Escolar Documentos
Profissional Documentos
Cultura Documentos
ABB
ABB
Table of contents
List of figures
List of tables
Copyright notice
Document identification
Contact information
Equipment covered by the manual
Structure of the user documentation
Target groups and required qualifications
Relevant chapters of the manual
Users responsibilities
Intended equipment use
Quality certificates and applicable standards
Writing conventions
Text conventions
1
1
1
1
2
3
4
4
5
5
5
5
2
2
3
Chapter 1 - Safety
1-1
1.1
1.2
1.3
1.4
1.4.1
1.4.2
1-1
1-2
1-2
1-4
1-4
1-4
1 (6)
ABB
Table of contents
Overview
General modules
Converter unit
Line-side and machine-side connection unit
DC link reactor
Control unit
Air cooling system
Application-specific modules
Excitation unit
Synchronization unit (SYNCHROTACT 5)
Bypass disconnector for output transformer
Other features
Door interlock
Optional heating
2-1
2-1
2-2
2-2
2-3
2-4
2-5
2-8
2-9
2-9
2-10
2-11
2-12
2-12
2-14
3-15
3.1
3.1.1
3.1.2
3.1.3
3.2
3.2.1
3.2.2
3.3
3.4
3-15
3-15
3-15
3-15
3-17
3-17
3-17
3-17
3-18
Transportation
Transportation conditions
Unpacking and inspection
Lifting and transportation
Storage
Storage conditions
Storage
Storage and handling instructions for spare parts
Disposal of packaging materials and components
4-1
4.1
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4-1
4-1
4-1
4-1
4-2
4-2
4-3
4-3
4-3
Safety
General notes on installation
Ambient operation conditions
Recommendations for cable ducts and fire protection
Dimensions and clearances
Foundation requirements
Cabinet roof
Floor fixings
Installing roof-mounted fan units
5-1
5.1
5-1
2 (6)
Safety
ABB
Table of contents
5.2
Overview of installation work
5.3
Feeder and motor cables
5.3.1
Cable requirements
5.3.2
Further information
5.3.3
Terminal sections
5.3.4
Determining the cable length
5.3.5
Preparing the cable entry
5.3.6
Selecting the cable lugs
5.3.7
Bolted busbar connections
5.3.8
Checking cable insulation
5.3.9
Connecting points for cable screens
5.3.10
Final checks
5.4
Auxiliary power and control cables
5.4.1
Cable requirements
5.4.2
Cable connection
5-1
5-1
5-1
5-2
5-2
5-2
5-2
5-2
5-3
5-4
5-4
5-4
5-4
5-4
5-5
6-1
6.1
6.2
6.3
6.4
6.5
6-1
6-1
6-1
6-1
6-1
Required qualification
Commissioning procedure
Commissioning check list
Customer assistance
Customer acceptance
Mechanical installation
Electrical installation
Input circuit breaker (ICB)
Motor
Insulation tests
Power supply
Miscellaneous
1
1
1
2
2
2
3
7-1
7.1
7.2
7.3
7.4
7.4.1
7.4.2
7.5
7.5.1
7-1
7-1
7-1
7-3
7-3
7-4
7-5
7-5
Overview
Safety
Overview of control terminal
Starting the drive system locally
Checks before starting the drive system
Start sequence of the drive
Stop sequences
Coasting down sequence
3 (6)
ABB
Table of contents
7.5.2
7.6
Electric braking
Emergency-off pushbutton
Overview
Status bar
Panel control key
Menu bar
Standard keys
Login / Logout
User types
Passwords
Control terminal menus
Diagrams
Events
Operations
Parameters
Slow Trending
Test Programs
Transient Recorder
Options
Operation bar and reference value input feature
Operation bar
Reference value input feature
PecUp
Software backup
Monthly reboot
Delayed start
Logging
Print screen function
Troubleshooting hardware faults
AC 800PEC faults
LCT panel faults
7-6
7-6
8-1
8-1
8-2
8-3
8-3
8-3
8-4
8-6
8-6
8-7
8-7
8-10
8-13
8-17
8-26
8-34
8-35
8-43
8-47
8-47
8-49
8-50
8-50
8-51
8-51
8-51
8-51
8-53
8-53
8-53
9-1
9.1
9.1.1
9.1.2
9.1.3
9.1.4
9.1.5
9.1.6
9.1.7
9-1
9-1
9-1
9-1
9-1
9-1
9-2
9-2
4 (6)
General information
Required qualification
Warranty period
Training courses
DriveMonitorTM
Maintenance schedule
Logbook
Spare parts
ABB
9.2
9.3
9.3.1
9.3.2
9.3.3
9.3.4
9.3.5
9.3.6
Table of contents
Maintenance schedule
9-2
9-3
9-3
9-3
9-4
9-5
9-6
9-6
5 (6)
ABB
Table of contents
6 (6)
ABB
List of figures
Figure 1-1
Figure 2-1
Figure 2-2
Figure 2-3
Figure 2-4
Figure 2-5
Figure 2-6
Figure 2-7
Figure 2-8
Figure 2-9
Figure 2-10
Figure 2-11
Figure 2-12
Figure 2-13
Figure 2-14
Figure 2-15
Figure 2-16
Figure 2-17
Figure 3-1
Figure 4-1
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
Figure 4-6
Figure 4-7
Figure 4-8
Figure 5-1
Figure 7-1
Figure 8-1
Figure 8-2
Figure 8-3
Figure 8-4
Figure 8-5
Figure 8-6
Figure 8-7
Figure 8-8
Figure 8-9
Figure 8-10
Figure 8-11
Figure 8-12
Figure 8-13
Figure 8-14
Figure 8-15
Safety labels
Typical air-cooled LCI.SO with optional Synchrotact 5 device
Air-cooled thyristor stacks
Connection units
Air-cooled DC link reactor with iron core
Control unit (with optional Synchrotact 5 terminal)
AC 800PEC
Control system and peripherals (with MV-GDR)
Control hardware and principle
Air cooling system (converter unit left, DC link reactor right)
Air flow diagram (front view on the left, side view on the right)
Excitation unit
Synchronization unit (SYNCHROTACT 5)
Bypass disconnector
Location of locks by key type
Location of door safety switches
Heating element
Typical location of heating elements
Lifting lug
Incline and unevenness of the floor
Protection plate
Fan tag
Self-tapping screws
Grille screws and bolts
Air guide plate
Terminal box connections
Installed fan unit
Connection with spring and flat washers
Control terminal
Start menu
Status bar
Login window
Diagrams menu
Events menu
Operations menu
Parameters menu
Slow Trending menu
Browse Items window
Signal list
Trend view of selected signals
Log Browser window
Loaded recordings
Transient Recorder menu
tTransient Recorder Browser window
1-4
2-1
2-2
2-3
2-4
2-5
2-5
2-6
2-7
2-8
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-14
3-16
4-2
4-3
4-3
4-4
4-4
4-5
4-5
4-6
5-3
7-2
8-1
8-2
8-4
8-7
8-10
8-13
8-17
8-26
8-27
8-28
8-29
8-31
8-32
8-35
8-37
1 (2)
ABB
Figure 8-16
Figure 8-17
Figure 8-18
Figure 8-19
Figure 8-20
Figure 8-21
Figure 8-22
Figure 8-23
Figure 8-24
Figure 9-1
Figure 9-2
2 (2)
8-37
8-38
8-41
8-41
8-42
8-43
8-45
8-48
8-49
9-4
9-5
ABB
List of tables
Table 2-1
Table 2-2
Table 5-1
Table 8-1
Table 8-2
Table 8-3
Table 8-4
Table 8-5
Table 8-6
2-10
2-12
5-4
8-2
8-6
8-6
8-16
8-40
8-43
1 (2)
ABB
2 (2)
ABB
Terms, abbreviations, trademarks
Terms and abbreviations
The following table lists terms and abbreviations you should be familiar with when using the manual.
