Escolar Documentos
Profissional Documentos
Cultura Documentos
M-515,
Printed in Great Britain. All rights reserved
1986
Copyright 0
1. INTRODUCTION
In Part I [l, this issue, pp. 4935041 of this paper the
mathematical modelling of absorption accompanied
by chemical reaction was developed both for simple
and complex cases and attention was focused upon
application to packed columns. Part II applies the
theory to the design or simulation of plate columns.
These are preferred to packed columns when widely
varying loadings may be expected. Also, large values
of the mass-transfer coefficients and large interfacial
areas can be achieved in traycolumns, which makes
them appropriate not only for the fast reactions
encountered in gas treating, but also, given the high
liquid hold-up, for the slow reactions encountered in
chemical-producing processes.
dyi
di!
l-yjp!E?
I= I Njly=O
=
MATHEMATICALMODELLING
and
(2)
while for non-absorbing
The boundary
forj=l,...,nA,
-Njly=i)AtR*
FYI= constant
2.
(1)
components,
for j = nA + 1, . . . , n,.
conditions
(3)
are
for 2 = O,yj=yjpk
F=@
forj=l,...,no.
and
(4)
Pf and yFk are the gas flow rate and the mole
fractions in the gas entering the plate. These are
related to the quantities leaving the plate k + 1 in the
following way, accounting for side streams:
and
forj=l,...,no.
(6)
L. DE LEVE and G.
506
F. FROMENT
X ,,,;j=
.f-JL
1..
-La
X, .;j= 1 ,
Y, ,;j=l,...,nG
, nL
k-7; ,@,I,
Fk+lk+l T
Liquid
Gas
absorbed components,
forj=n,+l,...,n,.
forj=l,...,nv;
(10)
(7)
X/k(L+
+NjIy-.vL
=x,~k_,L;_,+xw,,kwk
x {(@Y&-
(8)
-(G-I%-,
F,Y,,,) -
a/,/
[x,Ow~ + 4)
I-
+ W,XW,,,)l~
forj=n,+l,...
,+,+nR+nP
(11)
and
+y~kkFl~-Yj,kFk-Uj,jrj(l
forj=nv+n,+l,...,n,+nM+n,;
-A$,)Rh,C,
Xj,k(L;+
(9)
WWt)=Xj,k-IL;-I+X~,.~Wv~
forj=n,+n,+n,+l,...,n,.
(12)
507
Njly-0 =
fi
Hi
~
ko.j(Pt)k + kL,j(Pt)k
forj=l,...,nA,
NjIy=o=
Hay
forj=l,...,nv,
~jl,=,=kG,j(Pt)k[Yj-H~(Xj.k)il
tanh (Ha;)
(13)
du,
- Djckdy
(20)
y=o
forj=l,...,n,
HjXj,k
(14)
- cash (Ha;)
Njly-o=
and
N,J,,=,, = -
DjCk3
dY
tanh(Ha;)
ko,jG,)k + kL.j(Jt)k HaJ
Hj
forj=n,+l,...,nv+n,
YYL
forj=n,+l,...,n,.
(21)
(15)
and
For the determination of these fluxes, the concentration profiles of the absorbed components, undergoing fast reactions in the liquid film, have to be
computed from the following set of second-order
differential equations:
Djdzx=%r.
for j=
dy2
Ha!,k
Njly-yL=
,c (xj,k>i-xj,kcosh(Ha~)
LJ k
sinh (Ha;)
forj=nv+l,...,nv+n,
with
I,...
,nv+n,;
C, *
(16)
HI
in the
/=I
Hi(Pth
ck
Da+rFr,
with boundary
(22)
mj,,y+
1aj,,k,C$
Haj =
conditions
kLJ
at
y=o
forj=l,...,nv
dx,= -- Njly=o
dy
(23)
and
forj=l,...,nv+n,
DjCk
par(17)
kL.j
y=y,,
xj = 0
forj=l,...,nv
xj=xik
forj=nv+l,...,nv+n,
par-
for j = 1, . . . , nv
(18)
Njly-o=
and
rj = kjC,CtR
Yj- HjXj*k
1
Hj
ko,j(Pt)k + kL,j(Pt)k
forj=nv+n,+l,...,n,.
the interfacial fluxes of the absorbed components that
undergo the fast reactions, obtained through the
approximate solutions of Onda et al. [2],
(25)
508
L. DE LEYE and
G. F. FROMENT
with
G-IL;-,
? Xj,k-ICpL.,-Tk Fk f yj,kCpc;.j
j=l
Q$ = (-AH,b)(Ft_YFk- FkJj,k)
j=l
+ (WW, + Li) 5
,=I
t Tk+, (Fk+\-
Xj.kCpL,
VW,+)) 2
forj=l,...,n,+
Yj,k+lCpG.,
j-l
(27)
and
Q~k=(-AH~)~,{(~~Y~k-F,Yj.k)
+Tvk+,l/,k+,
j$
Yv,,,
+ I CPO., +
Twt
WV,
-[xj,k(L;+
OL
x
j=l
xw,.kcPL.,
Q: -,$,
W~,)-(~;-,~j,k-,
+ WVkXW,,,)I)
forj=l,...,n,.
start
YES
NO
Gas
withdr.
