Escolar Documentos
Profissional Documentos
Cultura Documentos
PANEL
By
(SHIP TRIALS)
of
AND RESEARCH
E. Corlise,
PROGRAW
Chairman
M. W. Hirschkowitz
Ernest A. Maier
R. E. Willimson
Jmes
R. Wittmeyer
Nikos O. Alexiou
Willim
G. Bullock
Harmon M. Burford
John E. Craft
D. Richard Gipe
Reviewed
and Approved
by
SHIPS , MACHINERY
Thomas
P. Mackey,
CO~ITTEE
Chairman
Robert M. Morais
Edward F. Murphy
Charles A. Narwicz
Michael G. ParsOne
F. Everett Reed
Alan L. Rowen
John T. Schroppe
Gerald C. Swensson
Andrew A. Szypula
Richard P. Thorsen
Joseph Tiratto
Willim
Watson
John D. Willi-s
Charles W. Wilson
John W. Boylston
Norman H. Brubaker
Willim
G. Bullock
Harmon M. Burf ord
Allen Chin
Jaes
E. Corliss
F. X. Critelli
Allen E. Crout
Charles H. Gross
Joseph D. Hailton
Richard W. Harkins
Carl F. Horlitz
Everett C. Hunt
Chester L. Long
Lisea Ann Martinez
.
Francis
Deputy
M. Cagliari
Executive
Director
\\
This Guide
PANEL M-19
By
(SHIP TRIALS)
of
AND RESEARCH
E. Corliss,
PROG~
Chairman
M. W. Hirschkowitz
Ernest A. Maier
R. E. Willimson
Jmes
R. W ittmeyer
Nikos O. Alexiou
William G. Bullock
Harmon M. Burford
John E. Craft
D. Richard Gipe
Reviewed
and Approved
by
P. Mackey,
COMMITTEE
Chairman
Robert M. Morais
Edward F. Murphy
Charles A. Narwicz
Michael G. Parsons
F. Everett Reed
Alan L. Rowen
John T. Schroppe
Gerald C. Swensson
Andrew A. Szypula
Richard P. Thorsen
Joseph Tiratto
Willim
Watson
John D. Williams
Charles W. Wilson
John W. Boylaton
Norman H. Brubaker
William G. Bullock
Harmon M. Burford
Allen Chin
James E. Corliss
F. X. Critelli
Allen E. Crout
Charles H. Gross
Joseph D. Hailton
Richard W. Harkins
Carl F. Horlitz
Everett C. Hunt
Chester L. Long
Lissa Ann Martinez
Francis
M. Cagliari
l\,
Deputy
Executive
Director
.,
TECHNICAL
AND MSEARCH
BULLETIN
3-47
Prepared
PANEL M-19
by
(SHIP TRIALS)
of
the
SHIPS , ~CHINERY
COWITTEE
Published
THE SOCIETY
OF NAVAL ARCHITECTS
601 Pavonia
Jersey
.. -
by
AND HARINE
ENGINEERS
Avenue
City, NJ
07306
JUNE 1990
Copyright
of Naval tichitects
and Marine
Engineers
ACKNONLEDGE~NTS
ABSTWCT
ii
.:
PRSFACE
:
.
...
-
(b)
(c)
iii
It is
are employed in the guide.
advisable to consult the definitions
section in connection with other
sections of the guide.
Trial recommendations
are
based on the assumption that all
operability
testing and machinery
checkouts have been previously
conducted at the dock insofar as
conditions at the shipbuilder, s
plant permit.
DISCLAI~RS
,,
.
iv
TABLE OF CONTENTS
m
1.0
1
1
1
1
1
1
3
4
5
6
7
9
2.0
10
10
11
13
14
.-. .
.
~ k,
3.0
WE~RING
ANDaPECIAL
TESTS. ............... ........ ....... ..
3.1
Selection of Teats . .. .................. ......... ....... ..
3.2
Preparation ....... ..................... ......... ...... ...
3.3
Reports .......... ...................... ........ ....... ...
3.4
Ahead Steering ... .................... .......... ....... ...