Some of the terms and abbreviations used in the manual are unique to ABB and might differ from the
normal usage.
Term / Abbreviation
Meaning
Converter
DTL operation
Direct-to-line operation
The motor is connected to the fixed frequency power supply.
Drive
Drive system
The drive system includes all equipment used to convert electrical into mechanical power
to give motion to the machine.
Equipment
EMC
Electromagnetic compatibility
All measures to suppress electromagnetic disturbances caused by different electrical
equipment in the same electromagnetic environment, and to strengthen the immunity of
the equipment to such disturbances.
Ground
Earth
To ground
The conducting path (e.g. conductor) between the electric equipment (e.g. frequency
converter) and the earth. The electric equipment is connected to the earth, e.g. by a
grounding set or a grounding switch.
ICB
LCT
Line voltage
PE
Protective earth
1 (2)
ABB
Trademarks
Names that are believed to be trademarks of other companies and organizations are designated as
such. The absence or presence of such a designation should however not be regarded as an offense
of the legal status of any trademark. The following registrations and trademarks are used in this
manual:
Trademark
Registered trademark of Microsoft Corporation
Windows XP
MATLAB / Simulink
Real-Time Workshop
IBM 750 FX
Molycote D Paste
Microsoft Excel
Scotch BriteTM
Trademark of 3M
2 (2)
ABB
General information on manual and equipment
Copyright notice
The information in this manual is subject to change without notice.
This manual and parts thereof must not be reproduced or copied, or
disclosed to third parties, nor used for any unauthorized purpose without
written permission from ABB Switzerland Ltd, Medium Voltage Drives.
The hardware and software described in this manual is provided under a
license and may be used, copied, or disclosed only in accordance with the
terms of such license.
Document identification
Ownership
Document number
Revision index
Issue date
D
26.03.2013
Contact information
Address
Phone
Fax
mv.ac.supportline@ch.abb.com
1 (6)
ABB
If information is required beyond the instructions in this manual refer the
matter to ABB.
The Interface diagram provides information on grounding principles and cable and wire termination.
The Flow chart describes the main operating states the drive
passes through when it is put into operation, stopped or a fault
condition occurs.
Document Utility consumption data states the power consumption of the auxiliaries of the drive and provides information on the
required amount of cooling air (air-cooled drives), or raw water
flow (water-cooled drives).
2 (6)
ABB
Component modification list provides information on the software and control hardware versions of the drive.
Electrical installation
Operation
Personnel include all persons who operate the equipment as required for
the specified application. Personnel must know the driven process and be
3 (6)
ABB
adequately trained to operate the equipment. Special knowledge of
frequency converter technology is not required.
Maintenance
are able to assess the hazards associated with the energy sources of
the equipment and act correspondingly,
Handling
Installation
Operation
Maintenance
General information
Safety
Transportation
Mechanical installation
Electrical installation
Local operation
Control terminal
Troubleshooting and
maintenance
x
x
Users responsibilities
It is the responsibility of those in charge of the equipment to ensure that
each person involved in the installation, operation or maintenance of the
equipment has received the appropriate training and has thoroughly read
and clearly understood the instructions in this manual and the relevant
safety instructions.
4 (6)
ABB
Intended equipment use
Those in charge of the equipment must ensure that the equipment is only
used as specified in the contractual documents, operated under the
conditions stipulated in the technical specifications and on the rating plate
of the equipment, and serviced in the intervals as specified by ABB.
Use of the equipment outside the scope of the specifications is not
permitted.
Intended equipment use also implies that only spare parts recommended
and approved by ABB must be used.
Unauthorized modifications and constructional changes of the equipment
are not permitted.
ISO 9001 / ISO 14001 certificates stating that ABB Switzerland Ltd
has implemented and maintains a management system that fulfills
the requirements of the normative standards
EC Conformity Declaration
Writing conventions
The info sign refers to further information in a separate document.
Text conventions
Bulleted list
Used to list items or steps in a procedure, where the sequence does
not matter.
5 (6)
ABB
6 (6)
ABB
Important note on input circuit breaker design
The input circuit breaker (ICB) is a major protection device of the drive. If
a serious fault occurs in the drive, the ICB must disconnect the main power
supply to the drive immediately. The main power supply must be
disconnected without delay on an open or trip command from the drive to
prevent hazard to the personnel and further damage to the equipment.
Depending on the main power supply configuration of the drive system,
the ICB is either located on the primary side of the converter transformer
or on the primary side of the drive if the drive is connected directly to the
line (DTL).
Main power supply
ICB
CT
Protection
relay
Converter
transformer
Higher-level
control system
Local ICB control
Drive
Motor
Figure 1
1 (4)
ABB
The ICB is defined as a switching device to disconnect the power supply
whenever required by the process or when a fault occurs. Typical devices
used as MCBs are:
The ICB open and / or trip command has to be wired directly from the
drive to the ICB. It is not permitted to wire the trip command through
any PLC or DCS system if it is not certified to meet SIL 3 level
requirements and to fulfill the timing requirements outlined below.
The maximum opening time of the ICB shall never exceed the
product or project-specific maximum time defined in the ICB
specifications. Typical maximum values for the drive are defined as
follows:
2 (4)
ABB
open command has been initiated to prevent further damage to
the drive, e.g. diode failures.
Short-circuit occurs
Open and or trip command is set at the
drive control output
No further damage to drive
No hazard to personnel
the ICB is equipped with one opening coil and an undervoltage coil
for monitoring of the control voltage, or
Maintenance recommendation
The ICB trip circuits should be checked once yearly.
3 (4)
ABB
4 (4)
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Chapter 1 - Safety
1.1
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
The safety instructions are derived from the following standards:
ANSI Z535.6
American National Standard for Product Safety Information in
Product Manuals, Instructions, and Other Collateral Materials
1-1 (6)
ABB
1.2
all internal and external covers are securely fastened and all
doors are closed, locked and / or bolted.
the main and auxiliary power supply to the drive is switched off,
locked out, and tagged out,
1.3
1-2 (6)
ABB
Software errors
Faulty hardware
Faulty hardware
Software errors
Faulty hardware
1-3 (6)
ABB
1.4
1.4.1
Safety labels
Safety labels are attached to the cabinet where necessary to alert
personnel of potential hazards when working on the equipment. The
instructions on the safety labels must always be followed, and the labels
must be kept in a perfectly legible condition.
Figure 1-1
1.4.2
Safety labels
Safety signs
Depending on the delivery, the following additional safety signs are
provided:
Fire fighting
1-4 (6)
The sign explains the procedure when fighting fire in electrical equipment.
The sign should be installed well visible near the drive.
ABB
Dimensions: 50 x 30 cm
Pacemaker
Diameter: 32 cm
High voltage
The sign should be installed clearly visible at the main circuit breaker in
the switchgear room. The sign alerts personnel to the high voltage which
can be present on the secondary side of the input transformer until the
main circuit breaker has been opened and secured and the drive has been
deenergized and grounded.
Dimensions: 20 x 10 cm
1-5 (6)
ABB
1-6 (6)
ABB
Chapter 2 - Hardware and features of the drive
2.1
Overview
The MEGADRIVE-LCI is a variable speed drive for continuous operation
(LCI.DR) and soft starting (LCI.SO) of synchronous machines as well as
for starting gas turbines (LCI.ST).
Legend
1
DC link reactor
Line-side
connection unit
Converter unit
Machine-side
connection unit
Control unit
Figure 2-1
general modules
converter unit
DC link reactor
control unit
application-specific modules
excitation unit
other features
door interlock
optional heating
2-1 (14)
ABB
2.2
General modules
Regardless of the field of application and configuration, each air-cooled
drive includes at least one of the following modules:
2.2.1
control unit
Converter unit
A converter unit of a MEGADRIVE-LCI consists of a rectifier and an
inverter.
Rectifier/inverter
Both the rectifier and the inverter use thyristor stacks of identical design
and comprise apart from the thyristors also heat sinks, snubber circuits
and gate firing circuits.
