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06.02.2013
TECHNICAL SPECIFICATIONS OF
SUB STATION STRUCTURES
SIGNATURE AND
SEAL OF THE BIDDER
06.02.2013
Page 1 of 16
06.02.2013
3. All the points which are asked to confirm in technical specifications must be
submitted separately with the bid.
4. Please note that the evaluation will be carried out on the strength of content of bid
only. No further correspondence will be made.
5. The bidder shall bring out all the technical deviation/s only at the specified annexure.
6. The bidder should indicate manufacturing capacity by submitting latest updated certificate
of a Chartered Engineer (CE).
SIGNATURE AND
SEAL OF THE BIDDER
Page 2 of 16
06.02.2013
Sr.
No
1)
2)
3)
The bidder should clearly indicate the quantity and Single Value
Contract executed during last FIVE (5) years, for the offered supplies.
Bidder should have executed one single contract during last five years
for the quantity equivalent to tender / bid.
The details are to be submitted in following format,
ITEMS
ORDER
ITEMS
SUPPLIED REFEREN
CE No. &
TO
DATE
SIGNATURE AND
SEAL OF THE BIDDER
QUANTI
TY
ORDER
FULLY
EXECUTE
D. YES/NO
STATUS,
IF ORDER
UNDER
EXECUTI
ON
REMARK
Page 3 of 16
06.02.2013
SCOPE:
1.1
The scope for supply work covered under this section consists of:
(i)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
1.5
1.6
SIGNATURE AND
SEAL OF THE BIDDER
Page 4 of 16
06.02.2013
2.1
2.1.1
2.1.2
Proto-Model shall be prepared and got inspected for the approval along with
fabrication sketches, structural drawings and bills of material.
2.2
2.2.1
Two sets of anchor bolt setting templates should be designed, fabricated, and
supplied for each type of column and equipment support structure.
Any extension or other type of structure, if required, to be supplied against
this Tender the successful contractor shall design and prepare Proto - Model
2.2.2
2.2.3
GALVANISING
OF
3.0
TYPE OF STRUCTURES :
3.1
All the structures shall be fully galvanised using only structural mild steel
sections for members. The use of high tensile steel is not permitted.
Hexagonal head bolts with nuts and spring washers shall be used for
connections.
The 400/220/132/66kV structures are required for the switch yard of S/S
referred in schedule /drawings. The successful bidder will have to match
these structure drawings with the existing structures of the switch yard.
3.2
SIGNATURE AND
SEAL OF THE BIDDER
Page 5 of 16
06.02.2013
3.3
WEIGHTS :
3.3.1
3.4
MATERIAL :
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
IS:2062 - Grade A.
The zinc required for galvanising shall be of Zn-99.95% and shall conform to
IS:209-1966.
The bolts and nuts shall conform to IS:6639-1972 or IS: 12427-1988. The
bolts and nuts shall be of minimum class 5.6.
The plain washers shall conform to IS:2016-1967. Heavy washers shall
conform to IS:6610-1972. Spring washers for bolts and nuts shall conform to
IS:3063-1972.
All bolts and nuts shall have hexagonal heads. The heads, being forged out of
the solid, truly concentric and square with the shanks, must be perfectly
straight.
Fully threaded bolts shall not be used. The length of bolts shall be such that
the threaded portion will not extend into the place of contact of the member.
All bolts shall be threaded as per IS: 1363 (1967) to take full depth of the nut
and be threaded enough to permit firm gripping of the member, but no further
threaded portion of each bolt shall project through the nut at least 6mm. when
fully tightened. All nuts shall fit hand tight to the point where the shank, of
the bolt connects to the head. Flat and tapered washers shall be pro-vided
3.4.8
where necessary.
The diameter of bolts shall be 12 mm, 16mm and 20mm. The thickness of
spring washers shall be 2.5 mm, 3.5 mm and 4 mm respectively. Spring
SIGNATURE AND
SEAL OF THE BIDDER
Page 6 of 16
3.4.9
06.02.2013
washers shall be provided under all nuts. These washers shall be positive
lock type electro-galvanised.
Each structure shall be provided with step-bolt of not less than 16mm
FABRICATION WORKMANSHIP :
PROTO-MODEL ASSEMBLY :
Before proceeding with mass fabrication the contractor shall fabricate one
structure of each type (i.e. superstructure) for the purpose of checking accuracy
and workmanship. This structure should be strictly according to the respective
structural drawing and bills of material provided and approved by the GETCO.
The contractor shall be solely responsible for preparation and inspection of
such PROTO-MODEL assembly.
