Advant 800xA | Advant OCS | Bailey Infi 90

Bailey Net 90 | Contronic | Master | Procontic

Procontrol | Taylor MOD 30 and Mod 300
Distributed Control Systems
for Industrial Automation

ABB

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Advant Controllers
Advant OCS with MOD 300 Software

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Advant Controller 400 Series

X-terminal

MES or
ERP Server

NT Clients
AdvaCommand
AdvaBuild
AdvaInform Display

Remote Clients

Plant Network

Servers

DCN

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Advant Controller 460

Advant Fieldbus 100

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Advant Controller 410

S100 I/O

Advant Fieldbus 100

S800 I/O

S800 I/O

Other Field Device Communications

PLC Interface
Smart Devices
Serial Interfaces:
Bar Code Readers
Weigh Scales
Packing Equipment
Sequence of Event Recorders

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Advant OCS with MOD 300 software

provides an open systems framework that
unites functions and people throughout
the organization, resulting in productivity
increases and profit margin improvements.
As part of the Advant OCS portfolio,
Advant Controllers combine high
processing capacity with flexible
software to create a powerful control
system environment.

Advant Controllers benefit from a global

database and three powerful control
languages: CCF, TCL and TLL. Existing
MOD 300 6000 Series and SC Controllers
can all co-exist on the same Distributed
Communications Network (DCN) as
Advant Controllers and share data in
a seamless manner.

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Advant Controller 460

Advant Controller 410

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Advant Controllers come

in different configurations
so that they can be used
cost-effectively in various
applications.

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Advant OCS with MOD 300 Software

An Integrated Architecture

All MOD 300 software is designed to work

together as an integrated system. The
Global Database ensures that information
needs to be entered only once and that
multiple copies of the same information
do not reside in different subsystems
information resides in only one location.
Application programs such as control
algorithms, operator interface and
information management software all
use the Database Manager to act upon
one set of data.

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Real-Time
Control
Applications

Throughout the entire system, all information is identified by tag name. Unlike
other control systems, Advant OCS with
MOD 300 Software does not require the
user to know which subsystem to access
when retrieving information. The Database
Manager and Communications software
work together transparently to access and
update data in the different hardware
subsystems.

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An Integrated
Architecture

mmunications
Co
D ataba s e

Operator
Interface
Applications

Global
Database
Manager
Information
Management
Applications

Engineering
& Configuration
Tools Applications

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Given the integrated, modular hardware

and software architecture, it is easy to
upgrade communications protocols, drivers and application programs without
impacting other parts of the system.

A Distributed Implementation

Advant OCS with MOD 300 Software is

implemented by downloading portions
of the Global Database, the Database
Manager, and Communications and
Applications software to hardware
subsystems. Each subsystem is connected
to the DCN and communicates with others
to share data and execute application
programs. The Database Manager and
Communications Services keep the
interfaces to the external world separate
from the applications programs and data.

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Like other Advant OCS

subsystems, each Advant
Controller connects to the
DCN, executes real-time
control applications, and
shares data using the
Database Manager and
Communication Services
software.

A Distributed Implementation

Distributed Communications Network

Database
Manager

Field Communication

Advant
Controller

Advant Stations

Engineering &
Configuration
Tools Applications

Database
Manager

Global
Database
Subset

Database
Manager

Information
Management
Applications

Database
Manager

Operator
Interface
Applications

Communications

Global
Database
Subset

Communications

Real-Time
Control
Applications

Communications

Global
Database
Subset

Communications

Global
Database
Subset

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Advant Controller 400 Series

Communications

Real-Time
Control
Applications

Global
Database
Subset

Database
Manager

When in operation, each Advant Controller

contains Communications and Database
Manager software and a subset of the
Global Database. These three elements
ensure that the controllers communicate
and operate in harmony with other
subsytems connected to the DCN. The
Real-Time Control Applications manipulate
variables read from and written to the
production process through the Field
Communications software.

Field Communication

The Advant Controller 410

is the right choice for small
to medium-sized nonredundant applications.

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Advant Controller 41O

The Advant Controller 410 runs the complete library of MOD 300 control software
and is ideal for small- to medium-sized
applications. The first several slots of the
backplane are occupied by the CPU and
the remaining slots support up to fifteen
Series 100 I/O cards.

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Advant Controller 460

The Advant Controller 460 is optionally 1:1

redundant and has a high-speed processor
and backplane that allow many functions
to execute in a single controller module. It
can contain up to three redundant pairs of
modules, thereby reducing the footprint.

With 1:1 redundancy, the backup CPU

runs in parallel with the primary CPU, mirroring and updating the database, so that
in the event of failure, control functions
are transferred to the backup CPU. The
failure is indicated to the operator and the
failed card can be removed and replaced
while the system is operating.

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The Advant Controller 460

can hold up to three
CPUs, and provides complete 1:1 redundancy,
from the power supplies
through the processor and
I/O modules.

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Real-Time Control Applications

Advant OCS with MOD 300 Software provides three powerful control language
packages. Configurable Control Functions,
Taylor Control Language and Taylor
Ladder Logic provide optimal implementation approaches in the areas of continuous
control, discrete device control, supervisor
control, sequential and batch control, and
high speed interlock logic control.
Applications developed on other Advant
OCS subsystems can be executed on the
Advant Controller. The ability to mix,
match and execute these control strategies
simultaneously, in common hardware,
offers uncompromising versatility to meet
todays processing requirements.

Configurable Control Functions

Configurable Control Functions (CCF) is an

easy to configure, function block structured control language. It is particularly
powerful in the application of continuous
process control, discrete device handling
and alarm detection.
CCF has an extensive library of functions
and is configured through a menu-driven
software package using a fill-in-the-blank
approach.