The rectifier converts the alternating supply current to direct current. The
inverter then converts the direct current into a three-phase alternating
current that modulates into variable frequency and voltage depending on
the process requirements.
Figure 2-2
2-2 (14)
ABB
2.2.2
Figure 2-3
Connection units
2-3 (14)
ABB
2.2.3
DC link reactor
The DC link reactor interconnects the rectifier and inverter and smooths
the rectified current.
With air-cooled drives, the DC link reactor is always integrated with the
converter unit, either beside or in between the rectifier and inverter, and
has an iron core.
Figure 2-4
2-4 (14)
ABB
2.2.4
Control unit
The control unit comprises the hardware for drive control, monitoring and
protection as well as a control terminal, customer connection interfaces
and interface units.
The control unit consists of the following main components:
Main components
Figure 2-5
2.2.4.1
AC 800PEC
The control unit of the MEGADRIVE-LCI uses ABBs high-end process
control system AC 800PEC. It is a modular high-speed control system,
with modules arranged according to the required I/O configuration and
process.
Figure 2-6
AC 800PEC
2-5 (14)
ABB
2.2.4.2
Peripherals
The following peripherals connect to the AC 800PEC (6 in Figure 2-7):
1
Figure 2-7
LCT
2-6 (14)
ABB
LIN
S800
CIO
Figure 2-8
Each LIN controls a 6-pulse thyristor bridge and fires the thyristors
according to the magnetic or indirect light firing principle. It connects to the
AC 800PEC via fast fiber optics and provides analog inputs for converter
voltages and currents as well as digital contact inputs.
Depending on the numbers of thyristors per branch, different firing
principles apply.
If your drive has one thyristor per branch (ns=1), it follows the
magnetic firing principle and uses a gate driver interface (GDI) and
pulse transformers for gate firing.
If your drive has more than one thyristor per branch (ns=2-8), it
follows the indirect light firing principle and uses an MV gate driver
(MV-GDR) for gate firing.
The S800 provides an interface for processing slow analog and digital
signals.
The CIO provides an interface for processing fast analog and digital
signals.
2-7 (14)
ABB
2.2.5
fans
Legend
Fans
Figure 2-9
2.2.5.1
Figure 2-10 Air flow diagram (front view on the left, side view on the right)
2-8 (14)
ABB
2.3
Application-specific modules
If your drive is used for speed/torque control (LCI.DR) or soft starting
(LCI.SO), it may also include the following modules:
excitation unit
2.3.1
Excitation unit
An excitation unit is delivered as part of the drive when a synchronous
machine has to be supplied with excitation power.
All components of the excitation unit are located in a separate
compartment and controlled via the control unit.
2-9 (14)
ABB
Table 2-1
2.3.2
Type
Standard
Option
LCI.DR
ac-EXU
LCI.SO
n.a.
dc-EXU
LCI.ST
n.a.
dc-EXU
2-10 (14)
ABB
2.3.3
2-11 (14)
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2.4
2.4.1
Other features
Door interlock
To ensure safety and prevent the doors from opening unintentionally, all
doors are lockable.
2.4.1.1
Key types
Key type
Compartment
Control unit
Excitation unit (if applicable)
Converter unit
DC link reactor
Line-side connection unit
Machine-side connection unit
2-12 (14)
ABB
2.4.1.2
2-13 (14)
ABB
2.4.2
Optional heating
The optional heating system protects electrical components of the drive
from condensation. The heating system consists of heating elements with
humidistats and thermostats.
The humidistats and thermostats monitor the humidity and the
temperature inside the modules. The heating system activates as soon as
the temperature falls below and the humidity climbs above their
predefined thresholds.
2-14 (14)
ABB
Chapter 3 - Transportation, storage and disposal
3.1
Transportation
3.1.1
Transportation conditions
The transport conditions for the drive are based on IEC 60721-3-2
'Classification of environmental conditions: Classification of groups of
environmental parameters and their severities; Transportation'.
Classification:
3.1.2
Compare the complete delivery with the purchase order and the
packing list.
3.1.3
After the drive has been unpacked, check regularly that the storage
conditions specified for the drive are complied with. See section 3.2.1
Storage conditions for information.
3-15 (18)
ABB
NOTICE
The drive or parts of the drive could be damaged while moving and/or
unpacking the drive.
Observe the following points when transporting the drive.
Do not lift and move the drive or a transport unit using a forklift. The
frame of the cabinet could be damaged.
When transporting the drive, ensure that no dirt enters. Keep doors
closed. Metallic dust in particular may cause damage and lead to
malfunction when the drive is powered up.
When lifting the drive use the lifting lugs which are attached to the
base frame (see Figure 3-1). It is recommended to remove the lugs
after the drive has been installed at its final location to prevent people
stumbling.
Figure 3-1
Lifting lug
3-16 (18)
Lift the drive slowly and steadily to the required clearance height
maintaining the drive in upright position.
ABB
3.2
Storage
3.2.1
Storage conditions
The minimum requirements for storage are based on IEC 60721-3-1
'Classification of environmental conditions: Classification of groups of
environmental parameters and their severities; Storage'.
Classification:
3.2.2
Storage
If the drive is taken out of service for a longer time, proceed as follows to
prepare the drive for storage:
1
Cover all cable inlets and ventilation slots with an impermeable plastic
or aluminum foil and a wooden panel.
10 units/sqm foil
3.3
NOTICE
Static electricity can damage printed circuit boards.
Apply static-sensitive precautions when handling these components.
Inspect the spare parts immediately after receipt for damages. Report any
damage to the shipping company and the ABB service organization.
Observe the following to maintain spare parts in good condition and to
keep the warranty valid during the warranty period:
3-17 (18)
ABB
Dry, no condensation
Relative air humidity: 5 to 85%
If in doubt whether the maximum allowed humidity is exceeded,
protect spare parts by an external heater.
3.4
3-18 (18)
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Chapter 4 - Mechanical installation
4.1
Safety
All installation work must be carried out by qualified personnel according
to the site and equipment requirements and in compliance with local
regulations.
4.2
NOTICE
When working on the drive ensure that foreign matter cannot enter the
cabinet. Close the doors and cover openings completely when work is
discontinued. Any foreign matter which accidentally dropped into the
cabinet must be retrieved. Metallic dust in particular could cause malfunction and damage when the drive is energized.
4.2.1
4.2.2
4-1 (6)
ABB
4.2.3
4.2.4
Foundation requirements
The floor must be of non-flammable material, with smooth and nonabrasive surface, protected against humidity diffusion, leveled and able to
support the weight of the drive.
The maximum recommended allowable overall unevenness is 1mm
(0.04 in).
The overall incline of the floor must not exceed +/-0.5% of the length of the
drive.
If the mounting surface is uneven or the incline is too steep, the
compartment doors become misaligned and do not open or close properly
and strain is put on the water pipe connections.
0.5 mm
0.5 mm
Length of the drive
Legend:
Tolerance from mean ground: +/- 1 mm
Surface / floor
Tolerance for incline: +/- 0.5%
Figure 4-1
4-2 (6)
ABB
bends under the weight of the drive (i.e. every 1 m [3.2 ft.]). They should
be placed at least in the corners of the shipping split.
4.2.5
Cabinet roof
The cabinet roof is not designed as a mounting base for foreign devices,
cable ducts etc. Therefore, it is not permitted to install any foreign device
on the roof.
4.2.6
Floor fixings
The base frame provides holes for fixing the drive to the floor. Floor fixings
are not supplied. Screws and nuts of size M16 (3/4") are recommended.
See Outline drawing in Appendix B - Mechanical drawings for information
on the location and the size of the fixing holes in the base frame.
4.2.7
Protection plate on
Figure 4-2
Protection plate
Figure 4-3
Fan tag
4-3 (6)
ABB
Figure 4-4
5
Attach the grille to the fan unit with the centering bolt (A) and the fixing
screws (B).
