Escolar Documentos
Profissional Documentos
Cultura Documentos
and Controls
Hydraulics
Pneumatics
Service
RE 92703/08.11
1/56
Replaces: 10.07
RE 92708/03.08
and
RE 92707/11.10
Data sheet
Series 52/53
Size 10 to 100
Nominal pressure 250 bar
Maximum pressure 315 bar
Open circuit
Series 52
Contents
Series 53
Features
Technical data
DR Pressure control
10
11
12
13
EP Electro-proportional control
14
EK Electro-proportional control
15
Low noise
16
18
19
20
47
Power control
50
51
52
Installation instructions
54
General instructions
56
2/56
Bosch Rexroth AG
02
03
04
5
05
06
07
09
10
11
12
10 18 28 45 601) 63 85 100
l A10VS
V
08
A10V
Operation mode
02 Pump, open circuit
Size (NG)
10 18 28 45 601) 63 85 100
Control device
Pressure control
DR
l3)
DFR
l2)
DRF
l3)
DFR1
l l2) l
DRS
m EF.D.4)
U = 12 V
ED71
U = 24 V
ED72
U = 12 V
l ER715)
U = 24 V
l ER725)
10 to 35 bar
LA5D
36 to 70 bar
LA6D
71 to 105 bar
LA7D
LA8D
LA9D
X-T plugged
negative characteristic
positive characteristic
DRG
remotely operated
l LA.DG
l LA.DS
LA.S
Series 52 units are delivered as standard with 60 cm3. Higher values on request.
Series 53 only with D flange
3) Series 52 only with C flange
4) See RE 92709
5) The following must be taken into account during project planning:
Excessive current levels (I > 1200 mA with 12 V or I > 600 mA with 24 V) to the ER solenoid can result in undesired increase
of pressure which can lead to pump or system damage:
- Use Imax current limiter solenoids.
- An intermediate plate pressure controller can be used to protect the pump in the event of overflow.
An accessory kit with intermediate plate pressure controller can be ordered from Bosch Rexroth under part number R902490825.
1)
2)
= available
m = on request
= not available
Bosch Rexroth AG
3/56
02
03
04
5
05
06
07
08
09
10
11
12
10 18 28 45 601) 63 85 100
Electro-proportional control (positive characteristic) with
pressure control
04
U = 12 V
EP1D
U = 24 V
EP2D
U = 12 V
m EP1DF
U = 24 V
m EP2DF
U = 12 V
m EP1DS
U = 24 V
m EP2DS
U = 12 V
m EP1ED
U = 24 V
m EP2ED
U = 12 V
m EK1DF
U = 24 V
m EK2DF
U = 12 V
m EK1DS
U = 24 V
m EK2DS
U = 12 V
m EK1ED
U = 24 V
m EK2ED
Series
Series 5, index 2
522)
Series 5, index 3
533)4)
05
06
Direction of rotation
With view on drive shaft
clockwise
counter clockwise
Seals
07 FKM (fluor-caoutchouc)
Drive shaft
Splined shaft
ANSI B92.1a
08
V
10 18 28 45 601) 63 85 100
standard shaft
Series 52 units are delivered as standard with 60 cm3. Higher values on request.
Control DR, DFR, DFR1, DRG, ED and ER: delivery with size 10, 28, 45, 60 and 856) only in series 52
3) Control DR, DRF, DRS, DRG, ED and ER: delivery with size 18, 63, 855) and 100 only in series 53
4) Control EF., LA.., EP.. and EK.. Delivery with size 18 to 100 only in series 53
5) Control DRF and DRS: delivery with size 85 only with D flange in series 53
6) Control DFR, DFR1: delivery with size 85 only with C flange in series 52
1)
2)
= available
m = on request
= not available
4/56
Bosch Rexroth AG
02
03
04
05
06
07
08
09
10
11
12
Mounting flange
ISO 3019-2 (DIN)
2-hole
10 18 28 45 601) 63 85 100
l
2-hole
4-hole
l l2) l
10 18 28 45 601) 63 85 100
11
12
133)
14
10 18 28 45 601) 63 85 100
l l l l l l l l
N00
9T 16/32DP
K01
Through drive
Without through drive, standard for versions 11, 13 and 14
coupling for splined shaft4)
diameter
82-2 (A)
5/8 in
11 101-2 (B)
127-4 (C)
127-2 (C)
3/4 in
11T 16/32DP
K52
7/8 in
13T 16/32DP
K68
1 in
15T 16/32DP
K04
K15
K16
K07
K24
10 18 28 45 601) 63 85 100
l l l l l l l
Series 52 units are delivered as standard with 60 cm3. Higher values on request.
2) Only available in series 53. For controller designation and series assignment, please refer to positions 04, 05,
including footnotes.
3) Port plate 13 only available with counter-clockwise rotation.
4) Coupling for splined shaft as per ANSI B92.1a
1)
= available
m = on request
= not available
Bosch Rexroth AG
5/56
Technical data
Hydraulic fluid
10 mm2/s
for short periods (t 1 min)
at max. perm. case drain temperature of 115 C.
1600 mm2/s
for short periods (t 1 min)
on cold start
(p 30 bar, n 1000 rpm, tmin -25 C)
Selection diagram
-20
40
60
80
100
1600
VG
Viscosity n [mm2/s]
20
0
10
VG 68
VG 46
VG 32
VG 2
2
200
100
60
40
36
nopt.
20
16
10
5
-40
-25
tmin = -40 C
-10 0 10
30
50
70
90
Temperature t in C
Fluid temperature range
The finer the filtration the better the fluid cleanliness class and
the longer the service life of the axial piston unit.
In order to guarantee the functional reliability of the axial piston
unit it is necessary to carry out a gravimetric evaluation of the
fluid to determine the particle contamination and the cleanliness class according to ISO 4406. A cleanliness class of at
least 20/18/15 must be achieved.
At very high hydraulic fluid temperatures (90 C to maximum
115 C), a cleanliness class of at least 19/17/14 according to
ISO 4406 is necessary.
Please contact us if the above classes cannot be observed.
-40
Important
The case drain temperature is influenced by pressure and input
speed and is always higher than the reservoir temperature.
However, at no point in the component may the temperature
exceed 115 C. The temperature difference specified on the left
is to be taken into account when determining the viscosity in
the bearing.
