Welding Calculations

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
SINGLE 'V'
RUN TIME TIME REQUIRED FOR

L/SEAM OR C/SEAM (LS/CS)=
1). SMAW
2). SAW
60
8
R.F.=
R.G.=
LS
PARAMETERS SETTING
PROCESS
KG/SHIFT
(C/S)
(L/S)
3).FCAW (1.2 )
4). GTAW
THK= 10
HRS/KG
1.6
25
15
4.5
0.8
5.00
0.32
0.53
1.78
10.00
LG OF LONG SEAM= 600

MATERIAL (SS/STEEL)= STEEL
DENSITY= 0.00000785
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
4). 4G
MULTIPLICATION
FACTOR
1
1.6
1.3
1.8
LESSACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
ALL DIMENSIONS ARE IN MM
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=
CROSS SEC. AREA TOTAL WELD KG

36.8
0.2
52.0
0.2
104.5
0.5
156.6
0.7
LONG SEAM
PROCESS
POSITION
CODE
CODE
CHIP BACK DEPTH(MM)

THK <= 30
THK > 30
6
12
CALCULATED RUN TIME TO BE CONSIDERED

(min)
(Hrs)
(Hrs)
104.0
1.7
2.0
2
15.7
0.3
2.0
2
472.7
7.9
7.9
2
TOTAL =
592.4
9.9
11.9
ACCESSIBLE LESS
(Y/N)
OUTSIDE ROOT RUN
100%
1.0
OUT SIDE BALANCE
100%
0.533
1.0
CHIP BACK WELDING
100%
1.6
323735821.xls, LSSINGLEV, 07/13/2016
PAGE 1 OF 16

SINGLE 'V'

1). SMAW
2). SAW
45
6
R.F.=
R.G.=
ls
PARAMETERS SETTING
PROCESS
KG/SHIFT
(C/S)
(L/S)
3).FCAW (1.2 )
4). GTAW
THK= 6
HRS/KG
1.6
25
15
4.5
0.8
5.00
0.32
0.53
1.78
10.00

DENSITY= 0.00000785
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
4). 4G
MULTIPLICATION
FACTOR
1
1.6
1.3
1.8
LESSACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=

21.3
0.5
28.2
0.7
104.5
2.6
132.8
3.3
LONG SEAM
PROCESS
POSITION
CODE
CODE
CHIP BACK DEPTH(MM)

THK <= 30
THK > 30
6
12

(min)
(Hrs)
(Hrs)
320.4
5.3
5.3
2
45.4
0.8
2.0
2
2521.2
42.0
42.0
2
TOTAL =
2887.0
48.1
49.4
ACCESSIBLE LESS
(Y/N)
OUTSIDE ROOT RUN
100%
1.0
OUT SIDE BALANCE
100%
0.533
1.0
CHIP BACK WELDING
100%
1.6
323735821.xls, LSSINGLEV (2), 07/13/2016
PAGE 2 OF 16
LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION

DOUBLE 'V'

LS
45
1). SMAW
2). SAW
(C/S)
(L/S)
3).FCAW (1.2 )
4). GTAW
60.0
THK= 90
R.F.=
R.G.=
60
DENSITY= 0.00000785
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=

38.9
0.3
1732.3
13.5
746.8
5.8
2479.2
19.4
LONG SEAM
1.6
25
15
4.5
0.8
5.00
0.32
0.53
1.78
10.00

28.0
PARAMETERS SETTING
PROCESS
KG/SHIFT HRS/KG
PROCESS
POSITION
CODE
CODE
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
3). 4G
MULTIPLICATION
FACTOR
1
1.6
1.3
1.3
LESSACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
CHIP BACK DEPTH(MM)

