MPE 850 Marine Service Manual

SERVICE MANUAL
4-Stroke Engine
MPE 850 MARINE
This service manual is valid for the following engine models:
TD407477_SHB
Rev F
06.11.2015
en_English
408101 I2 846 MAR TC-100 (TC-80) (TC-120)

408014 I2 846 MAR TC-120
408090 I2 846 MAR TC-155
408246 I2 846 MAR NA-80
Read this service manual thoroughly before operating the engine for the
first time.
Textron Motors GmbH strives to make continual improvements as part of the ongoing technical development
of its products. All documentation is therefore subject to technical modifications.
Reprints and translations, in whole or in part, require written permission from Textron Motors GmbH.
All rights reserved according to the copyright law.
Textron Motors GmbH
Daimlerstrae 5
88677 Markdorf
Germany
www.textronmotors.com
Table of contents
Table of contents
1 About this document
1.1 Meaning of symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

7
2Safety
2.1 Meaning of safety alert symbol and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Important safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10
3Description
3.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Engine components and information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Engine fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 Protective functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10 Supported vehicle equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10.1 Lights in vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4Operation
26
4.1 Service intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Operation during the break-in period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Operating engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Inspecting the exhaust and fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Checking coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3 Put the engine into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4 Checking oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5 Take the engine out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.6 Flushing sea water cooling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.7 Corrosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.8 Transport and storage of the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Special scenarios
5.1
5.2
5.3
5.4
26
28
29
29
30
31
32
34
35
36
37
38
Engine storage for more than 30 days . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating engine without sea water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing vehicle in water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measures in case of flooded engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6Malfunctions
10
10
12
12
13
14
20
21
22
24
24
38
38
38
39
40
6.1 Malfunctions table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.2 Checking engine fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
Table of contents
7 Dealer and servicing network
44
7.1 Locating a workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.2 Tools and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.3Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8 Service tasks in the workshop
8.1 Safety messages workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Tools and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Service parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Textron Motors diagnostic case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3 Equipment workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.4Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Changing engine oil and oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Checking sacrificial anode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Checking and adjusting valvelash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 Checking valvelash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2 Adjusting valvelash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Replacing spark plugs and ignition coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 Checking spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 Replacing rubber mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 Maintenance waste gate valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.1 Maintaining waste gate valve version 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.2 Maintaining waste gate valve version 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10 Checking flame arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11 Changing coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.12 Replacing fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13 Storing engine and returning to operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13.1 Preparing engine for storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13.2 Returning engine to operation after storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.14Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Confirmation of service tasks
45
45
46
46
47
48
50
51
58
59
59
63
66
68
71
76
77
79
81
85
88
89
89
91
92
93
Appendix 95
Engine manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

1.1 Meaning of symbols and signal words

This service manual was designed to help you operating the engine safely and reliably.
Observe the following references:
Read this service manual thoroughly before operating the engine for the first time.
Always read the vehicle manufacturers documentation.
This service manual is for the engine in your vehicle. See the vehicle manufacturers documentation for
vehicle specific information.
Keep this service manual in a safe place.
Make sure that all persons using the vehicle have access to this service manual.
If you sell the vehicle, always pass on this service manual to the new owner.
The latest version of the servicew manual is available for download in other languages from our web site
www.textronmotors.com.
Some figures in this service manual are general illustrations and may differ from the actual engine.
1.1 Meaning of symbols and signal words

Item
NOTICE
Information
Meaning
The signal word NOTICE indicates potential property damage.
The signal word Information indicates specific features and recommendations.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
2 Safety
2.1 Meaning of safety alert symbol and signal words
2Safety
This engine is state-of-the-art and built according to recognized safety technical and emission regulations.
Ignoring the information in this service manual may result in personal injury or property damage.
Read and observe the following safety messages carefully before operating the engine for the first time.
Observe all generally applicable laws and regulations in addition to the information in this service manual:
Accident prevention
Environmental protection
Handling of hazardous materials
Personal safety equipment
Traffic laws
2.1 Meaning of safety alert symbol and signal words

Item
Meaning
The safety alert symbol draws your attention to possible dangers.
WARNING
The signal word WARNING indicates a potentially dangerous situation that may
lead to a serious or fatal injury.
CAUTION
The signal word CAUTION indicates a potentially dangerous situation that may
lead to a minor or moderately severe injury.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
2 Safety
2.2 Important safety messages

Service tasks
In order to keep your engine in a safe operating condition, regular

servicing is essential. It is your responsibility to ensure that the engine is
serviced correctly.
Perform regular inspections and observe the specified service

intervals.
Service tasks in the workshop
All tasks described in chapter8 Service tasks in the workshop require

special technical knowledge of this engine.
Ensure your workshop is qualified to service your engine.
All Textron Motors authorized workshops are qualified to service

your engine.
Malfunctions
Engine malfunctions pose a safety risk to persons.
Only operate the engine in perfect condition.
Perform all service tasks according to the service intervals in this

service manual.
You must immediately address all malfunctions to a qualified

workshop.
Spare parts
All the components in your engine have been carefully tested and fulfill
strict quality and safety requirements.
Textron Motors offers spare parts to the highest quality. Ensure that
equivalent spare parts corresponds with this quality requirements.
Add-on parts and modifications
Engine modifications may pose a safety risk to persons.
Do not install add-on parts or modify the engine.
Hot engine components
Engine components become extremely hot during operation.
Do not touch any engine components during operation.
Turn off the engine and wait until the components have cooled
before making contact.
Engine power supply
Some service tasks require disconnection of the engine from the power
supply. Starting the engine inadvertently may endanger the safety of
persons. Read the vehicle manufacturers documentation for more
information.
Disconnect the engine from the power supply when requested.
Engine exhaust gases
Engine exhaust gases contain carbon monoxide (CO). Inhalation of

carbon monoxide can deprive the body of oxygen and result in organ
damage or death by asphyxiation.
Never operate the engine in enclosed spaces.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
2 Safety
Fuel, engine oil and coolant

handling
Engine fluids pose a health risk.
Always read the manufacturer's instructions.
Always wash your hands prior to eating, smoking and using the
restroom as well as at the end of the working shift when working
with engine fluids.
Engine fluids are hazardous to the environment.
Never allow engine fluids to escape into the groundwater, water

courses or sewage system. Always dispose of engine fluids
according to applicable regulations.
Danger of slipping on spilled fluids.
Always use a filler neck or funnel when filling the engine with fluids.
Always clean up any spilled engine fluids immediately.
Fuel
Fuel is highly flammable. Vapors may ignite and cause an explosion.
Do not smoke in the vicinity of the engine and do not allow open
flames or sparks near the engine or the fuel system.
Always turn off the engine before fueling.
Never fill with fuel while the engine is running.
Do not start the engine if you smell fuel or see a fuel leak.
Fuel on hot surfaces can cause fires.
In the event of a fire, use foam, dry chemical or carbon dioxide fire
extinguishers. Do not extinguish with water.
Engine oil
Engine oil is flammablew and can emit toxic gases.
Do not smoke in the vicinity of the engine and do not allow open
flames or sparks near the engine.
Engine oil on hot surfaces can cause fires.
In the event of a fire, use foam, dry chemical or carbon dioxide fire
extinguishers. Do not extinguish with water.
California Proposition 65
This engine und engine exhaust contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
3Description
3.1 Intended use | 3.2 Identification
3Description
3.1 Intended use
The engine models I2 846 MAR has been designed for powering watercrafts. Any other use is not
permissible.
All specifications in this service manual are only valid for the unmodified engine delivered by Textron Motors.
Engine modifications are not permissible and in addition, may void the warranty or violate federal laws.
3.2Identification
Each engine is assigned two identification
numbers. Both numbers are printed on a label
affixed to the engine.
The part number Part No.:
the engine model.
is the number of
Date:
Part No.:
26.10.2012
999999
Serial No.: 9999999999
The serial number Serial No.: 3 is an unique

number for each individual engine.
Take the time to enter the part number and serial

number in chapter9 Confirmation of service
tasks. Both numbers are important in questions
regarding your engine.
Engine models
I2 846 MAR TC-80, TC-100 and TC-120
The label with the part number and the serial
number is located on the expansion tank 4 .
The serial number is also engraved on the

crankcase 5 .
The Emission Control Information label is located

on the expansion tank.
10
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
3Description
3.1 Intended use | 3.2 Identification
Engine model I2 846 MAR TC-155

crankcase 7 .
Engine model I2 846 MAR NA-80


crankcase 9 .
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
11
3Description
3.3 Fuel | 3.4 Engine oil
3.3Fuel
Engine models I2 846 MAR
NA-80
TC-80
TC-100
Fuel
TC-155
Unleaded gasoline
Recommended fuel quality

