 0.10
0.04 - 0.10

0.06 - 0.12
0.06 - 0.12

0.08 - 0.15
0.08 - 0.15

0.08 - 0.15
0.08 - 0.15

0.10 - 0.20
0.10 - 0.20

60 - 220
60 - 220
60 - 220

54.0 - 198.0 48 - 176


54.0 - 198.0 48 - 176
54.0 - 198.0 48 - 176

4 2.0 - 154.0 36 - 132


42.0 - 154.0 36 - 132
42.0 - 154.0 36 - 132

0.07 - 0.18
0.07 - 0.18
0.07 - 0.18

0.12 - 0.25
0.12 - 0.25
0.12 - 0.25

0.20 - 0.35
0.20 - 0.35
0.20 - 0.35

0.25 - 0.45
0.25 - 0.45
0.25 - 0.45

0.30 - 0.50
0.30 - 0.50
0.30 - 0.50

Aluminium

< 10% Si

80 - 300

72.0 - 270.0 64 - 240

56.0 - 210.0 48 - 180

0.20 - 0.40

0.20 - 0.40

0.20 - 0.40

0.20 - 0.40

0.20 - 0.40

Aluminium

> 10% Si

70 - 200

63.0 - 180.0 56 - 160

49.0 - 140.0 42 - 120

0.10 - 0.25

0.15 - 0.35

0.25 - 0.45

0.30 - 0.50

0.35 - 0.55

General
steel
castings

Cast iron/
Grey cast
iron

350 HB
450 HB

Nodular
cast iron
Copper
Bronze
Brass
Plastics

Copper
Bronze
Brass

3xD

5xD

8xD

Feed rate f (mm),


referred to tool diameter

Please note:
- Guide values only.
- Coated drills may produce different chip formation (often longer chips).
- Use adequate feed rate to produce short but not compressed chips.
- High cutting efficiency is only possible if troublefree chip evacuation is guaranteed (see coolant diagram).

Coolant pressure and Coolant quantity


120

Concentration: min. 10%


P = Coolant pressure (bar)
Q = Coolant quantity (l/min)

100
80
60
40

20

WZ (mm)
2

10

12

14

16

18

20

22

24

26

28

30

32

34 WZ in mm

Please note:
- Optimum tool clamping (hydraulic chuck, shrink fit) ensure best results in surface quality and hole straightness.
8

- Reduced feed rate during interrupted cut, cross holes and angle entry or exit.

2-flute drills with brazed carbide tip


Type 120 / Type 122 / Type 125

Overview
Type

Tool diameter

Type 120
2-flute drill
with solid carbide tip

tool diameter
6.000 26.500 mm

Type 122
2-flute stepped solid drilling tool
with solid carbide tip

tool diameter
4.510 26.500 mm

Type 125
2-flute counterboring tool
with solid carbide tip

tool diameter
4.000 40.000 mm

Type 125-03
2-flute counterboring tool
with guiding pilot
with solid carbide tip and steel shank

tool diameter
6.000 26.500 mm
Type 120 available on request with cutting edge with PCD

Tool design
The botek 2-flute drill is fabricated with a drill head section of solid carbide tip, which is brazed to a heat treated tube (flute) section
then fitted and brazed to a hardened and ground steel driver.
Driver
Carbide tip

Drill tube

Brazed joint

Brazed joint

Standard nose grind


The nose grind geometry affect the following, hole tolerance, chip formation, coolant pressure and flow, tool life, centreline deviation
and surface quality. Over the years, botek has successfully tested a number of different nose grinds for drilling various materials.

25
10

boteks experience has formed the foundation for the development of our standard nose grind geometries. This meets the
requirements of most drilling applications. Deep-hole drilling of especially long chipping materials and difficult to machine materials
usually call for special nose grind geometries, and in some cases, made to order chip breakers, all available from botek.

60
+0,3

0,5
140
D

k Instructions for regrinding: see page 13.

2-flute drills with brazed carbide tip


Type 120 / Type 122 / Type 125
3. Driver
2-flute drills are typically provided with a driver for holding the tool in the machine spindle.
The driver transmits the torque from the machine spindle.
botek provides a variety of standard drivers from stock as well as customer specific configurations.
Standard drivers for 2-flute gundrills with brazed carbide tip Overview
Designation
dia.
(mm)

Type

botek
driver no.

