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Bammert
Professor.
Institute for Turbomachlnery and Gasdynamics
University of Hannover, Hannover
Germany
R. Staude
Head of Department for Mechanic and
Thermodynamic Design of Turbomachlnes.
Gutehoffnungshiitte Sterkrade AG., Oberhausen,
Germany
Introduction
The energy transformation of axial flow compressors can be considerably increased by the selection of suitable tandem cascades.
Tandem cascades consist of two retarding cascades arranged closely
one behind another, cascade 1 and cascade 2 (Fig. 1).
The arrangement of two single cascades to form a tandem cascade
is fixed by the displacement, b, of the two cascades in circumferential
direction and by their axial spacing, a (Fig. 1). With infinitely large
cascade spacing, a, the two cascades behave as two independent
cascades. On the other hand a close configuration of the two cascades
cause influencing of the flow by both cascades. The influence of the
flow interference becomes greater on reduction of the spacing and
increase of the displacement.
Relatively high degrees of reaction between 80 and 100 percent
permit tandem cascades to be used to advantage in multi-stage axial
flow compressors. The energy transformation is considerably increased by the configuration of tandem cascade rotors and one row
stator blades. As against comparable axial flow compressors of conventional single cascade design, the number of blades with the tandem
cascade design with approximately the same aerodynamic loading for
the individual rotor blade profiles can be reduced to about 40 percent.
Further, with the tandem cascade design there is a reduction in the
length of the bladed part of the shaft of approximately 30 percent (Fig.
2). The shorter length and the reduced number of blades results basically from the fact that, as compared with the conventional signal
cascade design, over two stages a row of stator blades can be omitted
Contributed by the Gas Turbine Division and presented at the Gas Turbine
Conference and Exhibit and Solar Energy Conference, San Diego, California,
March 12-15, 1979 of THE AMERICAN SOCIETY OF MECHANICAL ENGI-
(Fig. 2). The stator blades have smaller pitch ratios than the rotor
blades [1, 2, 3].
The tandem cascade rotor blades should have almost optimum
cascade configurations over their height in all radial sections. The
tandem configuration defined by a certain relative cascade spacing
a/i and a certain relative cascade displacement hit is optimum for
minimum profile losses. Using a theoretical calculation method, the
aim is to determine the optimum cascade configuration for any tandem cascade. The comparison of theoretically calculated values with
measurements on two-dimensional cascades shows the applicability
of the method for the optimization of compressor blading. For an
example it is finally shown how the tandem cascade rotor blades for
velocity diagram
dependent on the particular influence point and its distance from the
considered fixed points. The profile contour (Fig. 3) is given by
x = x
(ip),
(1)
y = y (*>)
It is assumed that the fractions x (ip) and y (ip) for profiles with a
sharpened trailing edge must be explained in an open interval
0 < <p < 2 IT.
With the exception of the trailing edge point the derivations x (>p) and
y ((p) may not be simultaneously equal to zero at any point. The
transformed vortex strength y (<p) is defined by the equation
y(<p) = w (<p)- Vx2((p)
stator
/s
f
} ...
; '
stator JJ
i~
1
?(*)
2N-1
2iV
1
K(l,,k)
A ?i
42V-2
K(2,,k)+
'2iV f c 5w
Fig. 2
(2)
length
saved
rotor
+y2(<p)
y(l,) Y(fe)
2T
(3)
y(2,) y(k)
22V-1
E K(4,,k)+y(l,)
2N *=i
y(k)
Y W - ~
1
42V-2
2TT
K(3,,k)+y(2,)
(4)
y(k)
2Nk=2N
2u>i[x(2, ) sin ft - y(2, ) cos ft] = 2N,..AN
-2.,
- 1) = - 7 ( 1 )
(5)
and
Fig. 3
7 (4JV
- 2) =
-y(2N)
(6)
one gets a linear independent equation system for the unknown vortex
strength y().
As per equation (2) the pressure distribution for the profiles of the
tandem cascades can then be given according to the equation
(7)
4AT-2
(8), (9)
ri = - E 7 W J 2 = E
yW
JV e=i
JV e=zN
for the circulation Pi and Y-i of the cascades 1 and 2 the outlet angle
of the homogeneous flow downstream of both cascades can be determined. For the outlet angle fti downstream the cascade 1, with the
symbols per Fig. 1
ctg fti
+ ctg ft
tw\ sin ft
(10)
is obtained.
