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PLANT

GUIDE

DESIGN

VOl Lf1 11
SECTION
PIPING

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DESIGN

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ENGINEERING

fill

AND PIPING

No. of
Sheets

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- Piping

0605.1.301

Piperacks

0605.1..302

Pi pe Spac lng

" 0605.1 .303

1
SPECIALTIES

Study

Steam Un'es
Piping

- Condensate

Underground

PipIng

~Date

13

Drip

31 DEC79
0

15 MAR60

15 MAR60

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(Later)

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PART 2

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INTRODUCTION

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The fo11awingtwo tables ""re developed for use by plant design personnel to
detennl~e tile "Inimumdistance required betweenadjacent runs of piping.

""

Table 'A" on sheet.3 is used for spacing bare pipe to

bare pipe (No insulation or flanges on either line).

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Table 'B' on sheet 4 is used for spacing bare pipe to an

adjacent line with flanges.
The spacing must be Increased
when the bare pipe Is Insulated.

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Note:

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Spacing shall be increased to acccmnodate any lateral

IIOvement due to expansion and to prevent bumping of lines
at chenges of direction.

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LUMMUS

4 OF 6
$"
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15 ~,:, 80

HANT

DESrGo,

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DESIG~

These notes apply to Sheet 6.

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1.

L
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It Is not always possible to position

orifice
f1.ange on the outside.
so'th
accessible.

the lIne that contains

the taps are easfly

an

The arrang""",nt shown on Sheet 6 gives a guide to the clearances

needed In a piperack if the orifice flanges are placed in between
pipes.

2.

A clearance of 150"", should be maintained

insulation and edge of the orifice pipi~g.

fr:;

3.

For correct
for Orifice

arrangement of orifice
Piping No. 0605.1.600.

between the edge of

taps, refer to Design

Guide

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ORIFICE
IALTERNATlvE

TAPS
LOCATIO"'I

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ARRANGEMENT

TITLE

PIPE SPACING

SHOWING
IN BETWEEN

LOCATION
PIPES
ON

J'

OF ORIFICE
PIPERACK

FLANGES'

0605.1. 302

s"

6 en

"'I060!JOfiHOllnr:

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" 151\.\_80

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VOLUME 2

r.-

SECTION1

PART 3

re:'
:

STEAM LINES

n:

CONOENSATEORIP PIPING

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STEAM LlNES-CONDEN5ATE

DRIP PIPING

0605.1.303
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DES:G';

GUIDE

DtSIG.',

STEAM TRAP AND DRIP PIPING

:(

-'

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(r-

INTROOUCTlOII

STEAM TRAPS

in cut-away
The types of steam traps that are used on projects
are sho,""
views on sheets 3 and 4 to give the designer some Idea how the various types
differ-

Table I - Data on Traps ,shownon sheet 5 gives additional infonnation.

relative to the appl ication of the steam traps under various operating and
climatic conditions,
Check with project
engineering
the specific
project,

for the type of steam trap to be used for

:[~
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. [':
1

STEAM

TRAP ARRANGEMENTS

Refer to sheets 6. 7 and 8 of this design guide.

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0605.1.303

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STEAM TRAPS liE

DIVIDED
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THERMOSTATIC

SI.&.\I( TRAP .llOUID

EtPANSIOW

TYP[.

F tG

TH(K--OST A TIC STEAM TRAP. I!IHUAUIC

" PA;EH'J~E

TlHE

8ALANCED.

---

STEAM TRAP AND DRIP

PIPING

0605 ,1 .30J

$1'<
.A 106 O"J!).IIJ

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TYPE

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if
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FIG I. STUN

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TRAP :OPN

BUCKET

TyP(.

FIG.7

STEAIo4 TRAP;INVERTtD

BUCKETHP

"OTE:
THEIR USE'S
'ABLE t. ON SHEET S. liSTS THE TYPES OF STEAM TAAPS ""0
FO. 'AJtTICULARTRAP tYPE SIZE AND DIMENSIONS; CONDENSATE RETUAN LINE SIZE.
NOOIC-U'DETAILS AND OUi!(NSIO"S, SEE APPROPRIATE
J
08
flOW
DIAGRAM.
SPECIFICATION$.
STANOUO OnAIt..$ AND 1IU,' M""UFACTURERS OAAWINGS.

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0605.1.303

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0605 1.3D3

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LUMMUS

11.... 0

. .II.u. _LS ~lL80

-..

EN(jI~EE

C''.G

r;u

OEStG'1

C'E

PlA"'IT DESIGN

STEAM TRAP ARRAIIGEMENTS

...;)

notes apply to Sheets 7 and 8.

These

n
[

(
:r?

A11 valves

2.

The drip pocket yalve and bl1nd flange is to be used for periodtca11y
blowing- down. ror safety, the yalve should be piped to a drain ar grade.

3.

A .alye downstream of trap is required when the trap discharges to a

header.
(See Sheet 7 for cal1ected condensate system and Sheet 8 for
a drained condensate system).

4.

A strainer
would be fitted
part ieles from interfering
in some cases the strainer

5. A by-pass

shown on the details

on Sheets

7 and 8 are gate valves.

