Escolar Documentos
Profissional Documentos
Cultura Documentos
PDVSA N
TITLE
D211
GENERAL REVISION
17
Y. K.
A. A.
J. E. R.
SEP.95
19
L.T.
E.J.
A.N
MAR.94
19
L.T.
E.J.
A.N
DESCRIPTION
PAG.
REV.
APPD.
APPD.
DATE
DEC.98
DEC.98
4
3
REV.
DATE
E1994
DATE
SPECIALISTAS
PDVSA
PDVSA D211
REVISION
FECHA
DEC.98
Pgina 1
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Indice manual
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Index
1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.2
3.3
3.4
3.5
2
2
3
COVENIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Petrleos de Venezuela S.A. (PDVSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASME (American Society of Mechanical Engineers) . . . . . . . . . . . . . . . . .
ASME/ANSI (American National Standards Institute) . . . . . . . . . . . . . . . . .
Process Industry Practices (PIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
3
3
3
4 DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combinations of Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wind Load Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seismic Loads Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vessel Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wind Induced Vibration of Vertical Vessels . . . . . . . . . . . . . . . . . . . . . . . . . .
Confined Joints and Gasket Centralizer . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Access Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
4
4
4
5
6
6
6
7
5 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
5.2
5.3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolting and Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Skirt for Stainless Steel or HighAlloy Vessel . . . . . . . . . . . . . . . . . . . . . . .
8
8
9
6 FABRICACION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1
6.2
6.3
7
8
9
10
11
12
13
14
15
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Internals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
10
11
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POSTWELD HEAT TREATMENT (PWHT) . . . . . . . . . . . . . . . . . . . . .
HYDROSTATIC TEST PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . .
PNEUMATIC TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NAMEPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAINTING AND MARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPORTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUARANTEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12
12
13
13
13
14
15
16
PDVSA
PDVSA D211
REVISION
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GENERAL
This specification partly references to the selected alternatives permitted by the
ASME Code Section VIII and describes design and construction practices not
covered by the Code, which are preferences of PDVSA. The regulations of the
Code are not quoted in this Specification.
SCOPE
2.1
This specification together with the vessel drawings, requisitions and purchase
order / inquiry, indicates the requirements to be met by the Seller in the design,
fabrication, inspection, testing and supply of unfired pressure vessels.
2.1.1
In case of conflicts, the purchase order and drawings take precedence over this
specification.
2.1.2
All unfired pressure vessels shall be designed, fabricated, inspected and stamped
in accordance with the requirements of the latest edition of ASME Boiler and
Pressure Vessel Code, Section VIII, Division I or Division II and the respective
Addenda, with the conditions expressively indicated in this specification.
2.1.3
All deviations from this Specification, the purchase order, or the drawings shall
have the written approval of the PDVSAs representative.
REFERENCES
The latest edition of following standards and PDVSA specifications shall form part
of this specification. Should there be any conflict between Venezuelan laws,
regulations and codes, and other codes and standards, the order of prevalence
shall be as follows:
Venezuelan laws, regulations and codes
This specification
Other codes and standards
3.1
COVENIN
2003 (Provisional)
3.2
PDVSA
PDVSA D211
REVISION
FECHA
DEC.98
Pgina 3
.Men Principal
O201
0603.1.301
0603.1.306
90615.1.007
90615.1.008
10603.2.306
10603.2.404
A2.224
A2.701
3.3
Indice manual
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3.4
3.5
Material Specifications
Nondestructive Examination
Pressure Vessels
Pressure Vessels
Welding and Brazing Qualifications.
DESIGN
4.1
General
4.1.1
The requirements of the ASME Pressure Vessel Code referred to in the point 2.3
shall be considered as the minimum requirements.
4.1.2
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PDVSA D211
REVISION
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The Maximum Allowable Working Pressure shall be limited by the shell or head,
not by minor parts.
4.1.4
4.1.5
All vessels shall be designed for either wind or earthquake loading, whichever is
greater: It is assumed that wind and earthquake loads do not occur
simultaneously.
