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MAZDA
NO.11NOCOOLAIR
BME070300000W13
11
Nocoolair
DESCRIPTION
Magneticclutchdoesnotoperate.
A/Ccompressorsystemmalfunction
Incorrectamountofrefrigerant
A/Cswitchindicatorlightmalfunction
PCMA/Ccutoffcontrolsystem
PCM(IG1signal)systemmalfunction
POSSIBLECAUSE
Thermosensor,A/Cswitchmalfunction
PCM(A/Csignal)systemmalfunction
Refrigerantpressureswitchmalfunction
PCMcoolingfancontrolsystem
A/Crelay,magneticclutchmalfunction
Whenperforminganasterisked(*)troubleshootinginspection,shakethewiringharnessandconnectorswhiledoingthe
inspectiontodiscoverwhetherpoorcontactpointsarethecauseofanyintermittentmalfunctions.Ifthereisaproblem,
checktomakesureconnectors,terminalsandwiringharnessesareconnectedcorrectlyandundamaged.
Diagnosticprocedure
STEP
INSPECTION
INSPECTAIRBLOWOUT
Doesairblowout?
INSPECTA/CCOMPRESOROPERATION
Startengine.
TurnbothA/Cswitchandfrontfanswitchon.
DoesA/Ccompressoroperate?
ACTION
Yes Gotonextstep.
No
GotoStep1oftroubleshootingindexes
No.1,2,6,and7.
Yes
GotoStep1oftroubleshootingindex
No.10.
No Gotonextstep.
Yes Gotonextstep.
INSPECTREFRIGERANTAMOUNT
Inspectrefrigerantamount.
(SeeREFRIGERANTSYSTEMPERFORMANCETEST.)
Isitokay?
INSPECTA/CSWITCHINDICATORLIGHT
DoesA/Cswitchindicatorlightilluminate?
Yes GotoStep8.
*5
INSPECTWIRINGHARNESSBETWEENFUSEBLOCKAND
FRONTCLIMATECONTROLUNITFORCONTINUITY
TurnignitionswitchtoONposition.
TurnbothA/Cswitchandfrontfanswitchon.
Removeairflowmodewire,andairmixwireandpulloutfront
climatecontrolunit.
TestvoltageatfrontclimatecontrolunitterminalB(IG2signal).
IsvoltageapproximatelyB+?
*6
INSPECTWIRINGHARNESSBETWEENFRONTCLIMARE
CONTROLUNITANDRESISTORFORCONTINUITY
TurnignitionswitchtoONposition.
Turnfrontfanswitchoff.
TestvoltageatfrontclimatecontrolunitconnectorterminalF
(blowerfansignal).
IsvoltageapproximatelyB+?
No
Addorsubtractrefrigeranttospecified
level,thengotoStep28.
No Gotonextstep.
Yes Gotonextstep.
Repairwiringharnessbetweenfuse
No blockandfrontclimatecontrolunit,then
gotoStep28.
Yes Gotonextstep.
Inspectwiringharnessbetweenfront
No climatecontrolunitandresistor,thengo
toStep28.
VERIFYWHETHERMALFUNCTIONISINWIRINGHARNESS
Replacefrontclimatecontrolunit,then
(BETWEENFRONTCLIMATECONTROLUNITANDGROUNDFOR Yes gotoStep28.
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*9
*10
MAZDA
CONTINUITY)ORFRONTCLIMATECONTROLUNIT
TurnignitionswitchtoLOCKposition.
Istherecontinuitybetweenfrontclimatecontrolunitconnector
terminalD(GNDsignal)andground?
CHECKFORDTCSINPCM
ChecktheDTCfortheONBOARDDIAGNOSTIC(ENGINE
CONTROL).
AreanyDTCsdisplayed?
Repairwiringharnessbetweenfront
No climatecontrolunitandground,thengo
toStep28.
Gotoappropriateinspectionprocedure.
Yes (ThePCM'sA/Ccutoffcontrolinput
signalmaybethecauseofthetrouble.)
No Gotonextstep.
VERIFYWHETHERMALFUNCTIONISINMAGNETICCLUTCH
Yes Gotonextstep.
SYSTEMORELSEWHERE
RemoveA/Crelay.
TurnignitionswitchtoONposition.
