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DRYWALL

INTERNAL
PARTITION

Copyright @ 2013 Building and Construction Authority, Singapore. All rights


reserved. This document or any part thereof may not be reproduced for any reason
whatsoever in any form or means whatsoever and howsoever without the prior
written consent and approval of the Building and Construction Authority.
Whilst every effort has been made to ensure the accuracy of the information
contained in this publication, the Building and Construction Authority, its employees
or agents and members of the Technical Committee shall not be responsible for
any mistake or inaccuracy that may be contained herein and all such liability and
responsibility are expressly disclaimed by these said parties.
The publication includes advertisements of suppliers who have, in one way
or another, contributed in the development of this publication. The Building
and Construction Authority does not endorse the products included in the
advertisements. It is the responsibility of the users to select appropriate products
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FOREWORD
The Building and Construction Authoritys (BCA) Construction Quality Assessment System
(CONQUAS) has been widely adopted as the de facto national yardstick for measuring the
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Mark (QM) Scheme was launched in 2002 to promote a higher consistency in workmanship
standards for residential developments. Besides setting standards and measuring the level
of workmanship through CONQUAS and QM, BCA has developed a series of publications of
Good Industry Practices Guide for different trades.
This Good Industry Practices Drywall Internal Partition is part of the CONQUAS
Enhancement Series on Good Industry Practices. A noticeable increase in the use of drywall has
been observed in the construction industry over the years. Drywall construction has emerged
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without compromising its primary functionality as an internal wall. The use of drywall is also
encouraged and recognised under CONQUAS 8th edition. This guide shares with the industry
some of the good practices adopted by practitioners and contractors who consistently
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[V\ZLYZVUOV^NVVKX\HSP[`^VYRJHUILHJOPL]LK^P[OOPNOWYVK\J[P]P[`*VTTVUKLMLJ[Z
associated with drywall internal partition and their corresponding remedies are highlighted.
With the tight manpower constraints faced by the industry, drywall construction is a highly
practical option.
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PUZ[HSSLKUVYPZP[[OLUHS^VYKVUX\HSP[`HZ[OLYL^PSSHS^H`ZILUL^TH[LYPHSZHUKTL[OVKZ
with changing technology. To obtain more comprehensive information and guidance, readers
should seek advice from professional designers and material suppliers. We gratefully
acknowledge the contributions of the practitioners to this guide and trust that the industry will
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from readers that may improve future editions of this guide.

Lam Siew Wah


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)\PSKPUNHUK*VUZ[Y\J[PVU(\[OVYP[`

ACKNOWLEDGEMENT
This Good Industry Practices Guide Drywall Internal Partition was developed with inputs
from Architects, Developers, Builders, Specialist Contractors and members from various
industry associations and organisations.
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We wish to thank the members of the Technical Committee for their valuable contributions.
Technical Committee:
Chairman

Mr Ding Hock Hui

Deputy Chairman

Mr Tan Boon Kee

BCA

Secretary

Mr Gary Chua Chei Seong

BCA

Ms Jacelyn Yeo Hui Ping

BCA

Mr Ng Kam Leong

BCA

Members


 4Y9HTHTVVY[O`9HQLUKYHU
Ms Jayanthi Peariahsamy

BCA

)*(
BCA

Mr Donald Ng

HDB

Mr Zachary Chua

SCAL

Mr Chng Chee Beow

REDAS

Mr Richard Lai

Singapore Institute of Architects

Mr Gary Cher

City Development Ltd

Mr Thierry Brezac

Dragages Singapore Pte Ltd

Mr Colin Tan

Tiong Seng Contractors Pte Ltd

Mr Jerry Lam

Woh Hup Pte Ltd

 4Y)PSS`*OVHUK4Y+HUPLS3LL
Mr Teo Wee Hwee

Tan Tian Chong


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Boral Plasterboard (Malaysia) Sdn Bhd

CONTENTS
1. INTRODUCTION

2. DESIGN

2.1 Drywall Systems

3. MATERIAL SELECTION

3.1 Framing System


3.2 Plasterboard
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3.5 Accessories
3.6 Tools

6
8


13
15

4. DELIVERY, HANDLING AND STORAGE

18

5. PREPARATORY WORKS

20

6. INSTALLATION

26

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6.1 Framing Works


6.2 Opening
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6.4 Board Installation
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26
29

33




7. PROTECTION

44

8. WET AREAS APPLICATION

46

8.1 Board System


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46


9. RECOMMENDED DETAILING

49

10. COMMON DEFECTS AND REMEDIES

53

APPENDIX

59

REFERENCES

68

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1. INTRODUCTION
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MVY PU[LYUHS ^HSS JVUZ[Y\J[PVU .P]LU [OL OPNO HUK PUJYLHZPUN WYVWLY[` WYPJLZ OVTL V^ULYZ

L_WLJ[H[PVUZ VM X\HSP[` OVTLZ HUK I\PSKPUNZ OH]L HSZV YPZLU PU [HUKLT +Y`^HSS JVUZ[Y\J[PVU
OHZ LTLYNLK HZ VUL VM [OL SLHKPUN VW[PVUZ [V^HYKZ HJOPL]PUN X\HSP[` UPZOPUN ^P[O OPNOLY

WYVK\J[P]P[`^P[OV\[JVTWYVTPZPUNP[ZWYPTHY`M\UJ[PVUHSP[`HZHUPU[LYUHS^HSS;OLPU[YVK\J[PVU
VMKY`^HSSJVUZ[Y\J[PVUJHUHSZVJVU[YPI\[L[V^HYKZYLK\JPUNI\PSKPUNKLHKSVHKHUKWPSLZPaL

;OPZ N\PKL WYV]PKLZ ZPTWSL HUK WYHJ[PJHS [PWZ VU OV^ NVVK X\HSP[` KY`^HSS JHU IL HJOPL]LK
VU ZP[L 0[ OPNOSPNO[Z [OL ZHSPLU[ X\HSP[` PZZ\LZ PU]VS]LK PU [OL KLZPNU TH[LYPHS ZLSLJ[PVU HUK

PUZ[HSSH[PVUVMKY`^HSSJVUZ[Y\J[PVU>OPSL[OL\ZLVMKY`^HSSPZLUJV\YHNLKHUKYLJVNUPZLK\UKLY
CONQUAS 8thLKP[PVUMVSSV^PUN[OLWYVJLZZLZPU[OPZN\PKL^PSSSLHK[VOPNOLYX\HSP[`Z[HUKHYKZ

PU[OLUPZOX\HSP[`VMKY`^HSS

2. DESIGN
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[OLM\UJ[PVUHSWLYMVYTHUJLZ[Y\J[\YHSWLYMVYTHUJLHUKHWWLHYHUJL0U[OPZN\PKL[OLMVJ\Z^PSSILVUKY`^HSSPU[LYUHS
partition system.
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Requirements
Weight

Conventional Brick
TT[OPJR

Drywall Partition
eTT[OPJR

900 kg/ m

~113 kg/ m

Productivity

4 7m/man-day

20 25m/man-day

Non-Combustibility
BS 476 : Pt 4

Deemed to satisfy

Pass

120 mins

120 mins

STC35 STC40

~ STC50

Yes

Yes

By surface hacking

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closing up

Smooth
(with skilled labour)

Smooth

Yes

Yes

Joint tape is used to seal joint


followed by application of joint
compound

Fire Rating
BS 476 : Pt 20 & Pt 22
Sound Insulation
Usage in Wet Areas

On-Site Installation of
Concealed Wiring, Ducting &
Pipework

Surface Appearance
Applied Finishes: Tiling
Joint Treatment

Fastener Types

Flexibility of Relocation

t Plastic Plugs
t Chemical Anchors
t Impact Anchors
Messy

t Gypsum Screws
t Cavity Anchors
Quick and easy

DESIGN

2.1.

DRYWALL SYSTEMS

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1. Architectural

Features
t 'HVLJQH[LELOLW\
t Flatter and smoother surface
t %HWWHUQLVKHV

2. Impact

t Protection in high activity areas


t Inter-tenancy wall security
t %HWWHUQLVKHV

3. Fire Resistance

t 8SWRKRXUVUHUDWLQJ
t Non-combustible board
t %HWWHUQLVKHV

4. Acoustics

t Noise control from both interior and exterior


t Ability to develop quiet zones
t %HWWHUQLVKHV

DESIGN

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5. Wet Area Usage

Features
t Protection against steam & moisture
t Better mould resistance
t %HWWHUQLVKHV

6. High Wall

t Structural stability*
t Higher productivity
t %HWWHUQLVKHV

*To PEs design

3. MATERIAL SELECTION
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WLYMVYTHUJLYLX\PYLTLU[ZVM[OLPU[LYUHS^HSS;OLTHPUTH[LYPHSJVTWVULU[ZMVYHKY`^HSSZ`Z[LTPUJS\KL!

t
t
t
t
t
t
3.1

Framing system
Plasterboard
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Accessories
Tools

FRAMING SYSTEM

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[HRLPU[VJVUZPKLYH[PVU[OLWYV]PZPVUVMVWLUPUNZHUKHKKP[PVUHSZ\WWVY[MVYV[OLYMLH[\YLZHJJVYKPUN[V[OLKLZPNU
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Components
Runner/Track

Description
The runners/tracks shall be galvanised steel
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and no less than thickness of studs.
All steel sections are rolled from G250 tensile
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having minimum section properties shown on
approved shop drawings.

