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DEPARTMENT OF MECHANICAL
ENGINEERING
CONTENTS
LIST OF EXPERIMENTS
1.
2.
DEFLECTION TEST
3.
4.
5.
6.
7.
i.e
xe
8.
9.
10.
1. COMPRESSION
TEST
ON
WOOD/ BRICK
AIM :
APPARATUS REQUIRED:
Compression testing machine
1. Scale .
PROCEDURE :
TABULATION :
Sl
.No
Load in N
Cross sectional
area of the
specimen
Compressive
strength
N/
2
mm
( mm2 )
CALCULATION:
Ultimate compressive
load
Compressive strength of the given specimen
---------------------------------
=
C. S area of the
specimen
RESULT :
2.DEFLECTION
TEST
AIM :
APPARATUS :
1.
2.
3.
4.
5.
PRINCIPLE :
AB
BA
load at A
PROCEDURE :
1. Measure the dimensions of the beam.
2. Place the given beam on knife edge supports with equal overhangs on either side
of the beam .
x<b
Span ( l )
Distance ( x )
Distance ( a )
Distance ( b )
TABULATION :
Deflectometer reading
S.N
o
x<a
Load
Young
s
modulu
s in
x<b
N/mm2
gm
1.
2.
3.
Loadin
g
Unloadi
ng
Mean
Loadin
g
Unloadi
ng
Mean
4.
5.
6.
CALCULATION:
x<a
wbx
------------ ( l2 - b2 - x2 )
6EIl
x<b
wax
------------ ( l2 - a2 - x2 )
6EIl
RESULT :
3. COMPRESSION
HELICAL
AIM :
APPARATUS :
PROCEDURE :
1. Measure the mean coil diameter and the diameter of wire of the
spring .Also note the number of free coils in the spring.
2. Place the spring in position in between the platforms for
compression spring.
3. Adjust the indicator of the load dial, to read 0.
4. Apply compressive load by increasing at suitable intervals and note
the corresponding deflections.
5. Draw graph - load vs deflection .
OBSERVATION :
Wire diameter (d )=
No. of turns ( n )
TABULATION :
Load
S.N
o
Deflection
(mm )
(N )
Loadin
g
Unloadi
ng
Mea
n
Stiffne
ss
N/mm
Pro
of
Loa
d
( N)
Shear
stress
N/mm
2
N/mm
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
CALCULATION:
64 R3 n
Rigidit
y
modulu
s
Strain
energ
y
N-mm
Rigidity modulus ( G )
------------ x ----
d4
w
Stiffness of the spring ( K )
= ----------
= K (H - n d )
16 wp R
Shear stress ( p )
--------------=
d3
(p )2
= -------------- x
--------- x
4G
RESULT :
Rigidity modulus
Proof load
d2
Dn
4
APPARATUS :
MACHINE DESCRIPTION :
The machine mainly consists of loading mechanism, load measuring system,
indicating mechanism, recorder and electrical controls.
Loading mechanism:
The base is connected to torque plate by two columns forming the main structure
of the machine. The measuring system is assembled on top plate and is covered by top
cover. The side panel fixed to the right column consists of indicating and recording
mechanisms
Load measuring systems (Pendulum dynamometer ):
The load measuring system is supported on the top plate and is
covered by the top cover.The upper grip head is fixed to the central
member .A spring steel strip with one end fixed to the pendulum shaft
runs around the shaft and its end is fixed to the central member.
Indicating mechanism :
The rack pusher fixed to the pendulum lower pushes the rack
which slides over the rack guide pulleys .The lower movement of the
rack rotates the pinion .The pinion is fixed on a pointer shaft running in
ball bearing. A dummy pointer which moves forward with the main
pointer is provided for maximum load reading .
PROCEDURE :
1. Measure the mean coil diameter and the diameter of wire of the
spring .Also note the number of free coils in the spring .
2. Place the spring in position by attaching it to hooks for tension
spring .
3. Adjust the indicator of the load dial ,to read 0 .
4. Apply tensile load by increasing at suitable intervals and note
the corresponding deflections .
5. Draw graph - load vs deflection.
OBSERVATION :
Wire diameter (d )
TABULATION :
Load
S.N
o
Deflection
(mm )
(N )
Loadin
g
Unloadi
ng
Mea
n
Stiffne
ss
Shear
stress
N/mm
N/mm
2
Rigidit
y
modulu
s
N/mm
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
CALCULATION:
64 R3 n
Rigidity modulus ( G )
= --------------x--------d4
Strain
energ
y
N-mm
w
Stiffness of the spring ( K )
= ---------
16 w R
Shear stress ( )
----------- d3
( )2
= -------------- x
d2
--------- x Dn
4G
RESULT :
Rigidity modulus
Proof load
5. TORSION
TEST
ON
MILD
AIM:
To conduct a torsion test on the given mild steel wire and hence
determine the modulus of rigidity .
APPARATUS :
1. Torsion testing machine
2. Vernier caliper.
3. Scale
MACHINE DESCRIPTION:
The machine consists of two units namely, loading unit and the
measuring control panel. It consists of robust base fitted with control
panel. The gear box assembly is guided on the base. A driving chuck
and angle measuring pulley is mounted on a lever spindle assembly is
connected to a pendulum dynamometer. The autographic recorder is
fitted on the control panel .The recorder will show the relation between
torque and twist angle
PROCEDURE :
OBSERVATIONS :
Length of the specimen ( l )
TABULATION :
Sl .