3.5 Astern ateering . ..................... .. ........ ....... ...
3.6
Auxiliary Means Of Steering. ......... .......... ...... ....
3.7
Turning circlee ..................... .......... ...... .....
Z Maneuver ...................... ............ ...... .....
3.8
3.9
Initial ~rning
Tests.... ....... ............. ...... ......
3.10 Pullout Testa .................. .............. ...... ......
3.11 Direct Spiral Test... ...... .. ................ ...... ......
3.12 Reverse Spiral Test.. .. ..................... ...... .......
3.13 Thrueter Tests .......... ................... ........ ......
15
18
20
21
21
27
27
28
2B
2a
29
29
29
30
32
32
33
34
35
TABLE OF CONTENTS
3.14
(cent inued )
36
37
37
38
38
39
39
40
40
40
4.0
STANDARD IZATIONTRIWS.
.... ........... ......... ... .... ... ... ... .
4.1
Purpose ..... ....... .. ......... .......... .... ... .... ... ... .
Genera l Plan ....... .. ......... ......... .... .... ... ... ... ..
4.2
Trial Area ...... .. ........... .......... .... ... .... ... ... ..
4.3
Wind and Sea .... .. ......... ............ .... ... ... .... ... ..
4.4
Nutierof
Sped
Points ...... .......... .... .... ... ... .... ..
4.5
Course Select ion .......... ............ .... ... ... .... ... ...
4.6
Operation of the Ship..... ............ ... .... ... .... ... ...
4.7
Data Re~irements
....... .......... ... .... .... ... .... ... ...
4.8
Organization
of observers. ........ ... .... ... .... ... .... ...
4.9
4.10
Instrumentation
for Standardization
Data. ... .... .... ... ...
4.11
Coordination
Procedure.. ......... ....... .... .... ... ... ... .
4.12
Tolerances and Limits ........... ........ .... ... .... .. .... .
4.13
Data Reduction ..... ........... .......... .... ... .... ... ... .
4.14
Corrections ....... ............ ......... .... .... .... ... .. ..
42
42
42
42
42
43
43
44
45
46
46
47
47
47
48
5.0
INSTRUMENTS AND APPARATUS FOR SHIPS TRIALS .. .... ... ... .... ... ..
5.1
General . ....... ......... ............... ... .... ... .... ... ..
5.2
Tem~rature
Measuraents.
. ............ .... .... ... .... ... ..
5.3
Pressure Measurements .. ............... .... .... ... .... ... ..
5.4 Flow Meaaurementm ..... ............ .... .... ... .... ... .... ..
Tor~eand
Horae~wer
Measur=ents.
.. .... .... ... .... .... ..
5.5
Shaft-Power
Meters
...
............
........
... .... .... ... ...
5.6
5.7
Shaft Thrustmeters ............... ....... .... .... ... .... ...
5.8
Shaft sped
measurements.. .... .. ........ .... ... .... .... ...
Vibration Measurement 8 ........ .......... .... ... .... ... ....
5.9
5.10
Airborne Noiae Measurements. . ........... .... ... ... .... ....
5.11
Feedwater Teeting ....... ............... .... .... ... .... ....
5.12
Density Measurement8 ... ................ .... ... .... ... .... .
5.13
Leakage Measurements .. ................ .... .... ... .... ... ..
5.14
Flue and Exhaust-Gas Analyses. .... .... ... ..... ... .... ... ..
49
49
52
53
56
58
59
60
60
61
63
63
64
64
65
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
vi
-..
TABLE OF CONTENTS
(continued)
m
..
.
....
..
6.0
5.15
5.16
5.17
5.18
5.19
5.20
Stea
Quality and Purity Measurements ... ...... ...... ..... .
Viscosity Measurements .................. ....... ..... ..... .
Electrical Measurements ................. ...... ...... ..... .
Wind Speed and Direction Measurements ... ...... ...... ......
Radiometric Tracking Systems. ............ ...... ...... .... .
Time Measurements ... ................. ... ....... ..... ..... .
