Escolar Documentos
Profissional Documentos
Cultura Documentos
Embedded PC
Version:
Date:
Order No.:
1.4
2016-01-14
CX20x0-01xx
Table of contents
Table of contents
1 Foreword ....................................................................................................................................................4
1.1
1.2
1.3
2 Product overview.......................................................................................................................................7
2.1
2.2
System Overview.............................................................................................................................. 8
2.3
2.4
Types .............................................................................................................................................. 13
2.5
Module overview............................................................................................................................. 15
2.6
2.7
2.8
CF slot ............................................................................................................................................ 18
2.9
3.2
Dimensions ..................................................................................................................................... 21
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.2
5.2
Faults .............................................................................................................................................. 47
6 Decommissioning....................................................................................................................................48
6.1
7 Appendix ..................................................................................................................................................50
7.1
Accessories .................................................................................................................................... 50
7.2
Certifications ................................................................................................................................... 51
7.3
Version: 1.4
Foreword
Foreword
1.1
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the following notes and explanations are followed when installing and commissioning
these components.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
For that reason the documentation is not in every case checked for consistency with performance data,
standards or other characteristics.
In the event that it contains technical or editorial errors, we retain the right to make alterations at any time
and without warning.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff, TwinCAT, EtherCAT, Safety over EtherCAT, TwinSAFE, XFCand XTS are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Version: 1.4
Foreword
1.2
Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
health of persons.
WARNING
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
persons.
CAUTION
Tip or pointer
This symbol indicates information that contributes to better understanding.
Note
Version: 1.4
Foreword
1.3
Version
1.0
1.1
1.2
1.3
1.4
Version: 1.4
Product overview
Product overview
2.1
Intended use
The CX20x0 device series is a modular control system designed for DIN rail installation. The system is
scalable, so that the required modules can be assembled and installed in the control cabinet or terminal box
as required.
Attention
Do not exchange any parts when under power! The exchange of controller parts when live
can lead to short-circuits or overvoltages. These can damage the controller itself and connected peripherals (terminals, monitors, input devices, etc.).
When components are being fitted or removed, the supply voltage must be switched off.
Software knowledge
System malfunctions
Mandatory software knowledge! Every user must be familiar with any of the functions of the
software installed on the PC that he can reach.
Attention
Version: 1.4
Product overview
2.2
System Overview
The system
The CX2020 has a 1.4 GHz Intel Celeron CPU, the CX2030 has a 1.5 GHz Intel Core i7 dual-core
CPU, the CX2040 has a 2.1 GHz Intel Core i7 quad-core CPU. In the CX2020 and CX2030 the controller
is fanless and has no rotating components. Due to its high power, the CX2040 has a fan with ball bearings
and speed monitoring. In addition to the CPU and chipset the basic modules also contain the main memory.
For the CX2020 and CX2030 the size is 2 GB. Up to 4 GB are possible as an option. The CX2040 has 4 GB
of RAM as standard. The controller boots from the CFast flash memory card. The basic configuration of the
modules includes a CFast memory card, two independent Gbit Ethernet interfaces, four USB 2.0 interfaces
and a DVI-I interface. The CPU has an internal 128 KB NOVRAM, which functions as a persistent data
memory if no UPS is used. Optionally the devices can be ordered with a serial or fieldbus interface. Other
components from the CX2000 family can be connected via the multi-pin terminals on either side. The
operating system is Microsoft Windows Embedded Standard 7 P. Up to four modules can be connected to
the basic CPU module. The connection order is irrelevant. Internally the modules are connected via PCI
Express and can be plugged to the CPU "in the field". The power supply for the CPU module comes from a
CX2100 power supply module, which is connected on the right-hand side of the CPU. Two further CFast
memory card modules (CX2550 0010) can be connected between the power supply unit and the CPU, so
that a total of up to three CFast cards can be used. RAID can be used in situations where more than one
CFast card is used.
The CX2020, CX2030 and CX2040 Embedded PCs extend the CX product family with versions with very
high CPU power (optionally with multi-core) and enable direct connection of Bus Terminals or EtherCAT
Terminals. The CX2000 in conjunction with EtherCAT and TwinCAT enables very fast control processes in
the microsecond range (eXtreme Fast Control Technology). The basic CPU modules have two independent
Gbit Ethernet interfaces, four USB 2.0 interfaces and a DVI-I interface as standard. A serial or a fieldbus
Version: 1.4
Product overview
interface can optionally be ordered. Please note that these have to be specified with the order, i.e.
retrospective installation is not possible. On the left-hand side the CPU features a multi-pin connector for
connecting further optional modules.
