Escolar Documentos
Profissional Documentos
Cultura Documentos
REVISED 2014
April 2014
OVERVIEW
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Bar
Diameter
U.S.
Metric
Narrow End
Wide End
Sleeve
Factory Dowel (E1)
Diameter
Diameter
Max.
Length
inch
Dia. (B)
Total
(L)
(mm)
I.D. (C) O.D. (C)
I.D. (A)
O.D. (A)
inch
Tolerance
inch
inch
inch
inch
inch
(mm)
inch
(mm) (mm)
(mm)
(mm)
(mm)
Min.
Max.
(mm)
Avg.
Max.
SS Mortar
lbs. per
Sleeve
(kg)
5U-X
0.625
#5
16 MM
9.65
(245)
0.87
(22)
1.50
(38)
1.89
(48)
1.26
(32)
0.63
(16)
1.89
(48)
4.13
(105)
4.33
(110)
4.13
(105)
4.53
(115)
4.92
(125)
1.26
(0.57)
6U-X
0.750
#6
20 MM
11.22
(285)
1.02
(26)
1.65
(42)
2.05
(52)
1.42
(36)
0.67
(17)
2.05
(52)
4.92
(125)
5.12
(130)
4.92
(125)
5.32
(135)
5.71
(145)
1.76
(0.80)
7U-X
0.875
#7
22 MM
12.80
(325)
1.14
(29)
1.77
(45)
2.36
(60)
1.73
(44)
0.86
(22)
2.36
(60)
5.71
(145)
5.91
(150)
5.71
(145)
6.11
(155)
6.50
(165)
2.65
(1.20)
8U-X
1.000
#8
25 MM
14.57
(370)
1.30
(33)
1.93
(49)
2.52
(64)
1.89
(48)
0.89
(23)
2.52
(64)
6.50
(165)
6.69
(170)
6.50
(165)
6.99
(178)
7.48
(190)
3.46
(1.57)
9U-X
1.128
#9
28 MM
16.34
(415)
1.42
(36)
2.06
(52)
2.67
(68)
2.01
(51)
0.89
(23)
2.67
(68)
7.40
(188)
7.56
(192)
7.40
(188)
7.88
(200)
8.35
(212)
3.95
(1.79)
10U-X
1.270
#10
32 MM
17.91
(455)
1.57
(40)
2.28
(58)
2.87
(73)
2.16
(55)
0.89
(23)
2.87
(73)
8.19
(208)
8.35
(212)
8.19
(208)
8.66
(220)
9.13
(232)
4.94
(2.24)
11U-X
1.410
#11
35 MM
19.49
(495)
1.73
(44)
2.40
(61)
3.03
(77)
2.32
(59)
0.91
(23)
3.03
(77)
8.98
(228)
9.13
(232)
8.98
(228)
9.45
(240)
9.92
(252)
6.02
(2.73)
SNX11
1.410
#11
35 MM
19.09
(485)
1.69
(43)
3.03
(77)
3.03
(77)
2.32
(59)
0.91
(23)
3.03
(77)
8.86
(225)
9.25
(235)
8.27
(210)
8.86
(225)
9.45
(240)
5.71
(2.59)
A11W
1.410
#11
35 MM
19.49
(495)
1.73
(44)
3.31
(84)
3.30
(84)
2.60
(66)
1.19
(30)
3.30
(84)
8.86
(225)
9.69
(246)
8.27
(210)
8.96
(228)
9.50
(241)
6.99
(3.17)
14U-X
1.693
#14
40 MM
24.41
(620)
2.01
(51)
2.80
(71)
3.46
(88)
2.60
(66)
0.91
(23)
3.46
(88)
11.42
(290)
11.61
(295)
11.42
(290)
11.91
(303)
12.40
(315)
9.19
(4.17)
18U
2.257
#18
57 MM
36.22
(920)
2.68
(68)
3.66
(93)
4.25
(108)
3.27
(83)
1.01
(26)
4.25
(108)
17.00
(432)
18.11
(460)
17.00
(432)
17.56
(446)
18.11
(460)
25.31
(11.48)
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PREPARATION OF FORMWORK
a. Drill holes of 5/8 inch (16 mm) in diameter on the mold for installing CAM Type Sleeve Setters (STR-CT
model).
b. Drill holes of 3/4 inch (19 mm) in diameter on the mold for installing PIN Type Sleeve Setters (PS model).
