Escolar Documentos
Profissional Documentos
Cultura Documentos
500 to 4,500 kN
ELEKTRON
All-Electric Injection Molding for Everyone
The ELEKTRON Series is the product of Milacrons years of innovation in all-electric injection molding technology.
The ELEKTRON is designed for a full range of standard applications, and offers outstanding value to manufacturers.
The advantages of all-electric injection molding include:
Economy
Uses 60% less energy and 90% less water than hydraulic injection molding machines
Dynamics
Parallel movements for optimal cycle times
Precision
Exceptional part quality with excellent mold protection thanks to stroke
accuracy of .01 millimeter
Productivity
Minimal rejects with maximum repeatability and machine availability
Flexibility
Suitable for all standard applications
Clean
Ideal for clean room operations since no oil is used
Quiet
Minimal noise perfect for personnel-intensive operations and assembly areas
Typical Applications
Medical
Consumer Goods
MACHINE CONFIGURATIONS
Screw Diameter [mm]
3,470
70/80/90
2,290
60/70/80
1,540
50/60/70
50/60/70
45/50/60
45/50/60
45/50/60
40/45/50
40/45/50
40/45/50
35/40/45
Injection Unit
(International Size)
970
630
40/45/50
35/40/45
35/40/45
35/40/45
35/40/45
300
450
30/35/40
30/35/40
30/35/40
30/35/40
30/35/40
120
18/25/30
18/25/30
18/25/30
55
18/20/22
750
1,100
1,550
1,800
500
2,000
2,600
3,500
50/60/70
4,500
DYNAMIC
Optimized Movement for Optimal Cycle Times
As with accumulator-driven hydraulic machines, ELEKTRON offers parallel movements as a standard feature.
The result is excellent machine dynamics:
All axes can operate in parallel - standard on all machines
FEM-optimized construction of all moving and stressed parts
Power- and acceleration-optimized 5-point toggle system - large mold opening strokes in a compact design
Precise positioning of ejector via electromechanical drive system and ball screw drives
Platen guides allow for high-speed operation with perfect platen parallelism, even for heavier molds
Tie-bar spacing with a stiff platen and highly sensitive mold safety ensure long-term part-quality and mold life.
The mold installation area is easily accessed, allowing for quick mold changes.
EXACT
Precise Movements Ensure Quality Parts for the Long Term
All-electrics set the standard for movement repeatability. Exact movements are assured by the machines drive components
and robust mechanics. This ensures consistent part quality for the long term. The stroke precision of servo-driven axes is
significantly greater than even the best hydraulic systems can provide. All this makes the ELEKTRON ideal for the reliable
production of high-precision parts:
Absolute stroke measurement of all machine axes with precision movements
Sensors for direct, precise, and repeatable monitoring of the injection and holding pressure
Fast, repeatable injection movements with parallel independent plasticizing
Linear guide for injection unit
Perfect integration of controls and drive components
All machine axes utilize servomotors, belt drives, and ball screw drives
Injection unit carriage movement and nozzle-holding force via clean, easily maintained system
Automatic central lubrication
ENDURA touch
Operator-friendly Controls
The new ENDURA touch controls were developed especially to meet the requirements of the ELEKTRON series.