The components
The individual system components are modules with a width of 22 mm or multiples of it that can be
connected in-line with one another. The basic unit consists of the CX20x0 CPU module and a power supply
module (CX2100-0xxx).
Power supply unit with integrated I/O interface and optional UPS
The 24V DC power supply unit is available in three different versions:
CX2100-0004: E-bus/K-Bus power supply unit with automatic switchover
CX2100-0904: E-bus/K-Bus power supply unit with automatic switchover and integrated capacitive
UPS
CX2100-0914: E-bus/K-Bus power supply unit with automatic switchover and integrated electronic
charging unit for external battery packs in order to maintain UPS functionality.
All power supply units feature an illuminated anti-glare LC display with two rows of 16 characters each for
displaying status messages. The application programs can also use the display for displaying applicationspecific texts.
Fieldbus interfaces
The fieldbus interfaces are currently available as master and slave versions for the following fieldbuses.
Optional interfaces:
The optional interfaces can be used to connect single-channel fieldbus interfaces. Operation is limited to one
interface at a time. If several fieldbus interfaces are required, they can be added as E-bus terminals
(EL67xx). The following fieldbus interfaces are available:
CX20x0-N010 = DVI-D, DVI-D connector
CX20x0-N030 = RS232, D-Sub connector
CX20x0-N031 = RS422/RS485, D-Sub socket
Version: 1.4
Product overview
CX20x0-B110 = EtherCAT slave, EtherCAT IN and OUT (2 x RJ 45)
CX20x0-M310 = PROFIBUS master, D-Sub socket, 9-pin
CX20x0-B310 = PROFIBUS slave, D-Sub socket, 9-pin
CX20x0-M510 = CANopen master, D-Sub connector, 9-pin
CX20x0-B510 = CANopen slave, D-Sub connector, 9-pin
CX20x0-M930 = PROFINET RT, controller, Ethernet (2 x RJ-45)
CX20x0-B930 = PROFINET RT, device, Ethernet (2 x RJ-45 switch)
CX20x0-B950 = EtherNet/IP Slave, Ethernet (2 x RJ-45 switch)
The software
In combination with the TwinCAT automation software, the CX20x0 Industrial PC becomes a powerful IEC
61131-3 PLC with up to four user tasks. Additionally, Motion Control tasks can also be executed. Depending
on the required cycle time, several servo axes can be controlled. Even special functions such as flying saw,
electronic gearbox and cam plate can be realised.
10
Version: 1.4
Product overview
2.3
The basic configuration of the CX20x0 includes an 8 GB CFast Flash card. The basic configuration includes
two Ethernet RJ-45 interfaces, four USB-2.0 interfaces and a DVI-I interface.
Version: 1.4
11
Product overview
Technical data
Processor
Internal Flash memory
Diagnostics LED
Clock
Operating system
Control software
Power supply
Max. power loss
Dielectric strength
Dimensions (W x H x D)
Weight
Operating/storage
temperature
Relative humidity
Vibration/shock resistant
EMC immunity/emission
Protection class
CX2020
Intel Celeron 1.4 GHz,
single-core
4 or 8 GB CFast Flash
card (optionally
expandable)
2 GB DDR3-RAM
128 kB NOVRAM
integrated
2 x RJ 45, 10/100/1000
MBit/s, DVI-I, 4 x USB
2.0, 1x option interface
1 x power, 1 x TC status,
1 x flash access, 2 x bus
status
Internal clock with battery
backup for time and date
(battery replaceable)
Microsoft Windows
Embedded Standard 7 P
TwinCAT 2 PLC Runtime,
NC PTP Runtime, NC I
Runtime | TwinCAT 3.
See TwinCAT 3 price list
24 V DC (-15 %/+20 %)
15 W (including system
interfaces)
500 V (supply / internal
electronics)
144 mm x 100 mm x 91
mm
approx. 1,160 g
-25 C ... +60 C / -40
C ... +85 C
95 % no condensation
conforms to EN
60068-2-6 / EN
60068-2-27
conforms to EN
61000-6-2 / EN 61000-6-4
IP 20
CX2030
Intel CoreTM i7 1,5 GHz,
dual-core
4 or 8 GB CFast Flash
card (optionally
expandable)
2 GB DDR3-RAM
128 kB NOVRAM
integrated
2 x RJ 45, 10/100/1000
MBit/s, DVI-I, 4 x USB
2.0, 1x option interface
1 x power, 1 x TC status,
1 x flash access, 2 x bus
status
Internal clock with battery
backup for time and date
(battery replaceable)
Microsoft Windows
Embedded Standard 7 P
TwinCAT 2 PLC Runtime,
NC PTP Runtime, NC I
Runtime | TwinCAT 3.