"I.

in the I1ne before the trap to preyent any

with the perfonnance
of the trap.
However,
is an integral
feature of the trap.

is nonnal1y proyided

to a110w for the ste...

trap to be

replaced.

n-

'f
.. -...:

6.

In
!~

Insulation
is needed in a cold environment if there is a risk of
(reezing
as a result of shutdowr. or intermittent
operation, or in any
cl imal.:! for personnel protection.

7.

An isolating
yalye may be proyided at the point
Check indiyidual project requirements.

8.

Drip pockets should be proyided

where condensate collects:
...

;0
-;;.

Ii

:c
=[

a ~arc
=L"
~ aIT

at the following

of entry

into the header-

positions

on ste..

(a)

At low pOints before or at the bottom of risers

loops in a pipe rack.

(b)

On straight
run stea~ headers approx. eyery 46,000 l1l1I(150'-0")
prior to rhers and at dead ends. Check individual
project
reQu i rements.

i .e:

I1nes

expansion

For details
of drip pockets (drip leg) for steam mains. see Plant Design
Standard drawings 0605.2.513. Certain projects
may require a blind flange
instead of the weld cap on the end of the drip pocket.
Check with
project
eng f neering.

i! :.

;c~
iI -

.~:r
. -.r,~
1:-:
. l:

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. r----L4

Tt~l(

STEAM TRAP AND ORIP PIPING

I I

0605. I .3D3

5... 6 o~ 8

f:

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ENGINEERING

LUMMUS

DESIG',

--- - -.

GlHDE

PLANT DESIGI;

O..".,,~~

t
-=

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r[

r
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..

ISOLATIN'

1St, ,..,,71

VALVE

INS,lIlnION

.'..
. SUAM
HEADER

[
t!1\

~ .'

DRI'

R..

poc-n
NOTE :2

~~
HEADER

:~
. ...

;(

DRIP POcn't
VAlVE
IS.,nOI.21

;f
..-

----

IIliSUlATIOH
II
ISM nol,
CHEcr
LINE SCHEDUlE

IT. 'ASS
ISIt tlot,51

:fI

:c
'(

SEE "NOTE

~C

I
[J

I[

DRAIN VALVE

.~n
~

TYPICAL

'j

ARRANGEMENT
CONDENSATE

FOR

A COLLECTED

SYSTEM

.:.::

:lJ
.
"IT

TlTl(

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STEAM TRAP AHD DRIP PIPING

0605.1.303

7 or

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------.-.-

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CLJ

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11

I-

(Nvl'of

LUMMUS
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l ~ING 01:;S.Gt\i GUIr:~

PI ANT DeSIGN

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1

STUN
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INSUL ATION
IS... tlCI" 61
CHECIC LINE SCHEDuLE

~~

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I:

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TO DRAIN

D\..!:
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ORAHI! \lA-lvE

, GRACE

y /~A'\.'\.

///~""

. (I~
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TYPICAL

ARRANGEMENT
CONDENSATE

FOR A DRAINED
SYSTEM

~!:
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lli
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TItLE

STEAM TRAP AND DRIP PIPING

D605.1. 303

8 IJ~ 8
5"

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PLANT DES;G',

JUl 80

""_5_0...15

~{J

VOL1M 11

I"

SECTICII 1

:~

EQUIPMENT PJ?JSG

:t-

No. of

:t

: -

(
J' :.

illk

Number

:~
I

0605.1.400

Towers- Piping

0605.1.401

Vessels

0605 . 1.402

Circular
Study

0605 . 1.403

Cabin

0605 .1.404

Reactors

0605,1.405

She 11 and Tube Hut

0605. \.500

Pumps-

0605. \.501

Cen trifug3

".

I -

,[I :

Iff",
It::

I:~

t. I

Gl:lce

OESIC'"

ENGI'.ERING

LUMMUS

11

Study

p.9
p.l1

~Rev..' Oat.
0
I
I

01 MAY78

15 JUL 80
15 JUL 80
01 MAY78

Piping Study

- Piping

Heaters

Heaters

Study
-

Piping

Piping Study

- Piping

Exchangers

18

31 DEC79

13

31 DEC79

10

15 rEa 79

18

10 JUL 78

12

01 IW' 78

Study

[~

~! --:

. 1["1

IC:

.t~-

0605 .1.502

Study

10

Reciprocating

C~Tessors

Piping Study

15 ~";R80

1 Compressors

Piping Study

,11:
',..,:
'11:

Plpin9

15 FE. 79

Ii:

{':.