Figure 4-5
4-4 (6)
Self-tapping screws
ABB
Figure 4-6
7
Remove the cover from the terminal box and connect the cables to
the corresponding terminals.
Figure 4-7
4-5 (6)
ABB
Figure 4-8
4-6 (6)
ABB
Chapter 5 - Electrical installation
5.1
Safety
WARNING
Hazardous voltage!
Improper work could lead to life-threatening injury or death.
The electrical installation must be carried out by qualified personnel
according to the site and equipment requirements, and the relevant
electrical codes.
When the electrical installation is completed, the main and auxiliary power
supply to the drive must not be switched on without the consent of the ABB
commissioning personnel.
Take appropriate measures to prevent main and auxiliary power supply
being switched on during installation.
5.2
5.3
5.3.1
Cable requirements
Cables
Ground cable
5-1 (6)
ABB
5.3.2
Further information
See Converter hardware diagram in Appendix C - Electrical diagrams for
information on designation, cross-reference and device-identification
conventions.
5.3.3
Terminal sections
The feeder and motor cables are connected to the busbars inside their
corresponding cabinet sections.
See Connection plan in Appendix B - Mechanical drawings for information
on location of terminal sections
5.3.4
NOTICE
If possible, do not cut cables inside the terminal compartment. Make sure
that waste from cable cutting and stripping cannot enter the cabinet. Any
waste which accidentally dropped into the cabinet must be retrieved. The
waste could cause damage or malfunction.
Enter the cables into the terminal compartment to measure the conductor
length.
Mark the required conductor length, withdraw the cable and cut it to the
correct length.
See Connection plan in Appendix B - Mechanical drawings for information
on distances between point of cable entry and termination bars
5.3.5
5.3.6
5-2 (6)
ABB
5.3.7
NOTICE
High voltages will be present in the terminal compartment. High voltages
can cause flashover between the electric potential of different phase
conductors, and the electric potential of a phase conductor and earth.
Therefore, a minimum clearance of 55 mm must be maintained between
phase conductor and the terminals of any other phase conductor, and
between a phase conductor and earth.
See Connection plan in Appendix B - Mechanical drawings for information
on terminal hole sizes
Material requirements
Connection type
Use stainless steel bolts and nuts with the appropriate steel grade and
property class for the connection (recommended: A2-70 [designation
according to ISO 3506]). Nuts with bonded coating can be used as an
alternative to uncoated stainless steel nuts.
The following connection type is recommended when connecting a cable
lug (3) to a busbar:
Spring washer (1) and flat washer (2) on each side of the busbar (4).
1
Figure 5-1
3 2
Other washers may be used, provided they are capable of maintaining the
required contact pressure.
Lubrication
If stainless steel bolts and nuts are used, lubricate the thread and head
contact surface of the bolt using recommended pasts, e.g. Molykote D
paste.
Note: If a coated nut (e.g. with bonded molybdenum-disulfide [MoS2]
coating) is used, the connection does not have to be lubricated.
Tightening torque
Tighten bolted connections with bolts of sizes M10 and greater with the
recommended nominal torque for the bolt size used.
5-3 (6)
ABB
5.3.8
5.3.9
5.3.10
Final checks
Check that the entry plates are properly fastened.
If rubber grommets are used, check that they fit tightly to prevent water
entering the cabinet. If necessary, seal the gaps with silicone rubber.
5.4
5.4.1
Cable requirements
Control cables
Signal type
5-4 (6)
Cross-section
Analog in
Analog out
Digital in
Digital out
Speed
encoder
ABB
5.4.2
Cable connection
Connect the auxiliary power and the control cables to their corresponding
terminals inside the control section of the drive.
See Connection plan in Appendix B - Mechanical drawings for information
on:
Terminal allocation
5-5 (6)
ABB
5-6 (6)
ABB
Chapter 6 - Information on commissioning
6.1
Required qualification
Commissioning, parameter adjustments and functional tests are to be
carried out only by qualified commissioning personnel certified by ABB.
6.2
Commissioning procedure
Information on the commissioning procedure and the start conditions for
commissioning can be obtained from ABB.
6.3
6.4
Customer assistance
During the commissioning period, the customer is requested to provide
qualified personnel for assistance, who are
6.5
experienced with medium and low voltage equipment and with the
local safety regulations,
Customer acceptance
When commissioning has been completed, the commissioning report is
signed by the responsible commissioning personnel and by the customer
as a sign of acceptance. A copy of the report and a copy of the actual
parameter settings are handed out to the customer.
6-1 (2)
ABB
6-2 (2)
ABB
Commissioning check list
Mechanical installation
1
Visual inspection:
- no badly affixed or damaged components
- no foreign objects inside cabinet
- no dirt, dust and humidity inside cabinet
Electrical installation
1
Types and cross sections of control cables suitable for the signal type and signal level
Types and cross sections of power cables selected according to the Power cable specification
All control cable screens and conductors connected, appropriately labeled, and the
customer-side connections completed.
Input transformer and motor cables not connected at both ends (cables and drive must
be meggered before connection)
1 (4)
ABB
Motor
1
Insulation tests
1
All power cables to input transformer, between input transformer and drive, and from
drive to motor are meggered, and measured values are within the required limits.
Power supply
1
2 (4)
ABB
Miscellaneous
1
3 (4)
ABB
4 (4)
ABB
Chapter 7 - Local operation
7.1
Overview
The chapter outlines the local operation using the control terminal on the
compartment door of the control unit.
Control of the drive via a PLC or higher-level control systems is not
described in this chapter. If the drive is controlled from remote, see the
appropriate manuals for information.
7.2
Safety
The drive system must only be operated by qualified and authorized
personnel, i.e. personnel who are familiar with the operation of the drive
system and the hazards involved.
7.3
Displaying:
Actual values
Status messages
7-1 (6)
ABB
1
Figure 7-1
Control terminal
Legend
1
Control terminal
Main functions:
Starts and stops the motor
Displays status, alarm and fault messages of the drive
Resets alarm and fault messages
Emergency-off pushbutton
Prevents starting when pressed at standstill of the drive
Input circuit breaker opens immediately when pressed during
operation of the drive
7-2 (6)
ABB
7.4
7.4.1
Converter hardware diagram and Interface diagram in Appendix C Electrical diagrams to identify the circuit breakers to be switched on
Check that no tools and foreign objects are left inside the drive.
Check that:
Check that all covers are mounted and the doors are closed and
locked.
DANGER
Hazardous voltage!
All covers must be screwed in place to prevent unintentional contact with
energized components.
7-3 (6)
ABB
7.4.2
7-4 (6)
ABB
7.5
Stop sequences
Note: All drive-related messages mentioned in this section are displayed
on the status bar of the control terminal (see section 8.1.1 Status bar for
further information).
The softkeys illustrated below are shown on the operation bar of the
control terminal (see section 8.4 Operation bar and reference value input
feature further information).
The drive can be stopped in two ways:
7.5.1
Coasting down
Electric braking
Touch the softkey OP OFF (operation off) to coast down the motor.
The softkey switches off the firing pulses of the line-side and motorside converter and the excitation unit (if present).
The following message appears on the status bar of the control panel:
OPERATION OFF
The input circuit breaker of the drive can now be opened.
Touch the softkey MV OFF (medium voltage off) to open the input
circuit breaker
This is an optional feature. See Interface diagram in Appendix C Electrical diagrams if the drive has this feature.
After the input circuit breaker has opened, the following message
appears on the status bar of the control panel:
MV READY (Medium voltage ready)
The auxiliaries of the drive can now be switched off.
Touch the softkey AUX OFF (auxiliaries off) to switch off the auxiliaries.
After the auxiliaries have been switched on, the following message
appears on the status bar of the control panel:
AUX OFF (Auxiliaries off)
7-5 (6)
ABB
7.5.2
Electric braking
Electric braking is an optional feature that allows reversing the energy flow
back into the supply network. When electric braking is used, the motorside converter operates as rectifier and the line-side converter as inverter.