4.1.6
The deflection of vertical vessels under normal operating conditions shall not
exceed 0,15 m per 30,5 m of length (6 inches per 100 ft).
4.1.7
4.1.8
Manufacturer shall run stress analysis for all pipe supports and platforms clips to
be welded to shell and heads. If needed, reinforcing pads shall be welded.
4.1.9
When reinforcing pads are used under supports, consideration should be given
to stresses due to possible temperature differentials between the vessels, pads
and supports.
4.1.10
PDVSA reserves the right to inquiry Manufacturer Finite Element Analysis (FEM)
for stress concentration points.
4.2
Combinations of Loads
Design loads definitions and load combinations shall be in accordance with PIP
VECV1001, Vessel Design Criteria ASME Code Section VIII, Division 1,
subtitles 5.10 (Design Load and Load Combinations) and 5.10.9 (Load
Combinations), except for seismic and wind loads.
4.3
4.4
4.5
4.5.1
Supports
Vertical vessels shall normally be supported on skirts or lugs.
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REVISION
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Skirts shall be designed to be attached to both bottom head and base ring by
continuous welds.
4.5.3
4.5.4
a.
Skirts larger than 900 mm in diameter shall be provided with an access opening
of at least 450 mm in diameter, except when the interior of the skirt is accessible
from below.
b.
Openings for piping connections to the bottom of the vessel shall be provided as
required.
c.
4.5.5
4.5.6
Horizontal vessels shall be provided with welded steel saddles, one of them
anchored and the other free to move in the axial direction on the foundation.
4.5.7
When temperature expansion will cause more than 3/8inch change in the
distance between the saddles, a slide bearing plate shall be used.
4.6
4.6.1
Vessel Drawings
PDVSAs representative shall furnish seller with vessel design drawings, which
can not be approved as workshop drawings Seller shall provide complete ASME
code design calculations (including wind and earthquake), mechanical details,
shop fabrication working drawings, material list, and has the responsibility for
ASME code stamping.
The Seller shall also furnish:
S
S
S
S
S
4.6.2
Welding details.
Details of insulation clips and rings.
Details of nozzles including reinforcements.
Details of tray supporting rings.
List of materials with specifications.
The Seller shall supply fully dimensioned detail drawings including, as a minimum,
all the information shown in Sellers data sheet. Drawings are also required of all
gaskets and internal, such as trays, cyclones, etc. if applicable.
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PDVSA D211
REVISION
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4.6.3
The location of all vessel components openings, seams, internals, etc., of the
vessel shall be indicated on the shop drawings by the distance to a common
reference line. The reference line shall be permanently marked on the shell.
4.6.4
4.7
4.8
4.9
Connections
4.9.1
Flanges shall be per ASME Standards B16.4 and B16.47, or per ASME Code
Section VIII, Division 1, Allowable stresses shall be determined by ASME Code
Section II. ASME B16.47 Series (A or B) shall be indicated by the PDVSAs
representative on the Data Sheet.
4.9.2
Unless otherwise specified the minimum size connections shall be 2, flanged and
shall have the same Pnumber as the vessel shell. Corrosion protection
equivalent to that of the vessel shall be provided.
4.9.3
4.9.4
All other connections may project internally up to the extent required for welding
and be contoured to shell but the projection of nozzles within tray areas shall not
interfere with tray installation or removal.
4.9.5
4.9.6
PDVSA
PDVSA D211
REVISION
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4.9.7
Manholes for design pressures equal or less than 3,5 kg/cm2 abs. (50 psia) and
design temperatures equal or less than 232 _C (450 F) may be of special built
up plate design.
4.9.8
Flange rating, facing and finish, material and bolting will be specified on PDVSAs
representative drawing or Data Sheet.
a.
Wherever possible, the flange rating and facing shall be consistent with the
specification of the connecting piping.
b.
Manhole and handhole flange facing shall be similar to nozzles in the same
section of the vessel.
c.
Where adjacent nozzles are ring type joint, manhole facing shall be small tongue
and groove with the groove on the manhole flange.
d.
e.
Bolt holes of bolted connections shall straddle the natural horizontal and vertical
centerlines for horizontal vessels and the vertical and northsouth centerlines for
vertical vessels.
f.