Minimum requirement
TC-120
95ROZ or 85MOZ
USA Premium 91
98ROZ or 88MOZ
USA Premium 93
NOTICE! Low octane fuel can cause loss of power and/or increased
fuel consumption.
91ROZ or 82,5MOZ
USA Regular 87
Permissible share of ethanol
NOTICE! A greater concentration can deteriorate the engines fuel

system and starting performance.
Maximum 10 % (E10)
3.4 Engine oil

Engine oil
NA-80
TC-80
TC-100
TC-120
TC-155
NOTICE! Engine damage due to incorrect engine oil grade. Always use
the recommended engine oil. Do not mix engine oils of different grades
or viscosity.
0W 40 completely synthetic, at least API SJ, ACEA A3/B3
Fill quantity
12
Approximately 3,5 liters [3.7 qt (US)]
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
3Description
3.5Coolant
3.5Coolant
NA-80
Coolant additive
Coolant additive based on ethylene glycol, silicate- and nitrite- free,

suitable for aluminium engines.
Suggested coolant additives
TC-80
TC-100
TC-120
TC-155
NOTICE! Insufficient cooling due to incompatibilities of coolant.

Combining different coolant additives may trigger a chemical reaction
and they may lose their effectiveness. The suggested coolant additives
are laboratory tested for compatibility. If you use another coolant
additive verify the compatibility previously.
BASF Glysantin G 30
Chevron Havoline Extended Life Coolant XLC+B
Valvoline Zerex G 30
Mixing ratio
NOTICE! An incorrect mixing ratio reduces the cooling capacity. When

topping up the coolant, do not change the mixing ratio. Use the same
coolant throughout the year in the mixing ratio specified.
50 % water + 50 % coolant additive
Fill quantity
Approximately 2,75 liters [2.9 qt (US)]
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
13
3Description
3.6 Engine components and information

I n f o rma t i on ! The wire harness is not shown in the figures.
TC-80, TC-100 and TC-120
Oil filter
2
3
Drainage for storage

Fuse box
Waste gate valve

Flame arrester
Connection for sea water

cooling circuit flushing device
Heat exchanger
Sacrificial anode
Exhaust manifold
Exhaust side
Exhaust pipe
8
9
10
Sea water return
11
8
9
10
11
14
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
3Description
1st cylinder
12
Sensor camshaft
2ndcylinder
Fuel supply
13
13
14
Engine rotation direction

Stub shaft
12
16
15
14
/ Power take off
15
16
Engine cover
Oil tank
17
17
18
Coolant expansion tank

Sea water supply
22
Intake manifold
Intake side
18
20
Engine-Chassis vehicle
connector 21
Relay starter
19
23
19
20
21
22
23
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
15
3Description
Engine model
I2 846 MAR TC-155
Oil filter

Waste gate valve
Flame arrester

Heat exchanger
Sacrificial anode
Exhaust manifold
Exhaust side
Exhaust pipe
7
8
Sea water return
10
/
7
8
9
10
16
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
3Description
1st cylinder
11
Sensor camshaft
2ndcylinder
Fuel supply
Fuse Box
12
11
12
13
14
13

Stub shaft
16
15
14
/ Power take off
15
16
Engine cover
Oil tank
17
17
18

Sea water supply
22
Intake manifold
Intake side
18
20
connector 21
Relay starter
19
23
19
20
21
22
23
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
17
3Description
Engine model
I2 846 MAR NA-80
Oil filter

Heat exchanger

4
3
4
Sacrificial anode
Exhaust manifold
Exhaust side
Exhaust pipe
5
6
Sea water return
/
5
6
7
8
18
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
3Description
1st cylinder
Sensor camshaft
2ndcylinder
Fuel supply
Fuse Box
10
10
11
12
11

Stub shaft
14
13
/ Power take off
12
13
14
Engine cover
Oil tank
15
15
16

connector 18
Sea water supply
Relay starter
16
17
19
20
Intake manifold
Intake side
17
18
21
19
20
21
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
19
3Description
3.7 Engine fuses and relays
3.7 Engine fuses and relays

The engine fuses and relays are located in the
fuse box on the engine. (See chapter3.6 Engine
components and information.)
Remove the cover
from the fuse box.
Overview configuration fuses and relays

1
Relay MAIN, relay main
Relay FUEL, relay fuel pump
15 A fuse IGK, terminal 30 key switch
15 A fuse VBD, terminal 30 battery
15 A fuse SERVICE, electric circuit for

ignition coils, injectors
10 A spare fuse SPARE
10 A fuse FUEL, fuel pump
15 A fuse VBR, terminal 30 after relay main
15 A spare fuse SPARE
20
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
3Description
3.8 Protective functions
3.8 Protective functions

The engine has an engine diagnostics, which monitors various operating parameters. The protection
functions described in this chapter are intended for your protection and to protect your engine when the
operating parameters exceed defined limits.
Protective function
Description
Engine temperature
The protective function will be activated, to protect the engine from

overheating.
Engine temperature > 90 C
The temperature warning light flashes or illuminates. The engine speed
is limited. The critical temperature range is reached and an engine
damage caused by overheating is imminent.
Measures are immediately required. (See chapter3.10.1 Lights in
vehicle.)
Engine speed limitations
If a speed limitation is active the engine speed cannot be exceeded,

even at full throttle.
In the following operation conditions speed limitations are active:
5000 min-1[rpm]
The shift control lever is in reverse gear (optional)
If one of the following speed limitations is active there is a malfunction.

Speed limitations results in decreased driving performance and
can cause unusual vehicle responses. Immediately inspect the
cause and repair possible faults by a qualified workshop. All
Textron Motors authorized workshops are qualified to repair your
engine.
6000 min-1 [rpm]
Electrical fault valve boost pressure control
5000 min [rpm]
Synchronization fault of sensors camshaft /

crankshaft
4500 min-1 [rpm]
Fault pedal value sensor
4000 min [rpm]
Fault electronic throttle system (drive-by-wire)
2000 min-1 [rpm]
Overheating engine (Observe section Engine

temperature.)
-1
-1
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
21
3Description
3.9 Technical specifications

Type
TC-80
TC-100
TC-120
TC-155
4-stroke gasoline engine, parallel twin with balance shaft and single
overhead camshaft (SOHC)
Displacement
846 cm
Number of cylinders
Bore x stroke
89 x 68 mm [3.5 x 2.7 in]
Compression ratio
9 : 1
Engine power ISO 8178
58,5 kW @
6600 min-1 [rpm]
74 kW @
7200 min-1 [rpm]
91 kW @
7500 min-1 [rpm]
112 kW @
7500 min-1 [rpm]
Engine power SAE J1228
59 kW @
6600 min-1 [rpm]
75 kW @
7200 min-1 [rpm]
92 kW @
7500 min-1 [rpm]
113 kW @
7500 min-1 [rpm]
Engine speed limit
8000 min-1 [rpm]
Idle speed
1600 min-1 [rpm]
Fuel system
Sequential multipoint manifold injection
Lubrication system
Cooling system
Dry sump
Closed coolant circuit and open sea water cooling circuit
Engine management system
Synerject M3D
Throttle body
Electronically controlled throttle body (drive-by-wire), dia. = 44 mm [1.73 in]
Ignition system
Electronically controlled distributorless ignition system with individual coils
Starter system
Electric starter
> 450 W @ 4000 min-1 [rpm]
Generator, internal
Fuses
Weight including engine oil and
coolant
Dimensions L x B x H
22
Automotive fuses mini blade-type 10 A and 15 A