THK <= 30
6
THK > 30
12

(min)
(Hrs)
(Hrs)
291.8
4.9
4.9
2
8118.4
135.3
135.3
2
3500.0
58.3
58.3
2
TOTAL = 11910.2
198.5
198.5
ACCESSIBLE LESS
(Y/N)
OUTSIDE ROOT RUN
100%
1.6
OUT SIDE BALANCE
100%
1.0
CHIP BACK WELDING
100%
1.0
323735821.xls, LSDOUBLEV, 07/13/2016
PAGE 3 OF 16

COMPOUND 'V'

CS
10
1). SMAW
2). SAW
(C/S)
(L/S)
3).FCAW (1.2 )
4). GTAW
56
45
THK= 70
R.F.=
DENSITY= 0.00000785
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=

38.9
2.5
1110.9
73.1
259.2
17.1
1370.1
90.2
CIRC SEAM
HRS/KG
1.6
25
15
4.5
0.8
5.00
0.32
0.53
1.78
10.00
I/D OF SHELL 2600

12
R.G.=
PARAMETERS SETTING
PROCESS
KG/SHIFT
PROCESS
POSITION
CODE
CODE
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
4). 4G
MULTIPLICATION
FACTOR
1
1.6
1.3
1.8
LESSACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
CHIP BACK DEPTH(MM)

THK <= 30
THK > 30
6
12

(min)
(Hrs)
(Hrs)
1497.0
25.0
25.0
2
2808.9
46.8
46.8
2
655.4
10.9
10.9
2
TOTAL = 4961.3
82.7
82.7
ACCESSIBLE LESS
(Y/N)
OUTSIDE ROOT RUN
100%
1.0
OUT SIDE BALANCE
100%
0.32
1.0
CHIP BACK WELDING
100%
0.32
1.0
323735821.xls, LSCOMPOUND, 07/13/2016
PAGE 4 OF 16

HRS/KG
323735821.xls, LSCOMPOUND, 07/13/2016
PAGE 5 OF 16
NOZZLE WELD KG & RUN TIME ESTIMATION

SINGLE 'V'
NOZZLE ON SHELL/DEND) (D/S) ? S
CFW= 10
INC. ANG=45

DENSITY= 7.85E-006
NOZZLE O/D=
60
OFF SET=
0
THK= 26
SHELL I/D=
4300
R.F.= 2
R.G=
4
NOZ O/D
60
ELLIPSE DIMENSION
MAJOR AXIS=
64.0
MINOR AXIS=
64
LG. OF WELDING= 201.066
ON SHELL
100%
100%
IP BACK WELDING 100%
TSIDE ROOT RUN

UT SIDE BALANCE
PARAMETERS SETTING
PROCESS
KG/SHIFT
1). SMAW
1.6
2). SAW
15
3). FCAW (1.2 )
4.5
4). GTAW
0.8
WEIGHT
CROSS SEC.
CALCULATION
AREA
ROOT RUN=
39.5
O/S WELDING=
298.54
C/B WELDING=
56.55
TOTAL WELDING=
PROCESS
POSITION
CODE
CODE
1
5
1
1.0
1
5
1
1.0
1
5
1
1.0
WELD KG
ON SHELL ON D/END
0.06
0.06
0.47
0.47
0.09
0.09
0.56
0.56
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
MULTIPLICATION
FACTOR
LESS
ACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
1
1.6
1.3
CHIP BACK DEPTH(MM)

THK <= 30
THK > 30

(Hrs)
(Hrs)
ACCESSIBLE LESS (Y/N) (min)
Y
282.7
4.7
4.7
2
Y
282.7
4.7
4.7
2
Y
53.6
0.9
2.0
2
TOTAL = 619.0
10.3
11.4
323735821.xls, NOZSINGLEV, 07/13/2016
PAGE 6 OF 16
TTING
HRS/KG
5.00
0.53
1.78
10.00
MULTIPLICATION
FACTOR
1
1.6
1.3
MULTIPLICATION
FACTOR
2
K DEPTH(MM)
6
12
TO BE CONSIDERED
(Hrs)
4.7
4.7
2.0
11.4
323735821.xls, NOZSINGLEV, 07/13/2016
PAGE 7 OF 16