Stud

The studs shall be galvanized steel C-studs.


They are to be installed onto the runner/track
vertically.
All steel sections are rolled from G250 tensile
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having minimum section properties shown on
approved shop drawings.

Bracing

Provide all braced framing of load bearing steel


stud framing at regular interval in accordance
to approved shop drawings and method
statement. They are essential at locations
such as door opening, M&E services and other
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Components

DRYWALL SYSTEMS

Description

Opening

Studs should be boxed and mechanically


fastened to the runner/track sections around
all window and door openings, as a minimum.

Additional Support for M&E Services and


Other Fixtures

The interval of additional support to follow


approved shop drawings and method
statement. E.g. for fan coil unit (FCU), bedroom
wardrobe and kitchen cabinet, etc

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Fire Rated

MATERIAL SELECTION

3.2

BOARD USAGE

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SVJH[PVU;OLJVTTVU[`WLZVMIVHYKZ\ZLKSVJHSS`HYLN`WZ\TIHZLKHUKJHSJP\TZPSPJH[LTPULYHSIVHYKZ;OLYLHYL

V[OLY[`WLZVMIVHYKZH]HPSHISLPU[OLPUK\Z[Y`Z\JOHZJLTLU[IVHYKTL[HTVYWOPJTPULYHSIVHYKL[J;OLZLIVHYKZOH]L

[VM\SSVULVYTVYLVM[OLTHPU[`WLZVM^HSSM\UJ[PVUZHZPUKPJH[LKPU-PN\YLHHJJVYKPUN[V[OLKLZPNUPU[LU[-PN\YL
IPSS\Z[YH[LZ[OLKPMMLYLU[[`WLZVMWSHZ[LYIVHYKLKNLWYVSL
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;`WLZVM)VHKZ
Standard

Description
t Single layer board.
t Impact resistance and durability.
t Multi-purpose wall lining.

High Performance Sound Insulation

t Single or multi-layer board (Typically one to


four boards).

t Sound Transmission Class (STC) value of drywall ranges from 40 to 60.

t Acoustical Theory of Mass-Spring-Mass.

High Fire Resistance

t Single or multi-layer board (Typically one to


four boards).

t Recommended minimum double boxed stud


or double board.

t 0DGHIURPYHUPLFXOLWHEUHJODVVDQGRWKHU
additives that offset shrinkage and increase
durability.

t Fire rating above 1 hour and up to 4 hours.


Wet Area (Water Resistance)

t Single water resistance board with additional


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t Long Term Moisture Susceptibility Test to


Shower Unit.

t Mould Resistance Test to ASTM standard.


t Independent Tile Adhesion Pull-out Tension
Test.

t $FFHSWDQFHRIZDWHUSURRQJWUHDWPHQW
8

MATERIAL SELECTION

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Recessed Edge

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compounds and accessories to provide a
continuous smooth surface for walls and
ceilings.

Square Edge

Designed for use with aluminium, PVC,


timber or other decorative moulding. It may
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when laminated.

MATERIAL SELECTION

3.3

INFILL AND INSULATION MATERIALS

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TH[LYPHSZOH]L[VIL[LYTP[LYLZPZ[HU[-PN\YLHZOV^Z[OLJVTTVUPUSSHUKPUZ\SH[PVUTH[LYPHSZ
-PN\YLH0USSHUK0UZ\SH[PVU4H[LYPHS;`WLZ

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Types
Fibreglass

t Made from molten glass.


t Insulation value is typically higher in slab or
EODQNHWDVFRPSDUHGWRORRVHOO

t More cost economic.

Rockwool

t Consist of materials like basalt and


limestone.

t Higher insulation value (R-value) as


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t +LJKHUGHQVLW\WKDQEUHJODVVZKLFKKHOSV
WRLPSURYHUHUHVLVWDQFH

0USSHUKPUZ\SH[PVUMVYHJV\Z[PJVY[OLYTHSM\UJ[PVUZTH`ILWSHJLKPU[V[OLWHY[P[PVUJH]P[`
-PN\YLI0USSHUK0UZ\SH[PVU-\UJ[PVUZ

0USSHUK0UZ\SH[PVU-\UJ[PVUZ

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1. Acoustic insulation

Available rating range from STC30 to STC50,


as achieved in acoustic tests. Comparable
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design and careful attention to detailing
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perimeter of the partition be sealed with an
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penetrations.

2. Thermal insulation

Thermal Resistance (R) values for the


following board thickness under normal
ambient temperatures are:
10mm = 0.060mK/W
13mm = 0.079mK/W
16mm = 0.098mK/W

10

MATERIAL SELECTION

3.4

TYPE OF JOINT MATERIALS

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TP[PNH[LK^P[OWYVWLYPUZ[HSSH[PVUHUKQVPU[[YLH[TLU[0[PZYLJVTTLUKLK[VWYV]PKLQVPU[TH[LYPHSZ-PN\YLH[VZLHS
QVPU[MVSSV^LKI`[OLHWWSPJH[PVUVMQVPU[JVTWV\UK-PN\YLI;OPZ^PSSJVU[YVS[OLTV]LTLU[IL[^LLU[OLIVHYKZHUK
WYL]LU[ZJYHJRZMYVTMVYTPUN

-PN\YLH;`WLZVM1VPU[4H[LYPHSZ

*OHYHJ[LYPZ[PJ

Types
1. Perforated paper tape

t Embedded onto a bedding compound.


t Control shrinkage cracking at the wall
board joints

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t Used on its own.


t Self-adhesive backing allowing faster
t
t
t

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application in the absence of bedding


compound
Ideal when water resistance is a
requirement
Applicable for wet areas
Control shrinkage cracking at joints

t Serves as a reinforcing bridge for paint


t

OPFRYHULQJKDLUOLQHFUDFNVWKDWRFFXULQ
the plaster substrate
0LWLJDWHVUHDSSHDUDQFHRIQHSODVWHU
cracks

11

MATERIAL SELECTION

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*OHYHJ[LYPZ[PJ

Types
1. Bedding compound

t Powder form.
t Used with joint tape.
t For superior bonding strength and crack
resistance.

2. Topping compound

t Powder form.
t Has good sandability, lower shrinkage
DQGVPRRWKQLVKLQJ

3. All-purpose compound

t Premixed form.
t )RUWDSLQJFRYHULQJDQGQLVKLQJFRDWV
on wall board joints.

t For concealing fastener holes and


corner beads.

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Forms
1. Powder form

t Mixed with water in the ratio of 2


t

portions of powder to one portion of


water.
Do not mix more than necessary within
the working time of about 30minutes as
leftover compound cannot be reused.

2. Premixed form

t Ready mixed compound.


t Excellent performance and storage life
compared to powders.

t Less wastage as storage is possible for


months in their containers even after
opening.

12

MATERIAL SELECTION

3.5

ACCESSORIES

0UNLULYHS[OL]HYPV\Z[`WLZVMHJJLZZVYPLZZPTWSPM`HUKLUOHUJL[OLUPZOPUNVMKY`^HSSWHY[P[PVU;OLHJJLZZVYPLZHYL

THKLVMNHS]HUPaLKZ[LLSHUKHYLLHZ`[VPUZ[HSS-PN\YLZH[VJWYV]PKLPUMVYTH[PVUVU[OLJVTTVUHJJLZZVYPLZ
H]HPSHISLMVYKPMMLYLU[UPZOPUNW\YWVZLZ

:[VWWPUNHUNSLZHWLYMVYH[LKHUKYLJLZZLKLKNLZ[YPWHYL\ZLK^OLU[OLLKNLVM[OLWSHZ[LYIVHYKPZUV[L_WVZLKHUK
[OL[[PUNVMHJVYULYILHKPZKPMJ\S[;OLZ[VWWPUNHUNSLPZ_LK^P[OHUHKOLZP]LVYZ[HWSLZ^P[O[OLUPZOPUNJVH[Z
IVUKPUN^P[O[OLWSHZ[LYIVHYKHUKMLH[OLYPUN\W[V[OLILHKUPI0UHKKP[PVU[OLZOHKV^SPULZ[VWWPUNHUNSLWYV]PKLZH
JSLHUZ[YHPNO[HUKZOHKV^LKNL:OHKV^SPULZ[VWWPUNHUNSLZHYLPKLHSMVY]LY[PJHSOVYPaVU[HSHUKJ\Y]LKHWWSPJH[PVU

-PN\YLH;`WLVM:[VWWPUN(UNSLZ

Types

Details

1. Stopping angle

2. Shadowline stopping angle

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ILHKYLZPZ[ZPTWHJ[HUKMVYTZHIHZL[VYLJLP]LZJYLLKPUN

-PN\YLI;`WLZVM*VYULY)LHKZ

Types
1. Internal corner bead

2. External corner bead

13

MATERIAL SELECTION

:LSLJ[PVUVMHWWYVWYPH[LMHZ[LULYHUKZWHJPUNVMMHZ[LUPUNHYLJY\JPHS[V[OLZ[\YKPULZZHUKHLZ[OL[PJZVM[OLUHSWYVK\J[
HUKPTWVY[HU[PUTLL[PUN[OLYLX\PYLTLU[VMZWLJPJYLYH[LKJVUZ[Y\J[PVU7SHZ[LYIVHYKZHYLH[[HJOLK[V[OLMYHTLZ
^P[OZJYL^ZHUKUHPSZ^OLYL[OLYLZOV\SKILHKLX\H[LLKNLKPZ[HUJL[VWYL]LU[KHTHNL[VIVHYKLKNL