95 kg [209 lb]
95 kg [209 lb]
95 kg [209 lb]
100 kg [221 lb]
743 mm [30 in] x 539 mm [22 in] x 509 mm [20 in]
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
3Description

Type
NA-80
4-stroke gasoline engine, parallel twin with balance shaft and single
overhead camshaft (SOHC)
Displacement
846 cm
Number of cylinders
Bore x stroke
89 x 68 mm [3.5 x 2.7 in]
Compression ratio
Engine power ISO 8178
Engine power SAE J1228
11,5 : 1
58,5 kW @ 7500 min-1 [rpm]
59 kW @ 7500 min-1 [rpm]
Engine speed limit
8000 min-1 [rpm]
Idle speed
1450 min-1 [rpm]
Fuel system
Sequential multipoint manifold injection
Lubrication system
Cooling system
Dry sump
Closed coolant circuit and open sea water cooling circuit
Engine management system
Synerject M3D
Throttle body
Electronically controlled throttle body (drive-by-wire), dia. = 44 mm [1.73 in]
Ignition system
Electronically controlled distributorless ignition system with individual coils
Starter system
Electric starter
Generator, internal
Fuses
> 450 W @ 4000 min-1 [rpm]

Automotive fuses mini blade-type 10 A and 15 A
Weight including engine oil and

coolant
Dimensions L x B x H
90 kg [198 lb]
743 mm [30 in] x 539 mm [22 in] x 509 mm [20 in]
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
23
3Description
3.10 Supported vehicle equipment

3.10.1 Lights in vehicle
The lights described in this chapter are controlled by the engine management system. Observe the
information in the vehicle manufacturers documentation.
Light
Description
Service light
When the service light is illuminating, the next service interval is

reached and service tasks are required.
The required service tasks must be performed in a qualified

workshop. All Textron Motors authorized workshops are qualified
to service your engine.
Observe that only the regular operating hours intervals will be indicated.
The service light does not indicate the 1st service and the yearly
service intervals. (See chapter4.1 Service intervals.)
Oil pressure light
The oil pressure light illuminates after the engine is started until the
required oil pressure is achieved.
NOTICE! Serious engine damage due to insufficient lubrication. If the
oil pressure light remains on after starting the engine, the required oil
pressure is not built up.
Malfunction indicator light (MIL)
Turn off the engine immediately.
Immediately inspect the cause and repair possible faults by a

qualified workshop. All Textron Motors authorized workshops are
qualified to repair your engine.
The malfunction indicator light has a self-test function. When you

turn on the ignition or start the engine, the malfunction indicator light
illuminates for a few seconds.If the malfunction indicator light does
not stop illuminating or illuminates during the operation, the engine
diagnostics has detected an fault. If the malfunction indicator light is
flashing, there is an emission-related fault.
24
Immediately inspect the cause and repair possible faults by a

qualified workshop. All Textron Motors authorized workshops are
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
3Description
Light
Description
Temperature warning light
If the temperature warning light is flashing or illuminating, the engine

temperature has almost been reached the critical temperature range.
Further information can be found in chapter3.7 Protective functions.
The temperature warning light is illuminating.
Flush the sea water cooling circuit. (See chapter4.3.6 Flushing

sea water cooling circuit.)
Sediments or leaks in the sea water cooling circuit can cause the
fault. Immediately inspect the cause and repair possible faults by
a qualified workshop. All Textron Motors authorized workshops
are qualified to repair your engine.
The temperature warning light is flashing.
Check the coolant level. (See chapter4.3.2 Checking coolant

level.)
NOTICE! Engine damage caused by overheating. An empty expansion

tank may be an indication of a leaking cooling system. Immediately
inspect the cause and repair possible faults by a qualified workshop.
All Textron Motors authorized workshops are qualified to repair your
engine.
If the expansion tank is empty, turn off the engine immediately.
If the coolant level is significantly below the MIN-marking, let the

engine cool down and refill coolant.
If the coolant level is right, adapt the way you operate. Check the
coolant level again after the engine has cooled down.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
25
4Operation
4.1 Service intervals
4Operation
Familiarize yourself with the vehicle before operating the engine. Read the vehicle manufacturers
documentation.

Regular service is essential to keep your engine in a safe operating condition. Perform all engine and vehicle
related service tasks as described in this service manual and the vehicle manufacturers documentation.
Following service tasks you can perform yourself. All activities are described in chapter4 Operation.
Activity
Inspecting exhaust and fuel
system
Checking coolant level
Checking oil level
Flushing sea water cooling
circuit
Applying corrosion protection
Before every use
After every use
Every 10 h1
2
2
h = Hours of operation
Only after operating in salt water
1
2
26
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
4Operation
The following service tasks require special technical knowledge of this engine. These service tasks must
be performed in a qualified workshop. All Textron Motors authorized workshops are qualified to service your
engine.
All activities are described in chapter8 Service tasks in the workshop.
1st service
Subsequent service intervals

every 60 h every 120 h every 360 h
after 12 h
or at least
once a year
Changing engine oil and oil

filter
Checking and adjusting

valvelash
Activity
or at least
every 2 years
Replacing ignition coils
Replacing rubber mount
Maintaining waste gate valve

(all engine models
I2 846 MAR TC)
Checking flame arrester
Checking sacrificial anode

Applying corrosion protection
Checking spark plugs

Fuel stabilizer
Engine internal preservation
Inspecting exhaust and fuel
system
Changing coolant
Replacing fuel filter
Preparing for
Storage4
Replacing spark plugs
Flushing sea water cooling

circuit
or at least
every 4 years
After 4 years5
See the vehicle manufacturers documentation.
These service intervals are only required after the specified hours of operation
If you do not operate the engine for more than 30 days
5
Observe the coolant manufacturers recommendations for the following service intervals
3
4
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
27
4Operation
4.2 Operation during the break-in period
4.2 Operation during the break-in period

The way you operate the engine is a major factor in determining engine performance and useful life.
This affects the way you operate in the
first 5 hours of operation.
first 5 hours of operation after extensive repairs, where the engine was completely disassembled.
first minutes until the engine is warm.
Observe the following guidance to achieve optimal break-in:
Avoid
Perform
vary engine speed.

momentary bursts of acceleration, when the engine is warm.
28
engine speeds over 6000 min-1 [rpm].

long periods of idle operation.
long periods of operation at low engine speeds.
long periods of operation at the same engine speed.
long periods of operation at full load.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
4Operation
4.3 Operating engine

4.3.1 Inspecting the exhaust and fuel system
Remove the engine cover
.
1
Exhaust system
WARNING! Engine exhaust gases contain
carbon monoxide (CO). Inhalation can deprive
the body of oxygen and result in organ damage
or death by asphyxiation.
Check exhaust system 2 hose clamps,

bolts and metal parts for corrosion.
Ensure hoses are properly mounted and free

of cracks.
Fuel system
WARNING! Fuel is highly flammable. Vapors
may explosively ignite.
Check fuel system 3 hose clamps, bolts

and metal parts for corrosion.
Ensure hoses are properly mounted and free

of cracks.
Do not start the engine if you smell fuel or

see a fuel leak.
Attach and press down on the engine cover

until it snaps into place.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
29
4Operation
4.3.2 Checking coolant level

