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Electric Drives

and Controls

Hydraulics

Linear Motion and


Assembly Technologies

Pneumatics

Service

Axial Piston Variable Pump


A10VO

RE 92703/08.11
1/56
Replaces: 10.07

RE 92708/03.08
and
RE 92707/11.10

Data sheet

Series 52/53
Size 10 to 100
Nominal pressure 250 bar
Maximum pressure 315 bar
Open circuit

Series 52

Contents

Series 53

Features

Type code for standard program

Technical data

Variable pump in axial piston swashplate design for


hydrostatic drives in an open circuit

DR Pressure control

10

DRG Pressure control remotely operated

11

The flow is proportional to the drive speed and the displacement.


The flow can be steplessly varied by adjusting the swashplate angle.

DRF (DFR) DRS (DFR1) Pressure and flow control

12

Stable storage for long service life

LA... Pressure, flow and power control

13

High permissible drive speed

EP Electro-proportional control

14

Favorable power-to-weight ratio - compact dimensions

EK Electro-proportional control

15

Low noise

EP.. / EK.. with pressure and flow control

16

Excellent suction characteristics

ED Electro-hydraulic pressure control

18

Axial and radial load capacity of drive shaft

ER Electro-hydraulic pressure control

19

Pressure and flow control

Dimensions, size 10 to 100

20

Electro-hydraulic pressure control

Dimensions, through drive

47

Power control

Summary of mounting options

50

Electro-proportional swivel angle control

Combination pumps A10VO + A10VO

51

Short response times

Connector for solenoids

52

Installation instructions

54

General instructions

56

2/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Type code for standard program


A10V(S) O
01

02

03

04

5
05

06

07

09

10

11

12

10 18 28 45 601) 63 85 100
l A10VS

Axial piston unit


01

V
08

Swashplate design, variable,


nominal pressure 250 bar, maximum pressure 315 bar

A10V

Operation mode
02 Pump, open circuit

Size (NG)
10 18 28 45 601) 63 85 100

03 Geometric displacement, see table of values on page 7

Control device
Pressure control

DR

l3)

DFR

l2)

DRF

l3)

DFR1

l l2) l

DRS

m EF.D.4)

U = 12 V

ED71

U = 24 V

ED72

U = 12 V

l ER715)

U = 24 V

l ER725)

10 to 35 bar

LA5D

36 to 70 bar

LA6D

71 to 105 bar

LA7D

106 to 140 bar

LA8D

141 to 230 bar

LA9D

with flow control, hydraulic


X-T open

X-T plugged

Electrically overridable (negative characteristic)


with pressure cut-off, remotely operated
hydraulic
electrical
04

negative characteristic
positive characteristic

DRG

Power control with pressure cut-off


Start of control

remotely operated

Start of control see LA.D

l LA.DG

Flow control, X-T plugged

Start of control see LA.D

l LA.DS

Flow control, electrically overridable


(negative characteristic), X-T plugged

Start of control see LA.D

LA.S

Series 52 units are delivered as standard with 60 cm3. Higher values on request.
Series 53 only with D flange
3) Series 52 only with C flange
4) See RE 92709
5) The following must be taken into account during project planning:
Excessive current levels (I > 1200 mA with 12 V or I > 600 mA with 24 V) to the ER solenoid can result in undesired increase
of pressure which can lead to pump or system damage:
- Use Imax current limiter solenoids.
- An intermediate plate pressure controller can be used to protect the pump in the event of overflow.
An accessory kit with intermediate plate pressure controller can be ordered from Bosch Rexroth under part number R902490825.
1)

2)

= available

m = on request

= not available

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

3/56

Type code for standard program


A10V(S) O
01

02

03

04

5
05

06

07

08

09

10

11

12

10 18 28 45 601) 63 85 100
Electro-proportional control (positive characteristic) with
pressure control

04

U = 12 V

EP1D

U = 24 V

EP2D

Pressure and flow control,


X-T open (load sensing)

U = 12 V

m EP1DF

U = 24 V

m EP2DF

Pressure and flow control,


X-T plugged (load sensing)

U = 12 V

m EP1DS

U = 24 V

m EP2DS

Electrohydraulic pressure control

U = 12 V

m EP1ED

U = 24 V

m EP2ED

Pressure and flow control with controller


cut-off, X-T open (load sensing)

U = 12 V

m EK1DF

U = 24 V

m EK2DF

Pressure and flow control with controller


cut-off, X-T plugged (load sensing)

U = 12 V

m EK1DS

U = 24 V

m EK2DS

U = 12 V

m EK1ED

U = 24 V

m EK2ED

Series
Series 5, index 2

522)

Series 5, index 3

533)4)

Electrohydraulic pressure control with


controller cut-off

05

06

Direction of rotation
With view on drive shaft

clockwise

counter clockwise

Seals
07 FKM (fluor-caoutchouc)

Drive shaft
Splined shaft
ANSI B92.1a
08

V
10 18 28 45 601) 63 85 100
standard shaft

similar to shaft S however for higher input torque

reduced diameter, not for through drive

similar to shaft "U", however for higher torque


Parallel shaft key to DIN 6885, not for through drive

Series 52 units are delivered as standard with 60 cm3. Higher values on request.
Control DR, DFR, DFR1, DRG, ED and ER: delivery with size 10, 28, 45, 60 and 856) only in series 52
3) Control DR, DRF, DRS, DRG, ED and ER: delivery with size 18, 63, 855) and 100 only in series 53
4) Control EF., LA.., EP.. and EK.. Delivery with size 18 to 100 only in series 53
5) Control DRF and DRS: delivery with size 85 only with D flange in series 53
6) Control DFR, DFR1: delivery with size 85 only with C flange in series 52
1)

2)

= available

m = on request

= not available

4/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Type code for standard program


A10V(S) O
01

02

03

04

05

06

07

08

09

10

11

12

Mounting flange
ISO 3019-2 (DIN)

2-hole

10 18 28 45 601) 63 85 100
l

09 ISO 3019-1 (SAE)

2-hole

4-hole

l l2) l

10 18 28 45 601) 63 85 100

Service line port


SAE flange port at rear, metric fixing thread
(not for through drive)

11

12

SAE flange port at side, 90 offset, metric fixing thread


(not for through drive and only available for counter-clockwise rotation)

133)

Metric threaded ports, rear (not for through drive)

14

SAE flange port on opposite side, metric fixing thread


10 (for through drive)

10 18 28 45 601) 63 85 100
l l l l l l l l

N00

9T 16/32DP

K01

Through drive
Without through drive, standard for versions 11, 13 and 14
coupling for splined shaft4)

SAE J744 flange


Diameter

diameter

82-2 (A)

5/8 in

11 101-2 (B)

127-4 (C)
127-2 (C)

3/4 in

11T 16/32DP

K52

7/8 in

13T 16/32DP

K68

1 in

15T 16/32DP

K04

1 1/4 in 14T 12/24DP

K15

1 1/2 in 17T 12/24DP

K16

1 1/4 in 14T 12/24DP

K07

1 1/2 in 17T 12/24DP

K24

Connector for solenoids


12 DEUTSCH molded connector, 2-pin without suppressor diode

10 18 28 45 601) 63 85 100
l l l l l l l

Series 52 units are delivered as standard with 60 cm3. Higher values on request.
2) Only available in series 53. For controller designation and series assignment, please refer to positions 04, 05,
including footnotes.
3) Port plate 13 only available with counter-clockwise rotation.
4) Coupling for splined shaft as per ANSI B92.1a
1)

= available

m = on request

= not available

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

5/56

Technical data
Hydraulic fluid

Notes on the selection of the hydraulic fluid

Prior to project design, please see our data sheets RE 90220


(mineral oil) and RE 90221 (environmentally acceptable hydraulic fluids) for detailed information regarding the choice of
hydraulic fluid and application conditions.

In order to select the correct hydraulic fluid, it is necessary to


know the operating temperature in relation to the ambient temperature. In an open circuit this is the reservoir temperature.

When using environmentally acceptable hydraulic fluids,


the limitations regarding technical data and seals must be
observed. Please contact us. When ordering, indicate the
hydraulic fluid that is to be used.
Operating viscosity range
For optimum efficiency and service life we recommend that the
operating viscosity (at operating temperature) be selected the
range
nopt = opt. operating viscosity 16 ... 36 mm /s
2

referred to reservoir temperature (open circuit).


Limits of viscosity range
For critical operating conditions the following values apply:
nmin =

10 mm2/s
for short periods (t 1 min)
at max. perm. case drain temperature of 115 C.

1600 mm2/s
for short periods (t 1 min)
on cold start
(p 30 bar, n 1000 rpm, tmin -25 C)

Selection diagram
-20

40

60

80

100

1600

VG

Viscosity n [mm2/s]

20

0
10
VG 68
VG 46
VG 32
VG 2
2

200

100
60
40

36
nopt.

20

16

10

5
-40

-25

tmin = -40 C

-10 0 10

30

50

70

90

Temperature t in C
Fluid temperature range

The finer the filtration the better the fluid cleanliness class and
the longer the service life of the axial piston unit.
In order to guarantee the functional reliability of the axial piston
unit it is necessary to carry out a gravimetric evaluation of the
fluid to determine the particle contamination and the cleanliness class according to ISO 4406. A cleanliness class of at
least 20/18/15 must be achieved.
At very high hydraulic fluid temperatures (90 C to maximum
115 C), a cleanliness class of at least 19/17/14 according to
ISO 4406 is necessary.
Please contact us if the above classes cannot be observed.