WhenA/CrelayconnectorterminalCandD(onwiringharnessside) No GotoStep24.
areshorted,doesmagneticclutchoperate?
VERIFYWHETHERMALFUNCTIONISINTHERMOSENSOR
SYSTEMORELSEWHERE
TurnignitionswitchtoLOCKposition.
Disconnectrefrigerantpressureswitchconnector.
TurnignitionswitchtoONposition.
Setfrontfanswitchatfirstspeed.
Testvoltageatthefollowingrefrigerantpressureswitchconnector
terminals(A/Csignal)onwiringharnessside.
TerminalC
Yes GotoStep16.
No
Reconnectrefrigerantpressureswitch
connector,thengotonextstep.
IsvoltageapproximatelyB+whenA/Cswitchisoffand0Vwhenit
ison?
*11
VERIFYWHETHERMALFUNCTIONISINTHERMOSENSORAND
WIRINGHARNESS(BETWEENFUSEBLOCKAND
Yes Undoshort,thengotonextstep.
THERMOSENSORFORCONTINUITY)ORELSEWHERE
Disconnectthermosensorconnector.
Startengine.
TurnbothA/Cswitchandfrontfanswitchon.
WhenthermosensorconnectorterminalsBandC(onwiringharness No Undoshort,thengotoStep13.
side)areshorted,doescoolairblowout?
*12
VERIFYWHETHERMALFUNCTIONISINTHERMOSENSOROR
WIRINGHARNESS(BETWEENFUSEBLOCKAND
THERMOSENSORFORCONTINUITY)
TurnignitionswitchtoONposition.
TestvoltageatthermosensorconnectorterminalA(IG2signal)on
wiringharnessside.
IsvoltageapproximatelyB+?
*13
INSPECTWIRINGHARNESSBETWEENTHERMOSENSORAND
REFRIGERANTPRESSURESWITCHFORSHORTTOB+
TurnignitionswitchtoONposition.
TestvoltageatthermosensorconnectorterminalC(A/Csignal)on
wiringharnessside.
IsvoltageapproximatelyB+?
*14
Yes
Inspectthermosensor,thengotoStep
28.
Repairwiringharnessbetweenfuse
No blockandthermosensor,thengoto
Step28.
Repairwiringharnessbetween
Yes thermosensorandrefrigerantpressure
switch,thengotoStep28.
No Gotonextstep.
INSPECTWIRINGHARNESSBETWEENTHERMOSENSORAND
Yes Gotonextstep.
REFRIGERANTPRESSURESWITCHFORCONTINUITY
TurnignitionswitchtoLOCKposition.
Inspectforcontinuitybetweenthefollowingthermosensorconnector
terminals(A/Csignal)andrefrigerantpressureswitchconnector
terminals.
Repairwiringharnessbetween
No refrigerantpressureswitchand
TerminalCTerminalC
thermosensor,thengotoStep28.
Istherecontinuity?
*15
INSPECTWIRINGHARNESSBETWEENFRONTCLIMATE
CONTROLUNITANDTHERMOSENSORFORCONTINUITY
Istherecontinuitybetweenfrontclimatecontrolunitconnector
http://www.dvsmazda.ru/files/MPV/1st/
Yes Replacefrontclimatecontrolunit.
Repairwiringharnessbetweenfront
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terminalIandthermosensorconnectorterminalB.
*16
VERIFYWHETHERMALFUNCTIONISINPCMANDWIRING
HARNESS(BETWEENPCMANDREFRIGERANTPRESSURE
SWITCHFORCONTINUITY)ORELSEWHERE
TurnignitionswitchtoONposition.
Testvoltageatthefollowingrefrigerantpressureswitchconnector
(onwiringharnessside)terminal(A/Csignal).
TerminalA
No climatecontrolunitandthermosensor.
Yes GotoStep18.
No Gotonextstep.
IsvoltageapproximatelyB+?
*17
*18
VERIFYWHETHERMALFUNCTIONISINPCMORWIRING
HARNESS(BETWEENPCMANDREFRIGERANTPRESSURE
SWITCHFORCONTINUITY)
TestvoltageatPCMconnectorterminal41(A/Csignal).
IsvoltageapproximatelyB+?