Drawing
L Driver with pin

10

ZH10-00

L Driver
X

ZH16-03
D Driver

16
25
10

L Driver

D Driver

16
X

1 1.850 - 17.299
1 1.850 - 12.399
1 7.300 - 19.509

L Driver

L Driver
with pin

40

X=
Notch
location

45

53

31.0

70

78

34.0

40

57

24.0

ZH16-04

12.400 - 20.500

45

72

31.0

ZH25-01

19.510 -

70

105

34.0

ZH16-02

11.850 - 12.399

50

58

47.5

ZH16-33

12.400 - 20.500

50

77

47.5

>

M=
Thread size

24.0

1 7.300 - 12.399

L Driver with pin


L Driver

D Driver

with pin
and drive
key

Drill dia. range


(mm) from - to

ZH10-01
X

with pin

25

ZH25-00

L Driver with pin

for tool length calculation

L Driver with pin


L Driver
X
D Driver

16

L Driver with pin


L Driver

25
12.7
19.05
25.4
31.7
38.1
19.05
25.4
31.7
38.1

1
1
1

1
1
1
inch dia.
with pin

D Driver
D Driver

ZH10-28
D Driver

L Driver with pin


L Driver

ZH12,7-00
L Driver

ZH19,05-01

10

25

ZH25,4-01

D Driver

VDI 3208

ZH 10-44
ZH 16-31
ZH 25-34

L Driver with wrench size

VDI 3208
with pin

ZH31,7-01
ZH38,1-01

L Driver

16

ZH31,7-00
ZH19,05-11

L Driver with pin


L Driver

25

ZH25,4-00
ZH38,1-00

10
16

ZH16-22
ZH25-10

D Driver

16

GKT with
metr.
thread
with pin

D Driver

10

ZH16-15
ZH25-08

L Driver with pin


L Driver
X
D Driver

25

ZH10-06

L Driver

16

GKT with
metr.
thread

10

with pin

16

11.850 - 17.299
1 1.850 - 12.399

16.000 - 20.509
1 7.300 - 12.390
12.400 - 20.500
20.510 - >
1 1.850 - 19.699

13.960 - 14.899
1 6.000 - 19.509
19.700 - 25.609
1 9.700 - 32.609
14.900 - 24.609
19.510 - >
25.610 - >
32.610 -

>

11.850 - 16.749
11.850 - 10.799
16.000 - 19.509

60

M6x0.5

80

M10x1

100

M16x1.5

60

77

M6x0.5

80

105

M10x1

100

140

M16x1.5

38,1

25.3

70

45.0

70

57.5

70

57.5

70

57.5

70

97

45.0

70

100

57.5

70

110

57.5

70

110

57.5

60

68

35

M6x0.5

80

90

37

M10x1

100

112

45

M16x1.5

ZH 16-66

10.800 - 16.399

80

110

37

M10x1

ZH 25-40

19.510 - 42.699

100

142

45

M16x1.5

2-flute drills with brazed carbide tip


Type 120 / Type 122 / Type 125
Standard drivers for 2-flute drills with brazed carbide tip Overview
Designation

L Driver
X
D Driver

Adjustable
driver with
acme thread
Speedbit

DIN 6535-HA

D Driver

L Driver with pin


L Driver
X

L Driver
D Driver

Speedbit
with pin

DIN 1835-A40
L Driver with pin
L Driver
D Driver

DIN 6535-HA
or 1835-A
with pin

L Driver
X

DIN 6535-HA
or 1835-A
with pin

X
D Driver

L Driver

L Driver with pin


L Driver
X
D Driver

DIN 6535-HB
DIN 1835-B32
DIN 1835-B40

D Driver

DIN 6535-HB

L Driver
X

L Driver with pin


L Driver
X
D Driver

DIN 1835-E
with pin

D Driver

DIN 1835-E

L Driver
X

DIN 6535-HE

D Driver
L Driver with pin

DIN 6535-HE
with pin

L Driver
X
D Driver

16
20
28
36
16
25
35
16
25
35
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
25
32
40
10
12
16
20
10
12
16
20

Type

Tr

dia.
(mm)

botek
driver no.