67
67
67
6B
69
70
TRIAL
6.1
6.2
6.3
6.4
6.5
6.6
72
72
72
73
73
73
6.7
6.8
73
73
74
96
107
107
107
107
10B
108
10B
109
7.0
111
111
112
113
114
114
PROPULSION
PLANT
vii
LIST OF FIGURES
l.a
l.b
1.C
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
RECOMMENDATIONS
FOR STEAM PROPULSION PLANT TRIALS . ... .... ... ... .
RECOMMENDATIONS
FOR DIESEL PROPULSION PLANT TRIALS .... ... .... .. .
RECOMMENDATIONS
FOR GAS TURBINE PROPULSION PLANT TRIALS .. ... ... .
ACCEPTABLE DEVIATION AND FLUCTUATION TOLE~CE
AND READING
INTERVALS FOR STEAM ~TE
TEST DATA .......... .... .... ... ... ....
TYPICAL STANDARDIZATION
COURSE. .... ........... .... .... ... ... ... .
STANDARDIZATION
TRIAL TOLERANCES AND LIMITS .. ..... ... .... ... .. ..
STEERING TESTS ....... .............. .......... .... .... .... ... ... .
TURNING CIRCLE TEST - RADIOMETRIC OR OTHER PRECISE
TRACKING AVAILABLE ............. ............ .... .... ... ... ... ..
TURNING CIRCLE TEST - RADIOMETRIC OR OTHER PRECISE
TRACKING NOT AVAILABLE ........ ............ .... ..... ... ... ... ..
,,
Z MEUVBR
TEST . ............ .......... ... ..... ..... ... ... .. ...
INITIAL TURNING TEST .......... .......... ... ..... .... .... ... .. ...
PULLOUT TEST ..... ............. .......... ... ..... .... ... .... .. ...
SPIRAL TEST ...... .............. ......... ... ..... .... .... ... .. ...
REVERSE SPIRAL TEST .......... ........... .. ..... ..... ... ... ... ...
THRUSTER TESTS .. ............. .......... .... .... .... .... ... ... ...
QUICK REVERSAL TESTS ......... .......... ... ..... .... .... ... ... ...
LOW SPEED CONTROLLABILITY
HANE~R
TESTS .. ..... .... .... ... ... ...
SLOW STEAMING ABILITY ...... .. ......... ........ ..... ... .... ... ...
ANCHOR WINDLASS TESTS ...... .......... .......... .... .... ... ... ...
DISTILLING PLANT TESTS.... ........... ......... ..... ... ... .... ...
DYNANIC ~SITIONINGSYSTEH
TESTS ..... ......... .... .... ... .... .. .
CENTRALIZEO
CONTROL SYSTEM TESTS ..... ......... ..... .... ... .... ...
STANDARDIZATION
TRIALS .. .. ........... ........ ..... .... ... ... ... .
STEAHPROPULSION
PLANT ECONOMY TEST . ......... ..... .... ... ... ... .
DIESEL PROPULSION PLANT ECONOHY TEST ......... ..... .... ... ... ... .
GAS TURBINE PLANT ECONOMY TEST ..... .......... .... .... .... ... ... .
NAINPROPULSION
TURBINE STEAN P~T
TEST ..... ..... ... .... ... ... .
PROPULSION PLANT DATA WITH 80ATA
SHEETS ..... ..... .... ... ... ... .
SWPLE
PLOT ILLUSTRATING CO~CTION
OF TURNING CIRCLES
FOR DRIFT .. ...... .. ........... .............. ..... ... .... .... .. .
23
24
25
v
26
45
47
76
77
7B
79
80
81
82
83
84
B5
86
87
87
88
89
90
91
92
93
94
95
96
110
viii
GUIDE
1989
1.0 INTRODUCTION
J-.;.
.,
..
1.1
SUPERSESSION
ORIGIN
PURPOSE
The pur~se
of the Guide is to
provide ship owners, deB igners,
operators and builders with
definitive information on ship
trials to form a basis for
contractual agreement.