Machine operators will easily find their way around the system right from the start. ENDURA touch at a glance:
High-performance controls from B&R
Intuitive operations via 15 color touchscreen
No page more than two clicks away
Keypad for entering notes and information
32 function keys with LEDs, arranged around the touchscreen
Various interfaces (3 USB, RS232, Ethernet) for connecting external devices
Save mold data and screenshots to USB keys
Setpoint and actual values shown as absolute values
Plausibility check on values entered
Process monitoring with graphically displayed minimum, maximum, and average values
Graphical display of 33 parameters for the last 150 cycles
Summary of last 3,000 alarms with date and time stamps
Display of last 3,000 setpoint-value changes (change log)
Internal memory for up to 200 mold data sets
3+3 freely configurable inputs and outputs for connecting peripheral devices
Data protection with four access levels for up to 100 machine operators
Choice of three languages
Machine Dimensions
ELEKTRON 50 350
ELEKTRON 450
10
ELEKTRON 50 - 55
4,303
1,440
1,811
1,813
2,940
482
640
285
1,387
889
55
1,540
1,984
720
720
ELEKTRON 50 - 120
4,303
1,440
1,811
1,813
2,490
512
640
285
1,387
889
55
1,540
2,004
720
720
ELEKTRON 50 - 300
4,303
1,440
1,811
1,813
2,490
88
640
285
1,387
889
55
1,562
2,019
720
720
ELEKTRON 75 - 120
4,475
1,565
1,831
1,965
2,510
532
790
352
1,248
915
66
1,586
2,050
783
783
ELEKTRON 75 - 300
4,475
1,565
1,831
1,965
2,510
108
790
352
1,248
915
66
1,608
2,065
783
783
ELEKTRON 75 - 450
4,475
1,565
1,831
1,965
2,510
-68
790
352
1,248
915
66
1,611
2,103
783
783
4,589
1,285
2,034
2,079
2,510
532
700
322
1,304
915
66
1,642
2,105
580
705
4,589
1,285
2,034
2,079
2,510
108
700
322
1,304
915
66
1,664
2,120
580
705
4,589
1,285
2,034
2,079
2,510
-68
700
322
1,304
915
66
1,665
2,158
580
705
5,215
1,455
2,018
2,470
2,745
343
890
292
1,386
935
66
1,746
2,203
670
785
516
5,215
1,455
2,018
2,470
2,745
170
890
292
1,386
935
66
1,749
2,241
670
785
604
5,215
1,455
2,018
2,470
2,745
-102
890
292
1,386
935
66
1,766
2,240
670
785
753
5,215
1,455
2,018
2,470
2,745
343
890
292
1,386
935
66
1,746
2,203
670
785
516
5,215
1,455
2,018
2,470
2,745
170
890
292
1,386
935
66
1,749
2,241
670
785
604
5,215
1,455
2,018
2,470
2,745
-102
890
292
1,386
935
66
1,766
2,240
670
785
753
6,398
1,805
2,085
2,870
3,379
-950
1,240
298
1,553
1,059
66
1,916
2,407
828
977
6,398
1,805
2,085
2,870
3,379
-682
1,240
298
1,553
1,059
66
1,933
2,407
828
977
6,398
1,805
2,085
2,870
3,379
-149
1,240
298
1,553
1,059
66
1,974
2,456
828
977
6,825
1,833
2,256
3,180
3,645
-799
1,240
298
1,618
1,059
66
1,998
2,472
856
977
6,825
1,833
2,256
3,180
3,645
-269
1,240
298
1,618
1,059
66
2,039
2,521
856
977
6,825
1,833
2,256
3,180
3,645
108
1,240
298
1,618
1,059
66
2,065
2,690
856
977
7,108
1,853
2,345
3,463
3,645
-282
1,340
298
1,663
1,057
66
2,110
2,700
883
970
7,108
1,853
2,345
3,463
3,645
108
1,340
298
1,663
1,057
66
2,110
2,735
883
970
7,945
2,143
2,557
3,953
3,992
265
1,436
440
1,722
955
66
2,282
2,794
1,039
1,104
2,789
7,945
2,143
2,557
3,953
3,992
194
1,436
440
1,722
955
66
2,596
2,715
1,039
1,104
2,789
7,945
2,143
2,557
3,953
3,992
-193
1,436
440
1,722
955
66
2,631
2,715
1,039
1,104
2,789
11
SPECIFICATIONS
Clamping Unit
5-Point toggle system
Clamp movement via ball screw and belt drive
3 adjustable closed-loop opening and closing speeds
Clamping force adjustable
Automatic mold installation height adjustment
Position-based ramping for accurate switching and precise speed, pressure controls
High-sensitivity mold safety (stroke and force) adjustable in two stages
Mold safety with one try-again circuit
Automatic grease lubrication
Actual tonnage display on control panel
SPI ejector cross
Hydraulic or pneumatic core pull