For detailed information on operation with low temperatures


see data sheet RE 90300-03-B.

-40

Important
The case drain temperature is influenced by pressure and input
speed and is always higher than the reservoir temperature.
However, at no point in the component may the temperature
exceed 115 C. The temperature difference specified on the left
is to be taken into account when determining the viscosity in
the bearing.

Filtration of the fluid

Depending on the installation situation, special measures are


necessary at temperatures between -40C and -25C. Please
contact us.

1600
1000
600
400

Example: at an ambient temperature of X C the operating


temperature in the reservoir is 60 C . In the optimum operating
viscosity range (nopt; shaded area) this corresponds to viscosity grades VG 46 resp. VG 68; VG 68 should be selected.

Please contact us if the above conditions cannot be met due to


extreme operating parameters.

Please note that the max. case drain temperature of 115 C is


also not exceeded in certain areas (for instance bearing area).
The fluid temperature in the bearing area is approx. 5 K higher
than the average case drain temperature.
nmax =


The fluid should be selected so that within the operating


temperature range, the viscosity lies within the optimum range
(nopt), see shaded section of the selection diagram. We recommend to select the higher viscosity grade in each case.

5
115
tmax = +115 C

6/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Technical data
Operating pressure range
Pressure at service line port B

Definition

Nominal pressure pnom __________________ 250 bar absolute

Nominal pressure pnom


The nominal pressure corresponds to the maximum design
pressure.

Maximum pressure pmax _ ________________ 315 bar absolute


Single operating period____________________________ 2.5 ms
Total operating period _____________________________ 300 h
Minimum pressure (high-pressure side) ___________ 10 bar

Minimum pressure (high-pressure side)


Minimum pressure on the high-pressure side (B) that is required in order to prevent damage to the axial piston unit.

pnom
Dt

Minimum pressure (inlet) open circuit


Minimum pressure at suction port S (inlet) that is required to
prevent damage to the axial piston unit. The minimum pressure
depends on the speed and displacement of the axial piston
unit.

Dp

Time t
Pressure at suction port S (inlet)
Minimum pressure pS min___________________ 0.8 bar absolute
Maximum pressure pS max ____________________ 5 bar absolute
Case drain pressure
Maximum permissible case drain pressure
(at port L, L1):
Maximum 0.5 bar higher than the inlet pressure at port S, however not higher than 2 bar absolute.

Rate of pressure change RA


Maximum permissible pressure build-up and pressure reduction speed with a pressure change over the entire pressure
range.
Pressure p

Pressure p

Rate of pressure change RA max_______________ 16000 bar/s

Maximum pressure pmax


The maximum pressure corresponds to the operating pressure
within the single operating period. The total of the single operating periods must not exceed the total operating period.

Single operating period

t1

t2

tn

Maximum pressure pmax


Nominal pressure pnom

pL max abs ___________________________________________2 bar


Minimum pressure (high-pressure side)

Maximum permissible speed (limit speed)


Permissible speed by increasing inlet pressure pabs at suction
opening S or at Vg Vg max .
1,2

1.4

1,1

1.2
1.0

1,0

0.9
0,9

0,7

0,8

0,9

Displacement Vg/Vg max [cm3]

0.8
1,0

Inlet pressure pabs [bar]

Speed n/no max [min-1]

1.6

Time t
Total operating period = t1 + t2 + ... + tn

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

7/56

Technical data
Table of values (theoretical values, without efficiencies and tolerances: values rounded)
Size
Geometrical displacement
per revolution
Speed3)

NG

10

18

28

45

601)

632)

85

100

Vg max

cm3

10.5

18

28

45

60

63

85

100

maximum at Vg max

nnom

rpm

3600

3300

3000

26004) 2600

2600

2500

2300

maximum at Vg < Vg max

nmax perm rpm

4320

3960

3600

3120

3140

3140

3000

2500

at nnom and Vg max

qv max

l/min

37

59

84

117

156

163

212

230

at nE = 1500 rpm and Vg max

qvE max l/min

15

27

42

68

90

95

128

150

at nnom, Vg max

Pmax

16

25

35

49

65

68

89

96

at nE = 1500 rpm and Vg max

PE max kW

11

18

28

37

39

53

62

p = 250 bar

Tmax

Nm

42

71

111

179

238

250

338

398

p = 100 bar

Nm

17

29

45

72

95

100

135

159

Nm/rad

9200

11000

22300 37500

Nm/rad

14800

26300 41000 69400 69400

Nm/rad

6800

8000

30000 49200 49200

102900 102900

Nm/rad

34400 54000 54000

117900 117900

13100

Flow

Power at Dp = 250 bar


kW

Torque
at Vg max and
Rotary stiffness,
drive shaft

P
Moment of inertia rotary group
Angular acceleration,

maximum5)

Filling capacity

65500 65500

143000 143000

Nm/rad

10700

JTW

kgm2

0.0006 0.00093 0.0017 0.0033 0.0056 0.0056 0.012

0.012

rad/s2

8000

6800

5500

4000

3300

3300

2700

2700

0.2

0.25

0.3

0.5

0.8

0.8

kg

11.5

14

18

22

22

34

34

Weight (without through drive) approx. m

Only series 52
Only series 53
3) The values are applicable:
- for absolute pressure pabs = 1bar at the suction port S
- for the optimum viscosity range of nopt=16 to 36 mm2/s
- for mineral-based operating materials with a specific mass of 0.88 kg/l.
4) Please contact us regarding higher speeds
5) The scope of application lies between the minimum necessary and the maximum permissible drive speeds.
Valid for external excitation (e.g. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency).
The limiting value is only valid for a single pump.
The loading capacity of the connecting parts must be taken into account.
1)

2)

Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit. We recommend checking the loading with tests or calculations / simulations
and comparison with the permissible values.
Determination of size
Flow

qV =

Torque

Power

Vg n hV

[l/min]

1000
Vg Dp

[Nm]

20 p hmh
2p T n
60000

qV Dp
600 ht

[kW]

Vg

Geometric displacement per revolution in cm3

Dp

Differential pressure in bar

Speed in rpm

hV

Volumetric efficiency

hmh

Mechanical-hydraulic efficiency

ht

Total efficiency (ht = hV hmh)

8/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Technical data
Permissible radial and axial forces on the drive shaft
Size

NG

Radial force maximum


at a/2

10

18

28

45

60/63

85

100

250

350

1200

1500

1700

2000

2000

+ Fax max N

400

700

1000

1500

2000

3000

3000

Fq

Fq max

a/2 a/2
a

Axial force maximum


Fax

Permissible input and through-drive torques


Size

NG

Torque
at Vg max and Dp = 250 bar1)

Tmax

Nm

10

18

28

45

60/63

85

100

42

71

111

179

250

338

398

Input torque for drive shaft, maximum2)


S
R
U
W
P

TE max

Nm

126

124

198

319

630

1157

1157

in

3/4

3/4

7/8

1 1/4

1 1/2

1 1/2

TE max

Nm

150

225

400

650

in

3/4

7/8

1 1/4

TE max

Nm

60

59

188

306

628

628

in

5/8

5/8

7/8

1 1/4

1 1/4

TE max

Nm

200

396

650

650

in

7/8

1 1/4

1 1/4

TE max

Nm

90

88

mm

18

18

Maximum through-drive torque for drive shaft

1)
2)

TD max

Nm

108

160

319

484

698

698

TD max

Nm

120

176

365

484

Without considering efficiency


For drive shafts free of radial load

Distribution of torques

T1

T2

TE
1. Pumpe
Pump 1

Pump
2
2.
Pumpe

TD

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

9/56

Technical data
Drive power and flow

Size 60/63

Operating material:
Hydraulic fluid ISO VG 46 DIN 51519, t = 50 C

_ _ _ _ n = 1500 rpm
______ n = 2600 rpm
160

_ _ _ _ n = 1500 rpm

140

______ n = 3600 rpm

120

80
70

qV

60
pqV max

10

15
5

pqV min

0
0

50

100
150
200
250
Operating pressure P [bar]

40

60

30

40

20

pqV min

10

20

0
0

50

100
150
200
Operating pressure P [bar]

Size 18

Size 85

_ _ _ _ n = 1500 rpm

_ _ _ _ n = 1500 rpm

______ n = 3300 rpm

______ n = 2500 rpm

250

110

40

50
40
30
20
0

qV

30
20

pqV max

10

pqV min

0
50

100
150
200
250
Operating pressure P [bar]

200

80

140

70

120

60

100

90
80

40
qV

pqV max

30
20

40
20

10

pqV min

40
30
20

pqV 0

10

50

100
150
200
250
Operating pressure P [bar]

0
0

Pqv min

20
50

100

150

200

Operating pressure P [bar]

90

160

80

50

70

40
20
10

250

Flow qV [l/min]

40

100

140

30

60

110
qV

60

Drive power P [kW]

Pqv max

0
250

______ n = 2300 rpm

180

80

200

_ _ _ _ n = 1500 rpm

______ n = 2600 rpm


qv

150

Size 100

_ _ _ _ n = 1500 rpm

100

100

Operating pressure P [bar]

200

120

50

230
220

Size 45

Flow qV [l/min]

50

pqV max

20

Drive power P [kW]

Flow qV [l/min]

160

40

______ n = 3000 rpm

90

60

_ _ _ _ n = 1500 rpm

180

80

Size 28

60

100
qV

Flow qV [l/min]

60

Drive power P [kW]

Flow qV [l/min]

220

Drive power P [kW]

15

pqV max

50

80

60

120
pqV max

100

50
40

80
60

30

pqV 0

40

20
10

20
0
0

50

100

150

200

Operating pressure P [bar]

0
250

Drive power P [kW]

25

qV

Flow qV [l/min]

20

35

Drive power P [kW]

Flow qV [l/min]

100

Drive power P [kW]

Size 10

10/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

DR Pressure control
The pressure control limits the maximum pressure at the pump
output within the pump control range. The variable pump only
supplies as much hydraulic fluid as is required by the consumers. If the operating pressure exceeds the target pressure set
at the pressure valve, the pump will regulate towards a smaller
displacement. The pressure can be set steplessly at the control
valve.