DOUBLE 'V'
NOZZLE ON SHELL/DEND) (D/S) ? D

50
INC. ANG= 60
50
DENSITY= 0.00000785
NOZZLE O/D=
OFF SET=
653
500
60
THK= 90
R.F.= 2
10
10
2450
SHELL I/D=
28
653
3
INC. ANG= 45
WEIGHT
CALCULATION
736.6
656
4382.427
ON D/END
HRS/KG
1). SMAW
2). SAW
3).FCAW (1.2 )
4). GTAW
1.6
15
4.5
0.8
5.00
0.53
1.78
10.00
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
MULTIPLICATION
FACTOR
1
1.6
1.3
LESS
ACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
NOZ O/D
R.G=
ELLIPSE DIMENSION
MAJOR AXIS=
MINOR AXIS=
LG. OF WELDING=
PARAMETERS SETTING
PROCESS
KG/SHIFT
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=
PROCESS
WELD KG
CROSS SEC. AREA ON SHELL ON D/END
1.18
0.56
34.4
4519.30
155.47
73.11
752.19
25.88
12.17
181.35
85.28
POSITION
CODE
CODE
CHIP BACK DEPTH(MM)

THK <= 30
6
THK > 30
12

(min)
(Hrs)
(Hrs)
4679.2
78.0
78.0
2
70188.5
1169.8
1169.8
2
11682.2
194.7
194.7
2
TOTAL = 86549.9
1442.5
1442.5
ACCESSIBLE LESS
(Y/N)
OUTSIDE ROOT RUN
100%
0.53
1.0
OUT SIDE BALANCE
100%
1.6
CHIP BACK WELDING
100%
1.6
323735821.xls, NOZDOUBLEV (2), 07/13/2016
PAGE 8 OF 16

SET ON
NOZZLE IN SHELL/DEND) (D/S) ? S
60
19.5
NOZ I/D
PARAMETERS SETTING
PROCESS
KG/SHIFT
19.5
DENSITY= 0.00000785
`
INC. ANG.=
10
CFW= 9
INC. ANG.= 60
3
NOZ I/D
21
NOZ O/D
1776
SHELL
I/D=
THK= 60
WEIGHT CALCULATION
40.5
40.5
127.2
CROSS SEC. AREA
ROOT RUN=
38.15
357.25
O/S WELDING=
TOTAL WELDING=
ON SHELL
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
MULTIPLICATION
FACTOR
1
1.6
1.3
LESS
ACCESSIBLE
60
ELLIPSE DIMENSION
MAJOR AXIS=
MINOR AXIS=
LG. OF WELDING=
1.6
15
4.5
0.8
5.00
0.53
1.78
10.00
OFFSET=
0
R.F.= 1
R.G.=
HRS/KG
1). SMAW
2). SAW
3).FCAW (1.2 )
4). GTAW
PROCESS
POSITION
CODE
CODE
WELD KG
ON SHELL ON D/END
0.04
0.04
0.36
0.36
0.36
0.36
ACCESSIBLE LESS
(Y/N)
OUTSIDE ROOT RUN 100%
1.6
OUT SIDE BALANCE 100%
1.0
2
2
TOTAL =
323735821.xls, NOZSETON, 07/13/2016
YES
NO
CALCULATED RUN TIME

(min)
(Hrs)
342.6
5.7
214.1
3.6
556.7
9.3
MULTIPLICATION
FACTOR
2
1
TO BE CONSIDERED
(Hrs)
5.7
3.6
9.3
PAGE 9 OF 16
FILLET WELD KG & RUN TIME ESTIMATION

