Copperhead

Extreme Frac Plug M-967

Operating Instructions

ES20.40301F

Table of Contents
Section 1 ......................................................................................................................... 1
1.0
General Description ................................................................................... 1
1.1
Application ...................................................................................... 1
1.2
Features and Benefits ..................................................................... 1
Table 1-1 Availability ....................................................................... 2
Table 1-2 Dissolvable Ball ............................................................... 2
Section 2 ......................................................................................................................... 3
2.0
Pre-job Planning and Preparation .............................................................. 3
2.1
Assembly & Maintenance Verification ............................................. 3
2.2
Pre-run Checklist............................................................................. 3
2.3
Storage Requirements/Transportation ............................................ 4
Section 3 ......................................................................................................................... 5
3.0
Operating Procedure.................................................................................. 5
3.1
Setting on Wireline .......................................................................... 5
3.2
Setting on Tubing ............................................................................ 7
3.3
Dropping Frac Ball .......................................................................... 9
3.4
Milling ............................................................................................ 10
Table 3-1 Mill Types ...................................................................... 10
Table 3-2 Recommended Motor Parameters ................................ 10
Table 3-3 Milling Parameters on Coiled Tubing ............................ 11
Table 3-4 Milling Parameters on Joint Tubing ............................... 12
Table 3-5 Mill Types for Turbo Drill ............................................... 12
Table 3-6 Recommended Turbo Drill Parameters ......................... 13
Table 3-7 Milling Parameters with Turbo Drill ............................... 13
Section 4 ....................................................................................................................... 14
4.0
Specifications........................................................................................... 14
Table 4-1 Dimensional Data .......................................................... 14
Section 5 ....................................................................................................................... 15
5.0
Troubleshooting Guide............................................................................. 15
5.1
Non-conformance.......................................................................... 15
Section 6 ....................................................................................................................... 16
6.0
Parts List .................................................................................................. 16
The last page of this engineering specification is 16.

ES20.40301F
Confidential Property of
Schlumberger

i of i

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 1
1.0

General Description
The Copperhead Extreme Frac Plug is a drillable permanent plug
that allows hydraulic fracturing above while allowing flowback from
below. The use of innovative materials and technologies provides
optimum pressure containment and excellent drill out properties.
1.1

Application
The Copperhead Extreme Frac Plug is run in the hole and
set on wireline to isolate the lower perforations so an upper
zone can be perforated and fractured. The Copperhead
Extreme Frac Plug can then be easily drilled out using
coiled tubing and a Copperhead mill assembly. Several
zones in one well can be isolated with multiple Copperhead
Frac Plugs. Each zone may then be stimulated separately,
and the Copperhead Extreme Frac Plug drilled out in one
trip.

1.2

Features and Benefits

Short, compact design minimizes drill out time

Mills up quickly without spinning due to interlocked parts

Easy to remove lightweight cuttings

Plug ends provide a rotational lock during drill up of

multiple plugs

P.O. Box 60068 HOUSTON, TX 77205

This drawing and data embody
proprietary information which is the
confidential property of Schlumberger
and which shall not be copied,
reproduced, disclosed to others, or
used in whole or in part for any
purpose,
without
the
written
permission of Schlumberger. This
drawing is loaned in confidence with
the understanding that it shall be
returned on demand.

DATE:

Jul 16, 2013

DRAWN:

P Shkurti

APRVD:

G Melenyzer

INDEX
ES20

GR-98104

Jul 16, 2013

Operating
Instructions

G Melenyzer

GR-96203

May 28, 2013

K Zhang

GR-94740

Apr 23, 2013

C Cromer

GR-92888

Feb 25, 2013

C Cromer

GR-87380

Sep 07, 2012

C Cromer

REV

ECO

DATE

BY

Revision bar in margin indicates latest revision level.

