ME2308 Metrology and Measurements Lab Manual

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EINSTEIN
COLLEGE OF ENGINEERING
Sir.C.V.Raman Nagar, Tirunelveli-12
Department of Mechanical Engineering

ME58- Metrology and measurements lab
Name
Reg No
Branch
Year & Semester
www.vidyarthiplus.com
Sub Code: ME 58 Engineering Metrology and measurements lab
Page 1 of 47
Einstein College of Engineering

MEASUREMENT OF COMPONENTS USING VERNIER CALIPER
Date:
Exp No:
AIM:
To measure the dimensions of the given component using vernier caliper.
APPARATUS REQUIRED:
Vernier caliper
Sample component
FORMULA USED:
MD=MSR+ (VSCXLC)
MD-Measured Dimension
MSR-Main Scale Reading
VSC-Vernier Scale Coincide
LC-Least Count
PROCEDURE:
Vernier caliper is cleaned with a cloth.

The clamping screws are loosened.
The given component is fixed in both the two jaws.
The component should be perfectly holded.
The out side diameter of component is noted.
Then the inside diameter of the component is measured with the help
of knife face.
The thickness is measured with the external jaws.
The length of the component is measured by adjusting the movable
jaws.
The procedure is repeated for all the components.
At least three readings should be taken and then average will give the
accurate measurement
Page 2 of 47

LEAST COUNT=0.02mm
Component-I
Main scale
reading(mm)
Vernier scale
coincide
Measured
Dimension
(mm)
Average(mm)
Measured
Dimension
(mm)
Average(mm)
Inner diameter
Outer diameter
Thickness
Depth
Total length
Component-II
Main scale
reading(mm)
Vernier scale
coincide
Major diameter
Mediumdiameter
Minor diameter
Major dia length
Total length
MODEL CALCULATION:
Main scale reading
mm
Vernier scale coincides
Measured dimension
=MSR+(VSCXLC)
Page 3 of 47
GENERAL CONCEPT AND GENERALISED MEASUREMENT SYSTEM:

1. List the various measurement methods and explain them.
2. Draw the block diagram of generalized measurement system and explain its various
elements.
3. Briefly discuss on the application of measuring instruments.
STANDARDS OF MEASUREMENT:
4. Briefly discuss on the applications of measuring instruments.
MEASURING INSTRUMENTS, RESPONSE:

5. List the various measuring instruments and explain each one of them.
RESULT:
The measured dimensions are given as below
Component-I
ComponentII
Inner dia(mm)
Major
dia(mm)
Outer dia(mm)
Medium
dia(mm)
Minor
dia(mm)
Thickness(mm)
Major dia
length(mm)
Length(mm)
Total
length(mm)
Page 4 of 47
Page 5 of 47
MEASUREMENT OF COMPONENT USING MICROMETER

Date:
Exp No:
AIM:
To determine the diameter of a cylindrical component to an accuracy of 0.01mm using
micrometer and to check the result with digital micrometer.
TOOLS REQUIRED:
Outside micrometer.
Cylindrical component.
Digital micrometer.
PROCEDURE:
1. The micrometer is checked for zero error.
2. The given component is held between the faces of the anvil and spindle.
3. The spindle is moved by rotating the thimble until the anvil and spindle touches
the cylindrical surface of the component.
4. Fine adjustment is made by ratchet .the main scale reading and thimble scale
reading are noted.
5. Two are more reading are taken at different places of the component.
6. The readings are tabulated and calculated.
TABULATION:
Sl.
No
Main scale
reading(MSR)
mm
Vernier scale
division
Vernier scale reading(VSR)

=VSDXLeast count in mm
Total reading
(M.S.R+V.S.R) in
mm
(VSD)
Page 6 of 47

MEASURING INSTRUMENTS, RESPONSE:
6.In detail discuss on the terms static response and dynamic response.
ERROR ,CALIBRATION:
7. Classify the various errors and explain them in detail.
8. With suitable examples, explain how flow measuring instruments are calibrated by
primary and secondary calibration methods?
9. Briefly discuss on calibration of temperature measuring devices with suitable
example.
10. Discuss on calibration, error and correction curves.
RESULT:
The diameter of the given cylindrical component is determined to an

accuracy of 0.01mm.
The result is checked with digital micrometer.
The diameter of the given cylindrical component is
____________mm.
Page 7 of 47
Page 8 of 47