-PN\YLJ;`WLZVM-HZ[LULYZ

Types

14

Detail

1. Screws

t Corrosion-resistant screws

2. Nails

t

Corrosion-resistant nails

MATERIAL SELECTION

3.6

TOOLS SELECTION

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THPU[HPULK;OL`ZOV\SKILJOLJRLKHUKJSLHULKVUHKHPS`IHZPZ;VVSZZOV\SKILZ[VYLKPUHKY`HUKZHMLWSHJL
-PN\YL;VVSZ:LSLJ[PVU

List of
tools

Measuring tape

Carpenters pen

Plumb bob

Usage

To measure dimension of
various materials

To mark the length before


cutting

To transfer set out marks


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and vice versa

List of
tools

Plastering knife

Plastering hawk

Spirit level

Usage

To apply joint compound to


plasterboard

To transfer joint compound


from its container to
plasterboard

To ensure verticality and


alignment

15

MATERIAL SELECTION

16

List of
tools

Aviation snipper

Hammer

Drill

Usage

To snip tracks, bracings


and studs into appropriate
sizes

To anchor framing onto


ground with nails

To fasten tracks, studs,


bracings and boards into
position

List of
tools

Crowbar

Crimper

Ink pad

Usage

To adjust plasterboard into


position

To join stud and track


together

To mark out setting out


position

List of
tools

Builders square

)ODWOH

6mm diameter drill bit

Usage

To verify right angle

7ROHSODVWHUERDUGDQG
tracks/studs

To fasten tracks, studs,


bracings and boards into
position

MATERIAL SELECTION

List of
tools

String

Ladder or bench

Mitre Saw

Usage

To mark out setting out


positions

To access to top track/


runner and top of board

To make accurate
crosscuts

17

4. DELIVERY, HANDLING AND STORAGE


7YVWLYKLSP]LY`OHUKSPUNHUKZ[VYHNLWYVJLK\YLZHUKYLSL]HU[NVVKWYHJ[PJLZHYLPTWVY[HU[[VLUZ\YLTH[LYPHSZHYLUV[
damaged prior to installation.
-PN\YL+LSP]LY`/HUKSPUNHUK:[VYHNL

>VYR:LX\LUJL
1. Delivery

Good Practices
t Material delivered as per
t

t

2. Handling

t Material handling as
t

18

approved material and


sample
To reduce the risk of
damage, plasterboards
should be delivered to
site prior to installation
Plasterboard stacking
supports should be
spaced at no more than
600mm centres

per approved method


statement
During handling and
storage, sheets should
be carried in an upright
position with particular
care taken to protect the
edges

+,30=,9@/(5+305.(5+:;69(.,

>VYR:LX\LUJL

DRYWALL SYSTEMS

Good Practices
t Material storage as

3. Storage

t

t
> 600mm

t

per approved method


statement
Plasterboards should be
VWRUHGLQQHDWDWVWDFNV
RIIWKHJURXQGRRULQD
dry covered area
If storing outdoors,
stack sheets on a level,
moisture-free platform,
and keep fully protected
from the weather
Plasterboard stacking
supports should be
spaced at no more than
600mm centres

19

5. PREPARATORY WORKS
7YVWLY ZL[[PUN V\[ KPTLUZPVUHS JVU[YVS Z\MJPLU[ Z[Y\J[\YHS Z\WWVY[ MVY TLJOHUPJHS HUK LSLJ[YPJHS ZLY]PJLZ VWLUPUNZ
[VNL[OLY^P[OZ\YMHJLWYLWHYH[PVUHYLJYP[PJHSPULUZ\YPUNKY`^HSSZ[\YKPULZZHUKX\HSP[`

;OL HWWYV]LK ZOVW KYH^PUNZ KPJ[H[L [OL ZL[[PUN V\[ HUK KPTLUZPVUHS JVU[YVS ^OPSL [OL HWWYV]LK TL[OVK Z[H[LTLU[

NV]LYUZ [OL WLYMVYTHUJL HUK [LJOUPJHS YLX\PYLTLU[ VM YLSL]HU[ Z`Z[LT NV]LYUPUN Z[HUKHYKZ HZ ^LSS HZ PUZ[HSSH[PVU
WYVJLK\YLZ;OLHWWYV]LKTH[LYPHSZHUKZHTWSLZKL[LYTPUL[OLYPNO[[`WLVMTH[LYPHSZ[VIL\ZLK

5.1

Approved Shop Drawing, Method Statement, Material and Sample

5.1.1

Approved shop drawing

(U HWWYV]LK ZOVW KYH^PUN ZOV\SK PKLHSS` PUJS\KL WYVSLZ ZPaLZ JVUULJ[PVU KL[HPSZ YLPUMVYJPUN HUJOVYHNL ZPaLZ HUK

[`WLZ VM MHZ[LULYZ HUK HJJLZZVYPLZ +Y`SPUPUN KL[HPSZ PU YLYH[LK ^HSS ZVM[ HUK JLPSPUN HZZLTISPLZ ZOV\SK HSZV IL
indicated in the approved shop drawings where necessary.

5.1.2

Approved method statement

(U HWWYV]LK TL[OVK Z[H[LTLU[ ZOV\SK PKLHSS` JVTWYPZL YLJVTTLUKH[PVU MVY [YLH[TLU[ [V [OL JVU[HJ[ Z\YMHJLZ WYPVY

[VYLJLP]PUN[OLKY`^HSSPUZ[HSSH[PVU(YLJVTTLUKLKNVVKWYHJ[PJLMVY[OLHWWYV]LKTL[OVKZ[H[LTLU[PZ[VOPNOSPNO[
[OL KLSP]LY` Z[VYHNL HUK OHUKSPUN VM TH[LYPHSZ HZ ^LSS HZ [OL PU[LNYH[PVU VM 4 , ZLY]PJLZ PUZ[HSSH[PVU PU[V [OL KY`^HSS
PUZ[HSSH[PVU WYVJLZZ ;OL HWWYV]LK TL[OVK Z[H[LTLU[ ZOV\SK JVUZPKLY JVUULJ[PVU TL[OVK IL[^LLU KPMMLYLU[ [`WLZ VM
materials.

5.1.3

Approved material and sample

(SS [OL YLSL]HU[ [LJOUPJHS PUMVYTH[PVU ZOV\SK IL PU [OL HWWYV]LK TH[LYPHS Z\ITPZZPVU ^OPSL YLSL]HU[ HWWYV]LK ZHTWSL
ZOV\SKJVTWYPZLHWWYV]LKTH[LYPHSZHUKK\S`LUKVYZLKI`[OLHYJOP[LJ[

20

79,7(9(;69@>692:

DRYWALL SYSTEMS

-PN\YL(WWYV]LK:OVW+YH^PUNZHUK4L[OVK:[H[LTLU[

>VYRPUN+VJ\TLU[Z

Good Practices
a) Setting of reference gridline in
accordance to Approved Shop
Drawing

b) Setting out in accordance to


Approved Shop Drawing

c) 9HULFDWLRQRIPDWHULDOVWRUDJHDQG
handling in accordance to Approved
Method Statement

d) Approved Sample

21

DELIVERY, HANDLING AND STORAGE

5.2

Contact Surface Preparation

*VU[HJ[Z\YMHJLMVYKY`^HSSPUZ[HSSH[PVUWYLWHYH[VY`^VYRZ\Z\HSS`YLMLYZ[VLUK^HSSVYJVS\TUZVM[VMZSHIHUKVVY

ZSHI=LY[PJHSP[`VM[OLLUK^HSSVYJVS\TUULLKZ[VILJOLJRLKWYPVY[VYLJLP]PUN[OLZ[HY[LYZ[\K;OLL]LUULZZVM[OL
ZVM[VMZSHINV]LYUZ[OLZLJ\YPUNVM[OL[VW[YHJRZY\UULYZ;OLVVYZSHIVYRLYISL]LSHUKHSPNUTLU[KPJ[H[LZ[OL
Z[HIPSP[`VM[OLIV[[VT[YHJRZY\UULYZ(SSJVU[HJ[Z\YMHJLZZOV\SKILWYVWLYS`JSLHULKILMVYLZL[[PUNV\[
-PN\YL*VU[HJ[:\YMHJL7YLWHYH[PVU

>VYR:LX\LUJL

Good Practices
t Verticality of end wall/column must be

FKHFNHGDQGUHFWLHGSULRUWRLQVWDOODWLRQ
of the starter stud

t (YHQQHVVRIVRIWVODEPXVWEHFKHFNHG

DQGUHFWLHGSULRUWRWKHLQVWDOODWLRQRIWKH
top tracks/runners

22

DELIVERY, HANDLING AND STORAGE

>VYR:LX\LUJL

Good Practices
-VYKY`^HSS^P[OV\[RLYI

t Floor slab to be screeded with cement


mortar and the surface should be smooth.

-VYKY`^HSS^P[ORLYI

t Maintain kerb evenness to achieve drywall


frame stability.

t Straightness of kerb is important to ensure


a good alignment of the partition wall.