See TwinCAT 3 price list
24 V DC (-15 %/+20 %)
20 W (including system
interfaces)
500 V (supply / internal
electronics)
144 mm x 100 mm x 91
mm
approx. 1,165 g
-25 C ... +60 C / -40
C ... +85 C
95 % no condensation
conforms to EN
60068-2-6 / EN
60068-2-27
conforms to EN
61000-6-2 / EN 61000-6-4
IP 20
CX2040
Intel CoreTM i7 2,1 GHz,
quad-core
4 or 8 GB CFast Flash
card (optionally
expandable)
4 GB DDR3-RAM
128 kB NOVRAM
integrated
2 x RJ 45, 10/100/1000
MBit/s, DVI-I, 4 x USB
2.0, 1x option interface
1 x power, 1 x TC status,
1 x flash access, 2 x bus
status
Internal clock with battery
backup for time and date
(battery replaceable)
Microsoft Windows
Embedded Standard 7 P
TwinCAT 2 PLC Runtime,
NC PTP Runtime, NC I
Runtime | TwinCAT 3.
See TwinCAT 3 price list
24 V DC (-15 %/+20 %)
42 W (including system
interfaces)
500 V (supply / internal
electronics)
144 mm x 100 mm x 91
mm
approx. 1,230 g
-25 C ... +60 C / -40
C ... +85 C
95 % no condensation
conforms to EN
60068-2-6 / EN
60068-2-27
conforms to EN
61000-6-2 / EN 61000-6-4
IP 20
12
Version: 1.4
Product overview
2.4
Types
The CPU module can be equipped with different hardware and software options. The TwinCAT automation
software transforms a CX20x0 system into powerful PLC and Motion Control system that can be operated
with or without visualisation. Further system interfaces (pre-installed in the factory) or fieldbus connections
can be added to the basic CPU module.
CX2020-0100
CX2020-0110
CX2020-0120
CX2020-0130
CX2020-0111
CX2020-0112
CX2020-0113
CX2020-0121
CX2020-0122
CX2020-0123
CX2020-0130
without
Operatingsystem
X
-
Microsoft
Windows
Embedded
Compact
X
X
X
X
-
Microsoft
Windows
Embedded7
(32-bit)
X
X
X
X
-
Microsoft
without TwinCAT TwinCAT TwinCAT
Windows
TwinCAT PLC
NC PTP NC I
Embedded7
Runtime Runtime Runtime
(64-bit)
X
X
X
X
X
X
X
X
X
X
X
X
X
-
Version: 1.4
13
Product overview
Table2: CX2030 (1,5 GHz 2 cores)
Modul
CX2030-0100
CX2030-0110
CX2030-0120
CX2030-0130
CX2030-0111
CX2030-0112
CX2030-0113
CX2030-0121
CX2030-0122
CX2030-0123
CX2030-0130
without
Operatingsystem
X
-
Microsoft
Windows
Embedded
Compact
X
X
X
X
-
Microsoft
Windows
Embedded7
(32-bit)
X
X
X
X
-
Microsoft
without TwinCAT TwinCAT TwinCAT
Windows
TwinCAT PLC
NC PTP NC I
Embedded7
Runtime Runtime Runtime
(64-bit)
X
X
X
X
X
X
X
X
X
X
X
X
X
-
Microsoft
Windows
Embedded7
(32-bit)
X
X
X
X
-
Microsoft
without TwinCAT TwinCAT TwinCAT
Windows
TwinCAT PLC
NC PTP NC I
Embedded7
Runtime Runtime Runtime
(64-bit)
X
X
X
X
X
X
X
X
X
X
X
X
X
-
CX2040-0100
CX2040-0110
CX2040-0120
CX2040-0130
CX2040-0111
CX2040-0112
CX2040-0113
CX2040-0121
CX2040-0122
CX2040-0123
CX2040-0130
without
Operatingsystem
X
-
Microsoft
Windows
Embedded
Compact
X
X
X
X
-
CX20x0 systems with Microsoft Windows Embedded 7 P require a Compact Flash card with a capacity of at
least 8 GByte.
Software Images
A list of the different software images can be found in the CX1000 Software Documentation.