Circuit diagram

Static characteristic

L L1

L2

(at n1 = 1500 rpm; tfluid = 50 C)

Operating pressure pB [bar]


Setting range1)

Hysteresis / pressure rise pmax

250

25

Port for

Flow qv [l/min]

1)

In order to prevent damage to the pump and the system, this


setting range is the permissible setting range and must not
be exceeded.
The range of possible settings at the valve are greater.

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Controller data
Hysteresis and repeatability p______________ maximum 3 bar
Pressure rise, maximum
NG
p

bar

10

18

28

45

60/63

85

100

12

14

Control fluid consumption___________ maximum approx. 3 l/min


Flow losses at qVmax see page 9.

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

11/56

DRG Pressure control remotely operated


The DRG control valve overrides the function of the DR pressure controller (see page 10).

Circuit diagram
Not included in the delivery contents

A pressure relief valve can be externally piped to port X for


remote setting of pressure below the setting of the DR control
valve spool. This relief valve is not included in the delivery
contents of the pump.

The differential pressure at the control valve is set as standard


to 20 bar. The control fluid volume at port X is approx. 1.5 l/
min. If another setting is required (range from 10 to 22 bar)
please state this in clear text.
As a separate pressure relief valve we can recommend:
DBDH 6 (hydraulic) to RE 25402 or

L L1

L2

DBETR-SO 381 with orifice dia. 0.8 mm in P (electric) to


RE 29166.
The max. length of piping should not exceed 2 m.
Static characteristic

Hysteresis / pressure rise pmax

250

Setting range1)

Operating pressure pB [bar]

(at n1 = 1500 rpm; tfluid = 50 C)

20

Port for
B

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Pilot pressure

Flow qv [l/min]
Controller data
Hysteresis and repeatability p______________ maximum 3 bar
1)

In order to prevent damage to the pump and the system, this


setting range is the permissible setting range and must not
be exceeded.
The range of possible settings at the valve is higher.

Pressure rise, maximum


NG
p

bar

10

18

28

45

60/63

85

100

12

14

Control fluid consumption_________ maximum approx. 4.5 l/min


Flow losses at qVmax see page 9.

12/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

DRF (DFR) DRS (DFR1) Pressure and flow control


Circuit diagram
Plugged at DRS (DFR1) valve

The pressure control overrides the flow control function.


Note
The DRS (DFR1) valve version has no connection between X
and the reservoir. Unloading the LS-pilot line must be possible
in the valve system.
Because of the flushing function sufficient unloading of the
X-line must also be provided.

L L1

Static characteristic

250
Setting range1)

Operating pressure pB [bar]

Flow control at n1 = 1500 rpm; tfluid = 50 C)


Hysteresis / pressure rise pmax

L2

25

Port for
Flow qv [l/min]

1)

Not included in the delivery contents

In addition to the pressure control function (see page 10), a variable


orifice (e.g. directional valve) is used to adjust the differential pressure upstream and downstream of the orifice. This is used to control
the pump flow. The pump flow is equal to the actual required flow
by the consumer, regardless of changing pressure levels.

In order to prevent damage to the pump and the system, this


setting range is the permissible setting range and must not
be exceeded.
The range of possible settings at the valve is higher.

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Pilot pressure

Differential pressure p

Flow qv [l/min]

qV max

qV min

Speed n [rpm]

Possible connections at port B


(not included in the delivery contents)
LS mobile control blocks
Mobile control blocks M4 - 12 (RE 64276)
Mobile control blocks M4 - 15 (RE 64283)
LUDV mobile control blocks
Mobile control blocks M6 - 15 (RE 64284)
Mobile control blocks M7 - 22 (RE 64295)

Hysteresis / pressure rise pmax

Static characteristic at variable speed

Standard setting: 14 to 22 bar.


If another setting is required, please state in clear text.
Relieving the load on port X to the reservoir results in a zero
stroke ("standby") pressure which lies about 1 to 2 bar higher
than the differential pressure p). No account is taken of system influences.
Controller data
Data pressure control DR, see page 10.
Maximum flow deviation measured with drive speed n = 1500
rpm.
NG
qv max

l/min

10

18

28

45

60/63

85

100

0.5

0.9

1.0

1.8

2.5

3.1

3.1

Control fluid consumption


DRF (DFR)__________________maximum approx. 3 to 4.5 l/min
DRS (DFR1) _____________________ maximum approx. 3 l/min
Volume flow loss at qVmax, see page 9.

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

13/56

LA... Pressure, flow and power control


Pressure control equipped as DR(G), see page 10 (11).
Flow control equipped as DRF, DRS, see page 12.

When ordering please state the power characteristics to be set


ex works in clear text, e.g. 20 kW at 1500 rpm.

In order to achieve a constant drive torque with varying operating pressures, the swivel angle and with it the output flow from
the axial piston pump is varied so that the product of flow and
pressure remains constant.

Controller data
For pressure controller DR data, see page 10.
For flow control FR data, see page 12.
Controller data
Maximum control fluid consumption, see page 12
Volume flow loss at qVmax, see page 9.

Flow control is possible below the power control curve.

Start of
control

Torque T [Nm] for size

Order code

[bar]

18

28

45

63

85

100

10 to 35

3.8 - 12.1

6 - 19

10 - 30

15 - 43

20 - 57

24 - 68

LA5

36 to 70

12.2 - 23.3

19.1 - 36

30.1 - 59

43.1 - 83

57.1 - 112

68.1 - 132

LA6

71 to 105

23.4 - 33.7

36.1 - 52

59.1 - 84

83.1 - 119

112.1 - 160

132.1 - 189

LA7

106 to 140

33.8 - 45

52.1 - 70

84.1 - 112

119.1 - 157

160.1 - 212

189.1 - 249

LA8

141 to 230

45.1 - 74.8

70.1 - 117

112.1 - 189

157.1 - 264

212.1 - 357

249.1 - 419

LA9

Conversion of the torque values in power [kW]:


P=

[kW] ( at 1500 rpm)

6.4

or

Static curves and torque characteristic

P=

2p T n
60000

[kW] (for speeds, see table on page 7)

Circuit diagram (LAXD) with pressure cut-off

Operating pressure pB [bar]

300
250
200

LA9

150

LA8

100

LA7

50
0

Circuit diagram (LAXDG) with pressure cut-off, remotely operated


X
X

LA6

100

Not included
in the delivery
contents

LA5

qV (see table
on page 12)
LA9

Circuit diagram (LAXDS) with pressure and flow control

LA8
Torque T [Nm]

Not included
in the delivery
contents

LA7
LA6
LA5
0

Volume flow qv [%]

L1

100

Port for
B

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Control pressure

L2

14/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

EP Electro-proportional control
Electro-proportional control makes a stepless and reproducible setting of the pump displacement possible directly via the
swashplate. The control force of the control piston is applied
by a proportional solenoid. The control is proportional to the
current (for start of control, see table right).
In a depressurized state, the pump is swiveled to its initial position (Vg max) by an adjusting spring. If the operating pressure
exceeds 14 bar, the pump will swivel from Vg max to Vg min without control by the solenoid (control current < start of control).
A PWM signal is used to control the solenoid.
EP.D: The pressure control regulates the pump displacement
back to Vg min after the set target pressure has been reached.
A minimum operating pressure of 14 bar is needed for control.
The necessary control fluid is taken from the high pressure.
Circuit diagram EP.D

Technical data, solenoid

EP1

EP2

Voltage

12 V (20 %) 24 V (20 %)

Control current
Start of control at Vg min

400 mA

200 mA

End of control at Vg max

1200 mA

600 mA

1.54 A

0.77 A

Limiting current

Nominal resistance (at 20 C) 5.5


22.7
Dither frequency
100 to
100 to
200 Hz
200 Hz
Actuated time
100 %
100 %
For protection rating, please refer to "Socket version"
on page 49
Operating temperature range at valve -20 C to +115 C
Characteristic EP1/2
Hysteresis < 5 %

L1 L

1400

L2

Control current I [mA]

1200

Port for
B

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Control pressure

1000
EP1
800
600

EP2

400
200
0

0,5
Displacement [%]

Vg min

1,0
Vg max

Note
The spring return at the controller is not a safety device
Dirt contamination (contaminated hydraulic fluid, wear or
residual dirt from system components) could cause the controller to block in an undefined position. The volume flow of
the axial piston unit will then no longer follow the commands
of the operator.
Check whether remedial measures for your application are
needed on your machine in order to put the driven consumer
in a safe state (e.g. immediate stop).