23

DELIVERY, HANDLING AND STORAGE

5.3

Setting Out Preparation

;OLZL[[PUNV\[WYLWHYH[PVUJHUILNPUVUJLHSSHWWYV]LKZOVWKYH^PUNZTL[OVKZ[H[LTLU[TH[LYPHSZHUKZHTWSLZHYL
PUVYKLY.YPKSPULZHUKSL]LSZHYL[VILTHYRLKV\[VU[OLLUK^HSSVYJVS\TUZVM[ZSHIHUKVVYZSHIVYRLYIILMVYL
installation works.
-PN\YL:L[[PUN6\[7YLWHYH[PVU

>VYR:LX\LUJL

Good Practices
t Dry wall starting line marked out on
VODEVRIWDVSHUDSSURYHGVKRS
drawings.

t Dry wall starting line marked out

RQRRUVODEDVSHUDSSURYHGVKRS
drawings.

t Dry wall starting line marked out on


end wall or column as per approved
shop drawings.

24

DELIVERY, HANDLING AND STORAGE

>VYR:LX\LUJL

Good Practices
t 'RRURSHQLQJPDUNHGRXWRQRRUVODE
as per approved shop drawings.

25

6. INSTALLATION
0[PZLZZLU[PHS[VPKLU[PM`SVJH[PVUVMVWLUPUNZTLJOHUPJHSHUKLSLJ[YPJHS4 ,ZLY]PJLZHUKV[OLY_[\YLZILMVYLPUZ[HSSH[PVU
VMKY`^HSS;OLZL[[PUNV\[VM[OLMYHTPUNZ`Z[LTVWLUPUNZHUKHKKP[PVUHSZ\WWVY[ZHYLJYP[PJHSJVU[YPI\[VYZ[V^HYK[OL

M\UJ[PVUHSP[`VM[OLKY`^HSS:LX\LUJLVMIVHYKPUZ[HSSH[PVUWYVWLYPUSSHUKPUZ\SH[PVUTH[LYPHSPUZ[HSSH[PVUHUK[YLH[TLU[
TH[LYPHSJVTWH[PIPSP[`HYLHSZVPTWVY[HU[[VHJOPL]PUNX\HSP[`^VYR

6.1

Framing Works

-YHTPUN^VYRZMVYT[OLZ[Y\J[\YHSJVTWVULU[VM[OLKY`^HSS0[PZHSZVJYP[PJHS[V^HYKZM\SSSPUNP[ZM\UJ[PVUHSP[`HZH^HSS

-PN\YLOPNOSPNO[Z[OLZLX\LUJLVM[OLMYHTPUNPUZ[HSSH[PVUWYVJLZZHUK[OLYLJVTTLUKLKNVVKWYHJ[PJLZ[VHJOPL]L
X\HSP[`^VYR

-PN\YL+Y`^HSS-YHTL0UZ[HSSH[PVU:LX\LUJL

>VYR:LX\LUJL
1. Mark out the starting line

Good Practices
t To ensure starting line and level as per
approved shop drawings.

t Starting line should be marked on end

ZDOORUFROXPQVODEVRIWDQGRRUVODE

t Opening locations should be marked


out.

2. Install top track

t 7RHQVXUHHYHQQHVVRIVODEVRIWEHIRUH
installing the top track.

t Tracks should be fastened to structural


elements by using anchor bolt or
fastener.

t Joints in the tracks shall be butt jointed.

26

05:;(33(;065

>VYR:LX\LUJL
3. Install bottom track

DRYWALL SYSTEMS

Good Practices
t Floor is to be levelled before installing
the bottom track.

t Tracks should be fastened to structural


elements by using anchor bolt or
fastener.

t Joints in the tracks shall be butt jointed.

3.1 Bottom track to incorporate M&E concealed


services

t To ensure all M&E concealed services

4. Install starter stud

t To ensure verticality of the end wall use

are within the track.

a spirit level or laser marker.

t Gap to be allocated at top track to allow


IRUGHHFWLRQRIWRSVODE

t Place studs in direct contact with


doors frame jambs, abutting partitions,
partition corners/edges, and existing
construction elements.

t To check overall verticality of studs.

27

INSTALLATION

>VYR:LX\LUJL
5. Install intermediate studs

Good Practices
t Studs to be installed at interval as per
approved shop drawings.

t Intermediate studs must face same


direction to allow for adjustment when
[LQJSODVWHUERDUG

t Do not splice vertical metal stud


members.

t To check overall verticality of studs.

6. Install bracing

t Horizontal bracing for all stud


partitions to be as per manufacturers
recommendation.

t Provide all braced framing of load


bearing steel stud framing as detailed in
approved shop drawings.

Additional Hollow section for bracing


and load bearing steel stud

28

INSTALLATION

6.2

Opening

;OLTVZ[JVTTVUVWLUPUNZVUKY`^HSSHYLMVYKVVYZ:\JOVWLUPUNZHYL\Z\HSS`YLPUMVYJLKI`[OLPU[YVK\J[PVUVMIV_
Z[\K[VZ[PMMLU[OLVWLUPUN-PN\YLPSS\Z[YH[LZ[OLZLX\LUJLVMVWLUPUNZ[PMMLUPUNHUK[OLYLSL]HU[NVVKWYHJ[PJLZ[V
HJOPL]LX\HSP[`^VYR

-PN\YL-YHTPUNMVY6WLUPUNZ

>VYR:LX\LUJL
1. Install starter stud

Good Practices
t Fix all starter studs as per approved
drawings.

2. Install metal box studs to secure door frame

t To secure the door frame, form a metal

ER[VWXGWR[LQWREDFNRIVWDUWHUVWXG

29

INSTALLATION

>VYR:LX\LUJL

Good Practices

2.1 Install metal bracing above door frame to


secure it

t Metal bracing or door head trimmer

3. Alternative stiffener for door

t Rectangular hollow section or timber

must be installed for door opening.

with the same width as the stud to be


placed and properly secured as per
approved shop drawing and method
statement.

30

INSTALLATION

6.3

Additional Supports for M&E Services and Other Fixtures

(KKP[PVUHS Z\WWVY[Z PU [OL KY`^HSS MYHTL HYL YLX\PYLK MVY _[\YLZ Z\JO HZ -HU *VPS <UP[ -*< HUK LSLJ[YPJHS Z^P[JOLZ
:WHJPUN VM ]LY[PJHS Z[\KZ HUKVY IYHJPUN [V IL HKQ\Z[LK HJJVYKPUNS` [V HJJVTTVKH[L [OL ZPaL HUK ^LPNO[ VM _[\YLZ

-PN\YLKLTVUZ[YH[LZZVTLL_HTWSLZVMULJLZZHY`HKKP[PVUHSZ\WWVY[ZHUK[OLYLSL]HU[NVVKWYHJ[PJLZ[VHJOPL]L
X\HSP[`^VYR

-PN\YL(KKP[PVUHS:\WWVY[ZMVY4 ,:LY]PJLZHUK6[OLY-P_[\YLZ

>VYR:LX\LUJL
1. Additional support for M&E services

Good Practices
t Identify location and type of M&E
services.

t Identify penetration for wiring.


t Metal bracing must be provided for the
M&E services.

1.1 Install additional bracing for M&E services

t Identify location of M&E services.


t Ensure proper penetration planning for
wiring.

31

INSTALLATION

>VYR:LX\LUJL
1.2 Install additional support for FCU

Good Practices
t Identify location of FCU.
t (QVXUHVXSSRUWLVVXIFLHQWWR
accommodate FCU.

t Metal bracing must be done at FCU to


withstand the imposed load.

(U`V[OLYHKKP[PVUHS_[\YLZ[VILTV\U[LKVUKY`^HSSZOV\SKILPKLU[PLKLHYS`HUKPUKPJH[LKPUHSSZOVWKYH^PUNZHZ

^LSSHZTL[OVKZ[H[LTLU[MVYHWWYV]HS(KKP[PVUHSZ\WWVY[ZZOV\SKILK\S`KLZPNULKHUKLUKVYZLKI`[OLWYVMLZZPVUHS
engineer.

32

INSTALLATION

6.4

Board Installation

;OLV]LYHSSMYHTPUNPUZ[HSSH[PVUPZOLH]PS`KLWLUKLU[VUIVHYKKPTLUZPVUHUK[`WLVMIVHYKSH`V\[-PN\YLZOV^Z[OL
PTWVY[HUJLVMIVHYKKPTLUZPVUHMMLJ[PUNMYHTPUN^VYRZHUK[OLYLSL]HU[NVVKWYHJ[PJLZ[VHJOPL]LX\HSP[`^VYR
-PN\YL0TWVY[HUJLVM)VHYK+PTLUZPVUHUK)VHYK3H`V\[(MMLJ[PUN-YHTPUN>VYRZ

>VYR:LX\LUJL
1. Typical board sizes

Good Practices
t Identify and calculate
area and layout of board
to be installed.

t Frame spacing to be in
accordance to board
dimension and layout.

1.2 Cutting of Boards

t Use proper tools such


as T-square and cutting
knife to cut boards.

33

INSTALLATION

>VYR:LX\LUJL
2. Sequence of horizontal board installation

Good Practices
t Ensure horizontal board
installation sequence as
per method statement.

t Install panels in such a


manner that panel joints
do not align with edge of
opening.

t For multi-layered boards,


stagger joints between
the layers, as well as
on opposite sides of
partitions.

t Tightly butt tapered end


board edge joints.

t For vertical board


installation, start centre
and place smaller boards
at sides or edge.