3.7
3.7.1 Holes for bolts shall be drilled or punched with a jig but drilled holes shall be
preferred. The following maximum tolerance of accuracy of punched holes is
permissible.
a) Holes must be perfectly circular and no tolerance in this respect is
permissible.
SIGNATURE AND
SEAL OF THE BIDDER
Page 7 of 16
06.02.2013
b)
ERECTION MARK :
3.8.1
-Numerical
CCCC =
DDD =
Member number
-Numerical.
Each structure member shall also be marked with indelible ink through
stencil of 16 mm size alphabet /numerical.
3.9
BENDING :
3.9.1
3.9.2
SIGNATURE AND
SEAL OF THE BIDDER
Page 8 of 16
06.02.2013
3.9.3
All hot bent material shall be air cooled. The bends shall be of even
profile and free from any surface damages.
3.10
GALVANISING :
3.10.1
The galvanising shall be done to all the structure members after the
fabrication work is completed. The nuts may be tapped or re-run after
galvanising. Threads of bolts and nuts shall have neat fit and can be
turned with finger throughout the length of the threads of bolts and they
shall be capable of developing full strength of bolts.
3.10.2
The zinc deposition should not be less than specified per galvanised
surface area of the fabricated structure member.
The galvanising of the structure members shall conform to IS:26291966 & IS: 4759-1968. All galvenised members shall withstand tests as
per IS:2633-1972. The weight of zinc coating shall be determined as per
the method stipulated in IS: 2633-1964. Spring washers shall be electro
galvanised as per IS:1573-1970
Unless otherwise specified the fabricated structures shall have a
minimum overall Zinc coating of 610 gm per sq. m of surface except for
plates & sections below 5mm which shall have Zinc coating of 460 gm
per sq. m of surface. The average zinc coating for all sections & plates
5mm & above shall be maintained minimum 87 microns and that for
sections below 5mm shall be maintained minimum 65 microns.
The foundation bolt shall be galvanized as per IS 1367(Part-XIII)-1983.
i.e. 375gms/sqMtr (54Microns). The weight of zinc coating shall be
determined as per the method stipulated in IS:2633-1964.
3.10.3
3.10.4
3.10.5
3.10.6
All the stubs, cleats and stub-setting templates shall be fully galvanised.
3.11
CONFORMITY:
3.11.1
SIGNATURE AND
SEAL OF THE BIDDER
Page 9 of 16
06.02.2013
3.12
3.12.1
(iii)
(iv)
(v)
(vi)
(vii)
(ii)
Sample selection from the offered lot as per relevant IS for each
item.
Dimension, fabrication and trueness verification from fabrication
sketch.
Galvanising test of each sample.
(iii)
(iv)
(v)
3.13
STANDARDS :
The design, fabrication, galvanising and testing of material used for
manufacture of structures shall conform to the latest edition of the
following standards (as mentioned up-to-date) except where otherwise
specified in the Specification.
SIGNATURE AND
SEAL OF THE BIDDER
Page 10 of 16
06.02.2013
1.
IS : 209-1966
2.
IS : 800-1962
3.
IS : 802-1978
(Part II)
4.
IS : 1363-1984
(Part 3)
5.
IS : 1367-1967
6.
Plain washers
IS : 2016-1967
7.
IS : 2062-1992
8.
IS : 2629-1966
9.
IS : 2633-1972
10.
IS : 2063-1972
11.
IS : 4759-1968
12.
IS :5358-1969
13.
IS : 5613-1976
14.
IS : 6610-1972
15.
IS : 6639-1972
16.
IS : 6745-1972
17.
SIGNATURE AND
SEAL OF THE BIDDER
IS : 12427-1988
Page 11 of 16
3.14
06.02.2013
STRUCTURE DETAILS
STRUCTURE
COLUMN TM
COLUMN TN
COLUMN TJ
COLUMN TI
COLUMN TC
BEAM BH
BEAM BM
STEEL
KG
6217.51
8271.91
6995.90
4729.19
2472.11
3286.20
3159.21
B/N KG
A/B KG
198.42
182.02
274.73
187.3
97.16
98.1
75.5
TOTAL KG
409.92
738.00
1182.5
316.26
172.49
0
0
6825.85
9191.93
8453.08
5232.75
2741.76
3384.30
3234.71
SIGNATURE AND
SEAL OF THE BIDDER
206.13
9.9
70.16
286.19
242.37
8.9
39.465
290.74
Page 12 of 16
3 400 KV CVT
4 400 KV PI
176.56
207.67
06.02.2013
10.9
9.9
39.465
12.69
226
230.26
Details of Unit Weights (Approx.) for structures for 220kV Switchyard with Two
Main (with ACSR Quadruple Moose) and Transfer Bus (ACSR Twin Moose)
scheme. (Pl.refer GETCOS Schedule/drawing for quantities)
WEIGHT OF GANTRY AND EQUIPMENT STRUCTURES FOR 220 KV
SWITCHYARD
SR.N STRUCTURE
STEEL
B/N KG
A/B KG
TOTAL KG
O.
