Commissioning Procedure for

Khabat PP 132kV Switchyard

Protection Equipment Tests

TOTAL 12 PAGES
(Including Cover)

PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

Purpose

DOCUMENT NO.

: KP-00+++-TZ782-V0015

For Information

TITLE

: Commissioning Procedure for Khabat PP

132kV Switchyard Protection Equipment Tests

OWNER

: Ministry of Electricity (MOE) of

Kurdistan Regional Government

29.04.2015

Rev.
No.

DATE

First Issue
DESCRIPTION

For Review
For Approval
For Construction
As-Built

DE

AY

PREPARED

CHECKED

REVIEWED

APPROVED

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)

of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA POWER SYSTEMS

ENGINEERING & CONTRACTING,INC.

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS

Page: 1/11

Doc. No: KP-00+++-TZ782-V0015

Date:29.04.2015

Khabat Thermal Power Plant Units 1&2 Project

132kV Air Insulated Switchgear

COMMISSIONING PROCEDURE FOR 132kV

SWITCHYARD PROTECTION EQUIPMENT TESTS
DOCUMENT NO: KP-00+++-TZ782-V0015
SUBCONTRACTOR: SIEMENS
GAMA REVIEW
Discipline
Superintendent

HSE Manager

QA/QC Manager

Site Manager

Name
Date
Sign
Remarks:
Any such review or consent by GAMA, shall not relieve the Subcontractor, in any case or for any reason whatsoever,
from any obligation, liability or responsibility arising out of or in connection with the Contract, including without being
limited thereto, to the responsibility for errors, omissions, discrepancies and non-compliances. Within this context, this
document shall not prevail over or amend the Contract, or relieve the Subcontractor from any of its duties, obligations,
responsibilities or liabilities under the Contract.
Anything presented herein by the Subcontractor shall in no event
i) excuse the Subcontractors non-performance under the Contract, or
ii) entitle him to a variation under the Contract or an adjustment to the Contract Price.

SUBCONTRACTOR
Rev.
No.

Date

Description*

29.04.2015

132kV Switchyard
Steel Erection
Works

Prepared
by

HSE
Manager

QA/QC
Manager

Site
Manager

Project
Manager

Deniz
EREN

Eyyp
ZBAY

DOCUMENT HISTORY:

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS

Page: 2/11

Doc. No: KP-00+++-TZ782-V0015

Date:29.04.2015

Remarks

Rev.
No.

Date
(Reason for Revision)

29.04.2015

First Issue

* Description:
Document issue purpose
-

First Issue

For Information

For Review

For Approval (or Issued for Construction)

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS

Page: 3/11

Doc. No: KP-00+++-TZ782-V0015

Date:29.04.2015

CONTENT

1.0

OBJECTIVE ........................................................................................................................ 4

2.0

ACCEPTANCE CRITERIA .................................................................................................. 4

3.0

TEST AND COMMISSIONING PROCEDURE ..................................................................... 4

4.0

TEST AND COMMISSIONING SCHEDULE ........................................................................ 6

5.0

PREREQUISITES............................................................................................................... 6

6.0

PRECAUTIONS AND NOTES ............................................................................................ 6

7.0

TEST EQUIPMENT ............................................................................................................ 6

8.0

RESTORATION ................................................................................................................. 6

9.0

REFERENCES ................................................................................................................... 6

10.0

APPENDIX ......................................................................................................................... 7

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS

Page: 4/11

Doc. No: KP-00+++-TZ782-V0015

Date:29.04.2015

1.0 OBJECTIVE
To provide instructions for electrical testing of Protection Equipments before putting
into service. It included visual inspection of the Protection Cubicles for proper
installation and cleanness, to verify the correct operation and to verify equipments meet
the acceptable requirements.

2.0 ACCEPTANCE CRITERIA

This procedure applies to the following testing for Protection System.
1) Visual Check of Protection Equipments
2) Protection Cubicle Mechanical and Electrical Functional Tests

3.0 PROCEDURE

3.1 VISUAL CHECK

The system is checked with mentioned items below visually.