Electric braking takes place down to a speed of 1% of the rated speed.
When this threshold has been reached, the drive switches off automatically.
The drive can be stopped manually by touching the softkey OP OFF. The
stop sequence is the same as described in section 7.5.1 Coasting down
sequence.
7.6
Emergency-off pushbutton
The emergency-off pushbutton is located on the control compartment door
(see Figure 7-1).
When the emergency-off pushbutton is activated during drive operation,
the following takes place:
7-6 (6)
ABB
Chapter 8 - Control terminal (LCT)
8.1
Overview
The MEGADRIVE-LCI Control Terminal (LCT) incorporates a touch panel
PC with a Microsoft Windows operating system and programs specific to
the MEGADRIVE-LCI.
The default start menu is the Diagrams menu. It appears as soon as the
auxiliary supply voltage of the drive is switched on.
2
5
Figure 8-1
Start menu
Legend
1
Status bar
Menu bar
Operation bar
8-1 (54)
ABB
8.1.1
Status bar
The status bar displays at the top of all menus.
Figure 8-2
Status bar
The status bar provides the following information:
Table 8-1
8-2 (54)
Signal
Status / value
Description
Aux
OFF / ON
MV
OFF / ON
OP
OFF / ON
Alarm
- / Active
Exc
Blocked / Starting
Current / Motor
Voltage Control /
Hold
Pulses
Blocked / Released
Trip 1
- / Active
Dir
Driving / Braking
Mode
Trip 2
- / Active
Synch
Blocked / Released
Ref
Torque / Speed /
Excitation Current /
DC Current
Control parameter
Trip 3
- / Active
Bloc
___
Login
Operator-Level-1 /
Operator-Level-2 /
Operator-Level-3 /
Administrator
ABB
8.1.2
To use the panel control key, you must be logged in as one of the
following users (see alsoTable 8-2):
Operator-Level-2
Operator-Level-3
Administrator
The panel control key is part of the status bar. The hand symbol on the
key changes its color depending on the control status:
A dark gray hand means that a user with higher priority is in control of the
drive. This is the case when the drive is controlled from the service PC. In
this case, you cannot transfer control to the panel
A red hand means that a user with lower priority is in control of the drive
(e.g. remote control, fieldbus, etc.). You can take over control by touching
the key. The hand turns green then.
A green hand means that control via the panel is active. You can start or
stop drive and change parameters and you have full control of the
reference value input.
Once you touch the key, control is transferred to the user with lower priority
(e.g. remote control, fieldbus, etc.). In most applications, it is the remote
control system of the drive but it can also be a fieldbus interface. The hand
turns red then.
A light gray hand means that control via the panel is active (see green
hand) but that you do not have the necessary user right to operate it and
other control keys. In this case, you cannot delegate control to another
user with a lower priority.
8.1.3
Menu bar
The menu bar takes you to different menus with various functions. They
are described in sections 8.2 Login / Logout, 8.3 Control terminal menus
and 8.4 Operation bar and reference value input feature.
8.1.4
Standard keys
Some keys reappear in various menus and have the same function
independent of the menu they are used in. These keys are explained in
the following:
Confirm key. Touch this key to confirm a selection or a change carried out
in the system.
Cancel key. Touch this key to leave a window or dialog without saving your
changes.
8-3 (54)
ABB
Load key. Touch this key to load a file from the AC 800PEC controller.
Edit key. Touch this key to edit the selected data. Usually, it opens a touch
keypad.
Info key. Touch this key to view information about the selected data.
8.2
Login / Logout
To perform operational commands, enter settings and make use of
functions, you must be logged in as a user. Without logging in, you only
have limited rights to perform changes and can only view process values
and recorded data.
There are four user types with different user rights:
Operator-Level-1
Operator-Level-2
Operator-Level-3
Administrator
1
2
Figure 8-3
8-4 (54)
Login window
ABB
Key 1 in Figure 8-3 opens the Users window for user ID selection.
Key 2 in Figure 8-3 opens the Text Editor window for password entry.
After entering the password, you are logged in and authorized to use the
menu functions.
If no user is logged in, the operator status indicates a hyphen.
If a user is logged in, the login status in the status bar indicates the
corresponding user.
After logging in, the Login key becomes the Logout key, enabling you to
exit control terminal operation.
Automatic logout
8-5 (54)
ABB
8.2.1
User types
Table 8-2
Item
Function
OperatorLevel-1
OperatorLevel-2
OperatorLevel-3
Administrator
Program
minimize, close
usage
Events
reset
Operations
Options
open dialog *
Parameters
create snapshot
configure, start
Test Programs
Transient Recorder
configure auto-read
configure recorder
select recorder
trigger
Slow Trending
8.2.2
Passwords
The following list provides the default passwords for the different users.
Table 8-3
8-6 (54)
User
Default password
Administrator
not released
Operator-Level-3
ABB3
Operator-Level-2
ABB2
Operator-Level-1
ABB1
Modified password
-- --
ABB
8.3
8.3.1
Diagrams
Figure 8-4
Diagrams menu
The Diagrams menu displays after startup or after touching the Diagrams
menu item (see arrow).
The menu shows a simplified block diagram with analog views of the
current, voltage and power data of the drive. These views are not
customizable.
At the bottom of the menu, you find the configurable operation bar (see
sections 8.4.1 Operation bar and 8.4.2 Reference value input feature for
details).
8-7 (54)
ABB
S =
P +Q
DC (direct current)
DC stands for the DC circuit between the CLS and CMS.
The following values of the DC reactor are monitored:
8-8 (54)
ABB
S = UxI =
P +Q
M (synchronous machine)
8-9 (54)
ABB
8.3.2
Events
1
Figure 8-5
2
Events menu
The Events menu includes an overview of the last 1000 events of the
drive. Each event provides the following attributes:
Date of event
Time of event
ID of the event
8-10 (54)
ABB
Operation keys
The following operation keys are at the bottom of the menu (2 in Figure 85):
Up/down keys: Touch these keys to scroll up or down selected events.
Info key: Touch this key to view the description and the root cause of the
selected alarm and fault messages and to view possible actions to remove
the corresponding root causes.
The key opens the Event Details window:
Double arrow keys. Touch these keys to jump between the descriptions
of distinct events.
Snowflake key. Touch this key to freeze/unfreeze the current view.
8-11 (54)
ABB
Save key. Touch this key to automatically save the current events list in
the Alarms and Events folder that has been specified in the application
settings (Options > Application > Data Folder).
All 1000 events currently displayed in the list are saved in a .csv file. It
allows further processing, e.g. with Microsoft Excel.
Required
authorization
To save an events list, you must be logged in as one of the following users
(see also Table 8-2):
Operator-Level-2
Operator-Level-3
Administrator
Print key. When pressed, the complete events list is printed without any
further prompt. It uses the printer defined in Windows. Data is printed in
the portrait orientation. 1000 events generate a document of about 27 - 30
pages of size A4.
Note: The printer is not supplied with the MEGADRIVE-LCI. You can
connect one via the USB port of the control terminal.
Required
authorization
To print an events list, you must be logged in as one of the following users
(see also Table 8-2):
Operator-Level -2
Operator-Level-3
Administrator
Delete key. Touch this key to delete the entire events list.
Required
authorization
To delete the events list, you must be logged in as one of the following
users (see alsoTable 8-2):
Operator-Level-3
Administrator
8-12 (54)
ABB
Select tag filter key. Touch this key to apply one of the predefined tag
filters.
Reset key. Touch this key to reset all pending events.
Required
authorization
8.3.3
Operator-Level-2
Operator-Level-3
Administrator
Operations
Figure 8-6
Operations menu
8-13 (54)
ABB
In addition to the regular interfaces, the Operations menu offers six freely
configurable, analog meters. Each meter shows the variable name of the
monitored item in the upper left corner. The variable name to be displayed
must be selected first. The bottom of the meter displays a freely
configurable text designating the applicable signal.