,j:

,..,--

re;
.-.

~~~
~~
U""

TOm

SECTION

2.

EQUIPMENT

PIPING

INDEX

T T 0605.1.300

$)4

S
0'

A,101105011H3.I.1
AV.'

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~.

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ENGI~..EE,",ING

~~,~~~~.

PLANT

0(51'..1'.

l.iUlOE

OEsrG~

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[.,

f;:J
[:

VOLUME

SECTION 2

PART 1

C'

TOWERS'

~.
[

PIPING STUDY

. ...

r:

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to
,L;
T:
.bi

1Ir;
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TOWERS-

PIPING

STUDY

0605.1.400

r
SH
AIOC~O"7

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01 lIAr 78

TOIlER PIPING

GENERAl

OeSiG't

(;\..'1DE

PLANT DESIGN
NaTES

!!2!!-!

U5e rlin!n.nn,headroom elevation

as specified

on yess~l

drawing wtlen

tower elevat10n \$ not governed bi pump N?SH or reboiler requiremen~s.

n
[

~
Wher.epossible. 1 ink p1atfonns to adjacent towers or structu~es.
Review differential
thermal growth of vessels and possible neeCl for pin
connecting platfonn to vessel.
Note 3

c
0-

900 nm is the preferred

location.

~~,en not possible,

keep within the

range of 750amminhrun to 1250 Im1 maximum.

Note 4

;0
:n

Confirm support and guide locations with stress

Stagger supports and guides for cJearance.

analysis

engineer.

Pipe support should be located a minimumdistance from the nozzle.

Provide a clearance of 150 Im1 from weld of elbow to top of pipe support.

i -:'.

As a general rule, guides may be located at 25 pipe diameters apart.

lowest guide to be I miniRlUlnof 25 pipe diameters above the lowest elbow.

;u
;~

.,

:C:

phtform under top. Dmhole for good supporting of outlet pipe. Rerr()valof
'1 S.Y. is normally by tower davit. Tenninate outlet pipe a minimumof 3000nT'\
I "abovethe highest p1atfonn within a vacinity of 8000 1m.

1-::

~d
;r~
:t~
i

ENGINEERING

LUMMUS

!!ill2
Safety

vahes

(S.V.)

Safety

valve

to closed

platform above flare

to atmosphere:

header.

System:

S.Y.

S-y-

to be located

to be located

Support the valve

at

at first

a canve"ient

and connecting

piping by

strengthening platform steel at that point. Overhead line to be rev-1ewed bf

II

Process Engineer for proper

to ensurl? that the pressure
..

ar.~

1ine size bety.;een tower nozzle and S.Y. iniet

drop does not exceed n of the S.V. set pl"t'ssure.
0

Note 6

i;'~
i' -

Ii

l~~

. Never locate level instrument nozzles opposite feed nozzle unless

Check with vessel group. .
"~protected by internal baffJe.

level
standpipe.
of platform.

instruments
may be close
coupled
to vessel
or on a bridle
or
Liquid level
(L.L.)
displacer
should
always be located
at dead

end

,D~
il '-4 ,-

;:~
1~fr

I
TItLE
I~

TOWERS

- PIPING

STUDY

060S. 1. 400

11
so.

0'

#l1060',(MI1)11FH\

-I]

I:~

In

"':

OES:(';

PLANT

DE5]C"

01 MAY78

._-~o...

.;

ENG1~.Ef=:JI~'j

tj,- DE

LUMMUS

TOWERPIPING.

I()T[S (CONT'd,)
GENERAL

fJ

Note 7

Jntel"lftedlate phtfor"ltS are only required for addHional rnanways.

access to valves, level instruments. or if the distance between platfonns
is greater than 9000 m. (Check Clients ma)t;mumladder length requirements.)

Note 8

t-L;. w,;,.J

Overhead line to be supported from tower.

If the distance be'tween the
tower and rack. is excessive, then an extra support at the piperack lRc1ybe
required.
If the vertfc41 moverrent of the overhead tine is excessive. this
support may require a spring.

rl

sheet

For dimension fromback of pipe or insulation to nssel shell, see

11 of this

guide.

;]~

If access is required to a nozzle for operating a valve or inserting

a bl ind etc., addi.tlonal sections of platform may be reGuired.

[
[

~
for typical
[xchangers.
V",IV6'5

12

'r11.':;
,

1-';-

(:::
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r
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H~

'i/!:in,l.w/Jts
J",;t:N1C!3
"
~V..t4)'/
X'Jr&;..ter

reboiler hookups. see des,ign guides for Shell and Tube

~\, "~J -'..,)
I ol<'?rh~
:r'~'H
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0605.1.400

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11
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STUDY

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0605.1.400

---;

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DESIGN

E'<C";EERING

LUMMUS
01 HAY' 78

PLANT

GUIDE

DESIGN

FOA
IF 'lOP Jl\.ATFOfIN III I[UAD
ACCESS TO 'I()ITS OIIIfSTRUtllfHrs
THEN SlOE STEP ACtUS IS PQEj:EIUIEC

TOP JR.AY

OOWNCONU

(000 NUNIUS)

~..

.,.,

not. 5. fShnI 21

0
(f
C

0
0
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PLAN

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PIPING

STUDY

0605.1.400

S"
"'106~OU'

5 Of 1:
),11

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[
!.