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

15/56

EK Electro-proportional control with controller cut-off


The variant EK... is based completely on the variant EP...
(see page 14).
In addition to the electro-proportional control function, a controller cut-off is integrated in the electric characteristic.
The pump then swivels to Vg max if the control signal is lost (e.g.
cable break) and then works with the DRF settings (see page
12). The controller cut-off is only intended for short-term use
and not for permanent use if the control signal is lost. If the
control signal is lost, the pump swivel times will be reduced by
the EK valve.
A PWM signal is used to control the solenoid.
A minimum operating pressure of 14 bar is needed for control.
The necessary control fluid is taken from the high pressure.
The Vg max position is maintained by the force of the adjusting
spring. To overcome the force of this spring, the solenoid must
be subjected to excessive current (Ires).
Observe the instructions regarding the project design on
page 2

Technical data, solenoid

EK1

EK2

Voltage

12 V (20 %) 24 V (20 %)

Control current
Start of control at Vg min

400 mA

200 mA

End of control at Vg max

1200 mA

600 mA

1.54 A

0.77 A

Limiting current

Nominal resistance (at 20 C) 5.5


22.7
Dither frequency
100 to
100 to
200 Hz
200 Hz
Actuated time
100 %
100 %
For protection rating, please refer to "Socket version"
on page 49
Operating temperature range at valve -20 C to +115 C
Characteristic EK
Hysteresis < 5 %
1400

Circuit diagram EK.DF

Control current I [mA]

L1 L

Ires

1200

1000
EK1
800
600

Ires

EK2
Imin
Ioff

400

Imin

200
Ioff
L2

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Control pressure

Note
The spring return at the controller is not a safety device
Dirt contamination (contaminated hydraulic fluid, wear or
residual dirt from system components) could cause the controller to block in an undefined position. The volume flow of
the axial piston unit will then no longer follow the commands
of the operator.
Check whether remedial measures for your application are
needed on your machine in order to put the driven consumer
in a safe state (e.g. immediate stop).

1,0

Vg min

Port for
B

0,5
Displacement [%]

Vg max

EK1.

EK2.

Imin [mA]

400

200

Imax [mA]

1200

600

Ioff [mA]

< 300

< 150

Ires [mA]

> 1200

> 600

For changes in current, ramp times of > 200 ms must be


observed.

16/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

EP(K).DF / EP(K).DS EP(K) with pressure and flow control


A hydraulic pressure flow control is superimposed on the
electro-proportional control.
The pressure control regulates the pump displacement back to
Vg min after the set target pressure has been reached.
This function is super-imposed on the EP or EK control, i.e.
the control-current dependent function is executed below the
target pressure.
Setting range from 20 to 250 bar. For the pressure flow control, see page 12.

Circuit diagram EP.DF


Not included
in the delivery
contents

L1 L

L2

Pressure control has priority over electro-proportional control


and flow control.
With flow control, the pump flow can be influenced in addition
to pressure control. The pump flow is thus equal to the actual
amount of hydraulic fluid required by the consumer. This is
achieved using the differential pressure at the consumer
(e.g. orifice).
The EP.DS or EK.DS version has no connection between X
and the reservoir (load sensing). Please refer to the notes on
page 12.

Port for
Circuit diagram EP.D

L1 L

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Control pressure

Circuit diagram EP.DS


X

L2

Not included
in the delivery
contents

L1 L

L2

Port for
B

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Port for
B

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Control pressure

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

17/56

EP(K).ED EP(K) with electro-hydraulic pressure control


The ED valve is set to a certain pressure by a specified variable
solenoid current.

Circuit diagram EP.ED

When a change is made at the consumer (load pressure), the


position of the control piston will shift.
This causes an increase or decrease in the pump swivel angle
(flow) in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The pressure can be set steplessly by the
solenoid current.

L1 L

L2

As the solenoid current signal drops towards zero, the pressure will be limited to pmax by an adjustable hydraulic pressure
cut-off (negative characteristic, e.g. for fan drives ). A PWM
signal is used to control the solenoid.
For further information and technical data of the solenoids for
ED(ER) control please refer to pages 18 and 19.
Static current-pressure characteristic ED
(negative characteristic)
(measured with pump in zero stroke)

Port for

Operating pressure P [bar]

250
Max. adjustable
control pressure

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Control pressure

140

Circuit diagram EK.ED


X

Min. adjustable control pressure

Amperage
I/ I max
Hysteresis static current-pressure characteristic < 3 bar.
Static flow-pressure characteristic

Hysteresis / pressure rise pmax

(at n= 1500 rpm; tfluid = 50 C)

Setting range

Operating pressure pB [bar]

250

25

Controller data

Flow qv [l/min]

Standby standard setting: 20 bar. Other values on request.


Hysteresis / pressure rise p 4 bar

L1 L

L2

S
Port for

Service line

Suction line

L, L1,2

Case drain fluid (L1,2 plugged)

Control pressure

18/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

ED Electro-hydraulic pressure control


The ED valve is set to a certain pressure by a specified variable
solenoid current.

Circuit diagram ED..

When a change is made at the consumer (load pressure), the


position of the control piston will shift.
This causes an increase or decrease in the pump swivel angle
(flow) in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.

As the solenoid current signal drops towards zero, the pressure will be limited to pmax by an adjustable hydraulic pressure
cut-off (secure fail safe function in case of a loss of power, e.g.
for fan drives ).
The response time characteristic of the ED-control was optimized for the use as a fan drive system.
When ordering, state the type of application in clear text.
L1

Static current-pressure characteristic ED


(measured at pump in zero stroke negative characteristic)
Port for

Operating pressure P [bar]

250

ED

Deactivation of control
Max. adjustable
control pressure

Service line

Suction line

L, L1

Case drain (L1 plugged)

140

Min. adjustable control pressure

Amperage

I/ I max

Technical data, solenoid

ED71

Voltage

12 V (20 %) 24 V (20 %)

Control current

Hysteresis static current-pressure characteristic < 3 bar

Control begin at qv min

100 mA

50 mA

End of control at qv max

1200 mA

600 mA

1.54 A

0.77 A

Limiting current

Operating pressure P [bar]


Setting range

140

max

min

min

Hysteresis / pressure rise p

Static flow-pressure characteristic


(at n= 1500 rpm; tfluid = 50 C)
250

ED72

Flow qv [l/min]

max
Controller data
Standby standard setting 20 bar, other values on request.
Hysteresis and pressure rise_ __________________ p < 4 bar.
Control flow consumption____________________ 3 to 4.5 l/min.

Nominal resistance (at 20 C) 5.5


22.7
Dither frequency
100 to
100 to
200 Hz
200 Hz
Actuated time
100 %
100 %
For protection rating, please refer to "Socket version"
on page 52
Operating temperature range at valve -20 C to +115 C

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

19/56

ER Electro-hydraulic pressure control


The ER valve is set to a certain pressure by a specified variable
solenoid current.

Circuit diagram ER..

When a change is made at the consumer (load pressure), the


position of the control piston will shift.
This causes an increase or decrease in the pump swivel angle
(flow) in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.

As the solenoid current signal drops towards zero, the pressure will be limited to pmin (stand by).

Observe the project planning notes on page 2.


Static current-pressure characteristic ER
(measured with pump in zero stroke positive characteristic)

Operating pressure P [bar]

350

L1

250

Max. adjustable
control pressure

150

Min.
adjustable
control
pressure

50
0

1
I/Imax

Amperage

Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

Hysteresis static current-pressure characteristic < 3 bar


Influence of pressure setting on stand by 2 bar
Static flow-pressure characteristic
(at n= 1500 rpm; tfluid = 50C)

140

max

min

min

ED71

ED72

Voltage

12 V (20 %) 24 V (20 %)

Control current

Hysteresis / pressure rise p

Operating pressure P [bar]


Setting range

250

Technical data, solenoid

Flow qv [l/min]
max

Controller data
Standby standard setting 14 bar, other values on request.
Hysteresis and pressure rise_ __________________ p < 4 bar.
Control flow consumption____________________ 3 to 4.5 l/min.

Control begin at qv min

100 mA

50 mA

End of control at qv max

1200 mA

600 mA

1.54 A

0.77 A

Limiting current

Nominal resistance (at 20 C) 5.5


22.7
Dither frequency
100 to
100 to
200 Hz
200 Hz
Actuated time
100 %
100 %
For protection rating, please refer to "Socket version" on page
52
Operating temperature range at valve -20 C to +115 C

20/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 10

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Centering flange SAE version

max. 110

6.4

L
45

Flange
ISO 3019-1

73

56

11

11

0
82.55 -0.054

53.5
56

45

L1
24

106.4
134

148
180

View Y counter-clockwise rotation

View Y clockwise rotation

28.6 28.6
51
51

28.6 28.6
51
51

DRG

DFR / DFR1

Pressure and flow control, remote controlled

40

146
X

L1

For details of connection options and drive shafts, please refer to page 22

95
102

179

40

146

95
102

Pressure and flow control

L1

179

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 10

21/56

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Centering flange metric version

max. 110

6.4

L
45

Flange
ISO 3019-2

73

56

11

11

0
-0.046

53.5
56

80

45

L1
24

109
134

148
180

View Y counter-clockwise rotation

View Y clockwise rotation

28.6 28.6
51
51

DRG

28.6 28.6
51
51

DFR / DFR1

Pressure control, remotely operated

Pressure and flow control


max. 110
40
X

131
X

L1

110
117

L
110
117

max. 110
40
X

131

L1

180

For details of connection options and drive shafts, please refer to page 22

180

22/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 10

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft
Splined shaft 3/4 in
11T 16/32DP1) (SAE J744)