Note
14
Version: 1.4
Product overview
2.5
Module overview
Version: 1.4
15
Product overview
2.6
Architekture overview
All Embedded-PCs of CX20x0 family have the same architecture. This architecture is described in the
following section.
16
Version: 1.4
Product overview
LPC-interface for super I/O controller for serial interface (CX20x0-N03x)
4 PCIe lanes via backplane connector (left)
1 PCIe to FPGA for K-/E-bus and NOV-RAM
2x SATA internal via backplane connector (left)
2x USB internal via backplane connector (left)
The interfaces (USB, DVI, und LAN) ports are standard ports. External devices which support the certain
standards can be operated via these interfaces. A VGA monitor can be operated via an adaptor over the
DVI-I port. A split cable (DVI-D and VGA) allows the use of VGA and DVI-D at the same time. If the option
interface CX20x0-N010 (2nd DVI-D port) is used the 1st DVI-I port can operate either in DVI or VGA mode.
The network controller is an Intel 82574L Gigabit Ethernet Controller.
There are two independent ports. Both ports are able to operate at 10 / 100 / 1000Mbits and they are able to
support Jumboframes.
Details are described in the chapters of the system interfaces.
Version: 1.4
17
Product overview
2.7
Battery compartment
The battery compartment is located under the front cover of the CX20x0. The opening in which the battery
bracket is mounted can be seen when the front cover is opened. The battery is then pulled carefully out of
the holder with the help of the ejection tab and then removed. Before you can change the battery you should
power off the system. The settings for time and date must be reset after the change. All other BIOS settings
are not affected.
To insert a new battery push it into the battery compartment. Ensure correct polarity. Then close the front
cover. The battery change is then complete.
Dimensions
Diameter
Height
Weight
20.0 mm
3.20 mm
3.1 g
Attention
Only use the same battery type (CR2032) from Sanyo or Panasonic. Make absolutely sure
that positive and negative terminals of the battery are inserted correctly. (minus pole on the
left)Never open the battery or throw it into a fire.The battery cannot be recharged.
Battery maintenance
Note
2.8
The battery must be replaced every 5 years. Spare batteries can be ordered from Beckhoff
Service [}52].
CF slot
A CFast Flash slot is located at the front, which enables the storage medium to be replaced. This allows the
storage medium to be exchanged. In the basic module this should only be done in switched-off state,
otherwise the system may crash. The CFast Flash card can be removed from the module for maintenance.
In this way it is also possible to expand the system (only operating system and program memory). CFast
Flash cards (CFast cards) are available as accessories in various sizes.
18
Version: 1.4
Product overview
The following images illustrate the handling of the CFast cards. The eject mechanism is based on the pushpush principle: The CFast Flash card is disengaged with a soft click by lightly pressing the card. At the same
time the card moves approx. 4 mm out of the housing, so that it can be pulled out.
On inserting the CFast Flash card it engages again with a soft click. The card is seated correctly if it is flush
with the front side of the device housing.
2.9
CFast card
Note
We strongly recommend that only CFast cards supplied by Beckhoff Automation GmbH
should be used. These are industrial CF cards with a higher number of write/read cycles
and an extended temperature range (+85 C). Proper operation can only be guaranteed
with CFast cards from Beckhoff Automation GmbH!
Version: 1.4
19
3.1
Unpacking
Proceed as follows to unpack the unit:
1.
2.
3.
4.
5.
6.
Remove packaging.
Do not discard the original packaging. Keep it for transporting the device in the future.
Check the delivery for completeness by comparing it with your order.
Please keep the associated paperwork. It contains important information for handling the unit.
Check the contents for visible shipping damage.
If you notice any shipping damage or inconsistencies between the contents and your order, you
should notify Beckhoff Service.
Attention
During transport in cold conditions, or if the device is subjected to extreme temperature differences, condensation on and inside the device must be avoided. Prior to operation, the
device must be allowed to slowly adjust to room temperature. Should condensation occur,
a delay time of approximately 12 hours must be allowed before the unit is switched on.
Installation
The devices are designed for installation in control cabinets.
20
Version: 1.4
3.2
Dimensions
Dimensions
Version: 1.4
21
3.3
Avoid damage!
Do not force the module or apply excessive pressure!
Attention
Installation position
Comply with the permitted installation position and minimum distances!
Attention
The maximum ambient temperature for CPU modules mounted on a DIN rail is 60C. The
orientation in which the device is fitted must be selected in such a way that cooling air can
flow vertically through the ventilation holes. The images below show the permitted and two
incorrect installation positions. Mounting must provide a clearance of 30 mm both above
and below a CX20x0 device combination to ensure adequate ventilation of the base CPU
module and the power supply unit.