Drawing

SH16-00
SH20-00
SH28-00
SH36-00
ZH16-21
ZH25-16
ZH35-00
ZH16-30
ZH25-20
ZH35-01
ZH10-40
ZH12-18
ZH16-11
ZH20-01
ZH25-11
ZH32-24
ZH40-03
ZH10-41
ZH12-19
ZH16-20
ZH20-60
ZH25-21
ZH32-23
ZH40-04
ZH10-11
ZH12-07
ZH16-32
ZH20-29
ZH25-22
ZH32-10
ZH40-13
ZH10-23
ZH12-02
ZH16-53
ZH20-34
ZH25-31
ZH32-11
ZH40-14
ZH10-20
ZH12-08
ZH16-47
ZH20-40
ZH25-36
ZH32-12
ZH40-18
ZH10-24
ZH12-05
ZH16-51
ZH20-43
ZH25-37
ZH32-13
ZH40-17
ZH10-29
ZH12-13
ZH16-62
ZH20-55
ZH10-30
ZH12-14
ZH16-70
ZH20-56

for tool length calculation


Drill dia. range
(mm) from - to
1 1.850 - 12.899
1 1.850 - 14.899
1 6.000 - 2 1.509
1 8.700 - 28.609
1 1.850 - 12.399
1 6.750 - 19.509
1 9.700 - 28.609
12.400 - 20.509
19.510 - 30.609
28.610 - >
1 1.850 - 17.299
1 1.850 - 18.999
1 1.850 - 12.399
1 5.000 - 15.899
1 6.000 - 19.509
1 9.700 - 25.609
19.700 - 3 2.609
17.300 - 1 2.399
1 9.000 - 15.899
12.400 - 20.509
15.900 - 25.603
19.510 - 3 4.699
25.610 - 45.699
32.610 - >
1 1.850 - 1 7.299
1 1.850 - 1 8.999
1 1.850 - 12.399
1 1.850 - 15.899
1 6.000 - 19.509
1 9.700 - 25.609
1 9.700 - 32.609
1 7.300 - 12.399
1 9.000 - 15.899
12.400 - 20.500
15.900 - 25.609
19.510 - >
25.610 - >
32.610 - >
1 1.850 - 17.299
1 1.850 - 18.999
1 1.850 - 12.399
11.850 - 15.899
1 6.000 - 19.509
1 9.700 - 25.609
19.700 - 32.609
17.300 - 12.399
19.000 - 15.899
12.400 - 20.500
15.900 - 29.609
19.510 - >
25.610 - >
32.610 - >
1 1.850 - 17.299
1 1.850 - 18.999
11.850 - 1 2.390
11.850 - 15.899
17.300 - 1 2.399
19.000 - 12.399
12.400 - 2 0.500
15.900 - 29.609

L Driver
112
126
126
162
40
50
60
40
50
60
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
40
45
48
50

with pin

X=
Notch
location

TR =
Thread
size
TR16x1.5
TR20x2
TR28x2
TR36x2

67
77
100

73.0
82.0
82.0
109.0
28.0
35.0
40.0
28.0
35.0
40.0

L Driver

57
62
75
77
86
100
110

57
62
75
77
86
100
110

57
62
75
77
86
100
110

57
62
75
77

23.5
26.5
29.0
30.5
38.0
43.0
47.0
23.5
26.5
29.0
30.5
38.0
43.0
47.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
28.0
33.0
36.0
38.0

11

Technical information
Type 120 / Type 122 / Type 125
Guide values for drilling of various materials

Material groups

Cast iron
Grey cast iron
(< 300 N/mm)
Nodular cast iron
(< 400 N/mm)
Malleable cast iron

Cast iron
Grey cast iron
(< 300 N/mm)
Nodular cast iron
(< 400 N/mm)
Steel castings

Copper
Bronze
Brass
Plastics

Aluminium
+
Aluminium alloys
Si-content > 5%
easily workable

Cutting speed m/min

70 - 100

60 - 90

70 - 120

100 - 180

Feed rate (mm) / rev.

Drill diameter
(mm)

from - to

from - to

from - to

from - to

16.0 - 17.99
18.0 - 19.99
10.0 - 13.99
14.0 - 17.99
18.0 - 21.99
> 22.0

0.04 - 0.08
0.05 - 0.11
0.08 - 0.16
0.10 - 0.21
0.13 - 0.26
0.15 - 0.31

0.03 - 0.07
0.05 - 0.10
0.07 - 0.14
0.09 - 0.18
0.10 - 0.21
0.12 - 0.25

0.04 - 0.08
0.05 - 0.11
0.08 - 0.16
0.10 - 0.21
0.13 - 0.26
0.15 - 0.31

0.06 - 0.13
0.09 - 0.18
0.12 - 0.24
0.16 - 0.32
0.19 - 0.38
0.22 - 0.44

Cutting speed and feed rate are dependent on tool length, coolant type and materials. In addition, the stability of the machine and
workpiece clamping. All figures specified are guide values.