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LUMMUS

ENGINEEelNG

78

fI ~o.,.Cl";'Y

Gul~;

OESIG'

PLANT OESIGN

..!.~

i~
I:lj.
I: .

P1P1N(j f'0fI
EXT~N""SPUT FLOW
FROM
DOUBLE
ruy
MUST 8 SYMN~~

UlO~S'lO'"

::c.
I

::0

.~

I:. ~

,.n

I,L,

DRAW

I~-l

NOZZlE

[1"
SECTlo,'leA'

10

St40WS

TRAYS CHANGING
FJ{OIol SlNC1..E~FlO.
TO DOUBLE CI:IC/S.5.F'LOW
A,
SEE AlSO SECtiON. ...'.

0
I.

PLAN
'8'

'n
:

L'IE\.

(i

.~
,~ACCESS
,ROM lAODU
FDA TEMP AlliD PRESS
CONN. WH(N HftUSARY
I~

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ST.&"ICP
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PIPING

STUDY

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6 Of I
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A STRAIGHT
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PLATFORM

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TOol? ANO PRSS CONNECTIONS
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The fol1o)flng diagrams

show typical nOlzle arrange/T'Ents for feed
nozzles, reflux nOllhs and manholes for single crossnow (S.xF') towers.

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REF

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YERTlCAL

DESIGN

VESSEL PIPING

piping on a fitting-to.
unless directed ot.herwts.

Designers should plan to route 'fene1 riser

fitting di~nsion fl"Oll face of the vessel nozzle.
I by client.
.>

DES:GN GU!DE

E"'::':~.:ERI"-G

LUMMUS

However.in clSes .nere the desi9'lercan select an arbitrary d1.n510n

(such as overhead vapour lines or ~ere .oHsett

ing8 is required for

(J

value -d- shown tn Table -A- and add to the

clearances),
use appl fcable
'lO.R. (outside
radius)
of vessel to determine
the radial
distance
of the
riser
from the centerl
fne of vessel.
I
TABLE
'A"

Pipe 11ze
('in 1nches)

[T
rD

1/2"
thru

'4'
Distance
of Riser
110mO.R. 01
Vessel

3S0

6"
thru
12"
460

14"

16"

480

510

18"

20"

24"

30'

)6"

53iJ

560

610

680

760

'r

(I
J,

LR

= R. +

Tabl. A)
"4" (I"",

E..~.ple:

Oetendne the radial dtstance

. 1 1/2'. 10' and 18" riser
LR
from0' centerl tne of . 1220 G.R.
vessel.
'

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t;

1 1/2'

Riser'

1220 + 350' 1570

10"

Riser'

1220 + 460

18"

Riser"

1220.530

If .Offsetting"
is required on risers, it is veferable
at a point as close to the nozzle as possible.
I.R. for vessels specified
R=O.R.
fer vesse1s specified
A ..inimum clearance
p~roYided for vessels

to start the offset

as NominalInside Diameter
as NJ~j"al Outside :ia~eter

of 100 GIll
between
be
piping
withinsulation
extra
thickshould
insulation.
and/or

D
b..;.

rt
L~

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1680
'
= 1150

AlL OIYUtIOoISAIUIHUHlUSonttllW15tNOTID

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---LUMMUS

ENGINEE

01 MAY78

RING DESIGN GUIDE

PLANT DESIGN

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SECTION

PART2

-or

VOLUME

VESSELS
-I

PIPING

STUDY

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VESSELS.

PIPING

STUDY

0605.1,401

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Note 1
rJevation
and tnanway.

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.

ENGII'lEERIN~OESIG"j

of

'ower

NOTES

platform

--Pump

1'~

"ote Sottom
.
invert elevation

Note 5

"':

Note 3

";
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Note
~un

Note

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Note 9

I:U-

of vessel

at

a corrm:>n B.O.P.

dimension

Inlet

is gravity

above

grade

flow.

ief valve discharge to

flare header.
If in this case
platfonn.
1t must be relocated
elevation.
If relief valve is
to relief
valve must be checked

:Q ~
-fiI

piping

---P:el

1:0 ~

fOi access

to instrument

150 an below face of all

suction line ta be run above minimumhead clearance.

P(inimum

Note 8
rf

ished

to' be fixed by NPSH of pump.

-PIa
t fonn required at IMnlo/ay
if center1 i~~ of drum is generally above
J metres. Alternative location of manway is on top of drum.

I~
I

to be establ

Note 2
nevatton
of top platform to be approximately
nozzles servfced from platfonn.

(j";IDf

PLA~T DESIGN

VESSEl PIPING

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""~o...~78

line

e1e...ation

to

to be 450

InTI B.O.P.

should

val yes tn control set in the off-gas

ire access ib1e frolD top platform.

..
JJ:

Note 11

--:---revel

or

supporting.

insulation.

to vessel.

be high enough to allow 1ine to enter top of

the rel ief valve is not accessible (rl)Jl top
on the nearest
platform with sufficient
located away;rom vessel, the line from drum
for correct
1 ine size.

Note 10

-:

slope

simpl ify

1ine to be orientated

so that they

instruments to be positioned so that they are accessible from

ladder when the top connection e1evation

e...ceeds

3 metres.