1.4
SCOPE
TRIW
OBJECTI~S
Demonstration
of Operability
1 .5.2
Demonstration
of Performance
The attaiment
of maximum
contract levels of power or speed is
particularly
important for the first
ship of a class to verify the
adeqacy
of the design of the
propulsion plant and its supporting
auxiliaries.
1. 5.3
Demonstration
Demonstration
of Economy
Demonstration
of the contract
specific fuel consumption
is
mandatory when there is a ~nalty
involved or when reqired
by the
ship s specifications.
Att aiment
of the best possible fuel
consumption
is important when there
is a bonus involved.
When neither
are involved it is still reqired
to
determine fuel rate for the first of
a class to verify design and for
subse~ent
ships to verify propr
operability
of the energy conversion
system.
1. 5.5
Provision
It is desirable to establish a
data baseline for a new class of
ships and to a lesser degree for
individual ships so that ship
operators will have a standard with
which to compare current operating
data, enabling them to monitor plant
performance.
of Endurance
Demonstration
of ability to
maintain maximum power and speed for
sufficient time to develop
e~ilibrium
conditions and to so
operate for the prescribed period
without failure of system components
is important for every ship.
It is
assumed that the ability to operate
thus indefinitely or for the design
life will thereby have been
demonstrated,
as any functional
inadequacies will have been made
evident by this and other trial
operations.
1. 5.4
1 .5.6
Demonstration
o~
Controllability
Demonstration
that a vessel
has maneuvering
qalities
~mitting
course keeping, turning, checking
turns, operating at acceptably slow
speeds, and stopping in a
sat is factory manner is imprtant
for
every ship.
Provision
of Forensic
Data
It is increasingly
important
for ship operators to have available
certifiable data on the ship, s
maneuvering capabilities
in the
event the ship is involved in legal
action for collision d-age.
Data
from other ship systems may be
pertinent to litigation involving
habitability,
safety or pollution
responsibilities.
1.5.8
Provision
of DeSian
Data
1.5.9
Classification
Rem irements
and Safett
Classification
societies and
safety authorities often rewire
demonstration
of eqipment
and
systems which affect safety of the
ship, its cargo or its crew.
1.6
SHIP AND ENVIRON~NTAL
CONDITIONS
Water
at other
is not
Depth
> 5.0 ~
H
and
> 0.4 V2
where:
H = Water
Depth
Am = Midship
(m)
Section
V = Ship, s Speed
Area
(m/see)
(m2 )
1.6.3
Wind,
Waves,
and Currents
The uncontrollable
environmental
conditions of wind,
waves, and currents can
significantly
influence the results
of all underway trials.
The effects
are also difficult to account for.
Trials should thus be held in the
calmest weather conditions
Wind direction and speed
available.
should be noted at the start of each
test, so that the effects can be
studied and corrections applied.
Currents, wave and swell conditions
and their change should also be
noted.
Sea State 4, significant wave
height up to 2. 5m, should be
avoided.
Sea State 3, significant
wave height up to 1. 25m, should be
avoided for ships under 500 feet in
length.
Wind speda
of more than 10
m/second, 19.4 mifhr,
should be
avoided.
Maneuvering
epiral tests
and slow speed trials are
particularly
sensitive to wind and
currents.
Wind speed should not
exceed around 5 m/second, 9.7
mifhr,
to assure useful results
from such trials.
The recommended
tests
1.7
LIST OF TRIALS
AND
SELECTION
are:
W
ParaaraDh
Recommendation
Economy Triale
Endurance Trials
Astern Trial
Main Turbine stem
Rate
Boiler tierload
Centralized
Propulsion Control
Ahead Steering
Astern Steering
Auxiliary Means of Steering
System
First of a Class
All Ships
A1l Ships
If Elected
If Elected
All Ships
All Ships
All Ships
All Ships
Only
2.2
2.3
2.4
2.5
2.5
2.9
3.4
3.5
3.6
-,
J
Recomendat
Turning Circles
Z Maneuver
Initial Turning
Pul lout
Direct Spiral
Reverse Spiral
Thruster
Quick Reversal from Ahead to Astern
Quick Reversal from Astern to Ahead
,Low Speed Controllability
Maneuvers
Slow Steming
Ability
Anchor Windlaes
Distilling Plant
Miscellaneous
Auxiliary Systems
Emergency Propulsion Systems
Navigation E~ipment
Dynmic
Positioning System
Standardization
Trials
(1)
(2)
1.8
.,
ion
_
ParaaraDh
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
4.0
RECOGNITION
OF UNCERTAINTY
be determined.