Estimate
ITER
k=l
DETERM.
PHYS.
kG
PLATE
PROP.
kL
CHARACT.
I
Haj,j
Determine
= 1 . . .
I-IR
NO
YES
Fig. 2(a)
(28)
Tk_,A;+TkB;+Tk+,C;=D;
k=l,...,
N,
(29)
with A; = 0 and CN = 0, so that the coefficient matrix
of the set of non-linear algebraic equations (29) is
reduced to a tridiagonal matrix.
The pressure drop on a plate depends upon the
type of tray (sieve, bubble caps, valve, . . . , etc.).
Correlations are available in the literature and these
were incorporated into the program A-Tray.
Ha" .* j
3'
= l,n
V + "M
509
xI
= l,n
V + "M
j,k
'k
I
Determine
kG'
PHYS.
Determine
PROP.
kG
kL
Plate
charact.
Plate
PHYS.
PROP.
kL
1
I
chat-act.
I
RUKUGILL
Num.
Eqs (l),(2)
;
y;:k
RUKUGILL
Num.
Eqe (l),(2)
Int.
= 1,nA
Eq
(3)
; j=n
';:k
Eqs
+ 1,n
l,n
(3)
; j = nA + l,nG
y;;k
Eqs
(5),(6)
(5),(e)
Fk+l
Fk+l
j = l,nG
'i,k+l'
_*
L'k
Eqs
'j,k'
j = 1,n
yj,ktl'
Eqs (11),(12)
Combin.
(11),(12)
j = nA t l,nL
2ndorder
Num. Integr.
Diff. eqs (16)
(8),(9),(10)
Eqs
'j,k'
Eqs
Ha"
F;"
F;"
Eq
y;:k
Int.
j = *v t l,nA
(23),(24)
j = l.nV
3'
Calculate
xI.
J*k
t nM
dc.
Ck
5-l
YYL
= 1,
"V + "M
= nv t
Eqs (8),(9),(10)
'j,k'
j = nv t l,nA
Calculate
Ck
d
4
Fig. 2(b)
l,nV
L. DE LEYEand G. F. FROMENT
510
real-not
theoretical-trays.
By way of example, the
algorithm used for the case whereby the absorption
is accompanied by Type 1A parallel reactions,
defined in Part I [1] of this paper, is shown in Fig. 2.
A tray-to-tray method
plate of the column. The
estimates of the unknown
various plates is reduced
NO
(APt)k-+.(Pt)k;
k = 1 ... N
M0
Estimate
j = 1 . . . nC-1
I
yj,l'
Estimate
j = 1 . . . nA
'j,l'
F1
L
TV
ITER
= ITER
t 1
b8
SSQ, = Z(
(x.
k)E
J9
(x.
k)C
(Ha" .jE
tZ(
(Xi
= Z(
k)E - (Xi,k)C
(x*,
+ Z(
(x.
=
Z(
k)E
(x.
k)C
Cc,),
('k)E
)E - (Xi,
+(
- ('k)C)2
(=k)E
J,k)'
('I.
)E
J,k
)
('j,k)E
-q2
.lgk
('j,k)E
SSQ,
(Ha .)
(Ha"j)E
('j,k)E
SSQ,
(=k)C
)
(CkjE - (CkjC 2
)2 + (
)
(=k)E
('k)E
Fig. 2(c)
Fig. 2(a-c). Flow chart of the algorithm for the simulation of a plate column in which absorption is
accompanied by a Type IA system of parallel reactions.
511
0.4225
0.153
0.872
0.066
0.00188
L (kmol/h)
F (kmol/h)
YHB
xti,s
+wx-I
XHS;;;y
of non-linear algebraic equations. For this purpose the program contains Wegsteins method [3] and
the generalized secant method [4]. The application of
A-Tray to a couple of important industrial processes
is illustrated in the next section.
set
in an aqueous di-
HS- + RNH; .