1 of 16

Copperhead
Extreme Frac Plug M-967

SPEC. NO.
ES20.40301

Section 1

General Description

High quality pack-off provided by proprietary element system

Hardened cast iron wicker slips for secure set in even high yield casing

Wireline or hydraulic setting system ensures reliable and flexible

deployment

Plug
Size
in.
(mm)

Casing
Size
in.
(mm)

4.50
(114.3)

4.50
(114.3)

5.00
(127.0)

5.00
(127.0)

Casing
Weight
lb/ft
(kg/m)

Max
O.D.
in.
(mm)

15.10
(22.47)
16.6 17.00
(24.70 25.30)

3.440
(87.34)

18.00 21.40
(26.78 31.84)

3.875
(98.43)

23.20 24.20
(34.52 36.01

3.770
(95.76)

Table 1-1
Availability
Pressure
Rating
Temperature
Above &
Rating
Below
F
psi
(C)
(KPa)

Plug
Assembly
Number

WLAK
Assembly
Number

13,000
(89,630)
M-967-44-000

15,000
(103,420)

400
(205)

M-555-20-440
M-967-51-000
M-967-50-000

Table 1-2
Dissolvable Ball
Plug
Size
(in.)
(mm)

Casing
Size
(in.)
(mm)

4.50
(114.3)

4.50
(114.3)

5.00
(127.0)

5.00
(127.0)

Casing
Weight
(lb/ft)
(kg/m)
15.10
(22.47)
16.6 17.00
(24.70 25.30)

*Standard Plug
Assembly
Number

Ball Dia
(in.)
(mm)

**Dissolvable
Ball Part
Number

M-967-44-000

18.00 21.40
(26.78 31.84)

M-967-51-000

23.20 24.20
(34.52 36.01

M-967-50-000

1.000
(25.4)

80027011-1000

Note: Dissolvable Ball pressure and Temperature rating is same as shown in Table 1-1

*Note: Standard Plug Assembly will come with Phenolic Ball.

**Note: Dissolvable Balls need to be ordered separately.

ES20.40301F
Confidential Property of
Schlumberger

2 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 2
2.0

Pre-job Planning and Preparation

Pre-job planning and preparation is vital to the successful deployment of the
Copperhead Extreme Frac Plug.
2.1

Assembly & Maintenance Verification

Capture the assembly configuration of each tool before shipping to the job;
such as, serial number and tool O.D. Check for any visible damage.
Refer to the latest revision of the Copperhead Extreme Frac Plug service
manual, ES21.40300, for general assembly and assembly inspection.
Inspect the Copperhead Extreme Frac Plug before the job.

Make sure first element back-up rings, and element barrier ring petals
are not damaged, cracked or deformed.

Verify the slip wicker profile orientation.

Check for any missing, cracked, or jammed slip wicker.

Check the bottom sub alignment. The axis of the tabs in the bottom
sub should be aligned with the axis of lead of the bottom slip pad.
Make sure that the brass sheer screw in the bottom sub is tightened in
place with Loctite 271.

Do not use the plug if any discrepancies are found during inspection.
Contact Technical Services for further instructions.
2.2

Pre-run Checklist
Prior to running the equipment, perform the pre-run checklist:

Review and evaluate job objectives with an on-site customer

representative.

Verify that all necessary equipment has been delivered to the location.

Check and verify tool joint connections.

ES20.40301F
Confidential Property of
Schlumberger

3 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 2

2.3

Pre-job Planning and Preparation

Inspect all equipment for possible damage during shipment before use.
Inform the customer immediately of shortages or damage.

Caliper the frac plug and record all measurements.

Storage Requirements/Transportation
The following should be adhered to when storing and transporting:

The Copperhead Extreme Frac Plug should be stored in a dry place

in the shipped tube away from moisture and rain.

Handle with care while transporting.

When transporting, keep plugs in a dry or covered place to avoid

contact with moisture.