Coolant quantity

Coolant pressure

125

100
80

80

63
50

32

20

12,5

6,3

Drill diameter (mm)

10

12,5

16

20

25

Coolant pressure (bar)

Coolant quantity (l/min)

50
40
32
25
6,3 8 10 12,5
16 20 25
Drill diameter (mm)

Reliable chip removal is only assured if sufficient coolant is supplied to the tool. The diagrams show our recommendation for coolant
pressure and quantity by drill diameter.
The ideal viscosity of deep-hole drilling oil should be 15 mm/s (60 - 70 SUS) at 40C for drilling diameters up to 18 mm.
When using emulsion, the specified pressures (p) may be reduced by up to ~ 20 %.
For all drill diameters filtering is required between 5 m and 20 m.

12

Technical appendix
Regrinding instruction for standard nose grind Type 120 / Type 123
Regrinding instruction

60

60

22

140
140

5 5

6 6

DD

Fixture settings and grinding sequence


Swing

1
1
1
1
1

AAAA AA

Operation

2
2
2
2
2

QQQQ QQ

55
555

30
30
3333000
0

CCCC C C

66
666

<
)

Torsion

<
)

Gage

Remarks

20

10

cutting land
2nd edge 180

3.000 - 26.009
25
6.010 - 25.000
20

20

3
3
3
3
3
44
444

<
)

Tilt

relief angle
2nd edge 180
relief angle
2nd edge 180

10

35

60

grinding wheel 15

15

60

web thinning
2nd edge 180
grinding into half of
the coolant hole

grinding land
hand chamfer

Dimensions (mm)
Drill-

A
Cutting land

Q
Web thickness + 0.1

C
Chamfer

R
Radius

13.000 - 16.009
16.010 - 10.009
10.010 - 15.009
15.010 - 20.009
20.010 - 25.000

0.4
0.4
0.5
0.6
0.7

0.4
0.5
0.6
0.8
0.9

0.5
0.5
0.6
0.7
0.8

1.0
1.0
1.5
2.0
2.5

grinding wheel
Schleifscheibe

60

0,3

0,5+

10

25

10

Free

15

R0,2
~
0b, e
2r
abM
oivtt
eeca
euns
trlaeu

fe

see chart

hart

see c

13

Technical appendix
Service

Coating
2-flute drills can be supplied with various coatings. The coating depends on the material to be drilled,
cutting fluid and drilling situation.

Regrinding
botek offers an individual regrinding service.

Retipping
2-flute drills with brazed carbide tip can be retipped.

If you have any questions, please do not hesitate to contact us or refer to: www.botek.de

14

Technical appendix
Accessories

Clamping cones

Drill bush holder

Drill bush

Whipguide bush
with round hole

Formed whipguide bush

Whipguide bush

Sealing disc

Special sealing disc

Profil disc

Sealing disc

Sealing case

Formed whipguide bush or with round hole

Sealing disc

Whipguide bush / Formed whipguide bush

Tool diameter (mm)

I1

Drawing no.

botek order no.

11.850 - 15.399
11.850 - 25.609
11.850 - 36.699
11.850 - 25.609
11.850 - 25.609
11.850 - 36.699
11.850 - 11.799
11.850 - 32.609

250
300
450
350
300
450
200
400

22
26
26
26
26
26
22
26

12
16
14
14
13
16
12
15

Please specify
tool dia. and
outer dia. (D)
when ordering

170-05-4-1060
170-05-4-1238
170-05-4-1341
170-05-4-2227
170-05-4-2278
170-05-4-2279
170-05-4-2650
170-05-4-3897

792 000 509


792 000 511
792 000 512
792 000 510
792 000 513
792 000 514
792 000 508
792 000 515

Tool diameter (mm)

I1

Drawing no.

botek order no.

15.000 - 12.399

200

20

12

170-05-4-1813

792 000 533

15.000 - 22.899

300

26

14

170-05-4-1814

792 000 522

17.800 - 27.000

450

26

16

Please specify
tool dia. and
outer dia. (D)
when ordering

170-05-4-1815

792 000 534

Tool diameter (mm)

Drawing no.

botek order no.

12.800 - 12.399

22.6

15

Please specify
tool dia.
when ordering

170-05-4-1180

792 000 535

Tool diameter (mm)

Drawing no.

botek order no.