CHECKING DIMENSION OF THE COMPONENT
USING DIAL GAUGE
Date:
Exp No:
AIM:
To check the height of the machined component with standard dimensioned component using
dial gauge.
TOOLS REQUIRED:
Slip gauge set

Dial gauge with stand
Surface plate
Vernier caliper
PROCEDURE:
1.
2.
3.
4.
5.
6.
7.
The slip gauges are built up to the given weight of the component.
Dial gauge with stand is placed on the surface plate.
The built up gauge is placed under the plunger.
The indicator is set to zero.
The built up gauge is removed.
The given machined component is placed under the plunger.
The variation in the height of the component is noted from the reading of the dial.
TABULATION:
Sl.
No
Dial reading on built up slip

gauges in div.
component height =____ mm.

Dial reading on
component in div.
Variation of height
In mm
Page 9 of 47

LINEAR MEASURING INSTRUMENTS:
11. State and explain the various systems of measurements.
12. Explain the concept of least count of vernier instruments.
13. Draw and explain the following:
(i) Vernier caliper
(ii) Micrometer
14. List the classification of slip gauges and write a note on care and uses of slip gauges.
15. Briefly discuss on optical flats.
RESULT:
The height of the machined component is checked with standard dimensioned

component (slip gauges) using dial gauge.
The variation in height is ________________ mm.
Page 10 of 47
CHECKING DIMENSIONS OF PART

Page 11 of 47

USING SLIP GAUGES
Date:
Exp NO:
AIM:
To determine the thickness of the ground MS plate using slip gauges.
TOOLS REQUIRED:
Slip gauges set

Slip gauges accessories
Measuring jaws
Holders
PROCEDURE:
1. The slip gauges are cleaned by using cloth
2. The thickness of the given MS plate is determined to the nearest 0.1mm size by
using micrometer.
3. The slip gauges are selected to built up required dimension.
4. Required combination of slip gauges is built up by wringing.
5. The built up gauges is wrung with the wringing faces of the measuring jaws.
6. The jaws and the built up gauges are held in the holder.
7. The given MS plate is placed between the flat surfaces of the measuring jaws and
the thickness of the plate is measured.
Page 12 of 47

LINEAR MEASURING INSTRUMENTS:
16. List the various interferometers and explain any two.
17. Explain plug gauges, ring gauges and snap gauges in detail with suitable examples.
18. List the various comparators and explain any two.
ANGULAR MEASUREMENT:
19. Discuss in detail the sine bar, optical bevel protractor and angle dekkor used for
measuring angles.
20. How is taper measurement done? Give a suitable example.
RESULT:
The thickness of the given MS plate is measured by using slip gauges.
The thickness of the given MS plate is _______________ mm.
Page 13 of 47
Page 14 of 47
MEASUREMENTS OF GEAR TOOTH DIMENSIONS

Date:
Exp No:
AIM:
To measure the thickness of gear tooth by using gear tooth vernier.
APPARATUS REQUIRED:
Gear tooth vernier
Vernier caliper
Gear
FORMULA USED:
Depth= (Zm/2)(1+2/Z-COS(90/Z)
Width=Zm x sin (90/Z)
Outer diameter of gear =(Z+2)m
Where,
Z-no of gear tooth ,
m-module
PROCEDURE:
1. Find the zero error in the horizontal scale and vertical scale of the given gear tooth
vernier.
2. Find outer diameter of the given gear by using vernier caliper.
3. Count the no of tooth on the given gear.
4. Calculate the depth of pitch circle from the top circle.
5. Calculate the module (m) of the gear.
6. Similarly calculate the theoretical width by substituting and no of gear tooth in the
formula.
7. The vertical gear tooth vernier is made of point the calculate the depth value.
8. Now the gear tooth, i.e. kept in between in the two jaws of the gear tooth vernier.
9. Observe the main scale reading and vernier scale coincidence of the horizontal scale.
10. Repeat the observation of different position of the same tooth and calculate the average.
Page 15 of 47
Least count: Horizontal scale=0.02mm

Vertical scale
SL.No
Gear tooth
=0.02mm
MSR(mm)
VSC
Actual
Average(mm)
reading(mm)
1
2
3
1
2
II
3
1
2
III
MODEL CALCULATION:
Module = outer dia/(Z+2)
Depth = (Zm/2)(1+2/Z-COS(90/Z))
Width = Zm x sin (90/Z)
Deviation =theoretical value-actual value
Page 16 of 47
SCREW THREAD MEASUREMENT:

21. List the major thread errors and explain them.
22. Explain the various methods of measuring minor diameter of screw threads
23. Discuss on how the following instruments are used for measurements of threads.
a) Pitch measuring machine b) Tool makers microscope 3) Screw pitch threads.
GEAR MEASUREMENT:
24. List the various terminologies of gears and explain them with diagram.
25. List and explain various gear errors.
RESULT:
Thus the thickness of the gear tooth of the given spur gear is calculated using gear tooth
vernier.
Depth of the gear tooth =
mm
Width of the gear tooth =
mm
Theoretical value
mm
Actual value
mm
Page 17 of 47
Page 18 of 47

DETERMINATION OF TAPER ANGLE BY USING SINE BAR
Date:
Exp No:
AIM:
To measure the taper angle of the given specimen using sine bar method.
APPARATUS REQUIRED:
1. Sine bar
4. micrometer
2. Slip gauge set
5. surface plate
3. Dial gauge with

stand
6.Vernier caliper
FORMULA:
Sin = h / L
Where,
H - Height of the slip gauge
L - Distance between the centers
- Inclined angle of the specimen
PROCEDURE:
The given component is placed on the surface plate.

One roller of sine bar is placed on surface plate and bottom surface of sine bar is
seated on the taper surface of the component.
The combination of slip gauges is inserted between the second roller of sine bar
and the surface plate.
The angle of the component is then calculated by the formula given above.
TABULATION:
Page 19 of 47
Sl.No
Length of the sine
Height
bar (L) mm
(h)mm
Taper angle ( )
CALCULATION:
Sin = h / L
GEAR MEASUREMENT:
26. How is pitch, backlash measured in gears?
27. How is gear profile measured using an involute measuring machine?
28. How is tooth thickness of gears measured by
(a) Constant chord method (b) Base tangent method
SURFACE FINISH MEASUREMENT:
29. Explain the following direct methods of Surface finish measurement;
(a) Stylus probe instruments (b) Profilometer
STRAIGHTNESS, FLATNESS AND ROUGHNESS MEASUREMENT:
30. How is flatness tested using interferometry?
RESULT:
Thus the taper angle of the given specimen is measured using sine bar.
The external taper angle is ________________________
Page 20 of 47
Page 21 of 47

TOOL MAKERS MICROSCOPE
Date:
Exp No:
AIM:
To determine the major and flank angle for the particular screw.
APPARATUS REQUIRED:
Tool makers microscope

Work piece
PROCEDURE:
1. Switch on the main.
2. Switch on the micros scope lights.
3. Select the capacity of the lens for precision operation.
4. Place the object on the class table to get the clear image rotate the wheel provided at
the light side.
5. After getting the clear image, locate the crosswire at the initial point on the image.
Now note down the micrometer reading.
6. Move the cross wire from initial point to the finial point on the image, which is to be
measured. Note down the micrometer reading, this operation is done by using
micrometer.
7. Now the different but when the initial and the finial reading i.e. distance traveled
gives the size of the object.
8. Graph can be plotted actual micrometer reading vs. % of error.
Page 22 of 47

TABULATION:
Sl.
No
Actual micrometer
reading in mm (A)
Profile projector micrometer reading
Error
Initial(B)
(A-D)
mm
Final (c)
mm
Difference
b/w B& C (D)
% error
In mm
FIND THE FLANK ANGLE
Sl.No
Initial angle in degree (A)
Final angle in
Difference b/w
degree (B)
(A&B)
Average
CALCULATION:
% error = (error/actual micrometer reading) x100
Page 23 of 47
INSTRUMENT BASED ON LASER:

31. Explain how the thickness of an object is measured using a laser distance measuring
instrument.
32. Explain how profiles are checked using laser viewers.
33. Explain the interferometic measurement of angle.
MACHINE TOOL METROLOGY:

34. Write a note on the various acceptance tests conducted on machine tools.
35. List the specific tests that are conducted on machine tools.
RESULT:
Thus the all dimensions of the given particular screw were measured by using tool
makers microscope.
Page 24 of 47
Page 25 of 47