VERIFYWHETHERMALFUNCTIONISINREFRIGERANT
PRESSURESWITCHORELSEWHERE
Whenthefollowingrefrigerantpressureswitchconnectorterminals
(onwiringharnessside)areshorted,doescoolairblowout?
TerminalATerminalC
*19
VERIFYWHETHERMALFUNCTIONISINA/CRELAYSYSTEM
(COILSIDE)ORELSEWHERE
TurnignitionswitchtoONposition.
TurnA/Cswitchoff.
TestvoltageatPCMconnectorterminal69(IG1signal).
IsvoltageapproximatelyB+?
RepairwiringharnessbetweenPCM
Yes andrefrigerantpressureswitch,thengo
toStep28.
No InspectPCM,thengotoStep28.
Yes
Inspectrefrigerantpressureswitch,then
gotoStep28.
Undoshort,reconnectrefrigerant
No pressureswitchconnector,thengoto
nextstep.
Yes GotoStep23.
No Gotonextstep.
Yes Gotonextstep.
*20
INSPECTA/CRELAY(COILSIDE)POWERSUPPLYFUSE
IsA/Crelaypowersupplyfuseokay?
Inspectblownfuse'scircuitforshortto
ground.
No
Repairorreplaceasnecessary.
Installappropriateamperagefuse.
Yes Gotonextstep.
*21
INSPECTWIRINGHARNESSBETWEENFUSEBLOCKANDA/C
RELAY(COILSIDE)FORCONTINUITY
TurnignitionswitchtoONposition.
TestvoltageatA/CrelayconnectorterminalA(IG2signal).
IsvoltageapproximatelyB+?
*22
INSPECTA/CRELAY(COILSIDE)
InspectA/Crelay.
Isitokay?
No
Repairwiringharnessbetweenfuse
blockandA/Crelay,thengotoStep28.
RepairwiringharnessbetweenA/C
Yes relayandPCM(terminal69),thengoto
Step28.
No ReplaceA/Crelay,thengotoStep28.
*23
INSPECTCOOLANTSYSTEMOPERATION
Inspectcoolingsystemoperation.
(SeeFANCONTROLMODULEINSPECTION.)
24
INSPECTA/CRELAY(SWITCHSIDE)POWERSUPPLYFUSE
IsA/Crelaypowersupplyfuseokay?
Inspectblownfuse'scircuitforshortto
No ground.Repairorreplaceasnecessary.
Installappropriateamperagefuse.
Yes Gotonextstep.
*25
INSPECTWIRINGHARNESSBETWEENFUSEBLOCKANDA/C
RELAY(SWITCHSIDE)FORCONTINUITY
TurnignitionswitchtoONposition.
TestvoltageatA/CrelayconnectorterminalD(A/Ccontrolsignal)
IsvoltageapproximatelyB+?
*26
INSPECTA/CRELAY(SWITCHSIDE)
InspectA/Crelay.
Isitokay?
Yes InstallA/Crelay,gotonextstep.
Yes Gotonextstep.
No Gotoappropriateinspectionprocedure.
Yes Gotonextstep.
http://www.dvsmazda.ru/files/MPV/1st/
No
Repairwiringharnessbetweenfuse
blockandA/Crelay,thengotoStep28.
No ReplaceA/Crelay,thengotoStep28.
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*27
VERIFYWHETHERMALFUNCTIONISINMAGNETICCLUTCHOR
Inspectmagneticclutch,thengoto
Yes
WIRINGHARNESS(BETWEENA/CRELAYANDMAGNETIC
nextstep.
CLUTCHFORCONTINUITY)
RepairwiringharnessbetweenA/C
TestvoltageatmagneticclutchconnectorterminalA(A/Ccontrol
No relayandmagneticclutch,thengoto
signal).
nextstep.
IsvoltageapproximatelyB+?
28
VERIFYTHATMALFUNCTIONSYMPTOMOCCURSAFTER
REPAIR
Doescoolairblowout?(Isrefrigerantsystemperformancetest
resultcorrect?)
http://www.dvsmazda.ru/files/MPV/1st/
Yes
Troubleshootingcompleted.Explain
repairstocustomer.
Recheckmalfunctionsymptoms,then
No repeatfromStep1ifmalfunction
recurs.
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