Required
authorization
Operator-Level-2
Operator-Level-3
Administrator
8-14 (54)
ABB
Note: The names of the data points are not self-explanatory. Contact
ABB, if you need assistance for finding the desired data points.
3
Subdirectory
Main directory
To search the subfolders for the desired data point, touch the browse
keys (1).
To select the desired data point, touch the select/unselect key (2).
To view information about the selected data point, touch the info key
(3).
Note: The selected data point is also indicated in the Selected Items
folder.
To link the selected data point with the analog meter, touch the
confirm key (4).
Note: You can leave the menu at any time without selecting a data
point touching the cancel key (5).
8-15 (54)
ABB
After selecting the data point, the analog meter is configured for the
selected data point.
To configure the meter, proceed as follows:
1
Touch Configure.
The following window opens:
8-16 (54)
Parameter
Meaning
Minimum
Maximum
Decimal Places
ABB
Meaning
Minor Divisions
Threshold 1 Min
Threshold 1 Max
Threshold 2 Min
Threshold 2 Max
Text
8.3.4
Parameters
3
Figure 8-7
Parameters menu
Legend
1
Snapshot keys
Groups window
Operation keys
8-17 (54)
ABB
Items window
NOTICE
Running the drive system with incorrect data can result in improper operation, reduction of control accuracy and damage of equipment. Parameters must therefore only be set by qualified personnel. Do not change any
parameter, if you do not fully understand the meaning of the parameter
and the effects of a change.
NOTICE
Risk of virus and other malware infections!
If you use an external storage medium (USB stick, flash card, etc.) for
exchanging data with the LCT, always run an antivirus scan on the
medium to protect the software and related hardware from virus and other
malware.
Operation keys
The operation keys (3 in Figure 8-7) allow you to search the groups
window (2) for desired parameters and to adjust the settings of the groups
and items window (4).
Arrow keys. Touch these keys to navigate in the groups and items
window.
Items groups key. Touch this key to switch from items to groups.
Groups items key. Touch this key to switches from groups to items.
Select tag filter key. Touch this key to apply one of the predefined tag
filters.
8-18 (54)
ABB
Info key. Touch this key to view detailed information about the selected
signal.
Edit key. Touch this key to edit a selected parameter.
There are two parameter types for editing:
binary
real
If the parameter is of binary type, the Editor window looks like this:
2
To invert the parameter value, touch the small box:
1
If the parameter is of the real type, the Editor window looks like this:
8-19 (54)
ABB
Groups key. Touch this key to add the selected parameter to an existing
group, or to create a new group and with the selected parameter.
Required
authorization
Operator-Level-2
Operator-Level-3
Administrator
8-20 (54)
ABB
To open the touch keypad and name the new group, touch the upper ...
key.
Delete key. Touch this key to delete the selected group.
The snapshot features create, save and load a snapshot of the parameter
settings. It is useful to save a specific setting of the drive parameters (e.g.
after startup) or to report the current settings to ABB in case of a fault.
Note: A snapshot is not the same as a screenshot. A snapshot captures
and exports only the parameter values.
There are two snapshot keys for creating (saving) and opening (loading)
a snapshot.
Create snapshot key. Touch this key to create and save a snapshot:
Required
authorization
Operator-Level-1
Operator-Level-2
Operator-Level-3
Administrator
8-21 (54)
ABB
The snapshot originates from the AC 800PEC controller. Use the arrow
key to select the intended file format of the snapshot.
Available formats:
CT Snapshot:
This is the internal format.
To load the snapshot later, save it in this format.
CSV:
This format is compatible with spreadsheet programs.
To open the snapshot with a spreadsheet program like Microsoft
Excel, save it in this format.
8-22 (54)
ABB
Touching this key, a storage location or data name other than the default
location or name can be selected.
Touch the confirm key to start the export.
The export includes more than 5000 parameters and takes several
minutes. Once it is complete, a confirmation message pops up:
Open snapshot key. Touch this key to open and load a snapshot.
Touch the key to execute the following tasks:
Load a previously saved snapshot into the main control device (AC
800PEC controller)
Note: When you open a snapshot, it merely displays on the screen. It does
not actually replace any of the data in the main control device. You can
replace the data, but this is executed in a separate step.
Required
authorization
Operator-Level-3
Administrator
8-23 (54)
ABB
Navigate to the appropriate folder, select the file and click the Open key to
confirm your selection.
The snapshot includes more than 5000 parameters and takes several
minutes to load. The loaded snapshot appears as a green/white
parameter list in the items window. The gree/white pattern indicates that
the displayed parameters represent a snapshot and not the actual data of
the main control device (AC 800PEC controller).
After opening a snapshot, the following additional keys appear along with
the snapshot keys:
Change view key. Touch this key to switches from the snapshot
parameters view (green/white pattern) to the active AC 800PEC
parameters view (no green/white pattern).
8-24 (54)
ABB
Snapshot info key. Touch this key to view further information about the
loaded snapshot.
Apply snapshot key. Touch this key to apply the snapshot parameters to
the main control device.
NOTICE
Touching this key replaces all parameter values of the AC 800PEC
controller with the parameter values of the snapshot.
Do not do this while the drive is in operation.
Contact ABB for assistance.
Before applying snapshot parameters to the AC 800PEC controller, take
the following safety measures:
8-25 (54)
ABB
After confirming the prompt with the Yes key, a status bar pops up
indicating the number of remaining parameters.
Once the process is complete, a feedback message pops up stating that
the data has been updated and the items window displays the actual
parameters (not green/white).
Save snapshot key. Touch this key to save an opened snapshot in a
different folder than the default folder or to save any changes made to the
opened snapshot.
8.3.5
Slow Trending
The Slow Trending menu is fully customizable and can display up to five
trend views (Log01 to Log05, 1 in Figure 8-8) with a fixed sample rate of
500 ms.
Figure 8-8
Required
authorization
8-26 (54)
Operator-Level-2
Operator-Level-3
ABB
Administrator
NOTICE
Risk of virus and other malware infections!
If you use an external storage medium (USB stick, flash card, etc.) for
exchanging data with the LCT, always run an antivirus scan on the
medium to protect the software and related hardware from virus and other
malware.
Operation keys
Configure key. Touch this key to configure a trending.
The key opens a new window.
To configure a trending, proceed as follows:
1
Since the drive has only one main control device, press the confirm
key to proceed.
The following window opens:
Figure 8-9
8-27 (54)
ABB
Subdirectory
Main directory
Once you have all the signals you want, touch the confirm key.
The Processing window opens indicating that the process status.
8-28 (54)
ABB
Trending starts immediately after the signals have been selected and
loaded:
You can define the display settings for the merged view or individual ones
for each group.
8-29 (54)
ABB
Snowflake key. Touch this key to freeze/unfreeze the current view without
stopping the recording.
Stop key. Touch this key to stop the recording.
To stop a recording, confirm the following prompt with the Yes key.
Save keys
We recommend to save recordings for later analysis. There are three keys
for that purpose. All open a window to define a file name and the folder
where the file is to be saved.
Save internal key. Touch this key to save a recording in the internal
format.
Save as CSV key. Touch this key to save a recording as .csv file.
Auto-save view key. Touch this key to save the current view settings.
8-30 (54)
ABB
Load key. Touch this key to load and analyze recordings, i.e. their logs.
The key opens the following window:
8-31 (54)
ABB
The menu provides the following operation keys (1 in Figure 8-13) for
configuring a recording:
To configure the graphs and views, you must be logged in as one of the
following users (see also Table 8-2):
Operator-Level-1
Operator-Level-2
Operator-Level-3
Administrator
Restart key. Touch this key to restart a loaded recording if the same
configuration is to be reused.
However, we recommend defining separate groups that are better suited
for fast configuration.