Splined shaft 5/8 in


9T 16/32DP1) (SAE J744)

Parallel shaft key


DIN 6885, A6x6x25
0.009
18 +- 0.004

30
23.8

14
5

28
2

+ 0.3
0

25

21

Centering4)
R3 15 x 6.7
DIN 332

Centering4)
R3 15 x 6.7
DIN 332

15.8

38

22

20.5 -0.1

1/4-20UNC-2B2) 3)

36

31.8

Ports
Designation

Port for

Standard

Size3)

Maximum
pressure
[bar]5)

State

Service line

DIN 3852

M27 x 2; 16 deep

315

Suction line

DIN 3852

M27 x 2; 16 deep

Case drain fluid

DIN 38526)

M16 x 1.5;
12 deep

Case drain fluid

DIN 38526)

M16 x 1.5;
12 deep

Case drain fluid

ISO 119266)

9/16-18UNF-2B; 10 deep

O7)

Case drain fluid

119266)

9/16-18UNF-2B; 10 deep

X7)

L (metric)
L1 (metric)
L (SAE)
L1 (SAE)

ISO

O7)
X7)

X with adapter

Pilot pressure

DIN 3852

M14 x 1.5; 11.5 deep

315

X without adapter

Pilot pressure

ISO 119265)

7/16-20UNF-2B; 11.5 deep

315

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) For the maximum tightening torques the general instructions on page 56 must be observed.
4) Coupling axially secured, e.g. with a clamp coupling or radially mounted clamping screw
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) The spot face can be deeper than as specified in the standard.
7) Depending on the installation position, L or L1 must be connected (please refer to pages 54 and 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 181)

23/56

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Clockwise rotation, series 53

7.8

10
24.5

83

L1

L1

122

Flange
ISO 3019-1

72

5
2.
61
.5

45

61
.5

82.55 - 00.054

11

Port plate 11

63

45

L2
83

106.4
136

156
max. 183

20
47.6

58.7
32

View X

B
30.2

Port plate 12

10
24.5

32

33

83
View Y

47.6
20

7.8

Detail Z

22.2

L1

Flange
ISO 3019-1

22.2

32
58.7

82.55- 00.054

S
143
170

30.2

Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 24
1)

56.5

56.5

24/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 18

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft
Splined shaft 3/4 in
11T 16/32DP1) (SAE J744)

Splined shaft 3/4 in


11T 16/32DP1)2) (SAE J744)

14
5

Usable
shaft length

21

23.8

14
5

21

Centering5)
R3 15 x 6.7
DIN 332

15.8

38

38

31.8

Parallel shaft key


DIN 6885, A6x6x25
28
2

+ 0.3
0

25

Centering5)
R3 15 x 6.7
DIN 332

22

20.5 -0.1

0.009
18 +- 0.004

Splined shaft 5/8 in


9T 16/32DP1) (SAE J744)

30
1/4-20UNC-2B3) 4)

1/4-20UNC-2B3) 4)

36

Ports
Designation

Port for

Standard

Size4)

Maximum
pressure
[bar]6)

State

Service line,
fixing thread

SAE J5187)
DIN 13

3/4 in
M10 x 1.5; 17 deep

315

Suction line,
fixing thread

SAE J5187)
DIN 13

1 1/4 in
M10 x 1.5; 17 deep

Case drain fluid

ISO 119268)

3/4-16UNF-2B; 12 deep

O9)

L1, L2

Case drain fluid

ISO

119268)

3/4-16UNF-2B; 12 deep

X9)

Pilot pressure

ISO 119268)

7/16-20UNF-2A; 11.5 deep

315

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed
5) Coupling axially secured, e.g. with a clamp coupling or radially mounted clamping screw
6) Depending on the application, momentary pressure spikes can occur. Keep this in mind when selecting measuring equipment
and fittings
7) Metric fixing thread is a deviation from standard
8) The spot face can be deeper than as specified in the standard
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 18

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

DRG

EP.D. / EK.D.

Pressure controller, remote controlled, series 53

113

max. 183

Electro-proportional control, series 53

62
X

113

L1

122
106

122
106

L2

L2

EP.ED / EK.ED

Pressure and flow control, series 53

Electro-proportional control, series 53

max. 183

62
X

220
L1

L2

L2

ED7. / ER7.

Pressure, flow and power control, series 53

225
X

122
110

122
106

L1

LA.D.

113

62

L1

DRF/DRS

218.5

113

Electro-hydraulic pressure control, series 53

214

62

L1

122
113
106

L1

1)

25/56

122

1)

L2

ER7.: 157 mm if using an intermediate plate pressure controller.

L2

26/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 281)2)

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Clockwise rotation, series 52
Port plate 11
90

45

69

107

123.5

6.3

0
-0.054

Flange
ISO 3019-1

12

73
66

101.6

14.3

9.5

7.9

27

L1

146
172

170
max. 209.5

58.7
32

47.6

20

View X

S
22.2

30.2
33

Port plate 12
max. 209.5
90

View Y

47.6
20

12
9.5

33

Detail Z

6.3
Flange
ISO 3019-1

B 22.2

101.6

32
58.7

0
-0.054

L
Y

S
27

1)
2)

L1

160

30.2

66

66

Dimensions of service line ports turned through 180 for counter-clockwise rotation (please refer to page 28)
Primary dimensions for pump apply for series 52 and 53

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 28

27/56

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft
Splined shaft 7/8 in
13T 16/32DP1) (SAE J744)

Splined shaft 7/8 in


13T 16/32DP1)2) (SAE J744)

33.1

1/4-20UNC-2B3) 4)

1/4-20UNC-2B3) 4)

16
5

Usable
shaft length

16
5

25

25.1

41

41

Ports
Designation

Port for

Standard

Size4)

Maximum
pressure
[bar]5)

State

Service line,
fixing thread

SAE J5186)
DIN 13

3/4 in
M10 x 1.5; 17 deep

315

Suction line,
fixing thread

SAE J5186)
DIN 13

1 1/4 in
M10 x 1.5; 17 deep

Case drain fluid

ISO 119267)

3/4-16UNF-2B; 12 deep

O9)

L1, L28)

Case drain fluid

ISO 119267)

3/4-16UNF-2B; 12 deep

X9)

7/16-20UNF-2B; 11.5 deep

315

Control pressure

ISO

119267)

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Only series 53
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

28/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 28

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

DRG

EP.D. / EK.D.

Pressure controller, remote controlled, series 52

max. 209.5
139.5

Electro-proportional control, series 53

140

63

224
63

L1

130
114

123.5
107

L2

L1

DFR / DFR1

EP.ED / EK.ED

Pressure and flow control, series 52

Electro-proportional control, series 53

max. 209.5
139.5

63

240
L1

130
117

123.5
107

L2

S
L1

LA.D.

ED7. / ER7.

Pressure, flow and power control, series 53

231

63

240

L1

130
114

1301)

140

Electro-hydraulic pressure control, series 52

S
L2
L1

ER7.: 159 mm if using an intermediate plate pressure controller.


For details of connection options and drive shafts, please refer to page 27
1)

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 451)

29/56

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Clockwise rotation, series 52
Port plate 11
99

45
131.5

L1

Flange
ISO 3019-1

78

101.6 -0.054

L
X

68.5

14.3
77

12
30

9.5
6.3

189
max. 220.5
Port plate 12
99
9.5
6.3

146
172

max. 220.5
150.5

12
30

View X
L1

Flange
ISO 3019-1

.4 25
52

38

38
69.9

101.6 -0.054

69

.9

35.7

1782)

35

.7

2112)

26

.2

30

38

B
30

38

Detail Z
B

View Y

72

52.4
25

Port plate 13
counter-clockwise rotation2)

26.2

90

90

90

Dimensions of service line ports


turned through 180 for counter-clockwise rotation

Primary dimensions for pump apply for series 52 and 53


For dimensions of service line ports S and B for port plate 13, please refer to port plate 12, footnote 2).
For details of connection options and drive shafts, please refer to page 30
1)

2)

30/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 45

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft
R

Splined shaft 1 in
15T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)

1/4-20UNC-2B3) 4)

38
16
5

Usable
shaft length
30

Splined shaft 7/8 in


13T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)

Splined shaft 1 in
15T 16/32DP1) (SAE J744)

16
5

33.1
16
5

29.5
25.1

45.9

41

45.9
Splined shaft 7/8 in
13T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)

Usable
shaft length

16
5

25
41

Ports
Designation

Port for

Standard

Size4)

Maximum
pressure
[bar]5)

State

Service line,
fixing thread

SAE J5186)
DIN 13

1 in
M10 x 1.5; 17 deep

315

Suction line,
fixing thread

SAE J5186)
DIN 13

1 1/2 in
M12 x 1.75; 20 deep

Case drain fluid

ISO 119267)

7/8-14UNF-2B; 13 deep

O9)

L1, L2

Case drain fluid

ISO

119267)

7/8-14UNF-2B; 13 deep

X9)

Control pressure

ISO 119267)

7/16-20UNF-2A; 11.5 deep

315

L
8)

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Only for series 53
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 45

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

DRG

EP.D. / EK.D.