AUTOCOLLIMATOR
Date:
Exp No:
AIM:
To test the flatness of the given surface.
MAIN PARTS:
1.
2.
3.
4.
Collimator Unit
Base
Plain Reflector
Optical Source
APPLICATION:
Measurement in glass shop, checking the straightness and flatness, checking square and
V-block, checking deflection of the structure under the load measuring tapes, checking the angle
of small castings.
SPECIFICATION:
Objective focal length
=300mm
Objective clear aperture
=25mm
Barrel diameter
=38mm
Barrel length
=200mm
Eyepiece magnification
=10*
Measuring range
=25 minutes
Read out
=direct gratitude ATP
Dimensions of base
=Solid lagged C.I base (75mm*250mm)
Flatness of base
=As per ISI standers
Page 26 of 47
PROCEDURE:
1.
2.
3.
4.
5.
Switch on the light and observe the measuring gratitude through eyepiece.
The smallest division of liner scale is 1 minute.
Bring the plain reflector in front of autocollimator to get a reflected.
Depending upon variation in surface position of target will change on measuring scale.
There upon the position of intersection point of cross bar line will measuring gratitude is
the deviation in minute.
6. Using micrometer provided for eyepiece we can measure the function upto 10 seconds.
TABULATION:
Sl.No
Test surface length(mm)
Autocollimator reading(mm)
Page 27 of 47
MACHINE TOOL METROLOGY:

36. Elaborate on the topic of geometrical tolerance.
CO-ORDINATE MEASURING MACHINE AND CAI:

37. List the explain the various types of (CMM)
38. How is a CMM used for measuring distance between holes?
39. List the advantages and applications of CMM
40. Explain the computer aided inspection (CAI) process.
RESULT:
Thus the flatness test has been conducted on the given surface and graph was plotted.
Page 28 of 47
Page 29 of 47

FLOATING CARRIAGE MICROMETER
(BENCH MICROMETER)
Date:
Exp No:
AIM:
To measure the major diameter of screw thread using floating carriage micrometer.
PROCEDURE:
Clear all the parts with tissue paper or soft cloth. Put the base (A) on the form elevation
table on surface plate level the machine with the help of screw (E) in such a way that the floating
top remains steady at any position with out gravitational motion.
Put floating top (O) on the carriage with two balls between the two stopper fins on one
side V groove of carriage (B) and floating top (C). Put one ball on other V groove on other side
of floating top between the stopper pins.
Insert the micrometer(F) provided with machine in one side of the floating top nearer to
observer and tight lever(Y) and screw provided on floating top (C). Insert the O indicator (C)
on the other side of the V groove on floating and tight the lever and screw.
Now the machine is ready to take the readings.
MEASUREMENT AND CALCULATION:
Major diameter measurement
The dia of the setting master on a cylinder should be nearly same as the dia of the thread
gauge. The advantage of using setting master is it gives similarly of contact of anvils and radius
error in measurement the setting is held between the centers. The master cylinder is then replaced
by the threaded work piece on threaded gauge and then second reading is taken.
D-Diameter of setting master.
R1-Micrometer reading over setting master.
R2-Micrometer reading of threaded work piece or gauge.
Then,
Major diameter D+ different between R1 and R2 the +or is determined by relative size
of master and work piece.
Page 30 of 47

TABULATION:
SL.No
Standard
dimension
FCM reading
FCM reading
for standard
for the screw
piece (A)
thread(B)
Difference
Actual reading
(A-B)
SD(A-B)
FORCE:
41. Explain with a diagram a pendulum scale of multilever type.
42. Explain the method of measuring force using a strain gauge load cell.
43. Explain the method of measuring force using a hydraulic, pneumatic load cell.
TORQUE:
44. Explain the measurement of torque by
(i) Optical torsion meter (ii) slotted discs (iii) rotating shafts.
POWER:
45. Explain the measurement of power by
(i) Prony brake (ii) fluid friction dynamometers (iii) Eddy current dynamometer
RESULT:
Thus the major diameter of the screw thread is measured by using floating carriage
micrometer.
Page 31 of 47
Page 32 of 47
PROFILE PROJECTOR
Date:
Exp No
AIM:
To calibrate the profile projector using given samples which dimensions is measured by
micrometer as standard.
CONSTRUCTIONAL DETAILS:
Profile projections are highly sophisticated and versatile designed as per international standards.
This comprehensive range covers all conceivable application its ideal for the rapid inspection and
measurement (linear and angular) of small to medium size components such as watch parts, tools, rubber
components, miniature electronic assemblies and so on.
Its best quality high resolution optics provides accurate, bright, clear and sharp images. The
special front and back surface mirror are highly polished and lobbied distortion and reproduction. Three
element condenser system and high intensity halogen lamps provides brilliant images even in day light
condition commitment to quality insure that offer the highest level of precision, quality, reliability and
performance.
Two types profile projectors are,
Vertical floor model, ideal for the rapid inspection