1600
1000
600
400
5
115
tmax = +115 C
6/56
Bosch Rexroth AG
Technical data
Operating pressure range
Pressure at service line port B
Definition
pnom
Dt
Dp
Time t
Pressure at suction port S (inlet)
Minimum pressure pS min___________________ 0.8 bar absolute
Maximum pressure pS max ____________________ 5 bar absolute
Case drain pressure
Maximum permissible case drain pressure
(at port L, L1):
Maximum 0.5 bar higher than the inlet pressure at port S, however not higher than 2 bar absolute.
Pressure p
t1
t2
tn
1.4
1,1
1.2
1.0
1,0
0.9
0,9
0,7
0,8
0,9
0.8
1,0
1.6
Time t
Total operating period = t1 + t2 + ... + tn
Bosch Rexroth AG
7/56
Technical data
Table of values (theoretical values, without efficiencies and tolerances: values rounded)
Size
Geometrical displacement
per revolution
Speed3)
NG
10
18
28
45
601)
632)
85
100
Vg max
cm3
10.5
18
28
45
60
63
85
100
maximum at Vg max
nnom
rpm
3600
3300
3000
26004) 2600
2600
2500
2300
4320
3960
3600
3120
3140
3140
3000
2500
qv max
l/min
37
59
84
117
156
163
212
230
15
27
42
68
90
95
128
150
at nnom, Vg max
Pmax
16
25
35
49
65
68
89
96
PE max kW
11
18
28
37
39
53
62
p = 250 bar
Tmax
Nm
42
71
111
179
238
250
338
398
p = 100 bar
Nm
17
29
45
72
95
100
135
159
Nm/rad
9200
11000
22300 37500
Nm/rad
14800
Nm/rad
6800
8000
102900 102900
Nm/rad
117900 117900
13100
Flow
Torque
at Vg max and
Rotary stiffness,
drive shaft
P
Moment of inertia rotary group
Angular acceleration,
maximum5)
Filling capacity
65500 65500
143000 143000
Nm/rad
10700
JTW
kgm2
0.012
rad/s2
8000
6800
5500
4000
3300
3300
2700
2700
0.2
0.25
0.3
0.5
0.8
0.8
kg
11.5
14
18
22
22
34
34
Only series 52
Only series 53
3) The values are applicable:
- for absolute pressure pabs = 1bar at the suction port S
- for the optimum viscosity range of nopt=16 to 36 mm2/s
- for mineral-based operating materials with a specific mass of 0.88 kg/l.
4) Please contact us regarding higher speeds
5) The scope of application lies between the minimum necessary and the maximum permissible drive speeds.
Valid for external excitation (e.g. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency).
The limiting value is only valid for a single pump.
The loading capacity of the connecting parts must be taken into account.
1)
2)
Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit. We recommend checking the loading with tests or calculations / simulations
and comparison with the permissible values.
Determination of size
Flow
qV =
Torque
Power
Vg n hV
[l/min]
1000
Vg Dp
[Nm]
20 p hmh
2p T n
60000
qV Dp
600 ht
[kW]
Vg
Dp
Speed in rpm
hV
Volumetric efficiency
hmh
Mechanical-hydraulic efficiency
ht
8/56
Bosch Rexroth AG
Technical data
Permissible radial and axial forces on the drive shaft
Size
NG
10
18
28
45
60/63
85
100
250
350
1200
1500
1700
2000
2000
+ Fax max N
400
700
1000
1500
2000
3000
3000
Fq
Fq max
a/2 a/2
a
NG
Torque
at Vg max and Dp = 250 bar1)
Tmax
Nm
10
18
28
45
60/63
85
100
42
71
111
179
250
338
398
TE max
Nm
126
124
198
319
630
1157
1157
in
3/4
3/4
7/8
1 1/4
1 1/2
1 1/2
TE max
Nm
150
225
400
650
in
3/4
7/8
1 1/4
TE max
Nm
60
59
188
306
628
628
in
5/8
5/8
7/8
1 1/4
1 1/4
TE max
Nm
200
396
650
650
in
7/8
1 1/4
1 1/4
TE max
Nm
90
88
mm
18
18
1)
2)
TD max
Nm
108
160
319
484
698
698
TD max
Nm
120
176
365
484
Distribution of torques
T1
T2
TE
1. Pumpe
Pump 1
Pump
2
2.
Pumpe
TD
Bosch Rexroth AG
9/56
Technical data
Drive power and flow
Size 60/63
Operating material:
Hydraulic fluid ISO VG 46 DIN 51519, t = 50 C
_ _ _ _ n = 1500 rpm
______ n = 2600 rpm
160
_ _ _ _ n = 1500 rpm
140
120
80
70
qV
60
pqV max
10
15
5
pqV min
0
0
50
100
150
200
250
Operating pressure P [bar]
40
60
30
40
20
pqV min
10
20
0
0
50
100
150
200
Operating pressure P [bar]
Size 18
Size 85
_ _ _ _ n = 1500 rpm
_ _ _ _ n = 1500 rpm
250
110
40
50
40
30
20
0
qV
30
20
pqV max
10
pqV min
0
50
100
150
200
250
Operating pressure P [bar]
200
80
140
70
120
60
100
90
80
40
qV
pqV max
30
20
40
20
10
pqV min
40
30
20
pqV 0
10
50
100
150
200
250
Operating pressure P [bar]
0
0
Pqv min
20
50
100
150
200
90
160
80
50
70
40
20
10
250
Flow qV [l/min]
40
100
140
30
60
110
qV
60
Pqv max
0
250
180
80
200
_ _ _ _ n = 1500 rpm
150
Size 100
_ _ _ _ n = 1500 rpm
100
100
200
120
50
230
220
Size 45
Flow qV [l/min]
50
pqV max
20
Flow qV [l/min]
160
40
90
60
_ _ _ _ n = 1500 rpm
180
80
Size 28
60
100
qV
Flow qV [l/min]
60
Flow qV [l/min]
220
15
pqV max
50
80
60
120
pqV max
100
50
40
80
60
30
pqV 0
40
20
10
20
0
0
50
100
150
200
0
250
25
qV
Flow qV [l/min]
20
35
Flow qV [l/min]
100
Size 10
10/56
Bosch Rexroth AG
DR Pressure control
The pressure control limits the maximum pressure at the pump
output within the pump control range. The variable pump only
supplies as much hydraulic fluid as is required by the consumers. If the operating pressure exceeds the target pressure set
at the pressure valve, the pump will regulate towards a smaller
displacement. The pressure can be set steplessly at the control
valve.