Air valves
Machine height increased 100 mm
Ejector
Ejector movement via ball screw and belt drive
Forward speed adjustable in two stages
Speed and force adjustable on control panel
Pulsating ejector strokes, adjustable from 1 to 9
Zero point adjustable
Ejector forward dwell timer
Injection Unit
3 screw diameters available per injection unit
Nitrided barrel and screw
Bimetallic barrel and hardened screw
Barrel cover with perforated metal
Barrel cover V2A with insulation
Injection movement via ball screw and belt drive
Injection speed increased
5-Stage injection switchable by pressure, time, or position
10-Stage back pressure
5-Stage plasticizing switchable by position
Digital setting and read-out of screw RPM
Screw suck-back before and after plasticizing
Screw cold start protection
Semi-auto purge
Intrusion molding program
Sprue break with timer
Needle shut-off nozzle, pneumatic operated
Feed throat temperature indication and control
Material hopper
Adapter plate for coloring unit or hopper loader
12
Standard
Option
Injection Unit
Control for coloring unit
Auto heat startup and shutdown
Actual current display of heating zones
Display of set and actual temperature with bar graph
Heaterband and thermocouple failure detection
Heat standby after achieving set number of cycles
Temperature and tolerance range monitoring for each zone
Standard
Option
Controls
High-performance controls from B&R
Intuitive operations via 15" color touchscreen
No page more than two clicks away
Keypad for entering notes and information
32 function keys with LEDs, arranged around the touchscreen
Various interfaces (3 USB, RS232, Ethernet) for connecting external devices
Save mold data and screenshots to USB keys
Setpoint and actual values shown as absolute values
Plausibility check on values entered
Process monitoring with graphically displayed minimum, maximum, and average values
Graphical display of 33 parameters for the last 150 cycles
Summary of last 3,000 alarms with date and time stamps
Display of last 3,000 setpoint-value changes (change log)
Internal memory for up to 200 mold data sets
3+3 freely configurable inputs and outputs for connecting peripheral devices
Data protection with four access levels for up to 100 machine operators
Choice of three languages
Drive Technology
Closed-loop control of all pressures, strokes and speeds
Servo-driven mold, ejector, plasticizing and injection movements
High-speed Ethernet POWERLINK connection between motor, amplifier and machine controls
Parallel mold, ejector and plasticizing movements
Other
Euromap mold mounting pattern
Mounting patterns to Euromap standards for robots on fixed platen
Moving platen supported on machine frame by glide shoes
Cooling water battery
Hosing from cooling water battery to stationary or moving platen
Part removal possible from two sides
Interface for robot to Euromap 67
Interface for conveyor belt
Receptacle packages
Electric panel integrated in the machine base
13
ELEKTRON 50
50
kN
500
mm
320 x 320
mm
470 x 490
mm
260
mm
670
mm
150 / 410
kg
290 / 145
Opening Force
kN
165
Ejector Force
kN
25
Ejector Stroke
mm
125
s-mm
1.7 - 224
55
120
300
Screw Diameter
mm
bar
cm
19
24
29
31
59
85
113
154
201
17
21
26
28
54
77
103
140
183
18
20
22
18
25
30
30
35
40
Screw Stroke
mm
75
75
75
120
120
120
160
160
160
Unit Stroke
mm
180
180
180
250
250
250
250
250
250
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm/s
52
64
78
52
101
145
117
159
208
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
3.2
13
18
25
32
L/D
22
21
19
20
20
20
22
23
20
3+1
3+1
3+1
3+1
3+1
3+1
4+1
4+1
4+1
4.8
4.9
4.9
4.6
6.7
7.9
9.2
11.2
11.2
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
14
50 - 55
50 - 120
50 - 300
11.3
11.4
11.4
3.94 x 1.29 x 1.84