Timer key. Touch this key to set time markers (displayed as vertical lines)
for specifying a measuring range (indicated as dark background between
two markers).
This key is always active regardless of whether a recording is being
carried out, a file is open or the recording is stopped.
8-32 (54)
ABB
To set the first marker in the diagram, touch the appropriate spot on
the screen.
The times and the duration of the current measuring range appear in the
box next to the timer key.
Legend key. Touch this key to adjust the display format and location of the
diagram legend.
The legend states the name of the data points that are displayed in the
menu. By default, it appears above the diagram but you can change its
size and location.
The key opens a submenu with the following commands:
Dock Left displays the legend on the left-hand side of the diagram.
8-33 (54)
ABB
Display mode key. Touch this key to adjust the display format of different
parameters in the diagram.
The key opens a submenu with the following commands:
8.3.6
Test Programs
The Test Programs menu is used to commission and troubleshoot the
drive. Do not use this menu unless you are certified to do so.
Available test programs:
8-34 (54)
ABB
8.3.7
Transient Recorder
The Transient Recorder menu provides an important tool for testing,
startup and troubleshooting. Actual signals recorded with the transient
recorder have a higher sample rate than slow trending signals. Recorded
data is therefore not saved on the hard drive of the control terminal but in
the AC 800PEC controller. You can however save, process, archive or
email the data at a later time.
NOTICE
Risk of virus and other malware infections!
If you use an external storage medium (USB stick, flash card, etc.) for
exchanging data with the LCT, always run an antivirus scan on the
medium to protect the software and related hardware from virus and other
malware.
8-35 (54)
ABB
Operation keys
Required
authorization
8-36 (54)
Current is greyed out when you use the recorder for the first time. If
you have loaded a file before, it displays the name of that recorder/
file for direct loading.
Operator-Level-1
Operator-Level-2
Operator-Level-3
Administrator
ABB
In the window that opens (see Figure 8-16), select a recorder file.
8-37 (54)
ABB
1
Figure 8-17 Log Browser window
The following operation keys open a submenu with similar commands as
the load key.
Read Latest key. Touch this key to load the latest recorder file from the
AC 800PEC controller.
To learn how to select a recorder, see the corresponding description of the
load key.
8-38 (54)
ABB
Auto-read key. Touch this key to activate the auto-read function for a
recorder.
The auto-read function automatically saves the recorder to the local
harddisk of the LCT (download from PEC) everytime you trigger a new
recorder.
To learn how to select a recorder, see the corresponding description of the
load key.
Required
authorization
StartRecorder (example) is the name of the file that was loaded last.
If you use the recorder for the first time, it displays Current.
Operator-Level-3
Administrator
8-39 (54)
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To select and configure a recorder other than the recorder file used last,
proceed as follows:
Table 8-5
Either select a file from the displayed AC 800PEC list (see Table
8-5)
Or touch the name of the file used last if that file is to be configured
Installed recorders
ConfigTransRec
TripRecorder
StartRecorder
Characteristics
Number of samples
0 - 1000
0 - 2000
0 - 2000
Sampling interval
200 s (0.2ms)
1000 s (1ms)
10000 s (10ms)
Pretrigger
(as number of samples)
(0 - 2000) x
sampling interval
(0 - 2000) x
sampling interval
(0 - 2000) x
sampling interval
In the window that opens (Figure 8-18), set the recorder parameters
as needed.
Configurable parameters:
sampling interval
The sampling interval must always be an integer multiple of the
value stated in Table 8-5. Otherwise, the operation is aborted
with a fault message.
The trigger and cancel signal are predefined and not configurable,
except for in the configurable transient recorder.
Depending on your settings, the recording is of long or short duration
and of exact or rough shape.
8-40 (54)
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We recommend to save recordings for later analysis. There are two keys
for that purpose. All open a window (Figure 8-19) to define the saving
properties.
Save as .logs key. Touch this key to save data as .logs file.
The key saves all measuring points.
Save as .csv or .png key. Touch this key to save data as .csv or .png file
format.
select a folder
2
Figure 8-19 Select File window
8-41 (54)
ABB
Chart export setting key. Touch this key to define the export settings for
the chart.
The key opens the following window:
All other operation keys of the Transient Recorder menu are identical to
those of the Slow Trending menu and assume the same function. See
section 8.3.5 Slow Trending for details.
8-42 (54)
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8.3.8
Options
The Options menu is the place to define basic operation settings as well
as general import/export configurations.
Application
Operator
level 1
Operator
level 2
Operator
level 3
Administrator
Import settings
Standard settings
Tools
Trending
Security
8-43 (54)
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NOTICE
Risk of virus and other malware infections!
If you use an external storage medium (USB stick, flash card, etc.) for
exchanging data with the LCT, always run an antivirus scan on the
medium to protect the software and related hardware from virus and other
malware.LL
Operation keys
Data types that you can load are alarms and events, slow trend recordings
and snapshots.
To import a file, proceed as follows:
1
The LCT settings are then imported and used as default. The imported
settings overwrite any existing ones.
8-44 (54)
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Export key. Touch this key to export the LCT settings to a local storage
location.
The key opens the following window:
Reset key. Touch this key to reset all changes made since saving for the
last time and to reestablish the values saved last.
Default settings key. Touch this key to reset all operation settings and to
reestablish the factory settings.
8-45 (54)
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Applications
NOTICE
The applications General, Configuration, Alarms & Events, Operations
and Trending include settings that must only be changed by specially
trained personnel.
General
Use this application to configure the AC 800PEC controller,
displayed/hidden menu items and the language settings.
Application
Use this application to configure the folder for saving files and the disk
space settings.
Configuration
Use this application to configure individual modules.
Operations
Use this application to configure the operation bar (described in
section 8.4)
Tools
Use this application to monitor ongoing processes and the processor
load.
Diagrams
Use this application to select diagrams that are to be displayed in
specific menus.
Trending
Use this application to make basic configurations for slow data
recording.
Transient Recorder
Use this application to make basic configurations for fast data
recording.
Security
Depending on your user rights (see alsoTable 8-6) to:
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8.4
8.4.1
Operation bar
The operation bar appears in the following menus:
Diagrams
Operations
Test Programs
It includes the operation keys, feedback fields and the release key (1). To
use the features of the operation bar, you must have the corresponding
user rights and control over the panel (see Table 8-2 and section 8.1.2
Panel control key). The operation bar is blocked (grayed out) by default to
avoid accidental manipulation.
Blocked
operation keys
The red lock symbol (1) on the release key means that the operation keys
are blocked and you cannot access them. The keys are grayed out (2).
1
Released
operation keys
To release the operation keys, touch the release key. The lock symbol of
the release key turns green (3) and you can access the operation keys.
The keys are not grayed out (4).
After touching the release key, you have only 6 seconds to touch an
operation key. After 6 seconds, the keys are blocked again.
Once you touch an operation key, it turns green for a short time (5). The
green color indicates that the key is activated.
3
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ABB
The release key can also be grayed out (6). This indicates that a user with
a higher-level user right has control over the panel and you cannot take
over control (7).
6
Operation keys
You can enter the most important drive commands via the operation keys
of the operation bar. Available keys:
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Touch the STOP key to slowly ramp down the machine speed and to
switch off the drive. The medium voltage power supply and the auxiliary
systems remain switched on.
Touch the EMERGENCY STOP key to ramp down the drive as fast as
possible and to switch off the drive. The medium voltage power supply and
the auxiliary systems switch off as well.
8.4.2
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8.5
PecUp
NOTICE
Risk of virus and other malware infections!
If you use an external storage medium (USB stick, flash card, etc.) for
exchanging data with the LCT, always run an antivirus scan on the
medium to protect the software and related hardware from virus and other
malware.
