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system
No.
1
2
3
Descriptio
n
Locatio
n
Outside
Length
Pipe
Operating
Temperature
Coating Type
Diameter
Closed Drain (DC/TD/WP) & Amine Drain (AD) Pipes
PE Wrapping
Pipe 4"
U/G
4.5"
865 m
Tape
PE Wrapping
Pipe 3"
U/G
3.5/'
100 m
Tape
PE Wrapping
Pipe 2"
U/G
2.375"
345 m
Tape
30C
30C
30C
Onshore Pipe
25
-1,5
-1,4
0,65
1,1
0,8
Prepackaged
620
90
95
750
150
Appr. 17
7,7
DESIGN CALCULATION
1. Area To Be Protected
Area to be-protected is calculated as follow :
A = 1t x D x L x CB
(Underground Pipe)
No.
Protected Stucture
Outside
Diameter
1
2
3
Closed Drain
(DC/TD/WP)
& Amine Drain (AD)
Pipes
Pipe 4"
Pipe 3"
Pipe 2"
Protecte
d
Length
0,1143 865 m
0,0889 100 m
0,0603 345 m
Estimate
Coating
Breakdown
5%
5%
5%
Protected
Area
(m2)
30C
30C
30C
Protected
No.
1
2
3
Protected Stucture
Closed Drain
(DC/TD/WP)
& Amine Drain
(AD) Pipes
Pipe 4"
Pipe 3"
Pipe 2"
Current
Density
Calculation
Safety
Pipe Opr.
Area
(m2)
(A/m2)
Factor (%)
Temp.
('C)
15,53
1,4
3,27
0,06
0,06
0,06
10
10
10
30
30
30
Required Prot.
Current
(Ampere)
1,025
0,092
0,216
Weight of Anode
The weight of anode is calculated based on total required protective
current, design life time, anode current capacity, and utilization factor as
per following formula:
Ix L x 8760
W=uxC
No
.
1
2
3
Protected Stucture
Require
Prot.
Dsn.
Life
Time
Utilization
Anode
Current
Current
(Ampere
)
(Years)
Factor
Capacity
(AmpHr/kg)
Net Weight
(kgs)
0,8
0,8
0,8
1100
1100
1100
255,09
22,94
53,7
Closed Drain
(DC/TD/WP)
& Amine Drain (AD)
Pipes
Pipe 4"
1,025
25
Pipe 3"
0,092
25
Pipe 2"
0,216
25
Where
W = required anode net weight
I = required protective current
L = anode design life time
Required
Anode
No.
1
2
3
Protected Stucture
Closed Drain
(DC/TD/WP)
& Amine Drain (AD)
Pipes
Pipe 4"
Pipe 3"
Pipe 2"
Individual Anode
Net
Weight (kgs)
Calculated
Number of
Anode (pcs)
255,09
22,94
53,7
7,7
7,7
7,7
34
3
7
Require Anode
Require
Prot.
No
.
1
2
3
No.
Protected Stucture
Current
(Ampere)
Closed Drain
(DC/TD/WP)
& Amine Drain (AD)
Pipes
Pipe 4"
Pipe 3"
Pipe 2"
Total
Protected Stucture
Closed Drain
(DC/TD/WP)
1,025
0,092
0,216
Protected
Length
(m)
Calculated
Number of
Anode (pcs)
Curre
nt
Weight
Metho method
d
9
1
2
34
3
7
Deisgn
Number of
Anode (pcs)
Design
Number of
Anode (pcs)
34
3
7
44
Anode
Spacing
(m)
1
2
3
No.
A
Parameter
Design
Parameter
Design Life
1 Time
34
3
7
865
100
345
symbo
l
Formula
---
Unit
25
33
50
Value
25
Value
25
Va
2
3
4
5
6
B
1
2
3
4
5
6
7
C
2 CP Criteria
(vs CSE)
Average Soil
Resistivity
Soil
Corrosivity
Bare Steel
Current
Density
Calculation
Allowance
Factor
Pipe &
Coating Data
U/G Pipe
Description
Pipe Outside
Diameter
U/G Pipe
Protected
Length
Pipe Coating
type
Joint Pipe
Coating Type
Estimate
Coating
Breakdown
Portected
Surface Area
Ep
---
Volt
----
ohm.cm
----
----
----
SF
amps/m
2
-0,85
-0,85
-0
1000
1000
10
Extrimely
Corrosive
Extrimely
Corrosive
0,06
0,06
0,
10%
10%
10
Pipe d=4" x
865m
Pipe d=3"
x 100m
Extri
Corr
----
OD
Lp
0,1143
Pipe
x3
0,0889
0,0
100
Wrapping
tape
Wrapping
tape
3
Wrap
ta
Wrap
ta
865
Wrapping
tape
Wrapping
tape
5
CB
A
%
A= X od X Lp x
CB
m2
5
15,53
1,4
3,
Anode Data
1 Material
Natural
potensial (vs
2 CSE)
Anode Driving
3 Voltage
Current
4 Capacity
Consumption
5 Rate
Design
Utilisation
6 Factor
Unit Net
7 Weight
Magnesium
Sp
----En
Volts
Ea
Volts
A-Hr/Kg
Cr
8760/C
Kg/A-yr
Magnesium Magn
Sp
S
-1,5
-1,5
-1
0,65
0,65
0,
1100
1100
11
7,96
7,96
7,
0,8
0,8
7,7
7,7
U
Wa
Kgs
Package
8 Anode Lenght
Package
Anode
9 Diameter
D
1
2
3
Anode
Calculation
BY WEIGHT
Required
Protective
Current
Total Anode
Weight
Minimum
Quantity of
anode
4
5
6 By current
Groundbed
7 anode position
Anode Soil
8 resistance
current output
9 capacity
minimum
quantity of
10 anode
La
cm
Da
cm
75
75
15
15
0,092
0,2
22,94
53
1,025
lp
Wt
Ip = A x i x (1+SF)
Wt= Ip x Y x CR /
U
Amps
kgs
255,09
34
Naw
Naw = Wt/ Wa
pcs
Ra
Ra=px(ln(4xLa/Da)1/(2pixLa)
Ohm
Ia
Ia=Ea/Ra
Amps/pc
Single
Vertical
Single
Vertical
Sin
Ver
6,706
6,706
6,7
0,114
0,114
0,1
9
Nai
Nai=Ip.Ia
pcs
E
Anode
Qty/Grounded
1 Point
Average
Calculated
2 Spacing
Design Anode
3 Spacing
1
Ng
pcs
1
25,4
S
Sp
S= Ngx Lp x Nd
m
m
-25
33,3
49
-33
-5