3.1.1 Missing Equipment

The devices and equipments that are shown on the drawings are checked to be
mounted

3.1.2 Cable Connections

Power and control cable connections are checked according to drawings

3.1.3 Earthing of Panel

Panel should be earthed from the earthing busbar or earthing terminal

3.2 CUBICLE ELECTRICAL AND MECHANICAL FUNCTIONAL TEST

The systems is functionally tested with mentioned items below as electrical and
mechanical.

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS

Page: 5/11

Doc. No: KP-00+++-TZ782-V0015

Date:29.04.2015

3.2.1 Mechanical Checks of Cubicle

The panels are checked that its door and moving parts are operating well

3.2.2 Polarity of DC Voltage

Before energising the system, firstly the terminal connections are checked. After
supplying DC voltage to relevant system, it should be sure that the polarity is
correct by measuring on L(+) and L(-) terminals.

3.2.3 Internal Functional Test

Internal circuitry of panel is checked to be working, regarding the drawings.

3.2.4 External Functional Test

Signals between panels, CB Commands and other equipments of the system is
verified according to drawings.

3.2.5 Relay Software Download and Interlocking Conditions

Prepared relay settings file is downloaded to device. Inputs and Outputs are
checked by connection to relay. Interlocks over the relay (CFC etc.) are checked,
regarding the drawings.

3.2.6 Secondary Voltage-Current Injection

All measurements of current and voltage circuits are observed with secondary
injection.

3.2.7 Simulation of Protection Functions

Protection relays are tested for trip limits by simulation of fault conditions. Trip
signals are also observed. (Omicron156/256 or eqv. is used.)

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS

Page: 6/11

Doc. No: KP-00+++-TZ782-V0015

Date:29.04.2015

4.0 TEST AND COMMISSIONING SCHEDULE

According to updated time schedule, which is submitted separately.

5.0 PREREQUISITIES
1) Protection Panel should be installed.
2) External cable connections should be completed.
3) AC and DC power should be prepared.
4) Panel Grounding should be completed.

6.0 PRECAUTIONS AND NOTES

The following shall be done in order to made safe prior to starting of Protection
Equipment testing
1) Equipments which is related with Protection system should be mounted and
tested before starting Protection Equipment tests.
2) Warning types shall be installed around the HV Switchyards in order to provide
unauthorized access to testing area.

7.0 TEST EQUIPMENT

Testing equipments with necessary test certificates will be informed later.
8.0 RESTORATION
In case of necessity for processing on the commissioning tests, some revision could be done on
secondary drawing by informing responsible designer.

9.0 REFERENCE

Electrical Single-Line Diagrams

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS
Doc. No: KP-00+++-TZ782-V0015

Page: 7/11

Date:29.04.2015

10.0 APPENDIX
APPENDIX A PROTECTION PANEL CHECKLIST
EQUIPMENT IDENTIFICATION
FACILITY

UNIT NO.

JOB NO.

SHEET
____ OF ____

SYSTEM

EQUIPMENT NAME/NUMBER

Rated Voltage:

Feeder Name:

Frequency:

TEST EQUIPMENT
NAME OF MANUFACTURER

SERIAL NUMBER:

CALIBRATION DUE DATE

PANEL TYPE:

Control&Tests
1

Earthing connection completed?

Cable connections completed?

Terminals labelled?

Polarity of DC Contol Voltage

Functional Test of Control Circuit

Measurement Devices

Alarms and Indications

Interlocking Conditions

Local&Remote control

10

Voltage Circuit control

11

Current Circuit Control

12

Functional Test of Protection Relay

Status

Notes

See attached Test Protocol.

TEST RESULTS
Test results are attached.
REMARKS

SYSTEM COMMISSIONING ENGINEER

DATE

APPROVED

DATE

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS
Doc. No: KP-00+++-TZ782-V0015

Page: 8/11

Date:29.04.2015

APPENDIX B- LINE DISTANCE PROTECTION RELAY TEST REPORT

EQUIPMENT IDENTIFICATION
FACILITY

UNIT NO.