It is important that
all parties to a ship construction
progrm
recognize the uncertainty of
trial results and take it into
consideration when establishing
performance target/bonus/penalty
levels.
Knowledge of how and how much
the prevision of the individual
measuraents
affecte the performance
determinantion and the range of
precision avail~le
for the
instruments involved enables the
trial planner to make an intelligent
and economic decie ion on
instrumentation.
Reference (d) of Section 5:
Guidance for Evaluation of
Measurement Uncertainty in
Per fOmance
Tests of stem
Turbiness,
published by the ~erican
Society of
Mechanical Engineers sets forth
methods and exaples
prtinent
to
1 .9.1
Desian
(a)
PLANNING
1.9.2
Accommodation
If a torsionmeter
is to
be installed,
it should
be located on the
shafting and provided
with adeqate
clearance.
If repired,
special
finish and dimensional
constraints
should be
imposed.
If the shaft
is hollow, the supplier
of the rough machined
unit should be alerted
to provide precise
internal diameter
measurements.
Mount ing
of signal transfer
e~ipment
or brush
rigging should also be
considered.
(b)
(c)
If special gages,
thermometers
or orifices
are to be installed,
sensing points should be
selected and the
necessary fittings,
wells or flanges
provided.
(d)
Pre-Arrangements
L
(a)
If the shaft is to be
calibrated,
the shafting
production
schedule
should be adjusted to
provide a calibration
availability;
the
torsiometer
should be
reqested
if furnished
by the goverment,
or
procured or overhauled
if furnished by the
contractor; the torqing
gear should be made
ready, the calibration
accomplished
and the
instrument factors
established.
.
(b)
(c)
Plant o~rating
conditions including
trial drafts should be
established
for each
trial and the owners
concurrence obtained.
Plant operating and
ship, s ballasting and
deballasting
instructions should be
prepared and distributed
to trial crew
supervisors.
(d)
(e)
(f)
(9)
Spcial
trial
instruments should be
installed and all
instruments which will
provide trial data
calibrated,
red line
eettings made and water
legs-. meaeured.
(h)
using them
Trials.
1.10
for Dock
(i)
(])
Calculation sheets
should be prepared, with
dumy
calculations
and
correction tables or
plots provided.
(k)
Radiometric tracking
system, if to be aboard,
including antenna should
be installed and
checked.
(1)
A saple
of the fuel
expected to be burned
should be sent to a
laboratory for gravity
and heat content
determination
when fuel
rates are to be
calculated.
(m)
(n)
P~-TRIfi
C~CK
LIST
1 .10.1
Operability
Check-off
Instrument Installation
Calibration
and
Torsiometer
(a)
(b)
(c)
Obtain jacking
aet indicator.
(d)
Document
(a)
Plant operating
instructions
and
checkoff lists.
(c)
(d)
(e)
(f)
Fuel temperature/gravity
plots or tables.
(9)
Instrument calibration
records and correction
factors.
(h)
Correction
factors for
non-standard
conditions.
(i)
Data
(])
(k)
Selected
diagrms.
crew
instruct ions.
Readiness
1. 10.5
zero and
Check
Toreiometer
constant
and SHP fomula.
Sianal
drawings
Svstem
and
ODerabilitX
A pre-departure
check should
be made of the signal system at all
stations including telephones.
1. 10.6
1. 10.4
(b)
Radiometric
~erability
Svstem
1.11
,!
.
BUILDERS<
TRI~S
of the
and the
and
Making adjustments
plant to establish
operation.
to the
proper
Determination
of ability to
meet performance re~irements.