ES20.40301F
Confidential Property of
Schlumberger

4 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 3
3.0

Operating Procedure
3.1

Setting on Wireline
a) Prior to running the Copperhead Extreme Frac Plug, the well should
be gauged using the appropriate gauge ring and junk basket. This will
clean the hole of debris and ensure the passage of the bridge plug.
b) Inspect for debris inside the junk basket after running. If debris is
found, continue running the junk basket until it is found clean.
A standard wireline pressure setting assembly can be connected to the
Copperhead Extreme Frac Plug through wireline adapter kit. See manual
ES20.39976 for more information on the wireline adapter kit.

***

ONLY SLOW BURN CHARGES SHOULD BE USED WHEN SETTING THE

COPPERHEAD EXTREME FRAC PLUGS. RECOMMENDED BURN TIME IS 20-40
SECONDS.

c) Assemble the setting sleeve, the plug and the tool as per instructions.
Tighten the Copperhead Extreme Frac Plug setting sleeve onto the
setting tool.
Screw the adapter mandrel into the Copperhead Extreme Frac
Plug firmly hand tighten.
Guide the plug and adapter mandrel into the setting sleeve and into
the setting tool Rotate clockwise until the mandrel threads are fully
engaged.
*** DO NOT USE A PIPE WRENCH WHEN TIGHTENING THE ADAPTER MANDREL AND
PLUG INTO THE SETTING TOOL. FIRMLY HAND TIGHTENED IS SUFFICIENT.

d) Carefully move the plug assembly up into the derrick or lubricator. Use
cautious when lifting the equipment and confirm assembly will pass
through the surface equipment without damages. Start it into the well.
*** AVOID ALLOWING WEIGHT OF THE TOOL STRING TO BE PUT DIRECTLY AS THE
PLUG.

Note: it is recommended to drift the surface equipment prior to

running in hole.
Note: a drift run is recommended to the setting depth if possible.
ES20.40301F
Confidential Property of
Schlumberger

5 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 3

Operating Procedure

e) Run in hole to depth while monitoring weight on string and eventual

fluid return or any unexpected pressure increase. Make sure not to
impact any liner tops while running in the hole with the bridge plug.
Run through liner top at 100 ft/min maximum speed. If there is a low
fluid level, slow down when entering the fluid. In the vertical section,
running speed should be 300-500 ft/min. In horizontal section, running
speed should be 200-300 ft/min. Pumping plug down with fluid will be
required in horizontal section. Care should be taking not to exceed
allowable line tension during pump down procedure.
f) When the setting depth is reached set the plug and retrieve the setting
assembly.

ES20.40301F
Confidential Property of
Schlumberger

6 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 3

3.2

Operating Procedure

Setting on Tubing
A gauge run is recommended prior to running in hole to avoid potential
hazard and eventual pre-set while hitting some debris or a restriction in
the well. It is critical to monitor at all time the weight while running on coil
tubing as load generated against a restriction are higher than with wireline.
Every so often (to be defined with the operator) it is recommended as a
best practice to record the pickup and slack off weight when running in
hole.
The Hydraulic Setting Tool is connected to the frac plug through a setting
sleeve identical as the setting sleeve for the wireline setting tool.
a) Assemble the setting sleeve, the plug and the tool as per instructions.
Tighten the Copperhead Extreme Frac Plug setting sleeve onto the
setting tool.
Screw the adapter mandrel into the Copperhead Extreme Frac
Plug firmly hand tighten.
Guide the plug and adapter mandrel into the setting sleeve and into
the setting tool Rotate clockwise until the mandrel threads are fully
engaged.