4.10
4.10.1
The location, quantity, and size of manholes shall be specified to ensure that all
interior areas are accessible as required. Additional manholes over and above the
minimum requirements of the respective division of Section VIII of the ASME
Code, shall be provided in vessels for installation and removal of vessel internals
such as fractionating trays, moisture separators, etc.
4.10.2
4.10.3
Manholes shall normally be 24 nominal pipe size and shall be provided with
bolted cover and davit or hinges for handling, except where larger manholes are
required for installation of internals or similar purposes.
4.10.4
Manholes shall be equipped with either a davit or hinge to facilitate handling of the
blind flange
4.10.5
Handholes shall be a minimum of 6 nominal size. Studded pad or nozzle type may
be used and shall be provided with a bolted cover. Minimum external projection
for nozzle type shall be used.
PDVSA
PDVSA D211
REVISION
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MATERIALS
5.1
General
5.1.1
Materials shall be specified by PDVSA and their designation indicated on the Data
Sheets and shop drawings. Materials shall not be substituted for those specified
without prior written approval of PDVSA.
5.1.2
5.1.3
5.1.4
Pressure holding components constructed of rolled plate for carbon steel vessels
shall generally be of the same or comparable material as that used for the shell
and heads.
5.1.5
The plate used for reinforcing pad shall be the same composition steel as that
used for the shell or head to which it is connected.
5.2
5.2.1
5.2.2
When the design temperature is less than 450 _C (850 _F) all external bolts such
as those used on manholes and pipe connections shall conform to A193 Gr. B7
material and nuts conforming to A194 Gr. 2H.
5.2.3
For temperatures between 450 _C (850 _F) and 590 _C (1100 _F), all external
bolts shall conform to ASTM A193 Gr. 16 and the nuts conforming to ASTM
A194 Gr. 7.
5.2.4
For carbon steel vessels all internal bolts shall be conforming to A193 Gr. B6
(AISI 416) material.
5.2.5
All internal bolts for connections, tray supports and corrosion areas shall be
stainless steel 304 or 316, except for fluids containing chlorine or other stainless
PDVSA
PDVSA D211
REVISION
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5.2.7
For pressures less than 30 kg/cm2 (400 psi) and temperatures between 30
_C (20 _F) and 340 _C (650 _F) the use of compressed gaskets 1/16 thick in
accordance with ASME B16.21 is recommended.
5.2.8
Over 340 _C (650 _F) and/or 30 kg/cm2 (400 psi) spiral wound gaskets, in
accordance with ASME B16.20, shall be used.
5.2.9
5.3
5.3.1
FABRICACION
6.1
General
6.1.1
The thickness of plate used for shell and heads shall be minimum.
6.1.2
Shell plates shall be laid out so there will be a minimum of welded seams. For
vessels having more than one course, longitudinal joints shall be staggered.
6.1.3
Longitudinal and circumferential seams of shells, all seams in spherical shells and
builtup heads shall be located to clear openings, theirs reinforcing pads, saddle
wear plate, tray and insulation support rings. When any case mentioned above is
unavoidable, the seam shall be ground flush and examined prior to welding.
6.1.4
External shell attachments such as platform clips, pads, pipe support and guide
clips shall be provided as required.
6.1.5
Reinforcing pads shall be provided with a tapped telltale hole located at 90_
off the longitudinal axis of vessel.
6.1.6
When required, opening shall be reinforced for new and cold, as well as for
corroded condition.
6.1.7
PDVSA
PDVSA D211
REVISION
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6.1.8
6.1.9
The PDVSAs representative shall approve necessity for and location of lifting
lugs.
6.1.10
Vessels provided with manholes, liquid level controls or relief valves 12 feet above
grade, shall be equipped with caged ladders and platforms.
6.1.11
6.1.12
Where vertical vessels require insulation, fabricator shall furnish and install
support rings.
6.1.13
6.2
Welding
6.2.1
Vessels shall be designed on the basis that pressure holding welds shall normally
be full penetration double welded butt joints.