KG
(I) GANTRY STRUCTURES (3-BUS SCHEME)
2164.73
95.32
128
1 2CPA2
2CPA3
2116.836
93.506
96.948
2
2402.627
105.435
128
3 2CPA4
1237.598
49.147
128
4 2CB1
2CB2
1008.18
35.78
58.312
5
1561.912
74.784
0
6 2BB1
1267.79
56.27
0
7 2BB2
1125.338
50.853
0
8 2BA2
Other structure as per existing layout
9 2BA1(18mtr)
10 LM 25 mtr
981.283
3271.68
47.405
135.58
2388.04
2307.29
2636.062
1414.745
1102.27
1636.696
1324.06
1176.191
0
112
1028.69
3519.26
Details of Unit Weights (Approx.) for structures for 220kV Switchyard with Two
Bus (with ACSR Twin Moose) scheme.
SIGNATURE AND
SEAL OF THE BIDDER
88.292
63.619
79
56.32
114.27
70.16
70.16
0
2052.52
1146.74
1564.16
971.62
9.5
8
28.6
9.23
9.23
12.7
183.36
174.88
987.96
Page 13 of 16
220 KV ISO
907.09
without
E/S/TANDEM
189.93
4 220 KV PT
220
KV
PI
186.08
5
181.943
6 220 KV CVT
(I) 66KV GANTRY STRUCTURES
1
2
3
4
5
1CPC2
66 CPA2
66 CPB3
66 BA3
1BC2
06.02.2013
27.4
12.7
947.19
209.76
205.61
233.183
10.6
10.3
10.6
9.23
9.23
40.64
839.968
909.19
50.947
47.254
59.238
59.238
526.21
327.69
27.877
25.023
57.33
0
374.751
27.4
950.15
1015.68
611.42
352.71
402.15
4.32
7.98
8.2
9.23
9.23
9.23
146.71
164.89
408.55
8.2
9.23
398.51
7.98
4.32
9.23
9.23
163.69
151.48
Details of Unit Weights (Approx.) for structures for 132kV Switchyard with Single
Bus (with ACSR Moose/Zebra) scheme.
(Pl.refer the requirement of str from GETCOS drawing)
WEIGHT OF GANTRY AND EQUIPMENT STRUCTURES FOR 132 KV
SWITCHYARD
SR.N STRUCTURE
STEEL
B/N KG
A/B KG
TOTAL KG
O.
KG
SIGNATURE AND
SEAL OF THE BIDDER
47.25
28.3
50.95
34.37
27.4
59.238
45.24
59.238
0
0
1015.68
702.71
950.15
600.37
402.15
8
8
27
9.23
9.23
26.28
165.93
154.23
580.28
Page 14 of 16
4 132 KV PT
5 132 KV PI
06.02.2013
147
142
1502.57
8
7
9.23
9.23
164.23
158.23
37.931
27.877
25.023
34.014
30.733
27.526
19.13
57.33
57.33
0
0
0
68.538
35.408
732.24
611.42
352.71
431.12
451.57
662.61
735.18
4.32
7.98
8.2
9.23
9.23
9.23
146.71
164.89
408.55
8.2
9.23
398.51
7.98
4.32
9.23
9.23
69.11
36.92
163.69
151.48
1608.6
STRUCTURE
1
2
3
MAST
STUB
STUB
TEMPLATE
4.0
STEEL
1437.1
74
148.2
B/N
A/B
47
0.45
3.3
TOTAL KG
0.0
0.0
0.0
1484.1
74.45
151.5
Proto-Model (if required) shall be prepared and got inspected for the
approval along with fabrication sketches, structural drawings and bills of
material at no extra cost to the GETCO. Soft copy of shop sketches of
Structure in Auto CAD format must be submitted to Engineering Cell,
Corporate Office, GETCO-Vadodara .
SIGNATURE AND
SEAL OF THE BIDDER
Page 15 of 16
06.02.2013
ii)
iii)
Each consignee
- 3 sets
SIGNATURE AND
SEAL OF THE BIDDER
Page 16 of 16