See Page III-12 and Page III-14 for installation instructions of STR-CT and PS, respectively. Also drill holes
of the appropriate diameter at the opposite side of the molds for the protruding bars. See Page III-14 for
suggested ways of securing reinforcing bars.
= + + +
Required Length of Reinforcing Bar (C):
=+++
A, A
L2
L1
L
E
x
y
NOTE: It is essential that the reinforcing bars be cut accurately to the specified tolerance. It is necessary to set a
bar stop on the bar cutting machine and to make sure the bar is held tightly against the stop before cutting. The
bar fabricator should be cautioned that tolerances used for cutting bars for use in cast-in- place concrete are not
acceptable for use with this type of connection. Cutting tolerance should be limited to not more than 1/8 inch
for a total of 1/4 inch. Short bars should not be accepted.
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Step 2: Pull the End Cap slant-ways over the narrow end of the sleeve.
Step 3: Pull the cap downwards to cover the end of the sleeve.
Step 4: Stretch the cap down firmly so that the plug fits evenly around the entire
end of the sleeve and covers the raised ring in the sleeve.
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Inlet Port
-------------
22 mm
-------------
3/4 in.
Outlet Port
-------------
14 mm
-------------
1/2 in.
In normal practice, rigid straight PVC pipe is recommended for both inlet and outlet tubes. However, in special
applications, flexible grout tubes can also be used. Care must be taken to ensure that the flexible tubes do not
have any kink or damaged during casting. The user is cautioned that such tubing will be difficult to clear in an
event of obstruction caused in the tubing.
When flexible tubing is used, special care must be taken to tie and seal the tubes securely into the sleeves. The
other end of the tubing also needs to be secured to the form unless it is required to protrude from the top of the
form.
When rigid tubing is used, the lengths of the grout tubes will depend upon the required applications. Refer to
Figure III-4.
Figure III-4: Different Modes of Sleeve Position and Corresponding PVC Tube Installation
FOR POSITIONS A & C: TUBE ENDS AT FORM SURFACE
The ends of the grout tubes should be made flush with the mold. Hole Seals (HS) should be used in all cases. In
some cases, where it is desired to offset the tubing from the face of the formed concrete for cosmetic or other
reasons, a rubber stopper can be used instead of the Hole Seal (HS). In this case, the size of the rubber stopper
should be such that when it is inserted half-way into the grout tube, a tight seal is assured.
FOR POSITION B: TUBE ENDS ADJACENT TO THE FINISHED CONCRETE SURFACE
When the tubes are installed in a position with the end oriented to the finished concrete, care must be taken
to secure the tubes in a fixed position, and the sleeves should be supported with chairs to ensure that the
tube ends will not be lost below the concrete surface during casting. Grout tubes may be depressed slightly below
the finished concrete surface so that finishing operations can pass over the tubes. In this case, fill the Hole Seals
(HS) with grease or oil-based glaziers putty so that they can be located later.
In some applications, where a smooth finish is not required, the tubes can be extended above the finished concrete
surface. Hole Seals should still be used to cap the ends of the tubes.
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REMARKS:
Plastic or electrical tape may be used with, or instead of, cement to secure the grout tubes in the sleeve grout
ports. If the PVC pipe fitting is too loose in the grout port, one or more wraps of tape can be used to tighten the
fit.
As indicated below, plastic tape may be used instead of cement. Normally only a single wrap of tape is sufficient.
Figure III-6 shows the wrapping of electrical tape for installation of PVC pipes in the grout ports. Adhesive
may also be applied on the tape for better bonding. Fit the tube firmly into the hole.
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Bar Size
U.S.
Bar Size
Metric
5U-X
#5
16 MM
6U-X
#6
20 MM
7U-X
#7
22 MM
8U-X
#8
25 MM
9U-X
#9
28 MM
10U-X
#10
32 MM
11U-X
#11
35 MM
SNX-11
#11
35 MM
A11W
#11
35 MM
14U-X
#14
40 MM
18U
#18
57 MM
B1,
Inch (mm)
0.79
(20)
0.87
(22)
1.02
(26)
1.10
(28)
1.18
(30)
1.26
(32)
1.38
(35)
1.52
(39)
1.65
(42)
1.57
(40)
1.84
(47)
B2,
Inch (mm)
0.79
(20)
0.87
(22)
1.02
(26)
1.10
(28)
1.18
(30)
1.26
(32)
1.38
(35)
1.52
(39)
1.65
(42)
1.57
(40)
2.16
(55)
Note: Except 18U, B1 and B2 are the same at each U-X Sleeve
Figure III-9: PVC Tube Installation when All Sides are Accessible
B. SPECIAL SITUATIONS: Where grouting access is restricted, such as for architectural panels, or when
certain faces are inaccessible or hidden.
