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West Central Railway,

Kota Division,
Kota
Project: Design, Supply, Erection, Testing and Commissioning of
SCADA system for (i) Kota- Ruthiyai section
(ii) Replacement of old SCADA system for Mathura-Gangapur City,
Gangapur City-Kota & Kota-Nagada section under Kota Project.
Contract Reference: ELCORE/T/SRC/Gr.134 dated 14.05.2009

RTU 6049-E70
TSS/SP/SSP RTU Configuration
Step-by-Step Guide
First Edition
DocumentID:DOCHUSKY2.0E70CFG01

This document provides you with configuration overview of HUSKY RTU 6049-E70
from Synergy Systems & Solutions.
Intended Audience
This guide is intended for technicians involved in installing, commissioning and
testing of RTU 6049-E70. It is recommended that the reader must possess basic
knowledge about the communication media, protocols, field I/O prior to using this
guide.
Important Information
Information in this document, including URL and other Internet Web site references,
is subject to change without notice. Unless otherwise noted, the example companies,
organizations, products, people and events depicted herein are fictitious and no
association with any real company, organization, product, person or event is
intended or should be inferred. Complying with all applicable copyright laws is the
responsibility of the user. Without limiting the rights under copyright, no part of this
document may be reproduced, stored in or introduced into a retrieval system, or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), or for any purpose, without the express written permission
of Synergy Systems & Solutions. The illustrations, layout examples shown in this
guide are intended solely for purposes of example.
Synergy Systems & Solutions may have patents, patent applications, trademarks,
copyrights, or other intellectual property rights covering subject matter in this
document. Except as expressly provided in any written license agreement from
Synergy Systems & Solutions, the furnishing of this document does not give you any
license to these patents, trademarks, copyrights, or other intellectual property.
2009-2010 Synergy Systems & Solutions. All rights reserved.
The names of actual companies and products mentioned herein may be the
trademarks of their respective owners.

Table of Contents
INTRODUCTION ...................................................................................................................................4
CREATING A NEW CONFIGURATION ...................................................................................................5
CONFIGURING THE RACK ...................................................................................................................6
CONFIGURING SERIAL PORTS ...........................................................................................................9
CONFIGURING I/O MODULES ..........................................................................................................10
Configuring Digital Input Module......................................................................................11
Configuring Digital Output Module...................................................................................12
Configuring Analog Input Module.....................................................................................13
CONFIGURING MEMORY VARIABLES ...............................................................................................14
CONFIGURING DEVICES ...................................................................................................................17
CONFIGURING COMMUNICATION TASKS ........................................................................................19
Configuring SPORT Communication Task......................................................................21
Configuring Transducer Communication Task.............................................................24
NOTES ...............................................................................................................................................25
Default Addresses ..................................................................................................................25
Analog Values ..........................................................................................................................25

RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Introduction
This document is a step-by-step guide for configuring the RTU 6049-E70 for Railway
Traction applications. The various options required are explained and their
configuration procedure described.
The HUSKY RTU Configuration Tool version 2.0 (Railway Build) shall be used for
this purpose.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Creating a new configuration


1. Select File New menu option, the following window will open
2. It will create the file at the specified location with the specified name, as in the
following window.
3. The file will be created with the extension klk
4. Press OK

5. Select Project RTU Type menu option, and choose the appropriate RTU
type.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring the
Rack
1. Go to the Project Explorer
window. If Project Explorer is
not shown then click on the
View Project Explorer menu
option.
2. Click on the Hardware
Configuration, the following will
be shown
3. Click on the Main Rack (Base 18 Slot), youll see the following on the right
hand side

4. Now there are three options, based on what you want to create the
configuration for.
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RTU 6049-E70

Slot
No.
1-2

3
4
5
6
7
8
9

TSS/SP/SSP RTU Configuration Step-by-Step Guide

TSS

SP/SSP

CPU Module (E70-CPU-001).


CPU cannot be inserted in any
other slot.
Digital Input Module (E70-DIA001).
Digital Input Module (E70-DIA001).
Digital Input Module (E70-DIA001).
Digital Output Module (E70DOA-001).
Digital Output Module (E70DOA-001).
Digital Output Module (E70DOA-001).
AC Analog Input Module (E70AIA-001).

CPU Module (E70-CPU-001).


CPU cannot be inserted in any other
slot.
Digital Input Module (E70-DIA-001).
Digital Output Module (E70-DOA001).
AC Analog Input Module (E70-AIA001).
-

a. To insert a module in a slot, select the slot from the list, and press the
Add Module button.
b. When you press the
Add Module button
the following window
will be opened.
c. After inserting the
desired modules, the list
appears like the
following. (Example
shown for TSS
configuration)

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RTU 6049-E70

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TSS/SP/SSP RTU Configuration Step-by-Step Guide

RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring Serial Ports


1. Select the CPU module from the main rack.
2. Properties specified to the module will be shown in the bottom window.
3. Select the Ports tab. It will look similar to the following picture.

