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Modeling and experimental verification of proof mass effects on vibration energy harvester
performance
This article has been downloaded from IOPscience. Please scroll down to see the full text article.
2010 Smart Mater. Struct. 19 045023
(http://iopscience.iop.org/0964-1726/19/4/045023)
View the table of contents for this issue, or go to the journal homepage for more
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The article was downloaded on 06/01/2011 at 13:48
IOP PUBLISHING
doi:10.1088/0964-1726/19/4/045023
1. Introduction
In recent years, harvesting ambient energy from the
environment has been a growing interest area and major focus
of many research groups [1]. Many ambient power sources
such as thermal gradients, mechanical vibrations, fluid flow,
solar, human-driven sources [2, 3] etc. have been actively
investigated in order to realize alternative power supplies.
Ambient sources are potential candidates to replace existing
power sources such as batteries that have a limited energy
storage capacity and lifetime for some applications [4]. In
particular, mechanical vibration energy harvesting has drawn
much attention as substantial advances have been achieved
in integrated circuit technology, particularly in low power
digital signal processors, reducing power requirements for
0964-1726/10/045023+21$30.00
M Kim et al
M Kim et al
t2
[(Tk U + We ) + W ] dt = 0.
(1)
t1
Individual energy terms and external work term are defined as:
t
1
1
Tk = 2
s u u dVs + 2
p u t u dVp
(2)
Vs
Vp
U=
1
2
St T dVs +
Vs
We =
W =
nf
1
2
1
2
St T dVp
(3)
Vp
Et D dVp
S(x, t) = x t
(4)
Vp
uk fk (t) +
nq
j q j .
nr
(8)
(5)
j =1
k=1
2 w(x a , t)
= x t r r(t).
x a2
(x, t) =
nq
j =1
(9)
(6)
i=1
Mr + Cr + Kr v = Bf w B
3
(10)
M Kim et al
Figure 2. Illustration of symmetric, bimorph energy harvester with a tip proof mass. The active elements are electrically connected in series.
t r + CP v + q = 0.
(11)
K=
Vp
(13)
=
Vp
CP =
Vp
(x t r )t et ( v ) dVp
(14)
( v )t S ( v ) dVp
(15)
Bf =
m(x a ) rt dx a .
(16)
M Kim et al
3
A12 = (cosh N + cos N ) + N I0 ( sinh N sin N )
M0 = m 0 L 0 + m L 0
A21
+ N S 0 ( cosh N + cos N )
= (cosh N + cos N ) + N M 0 (sinh N sin N )
2
+ N S 0 (cosh N cos N )
(17)
+ N S 0 (sinh N + sin N ).
L0
(18)
S0 = M0
2
m0 L0 2
m L0 2
I0 =
(L 0 + h 20 ) +
(L 0 + h 2 )
(19)
3
3
where subscript 0 indicates the part of a proof mass, and
h , L , b and denote height, length, width and density of
the beam/plate and the proof mass, respectively in order. It
is significant to note that the moment of inertia ( I0 ) at the
junction (x a = L ) between the beam/plate and the proof mass
incorporates the rotational inertia of the structure.
As adopted from [29, 30], the governing equations in
terms of mechanical displacement or mode shape can be
determined, using EulerBernoulli beam theory, as given by
equation (20). The N th mode of the mechanical mode
shape is represented by r N (x a ), which can be expressed via
equation (21) where constants (c, d , e, and f ) will be solved
using the boundary conditions.
E I rIVN m2N r N = 0
1
1
(Hz).
(32)
2
It should be noted
that 1 is also related to mass and stiffness
through 1 = K /M . Then, the general bending mode shape
of a clamped-free (simple cantilever) beam/plate with a proof
mass at the tip will be given as follows:
A12
(sinh N x sin N x)].
A11
(33)
This is a rewritten form of equation (21) only in terms of a
single arbitrary scaling constant, (here, d is used), and it is
noted that N x a = N xLa . Once the parameter, N or N is
known from the zero determinant, both mode shape and the
resonance frequency for the N th mode are readily obtainable.
For practical use, we normalize the mode shape to r N (L) = 2
at the junction, which gives d = 2/[(cosh N L ]. The
actual beam/plate tip deflection at x = L + L 0 , is then given
by wtip = [2 + L 0 r N (L)]r , rather than simply wtip = 2r as
used in the no proof mass case.
Addition of a proof mass will cause the effective mass of
the structure, previously indicated as equation (12), to have a
different form as shown in equation (34), which is obtained
from the Lagrange equations of motion.