22
Version: 1.4
Version: 1.4
23
3.4
The bar clips are inserted on the top side and underside
Underside
Top side
If all system interfaces are locked, then the entire assembly can be snapped onto the support rail.
24
Version: 1.4
Underside
Top side
Once the bar clips have been raised they can be pulled out. Subsequently, the system interfaces can be
separated again.
Version: 1.4
25
3.5
Due to the high performance the CX2040 has an internal fan. The fan is has a ball bearing and is speed
controlled by the system. It can be replaced during the operation the the system.
Fan replacement
The fan cartridge must be replaced after 5 years. Replacement cartridges can be ordered
via the Beckhoff Service.
Note
Fan removal
Fan installation
Push the fan cartidge the contacts frontside into the housing. The guide rail on the right side side help you to
insert the cartridge.
26
Version: 1.4
Version: 1.4
27
3.6
Power supply
This power supply unit is equipped with an I/O interface, which permits connection of the Beckhoff Bus
Terminals. The power is supplied via the upper spring-loaded terminals labelled 24V and 0V.
The supply voltage supplies the CX system ant the terminal Bus and Bus Terminal with a voltage of 24 V DC
(-15 %/+20 %). The dielectric strength of the power supply unit is 500 Vrms. Since the Terminal Bus (K- and
E-bus) only transfers data, a separate power supply is required for the Bus Terminals. This is provided by
means of the power contacts, which are not connected to the power supply.
The terminals are implemented in spring force technology. Connect the cables as follows:
1. Open a spring-loaded terminal by slightly pushing with a screwdriver or a rod into the square opening
above the terminal.
2. The wire can now be inserted into the round terminal opening without any force.
3. The terminal closes automatically when the pressure is released, holding the wire securely and
permanently.
28
Version: 1.4
AWG 20 .. AWG 14
0.33 inch
LED
If the power supply unit is connected correctly and the power supply is switched on, the two upper LEDs in
the terminal prism are green. The left LED (Us) indicates the CPU supply. The right LED (Up) indicates the
terminal supply. The other LEDs indicate the Terminal Bus status. A detailed description of the LEDs can be
found in section LED troubleshooting.
UL requirements
Compliance of the UL requirements
DANGER
For the compliance of the UL requirements the CX-Controllers should only be supplied by a
24 VDC supply voltage, supplied by an isolating source and protected by means of a fuse
(in accordance with UL248), rated maximum 4 Amp.by a 24 VDC power source, that has to
satisfy NEC class 2. A NEC class 2 power supply shall not be connected in series or parallel with another (class 2) power source!This UL requirements are valid for all supply voltages of the CX-Controllers!
PE power contacts
Powerkontakt "PE"
Attention
The PE power contact must not be used for other potentials. "PE" und "0V" (24V CX-System supply) have to be on the same potential. (connected in the cabinet) Der Powerkontakt
"PE" darf nicht fr andere Potentiale verwendet werden. "PE" und "0V" (24V Systemversorgung) mssen auf dem gleichen Potential liegen. (im Schaltschrank verbunden) The
wiring the cabinet has to follow the Norm EN EN 60204-1:2006: Safety of machinery - Electrical equipment of machines - (PELV = Protective Extra Low Voltage)EN 60204-1:2006
chapter 6.4.1:b): One side of the circuit or a point of the energy source of the circuit must
be connected to protective earth system
Attention
If the power supply should be disconnected the "0V" must not be disconnected. Always disconnect the 24V wire first. Otherwise there can be electrical current flow via the shield.
Possibly connected devices with own power supply (e.g. panel) must have the same electrical potential for "PE" and "GND" as the CX-unit. Otherwise the CX-unit and/or the connected device can be damaged.
Version: 1.4
29
3.7
Note
EtherCAT Bus Terminals (ELxxxx/ESxxxx) that do not actively participate in data exchange
within the Bus Terminal block are called passive terminals. These terminals can be recognised by their lack of power consumption from the E-Bus. In order to ensure optimal data
exchange, these may not be connected directly in-line to the power supply!