4. Specify the desired serial port parameters. The typically used values are listed
below.
Port
No.

Baud
Rate

1
3
4

9600
600/1200
9600

Data Stop Parity


Flow
Bits Bits
Control
8
8
8

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1
1
1

None
None
None

No
Yes
No

RTS
RTS Interface
Purpose
PrePostamble amble
0
0
RS232
Unused
0
10
RS232
Modem
0
0
RS232
Power
Transducer
(for TSS)

RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring I/O Modules


1. The default configuration settings for most of the I/O modules are suitable
for our application.
2. To configure an I/O module, select the desired module by selecting the slot
on which it is configured. The module properties will be shown in the bottom
window.

3. I/O Address: To change the I/O address


of an I/O module, double click on the
Memory Address parameter. A dialog
box will be shown wherein the required
address can be specified.
Note: it is NOT recommended to modify the
default address, unless specifically required.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring Digital Input Module


1. Sequence of Events (SoE): By
default all digital inputs have
SoE marked on them. For
immediate reporting to master
station with RTU timestamp, this
option must be checked for the
required inputs. This can be
accessed from the SoE property
of a DI module.
2. Input Filter Time: Input filter
time is used to suppress event
generation in case of chattering
of inputs. An input is considered
to have changed only if the new
value remains constant for the
specified filter time.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring Digital Output Module


1. Output Type: The digital output module supports different output types
latched, pulsed, SBE. For our application we require the Select-Before-Execute
(SBE) option.

2. Pulse train: On initiation of a


command, the DO module can
generate a pulse train. This
however, is not requried for our
application. Hence, we specify
the number of pulses as one. The
High Duration parameter
specified the period for which
the output will remain high.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring Analog Input Module

1. Active Channels: Depending on the


number of channels that are to be used,
the channels are marked as active.
Inactive channel are neither sampled nor
any alarm processing done on them.
2. Alarm Address: Under-voltage alarm
(catenary alarm) is raised for active
channels based on the setting made on the
module. The alarm status is configured as
a digital input under this module. By
default keep this address as %DI0097-%DI0112.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring Memory Variables


Memory variables are used by the RTU for different
purposes, including performing calculations using
logics, and for data acquisition from other devices.

1. In Project Explorer, expand the Config


option.
2. Click on Variable Config.

3. The different variable types (memory types) can select from the combo box as
shown in the previous picture. Except for name other properties are editable
and can be set by the user.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

4. The following table lists the variables used by the RTU for our application.
Each of these variables have to be set accordingly.
Address
%BV0001

Type
BV

Description
Delayed AC
FAIL Alarm

%BV0002

BV

Delayed DC Low
Alarm

%I16V1950

I16V

PT Ratio x 100

%I16V1951

%I16V2047

I16V

I16V

CT Ratio x 100

U/V Trip Delay

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Other Properties
SOE = Yes

SOE = Yes

Initial Value = PT
Ratio x 100
E.g.:
If PT Ratio is
27.5kV/110V,
then Initial Value
= 27500/110 x
100 = 25000
Initial Value =
CT Ratio x 100
E.g.:
If CT Ratio is
750A/5A, then
Initial Value =
750/5 x 100 =
15000
Initial Value =
5000

Purpose
This is a logic calculated
variable which triggers
AC fail alarm after a
preset delay. If the
alarm is normalized
before this delay then
value is not set.
ON = NORMAL
OFF = ALARM
This is a logic calculated
variable which triggers
DC Low alarm after a
preset delay. If the
alarm is normalized
before this delay then
value is not set.
ON = NORMAL
OFF = ALARM
This value is used for
scaling the voltage
values acquired from
the power transducer as
per the PT ratio of the
potential transformer
connected to power the
transducer.
This value is used for
scaling the current
values acquired from
the power transducer as
per the CT ratio of the
current transformer
connected to power the
transducer.
This value specifies the
delay (in milliseconds)
between detection of
under voltage condition
and corresponding trip
action of the bridging
BM.
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RTU 6049-E70

Address
%I16V2046

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Type
I16V

Description
AC/DC Alarm
Delay

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Other Properties
Initial Value = 60

Purpose
This value specifies the
delay (in seconds) for
AC fail and DC low
alarms generated on
BV1, BV2

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring Devices
For each type of device that the RTU will
communicate with, a device template has to be
created. This template helps identify the device
during configuring the protocols that the RTU will
operate on.