For Vertical board installation,


start centre and place smaller
boards at sides or edge

34

INSTALLATION

>VYR:LX\LUJL

Good Practices
t All butt joint screws are

2.1 Securing of board

to be staggered.

t Plasterboard screws
should be spaced
i.
<300mm for
butt joints
ii.
<200mm for
angles joints
iii.
10 to 16mm
from edges
and ends of
plasterboard
sheets

t Ensure securing process

Application of drywall
screws shall begin from
centre outwards.

of the board onto the


vertical stud does not
FDXVHWLOWLQJRIDQJH
Application of drywall
screws shall begin from
centre outwards.

t Install screws from ends


and edges of panels,
and on centre along
abutting end joints; and,
RQFHQWUHZLWKLQWKHHOG
of the panel.

t Panels shall not fasten

No fastening of panels to
bottom runner/track.

directly to the top and


bottom runners to allow
IRUWRSVODEGHHFWLRQ
movement.

35

INSTALLATION

>VYR:LX\LUJL
3. Sequence of screwing the board onto the vertical stud

Good Practices
t Apply the screws from
the leg of top and
bottom runners, onto
the vertical studs for
attachment of the panel.

t Proper sequence of
board screwing, i.e.
correct direction, to
the stud to prevent gap
between board and stud.

36

INSTALLATION



-RPPERH-RWYPEXMSR-RWXEPPEXMSR

7YVWLYPUZ[HSSH[PVUVMPUSSTH[LYPHSOLSWZ[VWYV]PKLULJLZZHY`YLYLZPZ[HUJLHUKZ\MJPLU[HJV\Z[PJPUZ\SH[PVU-PN\YL
ZOV^Z[OLWYVWLYPUSSHUKPUZ\SH[PVUTH[LYPHSPUZ[HSSH[PVUHUK[OLYLSL]HU[NVVKWYHJ[PJLZ[VHJOPL]LX\HSP[`^VYR
-PN\YL0USSHUK0UZ\SH[PVU4H[LYPHS0UZ[HSSH[PVU

>VYR:LX\LUJL
1. Typical treatment

Good Practices
t Seal all perimeter gap of the wall frame
system with relevant material from the
approved method statement, material
and sample.

2. 3ODFLQJRILQOODQGLQVXODWLRQPDWHULDO

t $OOLQOODQGLQVXODWLRQPDWHULDOIRU
installation as per approved method
statement and material.

t (QVXUHDOOVSDFHVDUHOOHGZLWK
insulation material.

t Ensure that all recessed panels,


electrical outlets, light switch boxes, etc
DUHHQFDVHGZLWKUHEDUULHUVHDOZUDS
to seal all gaps and maintain continuity
LQUHDQGVPRNHSURWHFWLRQLQDOOUH
rated assemblies.

37

INSTALLATION

6.6

Joint Treatment

;OLSHZ[WYVJLK\YLVMKY`^HSSPUZ[HSSH[PVUPZ[OL[YLH[TLU[[V]HYPV\Z[`WLZVMQVPU[ZLKNLZHUKJVYULYZ(JV\Z[PJZLHSHU[
JVYULYILHKZQVPU[[HWLZQVPU[PUNJVTWV\UKHUK[VWWPUNJVTWV\UKHYLJVTTVUTH[LYPHSZ\ZLK-PN\YLZOV^Z[OL
JVTTVU[`WLZVM[YLH[TLU[HUK[OLYLJVTTLUKLKNVVKWYHJ[PJLZ[VHJOPL]LX\HSP[`^VYR
-PN\YL*VTTVU;`WLZVM1VPU[;YLH[TLU[

>VYR:LX\LUJL
1. General requirement

Good Practices
t Proper enclosure of work areas prior
to installation will reduce the impact of
environmental changes
HJXFWXDWLRQVLQWHPSHUDWXUHKXPLGLW\
DLURZHWF

t Good planning prior to hanging panels


can eliminate unnecessary joints.

2. Acoustic sealant

t Proper use of acoustic sealant as stated


in approved shop drawing, method
statement and material.

t Use of acoustic sealant to effectively


seal perimeters and openings in wall and
ceilings to improve sound transmission
rating.

38

INSTALLATION

>VYR:LX\LUJL
3. External corner bead

Good Practices
t Use of external corner bead enables
visually straight joint, better corner
DOLJQPHQWDQGQHDWHUQLVKLQJ

t Functions as a protection against edge


damage.

3.1a Fixing of external angle

t Apply a coat of joint compound before


placing external angle.

3.1b Fixing of external angle

t Place external angle in position.

39

INSTALLATION

>VYR:LX\LUJL

Good Practices

3.1c Fixing of external angle

t Ensure verticality of external angle.

3.1d Fixing of external angle

t (QVXUHWKHQDOWUHDWPHQWWRWKHH[WHUQDO
angle by applying three coats of joint
compound at stipulated intervals as
VSHFLHGLQWKHDSSURYHGPHWKRG
statement.

40

INSTALLATION

>VYR:LX\LUJL
3.2a Three coats for all joint treatment

Good Practices
t Provide proper treatment to interfacing
and butt joints by applying three coats
of joint compound at stipulated intervals
DVVSHFLHGLQWKHDSSURYHGPHWKRG
statement.

t This is an example of the application of


three coats of joint compound for different
surface interfacing treatment.

3.2b Three coats for external angle treatment

t (QVXUHWKHQDOWUHDWPHQWWRWKHH[WHUQDO
angle by applying three coats of joint
compound at stipulated intervals as
VSHFLHGLQWKHDSSURYHGPHWKRG
statement.

t This is an example of the application of


three coats of joint compound for external
angle treatment.

4. Control joint component

t Control joint to be provided

(i) in long continuous walls at 12 m


maximum centres;
(ii) for panels of different materials .

t Fasten the control joint to the


plasterboards at a maximum of 150mm
centres.

Fasten the control joint at


maximum 150mm c/c.

41

INSTALLATION

>VYR:LX\LUJL
5. Jointing tape / Mesh tape

Good Practices
t Proper use of jointing tape as per
approved method statement and material
submission.

t Jointing tape is used for reinforcement


of plasterboard recessed joints, internal
angles, surface fractures and repairs to
internal walls.

t Use of internal corner taping tool for


internal corner.

6. Joint compound

t Mix proportion to be in accordance to the


manufacturers instruction.

t Ensure that compound is used within the


stipulated working time as recommended
by the supplier, approved method
statement and material.

t $OORZVXIFLHQWFXULQJDQGGU\WLPHEHIRUH
VDQGLQJDQGQLVKLQJ

t Mixing joint compound in clean buckets


reduces probability of lumps forming,
scratches and hard working material.

t Flush and clean compounds from


equipment, and brush before the setting
action takes place.

t Immersion of equipment in water will not


prevent hardening of the compound.

42

INSTALLATION

6.7

Fixing Items to Drywall

/HUNPUNVIQLJ[ZVUKY`^HSSYLX\PYLZWYVWLYMHZ[LULYZHUKRUV^SLKNLVMPUZ[HSSH[PVUHUK[`WLVM^HSSTH[LYPHS0[PZHNVVK
WYHJ[PJLMVY[OLKL]LSVWLY[V^VYR^P[O[OLKY`^HSSZ\WWSPLYHUKI\PSKLY[VKL]LSVWHUKPZZ\LHUPUZ[Y\J[PVUTHU\HS[VUL^
OVTLV^ULYZVUOV^[V_P[LTZVU[OLKY`^HSS

;OLJVYYLJ[_PUNTL[OVKKLWLUKZVU[OL^LPNO[VM[OL_[\YLZHUK[OL[`WLVMKY`^HSSIVHYK\ZLK

Wall anchorage
>HSSHUJOVYHNLZJHUILNLULYHSS`JSHZZPLKPU[VTHPUJH[LNVYPLZUHTLS`!

3PNO[[VTLKP\TK\[`HUJOVYHWWYV_PTH[LS`\W[VRNWLYWVPU[SVHK"HUK
/LH]`K\[`HUJOVYHWWYV_PTH[LS`RNWLYWVPU[SVHK

;OL[`WLZHUKPUZ[HSSH[PVUTL[OVKZVMZVTLVM[OLJVTTVUHUJOVYZHYLPSS\Z[YH[LKPU(WWLUKP_*

3PNO[^LPNO[_[\YLZ

3PNO[^LPNO[_[\YLZZ\JOHZWPJ[\YLZMYHTLZTHSSTPYYVYZSPNO[ZOLS]LZSHTWZ[VVSZZWVY[ZLX\PWTLU[L[JJHUIL_LK
^P[OZPTWSLZJYL^VYL_WHUKHISLWSHZ[PJZJYL^HUJOVYKPYLJ[S`VU[OLIVHYK^HSS

4LKP\T^LPNO[_[\YLZ

-VYTLKP\T^LPNO[VIQLJ[ZZ\JOHZIPNTPYYVYSHYNLWPJ[\YLMYHTLVYTLKP\TZPaLZOLS]LL[JVM\W[VRNZ[YVUNLY

[`WLZVMHUJOVYHNL[[PUNPL[VNNSLIVS[ZTH`ILYLX\PYLK0[PZPTWVY[HU[[OL^LPNO[VM[OL_[\YLZOV\SKUV[[VL_JLLK
[OL^LPNO[YH[PUNVM[OLHUJOVYHNL;OL^LPNO[SPTP[ZVM[OLHUJOVYHNLJHUILMV\UKVU[OLWHJRHNPUN

/LH]`^LPNO[_[\YLZ

-VYOLH]`P[LTZZ\JOHZ[LSL]PZPVU^HSSJHIPUL[HUKV[OLYOLH]`^HSSH[[HJOTLU[ZP[PZYLJVTTLUKLK[OH[Z\JO_PUNIL
PUZ[HSSLKI`[YHPULKZRPSSLKWLYZVUULS-VYZ\JOOLH]`_[\YLZ[OLHUJOVYZHYL\Z\HSS`MHZ[LULKVU[V[OLZ[\KZMYHTL;OL
U\TILYHUK[`WLZVMHUJOVYZ\ZLK^PSSILKL[LYTPULKI`[OL^LPNO[HUK\ZHNLVM[OL_[\YLZ

0[PZHK]PZHISL[VYLMLY[V[OLKY`^HSSTHU\MHJ[\YLYZYLJVTTLUKH[PVUMVY[OL[`WLZVMHUJOVYZ[VIL\ZLKMVY_PUN
hanging items onto the drywall.