*** DO NOT USE A PIPE WRENCH WHEN TIGHTENING THE ADAPTER MANDREL AND
PLUG INTO THE SETTING TOOL. FIRMLY HAND TIGHTENED IS SUFFICIENT.

b) Use cautious when lifting the equipment and confirm all will go through
the surface equipment without damages.
Note: it is recommended to drift the surface equipment prior to
running in hole.
Note: a drift run is recommended to the setting depth if possible.
*** AVOID ALLOWING WEIGHT OF THE TOOL STRING TO BE PUT DIRECTLY AS THE
PLUG.

c) Run in hole to depth while monitoring weight on string and eventual

fluid return or any unexpected pressure increase. Running speeds
should not exceed 100 ft/min in vertical or 80ft/min in horizontal.
d) On depth, drop the setting ball through the string.

ES20.40301F
Confidential Property of
Schlumberger

Note: Depending on the pump and the length of spooled coil, it may
be necessary to increase pressure behind the ball before launching
7 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 3

Operating Procedure

(500-1000 psi) in order just to get over the gooseneck (injector).It is

possible that if this is not done the ball will stay in the coils and
create a false indication of HST failure since ball will not seat after
volume displacement
e) The ball can then be either pumped to bottom or not depending on
deviation. The ball is made of light material or from brass and will only
free fall inside fluid to about 60 degrees deviation, after that it will
required to be pumped at 2 bbl/min.
Note: If required to pump the ball, it is important to note the total
displacement and avoid pumping at more than 1 bbl/min to land on
the seat as to avoid excessive pressure increase.
f) Once the ball lands the pressure will increase in the coil tubing.
g) Increase pressure to 200-300 PSI and monitor the pressure for1
minute.
h) Increase pressure more to open the by-pass (equalization/pressure
drop in CT can be seen).
i) Slowly increase the pressure to the maximum pressure (depending on
plug) and monitor the weight on the coil tubing. It is also possible to
apply tension to limit maximum pressure in the string.
j) At the maximum pressure the shear ring between the plug and the
running tool will shear, sometimes it is required to increase the
pressure slightly above calculated value (up to 500 PSI).
k) Once the shear ring is sheared, there should be sudden pressure drop
indicating that the piston is fully stroked.
l) Then pull the string 15 to 30 ft (5 to 10 m) while maintaining pressure
in the string. Proceed then with a pressure test of the plug (pressure to
be defined depending on plug specifications, well data and coil tubing
surface equipment).
m) Pull out of hole.

Note: Tagging the plug after setting is not recommended, as it can

create damage to the end of the setting assembly.

Review the operating manual for the Smith Hydraulic Setting Tool (ES20.40053)
or the Schlumberger Model E Hydraulic Setting Tool for more details.

ES20.40301F
Confidential Property of
Schlumberger

8 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 3

3.3

Operating Procedure

Dropping Frac Ball

Dropping the Frac Ball is only required when the ball has been removed from the caged
position.

a) Once the plug is set and perforations are made POOH with setting
equipment.
b) Insert the frac ball in tubing and begin pumping 02 bbl/min in the
vertical. Once the ball reaches horizontal then pump 515 bbl/min.
c) When the frac ball is 1-2 min above the plug, slow pump rate to 56
bbl/min to land ball.
d) Once the ball is landed, well fracturing can proceed.

ES20.40301F
Confidential Property of
Schlumberger

9 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 3

3.4

Operating Procedure

Milling
3.4.1 Mill Type
A specifically designed six bladed carbide mill is recommended for
plug removal (see Table 3-1). This mill provides a very short milling
time and a smooth milling operation. The mill design is field proven
and presents a long service time with optimum milling capabilities.
A conventional concave junk mill or drill bit may also be used, but a
greatly extended milling time is expected.
Table 3-1
Mill Types
Mill
Max Tool
O.D.
O.D.
in.
In.
Part Number
(mm)
(mm)

Plug Casing
Size Size
in.
in.
(mm) (mm)

Casing
Weight
lb/ft
(kg/m)

4.50
4.50
(114.3) (114.3)

15.10 17.00
(22.47 25.30)

3.440
(87.38)

M-960-35-100

3.50
(88.90)

18.00 21.40
(26.78 31.84)

3.875
(98.43)