The outlet angle ft of the tandem cascade is thus
ctg ft =
1
. I + ctg ft.
twi sin ft
(ID
Profile Losses
The profile losses are determined on the basis of a boundary layer
calculation per Truckenbrodt [5]. The method is used for single as for
tandem cascades. The pressure distributions determined as per the
potential theory method are used as a basis. As the boundary layer
calculation to Truckenbrodt can generally be assurned to be known,
a detailed representation of the calculating procedure is not being
given. Further information and addenda for determining the transition point as well as the separation losses can be fotfhd in [3].
With the calculated boundary layers the values for the displacement
thickness b\HK and for the momentum thickness IHK at the trailing
edges (index HK) of the profiles are given.
For the dimensionless displacement thickness A* and the dimensionless momentum thickness 6 at the trailing edge as per [6] the
following abbreviations are used
1
cascade 1
i
J cascade
1
0.8
t sin ft2
$HK,S + $HK,D
t sin /3'2
<y^
1 - fl - A*
~ (1 - A*) 2 '
(14)
Herein the indices S and D refer to the suction, and pressure sides of
the profile. /3'2 is the outlet angle in the trailing edge plane. According
to Schlichting and Scholz [6] it can be equated in the mean with the
outlet angleft,-dof the potential flow. The outlet angle ftjd was previously determined with the calculation for the pressure distribution
of the tandem cascade configuration. The profile losses can be calculated by the application of the impulse theorem to the upstream
flow. The loss coefficient is given by
2A* - A*2
- 2( x - 1) sin2 ft;d - (x2 - 1) cos2 ftid. (15)
' (i-A*)2
r=
t sin fi'i
(16)
is now used.
For the single cascades 1 and 2 of the tandem cascade the loss
coefficients fi and f2 as per equation (15) were determined. These
loss coefficients are defined by
ri,s
Agl,2
(17)
<721,2(d
with the differences of the total pressures Agi and Ag2 for cascade 1
and cascade 2. q^ud and <72jd represent the dynamic pressures of the
nonviscous outlet flow of the two cascades. However, it is usual for
retarding cascades to refer the loss coefficient to the dynamic pressure
of the inlet flow. Therefore the loss coefficients fi and f 2 are converted as per the relations
fi = f i sin ft
(18)
isin fe,
/sin ft \2
(19)
6 = ft Isin 182/ '
Thus the loss coefficients fi and fe correspond to the definition
Agl,2
h.2 = <7i
(20)
This further has the advantage that from the loss coefficients thus
determined for both cascades, as per the relation
r-ft + fc
(21)
the loss coefficient for the tandem cascade can be easily ascertained.
Taking into consideration the friction the outlet angle fed ascertained by the potential theory method alters. For the cascades 1 and
"*;
h. 'fl
1 i
O.L
0.3
(12)
(13)
0.2
:..._!.__
\ \
----
/
/
\
. \
^ ^
\ u
1HK, S+ <>l
' i
0.9
x/f
Fig. 4
Reference
Tabie 1
Dimension
cascade 1
cascade 2
mm
55.5
57.0
mm
62.7
62.7
t/t
d/
B , , B21
deg
155.5
146.5
B 2 1 , IJ2
deg
146.5
127.8
Z)B,, A&2
deg
9.0
18.7
0.75
21/w1
Vw21
s
Ail
w 2 /w.
1.13
1.10
0.088
0.088
deg
0.70
147.1
deg
133.3
27 .7
0 .525
2 of the tandem cascade the actual outlet angle fe resp. ft is calculated using equation (14) with the relation
Ctg 021,2 = Ctg ftl,2WX-
(22)
ftud and ftid represent the outlet angle for both cascades with potential flow.
Results
The optimization calculations were carried out by a FORTRAN
computer program for the incompressible flow. The influence of the
boundary layers on the pressure distributions remains unconsidered.
This is admissible as long as the boundary layers at the profiles are
relatively thin and the flow has not separated. Moreover, an influencing of the boundary layer development at the cascade 2 by the
wake zone of cascade 1 was not acquired. It only occurs with a few
configurations with positive cascade spacing a, which has, however,
not been further investigated here.
The influence of flow interference on the tandem cascades, pressure
distributions were compared with that of single cascades 1 and 2 which
are marked by an infinitely large cascade spacing from each other. In
this case mutual influencing of the flow by cascades 1 and 2 can no
longer occur. Fig. 4 shows the pressure distributions for the chosen
tandem cascade, determined by calculation both with and without
flow interference. The investigated tandem cascade corresponds with
the mean section of the tandem cascade rotor blade of a test compressor (Table 1). The pressure distributions were each calculated
with 20 fixed points on the suction and pressure side of the profiles.