Check the coolant level with a cold engine.
Check the coolant level in the expansion

tank 1 .
The coolant level must be between the
MIN-marking 3 and the MAX-marking
2 .
1
2
NOTICE! Overheating damage caused by too low

coolant level.
If coolant level is below the MIN-marking,

follow instructions in Refilling coolant
section.
NOTICE! Overfilled coolant increases the cooling

system pressure and may cause leaks in hoses.
If coolant level exceeds the MAX-marking,

pump out excessive coolant using a suction
pump.
Refilling coolant
CAUTION! Scalding caused by hot steam. Open
expansion tank only with a cold engine.
Unscrew the expansion tank cover
Refill coolant, until the coolant level is

between the MIN-marking 6 and the
MAX-marking 5 .
Close the expansion tank.
Allow the engine to run at idle for

10seconds.
Check the coolant level.
30
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
4Operation
4.3.3 Put the engine into operation

The following procedure is not a complete description of the commissioning, it describes only the enginespecific requirements. Observe strictly the vehicle manufacturer's documentation.
NOTICE! Engine damage caused by overheating. If you operate the engine without sea water, the optimal
engine cooling is no longer provided. Observe chapter5.2 Operating engine without sea water.
The vehicle is placed in the water.
Put the throttle control in neutral position.
Turn on ignition and press the starter button.

or
Turn the ignition switch in the START position.

The engine will start.
Warm up the engine. (See chapter4.2 Operation during the break-in period.)
Check the oil level. (See chapter4.3.4 Checking oil level.)
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
31
4Operation
4.3.4 Checking oil level

I n f o rma t i on ! Your engine features a dry sump lubrication system. Engine oil is pumped from the
engine into the oil tank while the engine is operating. When the engine is turned off, some engine oil flows
slowly from the oil tank back into the engine. Therefore inspect the oil level immediately after turning off
the engine.
Check the oil level with a warm engine.
Warm up the engine. (See chapter4.2

Operation during the break-in period.)
Turn off the engine.
CAUTION! Scalding caused by hot engine oil.

Wear protective gloves.
Unscrew the oil dipstick

tank.
Wipe the oil dipstick and insert into the oil

tank. Do not screw in.
Remove the oil dipstick

level.
from the oil
and check oil
The oil level must be between the

MIN-marking 4 and the MAX-marking
3 .
NOTICE! Engine damage caused by a lack of
engine oil.
If oil level is below the MIN-marking, follow

instructions in Refilling engine oil section.
NOTICE! Engine damage caused by too much

engine oil.
If oil level exceeds the MAX-marking, pump

out excessive engine oil using an oil suction
pump.
Screw in the oil dipstick.
32
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
4Operation
Refilling engine oil

NOTICE! Engine damage caused by too much
engine oil. Refill engine oil in small quantities with
repeatedly checking. The difference between the
MIN-marking 7 and the MAX-marking 6 is
approximately 0,5 liter [0.5 qt (US)] engine oil.
Fill engine oil through the opening 5 of the

oil dipstick until the oil level is between the
MIN-marking and the MAX-marking.
Check the oil level.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
33
4Operation
4.3.5 Take the engine out of operation

The following procedure is not a complete description of the decommissioning, it describes only the enginespecific requirements. Observe strictly the vehicle manufacturer's documentation.
Put the throttle control in neutral position.
Turn off ignition.

or
Turn the ignition switch in the OFF position.
If your vehicle has a battery isolator switch or similar device, observe that after turn off the engine,
data must be saved on the engine control unit. Wait at least 30 seconds, until you disconnect the
power supply of the engine from the power supply of the vehicle.
34
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
4Operation
4.3.6 Flushing sea water cooling circuit

I n f o rma t i on ! Regularly use a cleansing concentrate to flush the sea water cooling circuit. Consult
your local vehicle dealer.
Damage in exhaust system caused by deposits.

Sediments may accumulate if the sea water cooling circuit is not flushed
regularly after use in salt water. The exhaust system cooling jacket is
particularly susceptible to sediment accumulation.
Flush the sea water cooling circuit after each salt water use.
Take the vehicle out of water.
A 13mm [1/2] connection 1 or 2 for the

flushing device is installed on the engine. The
flushing device is attached at this connection.
Connect the flushing device. (See the

vehicle manufacturers documentation.)
NOTICE! Engine damage due to water in the

engine. When the engine is turned off, the water
may get into the engine through the exhaust
system. First start the engine and then open the
water tap.
Start the engine and run the engine at idle.
Open the water tap.

The sea water cooling circuit will be flushed.
Textron Motors recommends to flush the sea
water cooling circuit at least for 5 minutes.
Close the water tap.
Remove the flushing device.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
35
4Operation
4.3.7 Corrosion protection

I n f o rma t i on ! For information about suitable products and their using, please consult your local
vehicle dealer.
If you operate your vehicle in salt water, regularly use a corrosion protection spray. (See chapter4.1 Service
intervals.)
36
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
4Operation
4.3.8 Transport and storage of the vehicle

If you intend to transport or place the vehicle in storage, read the following instructions:
If you do not intend to operate the engine for 30 days or more, prepare the engine for storage. (See
chapter5.1 Engine storage for more than 30 days.)
Transport and store the vehicle on a preferably stable and flat surface. If you do not have any flat
surface available, note for storage necessarily the angles in the figure. Do not exceed these angles.
Store the vehicle in a clean, dry place with an ambient temperature of -3045C [-22113F].
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
37
5 Special scenarios
5.1 Engine storage for more than 30 days |
5 Special scenarios
5.1 Engine storage for more than 30 days
Prepare the engine if you plan to store the engine for 30 days or more. Preparing the engine for storage will
prevent the cylinder from corroding and ensure the engine starts again correctly at the end of the storage
period.
Preparation for storage requires special technical knowledge of this engine. These tasks must be performed
in a qualified workshop. All Textron Motors authorized workshops are qualified to prepare your engine for
storage.
5.2 Operating engine without sea water

Engine damage caused by overheating.
If you operate the engine without sea water, the optimal engine cooling is
no longer provided. Select one of the following procedures.
Operate the engine only at idle and only for a maximum period of
30 seconds.
or
Flush the sea water cooling circuit. (See chapter4.3.6 Flushing sea
water cooling circuit.)
5.3 Towing vehicle in water

Engine damage due to water in the engine.
Water may enter the engine through the exhaust system if you tow the
vehicle.
If your vehicle has a towing valve or a similar device, close it. Read
the vehicle manufacturers documentation for more information.
If your vehicle doesnt feature a towing valve, limit towing duration

and towing speed to 16km/h [10mph] [9knots].
38
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
5 Special scenarios
5.4 Measures in case of flooded engine
5.4 Measures in case of flooded engine

Engine damage due to water in the engine.
Water may enter the engine through the exhaust system if your vehicle
has been capsized and/or the engine compartment has been flooded. It
can still happen even if the engine has been partially flooded. The longer
you postpone the necessary service tasks, the more severe will be the
engine damage.
Do not try to start the engine.
Remove the water from the engine immediately.
Do not waste your time. Deliver your vehicle to a qualified workshop

immediately.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
39
6Malfunctions
6.1 Malfunctions table
6Malfunctions
Follow the remedy guidance or contact a qualified workshop if you cannot correct a malfunction yourself. All
Textron Motors authorized workshops are qualified to repair your engine.
Observe chapter3.10.1 Lights in vehicle.
Condition
Possible cause
Remedy
The engine does not crank.
The ignition is turned off.
Turn on ignition.
The power supply of vehicle is

disconnected for safety reasons.
Depending on equipment of the

vehicle there are several options.
Read the vehicle manufacturers
documentation for more information.
For example:
Insert the safety lanyard.
Put the throttle control in neutral
position.
Switch on the battery isolator.
After start failure the starter can stay

disabled for a few seconds.
Wait a few seconds and start the

engine again.
A fuse is defective.
Check the engine fuses. (See

chapter6.2 Checking engine fuses.)
Check the fuses located in
the vehicle. See the vehicle
manufacturer's documentation.
The battery is discharged or

defective.
Contact a qualified workshop.