M-960-39-000

3.875
2.375 PAC PIN UP
(98.43)

23.20 24.20
(34.52 36.01)

3.770
(95.76)

M-960-37-000

3.75
(95.25)

5.00
5.00
(127.0) (127.0)

Connection

3.4.2 Motor Type

The motor should be capable of producing adequate RPM and
torque at the specified flow rate for the appropriate casing size (see
Table 3-2). A good example of this is the Schlumberger SmithDril
motor.
Table 3-2
Recommended Motor Parameters
Plug
Size
in.
(mm)
4.50
(114.3)
5.00
(127.0)

ES20.40301F
Confidential Property of
Schlumberger

Flow
Rate
BPM
(L/min)

Motor
Type

1.5 3
SmithDril
(240 480)

Torque ft-lb, (Nm)

Size
in.
(mm)

RPM

2.875
(73.03)

208 415

10 of 16

Max
(with H20 at 70F)

Stall

475
(645)

715
(970)

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 3

Operating Procedure

3.4.3 Milling Parameters on Coil Tubing

The Copperhead Extreme Frac Plug should mill up efficiently using
a motor of the above characteristics, and an appropriate weight on
bit range (see chart below). Higher weights can be used if required,
up to the stall limit of the motor being used.
At contact with the top plug, pick up off bottom and begin circulating
with an appropriate flow rate. Slowly contact plug with minimum
weight on bit (WOB) and monitor circulating pressure. Both the
WOB and circulating rate can be adjusted as required to establish
the best penetration.
Table 3-3
Milling Parameters on Coiled Tubing
WOB
Plug Size
lb
in.
(daN)
(mm)
Min
Optimum
Max
4.50
(114.3)
5.00
(127.0)

1000
(445)

1500
(667.5)

2000
(890)

Flow Rate
BPM
(L/min)
23
(320 480)

3.4.4 Milling Parameter on Jointed Tubing

The Copperhead Frac Plug should be milled efficiently using a
power swivel able of producing sufficient rpm and a pump unit
capable of producing a sufficient flow rate (see chart below).
The optimum weight on bit (as shown below) is required for the
appropriate casing size. A higher weight on bit may be required, if
milling with air foam or nitrogen foam.
Start milling by having the minimum WOB on the mill. Monitor all
milling parameters in the process. Then gradually increase to an
optimum level and adjust the weight accordingly. Apply sweeps
when penetration is reduced.
Run a back pressure sub directly above the mill in order to control
the flow back and to keep cuttings from entering the tubing cavity
when milling or adding tubing while using nitrogen.
The rest of the milling procedure is similar to the milling parameters
on coil tubing.

ES20.40301F
Confidential Property of
Schlumberger

11 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 3

Operating Procedure

Table 3-4
Milling Parameters on Joint Tubing
WOB
Plug Size
lb
in.
RPM
(daN)
(mm)
Min
Optimum
4.50
(114.3)
5.00
(127.0)

65 85

1000
(445)

2000
(890)

Max
4000
(1780)

Flow Rate
BPM
(L/min)
23
(320 480)

3.4.5 Milling Sequence

The Copperhead Extreme Frac Plug is designed to be milled up
very efficiently with no parts spinning.
For multiple plug applications, cuttings may be present from the
previously milled plug. Sweeps may be required at this stage to
circulate the cuttings that tend to interfere with the milling
operations.
Milling Tip: If penetration rate decreases, sweep to clear away any
cuttings that may interfere with the milling operation

3.4.6 Milling with Turbodrill

3.4.6.1 Mill Types

A specifically designed six bladed carbide mill is recommended for

plug removal (see Table 3-5). This mill provides a longer gage to
provide protection to the mill while RIH with the higher speeds
produced by the Turbodrill verses the PDM.
Table 3-5
Mill Types for Turbo Drill
Plug Casing
Size Size
in.
in.
(mm) (mm)