3,000
11.4
12.7
14.7
3.94 x 1.29 x 1.86
3,200
ELEKTRON 75
75
kN
750
mm
405 x 380
mm
575 x 570
mm
320
mm
800
mm
150 / 480
kg
510 / 255
Opening Force
kN
250
Ejector Force
kN
25
Ejector Stroke
mm
125
s-mm
1.6 - 284
120
300
450
Screw Diameter
mm
bar
cm
31
59
85
113
154
201
173
226
286
28
54
77
103
140
183
158
206
261
18
25
30
30
35
40
35
40
45
Screw Stroke
mm
120
120
120
160
160
160
180
180
180
Unit Stroke
mm
250
250
250
250
250
250
250
250
250
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm/s
52
101
145
117
159
208
159
207
262
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
13
18
25
32
28
40
43
L/D
20
20
20
22
22.9
20
22
22.8
20
3+1
3+1
3+1
4+1
4+1
4+1
4+1
4+1
4+1
4.6
6.7
7.9
9.2
11.2
11.2
11.1
13.1
13.1
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
75 - 120
75 - 300
75 - 450
14.0 15.2
16.1
4.36 x 1.42 x 1.93
4,500
15
ELEKTRON 110
110
kN
1,100
mm
420 x 420
mm
650 x 650
mm
350
mm
830
mm
150 / 480
kg
600 / 300
Opening Force
kN
370
Ejector Force
kN
30
Ejector Stroke
mm
150
s-mm
1.9 - 294
120
300
450
Screw Diameter
mm
bar
cm
31
59
85
113
154
201
173
226
286
28
54
77
103
140
183
158
206
261
18
25
30
30
35
40
35
40
45
Screw Stroke
mm
120
120
120
160
160
160
180
180
180
Unit Stroke
mm
250
250
250
250
250
250
250
250
250
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm/s
52
101
145
117
159
208
159
207
262
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
13
18
25
32
28
40
43
L/D
20
20
20
22
23
20
22
22.8
20
3+1
3+1
3+1
4+1
4+1
4+1
4+1
4+1
4+1
4.6
6.7
7.9
9.2
11.2
11.2
11.1
13.1
13.1
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
16
110 - 120
110 - 300
110 - 450
16.6
17.9
18.7
4.51 x 1.42 x 2.00
5,370
30.5 31.9
31.9
4.77 x 1.42 x 2.04
5,750
ELEKTRON 155
155
Clamping Force
kN
1,550
mm
520 x 520
mm
780 x 780
mm
440
mm
1,030
mm
200 / 590
kg
1,125 / 560
Opening Force
kN
500
Ejector Force
kN
35
Ejector Stroke
mm
150
s-mm
2 - 364
300
450
630
Screw Diameter
mm
bar
cm
113
154
201
173
226
286
251
318
393
103
140
183
158
206
261
229
289
357
30
35
40
35
40
45
40
45
2,494 1,970
50
1,596
Screw Stroke
mm
160
160
160
180
180
180
200
200
200
Unit Stroke
mm
250
250
250
250
250
250
300
300
300
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm/s
117
159
208
159
207
262
207
262
324
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
18
25
32
28
40
43
40
47
56
L/D
22
22.9
20
22
22.8
20
22
22.2
20
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
9.2
11.2
11.2
11.1
13.1
13.1
12.8
14.8
14.8
155 - 300
155 - 450
155 - 630
17
ELEKTRON 180
180
Clamping Force
kN
1,800
mm
520 x 520
mm
780 x 780
mm
440
mm
1,030
mm
200 / 590
kg
1,125 / 560
Opening Force
kN
540
Ejector Force
kN
35
Ejector Stroke
mm
150
s-mm
2 - 364
300
450
630
Screw Diameter
mm
bar
cm
113
154
201
173
226
286
251
318
393
103
140
183
158
206
261
229
289
357
30
35
40
35
40
45
40
45
2,494 1,970
50
1,596
Screw Stroke
mm
160
160
160
180
180
180
200
200
200
Unit Stroke
mm
300
300
300
300
300
300
300
300
300
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm/s
117
159
208
159
207
262
207
262
324
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
18
25
32
28
40
43
40
47
56
L/D
22
22.9
20
22
22.8
20
22
22.2
20
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
18
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
9.2
11.2
11.2
11.1
13.1
13.1
12.8
14.8
14.8
180 - 300
180 - 450
180 - 630
ELEKTRON 200
200
Clamping Force
kN
2,000
mm
570 x 570
mm
810 x 810
mm
510
mm
1,220
mm
200 / 710
kg
1,270 / 630
Opening Force
kN
600
Ejector Force
kN
45
Ejector Stroke
mm
150
s-mm
450
630
970
Screw Diameter
mm
bar
cm
173
226
286
251
318
393
382
471
679
158
206
261
229
289
357
348
429
618
35
40
45
40
45
2,494 1,970
50
1,596
45
50
60
Screw Stroke
mm
180
180
180
200
200
200
240
240
240
Unit Stroke
mm
300
300
300
300