43

7. PROTECTION
7YV[LJ[PVU[VJVUZ[Y\J[PVU^VYRZPZHS^H`ZLZZLU[PHS[V^HYKZLUZ\YPUN[OLX\HSP[`VMUPZOPUN^VYRZHZ^LSSHZSPTP[PUN

U\TILYVMKLMLJ[Z+Y`^HSSWYV[LJ[PVU[VJVUZ[Y\J[PVU^VYRZJHUILPUWYVJLZZHUKHM[LYJVTWSL[PVU>PUKV^VWLUPUN
UL_[[VKY`^HSSZOV\SKILJV]LYLKILMVYLPUZ[HSSH[PVUVMKY`^HSS[VWYV[LJ[[OLPUWYVJLZZHUKJVTWSL[LK^VYRMYVT[OL
elements.
7YVWLY OHUKPUN V]LY YLJVYK MVY LHJO PUKP]PK\HS [YHKL ^PSS OLSW [V YLK\JL KPZW\[LZ IL[^LLU Z\IJVU[YHJ[VYZ 0[ PZ
YLJVTTLUKLK[VOH]LYLJVYKZVM^VYRJVUKP[PVUOHUKLKV]LYPUJS\KPUNWLYZVUULSLU[LYPUNHUKL_P[PUN[OLHYLHVM^VYR

*VU[YVSVMHJJLZZPZJYP[PJHS[V[OLWYV[LJ[PVUVMKY`^HSS*VU[YVSVMHJJLZZ[V[OLPUKP]PK\HSHYLHVYYVVT^PSSOLSWYLK\JL

O\THU HUK ^VYR HJ[P]P[PLZ [OH[ TH` KHTHNL [OL UPZOLK WYVK\J[ 0[ PZ YLJVTTLUKLK [V SPTP[ HJJLZZ [V (\[OVYPaLK
Personnel Only.
7YV[LJ[PVUPZHSZVPTWVY[HU[K\YPUNWVSPZOPUNZHUKPUNVMVVYZHUKZ\JOWYV[LJ[PVUT\Z[ILPUHJJVYKHUJL[VHWWYV]LK
TL[OVKZ[H[LTLU[HZKPMMLYLU[[`WLZVMWYV[LJ[PVUJH[LYMVYKPMMLYLU[[`WLZVMVVYUPZOPUN^VYR

Figure 7.1 Protection


>VYRPUN+VJ\TLU[Z:LX\LUJL

Good Practices
a)

External walls to be constructed


before installation of drywall.

b) Cleared inspection form can be a


form of record for proper handing
over.

44

796;,*;065

>VYRPUN+VJ\TLU[Z:LX\LUJL

Good Practices
c)

Assigning designated person for


access to units is a form of control
of access.

45

8. WET AREAS APPLICATION


<ZHNLVMKY`^HSSH[^L[HYLHZPZUV[UL^0[OHZILLU^PKLS`\ZLKPU,\YVWLHUK(\Z[YHSPHMVYTHU``LHYZ/V^L]LY[OL

\ZLVMIVHYKZ`Z[LTMVY^L[HYLHZPZVUS`HYLJLU[[YLUKSVJHSS`0[ZWLYMVYTHUJLPZZ[PSSILPUNTVUP[VYLKHUKL]HS\H[LK
MVYP[ZLMMLJ[P]LULZZ

;OPZZLJ[PVUMLH[\YLZWYVWLY[PLZVMIVHYKZ`Z[LTPU^L[HYLHZHWWSPJH[PVUZHUKZVTLYLJVTTLUKLKNVVKWYHJ[PJLZ

8.1

BOARD SYSTEM

>L[HYLHZIVHYKZ`Z[LTZOV\SKPUJVYWVYH[LTVPZ[\YLYLZPZ[HU[MLH[\YLZ;OLIVHYKZZOV\SKILYLZPZ[HU[[VTV\SKNYV^[O
HUKHYLJVH[LK[VHSSV^MVYIL[[LYIVUKPUN^P[O[PSLHKOLZP]LZ-PN\YLHHUK^H[LYWYVVUNTLTIYHULZ-PN\YLI
0[HSZVOHZHOVTVNLULV\ZZ[Y\J[\YL[OH[PTWLKLZKLSHTPUH[PVU\UKLYTVPZ[JVUKP[PVU

-PN\YLH0UZ[HSSH[PVUVM>HSS-PUPZOVU
)VHYK7HY[P[PVUI`<ZPUN(KOLZP]L

-PN\YLI+Y`^HSS7HY[P[PVU^P[O
>H[LYWYVVUN4LTIYHUL

;HISL7YVWLY[PLZVM)VHYKMVY>L[(YLH(WWSPJH[PVU

Properties
1.

Moisture Resistance

Description
t Long Term Moisture Susceptibility Test to
Shower Unit.

t Not suitable for use in areas subjected to


standing water such as saunas.

2.

Mould Resistance

t Mould Resistance Test to ASTM standard.

3.

Finishing Flexibility

t Features a smooth paintable surface that can be


QLVKHGZLWKWLOLQJ

t Independent Tile Adhesion Pull-out Tension Test.


46

>,;(9,(:(7730*(;065

8.2

RECOMMENDED GOOD PRACTICES

;VHJOPL]LTH_PT\TLMMLJ[P]LULZZPUKY`^HSSJVUZ[Y\J[PVUPU^L[HYLHZ[OLZ\WWSPLYZTHU\HST\Z[ILZ[YPJ[S`MVSSV^LK
/V^L]LYPMKL[HPSPUNULLKZ[VILJ\Z[VTPZLK[VZ\P[PUKP]PK\HSWYVQLJ[[OLJ\Z[VTPZLKKL[HPSPUNZOV\SKILJSHYPLK^P[O

[OLZWLJPHSPZ[IVHYKZ`Z[LTZ\WWSPLY0[PZHNVVKWYHJ[PJL[VJHYY`V\[JVTWH[PIPSP[`[LZ[WYPVY[V\ZL(KKP[PVUHSS`P[PZHSZV
HNVVKWYHJ[PJL[VJVUZ[Y\J[JVUJYL[LRLYIHYV\UK[OL^L[HYLHZHUKZP[[OLZ[\KMYHTLVU[OLJVUJYL[LRLYI-PN\YL

-PN\YL:[\K,YLJ[PVUVUH*VUJYL[L2LYIPU>L[(YLHZ

9LJVTTLUKLKKL[HPSPUNMVYKY`^L[HYLHPU[LYMHJPUNPZPSS\Z[YH[LKPU-PN\YLHUKYLJVTTLUKLKKL[HPSPUNMVYKY`^HSS
\ZLKPU^L[HYLHZPZZOV^UPU-PN\YL

-PN\YL+L[HPSPUNMVY+Y`>L[(YLH0U[LYMHJPUN

47

WET AREAS APPLICATION

-PN\YL+L[HPSPUNMVY>L[(YLH(WWSPJH[PVU

48

9. RECOMMENDED DETAILING
.VVKJVUZ[Y\J[PVUKL[HPSPUNVM[LUYLZVS]LZWYVISLTZHYPZPUNK\YPUNJVUZ[Y\J[PVUHUKKLMLJ[SPHIPSP[`WLYPVK:\JOKL[HPSPUN

PZ\Z\HSS`YLJVTTLUKLKI`THU\MHJ[\YLYIHZPUNVU[OLPYL_WLYPLUJLMHJLKMYVTWHZ[WYVQLJ[;HISL YLJVTTLUKZVTL
NVVKKL[HPSPUN[V^HYKZHJOPL]PUNX\HSP[`

;HISL 9LJVTTLUKLKNVVKKL[HPSPUN

9LJVTTLUKLK.VVK+L[HPSPUN
1. Drywall and RC wall/beam joint detail

2. Drywall and ceiling slab joint detail

49

9,*644,5+,++,;(0305.