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VESSELS.

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STUDY

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TITLE
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VESSELS

PIPING

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ENGINEERING

DESIGN GUIDE

PLANT DESIGN

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- INLET
TO FlUE

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FOANOTES.
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SEE$HEH 2

VESSELS

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DES.G~4 Gl:I:::
DESIGN

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OHG-'S

CONTAOl
SET
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"ANWAY

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VESSELS.

PIPING

STUDY

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GUIDE

DESIGN

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VOLUME 2

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SECTION2
PART3

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CIRCULAR

lD

PIPING

HEATERS
STUDY

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0605.1.402

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INTROOOCT

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'E.RING

DES'G~

PLANT

Gc:1E

DESIGN

1O!i

Ctrcuhr heat!fS are selfCted generally

for duties involving the
cr.ckIng or reboi1fng of Hghter end" 1..: [ero,eno Cracking.
N~~MhaHydrobon (racking. Alkylation P;e~oi1ir.;.etc.

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HEATER PARTS

t .:;)

:J

be read in conjunction

~~r ~~I~~;~V~o~~~\~a~~:e:~.to

1.

Radhnt Section - The large part utilizing

The tubes are 1n a vertical position.

Z.

Convection Section.. This is the heat transfer section which is located

directly beneath the stack. The tubes are in a horizontal position.

3.

Burners - These are located at "the base of the radiant section.

They
arf usually designed to burn fuel oil and fuel gc:-s. Fuel oil is used
at start-up.
Whenthe plant is operating nonnally. fuel gas is produced
frcm the process plant for burners on fired heaters. Adequatespace tr.'Jst
be allowed for removal of burner gun.

4.

Peep Doors. These are located in convenient positions to al10weasy

observation of burner flares.
Valves in the burner piping are usually
adju,tIa>nt can be achieved
manifolded and located ,uch that fla""
sillJltaneously
with fla"" observation
fran a platfono local to the peep
door.

S.

EXDlosion Ooors - (If Required) These are designed to relieve

an explosion occur within the heater.

6.

~.
This regulates the burner draft.
The control is normally by
cable or 1inkage, to allow manual adjust~nt
from grade. The system
can also be designed to function autcrnatically.

7.

Access Door .. This h a removable door which allows access into the
heater for inspection of tubes anc refractcry lining.
Access doors must
be kept clear of external and internal
piping.
.

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n

with FIgures

,..:;'~

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radhting

burners.

fr""

pressure

shoulc

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q~~
~2:>

These are used to extinguish the flames inside

i! heater in th!;! eve"lt of a fire.
They a;-e usually located in the ~cse of
toe radiant section and at the header boxes.

8. Snuff1nqSteam Connections

:)
h
l':)
UJ
.>

, 9.

Sootblawers - These are usually specified for heaters that use oil for ~ue1..
They are used to clear the tubes of ,oot by blowing ,team through a proJect.
ing lance.

10.

Crossovers. This is the pIping conn~ctIng the radhnt ,ectIon with the
convection section. and it may be located 1ns1de or outside the heater.
Crossovers are usually supplied by the heater vendor.

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119

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CIRCULAR

HEATERS

060S.1. 402

SM

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HEATER

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PLANT

PARTS

[.

Ins truments

- Tube Skin Thennoeouple

the heater.

"'"I

12.

I (""I;

11.~: \...-

I [I;

located

just

beneath

Sample Connection

the

pressu",
the burner

These measure the tube temperature

Usual1y

located

just

I
in

below the damper.

6. Temperatu~e Connections These are usually located in the stack

andalso Just below the convection sect;oft". >. thennocovple is
usually located at the lower radiant section.

:[;;~

I n-

Usually

~.rnper and in the radiant

section.
A differential
is connected to these points to me..u",
d~:~rnt

b-::I

GUIDE

DESIGN

(Cont'd.)

. Draft Gauge Connection

i ~)
lj

Systems - If such a system is built into

must be made for a local cabinet.
Orientation
~yste;;.