Circuit diagram
Static characteristic
L L1
L2
250
25
Port for
Flow qv [l/min]
1)
Service line
Suction line
L, L1,2
Controller data
Hysteresis and repeatability p______________ maximum 3 bar
Pressure rise, maximum
NG
p
bar
10
18
28
45
60/63
85
100
12
14
Bosch Rexroth AG
11/56
Circuit diagram
Not included in the delivery contents
L L1
L2
250
Setting range1)
20
Port for
B
Service line
Suction line
L, L1,2
Pilot pressure
Flow qv [l/min]
Controller data
Hysteresis and repeatability p______________ maximum 3 bar
1)
bar
10
18
28
45
60/63
85
100
12
14
12/56
Bosch Rexroth AG
L L1
Static characteristic
250
Setting range1)
L2
25
Port for
Flow qv [l/min]
1)
Service line
Suction line
L, L1,2
Pilot pressure
Differential pressure p
Flow qv [l/min]
qV max
qV min
Speed n [rpm]
l/min
10
18
28
45
60/63
85
100
0.5
0.9
1.0
1.8
2.5
3.1
3.1
Bosch Rexroth AG
13/56
In order to achieve a constant drive torque with varying operating pressures, the swivel angle and with it the output flow from
the axial piston pump is varied so that the product of flow and
pressure remains constant.
Controller data
For pressure controller DR data, see page 10.
For flow control FR data, see page 12.
Controller data
Maximum control fluid consumption, see page 12
Volume flow loss at qVmax, see page 9.
Start of
control
Order code
[bar]
18
28
45
63
85
100
10 to 35
3.8 - 12.1
6 - 19
10 - 30
15 - 43
20 - 57
24 - 68
LA5
36 to 70
12.2 - 23.3
19.1 - 36
30.1 - 59
43.1 - 83
57.1 - 112
68.1 - 132
LA6
71 to 105
23.4 - 33.7
36.1 - 52
59.1 - 84
83.1 - 119
112.1 - 160
132.1 - 189
LA7
106 to 140
33.8 - 45
52.1 - 70
84.1 - 112
119.1 - 157
160.1 - 212
189.1 - 249
LA8
141 to 230
45.1 - 74.8
70.1 - 117
112.1 - 189
157.1 - 264
212.1 - 357
249.1 - 419
LA9
6.4
or
P=
2p T n
60000
300
250
200
LA9
150
LA8
100
LA7
50
0
LA6
100
Not included
in the delivery
contents
LA5
qV (see table
on page 12)
LA9
LA8
Torque T [Nm]
Not included
in the delivery
contents
LA7
LA6
LA5
0
L1
100
Port for
B
Service line
Suction line
L, L1,2
Control pressure
L2
14/56
Bosch Rexroth AG
EP Electro-proportional control
Electro-proportional control makes a stepless and reproducible setting of the pump displacement possible directly via the
swashplate. The control force of the control piston is applied
by a proportional solenoid. The control is proportional to the
current (for start of control, see table right).
In a depressurized state, the pump is swiveled to its initial position (Vg max) by an adjusting spring. If the operating pressure
exceeds 14 bar, the pump will swivel from Vg max to Vg min without control by the solenoid (control current < start of control).
A PWM signal is used to control the solenoid.
EP.D: The pressure control regulates the pump displacement
back to Vg min after the set target pressure has been reached.
A minimum operating pressure of 14 bar is needed for control.
The necessary control fluid is taken from the high pressure.
Circuit diagram EP.D
EP1
EP2
Voltage
12 V (20 %) 24 V (20 %)
Control current
Start of control at Vg min
400 mA
200 mA
1200 mA
600 mA
1.54 A
0.77 A
Limiting current
L1 L
1400
L2
1200
Port for
B
Service line
Suction line
L, L1,2
Control pressure
1000
EP1
800
600
EP2
400
200
0
0,5
Displacement [%]
Vg min
1,0
Vg max
Note
The spring return at the controller is not a safety device
Dirt contamination (contaminated hydraulic fluid, wear or
residual dirt from system components) could cause the controller to block in an undefined position. The volume flow of
the axial piston unit will then no longer follow the commands
of the operator.
Check whether remedial measures for your application are
needed on your machine in order to put the driven consumer
in a safe state (e.g. immediate stop).
Bosch Rexroth AG
15/56
EK1
EK2
Voltage
12 V (20 %) 24 V (20 %)
Control current
Start of control at Vg min
400 mA
200 mA
1200 mA
600 mA
1.54 A
0.77 A
Limiting current
L1 L
Ires
1200
1000
EK1
800
600
Ires
EK2
Imin
Ioff
400
Imin
200
Ioff
L2
Service line
Suction line
L, L1,2
Control pressure
Note
The spring return at the controller is not a safety device
Dirt contamination (contaminated hydraulic fluid, wear or
residual dirt from system components) could cause the controller to block in an undefined position. The volume flow of
the axial piston unit will then no longer follow the commands
of the operator.
Check whether remedial measures for your application are
needed on your machine in order to put the driven consumer
in a safe state (e.g. immediate stop).
1,0
Vg min
Port for
B
0,5
Displacement [%]
Vg max
EK1.
EK2.
Imin [mA]
400
200
Imax [mA]
1200
600
Ioff [mA]
< 300
< 150
Ires [mA]
> 1200
> 600
16/56
Bosch Rexroth AG
L1 L
L2
Port for
Circuit diagram EP.D
L1 L
Service line
Suction line
L, L1,2
Control pressure
L2
Not included
in the delivery
contents
L1 L
L2
Port for
B
Service line
Suction line
L, L1,2
Port for
B
Service line
Suction line
L, L1,2
Control pressure
Bosch Rexroth AG
17/56
L1 L
L2
As the solenoid current signal drops towards zero, the pressure will be limited to pmax by an adjustable hydraulic pressure
cut-off (negative characteristic, e.g. for fan drives ). A PWM
signal is used to control the solenoid.
For further information and technical data of the solenoids for
ED(ER) control please refer to pages 18 and 19.