SINGLE SIDE FILLET JOINT
PARAMETERS SETTING
PROCESS
KG/SHIFT
1). SMAW
LENGTH OF WELDING(MM)=
10000.000 2). SAW
3).FCAW (1.2 )
DENSITY= 0.00000785
FOR CALCULATING WELD LENGTH
RADIUS OF WELDING(MM)=
1000
POSITION OF
INCLUDED ANGLE OF WELDING(DEG)=
60
WELDING
1047.198 1). 1F/2F
2) 3F
WELD CALCULATION
TOTAL WELDING
CROSS SEC. AREA

18.00
FILLET WELD
TOTAL WELD KG
1.41
PROCESS
POSITION
CODE
CODE
5.00
1.0
ACCESSIBLE LESS
(Y/N)
Y
TOTAL =
323735821.xls, FILLETSINGLE, 07/13/2016
HRS/KG
1.6
15
4.5
5.00
0.53
1.78
MULTIPLICATION
FACTOR
1
1.1
LESSACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO
CALCULATED RUN TIME

(min)
(Hrs)
847.8
14.1
847.8
14.1
TO BE CONSIDERED
(Hrs)
14.1
14.1
PAGE 10 OF 16

DOUBLE SIDE FILLET JOINT
PARAMETERS SETTING
PROCESS
KG/SHIFT
WELDING BY SINGLE OPERATOR/

DOUBLE OPERATOR(S/D)? S
785.000
HRS/KG
1). SMAW
2). SAW
3).FCAW (1.2 )
1.6
15
4.5
5.00
0.53
1.78
POSITION OF
WELDING
1). 1F/2F
2) 3F
MULTIPLICATION
FACTOR
1
1.1

6
DENSITY= 0.00000785
1000
60
1047.198
10
WELD CALCULATION
FIRST SIDE WELDING
SECOND SIDE WELDING
CROSS SEC. AREA

18.00
30.00
TOTAL WELD KG
0.11
0.18
LESSACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
48.00
0.30
NO
TOTAL WELDING=
SINGLE OPERATOR
PROCESS
POSITION
CODE
CODE
ACCESSIBLE LESS
(Y/N)
FIRST SIDE
100%
5.00
1.0
SECOND SIDE SIDE
100%
5.00
1.0
2
TOTAL=
323735821.xls, FILLETDOUBLE, 07/13/2016
CALCULATED RUN TIME

(min)
(Hrs)
66.6
1.1
110.9
1.8
177.5
3.0
TO BE CONSIDERED
(Hrs)
2.0
2.0
4.0
PAGE 11 OF 16

DOUBLE SIDE + FULL PENETATION JOINT
FIRST SIDE
20
SECOND SIDE
PROCESS? (DOT / WITH CHIP BACK /

TIG+SMAW) (D/C/T) ?
D
LENGTH OF WELDING(MM)= 1047.198
PARAMETERS SETTING
PROCESS
KG/SHIFT
1). SMAW
1.6
2). SAW (TWIN HEAD) 14 28
3).FCAW (1.2 )
4.5
4). GTAW+SMAW
0.8
9.5
70 DEG
20
RG=
70 deg
DENSITY= 7.85E-006
1000
60
LENGTH OF WELDING(MM)= 1047.198
20
2
CHIP BACK DEPTH(MM)=
20
POSITION OF
WELDING
1). 1F/2F
2) 3F
HRS/KG
5.00
0.57 0.29
1.78
10.00
FOR TIG
MULTIPLICATION
FACTOR
1
1.1
20
1+D,2
1+C,3+C
76
WELD CALCULATION
CROSS SEC. AREA
ROOT RUN (BOTH SIDE)
76
FIRST SIDE WELDING
305.16
TOTAL WELD KG
0.62
2.51
SECOND SIDE WELDING
305.16
2.51
TOTAL WELDING=
610.32
5.02
PROCESS
DOT
39
(INCLUDING CHIP BACK)
POSITION
CODE
4
26
CODE
ACCESSIBLE LESS
(Y/N)
ROOT RUN (BOTH SIDE)
100%
0.57
1.0
FIRST SIDE
100%
0.57
1.0
SECOND SIDE SIDE
100%
0.57
1.0
2
TOTAL=
323735821.xls, FILLETDOUBLEVFP, 07/13/2016
LESS-ACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO
CALCULATED RUN TIME