The following illustration shows the correct mounting of the passive terminal:
30
Version: 1.4
3.8
DVI-D socket
Pin
1
2
3
4
5
6
7
Assignment
TMDS Data 2TMDS Data 2+
TMDS Data 2/4 Shield
not connected
not connected
DDC Clock
DDC Data
Pin
9
10
11
12
13
14
15
16
Assignment
TMDS Data 1TMDS Data 1+
TMDS Data 1/3 Shield
not connected
not connected
+ 5V Power
Ground ( +5V, Analog H/
V Sync)
Hot Plug Detect
Pin
17
18
19
20
21
22
23
Assignment
TMDS Data 0TMDS Data 0+
TMDS Data 0/5 Shield
not connected
not connected
TMDS Clock Shield
TMDS Clock +
24
TMDA Clock -
Version: 1.4
31
3.9
DVI-I port
DVI-I socket
Pin
1
2
3
4
5
6
7
Assignment
TMDS Data 2TMDS Data 2+
TMDS Data 2/4 Shield
not connected
not connected
DDC Clock
DDC Data
Pin
9
10
11
12
13
14
15
16
Assignment
TMDS Data 1TMDS Data 1+
TMDS Data 1/3 Shield
not connected
not connected
+ 5V Power
Ground ( +5V, Analog H/
V Sync)
Hot Plug Detect
Pin
17
18
19
20
21
22
23
Assignment
TMDS Data 0TMDS Data 0+
TMDS Data 0/5 Shield
not connected
not connected
TMDS Clock Shield
TMDS Clock +
24
TMDA Clock -
Assignment
Analog Red Video Out
Analog Green Video Out
Analog Blue Video Out
Analog Horizontal Sync
3.10
USB connections
The USB socket is a type A socket. The USB interface complies with the USB 2.0 specification.
Pin
1
2
3
4
Shell
Assignment
VBUS
DD+
GND
Shield
Version: 1.4
Typical assignment
Red
White
Green
Black
Drain Wire
33
3.11
LAN connections
Signal
TD +
TD RD +
connected
Description
Transmit +
Transmit Receive +
not used
RD connected
34
Signal
TD +
TD RD +
connected
Description
Transmit +
Transmit Receive +
not used
RD connected
Version: 1.4
Note
Both ports are independent of each other. In contrast to the CX1020 and CX9000 systems,
no switch is integrated. For a line topology an additional switch is required. The independent ports can be configured in different ways: The upper port (1) is configured as Gigabit
IT port, The lower port (2) is configured for EtherCAT communicationin the delivery state.
Version: 1.4
35
3.12
The CX20x0-N030 system interface provides an RS232 interface, COM1 (X300). It is implemented on a 9pole Sub-D pin strip. If more than one interface is required the system can be extended via the Terminal Bus
(K- or E-bus) or Bus Terminals (KL/EL6001) which provide serial interfaces. The pin assignment is shown at
the bottom of the page.
The maximum baud rate on both channels is 115 kbit. The interface parameters are set via the operating
system or from the PLC program.
36
Signal
DCD
RxD
TxD
DTR
GND
DSR
RTS
CTS
RI
Type
Signal in
Signal in
Signal out
Signal out
Ground
Signal in
Signal out
Signal in
Signal in
Version: 1.4
Description
Data Carrier Detected
Receive Data
Transmit Data
Data Terminal Ready
Ground
Dataset Ready
Request to Send
Clear to Send
Ring Indicator
3.13
The CX20x0-N030 system interface provides an RS422 or RS 485 interface, COM1 (X300). It is
implemented on a 9-pole Sub-D socket strip. If more than one interface is required the system can be
extended via the Terminal Bus (K- or E-bus) or Bus Terminals (KL/EL6021) which provide serial interfaces.
The pin assignment is shown at the bottom of the page.
The maximum baud rate on both channels is 115 kbit. The interface parameters are set via the operating
system or from the PLC program.
Signal
TxD+
RxD+
GND
VCC
TxDRxD-
Type
Data-Out +
Data-In +
Ground
VCC
Data-Out Data-In -
Description
Transmit 422
Receive 422
Ground
+5V
Transmit 422
Receive 422
For RS 485 pins 2 and 3 (data +) must be connected, and pins 7 and 8 (data -).