15.000 - 22.899

320

14

15.000 - 27.000

400

14

Tool diameter (mm)

15.000 - 15.749
15.750 - 16.749
16.750 - 17.599
17.600 - 18.699
18.700 - 19.999
10.000 - 11.299
11.300 - 12.899
12.900 - 14.399
14.400 - 16.399
16.400 - 17.899
17.900 - 20.799
20.800 - 22.899
22.900 - 24.899
24.900 - 27.000

Please specify
tool dia.
when ordering

Cylindrical drill bushings to DIN 179A


in middle version 170-04
made from hardened tool steel

792 000 532

Drawing no.

Please specify
tool dia.
when ordering

170-07-4-142204
170-07-4-142205
170-07-4-142206
170-07-4-142207
170-07-4-142208
170-07-4-142209
170-07-4-142210
170-07-4-142211
170-07-4-142212
170-07-4-142213
170-07-4-142214
170-07-4-142215
170-07-4-142216
170-07-4-142217

400

Drill bushings to DIN 179A

170-07-4-1417

320
12

792 000 531

Drawing no.

Please specify
tool dia.
when ordering

170-04

botek order no.

792 000 527

792 000 528

botek order no.

15

Technical appendix
Axial-Pulsator

Axial-Pulsator
The botek Axial Pulsator has been developed to increase the feed rate of straight fluted deep hole drilling tools, particulary drilling
steel and other long chipping materials.
The typical quality characteristics of single flute and 2-flute gundrills like excellent surface finish, minimum run out, hole straightness
and hole roundness and high process reliability can be achieved very economical in combination with the Axial Pulsator.

Large Pulsator
Drill diameter: 4.0 mm to 12.0 mm
Max. speed: 6,000 RPM
Adjustable only by manufacturer (only stroke)
: 70 mm
Weight: 4.4 kg
L: 160 mm
L

Small Pulsator
Drill diameter: up to 4.0 mm
Max. speed: 11,000 RPM
Adjustable stroke
: 50 mm
Weight: 1.3 kg
L: 140 mm

Alternative measurements on request.


Application example
Copper

without Pulsator

with Pulsator

with Pulsator

Tool
Diameter (mm)
Vf (mm/min)

Single flute gundrill Type 110


8.0

Single flute gundrill Type 110


8.0

Solid carbide 2-flute drill Type 123


8.0

40

120

200

Steel

without Pulsator

with Pulsator

with Pulsator

Tool
Diameter (mm)
Vf (mm/min)

Single flute gundrill Type 110


8.0

Single flute gundrill Type 110


8.0

Solid carbide 2-flute drill Type 123


8.0

90 - 100

150 - 180

200 - 1000

Above mentioned values are guide values which could differ from your application.
If you have any questions, please email to: pulsator@botek.de.
We will be pleased to offer you advice.
16

Technical appendix
Drilling quality

Drilling quality
To achieve optimum drilling results when using carbide tipped or solid carbide gundrills, various criteria must be applied. In addition
to tool design, key factors are machine design and construction, process techniques, pressurized and filtered deep hole drilling
coolant. Selection of proper cutting parameters is also a significant factor.
The key factors botek considers when designing gundrills:
- Material type
- Diameter, tolerance and surface finish
- Peripheral contour
- Carbide grade and coating
- Nose grind geometry
In addition to our refined manufacturing and technology for consistent product quality, our application and technical experience help
you realize optimal solutions.
Achievable drilling tolerances
Non ferrous metals
Aluminium alloys (depending on Si-content)
Tool steel
Material

Cast iron (Grey + Nodular)


Heat treatable steel
Nitriding steel
Free machining steel
Case-hardening steel
Drilling quality area

IT 13
12
11
10 9 8 7 6 5

under normal conditions


under favourable conditions

(guide values)

Surface quality
Roughness class

N8

N7

N6

N5

N4

N3

Quality area
Surface roughness
values

Rt m

21

11.5

6.2

3.4

1.9

1.0

Ra m

3.2

1.6

0.8

0.4

0.2

0.1

Rz m

14

7.6

4.5

2.2

1.2

0.65
(guide values)

under normal conditions


under favourable conditions

Drilling sequence:
1. Drilling pilot hole (dimensions see table page 5).
2. Feed gundrill into pilot hole while non rotating or rotating slowly (< 50 U / min).
3. Switch on the coolant.
4. Switch on spindle rotation and feed.
5. After reaching the drilling depth switch off coolant and spindle rotation.
6. Switch off coolant.
7. Retract tool (maximum rotation not exceeding 200 rev. / min. without support). Take care for safety information (see backside).
17

Technical appendix
Application notes

1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries, e.g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during the start of
the drilling cycle by means of a sufficiently long drill bush or pilot hole.
L
max. unsupported length
(see item 4 below)

Guide hole

4. Tool support: unsupported drill length should never exceed the dimensions as shown on table. If the unsupported drill
length is exceeded the drill might cause injury.