No
Angle of twist
()
Torque ( T )
Rigidity modulus
(G )
N/mm2
degre
e
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
radia
ns
kg f cm
Nmm
CALCULATIONS
d3
Polar M.I. (J)
------32
T
Rigidity modulus (G )
------ x -----
RESULT:
2.
Scale
.
MACHINE DESCRIPTION :
The pendulum impact testing machine consists of the single piece frame, the
pendulum, the specimen support and the measuring equipment. The pendulum is fastened
to the pendulum shaft. The range within which the pendulum is swinging is partially
protected by the guard. There is a dial attached concentrically with the pendulum shaft.
The scale is designed such that the impact energy absorbed in breaking the specimen can
be read directly.
Angle of drop of pendulum
= 900
m / sec
PROCEDURE :
1. Firmly secure the proper striker to the bottom of the hammer with the help of
damping piece.
2. Firmly secure the latching tube for Izod test to the barring housing at the side of
the columns. The steel wire coming from the latch is carried through the latching
tube and is fastened to the interior of the release lever.
3. For determining the frictional loss in the machine, adjust the reading pointer along
with pointer carrier to 300 J reading on the dial when the pendulum is swinging
free.
4. Note the reading on the scale against the pointer, which gives
initial error if any.
5. Now lift the pendulum again to its starting position.
6. Fix the specimen for Izod test to the support.
7. Release the pendulum as before. The hammer strikes the
specimen.
8. Note the reading against the pointer. This gives the energy
absorbed by the specimen.
OBSERVATION:
TABULATION:
Sl
.No
Energy absorbed
by the specimen
(J)
Impact strength
(J / mm2 )
CALCULATION:
RESULT:
AIM:
To study the behaviour of a mild steel specimen under tension
when tested to destruction and also to determine the following.
a) Youngs modulus
Breaking stress
b) Yield stress
c) Ultimate stress
d)
APPARATUS REQUIRED :
1. Universal testing machine
2. Extensometer
3. Vernier caliper
4. Scale
DESCRIPTION OF MACHINE :
The machine consists of two units namely
1. The loading unit
2. The control unit.
The loading unit consists of a robust base. The main hydraulic
cylinder is to be fitted in the centre of the base and the piston slides in
the cylinder. It consists of a lower table, which is connected to the main
piston through a ball and ball seal joint and two cross heads. The lower
table and the upper cross head assembly moves up and down with the
main piston.
The main units in the control panel are
2. The pump which assures a continuous high pressure non pulsating of current for the smooth application of load on the
specimen.
3. Two valves one at the right hand side and the other at the left
side are used to control the oil flow in the hydraulic system and
Dynamometer is a unit which measures and indicates the load. It
is a pendulum dynamometer consisting of a cylinder in which the
piston reciprocates.
4. The displacement of the piston causes the pendulum to deflect
and this deflection
represents the measurement of the load on
the specimen.
THEORY:
Yield load
Ultimate load
Breaking load
TABULATION :
Sl.
No
Load
Extensometer reading
mm
Kgf
Dial I
Dial II
Mean
Strain
Stres
s
N/m
m2
Youngs
Modulus
N/mm2
1.
2.
3.
4.
5.
6.
7.
CALCULATION:
Initial cross-sectional area (A)
% reduction in area
in length
Initial length
Yield load
Yield stress
Ultimate load
Ultimate stress
= --------------------------Initial cross-sectional
area
Breaking load
Nominal Breaking stress
section
Axial stress
Youngs modulus
= ----------------Axial strain
RESULT :
1. Young s modulus
2. Yield stress
3. Ultimate stress
6. % reduction in area
7. % elongation in length
AIM :
To find the Rockwell hardness number for the given materials.
GENERAL :
The Rockwell hardness test is of the static indentation type and
the Rockwell hardness number is based on the additional depth to
which a penetrator is driven by a heavy load beyond the depth to
which a penetrator has been driven by a definite light load .The
following indentors are used in Rockwell hardness tester .
a ) Diamond cone indentor with a top angle of 1200.
b ) Steel ball of diameter 1/ 16 .
Load range : 60 , 100 , 150 kg.
APPARATUS REQUIRED:
1. Rockwell hardness testing machine
2. Stop watch
PROCEDURE :
Sl .
No
Specim
en
Load
kg f
Indent
or
Scal
e
Rockwell hardness
number
Trial
1
RESULT :
Trial
2
Trial
3
Mea
n
PROCEDURE :
1.
2.
3.
4.
FORMULA:
P
Brinell Hardness Number
--------------------------------
D / 2 [ D - (D2 - d2 ) ]
Where P - load in Kgf
D - Dia. of indenter in mm
d - Dia. of indentation in mm
For Steel ,
P = 30 D2
P = 10 D2
For Brass ,
For Aluminium, P = 5 D2
OBSERVATIONS :
Diameter of indentor ,
D=
Diameter of indentation, d =
TABULATION :
Sl .
No
Specime
n
Diameter
of
indentor
D
(mm)
Load
kgf
Diameter of
impression (mm)
Trial
1
Trial
2
Trial
3
Mea
n
Brinell
hardn
ess
numbe
r
RESULT :
Brinell hardness number for the given specimens =
10.DOUBLE SHEAR TEST
Aim:
To find the double shear test of the given specimen.
Apparatus required:
1. UTM
2. shear test attachment
3. vernier calipers
formula:
double shear strength : shear load / 2 X area of C.S.
machine details:
name of the machine
model
: UTK 40
type
: vertical
range available
Load application
: hydraulic
Load measurement
Load N
Observation:
Diameter of specimen (d) :
Double shear
strength N/mm2
Calculation:
Result:
Thus the shear strength of the given specimen was found.