Pressure controller, remote controlled, series 52

max. 220.5
150.5

Electro-proportional control, series 53

68

146

228

68

35
L1

X
S

132.5
116

131.5
115

L1

31/56

S
L2

DFR / DFR1

EP.ED / EK.ED

Pressure and flow control, series 52

Electro-proportional control, series 53

max. 220.5
150.5

68

85

246

L
S

133
119

131.5
115

L1

L2

LA.D.

ED7. / ER7.

Pressure, flow and power control, series 53

235

Electro-hydraulic pressure control, series 52

250

68
L1

133
116.4

L1

1321)

146

S
L2

1)

36
L1

ER7.: 167 mm if using an intermediate plate pressure controller.

32/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 601)

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Mounting flange C, clockwise rotation, series 52
Port plate 11
117
9.5

max. 220.5

40

L1

L
137

Flange
ISO 3019-1

87
78

101.6

14.3

78
.5

0
-0.054

45

15

146
172

208

View X

52.4

77.8
50

25

Port plate 12

Detail Z

26.2
46

max. 220.5
52.4
25

40

View Y

50
77.8

0
-0.054

101.6

26.2

Flange
ISO 3019-1

117
9.5
6.3

42.9
33

S
15

201.5
239.5

42.9

Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 34
1)

72

72

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 601)

33/56

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Mounting flange D, clockwise rotation, series 52
Port plate 11

12.7

max. 220.5

40

L1

.3
14

137.4

Flange
ISO 3019-1

78

87

78
.5

148

127

0
-0.063

45

114.5

117

15

114.5
146

208

View X

77.8
50

25
52.4

B
42.9
33

Detail Z

Port plate 12

26.2
46

max. 220.5
12.7

40

View Y

52.4
25

117
X

Flange
ISO 3019-1

127

50
77.8

0
-0.063

26.2

S
15

42.9
201.5
239.5

Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 34
1)

72

72

34/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 631)

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Mounting flange C, clockwise rotation, series 53
Port plate 11
max. 220.5
115.5

L1

L1

14.3
89

43

79

0
-0.054

140.4
111

Flange
ISO 3019-1

77
.5

45

88

101.6

L2
115.5

146
172

208.2

View X

52.4

77.8
50

25

S
42.9
33

46

26.2

Detail Z

Port plate 12
max. 220.5

39

View Y

50
77.8

0
-0.054

101.6

26.2

Flange
ISO 3019-1

9.5
6.3

52.4
25

115.5

S
15
42.9

115.5
201.5
239.5

Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 34
1)

72

72

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 631)

35/56

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Mounting flange D, clockwise rotation, series 53
Port plate 11

max. 220.5
151
115.5

L1

L1

146

79

89

43
4

5
5

4
114.5

0
127 -0.063

140
111

Flange
ISO 3019-1

77
.5

39

14

12.7
6.3

88

45

L2

15

114.5
146
150

115.5
208

52.4

77.8
50

25

View X

S
42.9
33

L1

View Y

50
77.8

26.2

39

52.4
25

12.7
6.3

Detail Z

0
127 -0.063

Flange
ISO 3019-1

max. 220.5
151
115.5

Port plate 12

26.2

46

S
15

115.5

201.5
239.5

42.9

Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 34
1)

72

72

36/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 60 / 63

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft
R

Splined shaft 1 1/4 in


14T 12/24DP1)2) (SAE J744)
5/16-18UNC-2B3) 4)

5/16-18UNC-2B3) 4)

47.5
19
5

Usable
shaft length
39.5

Splined shaft 1 in
15T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)

Splined shaft 1 1/4 in


14T 12/24DP1) (SAE J744)

19
5

33.1
16
5

38
25

55.4

45.9

55.4
Splined shaft 1 in
15 T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)

Usable
shaft length

16
5

29
45.9

Ports
Designation

Port for

Standard

Size4)

Maximum
pressure
[bar]5)

State

Service line,
fixing thread

SAE J5186)
DIN 13

1 in
M10 x 1.5; 17 deep

315

Suction line,
fixing thread

SAE J5186)
DIN 13

2 in
M12 x 1.75; 20 deep

Case drain fluid

ISO 119267)

7/8-14UNF-2B; 13 deep

O9)

L1, L2

Case drain fluid

ISO

119267)

7/8-14UNF-2B; 13 deep

X9)

Control pressure

ISO 119267)

7/16-20UNF-2A; 11.5 deep

315

L
8)

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Only for series 53
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 60 / 63

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

DRG

EP.D. / EK.D.

Pressure controller, remote controlled, series 52

max. 220.5
150.5
L1

Electro-proportional control, series 53

151
115.5

65
L1

241

140.4
125
123.9

137
121

DFR / DFR1 (DRF/DRS)

Electro-proportional control, series 53

65

250.5

115.5

L1

L2

EP.ED / EK.ED

Pressure and flow control, series 52 (series 53)

L1

X 64.8 35.6
L1

max. 220.5
150.5

37/56

36
L1
L

140.4
125

137
121

82

S
L2

LA.D.

ED7. / ER7.

Pressure, flow and power control, series 53

247
X

251
L1

140
128
124

1)

65

L1
L

L2

ER7.: 172 mm if using an intermediate plate pressure controller.

L1
L

1371)

150

Electro-hydraulic pressure control, series 52

38/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 851)

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Mounting flange C, clockwise rotation, series 52
Port plate 11
130
12.7

max. 242

L1

40

93.5

156

Flange
ISO 3019-1

95

0
127 -0.063

45

17.5
87

20

181
210

245

View X

66.7

88.9
60

32

B
50.8
50

Port plate 12

31.8

45

Detail Z
max. 241.5

12.7

40

View Y

67.9
32

130
X

Flange
ISO 3019-1

63
88.9

0
127 -0.063

31.8

S
20
235.5
277

50.8

Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 40
1)

95

85

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 851)

39/56

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Mounting flange D, clockwise rotation, series 53
Port plate 11
max. 251.5
143

L1
X

95

127

101

45

95

0
-0.063

150
126

Flange
ISO 3019-1

114.5

36

14
.3

45

102.5

12.7

L2

130
245

114.5
146

66.7

88.9
60

32

View X

50.8
50

Port plate 12

31.8
45

Detail Z
32

max. 251.5

Flange
ISO 3019-1

View Y

127

63
88.9

0
-0.063

20

31.8

130

50.8
235
277

Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 40
1)

36

12.7

66.7

143

95

85

40/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 85

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft
Splined shaft 1 1/4 in
14T 12/24DP1) (SAE J744)

54
28
5

Splined shaft 1 1/4 in


14T 12/24DP1)2) (SAE J744)

47.5

5/16-18UNC-2B3) 4)

7/16-14UNC-2B3) 4)

5/16-18UNC-2B3) 4)

Splined shaft 1 1/2 in


17T 12/24DP1) (SAE J744)

19
5

Usable
shaft length
35

43.5

19
5

33
55.4

55.4

61.9

Ports
Designation

Port for

Standard

Size4)

Maximum
pressure
[bar]5)

State

Service line,
fixing thread

SAE J5186)
DIN 13

1 1/4 in
M14 x 2; 19 deep

315

Suction line,
fixing thread

SAE J5186)
DIN 13

2 1/2 in
M12 x 1.75; 17 deep

Case drain fluid

ISO 119267)

1 1/16-12UNF-2B; 15 deep 2

O9)

L1, L2

Case drain fluid

ISO

119267)

1 1/16-12UNF-2B; 15 deep 2

X9)

Control pressure

ISO 119267)

7/16-20UNF-2A; 11.5 deep

L
8)

315

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Splines according to ANSI B92.1a, run out of spline is a deviation from standard
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Only for series 53
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 85, mounting flange C


DRG

Electro-proportional control, series 53

267
181.5

74
L1

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

EP.D. / EK.D.

Pressure controller, remote controlled, series 52

DFR / DFR1

L2

Electro-proportional control, series 53

74

181.5

L1

281

74

L1

L
150
133

156
139.5

LA.D.

271
181.5

X
X

L2

ED../ ER..

Pressure, flow and power control, series 53

Electro-hydraulic pressure control, series 52

271.4

74

L1
L

149.9
145
133.4
1)

EP.ED / EK.ED

Pressure and flow control, series 52

36
L1

150
142
133
S

max. 241.5
171.5

74

156
139.5

L2

ER7.: 191 mm if using an intermediate plate pressure controller.

L1

55
X

1561)

max. 241.5
171.5

41/56

19.4

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 85, mounting flange D


DRF/DRS

EP.D. / EK.D.

Pressure and flow control, series 53

max. 251.5
181.5

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

Electro-proportional control, series 53

267
181.5

74
L1

L2

LA.D.