(min)
(Hrs)
42.6
0.7
172.0
2.9
172.0
2.9
193.3
6.4
TO BE CONSIDERED
(Hrs)
2.0
2.9
2.9
5.7
PAGE 12 OF 16
.29
323735821.xls, FILLETDOUBLEVFP, 07/13/2016
PAGE 13 OF 16

SINGLE SIDE + FULL PENETATION JOINT
PARAMETERS SETTING
SECOND SIDE
PROCESS
PROCESS? (WITH OUT CHIPBACK / WITH CHIP
BACK / TIG+SMAW) (W/C/T) ?
W
1). SMAW
LENGTH OF WELDING(MM)= 52000.000 2). SAW
3).FCAW (1.2 )
4). GTAW+SMAW
FIRST SIDE
20
60 DEG
10
DENSITY= 7.85E-006
1000
POSITION OF
60
WELDING
LENGTH OF WELDING(MM)= 1047.198 1). 1F/2F
2) 3F
50
3
15
15
KG/SHIFT
1.6
20
4.5
0.8
HRS/KG
5.00
0.40
1.78
10.00
FOR TIG
MULTIPLICATION
FACTOR
1
1.1
WELD CALCULATION
FIRST SIDE WELDING
SECOND SIDE WELDING
TOTAL WELDING=
CROSS SEC. AREA

715.59
75.00
TOTAL WELD KG
292.10
30.62
790.59
322.72
PROCESS
WITH OUT C/B
POSITION
CODE
CODE
LESS-ACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO

(min)
(Hrs)
(Hrs)
87631.4
1460.5
1460.5
1
9184.5
1460.5
1460.5
1
2921.0
2921.0
TOTAL= 96815.9
ACCESSIBLE LESS
(Y/N)
FIRST SIDE
100%
5.00
1.0
SECOND SIDE SIDE
100%
5.00
1.0
323735821.xls, FILLETSINGLEVFP, 07/13/2016
PAGE 14 OF 16

CORNER JOINT
PARAMETERS SETTING
SECOND SIDE
PROCESS
W
1). SMAW
3).FCAW (1.2 )
4). GTAW+SMAW
FIRST SIDE
20
60 DEG
DENSITY= 7.85E-006
1000
POSITION OF
60
WELDING
2) 3F
10
3
15
15
KG/SHIFT
1.6
20
4.5
0.8
HRS/KG
5.00
0.40
1.78
10.00
FOR TIG
MULTIPLICATION
FACTOR
1
1.1
WELD CALCULATION
FIRST SIDE WELDING
SECOND SIDE WELDING
TOTAL WELDING=
CROSS SEC. AREA

464.12
75.00
TOTAL WELD KG
3.82
0.62
539.12
4.43
PROCESS
WITH OUT C/B
POSITION
CODE
CODE
LESS-ACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO

(min)
(Hrs)
(Hrs)
2289.2
38.2
38.2
2
369.9
38.2
38.2
2
76.3
76.3
TOTAL= 2659.1
ACCESSIBLE LESS
(Y/N)
FIRST SIDE
100%
5.00
1.0
SECOND SIDE SIDE
100%
5.00
1.0
323735821.xls, CORNER JOINT, 07/13/2016
PAGE 15 OF 16

CORNER JOINT
PARAMETERS SETTING
SECOND SIDE
PROCESS
W
1). SMAW
3).FCAW (1.2 )
4). GTAW+SMAW
FIRST SIDE
20
60 DEG
DENSITY= 7.85E-006
1000
POSITION OF
60
WELDING
2) 3F
10
3
15
KG/SHIFT
1.6
20
4.5
0.8
HRS/KG
5.00
0.40
1.78
10.00
FOR TIG
MULTIPLICATION
FACTOR
1
1.1
WELD CALCULATION
FIRST SIDE WELDING
SECOND SIDE WELDING
TOTAL WELDING=
CROSS SEC. AREA