Status
off
on
on
off
on
off
on
on
Version: 1.4
37
Note
38
If parameters other than those set should be required, please choose the right order number:
- CX20x0-N031-0001 RS485 with Echo, End-Point (Terminated)
- CX20x0-N031-0002 RS485 without Echo, Drop-Point (not Terminated)
- CX20x0-N031-0003 RS485 with Echo, Drop-Point (not Terminated)
- CX20x0-N031-0004 RS422 Full Duplex, End-Point (Terminated)
Version: 1.4
Commissioning / Configuration
Commissioning / Configuration
4.1
EtherCAT cable redundancy can be realised in the CX20x0 systems through the two independent Ethernet
ports. Minimum requirements:
1. EtherCAT redundancy supplement
2. EK1110 (Bus extension)
3. EK1100 (Bus Coupler)
The supplement product on the Beckhoff website at
http://download.beckhoff.com/download/Software/TwinCAT/TwinCAT2/Supplement/
TwinCAT_EtherCAT_Redundancy/Install/TcEcRedundancy.exe
can be downloaded. The required licence key can be ordered from our sales division. The required couplers
are ordered together with the other hardware. These components can then be used to configure the
controller. The upper figure shows a minimum configuration example for cable redundancy. Once the
hardware has been wired and commissioned, the supplement must be installed on the device, for example
via a USB stick or the IT network. During the installation the system asks for the licence key. The cable
redundancy can be set up in the System Manager. The first step involves reading the terminal configuration.
Then select "Advanced Settings" under the "EtherCAT" tab in the EtherCAT device properties. The second
adapter can be set under the "Redundancy" menu. Use the "Search" button to open the selection menu.
Select "Local Area Connection 2 (Intel(R).....)" for the lower network connection (X001). Click "OK" to
complete the configuration.
Version: 1.4
39
Commissioning / Configuration
Note
This supplement only supports cable redundancy. This means that fail safety exists only for
the cable sections. That means the connections between the couplers. Failures of individual terminals are not covered.Further details can be found in the Beckhoff Information System under EtherCAT cable redundancy.
Cases of failure
The two possible failures are described in the example below.
In this example the supply line for coupler EK1100 is faulty. The EK1100 terminals continue to run despite
the cable failure. The System Manager indicates the failure as follows:
40
Version: 1.4
Commissioning / Configuration
In this case the second cable is faulty. The terminals at the coupler continue to run without malfunction. The
System Manager indicates the behaviour as follows:
Version: 1.4
41
Commissioning / Configuration
4.2
Switching on
The power supply for the basic CPU module comes from the power supply unit. The basic CPU module
starts automatically when the power supply unit is connected to the mains.
Switching off
The Embedded PC switches off when the power supply unit is switched off. The control software typically
running on Embedded PCs should be shut down or stopped correctly. A user who may not close software
may also not switch the Embedded PC off, since data can be lost from the hard disk by switching off while
software is running.
Once the software has been stopped, the operating system can be shut down. Only then should the power
supply be interrupted.
42
Version: 1.4
5.1
5.1.1
Display
LED
PWR
TC
HDD
FB1
FB2
5.1.2
Meaning
Power supply The Power LED comes on when the device is connected to
a live power supply unit (green).
TwinCAT status LED TwinCAT is in Run mode (green)
TwinCAT is in Stop mode (red)
TwinCAT is in Config mode (blue)
Read/Write Compact Flash (red) Indicates access to the CFast card.
Status LED1 for fieldbus (function is written at the fieldbus interface)
Status LED2 for fieldbus (function is written at the fieldbus interface)
After switching on, the power supply immediately checks the connected Bus Terminal configuration. Errorfree start-up is signalled by the red "I/O ERR LED being extinguished. If the I/O ERR LED blinks, an error
in the area of the terminals is indicated. The error code can be determined from the frequency and number of
blinks. This permits rapid rectification of the error.
Display
LED
Us 24 V
Up 24V
K-BUS RUN
K-BUS ERR
Meaning
Power supply for the CPU module.The LED lights
green if the power supply is correct.
Power supply for terminal bus. The LED lights
green if the power supply is correct.
K-bus diagnostics.The green LED lights up in order
to indicate fault-free operation. "Fault-free" means
that the communication with the fieldbus system is
also running.
K-bus diagnostics. The red LED flashes to indicate
an error. The red LED blinks with two different
frequencies.
Version: 1.4
43
Persistent, continuous
flashing
Description
Remedy
EMC problems
3 pulses
4 pulses
n
5 pulses
6 pulses
0
1
7 pulses
44
Version: 1.4
K-bus state
The K-bus status is saved in the state byte (see fig. K-bus interface 1). If the value is 0 the K-bus is
operating synchronously and without errors. If the value is <> 0 there may be a fault, or it may only be an
indication that the K-bus cycle is longer than the task, in which case it would no longer by synchronous with
the task. The task time should be faster than 100 ms. We recommend a task time of less than 50 ms. The Kbus update time typically lies between one and five ms.