9LJVTTLUKLK.VVK+L[HPSPUN
'U\ZDOODQGRRUVODEMRLQWGHWDLO

4. Drywall and wall joint detail

5. Drywall intersection joint detail

50

RECOMMENDED DETAILING

9LJVTTLUKLK.VVK+L[HPSPUN
6. Door opening elevation

6.1 Door opening section

7. Door head trimmer detail

51

RECOMMENDED DETAILING

9LJVTTLUKLK.VVK+L[HPSPUN
8. Drywall intersection detail

9. Drywall intersection detail

52

10. COMMON DEFECTS AND REMEDIES

+LZPNULYZ JVU[YHJ[VYZ HUK ZP[L Z\WLY]PZVY Z[HMM ZOV\SK \UKLYZ[HUK [OL JVTTVU KLMLJ[Z HUK [OLPY YLSH[LK JH\ZLZ [V

WYL]LU[[OLT0[PZHSZVLZZLU[PHS[V\ZLZVTLYLJVTTLUKLKKL[HPSZ[VIL[[LYTHUHNL[OLKLMLJ[ZHUKPTWSLTLU[ULJLZZHY`
YLTLKPHSHJ[PVUZ-PN\YLZOV^Z[OLJVTTVUKLMLJ[ZWVZZPISLJH\ZLZHUK[OLPYYLTLKPHSHJ[PVUZ

-PN\YL*VTTVUKLMLJ[ZWVZZPISLJH\ZLZHUKYLJVTTLUKH[PVUZ

*VTTVU+LMLJ[Z
Bad Practices
10.1.1 Cut pieces

Possible Causes
t ,QVXIFLHQWSODQQLQJRI
layout

10.1.2 Stud cutting for switch


casing installation

Recommendations
t Plasterboard must be cut
according to shop drawing

t Late delivery of material

t Allow tolerable gap for

t ,QVXIFLHQWSODQQLQJ

t Stud placement must be

t Last minute changes


t ,QVXIFLHQWWUDLQLQJ

H[LEOHVHDODQW

according to shop drawing


(inclusive of M&E services
layout)

t Stud realigned to
avoid switch casting or
alternatively, additional stud
is required

53

*64465+,-,*;:(5+9,4,+0,:

*VTTVU+LMLJ[Z
Bad Practices
10.1.3 Poor cutting of
plasterboard

Possible Causes

Recommendations

t No provision of right tools

t Panel must be cut according

t ,QVXIFLHQWWUDLQLQJ

to shop drawing

t Over cut / slanting / Rough


cut is not allowed

10.1.4 Missing timber stiffener

t ,QVXIFLHQWSODQQLQJ
t ,QVXIFLHQWWUDLQLQJ

t Timber (1x2 or 2x2) as


stiffener

t Alternatively, it has to be
double studs to form boxed
at door jamb

10.1.5 Gaps between different


materials

t No gap allowed
t *DSZDVOOHGE\PRUWDU
OOLQJLQVWHDGRIH[LEOH
sealant.

54

t ,QVXIFLHQWSODQQLQJ
t ,QVXIFLHQWWUDLQLQJ
t Lack of supervision

t All gaps are to be sealed


using Fire Rated Sealant or
relevant sealant

COMMON DEFECTS AND REMEDIES

*VTTVU+LMLJ[Z
Bad Practices
10.1.6 Gaps between
plasterboard

t Joints not tightly butt

Possible Causes

Recommendations

t ,QVXIFLHQWWUDLQLQJ

t Joints must be tightly butt

t Poor workmanship

tapered end board edge


joints

t Lack of supervision

t All Studs and Bracing must

tapered end board edge


joints

10.1.7 Studs not fastened to


bottom track

t ,QVXIFLHQWWUDLQLQJ

be riveted/ screwed

t Poor workmanship

55

COMMON DEFECTS AND REMEDIES

*VTTVU+LMLJ[Z
Bad Practices
10.1.8 M&E Services not
within drywall setting out

Possible Causes
t ,QVXIFLHQWSODQQLQJ
t ,QVXIFLHQWWUDLQLQJ

Recommendations
t All Electrical Services must
be within drywall setting out

t Poor workmanship

10.1.9 Small cut pieces


installed and torn board

t ,QVXIFLHQWSODQQLQJ

t Full piece & proper joint.

t ,QVXIFLHQWWUDLQLQJ
t Poor workmanship and
supervision

10.1.10 Bottom track cut to


accommodate M&E services

t ,QVXIFLHQWSODQQLQJ
t ,QVXIFLHQWWUDLQLQJ
t Poor workmanship and
supervision

56

t Services Holes was created


without cutting track

COMMON DEFECTS AND REMEDIES

-PN\YLPSS\Z[YH[LZZVTLL_HTWSLZVMNVVKUPZOPUN
-PN\YL,_HTWSLZVMNVVKUPZOPUN

10.2.1 Wall jointing

t No gap between door frame/ architrave

10.2.2a Wall alignment and evenness

t Square-ness less than 4mm over 300mm

10.2.2b Wall alignment and evenness

t Less than 3mm over 1.2m length

57

COMMON DEFECTS AND REMEDIES

10.2.3 M&E and wall alignment

t No uneven gap between FCU and Drywall

10.2.4 Wall jointing, crack and damages

t Drywall should be visually straight


t No chips , roughness and scratches
allowed

10.2.5 M&E jointing

t Electrical switches should be in the same


alignment and level.

t No gap is allowed between switches and


drywall

58

(77,5+0?(

Sample of Fixing Items


;`WLZVM(UJOVYZ

APPENDIX A
0UZ[HSSH[PVU4L[OVK

Mark out and Drill.

Plugs

Compress wings and push plugs into hole.


/LJKWO\WDSSOXJXVKZLWKVXUIDFH

3RVLWLRQ[WXUHVFUHZDQGWLJKWHQXQWLOVHFXUH

Light
Duty

3XVK[LQJZLWKDVFUHZGULYHULQWRERDUGWR
create a pilot hole.

Self-Drill Fixing

6FUHZLQ[LQJXQWLOXVKZLWKEDVHPDWHULDO

3ODFH[WXUHLQSRVLWLRQLQVHUWVFUHZDQG
tighten until secure. Only use the screws which
are provided.
5V[L!0[PZHK]PZLK[OH[HSS_PUNZOV\SKILPUHJJVYKHUJL[VTHU\MHJ[\YLYZYLJVTTLUKH[PVU
The graphic shown here serves as a guide only.

Page 1

59

(77,5+0?(

Sample of Fixing Items

APPENDIX A

;`WLZVM(UJOVYZ

0UZ[HSSH[PVU4L[OVK

3XVK[LQJVZLWKVFUHZGULYHU
FORFNZLVHXQWLOXVKZLWKERDUG

Medium Duty
(approx. Up to
12kg/point load)

Toggle
With arrows on head parallel to stud,
SODFH[WXUHLQSRVLWLRQRYHULQVWDOOHG
Toggle. Then insert screw

Turn screw until tight. The clamp will


move back against the drywall as
screw is being tightened.

Heavy Duty
(approx. 20kg/
point load)

Heavy Duty
(For heavy duty anchorage,
it is recommended to anchor onto
the drywall framework)

5V[L!0[PZHK]PZLK[OH[HSS_PUNZOV\SKILPUHJJVYKHUJL[VTHU\MHJ[\YLYZYLJVTTLUKH[PVU
The graphic shown here serves as a guide only.

60

Page 2

PeopleIn
*OHYNL

Sample Submission
t Runner/Studs/Tracks
t Boards
t Compound
t Accessories

1.5
BR / ADOS

BR / ADOS

Review

Review

Review

Section 3

Section 3

Section 2
Section 3

Section 3

Section 2

Section 3

Section 2

:[HNLZ

Each type of
Dry Wall

Date:

Approved By

Conform to
6SHFLFDWLRQ

Each type of Conform to


Dry Wall
6SHFLFDWLRQ

6SHFLFW\SH Conform to
of Dry Wall Regulation &
6SHFLFDWLRQ

Each type of Conform to


Dry Wall
6SHFLFDWLRQ

Prior to
Start Work

Prior to
Start Work

Prior to
Start Work

Prior to
Start Work

Each type of Conform to


Prior to
Dry Wall
6SHFLFDWLRQ Start Work
& Construction
Drawings

Requirement Frequency Acceptance


9LMLYLUJL
Criteria

Approved
Submission

Approved
Submission

Approved
Submission

Approved
Submission

Approved
Submission

Records

APPENDIX B

The graphic shown here serves as a guide only.

Page 1

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Date:

Material Submission
t Runner/Studs/Tracks
t Boards
t Compound
t Accessories
t Test reports

1.4

BR / QPDW /
ADOS

Review

Date:

PE Calculation (where
applicable)

1.3

BR / ADOS

Review

9HULHG%\

Method Statement

1.2

BR / ADOS

Inspection
4L[OVK

Prepared By:

Shop Drawings (include M&E


services)

:\ITPZZPVU:OVW+YH^PUN4L[OVK:[H[LTLU[

Activity

1.1

:5V

:JVWLVM^VYR!+Y`>HSS

7YVQLJ[!

Sample of Inspection & Test Plan

(77,5+0?)

61

62

Visual / Testing

Section 3

Section 4

Section 4

Requirement
Reference

Random
Selection

Each
Delivery

Each
Delivery

Date:

Approved By

Conform to
6SHFLFDWLRQ

Conform to
6SHFLFDWLRQ

Conform to
6SHFLFDWLRQ

Prior to
Start Work

Prior to
Start Work

Prior to
Start Work

Frequency Acceptance Stages


Criteria

Delivery
Document

Delivery
Document

Delivery
Document

Records

APPENDIX B

The graphic shown here serves as a guide only.

