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Procedure No.
INDCON-PJPL-STN-MECH-WPS-15
PROCEDURE FOR
DESTRUCTIVE TESTING PRODUCTION WELD
22.09.07
Anuj
Vijay
GSB
REV. NO.
DATE
DRN. BY
CHKD.BY
APPV.BY
Approved (IOCL)
Company name
Welding Procedure
Welding PQR No.
Welding Process
JOINT (QW-402)
Joint Design : As per fabrication drawing
Backing
: Without backing
Backing material : Weld metal
Retainers : Not required
By : Head QC
Dated : 26.09.2007
Dated -
JOINT DETAIL
As Per Fabrication Drawing
P No.: 1
GTAW
5.18
ER-70S-2
6
1
2.4 mm
SMAW
5.1
E7018-NC
6&4
1
2.5 mm
1.6 mm to 17.48 mm
All sizes
None
All sizes
None
Gas(es)
Argon
None
None
Mixture
Flow rate
---
---
Polarity
Volts
3 mm, EWTH-2
Not applicable
Not applicable
None
WPS -15
Dated : 26.09.2007
EN for GTAW, EP for SMAW
See table
Electrode spacing
Multiple or single pass (per side)
Multiple or single electrodes
Travel speed (range)
Peening
Not applicable
Multiple. No singe pass is greater than 13 mm)
Not applicable (Manual)
Refer table
Not allowed
Weld-
Proces
FILLER METAL
CURRENT
Class
Dia.
Type
Root run
GTAW
ER-
2.4 mm
DCEN
1st run
GTAW
ER-
2.4 mm
DCEN
SMAW
ER-7018
2.5 mm
DCEP
Volt
Travel
Heat input
K
J/
m
m
( Max )
Amp.
Approved by
26.09.2007
26.09.2007
JOINTS ( QW 402 )
P No.
8.74 mm
DN 50
GTAW
5.18
ER 70S2
6
1
SMAW
5.1
E-7018
4
1
2.4 MM
KISWEL
2.5 MM
HONAVAR
1.6 mm
7.14 mm
----
6G
Uphill
--
Percent Composition
Gas (es)
Mixture
Shielding
ARGON
99.95%
Trailing
Backing
---
---
16 C
250 C
-
Flow rate
10-20
LPM
---
PREHEAT ( QW 406 )
Preheat Temperature
(Min.)
DC
EN for GTAW, EP-SMAW
80 160
10-24
3.00 mm EW TH-2
--
TECHNIQUE ( QW 410 )
Travel Speed
60 90 mm / Min.
Page 2 of 2
TENSILE TEST (QW 150 )
Specime
n No.
Widh
( mm )
Thickness
( mm )
Area
( mm )
Ultimate
Total Load
(Newton)
T1
19.44
8.67
168.5
82080
Ultimate
Tensile
Strength
(MPa)
487.1
T2
19.28
8.70
167.7
83440
497.5
PQR NO. 15
Date26.09.2007
Type of Failure &
Location
Ductile, Broken in
Parent Metal
Ductile, Broken in
Parent Metal
Result
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Notch
Location
Specimen
Size
Test
Temp.
Impact Values
Joules
1
2
Comments :
Yes
Macro Results
OTHER TESTS
Type of Test
Welders Name
Test Conducted By
Mils
N/A
Shear
N/A
No
Penetration into
Parent Metal
N/A
Yes
No
Stamp No.
Laboratory Test Report No.
W 16
We certify that the statement in this record are correct and that the test welds were prepared, welded, and
tested in accordance with the requirements of Section IX of the ASME Boiler & Pressure Vessel Code.
Manufacturer: INDCON PROJECTS & EQUIPMENT LTD.
INSPECTION AGENCY