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LAUNDRY PRODUCTS REFRIGERATION PRODUCTS

3KITCHEN PRODUCTS K8178505A


June 2005
COMMERICAL LAUNDRY
THIS SERVICE POINTER APPLIES TO THE FOLLOWING BRANDS: Remove & destroy

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pointer K8178505

3 OEM BRANDS dated March 2005

WHIRLPOOL TALL TUB DISHWASHER


Models Min Of Serial Max Of Serial Models Min Of Serial Max Of Serial
DU1050XTPQ FR2401001 FR2401025 GU1200XTLB FR2225473 FR2427812
DU1101XTPQ FR2301001 FR2301041 GU1200XTLQ FR2231228 FR2434312
DU1145XTPQ FR2401001 FR2401025 GU1200XTLS FR2227186 FR2430175
DU1148XTPQ FR2401001 FR2401025 GU1200XTLT FR2215086 FR2416755
DUL240XTPQ FR2301001 FR2301025 GU1500XTLB FR2212954 FR2413938
DUL300XTLB FR2201945 FR2402585 GU1500XTLQ FR2219598 FR2420914
DUL300XTLQ FR2202926 FR2403165 GU1500XTLS FR2220053 FR2421527
GU1100XTLB FR2240211 FR2442660 GU1500XTLT FR2208026 FR2408825
GU1100XTLQ FR2267780 FR2473919 GU2400XTPQ FR2401001 FR2401025
GU1100XTLS FR2206986 FR2407745 GU2500XTPQ FR2401001 FR2401025
GU1100XTLT FR2219703 FR2421002 GU2548XTPQ FR2401001 FR2401025
GU630XTLQ FR2304991 FR2305065

Serial Code date: FR22-FR24


WASH MOTOR REWORK #R14165

CONDITION:
There is a potential overheating condition in the wash pump motor. In rare instances, this condition could cause a fire.
The drain pump motor is not affected and can be reused.

RESOLUTION:
Replace the pump-motor assembly with a motor kit #8194160.

See the attached replacement procedure.

Part Kits should be ordered through Whirlpool authorized parts suppliers.


ALL SERVICE POINTERS ONLINE: http://www.servicematters.com/tech_ref/tech_ref_main.htm, SERVICE POINTERS
COMMERCIAL LAUNDRY ONLY: www.whirlpoolcorp.com/cltpsc, TECHNICAL INFORMATION, SERVICE POINTERS
To receive pointers by email or FAX, or to edit or delete a current email or Fax from our distribution, see
http://www.whirlpoolcorp.com/cltpsc/feedback/feedbacksubscribe_all.html, or FAX changes to 269-923-5342.
WASH MOTOR REPLACEMENT PROCEDURE PROJECT# R14165
UNITS INVOLVED:
Specified Whirlpool brand PLASTIC “TALL TUB” models built with-in serial range specified below:
WHIRLPOOL
FR 22 TO FR 24

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CORRECTIVE ACTION:
Open the door and confirm that the dishwasher is a PLASTIC TALL TUB model and falls with-in the specified serial range
above. If the dishwasher meets this criteria, replace the wash motor assembly with part number #8194160.
NOTE: IF the dishwasher was manufactured with a stainless steel tub, is not a plastic tall tub model, or falls outside the
specified serial range above, no further action is necessary.
READ THE BELOW INSTRUCTIONS IN THEIR ENTIRETY BEFORE PROCEEDING.

WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death
or electrical shock.

1. Unplug the dishwasher or disconnect power. NOTE: If the dishwasher is not installed under a counter
2. Open the dishwasher door and remove the lower dish top in a recessed area and the utilities are disconnected,
rack. lay the dishwasher on it’s back and skip STEP 7.
3. Remove the upper dish rack. 7. For better access, remove outer door panel by
removing the eight T-15 Torx screws securing the panel
4. Remove the lower spray arm by holding the spray arm to the inner door.
stationary turning the center stud clockwise.
8. Remove the lower access panel and toe panels.

9. Remove the wiring connectors from the soil sensor


and drain pump.
CENTER STUD
NOTE: When removing terminals, grasp the terminal
behind the spade connector with a pair of locking pliers so
as not to damage it. The connector can loosen if it is
removed by rocking it. Always pull the connector straight
off.

5. Remove the upper spray arm water feed tube by first SOIL SENSOR
removing the two screws securing the tube to the
dishwasher tub. DRAIN PUMP
6. Turn the feed tube clockwise to disengage it from the
pump and remove it from the dishwasher.
THERMISTOR

10. Remove the thermistor by turning the thermistor one


quarter turn counterclockwise and pulling it out of the
sump.
11. Place a shallow pan or a towel under the soil sensor
to catch any water that may be present in the drain
hose.
12. Remove the T-15 Torx screw securing the soil sensor 20. Remove and scrap the old wash motor assembly. To
and remove the soil sensor. It may be necessary to properly scrap the old motor (prevent it from being
remove the drain hose first in order to access the reused), cut the wires going to the harness connector
screw. as illustrated in the picture below. Dispose of the
motor.

REMOVE
SCREW

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13. Take note of the various shields attached to the wash CUT THESE 3 WIRES
WITH DIAGONAL
motor assembly and be sure to return them to their CUTTERS
proper locations during re-assembly.
21. Install the NEW wash-motor assembly by first
14. Remove the drain pump by depressing the locking tab lubricating the sump gasket with rinse aid.
and running the drain pump counterclockwise.
22. Locate the sump into the tub opening with the locator
tab aligned with the slot in the tub.
LUBRICATE
SUMP SEAL
LOCKING WITH RINSE AID
TAB
LOCATOR
TAB
23. Reverse the procedure to reassemble the dishwasher,
15. Remove the three sump locking tabs by pulling them making sure that all the motor shields are reinstalled
out of the sump. properly.
NOTE: If the dishwasher is on it’s back, set it upright. 24. Plug in the dishwasher or connect the power.
25. Run a short cycle and check for leaks and for proper
SUMP operation.
SUMP TAB
TAB PUSH UPWARD ON
THE FRONT OF THE
WASH MOTOR
ASSEMBLY INSERT
BLUE LABEL
16. Push upward on the front of the wash-motor assembly ON
from underneath the sump assembly. TANK JUST BELOW
MODEL
17. Open the dishwasher door. SERIAL TAG.
18. Pull the wash-motor assembly forward slightly and lift
it out of the dishwasher tub.

26. Install Blue label supplied with kit just below the model
/ serial tag on the inside of the tank.
27. Explain the repair procedure to the customer by
covering the content of “leave behind” material included
in kit.
19. Disconnect the wash motor wiring connector by 28. Record all customer information, including model,
depressing the tabs on either side of the connector serial number and the date of purchase for the
and pull it out of the motor connector. dishwasher. Report all this information back to
Whirlpool through the service claim process using
Rework Code #R14165.
DEPRESS TABS ON
BOTH SIDES

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