M=
tr s r dVs +
tr p r dVp + M0 ( r (L))t r (L)
r N = d[(cosh N x cos N x)
m2N
EI
E I rN = 2N I0 r N + 2N S0 r N
(24)
E I rN = 2N M0 r N 2N S0 r N
(25)
At x a = L ,
Vs
+ 2 S0 ( r (L))
Vp
r (L) + I0 ( r (L))t r (L).
(34)
(30)
f1 =
(23)
(29)
(20)
r N = 0
(28)
(27)
5
M Kim et al
K i j = i j Mii i2
(37)
(43)
(44)
r
1
1 + (
)2
=
Bf w B
K [(1
2 ) 2m
2 ]2 + [({1 + 2 }
2 )
+ 2m
]2
(45)
v
2
1
=
Bf w B | | [(1
2 ) 2m
2 ]2 + [({1 + 2 }
2 )
+ 2m
]2
(46)
P
2
2
out
1
.
=
(Bf w B )2
K [(1
2 ) 2m
2 ]2 +[({1 + 2 }
2 )
+ 2m
]2
(47)
M r + C r + K r v = Bf w B
(42)
(41)
Mi j = i j Mii
(40)
(38)
1
v = 0.
(39)
Rl
Note that sensing equation (39) is modified from equation (11)
using Ohms law, v = Rl ddqt , with a purely resistive electrical
r + CP v +
M Kim et al
1
(1
2 )2 + (2m
)2
.
2
([1 + 2 ]
2 )2 + (2m
)2
Pout
(B w )2
f
(48)
4m2
4m2 + 4
(49)
2
opt
,ar =
4 + 4m2 (1 + 2 )
.
4m2 (1 + 2 )2
(50)
opt,ar
1
4
1 1
1
2 m
=
. (52)
K 4 4 + 4m2 (1 + 2 )
K 8 m
(51)
(55)
M Kim et al
M r + C r + K r 1 v = Bf w B
(56)
1
1
1r + Cp1 v + v = 0.
2
Rl
(57)
v =
(tp + t2s ) x t
for x t > 0
ts x t
2
tp
for x t < 0.
(58)
Cp =
1
1 b(L + L 0 ) S
Cp1 =
33 .
2
2
tp
(60)
M Kim et al
Figure 3. Connection between the electrostatic shaker (as the part that moves the system), the clamping device, and the energy harvester
device with proof mass I. Energy harvester device is electrically wired through electrical leads in order to pull the voltage/current off as shown
in the left.
3. Experimental procedures
3.1. Experimental setup and device performance
measurements
A macroscale, cantilevered plate is used as a test device.
The schematic of a bimorph device with addition of a proof
mass at the end of the device along with electrical connection
is shown in figure 2. A brass reinforced bending actuator
(Piezo Systems Inc., T226-A4-503X) is composed of seven
layers: two piezoelectric (active) layers, each of which is
sandwiched by two electrode layers (four layers of electrodes
in total) and one structural (inactive) layer made of brass. Two
piezoelectric layers (PZT-5A) are poled in opposite directions
so that opposite strains in each layer generate electric fields
in the same directions. For bimorph configuration, there are
two ways to interconnect active layers: series and parallel
connections. Series connection is chosen to match the poling
direction in use. Further details on poling direction and
relevant coordinate systems are described in [2224]. The
{3-1} operation is employed where the strain develops in the
direction perpendicular to the electric field. Proof masses are
added at the free end of the piezoelectric mechanical vibration
energy harvester using superglue and insulating tape. In order
to mount the energy harvester device on an electrostatic shaker
for input base excitation, a simple aluminum clamp is adopted,
which is shown in figure 3.
Absolute tip displacement as well as the base displacement
in transverse direction is measured to obtain the relative
mechanical displacement using a laser Doppler vibrometer
(Polytec PSV 300-H). As illustrated in figure 2, a simple circuit
M Kim et al
Table 1. Geometric and material properties of the tested macroscale bimorph energy harvesters.
Value
Comment
63.7
53.0
31.7
0.675
10.5
0.275
0.126
Measured
Measured
Measured
Measured
Measured
Measured
Measured
Device dimensions
Energy harvester length L EH (mm)
Cantilevered energy harvester length L tot (mm)
Energy harvester width b (mm)
Energy harvester thickness t (mm)
Energy harvester mass MEH (g)
Piezoelectric layer thickness tp (mm)
Structural layer thickness ts (mm)
7750
7630
7751
61
100
18000
S
Absolute permittivity 33
(F m1 )
Vacuum permittivity 0 (F m1 )
Strain constant d31 (1012 C m1 )
Strain constant e31 (C m1 )
Reference [32]
Calculated
Calculated
Reference [32]
Calculated
Reference [33]
15510
8.854 1012
190
14.2
Calculated
Reference [34]
Reference [33]
Calculated
Table 2. Geometric dimensions of device proof masses and input base accelerations.