JOB NO.

SHEET
____ OF ____

SYSTEM

VT Ratio:

EQUIPMENT NAME/NUMBER

Frequency:

Line Length(km):

CT Ratio:

TEST EQUIPMENT
NAME OF MANUFACTURER

SERIAL Number:

CALIBRATION DUE DATE

Protective Relay:

RELAY SETTINGS
Relay settings and selectivity study can be added to this section

Function tests
1

Line Differential Protection Test

Synchrocheck Function Test Test

Dstance Protection Function Test

Backup Protection Test

Fault Locator

Switch on to Fault Function Test

Auto Reclose Function Test

Status

Notes

TEST RESULTS
Test results are attached.
REMARKS

SYSTEM COMMISSIONING ENGINEER

DATE

APPROVED

DATE

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS
Doc. No: KP-00+++-TZ782-V0015

Page: 9/11

Date:29.04.2015

APPENDIX C- OVERCURRENT PROTECTION RELAY TEST REPORT

EQUIPMENT IDENTIFICATION
FACILITY

UNIT NO.

JOB NO.

SHEET
____ OF ____

SYSTEM

EQUIPMENT NAME/NUMBER

VT Ratio:

Frequency:

Line Length(km):

CT Ratio:

TEST EQUIPMENT
NAME OF MANUFACTURER

SERIAL Number:

CALIBRATION DUE DATE

Protective Relay:

RELAY SETTINGS
Relay settings and selectivity study can be added to this section

No

Control &Tests

Output Check

Input Check

50/51/67, Phase Time Overcurrent

50N/51N/67N, Neutral Time Overcurrent

49, Thermal Overload

46, Unbalance Load Protection

75TC, Trip Circuit Supervision

Ossilographic Fault Records

CFC

10

Event Log, Trip Log

11

Measurement Check (P,Q,pf,Energy)

Status

Explanation

TEST RESULTS
Test results are attached.
REMARKS

SYSTEM COMMISSIONING ENGINEER

DATE

APPROVED

DATE

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS
Doc. No: KP-00+++-TZ782-V0015

Page: 10/11

Date:29.04.2015

APPENDIX D BUSBAR AND BREAKER FAILURE PROTECTION RELAY TEST

REPORT
EQUIPMENT IDENTIFICATION
FACILITY

UNIT NO.

JOB NO.

SHEET
____ OF ____

SYSTEM

EQUIPMENT NAME/NUMBER

VT Ratio:

Frequency:

Line Length(km):

CT Ratio:

TEST EQUIPMENT
NAME OF MANUFACTURER

SERIAL Number:

CALIBRATION DUE DATE

Protective Relay:

RELAY SETTINGS
Relay settings and selectivity study can be added to this section

Test Settings

Busbar Protection

Current

Time

Operational Settings
Current
Time

Time

Operational Settings
Current
Time

Idiff>
Idiff>>

Breaker Failure Protection

Test Settings
Current

Iq>
Iq>>

Feeder
No

Test

I (A)

Busbar Protection Function Tests

Trip Time (ms)
Trip Time (ms)
Phase L1
Phase L2

Trip Time (ms)

Phase L3

1
2
3
4
5
6
7
8
9
10
11
12

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A

COMMISSIONING PROCEDURE FOR 132kV SWITCHYARD PROTECTION

EQUIPMENT TESTS

Page: 11/11

Feede
r No
1

Test

I (A)

Doc. No: KP-00+++-TZ782-V0015

Breaker Failure Protection Function Tests

Trip Time (ms)
Trip Time (ms)
Phase L1
Phase L2

Date:29.04.2015

Trip Time (ms)

Phase L3

2
3
4
5
6
7
8
9
10
11
12

TEST RESULTS
Test results are attached.
REMARKS

SYSTEM COMMISSIONING ENGINEER

DATE

APPROVED

DATE

Dok. No: KP-00+++-TZ782-V0015, Rev. No: A