1. In Project Explorer, expand the Config


option.
2. Click on Device Config,

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

3. The default device (RTU_CONFIGURATOR) already present is used by the


configuration software to connect to the RTU.
4. The Railway application further requires the following devices.
Device
Type
Template
Generic Serial
Generic Serial

Protocol
SPORT Slave
Modbus Master

Name

Purpose

SCADA_MASTER SCADA Master


PWR_XDUCER
Power Transducer

5. To add a device, select the appropriate options (Communication Type,


Protocol, etc.) and press create device button. Device with name
GENERIC_xxx will be added to the configuration.
6. To rename the device, click on the name of device in the list.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring
Communication Tasks
Communication tasks are defined to enable the RTU
communicate with other devices for sending data or
for acquiring data.

1. In Project Explorer, expand the Config


option.
2. Click on Communication Tasks.
3. Youll see the following window on the right
hand side with the COMTASK_1

4. This default task is for communicating with the configuration tool. Do NOT
delete this task.
5. For our application, the following communication tasks are required.
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RTU 6049-E70

Type
Serial
Serial

Protocol
SPORT Slave
Modbus Master

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Name
SPORT_TASK
XDUCER_TASK

Purpose
SCADA Master
Power Transducer

Requirement
TSS, SP, SSP
TSS

6. Press the New Button at the


bottom of the communication
tasks list, to add a new task. and
the following window will be
opened as shown below
7. Add the communication tasks as
per above list.
8. To rename a task, edit the Task Desc field.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring SPORT Communication Task


To configure the SPORT communication task, select SPORT_TASK from the
communication tasks list.

1. Set the PORT1 to COM3


(Remember that we had
set COM3 for modem
communication).
2. If you require cyclic
transmission of analog
values, click on the
protocol parameters
button and set the
desired value.
3. The SCADA_MASTER
device is added by default to the list of devices under this task.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

4. Specify the slave ID of the RTU in the Slave ID 1 field.


5. To specify the mapping between the RTU I/O and SPORT protocol, an I/O
list needs to be created.
6. To create an IO list, press IO List Creation button. The following window
will be opened.

7. Press the add button to create the new row in the IO List Configuration.
8. Set all the values as shown below (for TSS).
a. Sr. No 1, DI (1-96) is for Digital Indication
b. Sr. No 2, DI (97-104) is for Catenary Indication.
c. Sr. No 3, DO (1-48) is for Commands.
d. Sr. No 4, AI (1-8) is for Analog Values.
e. Sr. No 5, DI (1-3) is for delayed AC Fail, delayed DC Low.
f. Sr. No 6, AI (11-26) is for Transducer Analog Values.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

9. Set all the values as shown below (for SP/SSP).


a. Sr. No 1, DI (1-32) is for Digital Indication
b. Sr. No 2, DI (97-104) is for Catenary Indication.
c. Sr. No 3, DO (1-16) is for Commands.
d. Sr. No 4, AI (1-8) is for Analog Values.
e. Sr. No 5, DI (1-3) is for delayed AC Fail, delayed DC Low.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Configuring Transducer Communication Task


To configure the transducer communication task, select XDUCER_TASK from the
communication tasks list.
1. Set the PORT1 to COM4 (Remember that we had set COM4 for transducer
communication).
2. Add a device under this task, by selection the PWR_XDUCER device in the
select device to add combo box and pressing the Add button.
3. Specify the slave ID of the device as 1 in the Slave ID 1 field.
4. Create the IO List Creation for Transducer and set the following values as
shown below.

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RTU 6049-E70

TSS/SP/SSP RTU Configuration Step-by-Step Guide

Notes
Default Addresses
SP/SSP
RTU
SPORT
Memory
Address
Address
%DI0001 1 32
%DI0032
%DI0029
29
%DI0031
31
%DI0030
30
%DI0032
32
%BV0001
129
%BV0002
130
%AI0001
1-8
%AI0016
-

Name
Digital Inputs
Hardwired AC Fail
Hardwired DC Low
Overload
PSU on DC
Delayed AC Fail
Delayed DC Low
AC AI Values
Power Transducer Values
Catenary Indications

%DI0097 %DI0112
%DO0001 %DO0016

Digital Outputs

97 - 112
1 16

TSS
RTU
SPORT
Memory
Address
Address
%DI0001 1 - 96
%DI0096
%DI0093
93
%DI0095
95
%DI0094
94
%DI0096
96
%BV0001
129
%BV0002
130
%AI0001
1-8
%AI0016
%I16V201
11-26
%I16V216
%DI0097 97 - 112
%DI0112
%DO0001 1 - 48
%DO0048

Analog Values
Value

From

Voltage
Current
Power Factor
Voltage

Transducer
Transducer
Transducer
AC AI

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Engineering Range
Minimum
0kV
0A
0
0kV

Engineering Range
Maximum
30kV
1000A
2
31.94kV

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