Horizontal floor model, ideal for the tracing for projected images
PROJECTION CAPACITY:
Projection lens
Dial of view field
Free working distance between object and lens
10:1
32mm
23mm
20:1
12.5mm
38mm
Page 33 of 47
TABULATION:
To find out % of error
Actual
micrometer
reading(mm)
Profile projector micrometer reading

Initial (B)
mm
Final (C)
mm
Difference
(D) mm
Error(A-D)
% of error
(mm)
% of error = error / actual micrometer reading x100
To find out the Flank angle
Initial angle
degree
Final angle
degree
difference
degree
Average
degree
Page 34 of 47

OPERATING PROCEDURE:
1. Switch ON the main. The induction glows, then the instrument is ON.
2. Switch ON the toggle switch. For cooling fan below the light house.
3. Toggle switch 2 for light source ON.
4. Select the capacity of the length for precision operation measured and fix that
flow the projection head.
5. Place the object (balls) on the glass table. TO get the clear image rotate the arm
wheel provided at the right side.
6. After getting the clear image locate the cross wire of the initial point on the image
which to be measured, and then the cross wire moved to the final point. Note
down the micrometer reading. This is done by using micrometer.
7. Now find the difference between initial and final readings.
8. Graph can be plotted between actual micrometer reading Vs % Error.
FLOW:
46. Explain the construction and working of following:
(i) Orifice meter (ii) venture flow meter (iii) rotameter.
47. Explain the construction and working of following:
(i) flow nozzle (ii) pitot tube.
TEMPERATURE:
48. What are RTDs? On what basic principle do the work? Explain with diagram one of the
RTDs.
49. Explain the construction and working of helix and spiral bimetallic thermometer.
50. Explain how a thermocouple is used to measure temperature? And explain three laws of
thermocouples.
RESULT:
Thus the dimension of given samples are measured by using profile projector.
Page 35 of 47
Page 36 of 47

STRAIN MEASUREMENT TRAINER
Date:
Exp No
AIM:
To train strain measurement trainer for 1kg load.
SPECIFICATION:
Display range
micro strain.
: 3 digit RED LED display of 200MV FSD to lead up to 1999
Gauge factor setting : 2.1

Balance
: potentiometer to set zero on the panel
Bridge excitation : 12 V DC
Bridge configuration : full bridge
Maximum load: 1kg
Power: 230V 10 % at 50Hz with perfect grounding.
CANTILEVER BEAM SPECIFICATION:
Material: stainless steel
Beam thickness: 0.25cm
Beam width: 2.8cm
Beam length (actual) : 22cm
Youngs modulus (E) : 2x106 kg/cm2
Strain gauge
: foil type
Gauge length (l)
: 5mm
Gauge resistance (R): 300ohms

Gauge factor (g)
: 2.01
PHYSICAL DIMENSION:
Overall beam length (x): 300mm
Actual length (l): 220.0mm (middle of the strain gauge grid to loading point )
Width of the Beam (b) : 28.0mm
Page 37 of 47

Thickness of the beam (T) : 2.5mm
CONNECTION DETAILS:
1. connect the 3 pin power cord supplied 230V supply and to the instrument at the rear
panel ,
2. Connect the strain gauge to the terminals of the panel as follow.
For full bridge configuration:
Short RED & BLUE wires & connect them to RED terminals on the panel. Match
the other wire colors with terminals.
For half bridge configuration:
Disconnect the BLUE & GREEN wire from the terminal of the panel.
TABULAR COLUMN
Sl.No
Load removal (gm)
Strain value for 1kg = 377
Corresponding removal Difference in strain value

value
for 100gm of load removal
The total difference in strain value for 1000gm of load removal =