L2

Electro-proportional control, series 53

74

281

L1

X
X

150
145
133
S

L2

L1

EP.ED / EK.ED

Pressure, flow and power control, series 53

273
181.5

36

150
142
133

150
133
126
S

74
X

L1
L

150
142

42/56

L2

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 1001)

43/56

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Mounting flange C, clockwise rotation, series 53
Port plate 11
max. 251.5
143

L1

36

45

95

17.5
102.5

95

127 -0.063

150

Flange
3019-1

101

12.7

45

4
L2

130
245

181
210

66.7

88.9
60

32

View X

50.8
50

Port plate 12

31.8
45

32

Detail Z

66.7

36
X

Flange
3019-1

View Y

63
88.9

127 -0.063

20
130

31.8

12.7

50.8
235
277

Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 44
1)

max. 251.5
143

95

85

44/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 1001)

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DR Hydraulic pressure controller


Mounting flange D, clockwise rotation, series 53
Port plate 11
max. 251.5
143

L1
X

95

127

101

45

95

0
-0.063

150
126

Flange
3019-1

114.5

36

14
.3

45

102.5

12.7

L2

130
245

114.5
146

66.7

88.9
60

32

View X

50.8

Port plate 12

50

31.8
45

Detail Z
32

max. 251.5

View Y

Flange
3019-1

127

63
88.9

0
-0.063

20

31.8

130

50.8
235
277

Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 44
1)

36

12.7

66.7

143

95

85

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions, size 100

45/56

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft
Splined shaft 1 1/4 in
14T 12/24DP1) (SAE J744)

54
28
5

Splined shaft 1 1/4 in


14T 12/24DP1)2) (SAE J744)

47.5

5/16-18UNC-2B3) 4)

5/16-18UNC-2B3) 4)

Splined shaft 1 1/2 in


17T 12/24DP1) (SAE J744)
7/16-14UNC-2B3) 4)

19
5

Usable
shaft length
35

43.5

19
5

33
55.4

55.4

61.9

Ports
Designation

Port for

Standard

Size4)

Maximum
pressure
[bar]5)

State

Service line,
fixing thread

SAE J5186)
DIN 13

1 1/4 in
M14 x 2; 19 deep

315

Suction line,
fixing thread

SAE J5186)
DIN 13

2 1/2 in
M12 x 1.75; 17 deep

Case drain fluid

ISO 119267)

1 1/16-12UNF-2B; 15 deep 2

O8)

L1, L2

Case drain fluid

ISO

119267)

1 1/16-12UNF-2B; 15 deep 2

X8)

Control pressure

ISO 119267)

7/16-20UNF-2A; 11.5 deep

315

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Splines according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

46/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions, size 100

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

DRG

ED../ ER..

Pressure controller, remote controlled, series 53

max. 251.5
181.5

Electro-hydraulic pressure control, series 53

272

74
L1

L1
L

L2

DRF/DRS

Pressure and flow control, series 53

max. 251.5
181.5

74
L1

150
133

L2

LA.D.

Pressure, flow and power control, series 53

271
181.5

X
X

74

L1

149.9
145
133.4

1)

1561)

150
133

L2

ER7.: 191 mm if using an intermediate plate pressure controller.

L2

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions through drive

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

K01 flange SAE J744 - 82-2 (A)



Coupling for splined shaft in accordance with ANSI B92.1a-1996

5/8 in 9T 16/32 DP1)

Cut A - B
A3
A2

Omitted for NG28

+0.050

82.55 +0.020

45

B
106
.5

(SAE J744 - 16-4 (A))

NG

A1

A2

A3

A42)

18

182

9.3

43.3

M10 x 1.5, 14.5


deep

28

204

9.9

47

M10 x 1.5, 16 deep

45

229

10.7

53

M10 x 1.5, 16 deep

60/
255
63

9.5

59

M10 x 1.5, 16 deep

85

302

13.4

68

M10 x 1.5, 20
deep

100 302

13.4

68

M10 x 1.5, 20
deep

A4

Omitted for NG28

10

to mounting flange A1

K52 flange SAE J744 - 82-2 (A)



Coupling for splined shaft in accordance with ANSI B92.1a-1996

3/4 in 11T 16/32 DP1)

Cut A - B
A4

Omitted for NG28

A3

(SAE J744 - 19-4 (A-B))

A3

A4

A52)

9.3

43.3

M10 x 1.5,
14.5 deep

39.3 18.8

47

M10 x 1.5,
16 deep

229

39.4 18.9

53

M10 x 1.5,
16 deep

60/
63

255

39.4 18.9

61

M10 x 1.5,
16 deep

85

302

44.1

23.6 65

M10 x 1.5,
20 deep

100

302

44.1

23.6 65

M10 x 1.5,
20 deep

NG

A1

18

182

28

204

45

A2

82.55+0.020

+0.050

45

B
1
06

.5

A5
10

Omitted for NG28

A2
to mounting flange A1

K68 flange SAE J744 - 101-2 (B)



Coupling for splined shaft in accordance with ANSI B92.1a-1996

7/8 in 13T 16/32 DP1)

Cut A - B

Omitted for NG28, 45

A4

A3

(SAE J744 - 22-4 (B))

NG

A1

A2

A3

A4

A52)

28

204

42.3

17.8

47

M12 x 1.75,
18 deep

45

229

42.4

17.9

53

M12 x 1.75,
18 deep

60/ 255
63

42.4

17.9

59

M12 x 1.75,
18 deep

85

302

46.5

22

69

M12 x 1.75,
20 deep

100 302

46.5

22

69

M12 x 1.75,
20 deep

146

+0.050

101. 6 +0.020

45

A5

Omitted for NG28, 45

1)
2)

47/56

10
A2
to mounting flange A1

30 pressure angle, flat base, flank centering, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 56 for the maximum tightening torques.

48/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Dimensions through drive

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

K04 flange SAE J744 - 101-2 (B)



Coupling for splined shaft in accordance with ANSI B92.1a-1996
Cut A - B

Omitted for NG45

A4

A3

45

101.6 +0.050
+0.020

B
146

1 in 15T 16/32 DP1)


A2

A3

(SAE J744 - 25-4 (B-B))


A4

A52)

NG

A1

45

229 47.9 18.9

53.4 M12 x 1.75,


18 deep

60/ 255 47.4 18.4


63

58.9 M12 x 1.75,


18 deep

85

302 51.2 22.2

69

M12 x 1.75,
20 deep

100 302 51.2 22.2

69

M12 x 1.75,
20 deep

A5
10

Omitted for NG45


to mounting flange

A2
A1

K15 flange SAE J744 - 127-4 (C)



Coupling for splined shaft in accordance with ANSI B92.1a-1996

A5

Cut A - B

59

M12 x 1.75,
16 deep

85

301.5

13

67.9

M12 x 1.75,
through

100 301.5

13

67.9

M12 x 1.75,
through

114.5

NG

A1

A2

A3

A42)

85

301.5

13

67.9

M12 x 1.75,
through

100 301.5

13

67.9

M12 x 1.75,
through

+0.050

114.5

A3

1 1/2 in 17T 12/24 DP1) (SAE J744 - 32-4 (C))

127 +0.020

A4

2)

13

K16 flange SAE J744 - 127-4 (C)



Coupling for splined shaft in accordance with ANSI B92.1a-1996

1)

60/ 255
63

to mounting flange A1

A42)

+0.050

A3

114.5
114.5

A3

A1

127 +0.020

A2

NG

Cut A - B
A4

1 1/4 in 14T 12/24 DP1) (SAE J744 - 32-4 (C))

A5

13.4

to mounting flange A1

30 pressure angle, flat base, flank centering, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 56 for the maximum tightening torques.

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Dimensions through drive

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

K07 flange SAE J744 - 127-2 (C)



Coupling for splined shaft in accordance with ANSI B92.1a-1996
Cut A - B
A

45

49/56

A4

1 1/4 in 14T 12/24 DP1) (SAE J744 - 32-4 (C))


NG

A1

A2

A3

A42)

85

301.5

13

67.9

M12 x 1.75,
through

100 301.5

13

67.9

M12 x 1.75,
through

A3

127 +0.050
+0.020

A5

1
18

A5
B

13

to mounting flange

A2
A1

K24 flange SAE J744 - 127-2 (C)



Coupling for splined shaft in accordance with ANSI B92.1a-1996
Cut A - B
45

A1

A2

A3

A42)

85

302

68

M16 x 2,
24 deep

100 302

68

M16 x 2,
24 deep

+0.050

A4
A3

NG

1
18

A5

127 +0.020

1 1/2 in 17T 12/24 DP1) (SAE J744 - 38-4 (C-C))

B
to mounting flange A1

1)
2)

13

30 pressure angle, flat base, flank centering, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 56 for the maximum tightening torques.

50/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Summary mounting options


Through-drive1)
Flange
Coupling
Short
for splined
des.
shaft
82-2 (A) 5/8 in
K01
3/4 in

K52

101-2 (B) 7/8 in

K68

1 in

K04

127-4 (C) 1 1/4 in

K15

1 1/2 in

K16

127-2 (C) 1 1/4 in

K07

1 1/2 in

K24

1)
2)

Not for NG28 with K68


Not for NG28 with K04

Mounting option 2nd pump


A10V(S)O/5x
NG (shaft)

A10VO/31
NG (shaft)

Gear pump
design (NG)

10 (U)

18 (U)

F (5 to 22)

Through
drive available for NG
18 to 100

10 (S)
18 (U)
18 (S, R)
28 (S, R)
45 (U, W)1)
45 (S, R)
60, 63 (U, W) 2)
60, 63 (S, R)

18 (S, R)

18 to 100

28 (S, R)
45 (U, W)
45 (S, R)

N/G (26 to 49)

28 to 100

45 to 100

63 to 100

85 (S)
100 (S)
85 (U, W)
100 (U, W)
85 (S)
100 (S)

85 to 100

71 (S, R)

85 to 100

85 to 100

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

Combination pumps A10VO + A10VO

51/56

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

When using combination pumps it is possible to have multiple, mutually independent circuits without the need for a splitter
gearbox.
When ordering combination pumps the model codes for the first and the second pump must be joined by a "+".
Order example:
A10VO85DRS/53R-VSC12K04+
A10VO45DRF/53R-VSC11N00
The tandem pump comprising two identical sizes is permissible without additional supports taking into account a maximum
dynamic mass acceleration of 10 g (= 98.1 m/s2).
For combination pumps comprising more than two pumps, the mounting flange must be calculated for the permissible moment of
inertia.
Permissible moment of inertia
NG

10

18

28

45

60/63

85

100

Permissible moment of inertia


static
dynamic at 10 g (98.1

m/s2)

Tm

Nm

890

900

1370

3080

3080

Tm

Nm

89

90

137

308

308

Mass with through-drive plate


Mass without through drive (e.g. 2nd
pump)

m
m

kg
kg

11.5

17
14

24
18

28
22

45
34

45
34

Distance center of gravity

mm

82

81

95

100

122

122

A10VO
m1
(1st pump)

l1

A10VO
m2
(2nd pump)

m1, m2, m3

Mass of pumps

[kg]

l1, l2, l3

Distance center
of gravity

[mm]

Tm = (m1 l1 + m2 l2 + m3 l3)

l2

1
102 [Nm]

52/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Connector for solenoids

Before finalizing your design, please request approved installation drawing. Dimensions in mm.