Mass,
M0 (g)
No proof mass 0
Proof mass I 16.7
Proof mass II 34.7
Active plate
length, L
(mm)
Proof mass
length, L 0
(mm)
Proof mass
L TOT
(=L + L 0 ) thickness, t0
(mm)
(mm)
Base
acceleration
(m s2 )
53.0
42.7
31.6
0
10.4
21.6
53.0
53.1
53.2
2.5
0.5
0.2
0
6.61
6.66
M Kim et al
(a)
(b)
Figure 4. Variation of mechanical mode shapes and second derivatives (strain is proportional to the second derivative) in the axial direction
from the clamp ( x = 0) to the proof mass junction ( x = 1). (a) r , (b) second derivative of r .
Table 3. Key device parameters for model implementation.
No PM
PM I
PM II
M (kg)
K (N m1 )
0.008 78
0.114
0.414
4 150
7 760
19 900
(N V1 )
0.004 688
0.006 653
0.009 614
Cp (108 F)
Bf
r,tip
4.194
4.202
4.210
0.006 872
0.049 58
0.126 4
0.1262
0.1367
0.1110
2
2.767
4.301
0.0182
0.0154
0.0146
M Kim et al
(a)
(b)
(c)
(d)
(e)
(f)
Figure 5. No proof mass (no PM): predicted versus measured response: tip displacement plotted against the electrical load at various input
frequencies. Base acceleration is held constant at 2.5 m s2 . Empty squares in red color indicate the tip displacements measured at
open-circuit condition ( Rl ). (a) 75 Hz, (b) 95 Hz, (c) 109.5 Hz (resonance), (d) 115.25 Hz (anti-resonance), (e) 135 Hz, (f) 160 Hz.
Table 4. Summary of frequencies, dimensionless time constants and electrical load both at short-circuit condition and open-circuit condition.
Calculated
Case
Measured
f1,r (Hz)
No PM 109.5
PM I
41.63
PM II
34.75
Calculated
Calculated
f1,r (Hz)
Measured
f 1,ar (Hz)
Calculated
f 1,ar (Hz)
109.45
41.44
34.85
115.25
44.5
37.0
116.15
44.16
36.73
111.5
364.0
384.6
lower by half than that of PM I (41.63 Hz). The same trends are
seen in not only resonance frequencies but also anti-resonance
frequencies, both empirically and theoretically. The results
shown in table 4 suggest that the model is capable of predicting
both resonance and anti-resonance frequencies both with and
without a proof mass.
4.3.2.
Model-experiment comparison of overall energy
harvester response.
Mechanical and electrical device
responses are compared here. For each case (No PM,
PM I, and PM II) depending on proof masses, mechanical
tip displacement is measured at various discrete electrical
resistances ranging from 0 to 100 k
with varying operating
12
M Kim et al
(a)
(b)
(c)
(d)
(e)
(f)
Figure 6. No proof mass (no PM): predicted versus measured response: voltage developed, plotted against the electrical load at various input
frequencies. Base acceleration is held constant at 2.5 m s2 . Empty squares in red color indicate the voltages measured at open-circuit
condition ( Rl ). (a) 75 Hz, (b) 95 Hz, (c) 109.5 Hz (resonance), (d) 115.25 Hz (anti-resonance), (e) 135 Hz, (f) 160 Hz.
frequencies.
Operating frequencies are selected to be
two frequencies below resonances, at resonant and antiresonant frequency, and two frequencies above anti-resonances
for comparison, so that both off-resonant operation and
resonant operation are systematically analyzed. For PM II
case, considering the narrow range of frequencies, one
below resonance and one above anti-resonance frequencies
are chosen as off-resonant operating frequencies instead of
two points for each. At the same conditions, electrical
performances are obtained by measuring the voltage generated
across the electrical resistive loads and calculating the
extracted power using measured voltage. All experimental
results are graphically demonstrated in figures 5 through 13
using dots while predicted results from modeling are
represented by lines on the same plots. In addition to the data
points from 0 to 100 k
, the measured points at open-circuit
condition, where electrical loading, Rl , goes to infinity, are
included at each input frequency in the plots of mechanical tip
displacements (figures 5, 8, and 11) and voltages (figures 6, 9,
and 12) versus electrical resistance, Rl . Empty squares in red
color are used to distinguish these points from other measured
M Kim et al
(a)
(b)
(c)
(d)
(e)
(f)
Figure 7. No proof mass (no PM): predicted versus measured response: extracted power plotted against the electrical load at various input
frequencies. Base acceleration is held constant at 2.5 m s2 . (a) 75 Hz, (b) 95 Hz, (c) 109.5 Hz (resonance), (d) 115.25 Hz (anti-resonance),
(e) 135 Hz, (f) 160 Hz.