Figure III-10: PVC Tube Installation when All Sides are NOT Accessible
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Under circumstances where the ends of the grout tubes are not
to be located at right angles to the form, they may be extended
through holes in the forms. Because the tubes are on an angle,
keep them short and make certain that the holes in the forms
large enough to permit removal of the forms over the ends of
tubes.
able
are
the
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8,9,10,11,14,
& 18
A, inch
(mm)
B, inch
(mm)
1-1/4
(32)
1-3/4
(45)
1.00
(25)
1-1/4
(32)
1-3/4
(45)
1.00
(25)
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C, inch
(mm)
D, inch
(mm)
E, inch
(mm)
F, inch
(mm)
...
1-5/32
(30)
6/32
(4.5)
9/16
(15)
...
1-3/4
(45)
6/32
(4.5)
9/16
(15)
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G, inch
(mm)
H, inch
(mm)
J, inch
(mm)
L, inch
(mm)
1/2
(13)
5/8
(16)
7-1/16
(180)
1/2
(13)
5/8
(16)
7-1/16
(180)
Note: In order to strip the precast element from the mold, the shaft/rubber can be pushed into the sleeve
and retrieved later.
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Hex Nut
Shaft
Head
Pins (PSP)
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Steel Washer
Pin Setter
Head
Diameter,
inch (mm)
Head Height,
inch (mm)
Length of Hex
Nut, inch
(mm)
Length of
Shaft,
Inch (mm)
Overall Length
of Pin Setter,
inch (mm)
PS0810
1-5/8
(42)
1-1/4
(32)
2-3/8
(60)
3-3/8
(85)
4-1/2
(115)
PS1114
2-1/16
(53)
1-1/2
(37.5)
2-3/8
(60)
3-3/8
(85)
4-1/2
(115)
mold
mold
until
use
Figure III-16: Installation of PIN Type
Sleeve Setter at Precast Plant
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Step 2: Wind plastic tape around the plug at least three times.
Step 3: Taping is continued around the plug and then, holding the plug
snug to the sleeve end.
Step 4: Continue at least three more wraps across the contact point
between the plug and the sleeve.
Step 5: Then one more wrap around the sleeve to complete installation.
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Remedy
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Caution: Precast members having embedded bar lengths shorter than the specified minimum length should be
referred to the engineer for decision on remedy. If the embedded bars are too long, they may be cut to the
proper length.
TRANSITION SPLICES
Connections between different sizes of reinforcement are called transition splices. When transition splices are
called for in the drawings, observe the following:
1. Selection of Sleeve Size
Use a sleeve size corresponding to the larger size rebar.
Examples:
Connection of rebar #9 and #10
Use: Sleeve 10U-X
Connection of rebar #11 and #14
Use: Sleeve 14U-X
2. Determination of length of rebar and embedment length into sleeves
Please refer to Page III-3 for determination of rebar length, and refer to Table I-1, Page I-9 for embedment
length into sleeves. Embedment lengths for sleeve used govern.
NOTE:
Both bars shall be embedded into sleeve the length required by the sleeve. Namely both bars shall be kept at the
specified embedment length as indicated in Table I-1, Page I-9.
For differences larger than two bar sizes, the rebar stops located at the center of the sleeve may not prevent bars
from extending too far inside the factory (narrow) end. These relatively small bars must be measured and marked
for pre-pour quality control check.
3. Selection of End Cap Rubber Plugs
Always use an End Cap plug number corresponding to the sleeve number.
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HORIZONTAL SYSTEM
For Horizontal connections, NMB Splice Sleeves are installed at the erection site, grouted with SS Mortar, and
concrete is then placed in the closure pour area.
INSTALLATION PROCEDURE
1. Preparation:
The rebars are marked so that both bars will be embedded to the specified length into the sleeve when it is in its
final position. The Rebar Stops are removed from the Model U-X sleeve. Install the End Cap Rubber Plug (RP)
or split foam plastic washer on the narrow end of the sleeve.
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SOLUTION
1. Check and mark the position of the ports
according to the drawings.
2. Chip out the concrete at the marked positions to
find the embedded ports.
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Fax:
734-838-0422
E-mail:
info@splicesleeve.com
Website:
www.splicesleeve.com
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