ES20.40301F
Confidential Property of
Schlumberger

Casing
Weight
lb/ft
(kg/m)

Mill
Max Tool
O.D.
O.D.
in.
Part Number in.
(mm)
(mm)

4.50
4.50
15.10 17.00
(114.3) (114.3) (22.47 25.30)

3.440
(87.34)

30019025

3.50
(88.90)

18.00 21.40
(26.78 - 31.84)
5.00
5.00
(127.0) (127.0) 23.20 24.20
(34.52 35.86)

3.875
(98.43)

80003633

3.875
(98.43)

3.770
(95.76)

80003633

3.75
(95.25)

12 of 16

Connection

2.375 PAC BOX

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 3

Operating Procedure

3.4.6.2 Mill Parameters with Turbodrill

The Turbodrill operates differently than a PDM, well conditions such

as temperature and pressure fluid weight have an effect on the
output parameters of the tool. It is highly recommended that the
Turbodrill hydraulics be run prior to and during the job to ensure
maximum efficiency of the run.
Pumping Nitrogen does not have any detrimental effect on the tool
as is it all metallic. The tool can be RIH/POOH without pumping
fluid, but when milling operations are carried out it is recommended
to pump sufficient fluid to operate the Turbodrill to its maximum
efficiency.
Table 3-6
Recommended Turbo Drill Parameters
Plug
Size
in.
(mm)
4.50
(114.3)
5.00
(127.0)

Flow
Rate
GPM
(L/min)

Motor
Type

95 130
NEYRFOR TTT
(360 490)

Size
in.
(mm)

RPM

Horsepower
Max
(with H20)

2.875
(73.03)

2100 2900

34 86

Table 3-7
Milling Parameters with Turbo Drill
WOB
Plug Size
lb
in.
(daN)
(mm)
Min
Optimum
Max
4.50
(114.3)
5.00
(127.0)

ES20.40301F
Confidential Property of
Schlumberger

500
(225)

1000
(445)

13 of 16

2000
(890)

Flow Rate
GPM
(L/min)
105
(400)

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 4
4.0

Specifications

A
B
C
D

Table 4-1
Dimensional Data
Plug Size

4.50
(114.3)

5.00
(127.0)

Casing Size
in. (mm)

4.50
(114.3)

5.00
(127.0)

Casing
Weight lb/ft
(kg/m)

15.10 17.00
(22.47 25.30)

18.00 21.40
(26.79 31.85)

23.20 24.20
(34.53 36.01)

Assembly
Number

M-967-44-000

M-967-51-000

M-967-50-000

Dimensions in. (mm)

ES20.40301F
Confidential Property of
Schlumberger

3.440
(87.4)

3.875
(98.4)

3.770
(95.8)

10.92
(264.2)

11.25
(270.8)

10.72
(257.8)

17.64
(461.3)

17.64
(463.0)

16.99
(445.5)

27.79
(705.9)

28.32
(719.3)

27.14
(689.4)

Plug ID

0.56

0.63

0.63

Ball Size

1.000

1.000

1.000

14 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 5
5.0

Troubleshooting Guide
5.1

Non-conformance
Re-service a Copperhead Extreme Frac Plug according to the Service
Manual ES21.40300 if any of the following has occurred:

Retrieval of plug after contacting wellbore fluid

Damage to plug components during transportation or handling

Contact with moisture

Only qualified SCHLUMBERGER personnel are authorized for inspecting

and re-servicing.

ES20.40301F
Confidential Property of
Schlumberger

15 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

Section 6
6.0

Parts List
Refer ES21.40300 latest revision for part list details.

ES20.40301F
Confidential Property of
Schlumberger

16 of 16

Copperhead
Extreme Frac Plug M-967
Operating Instructions

P.O. Box 60068 Houston, Texas 77205-0068

U.S. and Canada: 800-877-6484
Tel: 281-443-3370 Fax: 281-233-5121
www.slb.com
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