6.2.2
Internal shell attachments such as deck supports angles, lugs, clips and seats
shall be designed to be welded to the vessel shell or head by continuous fillet
welds.
6.2.3
The layout of seams shall be, to the maximum extent possible, such that the
longitudinal seams are not within the downcomer area of trays or behind any
obstruction that prevents inspection of these welds.
6.2.4
6.2.5
6.2.6
Pressure holding seams shall be normally full penetration double welded butt
joints.
6.2.7
Where double welded butt joints are not practical, full penetration welds shall be
made by GTAW or GMAW process.
6.2.8
Backing strips are only permitted for small diameter vessels when the second side
or back side of the weld is not accessible. The backing strips shall be
nonconsumable.
6.2.9
6.2.10
Unless internal piping is required, all drain nozzles shall be flush with inside of
vessel. Other nozzles may not extend more than 12 mm inside vessel and must
be contoured to shell and rounded.
PDVSA
PDVSA D211
REVISION
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6.2.11
Weldedin baffles or decks for vessels 1.200 mm (40) diameter or larger, shall
have integrally flanged edges and shall be welded to the vessel by a continuous
fillet weld at the flanged edge.
6.2.12
Skirt and other attachment welds should have complete fusion for full length and
be free from undercut, overlap or abrupt ridges or valleys. Either magnetic particle
or dye penetrant inspection of root pass shall be done. A final dye penetrant or
magnetic particle inspection is to be done after PWHT.
6.2.13
All external supports, support rings, pads, and structural brackets attached to the
vessel shall be seal welded all around to prevent corrosion between the vessel
and attachments. When seal welding all around is not practical, provision for
drainage shall be made; e.g., a gap in the lowpoint weld.
6.2.14
No welding shall be allowed within the any place where proper visual inspection
of the weld is impossible.
6.2.15
6.3
Internals
6.3.1
6.3.2
Tray support rings and downcomer bolting bars shall be furnished and installed
by vessel manufacturer.
6.3.3
On vessels with internals, where a vessel manhole is not located in the top head,
internal rigging clips shall be provided to facilitate handling of the internals.
6.3.4
An external Davit for lifting the removable internal components shall be provided.
6.3.5
Vessels internals and all portions of each vessel shall be selfdraining and
selfventing to ensure complete elimination of liquid and vapors from the vessel
when drained and vented.
6.3.6
The tray fabricator shall submit complete shop details, including installation
instructions and packing list, to purchaser for approval and transmittal to vessel
fabricator.
6.3.7
Trays shall be designed for a uniform live load of 14.88 kg/m2 (10 psf pounds
over square foot) or the weight of water setting, whichever is greater, and for a
concentrated live load of 111 kg (250 lbs).
6.3.8
At the design loading the maximum deflection of trays shall not exceed:
a.
b.
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6.3.9
The minimum thickness of internal plateworks and support rings shall not be less
than 6,4 mm (inch).
6.3.10
Internal flanges shall be ASME Class 150lb slipon type or fabricated from plate.
6.3.11
Carbon steel internal flanges shall be fastened with carbon steel squaredhead
machine bolts and square nuts tackwelded to the flanges to avoid loosening.
6.3.12
Removable internals shall be made in sections that can be removed through the
manholes.
6.3.13
6.3.14
INSPECTION
7.1
Purchaser reserves the right to inspect the vessels at any time during fabrication
to assure that the vessel materials and workmanship are in accordance with this
specification.
7.2
The approval of any work by the purchasers representative and his release of a
vessel shall not relieve the manufacturer of any responsibility for carrying out the
provisions of this specification.
8.2
8.3
8.4
9.2
9.3
PDVSA
PDVSA D211
REVISION
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9.4
Horizontal vessels designed to support a full weight load of water shall be tested
while resting on its supports saddles without additional supports or cribbing.
9.5
Tall vertical vessels may be shop tested in the horizontal position. These vessels
must be adequately supported during the test to prevent damage.
9.6
10 PNEUMATIC TEST
10.1
Per subtitle 7.2, Pneumatic Test, of PIP VECV1001, Vessel Design Criteria
ASME Code Section VIII, Division 1.