300
300
300
300
300
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm/s
159
207
262
207
262
324
317
392
565
Screw Speed
min -1
400
400
400
400
400
400
350
350
350
Recovery Rate
g/s
28
40
43
40
47
56
46
58
80
L/D
22
22.8
20
22
22.2
20
22
24.2
20
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
11.1
13.1
13.1
12.8
14.8
14.8
16.6
20
20
200 - 450
200 - 630
200 - 970
19
ELEKTRON 260
260
Clamping Force
kN
2,600
mm
660 x 660
mm
940 x 940
mm
600
mm
1,350
mm
200 / 750
kg
1,950 / 980
Opening Force
kN
780
Ejector Force
kN
60
Ejector Stroke
mm
160
s-mm
2.52 462
630
970
1,540
Screw Diameter
mm
bar
cm
251
318
393
382
471
679
550
792
1,078
229
289
357
348
429
618
500
720
981
40
45
50
45
50
60
50
60
2,300 1,942
70
1,427
Screw Stroke
mm
200
200
200
240
240
240
280
280
280
Unit Stroke
mm
400
400
400
400
400
400
400
400
400
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm/s
207
262
324
317
392
565
550
792
1,087
Screw Speed
min -1
400
400
400
350
350
350
300
300
300
Recovery Rate
g/s
40
47
56
46
58
80
46
70
90
L/D
22
22.2
20
22
24.2
20
22
23.6
20
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
kW
12.8
14.8
14.8
16.6
20
20
20
25.4
25.4
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
20
260 - 630
260 - 970
260 - 1,540
ELEKTRON 350
350
Clamping Force
kN
3,500
mm
720 x 720
mm
1,030 x 1,030
mm
675
mm
1,475
mm
250 / 800
kg
2,630 / 1,320
Opening Force
kN
990
Ejector Force
kN
75
Ejector Stroke
mm
200
s-mm
2.6 - 504
970
1,540
Screw Diameter
mm
bar
cm
382
471
679
550
792
1,078
348
429
618
500
720
981
45
50
60
50
60
2,300 1,942
70
1,427
Screw Stroke
mm
240
240
240
280
280
280
Unit Stroke
mm
400
400
400
400
400
400
kN
30
30
30
30
30
30
Injection Rate
cm/s
317
392
565
550
792
1,087
Screw Speed
min -1
350
350
350
300
300
300
Recovery Rate
g/s
46
58
80
46
70
90
L/D
22
24.2
20
22
23.6
20
4+1
4+1
4+1
4+1
4+1
4+1
kW
16.6
20
20
20
25.4
25.4
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
350 - 970
350 - 1,540
21
ELEKTRON 450
1240
10201240
mm
870 x 830
mm
1,240 x 1,200
mm
820
mm
1,640
mm
350 / 820
kg
1,540
mm
bar
cm
60
70
792
60
70
80
80
90
1,917
1,515
1240
2,289
1,232 1020
1,608
1,385
406.4
152.4
861
1,172
1,530
1,318
0X
M2
1,722
2,179
320
101.6
360
360
360
905
150
70
1020
1,078
1240
711.2
101.650
523
753
1,025
Screw Stroke
mm
280
280
280
320
320
Unit Stroke
mm
400
400
400
400
400
400
400
400
400
kN
30
30
30
30
30
30
30
30
30
580
758
580
250
250
220
427
300
250
Recovery Rate
g/s
46
70
L/D
22
23.6
kW
General Data
Total Connected Power
Machine Dimensions (L x W x H)
Net Weight
kW
m
kg
90
56
77
101
61
86
20
26.7
22.9
20
25.7
22.5
4+1
4+1
4+1
4+1
4+1
4+1
4+1
20
25.4
25.4
39.6
39.6
39.6
57.9
280
450 - 1,540
420
450 - 2,290
560
700
22
758
220
711.2
980
1,078
300
50
280
420
560
700
840
980
2
7
1120
5
1530
2.4
512
0-200
30
961
114
30
R15
R15
20
4+1
4+1
57.9
450 - 3,470
110
711.2980
Al
220
57.9
9801230
1230
*1009
*1009
NON-OP. GATE INSIDE
NON-OP. GATE INSIDE
0-200
1230
792
300
101.6
550
min -1
152.4
406.4
cm/s
1120
980
840
700
560
420
280
Injection Rate
711.2
406.4
152.4
*944
*944
OP. GATE INSIDE
OP. GATE INSIDE
0X
M2
1,810 2,290
Screw Speed
152.4101.6
152.4406.4
406.4
711.2
1120
1120980
980840
840700
700560
560420
420280
280
3,470
1120
980
840
700
560
420
280
50
2,290
2
7
27
5
2.4
52
.4
160H8
Injection Unit
Screw Diameter
164
2.8 - 581
164
s-mm
280
420280
560420
700560
840700
980840
1120980
15301120
1530
200
200
M24
mm
110
Ejector Stroke
M24
110
110
1,260
711.2
980
kN
kN
1230
Opening Force
Ejector Force
101.6
50
0X
M2 0X50
M2
1020
711.2
711.2
406.4
406.4
152.4
152.4101.6
101.6
4,500
101.6
kN
152.4
406.4
Clamping Force
450
200
Clamping Unit
150
150
470
2
7
5
2.4
Moving
Platen
470
MAX.1640
Stationar
Platen
MIN.350
820
MIN.350
MAX. 820
820
Moving
Platen
Stationary
Platen
Changes reserved.
23