Maximum unsupported drill length (L) between the steady rests or in a guide hole.
2-flute drill
Solid carbide
with brazed
drill head

Maximum
unsupported
drill length (L)

Drill dia. = D (mm)

12.800 - 6.999
17.000 - 12.000
14.000 - 19.999
10.000 - 19.999
20.000 - 27.000

approx. 80 x D
approx. 60 x D
approx. 40 x D
approx. 35 x D
approx. 30 x D

Example 1: drill diameter, D = 2.0 mm, unsupported drill length up to maximum 80 mm = 40 x D


Example 2: drill diameter, D = 2.0 mm x 200 mm OAL, 1st support at 80 mm and 2nd support at 160 m
L

5. The gundrill is fed into a pilot hole while non rotating or rotated slowly at < 50 RPM (illustration). Then the coolant and the
machine spindle should get started.
6. After reaching the drilling depth switch off the coolant and retract with the spindle stopped or slowly rotated at < 50 RPM.
7. Grinding of carbide produces dust (cobalt, etc.) that may be potentially hazardous. Use adequate ventilation and safety glasses
during grinding.
8. Consequences of not following our application notes No. 1 - 7.
Using botek gundrills other than directed may cause personal injury.
Tool breakage and unsupported gundrills can be extremely dangerous.
Please use with caution and care.

Please note that all application notes and values contained herein are intended as guidelines only. We do not
accept any liability for damages caused by improper handling of botek deep hole drilling tools, operating errors,
unsuitable machinery or misuse while using our tools!
If you have any questions, please do not hesitate to contact us. P: +49 7123 38 08-0.

18

Inquiry / Order
2-flute drills

Inquiry
Order (please mark with a cross where applicable)

FAX to +49 7123 3808-138


1) Drilling method

2) Driver
Driver no. ____________________________________

Type 120

Type 123

(see botek order no. in catalogues)

Type 122

Type 123-01

without driver

Type 125

Type 123-02

Special driver
(please supply information on dimensions and version)

3) Tool dimensions (please fill in)


flute length
Driver

head length

regrind

e.g. Weldon, Whistle Notch, etc.

drilling depth

chip clearence

driver length

4) Calculation of tool length (mm):


Drill diameter
Regrind approx.
Clearence approx.

2.80 - 3.99
12
10

4.00 - 5.99
15
15

5) Nose Grinds

6.00 - 8.99
20
20

9.00 - 12.99 13.00 - 17.99 18.00 - 23.99 24.00 - 27.00


25
30
35
40
30
40
50
60
6) Coating

Standard nose grind


You will find details of botek grindings
in our gundrill brochure and under
www.botek.de. You can also request
this information directly from botek.

Coating type:
______________________

Special grind (as per drawing)

7) Drill hole diameter

8) Material

_________________ mm

Material no.: __________ Description: ___________ Hardness: ___________

9) Machine / coolant

10) Notes, additional information (on machining, use, material, etc.)

Gundrilling machine

Deep-hole drilling oil

Machining centre

Emulsion (min. 10%)

Coolant pressure(p):_____________ bar


11) Quantity

12) Delivery date

_________________ piece(s)

week _____________________

13) Customer info

14) Company stamp

Customer:
Phone / Fax:
E-mail:
Contact:
Date / Signature:

You will find a special inquiry sheet for new tool design or tool redesign under www.botek.de

19

DEEP HOLE DRILLING SYSTEMS


SOLID CARBIDE TOOLS
botek
Przisionsbohrtechnik GmbH
Lngenfeldstrae 4
72585 Riederich
Germany
P +49 7123 38 08-0
F +49 7123 38 08-138
Info@botek.de
www.botek.de

Motorway intersection
Stuttgart

Stgt. Degerloch

A8 from Karlsruhe

A8 from Munich

B27 to Tbingen

B 312
Riederich
Metzingen

Herrenberg
Tbingen Reutlingen
A81 from Singen

250 000 014/20-2015

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