Page 2

3LNLUK %5%XLOGHU5HS43':4XDOLHG3HUVRQ'U\:DOO$'26$UFKLWHFW'HVLJQHU2ZQHU6XSHUYLVRU\3HUVRQQHO

Date:

BR / ADOS

Date:

Selection of Material for Testing


t Runner / Studs / Tracks
t Boards
t Accessories

2.3

Visual /
6SHFLFDWLRQV

BR / ADOS

9HULHG%\

Storage of Material
t Runner / Studs / Tracks
t Boards
t Compound
t Accessories

2.2

Visual /
6SHFLFDWLRQV

BR / ADOS

PeopleIn Inspection
Charge
Method

Prepared By:

Types of Material Delivered


t Runner / Studs / Tracks
t Boards
t Compound
t Accessories

0UJVTPUN4H[LYPHS0UZWLJ[PVU

Activity

2.1

S/No

:JVWLVM^VYR!+Y`>HSS

7YVQLJ[!

Sample of Inspection & Test Plan

(77,5+0? B

Method of Installation

Setting Out Check

Framing Works

4.1

4.2

4.3

BR / ADOS

BR / ADOS

BR / ADOS

Visual /
Measurement

Visual /
Measurement

Visual /
Measurement

Visual /
Measurement

Section 6

Section 6

Section 6

Section 6

Section 2
Section 3

Requirement
Reference

Each
Location

Each
Location

Each
Location

Each
Location

Each
Location

Date:

Approved By

Conform to
Approved
Drawings &
6SHFLFDWLRQ

Conform to
Approved
Drawings &
6SHFLFDWLRQ

Conform to
Approved
Drawings &
6SHFLFDWLRQ

Conform to
Approved
Drawings &
6SHFLFDWLRQ

Conform to
6SHFLFDWLRQ

Checklist

Before
Checklist
Closing Any
Board

Before
Installation

Checklist

Approved
Submission

Prior to
Start Work

Before
Installation

Approved
Submission

Records

Prior to
Start Work

Frequency Acceptance Stages


Criteria

APPENDIX B

The graphic shown here serves as a guide only.

Page 3

3LNLUK %5%XLOGHU5HS43':4XDOLHG3HUVRQ'U\:DOO$'26$UFKLWHFW'HVLJQHU2ZQHU6XSHUYLVRU\3HUVRQQHO

Date:

Installation

BR / ADOS

Visual /
6SHFLFDWLRQV

Date:

Mock Up Unit

3.2

BR / ADOS

9HULHG%\

Method of Installation

3.1

PeopleIn Inspection
Charge
Method

Prepared By:

Preparation

Activity

S/No

:JVWLVM^VYR!+Y`>HSS

7YVQLJ[!

Sample of Inspection & Test Plan

(77,5+0?)

63

64

Vertical and Alignment Check

M&E Services Installation

4.7

4.8

BR / ADOS

BR / ADOS

BR / ADOS

Visual /
Measurement

Visual /
Measurement

Visual /
Measurement

Visual /
Measurement

Section 6

Section 6

Section 6

Section 6

Section 6

Each M&E
Service

Each
Location

Each M&E
Service

Each type of
Dry Wall

Every
Opening

Date:

Approved By

Conform to
Approved
Drawings &
6SHFLFDWLRQ

Conform to
CONQUAS
Standards

Conform to
Approved
Drawings &
6SHFLFDWLRQ

Conform to
Approved
Drawings &
6SHFLFDWLRQ

Conform to
Approved
Drawings &
6SHFLFDWLRQ

Records

Before
Checklist
Closing Any
Board

Before
Checklist
Closing Any
Board

Before
Checklist
Closing Any
Board

Before
Checklist
Closing Any
Board

Before
Checklist
Closing Any
Board

Requirement Frequency Acceptance :[HNLZ


9LMLYLUJL
Criteria

APPENDIX B

The graphic shown here serves as a guide only.

Page 4

3LNLUK %5%XLOGHU5HS43':4XDOLHG3HUVRQ'U\:DOO$'26$UFKLWHFW'HVLJQHU2ZQHU6XSHUYLVRU\3HUVRQQHO

Date:

Additional Support for M&E


Services

4.6

BR / ADOS

Visual /
Measurement

Date:

Lateral Bracing

4,5

BR / ADOS

9HULHG%\

Openings

4.4

PeopleIn Inspection
*OHYNL
4L[OVK

Prepared By:

Installation (Continued)

Activity

:5V

:JVWLVM^VYR!+Y`>HSS

7YVQLJ[!

Sample of Inspection & Test Plan

(77,5+0?)

Section 6

Section 6

Section 6

Section 6

Section 6

Each
Location

Each Unit

6SHFLFW\SH
of Dry Wall

Each Unit

Each Unit

Date:

Approved By

Conform to
CONQUAS
Standards

Conform to
Approved
Material &
Sample

Conform to
Approved
Drawings &
6SHFLFDWLRQ

Conform to
Approved
Material &
Sample

Conform to
Approved
Material &
Sample

Checklist

Checklist
After
Closing Any
Board

Checklist

Checklist

Checklist

Records

Before
Closing Any
Board

Before
Closing Any
Board

Before
Closing Any
Board

Before
Closing Any
Board

Requirement Frequency Acceptance :[HNLZ


9LMLYLUJL
Criteria

APPENDIX B

The graphic shown here serves as a guide only.

Page 5

3LNLUK %5%XLOGHU5HS43':4XDOLHG3HUVRQ'U\:DOO$'26$UFKLWHFW'HVLJQHU2ZQHU6XSHUYLVRU\3HUVRQQHO

Date:

Visual

BR / ADOS

Date:

Joint, Corner and Interfacing


Treatment (include Damage
repair)

4.12

Visual /
Measurement

BR / ADOS

Visual /
Measurement

Visual /
Measurement

Visual /
Measurement

9HULHG%\

Final Closing of Board


Installation

4.11

BR / QPDW /
ADOS

BR / ADOS

BR / ADOS

PeopleIn Inspection
*OHYNL
4L[OVK

Prepared By:

Inspection by PE (where
applicable)

4.11

,QOO,QVXODWLRQ0DWHULDO
Installation

1st Closing of Board Installation

4.9

4.10

Installation (Continued)

Activity

:5V

:JVWLVM^VYR!+Y`>HSS

7YVQLJ[!

Sample of Inspection & Test Plan

(77,5+0?)

65

66

Visual

Section 7

Section 8

Section 6

Each type of
Dry Wall

Each type of
Dry Wall

Each type of
Dry Wall

Date:

Approved By

Conform to
6SHFLFDWLRQ

Conform to
6SHFLFDWLRQ
& CONQUAS
Standards

Conform to
6SHFLFDWLRQ

Checklist

Checklist

After On
Site Testing

After Final
Repair Done

Checklist

Records

After Final
Closing of
Board

Requirement Frequency Acceptance :[HNLZ


9LMLYLUJL
Criteria

APPENDIX B

The graphic shown here serves as a guide only.

Page 6

3LNLUK %5%XLOGHU5HS43':4XDOLHG3HUVRQ'U\:DOO$'26$UFKLWHFW'HVLJQHU2ZQHU6XSHUYLVRU\3HUVRQQHO

Date:

BR / ADOS

Visual

Date:

Protection

4.15

BR / ADOS

Visual/
6SHFLFDWLRQ
Measurement

9HULHG%\

Final Check and Repair before


receiving Painting works

4.14

BR / ADOS

PeopleIn Inspection
*OHYNL
4L[OVK

Prepared By:

Performance Test

Installation (Continued)

Activity

4.13

:5V

:JVWLVM^VYR!+Y`>HSS

7YVQLJ[!

Sample of Inspection & Test Plan

(77,5+0?)

(77,5+0?*

Request for inspection Form

APPENDIX C

Project Title:

AB Condominium

Main Contractor:
*VU[YHJ[VY7[L3[K

Work Trade:

Dry Wall Applicator:

?@A:[YVUN^HSS7[L3[K

Dry Partition Wall Installation


Location of Inspection:
Block: 

Inspection Request No:

Unit No: 

()*+>

Signature, Date & Time of Inspection form


submitted:

Signature, Date & Time of Inspection form


received:

.......................................................
By Builder Rep.

................................................
By RE/RTO

1st Inspection
Description of Activities

By Builder Rep.
Date

0UZ[HSSH[PVU
Drawing No:

(YJO()*+>:+(

2nd Inspection

Signature

ITP Reference No:

3rd Inspection
By RE/RTO

Comments by RE/RTO

Signature

Date

PRE-ERECTION CHECK
t
t
t

Drawing Used
Materials Used
Accessories Used

SETTING OUT CHECK


t
t
t
t

Gridline/Ref. Line
Setting out line
Check Level
Opening position

INSTALLATION CHECK
t
t
t

Framing
Studs & Studs Verticality
Lateral Bracing

Close 1st side of Board


t
t

M&E Services installation


Additional M&E Services
Support

FINAL CLOSING OF BOARD


t ,QOO,QVXODWLRQ
TREATMENT
Joint, Corner and Interfacing
PERFORMANCE TESTS
FINAL CHECK
Before Painting commence

Endorsement by RE/RTO:

Acknowledgement By Builder:

Date & Time of Endorsement

Date & Time of Acknowledgement

Inspector Signature

Builder Rep Signature

You may proceed with the


next stage of work
You are not to proceed
with next stage of work
2WKHUV 3OHDVH6SHFLHG 

The graphic shown here serves as a guide only.

Page 1

67

REFERENCES

REFERENCES

68

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