Strain value of 1kg =
% of strain value for 1kg =
Page 38 of 47

SPECIFIC CALCULATION FOR CANTILVER BEAM:
S = 6PL / BT2E
Where,
P = load applied in kg (1kg)
L = effective length of the beam in cm (22cm)
B = width of beam (2.8cm)
T = thickness of the beam (0.25cm)
E = youngs modulus
S = micro strain.
PROCEDURE:
1. check the connections made SWITCH ON the instrument by toggle switch at the back of
the box the display goes to indicate the instrument is ON
2. Allow the instrument to be in ON position for 10 minutes for initial warm up.
3. select the full or half bridge configuration from the selectors switch on the panel
4. Adjust the zero potentiometer on the panel till the display reads 000.
5. Apply 1kg load on the cantilever beam and adjust the CAC potentiometer till the display
reads 377 micro strains, as per the calculation. remove the weight the display gradually
comes to zero position again & repeat the procedure again and the instrument is
elaborated to read micro strain.
6. Apply load on the sensor using the loading arrangement in steps of 100gms to 1kg.
7. The instrument displays exact micro strain strained by the cantilever beam (for full bridge
configuration & half bridge configuration).
8. Note down the reading in the tabular column % error in the reading, hysterisis and
accuracy of the instrument can be calculated by comparing with theoretical value.
Page 39 of 47
RESULT:
Thus the strain measurement trainer was trained & % of strain was calculated.
% of strain value for 1 kg =
Page 40 of 47
Page 41 of 47

TORQUE MEASUREMENT
Date:
Exp No:
AIM:
The aim of the instrumentation trainer is to introduce and to calculate the instrumentation
system in a manner sufficiently complete that the students will acquire proper knowledge and the
idea about the transducers and their applications to measure mechanical and thermal quantities
include strain, force, pressure, torque, displacement, acceleration, frequency etc. the thermal
quantities include temperature and heat flow.
SPECIFICATION:
TORQUE INDICATOR
Display range: 3 digital LED display of 200mv FSD to read upto 1999 counts.
Accuracy: 0.5% of FSD
Resolution: 0.01 kg-m
Bridge excitation: 10VDC
Calibration: Directly loading sensor at 1m arm length.
SENSOR SPECIFICATION
Sensor: reaction torque sensor

Type: flange mounting
Capacity: 1kg-m
Gauge factor: 2.01
Safe overload: 150% of rated capacity
Operating temp: 10-15c
Accuracy: 21%
Page 42 of 47

TABULATION:
Sl.
ACTUAL TORQUE(A)
Indicator reading(B)
Error
No
kg-m.
kg-m
(A-B) kg-m
% error
Percentage of error =error / max.load *100
CONNECTION DETAILS
Power: 3 pin mains cable is provide with the instrument connect the three pin socket to
the instrument at the rear panel and to the AC mains 230V supply.
Sensor: 5 pin connected is provided at the rear panel marked sensor. Connect one end of
the cable provided at the rear panel marked and other end to the instrument.
PROCEDURE:
8. Check connection made and switch ON the instrument by rocker switch at the front
panel. The display glows to indicate the instrument is ON.
9. Allow the instrument is in ON position for 10 minutes for initial warm up.
10. Adjust the potentiometer in the front panel till the display reads 00.0.
11. Apply load to the fulcrum arm by adding dead weights in steps of 100gms.
12. The instrument reads the load on the sensor and display through LED. Readings can
be tabulated.
Page 43 of 47
GRAPH:
Actual reading Vs Indicator reading
RESULT:
Thus the electronic instrumentation trainer was trained successfully and the
corresponding graphs were plotted.
Page 44 of 47

VIBRATION MEASUREMENT
Date:
Exp No:
AIM:
To measure the vibration in terms of acceleration, velocity and displacement for different
speed conditions.
SPECIFICATION:
Accelerometer
Charge sensitivity pc/g
: 35-45
Voltage sensitivity mv/g
: 28-30
Capacitance p+
: 1000
Frequency range, HZ
: 10-3000
Shock max
: 1000
Max ambient temp C
: 60
Vibration meter
Input impedance
: 6000 M OHMS
Max input signal
: 800pc
Frequency range
: 10Hz-1Hz
Acceleration
: 0.1-199.9 m/s peak (accuracy 5%)
Velocity
: 0.1-19.9 cm/s
Displacement
: 0.01-1.99 mm
Display
: 3 digital LED display
Power supply
: 230 volts, 50 H
Page 45 of 47