must be such that
the flame can be seen.
An air
purging
the
scanners.
Extra
peep
doors
may
also be
for

~ure
allowance
positive

draft

the heater,
of the
~i11
be scanners
require~
requ~red if

system.

13. Heater Piplnq loads. The heater requisition should stite that it ;s the

responsibility
of the heater vendor to .provide
framing
pipingadequate
loads. platfo
and steelwork to ace
ooate all external
piping study, an effort GUst be ...de
At the early stages of the heater
engineer to establish piping
by the pIping designer and piping st"'''
piping. This study is to be f.""arded
loads for all externally connected
to the heater vendor so that provisi on can be made with .the support of the
heater tubes and in the design of the heater steelwork to acccmnodate these
loads.
piping f1e:t.ibi1ity requirements
Stress Engineer must coorc~r:ate e:t.ternal
together with tube If,over.;ents given
by
the
heater piping
vendor. to liaison
ease anymay be
support internal
piping.
required with heater vendor to
supporting and fle:t.;bi1ity problems associated .nth e:t.temal

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TITLE

CIRCULAR

HEATERS

0605 .1.402

$H

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18
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GAUGE
CONNECTION

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SUP'po," SYEEl

II
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Tun SKIN
THUIIIOtou'L,(S
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PLATFORMS.

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FOR
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n~

l'A'
Figure

~. Iii

HUTEA
INlEt
MOUlEIS)

'""

~~

SOOT

I:UDYAL

{;
:[f
~[

n:u-

Tun

'

!11

:0

DESIGN GUIDE

PLANT DESIGN

''''A,r
..

E', :";,ERING

l.

Dill.
MEAATIN(i
'LAHORN
~EARTH

U('~VRE HEADROOM, .uso

IUANA ,IPIN'
""R"NG FOA W1THOUWU
AU:'OW
IV.MU
GUN
gUOE
+

STEAM
SHUFFIH'
CONNECT/Oj( !TYPICAL

10
OF

"';J'~

~:
;~..:
fj;j~'-

1
:'...::
)

TYPICAL

ELEVATION

AT CIRCULAR

HEATER
FIGURE 3.1

TlHI

'I

CIRCULAR

HEATERS

0605 .1.402

SM

'dOl~00I7JE311fHV.'

0'

18

c
r;
3

~
[1"'"
::)

E:~
M

LUMMUS

ENGINEERING

DESIGN

PLANT

D-O,"...J..L.Q!.ll9

GUIDE

DESIGN

[J

STAIRS

.;;)

IUIllItIIIS

~
CD
HEU'TH
PEEP DOORS

OP.U'T
GAUGE
CONHECTION

SNUFFING
STUM
C ONtilECTIONS ITYPICAl)

[~
)"'"

PLAN VIE W 'e. e'

~
ACCESS
DOOR

G
r~
k:;

[;

!l

NE""U

ARCN
PLATFORM

OUTLET

.2

HEA'I'EA ounE'

1...uS. ,

PASS

- HEATER
"J

HUTER OUTLET
i~ '4$S"..

OUTLET

PASS

j)

~
f)
\.')'-

~
""\)

1
PLANviEW 'A.A'
TITlt

CIRCUlAR
"

HEATERS

~
0605. 1.402

IH

0'

18

,[
I~

I~

t:

,-

\w'

These

'I [--:.

notes

apply

to figure

3.3

Valving to be located local

(;

lower level

and 3.4

to peep doors at heaters.

!!ill.1.
fuel shut off .al.es to be 10c.ted . minimumof 15 000 nm(50'0 OJ fro.
edge of he. ter.
I,
Note 3

r
:~

GUIDE

DESIGN

II~

'

....

[f

DESIGN

I~

~
.

PLANT

1.L.Qli..1.g

Pipinq Arranqement It C1rcular Heaters.

I~

ENGIf'.:::: ~ING

LUMMUS

, ""-Lo...

If
I

E:{g

Snuffing steam .alve manifold to be loc.ted a minh'umof 15000 nm(SOlO)

from edge of he.ter.
I

Sre Figure 3.8 for additional

infonnatior.

relative

to Burner piping.

~r
. -'-'
;C

.-

~rf}
.11.~
~d,

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:(;
;~

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I[.-,~
I~

rt

:LC

fEu..
~..

Tlt..1

CIRCUlAR

HEATERS

I I

0605.1. 40Z

18

... 6
'"

AIQ60$ onf.U.1I

REV.!

IJ
{J
[
[
f~:"(UCI{

ENGINE~ING
PLANT

DESIGN

GUIDE

DESIGN

---~

FUEL PWlNG AT
OOR
EEli'

IS.. no'" 21

HURTH

III

IIlATFORtiI

TYPI

r:

~~
0

1i
""

FIGURE 3:3
0605.1.402

... 7 Of 18
A1Q6OS0ol1J.EJ,I.1REv.I

fl
~

I.

:::>

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iJ
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~

-------E"";:I~~ f I;J\G DESIGN

~~.:Y,~~~~,

PLANT

SNIJHI..'nu..

liU,NI'QLD

Ih,~.J)

()
:;)

/-r-'.OC(\S
:;:,,'.0\.

GUIDE

DESIGN

111\,(1
v..~'t(S

INLETCONTROL

J'UII.
tONnOl
'ALV(SI

'VALYES

G
-::J

PROCESS

",PlN&

[j
ct.

IN1.IT

OECOkllrilG

:J

OEtOKING

c;'-

FUlL

HUDUS

,;)

:[;
:~

:~
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I =~:~:...

;L;:3
I",
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;~~
~!

;'3

~;.~

I-~
I'f;.'a
r"a
!

(~

j~

I..

I~

1/:
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11

\,.,

PLAN

PIPING

AT GRADE

~
TITU

CIRCULAR

HEATERS

0605.1.402

S~ 8

or 18

Alor.~()4n.f:J.HREV: 1

I.]

~
[

,,-,"

I:~

E'<G'NEEq,NG

LUMMUS
31 DEe 79

.,.-L.o."

Pipinq Arranqe~nt

PLANT

at Circular Heater

Intennedhte

GUIDE

DESIGN

levtl

:mJ
";)

Thes. notes apply to Figure 3.5

;[i

!!2kl
Process outlet piping to be kept symnetrical about heater.

.;J

DESIGN

"

1[1
~

Process outlet (transfer Hne) to be as short as possible.and

pockets.