All Textron Motors authorized
workshops are qualified to repair
your engine.
The drive train is blocked.
Remove the blockage. See

the vehicle manufacturer's
documentation.
40
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
6Malfunctions
Condition
Possible cause
Remedy
The engine cranks, but

does not start.
A fuse is defective or the service

fuse is unplugged.
Check the engine fuses or plug in

the service fuse. (See chapter6.2
Checking engine fuses.)
Check the fuses located in
the vehicle. See the vehicle
Lack of fuel.
Fill up fuel. See the vehicle

The battery is discharged or

defective.
Contact a qualified workshop.

All Textron Motors authorized
workshops are qualified to repair
your engine.
The engine stalls, but can

be started again.
Lack of fuel.

The engine stalls and

cannot be started again.
No fuel.

The engine does not

provide the full power.
There is no malfunction. The engine

has not reached the operating
temperature yet.
There is a malfunction and a speed

limitation is activated.
Contact immediately a qualified

workshop. All Textron Motors
authorized workshops are qualified
to repair your engine.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
41
6Malfunctions
6.2 Checking engine fuses

Risk of fire caused by incorrect or bridged fuse.
The fuse protects the cable from cable fire. A higher amperage rating
bypasses this protection.
Never use a higher ampere rating.
Never bypass a fuse.
Disconnect the engine from the power

supply. (See the vehicle manufacturers
documentation.)

Remove the cover
from the fuse box.
Two spare fuses 2 provided by factory can be

found in the fuse box. (See chapter3.7 Engine
fuses and relays.)
Remove the fuse
42
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
6Malfunctions
Check the fuse.

The wire
intact.
in the fuse must to be
If the wire is damaged, replace the fuse.
Insert the fuse
Repeat the procedure with other fuses.
Insert the cover
Connect the power supply to the

engine. (See the vehicle manufacturers
documentation.)
into the fuse box.

6
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
43

7.1 Locating a workshop |

7.1 Locating a workshop
An extensive global dealer and servicing network is available. The dealer and servicing network provides
assistance with any queries relating to the engine. Visit our web site www.textronmotors.com for a list of all
authorized Textron Motors workshops.
7.2 Tools and parts

Textron Motors offers a selection of accessories to prepare you for the most important situations. Visit your
local vehicle dealer or our web site www.textronmotors.com for more information.
7.3Repairs
Repairs require special technical knowledge of this engine. All Textron Motors authorized workshops are
44
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.1 Safety messages workshop

8.1 Safety messages workshop
Service tasks in the workshop
All service tasks described in the following chapter require special

technical knowledge of this engine.
Ensure your workshop is qualified to service your engine.
All Textron Motors authorized workshops are qualified to service

your engine.
Service manual
Before reading chapter8 Service tasks in the workshop, you must have
read and understood all other information in the service manual.
Read the entire service manual carefully before performing any

service tasks.
Pay particular attention to the safety messages.
Engine power supply
All service tasks require disconnection of the engine from the power
supply. Starting the engine inadvertently may endanger the safety of
persons.
Read the vehicle manufacturers documentation for more

information.
Disconnect the engine from the power supply before performing

any servicing tasks.
Only reconnect the power supply to the engine once all service
tasks are complete and all protective equipment is correctly fitted.
Workspace
Performing the service tasks on the vehicle located in water may

endanger the safety of persons.
Take the vehicle out of the water to perform any service tasks.
Protective equipment
Missing protective equipment poses a safety risk to persons.
Attach all protective equipment after completing the service tasks.
Tools
Unsuitable tools pose a safety risk to persons.
Use tools listed in chapter8.2 Tools and accessories or equivalent

tools.
Spring band clamps
Serious eye injuries caused by sudden release of spring band clamps.
All persons in the area must wear protective glasses.
Observe the tool manufacturers instructions.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
45

8.2 Tools and accessories

8.2.1 Service parts
Textron Motors offers a service case that contains the following service parts. Visit your local vehicle dealer
or our web site www.textronmotors.com for more information.
Figure
Description
Figure
Description
Oil filter
Valve adjustment
shims in different sizes
O-rings for oil filter

change
Serrated lock washer
Spark plug
Champion RC7PYCBX
Valve adjustment kit
Feeler gauge
0,052mm
Sacrifical anode
including seal
Sealing kit valve cover
Seal for sacrifical

anode
For the service intervals every 4 years, you also need the following parts:
Figure
Description
Ignition coil
46
Figure
Description
Rubber mount
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.2.2 Textron Motors diagnostic case

Textron Motors offers a diagnostic case that
contains the Textron Motors Diagnostic Tool. The
Textron Motors Diagnostic Tool is designed for fault
diagnostics and service tasks for Textron engines
using a Synerject engine management system.
Visit your local vehicle dealer or our web site
www.textronmotors.com for more information.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
47

8.2.3 Equipment workshop

In addition to the service case, you will require the following tools and accessories for service tasks. The
figures are only examples of suitable tools.
Figure
48
Description
Figure
Description
Torque wrench
250Nm
[137lbfft]
with extension and
insert adapter
6-point socket wrench

7
Reversible ratchet
with extension and
insert adapter
Open-end wrench
10, 15, 17
Hexagon screwdriver 5
Insert open-end
wrench
15, 17
Hexagon screwdriver
socket 5
Caliper
Measuring accuracy
0,05mm
Torx screwdriver
T30
Bar magnet
Torx screwdriver
socket
T30
Spark plug wrench

Wrench size 16mm
[5/8]
Diameter: maximum
22mm [0.87in]
Hexagon nut-driver
7
Spark plug brush
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Figure
Description
Oil suction pump
Drain tray
Hose clamp pliers for

spring band clamps
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
49

8.2.4Supplies
You will require the following supplies or equivalents to perform service tasks. Unless otherwise specified,
use the products as directed by the manufacturer.
Supplies
Recommended products
Cleansing concentrate for flushing the sea water

cooling circuit
Stopsel, Kalyscom France

Salt-Away, Salt-Away Products Inc. USA
Anti-Seize assembly paste for lubricating threaded

connections
Weicon Anti-Seize "High-Tech" ASW 040 P

Loctite 8150
Engine internal preservative
Liqui Moly, Germany
Fuel stabilizer
Liqui Moly, Germany
Sealing surface cleaner
Liqui Moly brake and parts cleaner AIII, Germany
Corrosion protection spray
Wrth corrosion protection spray, Germany

The product must be salt water resistant and
suitable for different surfaces such as metals,
paintet surfaces, plastic and rubber.
Lacquer for touching up paintwork defects
DUPLI-COLOR acrylic lacquer silver RAL 9006

DUPLI-COLOR acrylic lacquer white RAL 9010
Flame arrester cleaning spray
K&N Power Kleen, Netherlands
50
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.3 Changing engine oil and oil filter

I n f o rma t i on ! The engine oil will be pumped out in two stages. First as much as possible engine oil
will be pumped out from the oil tank. The remaining engine oil will be pumped out with the suction pump in
the dry sump.

CAUTION! Scalding caused by hot engine oil.

Wear protective gloves.
Unscrew the oil dipstick

tank.
from the oil
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
51

Pumping out engine oil
Insert the suction hose of the oil suction

pump through the opening in oil dipstick 3
until the hose reaches the oil tank bottom
4 .
Pump out the engine oil from oil tank.

Remove the cover
from the fuse box.
Ignition coils and injectors are supplied with

electricity through the service fuse. When the
service fuse is removed, you can rotate the engine
using the starter avoiding starting the engine.
52
Remove the service fuse
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Unscrew the bolts
on the oil tank.