TABULATION
Speed
Sl.No
Acceleration m/s
rpm
Velocity cm/s
Displacement
mm
CONNECTION DETAILS:
Power: 3 pin mains cable provided with the instrument connect the 3 pin socket to the
instrument at the real panel and to the Ac mains 230v supply.
Sensor: battery terminals are provided at the front panel to connect the sensor.
OPERATING PROCEDURE:
1. Check connections and switch ON the instrument by socket switch of the front
panel. The displays close to indicate the instrument is ON.
2. Allow the instrument in ON position for 10 minutes for initial worm up.
3. Select the parameter line acceleration or velocity or displacement to be measured.
4. Apply dynamic force on the sensor the display will shows the diameter.
5. By mounting the sensor on any vibrating body the acceleration, velocity and
displacement of the vibrating body can be measured.
Page 46 of 47

GRAPH
Speed Vs acceleration, velocity, displacement
RESULT:
Thus the vibration of a rotating shaft in terms of acceleration, velocity and displacement
of different speed are found out successfully and the corresponding graphs are plotted.m
Page 47 of 47

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Department of Mechanical Engineering

Year & Semester

Sub Code: ME 58 Engineering Metrology and measurements lab

Sub Code: ME 58 Engineering Metrology and measurements lab

Vernier caliper is cleaned with a cloth.

Sub Code: ME 58 Engineering Metrology and measurements lab

Vernier scale coincides

Sub Code: ME 58 Engineering Metrology and measurements lab

GENERAL CONCEPT AND GENERALISED MEASUREMENT SYSTEM:

MEASURING INSTRUMENTS, RESPONSE:

Sub Code: ME 58 Engineering Metrology and measurements lab

Sub Code: ME 58 Engineering Metrology and measurements lab

MEASUREMENT OF COMPONENT USING MICROMETER

Vernier scale reading(VSR)

Sub Code: ME 58 Engineering Metrology and measurements lab

The diameter of the given cylindrical component is determined to an

Sub Code: ME 58 Engineering Metrology and measurements lab

Sub Code: ME 58 Engineering Metrology and measurements lab

Slip gauge set

Dial reading on built up slip

component height =____ mm.

Sub Code: ME 58 Engineering Metrology and measurements lab

The height of the machined component is checked with standard dimensioned

The variation in height is ________________ mm.

Sub Code: ME 58 Engineering Metrology and measurements lab

CHECKING DIMENSIONS OF PART

Sub Code: ME 58 Engineering Metrology and measurements lab

Slip gauges set

Sub Code: ME 58 Engineering Metrology and measurements lab

The thickness of the given MS plate is measured by using slip gauges.

The thickness of the given MS plate is _______________ mm.

Sub Code: ME 58 Engineering Metrology and measurements lab

Sub Code: ME 58 Engineering Metrology and measurements lab

MEASUREMENTS OF GEAR TOOTH DIMENSIONS

Sub Code: ME 58 Engineering Metrology and measurements lab

Least count: Horizontal scale=0.02mm

Sub Code: ME 58 Engineering Metrology and measurements lab

SCREW THREAD MEASUREMENT:

Width of the gear tooth =

Sub Code: ME 58 Engineering Metrology and measurements lab

Sub Code: ME 58 Engineering Metrology and measurements lab

2. Slip gauge set

3. Dial gauge with

The given component is placed on the surface plate.

Sub Code: ME 58 Engineering Metrology and measurements lab

Length of the sine

Sub Code: ME 58 Engineering Metrology and measurements lab

Sub Code: ME 58 Engineering Metrology and measurements lab

Tool makers microscope

Sub Code: ME 58 Engineering Metrology and measurements lab

Profile projector micrometer reading

FIND THE FLANK ANGLE

Initial angle in degree (A)

Sub Code: ME 58 Engineering Metrology and measurements lab

INSTRUMENT BASED ON LASER:

MACHINE TOOL METROLOGY:

Sub Code: ME 58 Engineering Metrology and measurements lab

Sub Code: ME 58 Engineering Metrology and measurements lab

Objective clear aperture

=direct gratitude ATP

=Solid lagged C.I base (75mm*250mm)

=As per ISI standers

Sub Code: ME 58 Engineering Metrology and measurements lab