Special consideration should be given to flexibility
of this line.

~'

The relative
determined

location of heater and associated

by this

tine.

run without
and supporting

prOCfS'Sequipment

is often

:r;

('-'
lG

,"

--3

f~
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errJ

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,~

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a~

'Ir

'ITLE.

CIRCULAR

HEATERS

0605.1.402

... 9

18

...,~oson).t:)''" 'REv

C
\I
IU
E:C{ LUMMUS

r .\,.;

fII...~O".

ENGINEEA...,G DESIGN GUIDE

PLANT

31 DEe 79

DESIGN

[
J

J
)~j
J

'.'EIUCJ(

'
UTEIiID 'IPfAACIC
COlUMN r:OA SUPPORT
iF AinuIREO.
ISIIl'Ioh2)

>[
J
)
J

"

'

\.IIIC[
21

..

C.

UANSfEJt
ISH ute

tII
III
U
0
It

[,

;""

.) ,

~l?

;0
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SUo

NOTE

SEE NOTE J

DECQl.INi
OECOKINS

Jr'
.),J

Pl:OCESS

'ItCICUS
,.oeus

.)
~r[1
~U
, "1)1 1

'AOCESS
OEC'*IWS

orCOIUNG

, .'J.J ~

'AOCESS

)"""1
I

lJj
~

:f~
~~'
.1'-,.

:-l~
:)

~l

~
i,>!~~ '"'

PLAN

'ITLI

LEYEL

FIGURE

,no

'~
I...

PIPING INTERMEDIATE

"

3.5

'I
II

CIRCULAR

HEATERS

0605.1.402

SOl

10

OJ

"'IOIS~om.U.H"h'l

18

ur
IfJ,-~
I

f!'-,
Irrn:,
liiii,
.J
.["
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:r
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C=G3
O.-o

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ENG'NHRI~G

LUMMUS

PLANT

ll..MLl9

DESIGN

GUIDE

OESIGN

""
Piping ArranQementat Circular "'eaters.

:~
I~\.

Th..e

!i

Note I

not..

Ipply to Figure.

Upper level

3.6 and 3.7.

Platforms required for decoking and .ootblower operatIon.

I~

,[
Note 2

:(

All pipi.ng may.be anchored to heater steelwork.

Stress Engineer
fle,ibi1ity
of piping and advi.e heater vendor with the re.ultlng

'r.?

Note 3

(
:[f:
. .~
'1'
,k [ ~
'
:",:,;;.

to determine
load..

Process inlet piping to be kept SyTTJretrical

about heater.

~
Access door for tube removal to be kept clear of obstructions

\..f-

Note 5

Breakflange. are someti...,srequiredto facilitate removalof tube..

f~

,us

and piping-

Note 6
Oecoking piping to be kept symnetrical about heater. Due to extrell'e temper.
atures, special consideration should be given to flexibility
and supporting.

,t~
I -'11-:'
'2lt:
\-:0:1

~
'r~

(t. ~
f>'~
.~

r.
,!!:.8

If?

TI~"(

CIRCULAR

NEATERS

0605. U02

s.t

1''
AIOIOSDU,.U1.1

18
,
'HI,'

(J
~

E 'Grr-.ou

E:=@ LUMMUS

iF ""'.
II..::)

"

RJf-.;G DESIGN

GUIDE

PLANT DESIGN

31 OtC 79
2-01"

;.)

(:"

r-sn

NOTE

OC.OIUI,

oteo.ltl'

[f:[

UP

c """

LOOP

,ROCUS

PRoens

"OCESS

'-'itOen.5
DECO!-!MS

DfCOICINS

LOO,"

IX'

. -[
I

0:

PUK

nAMGo'S

;(

nocESS

PRceus
IS" 1'101.11

i :::.~
1':I~L.~
It~

I~
I
II}
li~
I~

:I[l
'1

:'U

.PLAN

PIPING

UPPER

LEVEL

(For notes see sheet 12)

',ITll!

CIRCULAA

HEATERS

FIGURE 3,6

0605.1.402

.. 12 O' 18
A.loeOl04n.u,I.IIIE'o'.1

[;
i(1
IJ
.,
U'-"

C=@!

LUMMUS

ENC'..EERING DESrG~ GUIDE

PLA~T DESIGN

"_~O.'.~

u
~
~~
;?..'..

ie
,.
::(1

IREAX

I:a
I,

FlAlCiS.

DECOIUN;

OECOKING

:e
F'

I; .-

,:~
I ~':

ii 'O"",
l,l)
I;

COHYECTION

SECTION

Irs

sn

[~
I ~r:
~..

MOTt

O(C08fINCt

I"~
(:3,

DECOI"-' LINE \
(See note 6)

DAMPER

punOA'"

IS..nol.'1

[ ,

PROCESS
HUTER
INLETS

li~
Ir~
.
I'":)

11r?j]
I~
,.,,~
.I~
,~.:I

.'UPPE~
I (For

PLAN
notes

PIPINO
see

sheet

12)

'~
Ir".a
~,
..~
...,::3
u""

lliJ!BLbI
"T"J

CIRCUlAR

HEATERS

0605.1.402

1M13
A106OS0411'U.'.1""

18
REV.'

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-.I
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r
f"-"""
~

:..)

[i

Cc::@ LUMMUS

0
[
IQ
~

"

GUICE

PLANT DESIGN

" !-o'I.~9
8U~ER
These

I.

PIPING
notes

apply

to Figure

3.8

8reak Joints shan be Insulled

in fuel piping to burners so thlt burner

can be wi thdrlWl1 eas l1y.

._~

E~GIMERING DESIGN

2.

Fuel piping can be run horizontally or verttcll1y to suit head height

requirements.

3.

Fuel headers to be run underneath plltfonns to facilitate

pipe.

, 4.

supporting of

Piping to burner gun should be designed and routed such that no load or
onanent Is transmitted OI1to the burner gun.

5. Valvlng to be local to peep doors.

I O;"",

II
III
I '~
i, L.-\

dc
I"""

I:a,
I~;

I, ':
I~

:G
.~:.
J

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lu,:'
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14-

I f"~

1~
. ,

;l
D~

TITLI
CIRCUlAR

HEATERS

O6D5.

1. 4D2

1M 14

OJ 18

AIOIos 04H.U.H

Atv.'

D
I:c{
n
~

ENG

LUMMUS

f'.,;EERI~O

DESIGN

PLANT

~~J-0..1!.MU?

GUIDE

DESIGN

I .~
NUl''':
""00.
Of'HUTU

oJ

FUlL US
IINITION

IURNU

f:

TvlE

MOUN'TIN, IT
KUTU
YlNOO"-

,t
'DI

il1

DETAIL

D
\

~~REU punORM

MED. MtESSVAE.

FUEl

-...

n
.~

:r
I

..~ NOT'"..
I~

.~

fun

j '==
k:'==

'[ -

~f:-

--I.

J""'~I-

STN

Oil SUPPLY

Chttk

.ilh

,ron..

EIIQ;"ur:"

r,' :;~~~n:'rwtc~':.