490.59
39.00
TOTAL WELD KG
4.03
0.32
529.59
4.35
PROCESS
WITH OUT C/B
POSITION
CODE
LESS-ACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO

(min)
(Hrs)
(Hrs)
(Y/N)
2419.7
40.3
40.3
2
192.4
40.3
40.3
2
80.7
80.7
TOTAL= 2612.1
ACCESSIBILITY
CODE
FIRST SIDE
100%
5.00
1.0
SECOND SIDE SIDE
100%
5.00
1.0
323735821.xls, CORNER JOINT (2), 07/13/2016
PAGE 16 OF 16

Welding Calculations

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Welding Calculations

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LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION

RUN TIME TIME REQUIRED FOR

LG OF LONG SEAM= 600

ALL DIMENSIONS ARE IN MM

CROSS SEC. AREA TOTAL WELD KG

CHIP BACK DEPTH(MM)

CALCULATED RUN TIME TO BE CONSIDERED

OUTSIDE ROOT RUN

OUT SIDE BALANCE

CHIP BACK WELDING

323735821.xls, LSSINGLEV, 07/13/2016

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION

RUN TIME TIME REQUIRED FOR

LG OF LONG SEAM= 3200

ALL DIMENSIONS ARE IN MM

CROSS SEC. AREA TOTAL WELD KG

CHIP BACK DEPTH(MM)

CALCULATED RUN TIME TO BE CONSIDERED

OUTSIDE ROOT RUN

OUT SIDE BALANCE

CHIP BACK WELDING

323735821.xls, LSSINGLEV (2), 07/13/2016

LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION

RUN TIME TIME REQUIRED FOR

ALL DIMENSIONS ARE IN MM

CROSS SEC. AREA TOTAL WELD KG

LG OF LONG SEAM= 995

CHIP BACK DEPTH(MM)

CALCULATED RUN TIME TO BE CONSIDERED

OUTSIDE ROOT RUN

OUT SIDE BALANCE

CHIP BACK WELDING

323735821.xls, LSDOUBLEV, 07/13/2016

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION

RUN TIME TIME REQUIRED FOR

ALL DIMENSIONS ARE IN MM

CROSS SEC. AREA TOTAL WELD KG

I/D OF SHELL 2600

CHIP BACK DEPTH(MM)

CALCULATED RUN TIME TO BE CONSIDERED

OUTSIDE ROOT RUN

OUT SIDE BALANCE

CHIP BACK WELDING

323735821.xls, LSCOMPOUND, 07/13/2016

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION

323735821.xls, LSCOMPOUND, 07/13/2016

NOZZLE WELD KG & RUN TIME ESTIMATION

NOZZLE ON SHELL/DEND) (D/S) ? S

MATERIAL (SS/STEEL)= STEEL

TSIDE ROOT RUN

CHIP BACK DEPTH(MM)

CALCULATED RUN TIME TO BE CONSIDERED

323735821.xls, NOZSINGLEV, 07/13/2016

NOZZLE WELD KG & RUN TIME ESTIMATION

323735821.xls, NOZSINGLEV, 07/13/2016

NOZZLE WELD KG & RUN TIME ESTIMATION

NOZZLE ON SHELL/DEND) (D/S) ? D

CHIP BACK DEPTH(MM)

CALCULATED RUN TIME TO BE CONSIDERED

OUTSIDE ROOT RUN

OUT SIDE BALANCE

CHIP BACK WELDING

323735821.xls, NOZDOUBLEV (2), 07/13/2016

NOZZLE WELD KG & RUN TIME ESTIMATION