7
Lift the oil tank

9 .
from the oil tank bracket

8
NOTICE! Breakage risk due to work on the oil tank.

When removing the hose from the oil tank, you
need to move the oil tank. This can brake the oil
tank pins.
Put the oil tank beside

bracket.
10
the oil tank
10
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
53

and
Open the hose clamps
Hold the hoses 12 and 14 over a drain

tray. Extend hoses if necessary.
Actuate the starter.
11
13
The engine cranks and the engine oil will be

pumped out of the engine.
11
12
13
14
Connect the hose
Close the hose clamp
18
with the oil tank.

17
Tightening torque:
3 Nm +0,5 Nm [2.2 lbf ft +0.4 lbf ft]
Connect the hose
16
to the oil tank.

15
15
16
Tightening torque:
17
5 Nm +0,5 Nm [3.7 lbf ft +0.4 lbf ft]
18
Replacing oil filter

Hold the oil filter
Unscrew the banjo bolt
Remove the oil filter.
19
19
20
20
54
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Clean the sealing surface

surface cleaner.
Replace the oil filter
Coat the oil filter seal

oil.
21
23
with sealing
21
22
lightly with engine
22
23
Replace both o-rings

24 .
Coat the o-rings and thread lightly with

engine oil.
on the banjo bolt
25
24
25
25
Hold the oil filter
Screw in the banjo bolt
26
in position.
.
27
26
Tightening torque:
14 Nm +2 Nm [10.3 lbf ft +1.5 lbf ft]
27
Insert the service fuse
28
28
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
55

Insert the cover
into the fuse box.
29
29
Lift the oil tank 30 and insert it into the oil

tank bracket 31 .
30
31
Screw in the bolts
32
at the oil tank.
Tightening torque:
32
8 Nm +2 Nm [5.9 lbf ft +1.5 lbf ft]
32
56
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |


33 until it snaps into place.
33
Filling with engine oil
Fill 2,5 liter [2.6 qt (US)] of new engine oil

through the opening 34 of the oil dipstick.
Screw in the oil dipstick
Check the oil level. (See chapter4.3.4

Checking oil level.)
Touch up paintwork defects.
Clear the service counter for service light.

(See the Textron Motors Diagnostic Tool
manual.)
Update the engine control unit calibration.

manual.)
Test-drive the vehicle.
35
34
.
35
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
57

8.4 Checking sacrificial anode
8.4 Checking sacrificial anode

I n f o rma t i on ! The water jacket in the exhaust manifold is protected from corrosion by a passive
cathodic protection.
Unscrew the sacrificial anode
Check the sacrificial anode
At least half of the original size 60 mm

[2.4 in], 16 mm [0.6 in] remains.
If the sacrificial anode is less than half of the

original size, replace the sacrificial anode.
Replace the seal
Screw in the sacrificial anode
.
3
Tightening torque:
41 Nm +9 Nm [30.2 lbf ft +6.6 lbf ft]
3
4
58
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.5 Checking and adjusting valvelash

8.5.1 Checking valvelash
.
1
Check valvelash with a cold engine.

WARNING! Danger of serious cuts from the
gear on the camshaft when the engine is
started. Disconnect the engine from the power
supply.
Disconnect the wire harness connectors

from the ignition coils 2 and sensor
camshaft 3 .
Unscrew the bolts
Pull the ignition coils
out.
2
3
4
5
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
59

Unscrew the bolts
Remove the valve cover
.
7
.
6
7
I n f o rma t i on ! The camshaft is turned by turning the crankshaft. Read the vehicle manufacturers
documentation for instructions. Always turn the crankshaft in the same direction as the engine rotates.
(See chapter3.6 Engine components and information.) Two rotations of the crankshaft correspond to one
rotation of the camshaft.
Checking valvelash on the 2nd cylinder
Turn the camshaft until the position of the

camshaft is as illustrated. (See the vehicle
manufacturers documentation.)
The camshaft is marked at the 2nd cylinder end

only.
The marking
bar.
ends flush with the cross
All rocker arms 9 on the cylinder have a

certain amount of play.
Check the valvelash 10 of all valves on the

cylinder using a feeler gauge.
Required valvelash:
0,2 0,3 mm
60
If the valvelash of one or more valves is not

right, continue with chapter8.5.2 Adjusting
valvelash.
10
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Checking valvelash on the 1st cylinder


only.
The inscription
11
is not visible.
on the cylinder have a

All rocker arms
12
11
12
Check the valvelash 13 of all valves on the

cylinder using a feeler gauge.
Required valvelash:
0,2 0,3 mm
If the valvelash of one or more valves is not

right, continue with chapter8.5.2 Adjusting
valvelash.
Replace the valve cover seals
14
13
.
14
Clean the sealing surface

surface cleaner.
15
with sealing
15
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
61

Put the valve cover
Apply Anti-Seize assembly paste to all bolts

17 .
Screw in the bolts in the sequence as

illustrated 18 .
16
on.
16
8
2
17
18
Tightening torque:
1
7
Insert the ignition coils
Replace the serrated lock washers 20 .

Assemble the bolts 21 , washers 22 and
serrated lock washers as illustrated.
19
.
19
Tightening torque:
20
21
22
Connect the wire harness connectors to the

ignition coils 23 and sensor camshaft 24 .
Clear the service counter to reset service

light. (See the Textron Motors Diagnostic
Tool manual.)
23
24

manual.)

62
25
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.5.2 Adjusting valvelash

I n f o rma t i on ! The camshaft is turned by turning the crankshaft. Read the vehicle manufacturers
documentation for instructions. Always turn the crankshaft in the same direction as the engine rotates.
(See chapter3.6 Engine components and information.) Two rotations of the crankshaft correspond to one
rotation of the camshaft.
Adjusting valvelash on the 2nd cylinder

WARNING! Danger of serious cuts from the
gear on the camshaft when the engine is
started. Disconnect the engine from the power
supply.


only.
The marking
bar.
ends flush with the cross

Continue with the section Replacing valve

adjustment shim.
Adjusting valvelash on the 1st cylinder


only.
The marking 3 ends flush with the cross
bar. Otherwise, no inscription is visible.

Continue with the section Replacing valve

adjustment shim.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
63

Replacing valve adjustment shim

NOTICE! Engine damage from small components
in the engine or cylinder head. Operating the
engine when there are small components in the
crankcase and cylinder head can result in serious
damage and cause the crank drive to seize.
Cover the chain channel
Hold the valve adjustment tool

position.
Screw in the bolts
.
7
in
Tightening torque:
Position the rocker arm pusher

rocker arm 9 .
on the
Press down on the slide plate 11 using the

rocker arm pusher 10 until the pin 12
engages.
10
11
12
64
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Remove the valve adjustment shim

using a bar magnet.
Measure the valve adjustment shim using a

caliper.
Insert the new valve adjustment shim.
13
13
in position.
Hold the rocker arm pusher
Press down on the slide plate

using the rocker arm pusher.
Slide the pin
Slowly release the rocker arm pusher.
16
14
15
slightly
14
forward by hand.
15
The valve spring slides the slide plate

upwards again.
16
Unscrew the bolts
Remove the valve adjustment tool
Remove the cover from the chain channel.
17
18
17
NOTICE! Valve breakage due to insufficient

valvelash.
Check the valvelash.
Continue with chapter8.5.1 Checking

valvelash.
18
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
65

8.6 Replacing spark plugs and ignition coils
.
1
Remove the spark plugs with a cold engine.

from the ignition coils 2 .
Unscrew the bolts
out.
3
4
66
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

using a spark
Unscrew the spark plugs

plug wrench.
Replace the spark plugs.
Screw in the spark plugs using a spark plug

wrench.
Tightening torque:
22 Nm +10 Nm [16.2 lbf ft +7.4 lbf ft]
The ignition coils must not be replaced always.

(See chapter4.1 Service intervals.)
.
Replace the ignition coils
Insert the ignition coils.