M Kim et al
(a)
(b)
(c)
(d)
(e)
(f)
Figure 8. Proof mass I (PM I): predicted versus measured response: tip displacement plotted against the electrical load at various input
frequencies. Base acceleration is held constant at 0.5 m s2 . Empty squares in red color indicate the tip displacements measured at
open-circuit condition ( Rl ). (a) 20 Hz, (b) 30 Hz, (c) 41.625 Hz (resonance), (d) 44.5 Hz (anti-resonance), (e) 55 Hz, (f) 80 Hz.
vAR
2
=
1 + 2
vR
2 m
(64)
M Kim et al
(a)
(b)
(c)
(d)
(e)
(f)
Figure 9. Proof mass I (PM I): predicted versus measured response: voltage developed, plotted against the electrical load at various input
frequencies. Base acceleration is held constant at 0.5 m s2 . Empty squares in red color indicate the voltages measured at open-circuit
condition ( Rl ). (a) 20 Hz, (b) 30 Hz, (c) 41.625 Hz (resonance), (d) 44.5 Hz (anti-resonance), (e) 55 Hz, (f) 80 Hz.
2 =
AR
R
2
1.
(65)
M Kim et al
(a)
(b)
(c)
(d)
(e)
(f)
Figure 10. Proof mass I (PM I): predicted versus measured response: extracted power plotted against the electrical load at various input
frequencies. Base acceleration is held constant at 0.5 m s2 . (a) 20 Hz, (b) 30 Hz, (c) 41.625 Hz (resonance), (d) 44.5 Hz (anti-resonance),
(e) 55 Hz, (f) 80 Hz.
M Kim et al
(a)
(b)
(c)
(d)
Figure 11. Proof mass II (PM II): predicted versus measured response: tip displacement plotted against the electrical load at various input
frequencies. Base acceleration is held constant at 0.2 m s2 . Empty squares in red color indicate the tip displacements measured at
open-circuit condition ( Rl ). (a) 25 Hz, (b) 34.75 Hz (resonance), (c) 37 Hz (anti-resonance), (d) 50 Hz.
(a)
(b)
(c)
(d)
Figure 12. Proof mass II (PM II): predicted versus measured response: voltage developed, plotted against the electrical load at various input
frequencies. Base acceleration is held constant at 0.2 m s2 . Empty squares in red color indicate the voltages measured at open-circuit
condition ( Rl ). (a) 25 Hz, (b) 34.75 Hz (resonance), (c) 37 Hz (anti-resonance), (d) 50 Hz.
M Kim et al
(a)
(b)
(c)
(d)
Figure 13. Proof mass II (PM II): predicted versus measured response: extracted power plotted against the electrical load at various input
frequencies. Base acceleration is held constant at 0.2 m s2 . (a) 25 Hz, (b) 34.75 Hz (resonance), (c) 37 Hz (anti-resonance), (d) 50 Hz.
identical to those used by Erturk et al [28], but they used massnormalized modes and complex quantities, which obscure the
meaning of the resulting calculations; although the proof mass
was not rigorously treated, the behavior in that work does
indicate (undiscussed) resonant and anti-resonant behavior.
M Kim et al
(a)
(b)
(c)
(d)
(e)
(f)
Figure 14. Dual-power optimization at resonance and anti-resonance for each proof mass case. (a) No PM: 109.5 Hz (resonance), (b) No PM:
115.25 Hz (anti-resonance), (c) PM I: 41.625 Hz (resonance), (d) PM I: 44.5 Hz (anti-resonance), (e) PM II: 34.75 Hz (resonance), (f) PM II:
37 Hz (anti-resonance).
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[2] Rome L C, Flynn L, Goldman E M and Yoo T D 2005
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[3] Donelan J M, Li Q, Naing V, Hoffer J A, Weber D J and
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[4] Wardle B L and Spearing S M 2009 Microfabricated Power
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[6] Amirtharajah R and Chandrakasan A P 1998 Self-powered
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[7] Beeby S P, Tudor M J and White N M 2006 Energy harvesting
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21