11 NAMEPLATE
The completed vessel shall be provided with a nameplate securely attached to the
vessel by welding.
12.2
12.3
12.4
The purchase order number and vessel number shall be prominently marked on
the side of the vessel as shipped with white paint in block letter at least 300 mm
high. The same applies to the vessel empty weight, which shall also be painted
on the surface of the vessel.
12.5
Vessels which have been post weld heat treated shall be prominently marked on
two sides of the vessel with white paint in block letters at least 300 mm high as
follows:
PDVSA
PDVSA D211
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12.6
All vessels with nonmetallic linings shall be prominently marked on two sides of
the vessel with white paint in block letters at least 300 mm high as follows:
Lined Vessel Do Not Burn or Weld
12.7
13 SHIPMENT
13.1
After final hydrostatic test, vessels shall be dried and cleaned thoroughly inside
and outside to remove grease, loose scale, rust and dirt.
13.2
All flange faces and other machined surfaces shall be coated with a readily
removable rust preventative coating and properly protected against damage
during shipment.
13.3
All flanged openings which are not provided with covers, shall be protected by
suitable steel plates.
13.4
The vessel internals not installed in the vessel by the Seller shall be crated, boxed
and loaded to protect all parts from damage or loss in transit and shall be shipped
so they arrive at the erection site prior to or with vessel. All internals shall be
properly identified in accordance with the packing list.
13.5
Gaskets and bolting shall be supplied and boxed separately for each vessel and
properly identified for field installation by others.
13.6
One spare gasket shall be supplied for each connection for which cover plates are
furnished.
13.7
Suitable temporary supports, marked and tagged for removal after vessel
installation, shall be provided for internal parts not separately shipped to prevent
damage during shipment.
13.8
Austenitic stainless steel used in vessels shall not be exposed to wetting by salt
water or salt spray. The PDVSAs representative shall approve protective coating
or covering used to prevent such exposure.
13.9
For internal protection of steam drums, after thoroughly drying, desiccant bags
shall be provided. The desiccant shall be activated alumina or silica gel. All bags
PDVSA
PDVSA D211
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13.10
Small parts, which are to be shipped loose, shall be bagged or boxed and marked
with the order and item number of the vessel.
13.11
Vessel fabricator shall take all necessary precautions in loading by blocking and
bracing the vessel and furnishing all necessary material to prevent damages.
14 REPORTS
14.1
When each vessel is released for shipment, bound copies containing the following
reports and data sheets, each properly and individually identified, shall be
supplied by the Seller to the PDVSAs (number of copies required per table of
documents required included in purchase order).
14.2
Sellers data sheet (code form). (ASME Code, Section VIII, Div. 1 Appendix W)
or (Div. 2 Appendix I) or as specified.
14.3
Complete sets of assembly and shop detail drawings showing all actual
dimensions of the vessel as fabricated and shipped; all drawings to be stamped
Certified as Built. All drawings shall be reproducible.
14.4
14.5
Report of tests made on welded vessel test plates, if any such tests are made.
14.6
14.7
14.8
14.9
PDVSA
PDVSA D211
REVISION
FECHA
DEC.98
Pgina 16
.Men Principal
Indice manual
Indice volumen
Indice norma
14.10
14.11
Complete set of all mechanical calculations for all components of each vessel,
indicating used mathematical formulas and indicating relevant ASME Code
formulas and source paragraphs, values used in the formulas, the calculated
results and comparison with acceptable values. Where a calculation software has
been used, the program description shall be given, including name and version.
Print outs shall include:
14.12
14.13
14.14
Support calculations
14.15
14.16
Nozzle load analysis for local and gross effect, when required.
14.17
14.18
14.19
15 GUARANTEE
15.1
Manufacturer shall guarantee that the vessel fulfills all conditions as stated in this
Specification and that it is free from fault in design, workmanship and material.
15.2
In case of design or fabrication defects arise during the first year of operation, the
Manufacturer agrees to make all necessary alterations, repairs and replacements
free of charge to PDVSA.