Tightening torque:
6
7
8
9

ignition coils 10 .

Tool manual.)

manual.)

10
11
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
67

8.7 Checking spark plugs
.
1
Remove the spark plugs with a cold engine.

from the ignition coils 2 .
Unscrew the bolts
out.
3
4
68
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Unscrew the spark plugs

plug wrench.
using a spark
If the electrodes 6 are extremely sooty,

clean carefully using a spark plug brush.
Check the spark plug gap

gauge.
using a feeler
Required spark plug gap:

0,69 0,84 mm [0.028 0.032 in]
If the spark plug gap is not satisfactory,

replace the spark plug. Always replace the
spark plugs in pairs.
6
Screw in the spark plugs

plug wrench.
using a spark
Tightening torque:
22 Nm +10 Nm [16.2 lbf ft +7.4 lbf ft]
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
69

Insert the ignition coils

Tightening torque:
10
11
12

ignition coils 13 .

70
13
14
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.8 Replacing rubber mount

Engine models
I2 846 MAR TC-80, TC-100, TC-120 and NA-80
Remove the rubber mount with a cold engine.
Mark
the hose
and intercooler
2
3
Open the spring band clamps
Remove the hose
Disconnect the wire harness connector

from the throttle body 7 .
Open the hose clamp
6
7
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
71

Remove the throttle body
Unscrew the bolts
Remove the rubber mount
Replace the rubber mount.
Hold the rubber mount in position.
Screw in the bolts.
10
11
10
Tightening torque:
11
Insert the hose clamp

12 .
13
and throttle body
12
13
72
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

14
Tightening torque:
3 Nm +0,5 Nm [2.2 lbf ft +0.4 lbf ft]
14
Insert the hose
16
15
Observe the marking.

.
Close the spring band clamps

Tool manual.)
15

manual.)
Turn on the ignition for about a minute, until

the throttle body opens and closes again.
Engine model I2 846 MAR TC-155
16
15
Remove the rubber mount with a cold engine.
Open the hose clamps
Remove the connecting pipe
.
2
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
73

Disconnect the wire harness connector

from the throttle body 4 .
Open the hose clamp
3
4
Remove the throttle body
Unscrew the bolts
Remove the rubber mount
Replace the rubber mount.
Hold the rubber mount in position.
Screw in the bolts.
.
8
Tightening torque:
74
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Insert the hose clamp

9 .
and throttle body
10
10
11
Tightening torque:
3 Nm +0,5 Nm [2.2 lbf ft +0.4 lbf ft]
11
Hold the the connecting pipe
Close the hose clamps
12
13
in position.
12
Tightening torque:
3 Nm +0,5 Nm [2.2 lbf ft +0.4 lbf ft]

Tool manual.)
13
12

manual.)
Turn on the ignition for about a minute, until
the throttle body opens and closes again.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
75

8.9 Maintenance waste gate valve

Waste gate valve version 1
Waste gate valve version 2
76
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.9.1 Maintaining waste gate valve version 1

TC-80, TC-100, TC-120 and TC-155
Maintain the waste gate valve with a cold engine.
Observe the indicated directions of rotation
One nut 4 has a left-hand thread.
Hold the spanner nut
Open the two nuts

rotating.
with a wrench.
3
4
in direction of
2
3
4
Open the spanner nut 5 in the indicated

direction of rotation until no longer
pretensioning exists
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
77

Close the spanner nut in the indicated

direction of rotation until the following
conditions are met.
The lever
does not move anymore.
The thread rod
has not moved yet.
Attach the marking
Close the spanner nut with two full turns in

the indicated direction of rotation.
in direction of
Close the two nuts

rotation 9 .

Tool manual.)

manual.)
10
11
9
10
11
78
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.9.2 Maintaining waste gate valve version 2

TC-80, TC-100, TC-120 and TC-155
Maintain the waste gate valve with a cold engine.
Observe the indicated directions of rotation
One nut 4 has a left-hand thread.
with a wrench.
Hold the spanner nut
Open the two nuts

rotating.
Open the spanner nut 5 in the indicated

direction of rotation until no longer
pretensioning exists
3
4
in direction of
1
2
3
4
Close the spanner nut in the indicated

direction of rotation until the following
conditions are met.
The lever
does not move anymore.
The thread rod
has not moved yet.

6
7
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
79

Attach the marking
Close the spanner nut with two full turns in

the indicated direction of rotation.
11
in direction of
Close the two nuts

rotation 9 .

Tool manual.)
10
11

manual.)
80
9
10
11
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.10 Checking flame arrester

TC-80, TC-100, TC-120 and TC-155
Check the flame arrester
The fabric must be visible.
If the fabric is no longer visible, follow

instructions in Cleaning flame arrestor
section.
Cleaning flame arrester
Open the clamp
The clamp built in by the engine manufacturer

in these place is destroyed during removal. After
removing the clamp must be replaced by a hose
clamp.
Remove the hose
Open the hose clamp
2
3
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
81

Remove the flame arrester
Clean the flame arrester with cleaning spray

according to the manufacturer's instructions.
Attach the flame arrester.
Tightening torque:
4,5 Nm +1 Nm [3.3 lbf ft +0.7 lbf ft]
6
Replace the clamp
Insert the hose
Close the hose clamp.
Tightening torque:
3 Nm +0,5 Nm [2.2 lbf ft +0.4 lbf ft]

Tool manual.)

manual.)
82
7
8
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Engine model I2 846 MAR NA-80

.
Unscrew 7 bolts
Remove the cover
Check the flame arrester
.
3
The fabric must be visible.
When the fabric filter is no longer visible,

continue with section Cleaning the flame
arrestor.
3
Cleaning flame arrester
Open the hose clamp
.
4
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
83

Remove the flame arrester
Clean the flame arrester with cleaning spray

Attach the flame arrester.
Tightening torque:
3 Nm +0,5 Nm [2.2 lbf ft +0.4 lbf ft]
Place the cover
Screw in 7 bolts
Tightening torque:
4,5 Nm +1 Nm [3.3 lbf ft +0.7 lbf ft]

Tool manual.)

manual.)
84
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.11 Changing coolant

Drain the coolant with a cold engine.
Unscrew the expansion tank cover
Draining coolant
on
Place the drain tray under the fitting

heat exchanger.
Open the hose clamp
Remove the hose and keep it over the drain

tray.
Coolant drains off.
2
3
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
85

Flushing coolant circuit
Fill the expansion tank

water.
with clean fresh
Water drains off through the heat exchanger.
Repeat the procedure until only clear water

drains off through the heat exchanger.
Insert the hose.
Tightening torque:
5 Nm +0,5 Nm [3.7 lbf ft +0.4 lbf ft]
86
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Filling with coolant
Fill coolant to the expansion tank until the

MAX-marking 6 .
Close the expansion tank.

Check the coolant level.
CAUTION! Scalding caused by hot steam. Open

expansion tank only with a cold engine.
NOTICE! Danger of overheating caused by a lack
of coolant.
When coolant level is below the MINmarking 7 , wait until the engine has
cooled down.
Refill coolant, until the coolant level is

between the MIN-marking and the MAXmarking.
NOTICE! Leaks in the hoses due to increased

pressure.
When the MAX-marking is exceeded, pump

out excessive coolant with a suction pump.

