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Date
Company
Description
Prepared
by
Checked
by
Approved
by
Project name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING & COMMISSIONING
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
PROCESS REVIEWING REPORT
Company Document Number
Scale
n.a.
Sheet / Sheets
1 / 10
Project Name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING &
COMMISSIONING
Revision
Sheet of Sheets
2 / 10
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
INSTRUMETATION & AUTOMATION ENGINEERING REVIEWING REPORT
Company Document Number
LPG unit situation (as built unit) verification for location, quantities, installation and
connection.
The instrumentation part of this report including the following main items:
9.1
EXISTING DOCUMENTS
9.2
WAREHOUSE
9.3
LPG TANKS
9.4
9.5
BOILERS UNIT
9.6
RECOMMENDATION
9.7
9.8
9.9
Project Name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING &
COMMISSIONING
Revision
Sheet of Sheets
3 / 10
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
INSTRUMETATION & AUTOMATION ENGINEERING REVIEWING REPORT
Company Document Number
9.2 WAREHOUSE
The Warehouse is not organized well and no existing instruments spare parts;
Instruments spare parts are very important during the operating in order to reduce the down
time of the LPG unit.
Instruments spare part to be listed on engineering stage.
9.3.1
Level Switches
-
Vendor/Supplier : VALCO
Comment: Level switch cables to be removed and rewired, cable type not accepted
as well as the cable length, which is depending on the new location of the control
panel.
9.3.2
Level Indicators
-
Vendor/Supplier : COPRIM
Project Name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING &
COMMISSIONING
Revision
Sheet of Sheets
4 / 10
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
INSTRUMETATION & AUTOMATION ENGINEERING REVIEWING REPORT
Company Document Number
9.3.3
Pressure Indicators
-
Vendor/Supplier : OMET
9.3.4
9.3.5
9.3.6
9.3.7
9.3.8
Temperature Indicators
-
Vendor/Supplier : OMET
Vendor/Supplier : COPRIM
Pneumatic Actuators
-
Vendor/Supplier : GT ATTUATORI
Flow Indicator
-
Vendor/Supplier : COPRIM
Project Name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING &
COMMISSIONING
Revision
Sheet of Sheets
5 / 10
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
INSTRUMETATION & AUTOMATION ENGINEERING REVIEWING REPORT
Company Document Number
9.3.9
Wiring diagram was sketchy drawn (by hand), then to be redrawing by CAD
during the engineering stage.
It seems that there are some mistakes and failures during this test
Relay responsible for pneumatic pressure system has failure in one of its
contacts
There is a short circuit between R1 and T1, means there is a failure equipment to
be replacement.
More and more of effort as well as investigation will be done latter on during the
Test stage according to the our engineering design)
Comments
-
LPG tanks control panel to be relocated according to safety and hazardous area
classification report.
It has been concluded that some modification will be done on this panel
Project Name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING &
COMMISSIONING
Revision
Sheet of Sheets
6 / 10
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
INSTRUMETATION & AUTOMATION ENGINEERING REVIEWING REPORT
Company Document Number
Vaporizer and reduction unit instruments list including the main required information will be
prepared during next engineering stage.
- Boilers unit control panel wiring and operating will be approved during the test stage.
- Since the Boilers and relevant panel are supplied as one package, consequence no problem
assumed from them.
Boilers unit instruments list including the main required information will be prepared during
next engineering stage.
Project Name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING &
COMMISSIONING
Revision
Sheet of Sheets
7 / 10
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
INSTRUMETATION & AUTOMATION ENGINEERING REVIEWING REPORT
Company Document Number
9.6 RECOMMENDATIONS
Its highlighted that the below recommendation shall be considered to meet the operating
conditions:
1.
2.
LPG tanks control panel shall be relocated, assumed location near by Boilers room
3.
More investigation and some modification for LPG tanks panel is required
4.
5.
Level switch extracting bar is missing, its very important during the maintenance
6.
7.
8.
9.
Instruments Air system Tubing shall be removed and replaced by new one
ADDITIONAL RECOMMENDATION
Project Name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING &
COMMISSIONING
Revision
Sheet of Sheets
8 / 10
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
INSTRUMETATION & AUTOMATION ENGINEERING REVIEWING REPORT
Company Document Number
1.
2.
3.
4.
5.
6.
7.
8.
9.
Instrumentation Engineer
Automation Engineer
CAD Designer
Project Name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING &
COMMISSIONING
Revision
Sheet of Sheets
9 / 10
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
INSTRUMETATION & AUTOMATION ENGINEERING REVIEWING REPORT
Company Document Number
1.
2.
Instruments commissioning
3.
4.
5.
6.
7.
8.
9.
Start-Up Participation
Instrumentation supervisor
Automation supervisor
Instrumentation technician
Automation technician
Project Name
LPG UNIT INSTALLATION TESTING PRE-COMMISSIONING &
COMMISSIONING
Revision
Sheet of Sheets
10 / 10
Company
ALBARAK BRICKS MANUFACTURING COMPANY
Document Title
INSTRUMETATION & AUTOMATION ENGINEERING REVIEWING REPORT
Company Document Number
2.
3.
4.
5.
6.
2.
3.
4.
The final electrical deliverables and activities lists will be provided by an electrical engineer
9.11 CONCLUTION
Main highlighted conclusion points from this report are:
-
LPG unit can be modified and operated from instrumentation and automation point of
view with respect to all recommendations, safety, and fire fighting conditions.