Bit 0 = K-Bus error
Bit 1 = terminal configuration has changed since the start
Bit 2 = process image lengths do not match
Bit 8 = no valid inputs (yet)
Bit 9 = K-bus input update not yet complete
Bit 10 = K-bus output update not yet complete
Bit 11 = watchdog
Bit 15 = acyclic K-bus function active (e.g. K-bus reset)
If there is a K-bus error, this can be reset via the IOF_DeviceReset function block (in the TcIoFunctions.lib).
Version: 1.4
45
5.1.3
After switching on, the power supply immediately checks the connected Bus Terminal configuration. In the EBus mode the L/A led lights up. It starts blinking when there is traffic on the bus.
Display
LED
Us 24 V
Up 24 V
L/A
46
off
on
flashing
Version: 1.4
Meaning
Power supply for the CPU module
The LED lights green if the power
supply is correct.
Power supply for terminal bus. The
LED lights green if the power supply
is correct.
E-bus not connected
E-bus connected / no data traffic
E-bus connected / data traffic on the
E-bus.
5.2
Faults
Measures
1.Check the fuse
2. Measure voltage at connection,
check plug wiring, call Beckhoff
support
Check setup Call Beckhoff Support
The quickest response will come from support / service in your country. Therefore please contact your
regional contact. For details please refer to our website at www.beckhoff.de or ask your distribution partner.
Version: 1.4
47
Decommissioning
Decommissioning
6.1
2.1. Release and remove the first Terminal next to the power supply unit on the DIN
rail.
First remove any wiring from power supply unit and then from the first terminal on the DIN rail next to the
power supply unit. If the wiring is to be reused for another system, it is advisable to make a note of the
connections. Then pull the orange terminal release (see arrow) to release the terminal and pull it out.
48
Version: 1.4
Decommissioning
After pulling on the terminal release of the power supply unit (see arrow) the block can be carefully removed
from the DIN rail.
Disposal
The device must be fully dismantled in order to dispose of it.
Electronic parts must be disposed of in accordance with national electronics scrap regulations.
Version: 1.4
49
Appendix
Appendix
7.1
Accessories
Description
8 GB CFast card, SLC Flash, extended temperature range, instead of 4 GB
CFast card
16 GB CFast card, SLC Flash, extended temperature range, instead of 4 GB
CFast card
16 GB CFast card, SLC Flash, extended temperature range, instead of 8 GB
CFast card
32 GB CFast card, SLC Flash, extended temperature range, instead of 8 GB
CFast card
Description
2 GB CFast card, SLC Flash, extended temperature range
4 GB CFast card, SLC Flash, extended temperature range
8 GB CFast card, SLC Flash, extended temperature range
16 GB CFast card, SLC Flash, extended temperature range
32 GB CFast card, SLC Flash, extended temperature range
Description
Passive DVI-to-VGA adaptor for the connection of standard VGA monitors to the
CX system
feeds out the VGA signals of the DVI-I interface of the CX module
DVI-A plug, 29-pin (bottom), socket, 15-pin (top)
Weight: approx. 40 g
Dimensions (WxHxD): 40x42x15 mm
Description
Battery for CX systems
- Original manufacturers designation: Panasonic type CR2032 3V/225 mAh
50
Description
Spare fan tray for CX2040
Tray consisting of chassis and 60 mm fan
simple exchange in the field due to wireless installation
Weight: ca. 30 g
Dimensions (W x H x D): 66x67x16 mm
Version: 1.4
Appendix
7.2
Certifications
All products of the Embedded PC family are CE, UL and GOST-R certified. Since the product family is
continuously developed further, we are unable to provide a full listing here. The current list of certified
products can be found at www.beckhoff.com.
Version: 1.4
51
Appendix
7.3
Beckhoff and their partners around the world offer comprehensive support and service, making available fast
and competent assistance with all questions related to Beckhoff products and system solutions.
Beckhoff Headquarters
Beckhoff Automation GmbH & Co. KG
Huelshorstweg 20
33415 Verl
Germany
Phone:
Fax:
e-mail:
+49(0)5246/963-0
+49(0)5246/963-198
info@beckhoff.com
Beckhoff Support
Support offers you comprehensive technical assistance, helping you not only with the application of
individual Beckhoff products, but also with other, wide-ranging services:
support
design, programming and commissioning of complex automation systems
and extensive training program for Beckhoff system components
Hotline:
Fax:
e-mail:
+49(0)5246/963-157
+49(0)5246/963-9157
support@beckhoff.com
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales service:
on-site service
repair service
spare parts service
hotline service
Hotline:
Fax:
e-mail:
52
+49(0)5246/963-460
+49(0)5246/963-479
service@beckhoff.com
Version: 1.4