Static current-pressure characteristic ED
(negative characteristic)
(measured with pump in zero stroke)
Port for
250
Max. adjustable
control pressure
Service line
Suction line
L, L1,2
Control pressure
140
Amperage
I/ I max
Hysteresis static current-pressure characteristic < 3 bar.
Static flow-pressure characteristic
Setting range
250
25
Controller data
Flow qv [l/min]
L1 L
L2
S
Port for
Service line
Suction line
L, L1,2
Control pressure
18/56
Bosch Rexroth AG
As the solenoid current signal drops towards zero, the pressure will be limited to pmax by an adjustable hydraulic pressure
cut-off (secure fail safe function in case of a loss of power, e.g.
for fan drives ).
The response time characteristic of the ED-control was optimized for the use as a fan drive system.
When ordering, state the type of application in clear text.
L1
250
ED
Deactivation of control
Max. adjustable
control pressure
Service line
Suction line
L, L1
140
Amperage
I/ I max
ED71
Voltage
12 V (20 %) 24 V (20 %)
Control current
100 mA
50 mA
1200 mA
600 mA
1.54 A
0.77 A
Limiting current
140
max
min
min
ED72
Flow qv [l/min]
max
Controller data
Standby standard setting 20 bar, other values on request.
Hysteresis and pressure rise_ __________________ p < 4 bar.
Control flow consumption____________________ 3 to 4.5 l/min.
Bosch Rexroth AG
19/56
As the solenoid current signal drops towards zero, the pressure will be limited to pmin (stand by).
350
L1
250
Max. adjustable
control pressure
150
Min.
adjustable
control
pressure
50
0
1
I/Imax
Amperage
Port for
B
Service line
Suction line
L, L1
140
max
min
min
ED71
ED72
Voltage
12 V (20 %) 24 V (20 %)
Control current
250
Flow qv [l/min]
max
Controller data
Standby standard setting 14 bar, other values on request.
Hysteresis and pressure rise_ __________________ p < 4 bar.
Control flow consumption____________________ 3 to 4.5 l/min.
100 mA
50 mA
1200 mA
600 mA
1.54 A
0.77 A
Limiting current
20/56
Bosch Rexroth AG
Dimensions, size 10
max. 110
6.4
L
45
Flange
ISO 3019-1
73
56
11
11
0
82.55 -0.054
53.5
56
45
L1
24
106.4
134
148
180
28.6 28.6
51
51
28.6 28.6
51
51
DRG
DFR / DFR1
40
146
X
L1
For details of connection options and drive shafts, please refer to page 22
95
102
179
40
146
95
102
L1
179
Bosch Rexroth AG
Dimensions, size 10
21/56
max. 110
6.4
L
45
Flange
ISO 3019-2
73
56
11
11
0
-0.046
53.5
56
80
45
L1
24
109
134
148
180
28.6 28.6
51
51
DRG
28.6 28.6
51
51
DFR / DFR1
131
X
L1
110
117
L
110
117
max. 110
40
X
131
L1
180
For details of connection options and drive shafts, please refer to page 22
180
22/56
Bosch Rexroth AG
Dimensions, size 10
Drive shaft
Splined shaft 3/4 in
11T 16/32DP1) (SAE J744)
30
23.8
14
5
28
2
+ 0.3
0
25
21
Centering4)
R3 15 x 6.7
DIN 332
Centering4)
R3 15 x 6.7
DIN 332
15.8
38
22
20.5 -0.1
1/4-20UNC-2B2) 3)
36
31.8
Ports
Designation
Port for
Standard
Size3)
Maximum
pressure
[bar]5)
State
Service line
DIN 3852
M27 x 2; 16 deep
315
Suction line
DIN 3852
M27 x 2; 16 deep
DIN 38526)
M16 x 1.5;
12 deep
DIN 38526)
M16 x 1.5;
12 deep
ISO 119266)
9/16-18UNF-2B; 10 deep
O7)
119266)
9/16-18UNF-2B; 10 deep
X7)
L (metric)
L1 (metric)
L (SAE)
L1 (SAE)
ISO
O7)
X7)
X with adapter
Pilot pressure
DIN 3852
315
X without adapter
Pilot pressure
ISO 119265)
315
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) For the maximum tightening torques the general instructions on page 56 must be observed.
4) Coupling axially secured, e.g. with a clamp coupling or radially mounted clamping screw
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) The spot face can be deeper than as specified in the standard.
7) Depending on the installation position, L or L1 must be connected (please refer to pages 54 and 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
Bosch Rexroth AG
23/56
7.8
10
24.5
83
L1
L1
122
Flange
ISO 3019-1
72
5
2.
61
.5
45
61
.5
82.55 - 00.054
11
Port plate 11
63
45
L2
83
106.4
136
156
max. 183
20
47.6
58.7
32
View X
B
30.2
Port plate 12
10
24.5
32
33
83
View Y
47.6
20
7.8
Detail Z
22.2
L1
Flange
ISO 3019-1
22.2
32
58.7
82.55- 00.054
S
143
170
30.2
Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 24
1)
56.5
56.5
24/56
Bosch Rexroth AG
Dimensions, size 18
Drive shaft
Splined shaft 3/4 in
11T 16/32DP1) (SAE J744)
14
5
Usable
shaft length
21
23.8
14
5
21
Centering5)
R3 15 x 6.7
DIN 332
15.8
38
38
31.8
+ 0.3
0
25
Centering5)
R3 15 x 6.7
DIN 332
22
20.5 -0.1
0.009
18 +- 0.004
30
1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)
36
Ports
Designation
Port for
Standard
Size4)
Maximum
pressure
[bar]6)
State
Service line,
fixing thread
SAE J5187)
DIN 13
3/4 in
M10 x 1.5; 17 deep
315
Suction line,
fixing thread
SAE J5187)
DIN 13
1 1/4 in
M10 x 1.5; 17 deep
ISO 119268)
3/4-16UNF-2B; 12 deep
O9)
L1, L2
ISO
119268)
3/4-16UNF-2B; 12 deep
X9)
Pilot pressure
ISO 119268)
315
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed
5) Coupling axially secured, e.g. with a clamp coupling or radially mounted clamping screw
6) Depending on the application, momentary pressure spikes can occur. Keep this in mind when selecting measuring equipment
and fittings
7) Metric fixing thread is a deviation from standard
8) The spot face can be deeper than as specified in the standard
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
Bosch Rexroth AG
Dimensions, size 18
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
DRG
EP.D. / EK.D.