~~~~::

fUEL Oil .[fUR.. } L.inn

Oil

~i,

.fllpp,4Iog.lhtr.

(See Note 5)

TYPICAL
ARRANGE~ENT
OF
BURNE R PIPING AT PEEP DOORS
(For notes ~ee sheet 15)

I.j"e.'
i1J

I~

BURNER
DNL YI

us

VAlVES

~~

-.
:r)
I~
Itj
~II}

AT

I TYPICAL

~EARTH rt."fOJU8
'
II

TITLII

'.'~L'U

L
0605.1.402

sH15 OF 18
At06os 0411.E1H AEV.1

I;

I~.
"

Itlv

It

LUMMUS

Decotfnq

. Heater CofTs

Lo

'

ENGINEERING

DESIGN

PLANT

J.l.DE.t...lj

GUIDE

DESIGN

Depending on the type of feedstock, coke can build up inside the tubes,
I Th1s gre.tly reduces now and heat transfer.
This coke bufTd up usually
, occurs in very high telf1)eratures and in services where the heater feedstock
ts a relatively heavy hydrocarbon.

liir'

IfLi'
.

I:~

i~

Heater decok1ng, If required,

heater.

{:

15 accompl1shed during a shut-down of the .

"The tubes are purged of hydrocarbon vapours. Decok1ng steam is Injected

into the heater cofTs, to blast coke fran the Inner. walls of the coils.
ts finally introduced to bum out any remaining coke.

i(
~a

Air

See P . I Flow Diagrams for decoklng detafTs.

It
~

l~ifD

':~
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'IIJ.

::[
:: [.
I~~
:1
11[(

I:rt
'lid..
Ilr,,-:I b~
~.
:

I,
1

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I:~
-

iT

I
TITLE II
CIRCUlAR

HEATERS

I I

D60S .1.402

18

... 16
"106~l)IIn.n.I.1

'"

A[\I.1

fJ.
~

;I:~

,.~-LD...J.!...I1tLZ.9

SOOT 8LO\/R

.:;)

[
oJ

[]

.~.

..:;)

ENGINEERING

LUMMUS

Q,

DESIGN G~ ~E

PLANT

DESIGN

PIPING

,
Soot bl
are specified
for heaters tNit use 011 for upfu.lon tho
and ut.rlor
hav.
of
conv.ction section.
As the 011 is burnt<!. soot builds
the convection tubes and reduces "eat transfer. Soot blowers are then used to
dear tho tubeS of soot.
Sturn is blown through I hnce. striking tho outside
of tho tubes ..tlich dislodges the soot.
Thero Ire two bastc
(0)

Fixed Rotatirrg.

(b)

Retractlbl.

types of soot blowers:

(See sheet

19)

Rotattng.

IlF'
:J

Acce.. plltforms are required for maintenance of soot

soot blowers require withdrawl ,pace.

I~

Slope steam piping away fran inlet connection. Valving may be located locally
or manifolded
at grade. Check require~nts
for soot blowing in sequence. This

may affect

II\iInifolding

of

soot

blowers.

See deta11

blowers.

Retractabl.

below.

I:C~
'(
-3

f'
.".1
;"'"

;0

C
r1
H
jO:')

"

SOO1'8LOWU

,/'"

'IPi;}
f
j .~
r)

--

11' .
1"-1.

TYPICAL

llY

SLO'E.

HOOK -UP AT SOOTBlOWER MAHIFOlO

IElEVATIONI

,I!' ~
,~~ -

d~

:1..:)
'I~

1#

TITLt'l

CIRCULAR

HEATERS

0605.1.402

... 17
AI0I~0iI".f:1H

DO 18
A(V. I