Tool manual.)

manual.)
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
87

8.12 Replacing fuel filter
8.12 Replacing fuel filter

See the vehicle manufacturers documentation.
88
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.13 Storing engine and returning to operation

8.13.1 Preparing engine for storage
Change the engine oil and oil filter. (See chapter8.3 Changing engine oil and oil filter.)
Flush the sea water cooling circuit using cleansing concentrate. (See chapter4.3.6 Flushing sea water
cooling circuit.)
Check the sacrificial anode. (See chapter8.4 Checking sacrificial anode.)
Fill up the fuel tank. Add a fuel stabilizer according to the manufacturer's instructions.
Check the spark plugs. (See chapter8.7

Checking spark plugs.)
Spray engine internal preservative into the

cylinder through the spark plug bores 1
Do not start the engine again.
Perform a visual inspection. (See

chapter4.3.1 Inspecting the exhaust and
fuel system.)
Apply corrosion protection according to the

manufacturer's instructions.
NOTICE! Corrosion damage due to stagnant sea

water inside the sea water cooling circuit. If the sea
water does not circulate for a long period of time,
corrosion can appear in sea water cooling circuit.
The open drainage hose at the lowest point of the
engine compartment allows sea water to drain off.
Pull out the drainage hose

hose clip 2 .
2
3
from the
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
89

Open the hose clamp
Remove the plug
Place the hose 6 at the lowest point of the

engine compartment.
Do not start the engine again.
NOTICE! Water inside the engine due to open

drainage hose.
90
Inform the user of the vehicle about the

measures before the next drive. (See
chapter8.13.2 Returning engine to operation
after storage.)
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

8.13.2 Returning engine to operation after storage
Insert the plug
.
1
Tightening torque:
3 Nm +0,5 Nm [2.2 lbf ft +0.4 lbf ft]
on the hose
Mount the drainage hose

clip 3 .
Turn on the ignition, wait a moment and then

turn the ignition off.
Repeat the procedure twice.
3
4
The fuel system is filled.
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
91

8.14Disposal
8.14Disposal
When disposing of engine fluids, replaced parts or the whole engine, always comply with the relevant
applicable national laws and guidelines.
92
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Have the workshop personnel provide certification confirming that your engine was serviced. You can use the
following documents.
Engine model (6-digit)
_________________
Serial number (10-digit)
_________________
Date:
Status
hours of operation:
Company seal, signature
Date:
Status
hours of operation:
Work carried out:

E
ngine oil and oil filter changed
S
acrificial anode checked
V
alvelash checked
S
park plugs replaced
R
ubber mount replaced
W
aste gate valve maintained
F
lame arrester checked
C
oolant changed
F
uel filter replaced
Date of initial registration
Date:
Status
hours of operation:
_________________
Work carried out:

Engine oil and oil filter changed
Sacrificial anode checked
Valvelash checked
Spark plugs replaced
Rubber mount replaced
Waste gate valve maintained
Flame arrester checked
Coolant changed
Fuel filter replaced
Work carried out:

E
S
V
alvelash checked
park plugs replaced
S
R
W
F
C
oolant changed
uel filter replaced
F
Date:
Status
hours of operation:
Work carried out:

Valvelash checked
Coolant changed
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
93
Date:
Status
hours of operation:
Date:
Status
hours of operation:
Date:
Status
hours of operation:
94
Work carried out:

E
S
V
alvelash checked
S
park plugs replaced
R
W
F
C
oolant changed
F
uel filter replaced
Date:
Status
hours of operation:
Work carried out:

Valvelash checked
Coolant changed
Work carried out:

E
S
V
alvelash checked
S
park plugs replaced
R
W
F
C
oolant changed
F
uel filter replaced
Date:
Status
hours of operation:
Work carried out:

Valvelash checked
Coolant changed
Work carried out:

E
S
V
alvelash checked
park plugs replaced
S
R
W
F
C
oolant changed
uel filter replaced
F
Date:
Status
hours of operation:
Work carried out:

Valvelash checked
Coolant changed
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
Appendix
Engine manufacturer
Appendix
Engine manufacturer
Engine manufacturer
Textron Motors GmbH

Kautexstrae 52
53229 Bonn
Germany
www.textronmotors.com
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |
95
Appendix
Index
Index
B
Manufacturer, engine 95
Break-in period, engine 28
Oil filter, replace 51

Oil level, check 32
Oil pressure light 24
Components, engine 14, 16, 18

Coolant, change 85
Coolant level, check 30
Coolant, specification 13
Corrosion protection, after driving 36
Cylinder definition, engine 14, 16, 18
D
Dealer and servicing network 44
Diagnostic case 47
Direction of rotation, engine 14, 16, 18
Disposal 92
E
Engine, commissioning 31
Engine, decommissioning 34
Engine fuse, check 42
Engine oil, change 51
Engine oil, refill 33
Engine oil, specification 12
Engine power, reduced 21
Exhaust side, engine 14, 16, 18
F
Flame arrester, check 81
Fuel filter, replace 88
Fuel, specification 12
Fuse, check 42
Fuses, engine 20
I
Identifikation, engine 10
Ignition coils, replace 66
Initial operation 91
Inspection, before use 29
Intake side, engine 14, 16, 18
Intended use, engine 10
L
Lights, vehicle 24
Locating a workshop 44
P
Part number, engine 10
Protection functions, engine 21
R
Relays, engine 20
Repairs 44
Rubber mount, replace 71
S
Sacrificial anode, check 58
Sea water cooling circuit, flush 35
Serial number, engine 10
Service case, overview 46
Service intervals 26
Service light 24
Service parts, overview 46
Spark plugs, check 68
Spark plugs, replace 66
Spark plugs, spark plug gap 69
Storage 89
Storage, vehicle 37
Supplies, overview 50
T
Technical specifications 22
Temperature, engine 21
Temperature warning light 25
Tools, overview 48
Transport, vehicle 37
V
Valve lash, adjust 63
Valve lash, check 59
Valve lash, required 60
W
Waste gate valve, maintain 76
M
Malfunction indicator light 24
Malfunctions 40
96
SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

MPE 850 Marine Service Manual

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

MPE 850 Marine Service Manual

Enviado por

Direitos autorais:

Formatos disponíveis

SERVICE MANUAL

408101 I2 846 MAR TC-100 (TC-80) (TC-120)

1.1 Meaning of symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Meaning of safety alert symbol and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.1 Service intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine storage for more than 30 days . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Malfunctions table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

7 Dealer and servicing network

7.1 Locating a workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

1 About this document

1 About this document

1.1 Meaning of symbols and signal words

SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

2.1 Meaning of safety alert symbol and signal words

The safety alert symbol draws your attention to possible dangers.

SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

2.2 Important safety messages

In order to keep your engine in a safe operating condition, regular

Perform regular inspections and observe the specified service

Service tasks in the workshop

All tasks described in chapter8 Service tasks in the workshop require

Ensure your workshop is qualified to service your engine.

All Textron Motors authorized workshops are qualified to service

Engine malfunctions pose a safety risk to persons.

Only operate the engine in perfect condition.

Perform all service tasks according to the service intervals in this

You must immediately address all malfunctions to a qualified

Add-on parts and modifications

Engine modifications may pose a safety risk to persons.

Do not install add-on parts or modify the engine.

Hot engine components

Engine components become extremely hot during operation.

Do not touch any engine components during operation.

Engine power supply

Disconnect the engine from the power supply when requested.

Engine exhaust gases

Engine exhaust gases contain carbon monoxide (CO). Inhalation of

Never operate the engine in enclosed spaces.

SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Fuel, engine oil and coolant

Engine fluids pose a health risk.

Always read the manufacturer's instructions.

Never allow engine fluids to escape into the groundwater, water

Always clean up any spilled engine fluids immediately.

Fuel is highly flammable. Vapors may ignite and cause an explosion.

Always turn off the engine before fueling.

Never fill with fuel while the engine is running.

Fuel on hot surfaces can cause fires.

Engine oil is flammablew and can emit toxic gases.

Engine oil on hot surfaces can cause fires.

SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Serial No.: 9999999999

The serial number Serial No.: 3 is an unique

Take the time to enter the part number and serial

The serial number is also engraved on the

The Emission Control Information label is located

SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |

Engine model I2 846 MAR TC-155

Engine model I2 846 MAR NA-80

The serial number is also engraved on the

SHB MPE850 Rev F | 408014 | 408090 | 408101 | 408246 |