113
max. 183
62
X
113
L1
122
106
122
106
L2
L2
EP.ED / EK.ED
max. 183
62
X
220
L1
L2
L2
ED7. / ER7.
225
X
122
110
122
106
L1
LA.D.
113
62
L1
DRF/DRS
218.5
113
214
62
L1
122
113
106
L1
1)
25/56
122
1)
L2
L2
26/56
Bosch Rexroth AG
45
69
107
123.5
6.3
0
-0.054
Flange
ISO 3019-1
12
73
66
101.6
14.3
9.5
7.9
27
L1
146
172
170
max. 209.5
58.7
32
47.6
20
View X
S
22.2
30.2
33
Port plate 12
max. 209.5
90
View Y
47.6
20
12
9.5
33
Detail Z
6.3
Flange
ISO 3019-1
B 22.2
101.6
32
58.7
0
-0.054
L
Y
S
27
1)
2)
L1
160
30.2
66
66
Dimensions of service line ports turned through 180 for counter-clockwise rotation (please refer to page 28)
Primary dimensions for pump apply for series 52 and 53
Bosch Rexroth AG
Dimensions, size 28
27/56
Drive shaft
Splined shaft 7/8 in
13T 16/32DP1) (SAE J744)
33.1
1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)
16
5
Usable
shaft length
16
5
25
25.1
41
41
Ports
Designation
Port for
Standard
Size4)
Maximum
pressure
[bar]5)
State
Service line,
fixing thread
SAE J5186)
DIN 13
3/4 in
M10 x 1.5; 17 deep
315
Suction line,
fixing thread
SAE J5186)
DIN 13
1 1/4 in
M10 x 1.5; 17 deep
ISO 119267)
3/4-16UNF-2B; 12 deep
O9)
L1, L28)
ISO 119267)
3/4-16UNF-2B; 12 deep
X9)
315
Control pressure
ISO
119267)
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Only series 53
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
28/56
Bosch Rexroth AG
Dimensions, size 28
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
DRG
EP.D. / EK.D.
max. 209.5
139.5
140
63
224
63
L1
130
114
123.5
107
L2
L1
DFR / DFR1
EP.ED / EK.ED
max. 209.5
139.5
63
240
L1
130
117
123.5
107
L2
S
L1
LA.D.
ED7. / ER7.
231
63
240
L1
130
114
1301)
140
S
L2
L1
Bosch Rexroth AG
29/56
45
131.5
L1
Flange
ISO 3019-1
78
101.6 -0.054
L
X
68.5
14.3
77
12
30
9.5
6.3
189
max. 220.5
Port plate 12
99
9.5
6.3
146
172
max. 220.5
150.5
12
30
View X
L1
Flange
ISO 3019-1
.4 25
52
38
38
69.9
101.6 -0.054
69
.9
35.7
1782)
35
.7
2112)
26
.2
30
38
B
30
38
Detail Z
B
View Y
72
52.4
25
Port plate 13
counter-clockwise rotation2)
26.2
90
90
90
2)
30/56
Bosch Rexroth AG
Dimensions, size 45
Drive shaft
R
Splined shaft 1 in
15T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)
38
16
5
Usable
shaft length
30
Splined shaft 1 in
15T 16/32DP1) (SAE J744)
16
5
33.1
16
5
29.5
25.1
45.9
41
45.9
Splined shaft 7/8 in
13T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)
Usable
shaft length
16
5
25
41
Ports
Designation
Port for
Standard
Size4)
Maximum
pressure
[bar]5)
State
Service line,
fixing thread
SAE J5186)
DIN 13
1 in
M10 x 1.5; 17 deep
315
Suction line,
fixing thread
SAE J5186)
DIN 13
1 1/2 in
M12 x 1.75; 20 deep
ISO 119267)
7/8-14UNF-2B; 13 deep
O9)
L1, L2
ISO
119267)
7/8-14UNF-2B; 13 deep
X9)
Control pressure
ISO 119267)
315
L
8)
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Only for series 53
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
Bosch Rexroth AG
Dimensions, size 45
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
DRG
EP.D. / EK.D.
max. 220.5
150.5
68
146
228
68
35
L1
X
S
132.5
116
131.5
115
L1
31/56
S
L2
DFR / DFR1
EP.ED / EK.ED
max. 220.5
150.5
68
85
246
L
S
133
119
131.5
115
L1
L2
LA.D.
ED7. / ER7.
235
250
68
L1
133
116.4
L1
1321)
146
S
L2
1)
36
L1
32/56
Bosch Rexroth AG
max. 220.5
40
L1
L
137
Flange
ISO 3019-1
87
78
101.6
14.3
78
.5
0
-0.054
45
15
146
172
208
View X
52.4
77.8
50
25
Port plate 12
Detail Z
26.2
46
max. 220.5
52.4
25
40
View Y
50
77.8
0
-0.054
101.6
26.2
Flange
ISO 3019-1
117
9.5
6.3
42.9
33
S
15
201.5
239.5
42.9
Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 34
1)
72
72
Bosch Rexroth AG
33/56
12.7
max. 220.5
40
L1
.3
14
137.4
Flange
ISO 3019-1
78
87
78
.5
148
127
0
-0.063
45
114.5
117
15
114.5
146
208
View X
77.8
50
25
52.4
B
42.9
33
Detail Z
Port plate 12
26.2
46
max. 220.5
12.7
40
View Y
52.4
25
117
X
Flange
ISO 3019-1
127
50
77.8
0
-0.063
26.2
S
15
42.9
201.5
239.5
Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 34
1)
72
72
34/56
Bosch Rexroth AG
L1
L1
14.3
89
43
79
0
-0.054
140.4
111
Flange
ISO 3019-1
77
.5
45
88
101.6
L2
115.5
146
172
208.2
View X
52.4
77.8
50
25
S
42.9
33
46
26.2
Detail Z
Port plate 12
max. 220.5
39
View Y
50
77.8
0
-0.054
101.6
26.2
Flange
ISO 3019-1
9.5
6.3
52.4
25
115.5
S
15
42.9
115.5
201.5
239.5
Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 34
1)
72
72
Bosch Rexroth AG
35/56
max. 220.5
151
115.5
L1
L1
146
79
89
43
4
5
5
4
114.5
0
127 -0.063
140
111
Flange
ISO 3019-1
77
.5
39
14
12.7
6.3
88
45
L2
15
114.5
146
150
115.5
208
52.4
77.8
50
25
View X
S
42.9
33
L1
View Y
50
77.8
26.2
39
52.4
25
12.7
6.3
Detail Z
0
127 -0.063
Flange
ISO 3019-1
max. 220.5
151
115.5
Port plate 12
26.2
46
S
15
115.5
201.5
239.5
42.9
Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 34
1)
72
72
36/56
Bosch Rexroth AG
Dimensions, size 60 / 63
Drive shaft
R
5/16-18UNC-2B3) 4)
47.5
19
5
Usable
shaft length
39.5
Splined shaft 1 in
15T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)
19
5
33.1
16
5
38
25
55.4
45.9
55.4
Splined shaft 1 in
15 T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)
Usable
shaft length
16
5
29
45.9
Ports
Designation
Port for
Standard
Size4)
Maximum
pressure
[bar]5)
State
Service line,
fixing thread
SAE J5186)
DIN 13
1 in
M10 x 1.5; 17 deep
315
Suction line,
fixing thread
SAE J5186)
DIN 13
2 in
M12 x 1.75; 20 deep
ISO 119267)
7/8-14UNF-2B; 13 deep
O9)
L1, L2
ISO
119267)
7/8-14UNF-2B; 13 deep
X9)
Control pressure
ISO 119267)
315
L
8)
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Only for series 53
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
Bosch Rexroth AG
Dimensions, size 60 / 63
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
DRG
EP.D. / EK.D.