For the case without the influence of interference the pressure distributions were determined with the relative cascade spacing a/i of
50.0. This value is large enough since on the basis of several calculations, influences of interference by the potential theory method were
found only for relative cascade spacings al\ up to 0.8. Thus the
pressure distributions calculated with the relative cascade spacing
1
cascade 2
1.2
1.1
i. .
/p//,=+0.076
/a/t,=0.024
/a//, =-0.104
f^\^
1.0
0.9
"OA
0.5
relative
0.6
0.7
0.8
cascade displacement
0.9
h /t
^J
1.0
3*""
\^-
0.1
1.8
0.2
OA
related
chord
0.6
length
0.8
x
/t
theoretically
OA
chord
determined
measured
1.6
0.2
related
0.6
length
0.8
1.0
x/f
values
values
U
a/t,=--0.101,
/a//,- -0.021,
1.2
/a/fi
5
00
1.0
0.8
0.55
0.6
OA
0.60
065
relative
0.5
relative
0.6
cascade
0.7
0.8
displacement
0.9
1.0
0.70
cascade
0.75
0.80
displacement
0.85
h /t
0.023
h/t
(23)
as the sum of the deflections Aft and Aft for the cascades 1 and 2 with
an infinitely large cascade spacing, f, is then with the equation
0.018
0.55
0.60
relative
0.65
0.70
cascade
theoretically
o o
measured
0.75
0.80
displacement
h/t
determined
values
0.85
values
Fig. 7 Comparison of measured and calculated values for the deflection and
loss coefficient of the examined tandem cascade, Ret = 4.21 * 105, ft = 155.5
deg, aA1min = - 0,024
f- = f1 + f2
(24)
12
deg 21.
20
16
12
Fig. 10
Table 2
Sections
mm
mm
21
4.,
<*.
1.0
1.2 T.4
1.6
1.8 2.0
Layout nomogram
114.5
127.0
139.5
152.0
164,5
34.25
38.0
41.8
45.4
49.25
35.0
36,0
37.0
38.0
39.0
0.978
1.056
1.130
1.19S
1.Z63
155.S
156.7
158.6
deg
141.0
143.8
146.5
148.6
150.5
deg
14.5
11.Z
9.0
8.1
8.1
0.71
0.68
0.72
deg
1 .06
144.0
0,100
0.81
145.4
0.094
147.1
0.088
148.8
0.032
150.6
0.076
164.S
mm
127.0
139.5
152.0
mm
34.25
38.0
41 .8
45.4
49.25
mm
35.0
36.5
38.0
39.5
41.0
114.5
0.978
1 .041
1.100
1.150
1.201
deg
141 .0
143.8
146.5
148.6
150.5
deg
109.0
119.4
127.8
134.1
139.0
4. 2
deg
32.0
24.4
18.7
14.5
11.5
21
s
at
0.8
liff coefficient ca
155.0
til
Compressor stage
0.6
15S.S
Sections
O.i
deg
d/t
Table 3
Fig. 9
Dimension
<
0.2
t/(
angle at incidence 6
deg
"
2.12
1Z1 .6
0.100
1.70
128.0
0.094
1 .37
133.3
0.088
1.11
137.6
0.08 2
0.92
141.0
0.076
degree of reaction of 100 percent (Fig. 8). For the axial flow compressor
designed a homogeneous blading based on the free vortex was selected.
The compressor stages each consist of a tandem cascade rotor and a
single cascade stator (Fig. 9). The axial flow compressor for which the
optimization of a tandem cascade rotor blade is represented has been
designed for the fluid air. The data for the design point are: pressure
ratio irtot = 2.5, mass flow rate m = 6.6 kg/s, speed n = 11,000 rpm,
number of stages z = 4.
The tandem cascade rotor blade to be optimized was designed with
five radial sections (Fig. 9). The curve of the flow angle as a function
of the blade height is fixed on the basis of the thermodynamic design
of the compressor with a multi-section method [3]. NACA 65 profiles
were selected. For the given flow angle the layout nomogram (Fig. 10)
with the pitch ratio t/ supplies the lift coefficient ca* and the stagger
angle ft (Tables 2 and 3). The layout nomogram is based on numerous
cascade measurements on NACA profiles [8].
Optimum Cascade Configurations
For an optimum tandem cascade rotor blade if possible all radial
sections must show optimum tandem cascade configurations over the
blade height. The task of optimization is to determine the relative
cascade spacing a/i and the relative cascade displacement h/t for
the sections 1 to 5 (Fig. 9) such that the resultant tandem cascade
configurations give the smallest possible profile losses. The following
condition should apply here that the center of gravity for the profiles
of any radial section of both cascades must lie on the radial vectors
to avoid additional bending stresses in the blade as a result of centrifugal forces.