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TCL

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Communications
Communications

CCF

Real-Time
Control
Applications

Global
Database
Subset

Database
base
Manager
ager

Field Communication

Real-Time
Control
Applications

TLL

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Taylor Ladder Logic

Taylor Control Language

Taylor Ladder Logic (TLL) is used for high

speed process interlocking and control
logic. TLL provides industry standard ladder logic control processing, reducing the
need to purchase stand-alone programmable controllers.

Taylor Control Language (TCL) is a structured high-level procedural language. The

programmable flexibility of TCL is ideally
suited for batch control, recipe management, batch reporting, process scheduling,
supervisory control, and process startup
and shutdown.

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Advant Controllers execute all three MOD 300

applications: Configurable
Control Functions, Taylor
Control Language and
Taylor Ladder Logic.

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Advant Controller I/O

Field communication software brings

process information from the I/O
hardware into the MOD 300 database.
ABB offers Series 100 I/O and Series 800
Remote I/O for both the Advant Controller
410 and Advant Controller 460. The I/O
types can be mixed and matched to
provide an optimum solution for each
application.

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Communications

S100 I/O consists of card files containing

I/O cards which can be configured to
be either redundant or non-redundant.
There are many I/O cards with differing
functionality and complexity, including
analog, digital, pulse, RTD and
thermocouple connections. Redundant
communication is also available.

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Real-Time
Control
Applications

Global
Database
Subset

Database
Manager

Series 100 Local I/O (S100 I/O)

Field Communication

Field Communication

Series 100 I/O can

be configured to be
completely redundant,
including I/O cards.

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Series 800 Remote I/O (S800 I/O)

S8OO I/O is a distributed, modular I/O

system which communicates with Advant
Controller 400 Series over Advant Fieldbus
100 (AF 100). The S800 I/O provides easy
installation of the I/O modules and

process cabling. It is highly modularized

and flexible so that I/O modules can be
combined to suit many applications and
mounting requirements. All standard I/O
types are supported. Communications can
be configured to be fully redundant.
I/O modules and terminal
blocks can be replaced
without affecting the
operation of other blocks.

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The modular design of
S800 I/O saves installation
time and panel space,
while reducing down-time
and maintenance costs.

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Personality Submodules

A personality submodule contains a

specific communication protocol so
that when new interfaces are needed,
different modules can be plugged into the
controller. With this visionary architecture,
emerging technologies such as new
fieldbuses and high speed fiber-optics
can easily be integrated into the system.
Personality modules help future-proof
Advant Controllers in a world where
technology is rapidly evolving.
As technology continues
to evolve rapidly, personality submodules "futureproof" Advant Controllers.

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Communications

Real-Time
Control
Applications

Global
Database
Subset

Database
Manager

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Field communications software executes

on the personality submodules and utilizes
common commands to interface with the
database. This modular approach lets I/O
types co-exist on the same controller.
Moreover, personality modules simplify
integration with programmable logic controllers and other digital devices. By inserting the appropriate personality submodule
into the Advant Controller, data from other
systems can easily be accessed and shared.
For example, the MODBUS personality
submodule comes with a PROM containing a driver so that the MODBUS protocol
can execute without the need for custom
drivers or interfaces. If the Advant OCS
needs to communicate with another system using MODBUS, then the MODBUS
personality submodule is simply plugged
into the Advant Controller.

Field Communication

Field Communication

Personality
Modules

S100 I/O
PLC
S800 I/O

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The Advant Controller family of products

was designed for easy integration with
other systems. Personality submodules,
used for communication with I/O and
other systems, easily plug into the Advant
Controllers and help ensure investment
protection.

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Personality submodules
make it easy to communicate with control systems
and devices from other
suppliers.

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Investment Protection

ABB recognizes how important it is to

leverage existing process control resources
against future purchases from both ABB
and other suppliers. The Advant Controller
400 Series is scaleable from small to large
applications, and executes all existing
MOD 300 software.

The personality module concept ensures

that evolving communications protocols
can be cost-effectively incorporated in the
future. The Advant Technology philosophy
lets customers take advantage of the latest
technology with the full confidence that
their investments will be protected in
the future.

Advant OCS with

MOD 300 software is
backwards compatible
with existing control
software applications,
thereby ensuring that
investments are
protected well into
the future.

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Communications

Real-Time
Control
Applications

Global
Database
Subset

Database
Manager

Field Communication

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ABB provides the following Data Sheets

for additional Controller and
I/O System information:

Advant
Controller 460
Data Sheet

Advant
Controller 410
Data Sheet

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S100 I/O System

Data Sheet

S800 I/O System

Data Sheet

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For additional information,

visit us on the Internet at www.abb.com/controlsystems

3BUS092040R0101

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ABB Inc.
29801 Euclid Avenue
Wickliffe, Ohio 44092
Phone: +1 440 585-8500
Fax: +1 440 585 8756
www.abb.com/controlsystems

ABB AB
SE-721 59 Vsteras, Sweden
Phone: +46 (0) 21 34 2000
Fax: +46 (0) 21 13 78 45
www.abb.com/controlsystems

ABB GmbH
Dudenstrae 44-46, D-68167
Mannheim, Germany
Phone: +49 (0) 1805 266 776
Fax: +49 (0) 1805 776 329
www.abb.com/controlsystems

Copyright 2003 by ABB Inc. All rights to trademarks reside with their respective owners.
Specifications subject to change without notice. Pictures, schematics and other graphics contained herein
are published for illustration purposes only and do not represent product configurations or functionality. User
documentation accompanying the product is the exclusive source for functionality descriptions.