max. 220.5
150.5
L1
151
115.5
65
L1
241
140.4
125
123.9
137
121
65
250.5
115.5
L1
L2
EP.ED / EK.ED
L1
X 64.8 35.6
L1
max. 220.5
150.5
37/56
36
L1
L
140.4
125
137
121
82
S
L2
LA.D.
ED7. / ER7.
247
X
251
L1
140
128
124
1)
65
L1
L
L2
L1
L
1371)
150
38/56
Bosch Rexroth AG
max. 242
L1
40
93.5
156
Flange
ISO 3019-1
95
0
127 -0.063
45
17.5
87
20
181
210
245
View X
66.7
88.9
60
32
B
50.8
50
Port plate 12
31.8
45
Detail Z
max. 241.5
12.7
40
View Y
67.9
32
130
X
Flange
ISO 3019-1
63
88.9
0
127 -0.063
31.8
S
20
235.5
277
50.8
Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 40
1)
95
85
Bosch Rexroth AG
39/56
L1
X
95
127
101
45
95
0
-0.063
150
126
Flange
ISO 3019-1
114.5
36
14
.3
45
102.5
12.7
L2
130
245
114.5
146
66.7
88.9
60
32
View X
50.8
50
Port plate 12
31.8
45
Detail Z
32
max. 251.5
Flange
ISO 3019-1
View Y
127
63
88.9
0
-0.063
20
31.8
130
50.8
235
277
Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 40
1)
36
12.7
66.7
143
95
85
40/56
Bosch Rexroth AG
Dimensions, size 85
Drive shaft
Splined shaft 1 1/4 in
14T 12/24DP1) (SAE J744)
54
28
5
47.5
5/16-18UNC-2B3) 4)
7/16-14UNC-2B3) 4)
5/16-18UNC-2B3) 4)
19
5
Usable
shaft length
35
43.5
19
5
33
55.4
55.4
61.9
Ports
Designation
Port for
Standard
Size4)
Maximum
pressure
[bar]5)
State
Service line,
fixing thread
SAE J5186)
DIN 13
1 1/4 in
M14 x 2; 19 deep
315
Suction line,
fixing thread
SAE J5186)
DIN 13
2 1/2 in
M12 x 1.75; 17 deep
ISO 119267)
1 1/16-12UNF-2B; 15 deep 2
O9)
L1, L2
ISO
119267)
1 1/16-12UNF-2B; 15 deep 2
X9)
Control pressure
ISO 119267)
L
8)
315
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Splines according to ANSI B92.1a, run out of spline is a deviation from standard
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Only for series 53
9) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
Bosch Rexroth AG
267
181.5
74
L1
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
EP.D. / EK.D.
DFR / DFR1
L2
74
181.5
L1
281
74
L1
L
150
133
156
139.5
LA.D.
271
181.5
X
X
L2
ED../ ER..
271.4
74
L1
L
149.9
145
133.4
1)
EP.ED / EK.ED
36
L1
150
142
133
S
max. 241.5
171.5
74
156
139.5
L2
L1
55
X
1561)
max. 241.5
171.5
41/56
19.4
Bosch Rexroth AG
EP.D. / EK.D.
max. 251.5
181.5
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
267
181.5
74
L1
L2
LA.D.
L2
74
281
L1
X
X
150
145
133
S
L2
L1
EP.ED / EK.ED
273
181.5
36
150
142
133
150
133
126
S
74
X
L1
L
150
142
42/56
L2
Bosch Rexroth AG
43/56
L1
36
45
95
17.5
102.5
95
127 -0.063
150
Flange
3019-1
101
12.7
45
4
L2
130
245
181
210
66.7
88.9
60
32
View X
50.8
50
Port plate 12
31.8
45
32
Detail Z
66.7
36
X
Flange
3019-1
View Y
63
88.9
127 -0.063
20
130
31.8
12.7
50.8
235
277
Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 44
1)
max. 251.5
143
95
85
44/56
Bosch Rexroth AG
L1
X
95
127
101
45
95
0
-0.063
150
126
Flange
3019-1
114.5
36
14
.3
45
102.5
12.7
L2
130
245
114.5
146
66.7
88.9
60
32
View X
50.8
Port plate 12
50
31.8
45
Detail Z
32
max. 251.5
View Y
Flange
3019-1
127
63
88.9
0
-0.063
20
31.8
130
50.8
235
277
Dimensions of service line ports turned through 180 for counter-clockwise rotation
For details of connection options and drive shafts, please refer to page 44
1)
36
12.7
66.7
143
95
85
Bosch Rexroth AG
45/56
Drive shaft
Splined shaft 1 1/4 in
14T 12/24DP1) (SAE J744)
54
28
5
47.5
5/16-18UNC-2B3) 4)
5/16-18UNC-2B3) 4)
19
5
Usable
shaft length
35
43.5
19
5
33
55.4
55.4
61.9
Ports
Designation
Port for
Standard
Size4)
Maximum
pressure
[bar]5)
State
Service line,
fixing thread
SAE J5186)
DIN 13
1 1/4 in
M14 x 2; 19 deep
315
Suction line,
fixing thread
SAE J5186)
DIN 13
2 1/2 in
M12 x 1.75; 17 deep
ISO 119267)
1 1/16-12UNF-2B; 15 deep 2
O8)
L1, L2
ISO
119267)
1 1/16-12UNF-2B; 15 deep 2
X8)
Control pressure
ISO 119267)
315
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Splines according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 56 must be observed.