Optimizaiton of the tandem cascade rotor blade is started at the
lowest section of the blade, section 1. For section 1 the optimum
cascade configuration is determined using the calculation method.
With the corresponding profile and cascade data (Tables 2 and 3)
section 1 of the tandem cascade rotor blade can be drawn. To fulfil
the above condition all the centers of gravity for the profiles of the
cascades 1 and 2 must be on radial vectors. They run through the
centerline of the rotor (Fig. 11). For optimization of the blade sections
2 and 5 it must be considered that the displacement h of the cascades
1 and 2 in the circumferential direction alters due to the arrangement
of the profile centers of gravity on radial vectors and due to the twist
of the blades over the blade height. It is recommended that firstly the
optimum tandem cascade configuration is to be determined for the
tip section, section 5. As the stagger angles ft have been fixed by the
profile layout the optimum cascade displacement h/topt can only be
achieved for section 5 if one chooses greater chord lengths as compared
with the hub section. In this case the chord lengths increase lineally
for both cascades from the hub to the tip section. The values for the
cascade spacings a can be seen from the drawings for sections 2 to 4.
With the relative cascade spacings al\ thus determined the pressure
distribution and boundary layer calculations are carried out for each
section using the above described method. The results of these optimization calculations for all five sections of the tandem cascade rotor
blade can be seen from Fig. 12. Here the related deflection A0/A&.
and the related loss coefficient f/f for the above determined cascade
spacings allm;m of sections 1 to 5 are shown as a function of the relative displacement hit. The optimization calculation is based on a
Reynolds number of 3.5 X 10B. In the lower part of Fig. 12 the connection between the radial sections and the relative cascade displacement hit is given. For the radial sections it can be seen from the
diagram for the related loss coefficient f/f that all sections give optimum cascade arrangements with minimum losses. The reduction
of the profile losses if compared with single cascades decreases from
section 1 with 24 to section 5 to 12 percent.
Since it has been shown that larger gaps rather than smaller ones
are of advantage, for section 1 of the tandem cascade rotor blade an
optimum relative displacement h/topt was selected which compared
with the corresponding value determined from Fig. 12 is 5 percent
points smaller.
Optimization has shown that for the selection of the optimum
tandem cascade configurations for the hub and the tip sections the
tandem cascades of all sections between them are also optimum. Si-
( "r^js
re
\ \
ft-
11
|
/ ^ j U.6
11
H^-
-\
rotor
center
line
partition
joint
measures in mm
Fig. 11
"3
1.1
sect/ on 5
Y/3
1.0
"5 0.9
' 0.55
<j//; =00
0.60
0.65
relative
8
0.70
cascade
0.75
0.80
displacement
0.85
h/t
1.1
section 5
a//, = 00
/A
1.0
I
^
0.9
^l
~y=rr^
--} .
I
!
i I I
I I
I
0.8
O
CO
0.7
0.55
0.60
0.65
0.70
0.75
0.80
relative cascade displacement
h/t
0.85
1.0
I
0.55
0.60
0.65
0J0
0.75
0.80
0.85
relative
cascade displacement
h/t
Fig. 12 Optimum cascade configurations for a tandem cascade rotor blade:
section 1) a/, mi = - 0 . 0 7 1 , section 2) ali mi = -0.047, section 3) al
-0.024, section 4) a/, ml = -0.008, section 5) al\ mln = 0
Fig. 13
Summary
A procedure is presented to determine the pressure distribution,
profile losses and outlet angles for different configurations of tandem
cascades for axial flow compressors. The pressure distributions and
profile losses of tandem cascade with close configurations differ
considerably from the flow through tandem cascades with large axial
spacing. It was found that the interference effect should not be neglected for the design of tandem cascades. Using an example it is
shown how the tandem rotor blades for a multi-stage test compressor
were optimized over the height for minimum profile losses.
References
1 Bammert, K., and Staude, R "Experimentelle Untersuchungen an ebenen
vel'ziigernden Tandemgittern," VDI-Berichte No. 2Q,4, 1976, pp. 81/89.
2 Bammert, K. and Ahmadi, B., "Investigations on Impulse Blade Cascades
with Medium Deflection," ASME JOURNAL OF ENGINEERING POWER, Paper
No. 78-GT-12.
3 Staude, R, "Zur Optimierung von ebenen verziigernden Tandemgittern,"
Fig. 14