DEUTSCH DT04-2P-EP04, 2-pin

Changing connector position

Molded, without bidirectional suppressor diode ___________ P


Protection according to DIN/EN 60529 _______________ IP67
Protection according to DIN 40050-9_ _______________IP69K

If necessary, you can change the position of the connector by


turning the solenoid.

Circuit symbol

1. Loosen the mounting nut (1) of the solenoid. To do this, turn


the mounting nut (1) one revolution counter-clockwise.

Without bidirectional suppressor diode

To do this, proceed as follows:

2. Turn the solenoid body (2) to the desired position.


3. Retighten the mounting nut of the solenoid. Tightening
torque: 5+1 Nm (size WAF 26, 12kt DIN 3124).
On delivery, the position of the connector may differ from that
shown in the brochure or drawing.

Mating connector
DEUTSCH DT06-2S-EP04
Bosch Rexroth Mat. No. R902601804
Consisting of:

DT designation

1 case _ _______________________________DT06-2S-EP04
1 wedge ________________________________________W2S
2 sockets _____________________________ 0462-201-16141
The mating connector is not included in the delivery contents.
This can be supplied by Bosch Rexroth on request.

36.7
(2)

37

36.7

(1)

50
68.5

Electronic controls
Control

Electronics function

Electronics

Electric pressure control

Controlled power outlet

RA
RC2-2/21

1)
2)

Power outlets for 2 valves, can be actuated separately


only 24V nominal voltage

1)

Further information
analog

RE 95230

Digital

RE 95201

RE 92703/08.11 | A10VO Series 52/53

Notes

Bosch Rexroth AG

53/56

54/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

Installation instructions
General

Below-reservoir installation (standard)

The axial piston unit must be filled with hydraulic fluid and air
bled during commissioning and operation. This must also be
observed following a longer standstill as the axial piston unit
empty via the hydraulic lines.

Below-reservoir installation means the axial piston unit is installed outside of the reservoir below the minimum fluid level.

Especially with the installation position "drive shaft upwards"


or "drive shaft downward", attention must be paid to a complete filling and air bleeding since there is a risk, for example,
of dry running.

2
amin
ht min
h min

The case drain fluid in the case interior must be directed to the
reservoir via the highest case drain port (L1, L2, L3).
For combinations of multiple units, make sure that the respective case pressure in each unit is not exceeded. In the event of
pressure differences at the drain ports of the units, the shared
drain line must be changed so that the minimum permissible
case pressure of all connected units is not exceeded in any
situation. If this is not possible, separate drain lines must be
laid if necessary.

SB

SB

ht min
h min
L1

L1 L

S
X

To achieve favorable noise values, decouple all connecting


lines using elastic elements and avoid above-reservoir installation.

4
amin

amin

In all operating conditions, the suction line and case drain line
must flow into the reservoir below the minimum fluid level. The
permissible suction height hS is a result of the overall pressure loss, but may not be greater than hS max = 800 mm. The
minimum suction pressure at port S must also not fall below
0.8bar absolute during operation.

ht min
h min
L2

SB

ht min
h min

L1

See the following examples 1 to 12.


Additional installation positions are available upon request.

L1

Installation
position

Air bleed

Filling

S+L

L1

S + L1

31)

L2

S + L2

S+L

Key, see page 53

1)

Only series 53

SB

Installation position

Recommended installation positions: 1 and 3.

amin

RE 92703/08.11 | A10VO Series 52/53

Bosch Rexroth AG

55/56

Installation instructions
Above-reservoir installation

Inside-reservoir installation

Above-reservoir installation means the axial piston unit is


installed above the minimum fluid level of the reservoir.

Inside-reservoir installation means the pump is installed within


the minimum reservoir fluid level.
Axial piston units with electrical components (e.g. electric
control, sensors) may not be installed in a reservoir below the
fluid level.

To prevent the axial piston unit from draining, a height difference hES min of at least 25 mm is required in installation
position 6.

Observe the maximum permissible suction height hSmax=800mm.

10
amin

A check valve in the case drain line is only permissible in individual cases. Consult us for approval.

L1 L

hES min

L1

L1

SB

ht min

h min

h min

S
hs max

hs max

11

12
amin

ht min
h min

SB

L2

amin

L1

L1

ht min

h min

L1

ht min
SB

S
L

Installation
position

Air bleed

Filling

L1

L, L1

10

L1

L, L1

SB

111)

L2

amin

12

S+L

L1

hs max

ht min
h min

S
SB

8
F

amin

SB

amin

L2

ht min

ht min
h min

LSB

L1

amin

hs max
ht min
h min

SB
amin

Suction port

Filling / air bleeding

L, L1 (F)

L, L1

Case drain port

L1 (F)

SB

Baffle (baffle plate)

71)

S + L2 (F)

ht min

Minimum necessary immersion depth (200 mm)

S + L (F)

hmin

Minimum necessary spacing to reservoir base


(100 mm)

Installation
position

Air bleed

1)

Only series 53

Filling

hES min

Minimum necessary height needed to protect the


axial piston unit from draining (25 mm).

hS max

Maximum permissible suction height (800mm)

amin

When designing the reservoir, ensure adequate


distance between the suction line and the case
drain line. This prevents the heated, return flow
from being drawn directly back into the suction
line.

h min

56/56

Bosch Rexroth AG

A10VO Series 52/53 | RE 92703/08.11

General instructions
The A10VO pump is designed to be used in open circuit.
Project planning, installation and commissioning of the axial piston unit require the involvement of qualified personnel.
Before operating the axial piston unit, please read the appropriate instruction manual thoroughly and completely. If necessary,
request these from Bosch Rexroth.
During and shortly after operation, there is a risk of burns on the axial piston unit and especially on the solenoids.
Take appropriate safety measures (e.g. by wearing protective clothing).
Depending on the operating conditions of the axial piston unit (operating pressure, fluid temperature), the characteristics may
shift.
Service line ports:
-- The ports and fixing threads are designed for the specified maximum pressure. The machine or system manufacturer must ensure that the connecting elements and lines correspond to the specified application conditions (pressure, flow, hydraulic fluid,
temperature) with the necessary safety factors.
-- The service line ports and function ports are only designed to accommodate hydraulic lines.
Pressure cut-off and pressure control do not provide security against pressure overload. A separate pressure relief valve
is to be provided in the hydraulic system.
The data and notes contained herein must be adhered to.
The product is not approved as a component for the safety concept of a general machine according to DIN EN ISO 13849.
The following tightening torques apply:
-- Fittings:
Observe the manufacturer's instruction regarding the tightening torques of the used fittings.
-- Fixing screws:
For fixing screws with metric ISO thread according to DIN13 or thread according to ASME B1.1, we recommend checking the
tightening torque individually according to VDI 2230.
-- Female threads in axial piston unit:
The maximum permissible tightening torques MG max are maximum values for the female threads and must not be exceeded.
For values, see the following table.
-- Threaded plugs:
For the metal threaded plugs supplied with the axial piston unit, the required tightening torques of the threaded plugs MV
apply. For values, see the following table.
Ports

Required
tightening torque for
threaded plugs MV

Size of
hexagon socket of
threaded plugs

Standard

Thread size

Maximum permissible
tightening torque for
female threads MG max

DIN 3852

M14 x 1.5

80 Nm

45 Nm

6 mm

M16 x 1.5

100 Nm

50 Nm

8 mm

M27 x 2

330 Nm

ISO 11926

7/16-20UNF-2B 40 Nm

170 Nm

12 mm

18 Nm

3/16 in

9/16-18UNF-2B

80 Nm

35 Nm

1/4 in

3/4-16UNF-2B

160 Nm

70 Nm

5/16 in

7/8-14UNF-2B

240 Nm

110 Nm

3/8 in

1 1/16-12UN-2B 360 Nm

170 Nm

9/16 in

Bosch Rexroth AG
Axial piston units
An den Kelterwiesen 14
72160 Horb a. N., Germany
Tel.:
+49-7451-92-0
Fax:
+49-7451-82-21
info.brm-ak@boschrexroth.de
www.boschrexroth.com/axial-piston-pumps

This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from
the obligation of own judgment and verification. It must be remembered that our
products are subject to a natural process of wear and aging.
Subject to change.

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