5) Depending on the application, momentary pressure spikes can occur. Consider this when selecting measuring equipment and
fittings.
6) Metric fixing thread is a deviation from standard.
7) The spot face can be deeper than as specified in the standard.
8) Depending on the installation position, L, L1 or L2 must be connected (please refer to installation instructions on pages 54, 55)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
46/56
Bosch Rexroth AG
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
DRG
ED../ ER..
max. 251.5
181.5
272
74
L1
L1
L
L2
DRF/DRS
max. 251.5
181.5
74
L1
150
133
L2
LA.D.
271
181.5
X
X
74
L1
149.9
145
133.4
1)
1561)
150
133
L2
L2
Bosch Rexroth AG
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
Cut A - B
A3
A2
+0.050
82.55 +0.020
45
B
106
.5
NG
A1
A2
A3
A42)
18
182
9.3
43.3
28
204
9.9
47
45
229
10.7
53
60/
255
63
9.5
59
85
302
13.4
68
M10 x 1.5, 20
deep
100 302
13.4
68
M10 x 1.5, 20
deep
A4
10
to mounting flange A1
Cut A - B
A4
A3
A3
A4
A52)
9.3
43.3
M10 x 1.5,
14.5 deep
39.3 18.8
47
M10 x 1.5,
16 deep
229
39.4 18.9
53
M10 x 1.5,
16 deep
60/
63
255
39.4 18.9
61
M10 x 1.5,
16 deep
85
302
44.1
23.6 65
M10 x 1.5,
20 deep
100
302
44.1
23.6 65
M10 x 1.5,
20 deep
NG
A1
18
182
28
204
45
A2
82.55+0.020
+0.050
45
B
1
06
.5
A5
10
A2
to mounting flange A1
Cut A - B
A4
A3
NG
A1
A2
A3
A4
A52)
28
204
42.3
17.8
47
M12 x 1.75,
18 deep
45
229
42.4
17.9
53
M12 x 1.75,
18 deep
60/ 255
63
42.4
17.9
59
M12 x 1.75,
18 deep
85
302
46.5
22
69
M12 x 1.75,
20 deep
100 302
46.5
22
69
M12 x 1.75,
20 deep
146
+0.050
101. 6 +0.020
45
A5
1)
2)
47/56
10
A2
to mounting flange A1
48/56
Bosch Rexroth AG
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
A4
A3
45
101.6 +0.050
+0.020
B
146
A3
A52)
NG
A1
45
85
69
M12 x 1.75,
20 deep
69
M12 x 1.75,
20 deep
A5
10
A2
A1
A5
Cut A - B
59
M12 x 1.75,
16 deep
85
301.5
13
67.9
M12 x 1.75,
through
100 301.5
13
67.9
M12 x 1.75,
through
114.5
NG
A1
A2
A3
A42)
85
301.5
13
67.9
M12 x 1.75,
through
100 301.5
13
67.9
M12 x 1.75,
through
+0.050
114.5
A3
127 +0.020
A4
2)
13
1)
60/ 255
63
to mounting flange A1
A42)
+0.050
A3
114.5
114.5
A3
A1
127 +0.020
A2
NG
Cut A - B
A4
A5
13.4
to mounting flange A1
Bosch Rexroth AG
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
45
49/56
A4
A1
A2
A3
A42)
85
301.5
13
67.9
M12 x 1.75,
through
100 301.5
13
67.9
M12 x 1.75,
through
A3
127 +0.050
+0.020
A5
1
18
A5
B
13
to mounting flange
A2
A1
A1
A2
A3
A42)
85
302
68
M16 x 2,
24 deep
100 302
68
M16 x 2,
24 deep
+0.050
A4
A3
NG
1
18
A5
127 +0.020
B
to mounting flange A1
1)
2)
13
50/56
Bosch Rexroth AG
K52
K68
1 in
K04
K15
1 1/2 in
K16
K07
1 1/2 in
K24
1)
2)
A10VO/31
NG (shaft)
Gear pump
design (NG)
10 (U)
18 (U)
F (5 to 22)
Through
drive available for NG
18 to 100
10 (S)
18 (U)
18 (S, R)
28 (S, R)
45 (U, W)1)
45 (S, R)
60, 63 (U, W) 2)
60, 63 (S, R)
18 (S, R)
18 to 100
28 (S, R)
45 (U, W)
45 (S, R)
28 to 100
45 to 100
63 to 100
85 (S)
100 (S)
85 (U, W)
100 (U, W)
85 (S)
100 (S)
85 to 100
71 (S, R)
85 to 100
85 to 100
Bosch Rexroth AG
51/56
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
When using combination pumps it is possible to have multiple, mutually independent circuits without the need for a splitter
gearbox.
When ordering combination pumps the model codes for the first and the second pump must be joined by a "+".
Order example:
A10VO85DRS/53R-VSC12K04+
A10VO45DRF/53R-VSC11N00
The tandem pump comprising two identical sizes is permissible without additional supports taking into account a maximum
dynamic mass acceleration of 10 g (= 98.1 m/s2).
For combination pumps comprising more than two pumps, the mounting flange must be calculated for the permissible moment of
inertia.
Permissible moment of inertia
NG
10
18
28
45
60/63
85
100
m/s2)
Tm
Nm
890
900
1370
3080
3080
Tm
Nm
89
90
137
308
308
m
m
kg
kg
11.5
17
14
24
18
28
22
45
34
45
34
mm
82
81
95
100
122
122
A10VO
m1
(1st pump)
l1
A10VO
m2
(2nd pump)
m1, m2, m3
Mass of pumps
[kg]
l1, l2, l3
Distance center
of gravity
[mm]
Tm = (m1 l1 + m2 l2 + m3 l3)
l2
1
102 [Nm]
52/56
Bosch Rexroth AG
Before finalizing your design, please request approved installation drawing. Dimensions in mm.