(30)
&, h
Correlation
Stichlmair [I 21
Stichlmair [12]
Stichlmair [12]
Stichlmair (121
Stichlmair [I21
Glitsch Inc. [13]
Bottom
column
2208.8
161.69
0.13 x lo-
0.0
0.41 x lo-
0.0
0.0
7.47
318.15
535.68
0.442
0.367
0.153
0.371
2247.9
200.8
0.195
0.134 x 10-J
0.230 x IO-
0.173 x 10-l
0.173 x 10-l
7.590
321.5
292.45
0.443
0.387
0.169
0.328
No. of iterations: 4
CPU time used (Data General MV 6000): 25 s
OF A-Tray
H, S + R,NH &
T (R)
A: (m2/m)
ko, HZ (kmollm h b)
F. ::)(mih)
F
LI
absorption column
Top
column
L. DE LEYEand G. F. FROMENT
512
Gas
0
0
TOP
or
liquid
flaw
rate
(kmol/h)
1000
I
0.1 x10-
I
l-
2000
I
0.3 x10-
I
02x10-
I
x,
mole
t
0.4 x10-
I
fraction
5-
y,
mole
fraction
Fig. 3. Variation of the mole fractions of H,S in the gas phase, of DEA and the reaction products in
the liquid phase and of the gas and liquid flow rates along the column.
Total
TOD
pressure
(b)
8.0
7.5
Temperature
330
320
(K
absorption column.
NaHS + H20.
OH
solutions
(31)
and reversible.
CO2 is undergoing
the
(32)
HS- + Hz0
(33)
CO:- + H,O.
(34)
and
column.
of the H,S-CO,-NaOH
Mole fraction
KS
Stream Wwll
0.00079
0.00055
0.28612
0.31337
0.07493
0.10218
0.0442
0.0171
0.16076
CO,
CH,
GH,
C,H,
C,H,
C,H,
C,H,s
H,
513
Stream IV,,,
1500
0.123 x lo-
W (kmol/h)
XHlS
xcol
2300
0.0
0.0
0.0
0.183 x lo-
0.602 x 10-J
0.710 x lo-*
314.63
&hOH
%w-IS
%&go,
T (K)
0.4529 x IO-
0.0
0.0
313.15
The equilibrium
constant
Table 7. Computed
5.072
0.1869
2.259
0.05
0.00188
8169
L (kmol/h)
F (kmol/h)
YH2.s
Y,Z
+s
xcol
+&OH
Top
column
Bottom
column
2510
5792.2
0.103 x 10-r
0.132 x 10-s
0.0
0.0
0.1842 x 10-l
3314.6
5800
0.792 x 10-s
0.551 x lo-
0.903 x 10-s
0.0
0.551 x 10-Z
0.138 x 1O-2
0.930 x 10-a
12.79
313.78
523.1
0.381
0.378
0.313
0.410
0.170
0.226
39.3
+WiS
W-1
For the
K, , data
reaction
function
kCco, CoH_
Flow
0
0.0
12.569
314.11
525.7
0.401
0.392
0.390
0.429
0.159
0.225
76.1
P, (b)
0.0
XN.EO,
K1 = (HrS)(OH-)
absorption
T (K)
A ; (m2/m)
IC0.u2s(kmollm2 h b)
ko.,,, (kmol/m h b)
k,n,, (m/h)
k,, co1 (m/h)
hF (m)
el.
Haco2
No. of iterations: 8
CPU time used: 242 s
rote
(kmol/h)
2500
5000
I
0.1 x10-1
b
02x10-4
I
x, mole
fraction
5
NoOH
10
25
Bottom
0
0.1
x10-3
0.5
01
x10-3
y,
mole
x10-z
fraction
and
of
514
L. DE LEYEand G. F. FROMENT
Total
TOP
12 0
pressure
(b)
12.5
130
1
5
T
10
Temp
laquld
is
mtermed
feed
4
0).: 15
f;
a
20
T
25
Bottom 30
>\:
3,0
315
Temperature
Fig. 7. H$-CO,
320
1K)
QTk = T$$)heat
k (K)
T,,
= Temperature
plate k (K)
of intermediate
liquid feed to
gas withdrawal
Greek symbols
eL = Liquid hold-up
of packing or fraction of
liquid in the froth
pL = Liquid density (kg/m3)
R = Cross-section of tower (m2)
R, = Active area of plate (m)
Subscripts
REFERENCES
13.
14.
15.
16,
17.
Superscripts
G = In gas phase
L=
in =
out =
eq =
abs =
R=
C=
In liquid phase
At inlet
At outlet
Equilibrium value
Absorption
Reaction
Cooling
515
18.
Bodenkolonne.