8.5.1
Software backup
Configuring automatic
backup
Open My Documents\PecUpDatas\9-SW_Infos\PecUpConfig.xml
Use/change PecUpConfig.xml only for troubleshooting. It allows
access to all PecUp settings. If you change this file, replace
C:\Temp_LCI\5-SW\PecUpConfig.xml with the new file.
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8.5.2
Monthly reboot
In order to replace ECR reboot scripts of earlier installations and prevent
LCT crashes, PecUp also includes a reboot task. By default, rebooting
starts one hour after the monthly automatic backup on the day specified in
the backup settings.
To configure the reboot task differently, proceed as follows:
8.5.3
If you want to change the start time, make sure to provide enough
time for any backup tasks to complete before rebooting starts.
Delayed start
The delayed start task enforces the LCT software to start 60 seconds after
Microsoft Windows starts (unless the user aborts the task). Delaying the
start of the LCT software ensures the necessary startup communication
with the AC 800PEC, before exchanging any data.
Make sure to remove any program links from the startup. Otherwise, the
LCT panel starts twice and crash.
8.5.4
Logging
All PecUp activities (backup, rebooting, delayed starting) are logged in My
Documents\PecUpDatas\9-SW_Infos\debug.txt.
If a task fails, a detailed report is generated directly in the corresponding
My Documents\PecUpDatas\... subfolder.
8.6
Creating screenshots
without project-specific
information
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To edit and print a .jpg file (with better resolution), use an imageediting application.
Creating screenshots
with project-specific
information
Write the text you want to include in the screenshot into the file.
To edit and print a .jpg file (with better resolution), use an imageediting application.
8-52 (54)
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8.7
NOTICE
Risk of virus and other malware infections!
If you use an external storage medium (USB stick, flash card, etc.) for
exchanging data with the LCT, always run an antivirus scan on the
medium to protect the software and related hardware from virus and other
malware.
8.7.1
AC 800PEC faults
If a red LED shines on the AC 800PEC, the hardware has a fault and
requires replacement.
1
8.7.2
Get the most recent backup image from the folder My Documents\PecUpDatas.
Send the backup image to the ABB support line (for information
purposes).
Disconnect the power supply cable (on the inside of the door).
8-53 (54)
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8-54 (54)
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Chapter 9 - Troubleshooting and maintenance
9.1
General information
9.1.1
Required qualification
Maintenance and parts replacement on the drive must only be carried out
by qualified personnel, and in compliance with local regulations.
9.1.2
Warranty period
During the warranty period of the drive, any repair work must be carried
out exclusively by ABB service personnel. Personnel of the customer may
only service the drive after prior advice by ABB. After the warranty period,
repair work may only be carried out by qualified personnel.
9.1.3
Training courses
ABB offers maintenance and service training courses. Customer staff
having successfully attended such courses, will be certified to do
maintenance and repair work on the drive. To maintain safe and reliable
operation of the drive, ABB recommends taking out a service contract with
the ABB service organization.
For more information contact the ABB service organization. See section
General information on manual and equipment for address.
9.1.4
DriveMonitorTM
The drive can be equipped with the DriveMonitor option. DriveMonitor is a
remote monitoring and diagnostics system that allows secure real-time
access to the drive via the internet from any location in the world. It
supports monitoring, configuration, diagnostics and control of ABB drives
independent of the implemented control method, thus also enabling the
connection of existing installations.
If the drive is equipped with the DriveMonitor option, the ABB support team
is able to read out all necessary data from remote and to provide fast
support to the customer.
9.1.5
Maintenance schedule
It is strongly recommended to carry out all maintenance tasks according
to the maintenance schedule and the applicable service instructions, on
time and at the stated intervals.
9-1 (6)
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9.1.6
Logbook
It is recommended to record all troubleshooting and maintenance work in
a logbook including:
9.1.7
Detailed description
Spare parts
To ensure safe and reliable operation, it is important to use only spare
parts recommended and approved by ABB.
See Appendix E - Spare parts list for information on types and
identification codes.
Spare parts can be purchased from:
9.2
Do not switch off the auxiliary voltage or try to reset a fault message
before all essential information at the time of the occurrence of the
fault condition has been saved.
Do not clear the fault buffer of the drive now!
Unusual events
After the fault has been rectified, start the drive again.
9-2 (6)
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9.3
Maintenance
9.3.1
9.3.2
Safety
DANGER
Hazardous voltages!
Before starting to work on the drive, make sure that:
the main and auxiliary power supply to the drive is switched off,
locked out, and tagged out,
all internal and external covers are securely fastened and all doors
are closed, locked and / or bolted.
9-3 (6)
ABB
9.3.3
Switch off and lockout all auxiliary voltages from external sources.
Figure 9-1
Legend
1
9-4 (6)
ABB
2
3
1
Figure 9-2
9.3.4
See Rating label of the drive for information on permitted air temperature range.
Dust built-up inside the drive room and inside the drive
9-5 (6)
ABB
9.3.5
Cleaning
Dust on electrical components and wiring can cause malfunction and
damage the components. Dust and moisture can build up in loose
connections and cause loss of low-level signals.
For these reasons, the cabinet should be checked regularly and cleaned
if necessary.
When cleaning the drive cabinet, mind the following:
9.3.6
9-6 (6)
ABB
Maintenance schedule
The maintenance schedule applies to all air-cooled and water-cooled medium voltage drives. Please
note the maintenance items in the schedule which only apply to particular drives.
The recommended intervals for maintenance and component replacement are based on the normal
operational conditions of the drive. The drive should be checked at least every two years by qualified
personnel whose recommendations should be followed. Depending on the actual condition of the
drive, the maintenance work can be carried out before or after the recommended interval.
Air cooling
- Air filters 1
- Cooling fan (continuous operation) 2, A
- Cooling fan (redundant) 2, B
Water cooling C
- Deionizer, microfilter and strainer 3
- Cooling pump gasket
- Cooling pump (continuous operation) 2
- Cooling pump (redundant) 2
- Hoses
- Plastic tubes and connectors
Aging
- Capacitors 4
- Printed circuit boards, power supplies
- Batteries D
Connections and operational conditions
- Optical fibers 5
- Cable connections
- Dustiness, corrosion, temperature
Improvements and spare parts
- Software, hardware upgrades 6
- Spare parts
Measurements and tests
- Measurements with auxiliary voltage
- Insulation
- Safety circuits
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- - - - P - - - P - - - P - - - P - - P P P P P P P P P P P P P P P P P P P P
Inspection (visual inspection; corrective measures, repair and/or replacement of component if needed)
No action
Applies to ACS 1000i, ACS 1000A, ACS 1000W, ACS 2000, ACS 5000A, ACS 5000W, ACS 6000, MEGADRIVE-LCI
Applies to ACS 1000i, ACS 1000A, ACS 1000W, ACS 2000, ACS 5000A, ACS 5000W
Air filters can be replaced or cleaned. The decision to replace or clean a filter depends on the condition of the filter.
Maintenance schedule
1 (2)
ABB
Maintenance schedule
2
3
4
2 (2)
The device can be serviced or be replaced by authorized service personnel. It is recommended to replace the device
after four years of operation.
The average lifetime of the deionizer is 2-4 years, depending mainly on the water quality. At the same time the
deionizer is changed, the micro filter should also be replaced and the strainer should be cleaned.
The expected lifetime of the capacitors depends mainly on the ambient conditions. The recommended intervals are
based on operation with rated current and maximum permitted temperature. A capacitor should be replaced when
regularly taken measurements show significant deviation from the rated capacitance.
The expected lifetime of the optical fibers depends mainly on the ambient conditions. The recommended intervals are
based on operation with rated current and maximum permitted temperature. An optical fiber should be replaced when
regularly taken measurements show significant deterioration of the fiber.
Improvements based on further development, software modifications, etc. When printed circuit boards must be
replaced, an upgrade of the control system should be considered as well.
Maintenance schedule
ABB
Copyright 2009 ABB. All rights reserved. Specifications subject to change without notice. 3BHS343596 ZAB E01 Rev. D.
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