Circuit symbol
Mating connector
DEUTSCH DT06-2S-EP04
Bosch Rexroth Mat. No. R902601804
Consisting of:
DT designation
1 case _ _______________________________DT06-2S-EP04
1 wedge ________________________________________W2S
2 sockets _____________________________ 0462-201-16141
The mating connector is not included in the delivery contents.
This can be supplied by Bosch Rexroth on request.
36.7
(2)
37
36.7
(1)
50
68.5
Electronic controls
Control
Electronics function
Electronics
RA
RC2-2/21
1)
2)
1)
Further information
analog
RE 95230
Digital
RE 95201
Notes
Bosch Rexroth AG
53/56
54/56
Bosch Rexroth AG
Installation instructions
General
The axial piston unit must be filled with hydraulic fluid and air
bled during commissioning and operation. This must also be
observed following a longer standstill as the axial piston unit
empty via the hydraulic lines.
Below-reservoir installation means the axial piston unit is installed outside of the reservoir below the minimum fluid level.
2
amin
ht min
h min
The case drain fluid in the case interior must be directed to the
reservoir via the highest case drain port (L1, L2, L3).
For combinations of multiple units, make sure that the respective case pressure in each unit is not exceeded. In the event of
pressure differences at the drain ports of the units, the shared
drain line must be changed so that the minimum permissible
case pressure of all connected units is not exceeded in any
situation. If this is not possible, separate drain lines must be
laid if necessary.
SB
SB
ht min
h min
L1
L1 L
S
X
4
amin
amin
In all operating conditions, the suction line and case drain line
must flow into the reservoir below the minimum fluid level. The
permissible suction height hS is a result of the overall pressure loss, but may not be greater than hS max = 800 mm. The
minimum suction pressure at port S must also not fall below
0.8bar absolute during operation.
ht min
h min
L2
SB
ht min
h min
L1
L1
Installation
position
Air bleed
Filling
S+L
L1
S + L1
31)
L2
S + L2
S+L
1)
Only series 53
SB
Installation position
amin
Bosch Rexroth AG
55/56
Installation instructions
Above-reservoir installation
Inside-reservoir installation
To prevent the axial piston unit from draining, a height difference hES min of at least 25 mm is required in installation
position 6.
10
amin
A check valve in the case drain line is only permissible in individual cases. Consult us for approval.
L1 L
hES min
L1
L1
SB
ht min
h min
h min
S
hs max
hs max
11
12
amin
ht min
h min
SB
L2
amin
L1
L1
ht min
h min
L1
ht min
SB
S
L
Installation
position
Air bleed
Filling
L1
L, L1
10
L1
L, L1
SB
111)
L2
amin
12
S+L
L1
hs max
ht min
h min
S
SB
8
F
amin
SB
amin
L2
ht min
ht min
h min
LSB
L1
amin
hs max
ht min
h min
SB
amin
Suction port
L, L1 (F)
L, L1
L1 (F)
SB
71)
S + L2 (F)
ht min
S + L (F)
hmin
Installation
position
Air bleed
1)
Only series 53
Filling
hES min
hS max
amin
h min
56/56
Bosch Rexroth AG
General instructions
The A10VO pump is designed to be used in open circuit.
Project planning, installation and commissioning of the axial piston unit require the involvement of qualified personnel.
Before operating the axial piston unit, please read the appropriate instruction manual thoroughly and completely. If necessary,
request these from Bosch Rexroth.
During and shortly after operation, there is a risk of burns on the axial piston unit and especially on the solenoids.
Take appropriate safety measures (e.g. by wearing protective clothing).
Depending on the operating conditions of the axial piston unit (operating pressure, fluid temperature), the characteristics may
shift.
Service line ports:
-- The ports and fixing threads are designed for the specified maximum pressure. The machine or system manufacturer must ensure that the connecting elements and lines correspond to the specified application conditions (pressure, flow, hydraulic fluid,
temperature) with the necessary safety factors.
-- The service line ports and function ports are only designed to accommodate hydraulic lines.
Pressure cut-off and pressure control do not provide security against pressure overload. A separate pressure relief valve
is to be provided in the hydraulic system.
The data and notes contained herein must be adhered to.
The product is not approved as a component for the safety concept of a general machine according to DIN EN ISO 13849.
The following tightening torques apply:
-- Fittings:
Observe the manufacturer's instruction regarding the tightening torques of the used fittings.
-- Fixing screws:
For fixing screws with metric ISO thread according to DIN13 or thread according to ASME B1.1, we recommend checking the
tightening torque individually according to VDI 2230.
-- Female threads in axial piston unit:
The maximum permissible tightening torques MG max are maximum values for the female threads and must not be exceeded.
For values, see the following table.
-- Threaded plugs:
For the metal threaded plugs supplied with the axial piston unit, the required tightening torques of the threaded plugs MV
apply. For values, see the following table.
Ports
Required
tightening torque for
threaded plugs MV
Size of
hexagon socket of
threaded plugs
Standard
Thread size
Maximum permissible
tightening torque for
female threads MG max
DIN 3852
M14 x 1.5
80 Nm
45 Nm
6 mm
M16 x 1.5
100 Nm
50 Nm
8 mm
M27 x 2
330 Nm
ISO 11926
7/16-20UNF-2B 40 Nm
170 Nm
12 mm
18 Nm
3/16 in
9/16-18UNF-2B
80 Nm
35 Nm
1/4 in
3/4-16UNF-2B
160 Nm
70 Nm
5/16 in
7/8-14UNF-2B
240 Nm
110 Nm
3/8 in
1 1/16-12UN-2B 360 Nm
170 Nm
9/16 in
Bosch Rexroth AG
Axial piston units
An den Kelterwiesen 14
72160 Horb a. N., Germany
Tel.:
+49-7451-92-0
Fax:
+49-7451-82-21
info.brm-ak@boschrexroth.de
www.boschrexroth.com/axial-piston-pumps
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from
the obligation of own judgment and verification. It must be remembered that our
products are subject to a natural process of wear and aging.
Subject to change.