2.0
2.1
2. 1.1
GENE~
Scoue
of This Section
To detemine
performance
characteristics
of the machinery
plant or compnents
thereof, as
agreed.
To demonstrate satisfactory
operation of propulsion plant
controls from all stations.
To obtain propulsion plant data for
future use in evaluating service
~rfomance.
Note that the power level of the
propulsion plant may be specified in
terms of revolutions per minute when
trial draft or other conditions make
full Fwer
unattainable within ehaft
s~ed
lbitations.
2.1.3
Spcific
re~irements
for
these types of propulsion plants can
be found beginning with paragraph
2.2.
2. 1.2
SXcific
should
res~ct
Objectives
Pre-Trial
The spcific
trials.
Specific objectives of
propulsion plant trials may be one
or more of the following:
The trial
schedule.
To demonstrate
satisfactory
OFration
of the propulsion plant
for a s~cified
~riod
of time at
specified horsepower, usually
maximum design horsepower.
Agreements
objectives
agenda
of the
and tentative
10
Measurement
e~ipment
Trial
methods,
and
te$t
2 .1.5
of each
trial
Fre~ency
of readings
measurements.
Trial
run.
and
Preparations
Calibration
of shafting to determine
modulus of rigidity; if the shaft is
not to be calibrated, then an
agreement on the modulus to be used.
and calibration
2.2
2 .2.1
of
2.2.2
e~i~ent
Ascertaining
that all machinery
ew iPment iS in propr
working
condition.
PROPULSION
PLANT
ECONOMY
:..
TRIMS
Purpose
Installation
re~ired.
Duration
Preparation
for propulsion
plant trials as defined in thie
section should include the
following:
Installation
toraiometer.
Trial
instrumentation.
drafts.
Duration
2. 1.4
temporary
ODeratina
Conditions
as
and
.
2.2.3
Freaencv
of Observations
Unless othemise
agreed,
observations
and instrument readings
should be taken at fifteen minute
Readings of tor~e
or
intervals.
shaft horsepower should be taken as
rewired
for producing, as nearly as
is practicable,
a continuous record,
11
Sianals
2.2.5
Measurements
and
Instrumentation
(a) General.
Trial
observations
should include all
pertinent time intervals, pressures,
tem~ratures,
flow rates, levels,
revolutions,
cofiustion conditions,
and other characteristics
of
o~rat ion, as may be rewired
to
satisfy the trial object ives..
-.
(b) -.
Method of
determining
shaft horse~wer
should
be as agreed before trials.
Suitable measuring apparatus,
methods of measuring, and methods of
computing shaft horse~wer
are given
in Section 5.0, Instrumentat ion and
Apparatus fOK Ship s Trials, but it
is not intended to limit or restrict
12
Acceptable
instruments for
time measurements
are described in
Section 5.0, Instruments and
Apparatus for Ship s Trials.
Measurements
of water flow,
when rewired,
should be made with
calibrated water meters installed
for this purpose.
Ship s installed
meters may be used if calibrated.
2.2.6
2 .2.7
(b)
Fue 1 temperature
meter.
(d)
(e)
Table or plot of
weight /volme
for the
range of metering
temperature expacted,
applicable to the
gravity of fuel being
burned.
(f)
2.2.8
Fuel chemistry,
specified.
if
Trial
Reuort
2.3
PROPULS ION PLANT
ENDU~CE
TRIALS
2.3.1
Data
AHEAD
Purnose
at the
since satisfactory
operation
and ~rfomance
of the machinery
plant is e~ally
essential
for
endurance and economy trials, they
may be conducted concurrently
when
s~cifications
for both are the sme
for shaft horse~wer,
pariod of run
For Endurance Trials
ttie and fuel.
the emphasis is on attaining and
sustaining the rewired
power level,
and fuel rate is a secondary
13
correct ion
calibration
(c)
(h)
Note:
This should be
determined by post trial
analysis of a thorough mix of
fuel smples
taken at a
minimum of four e~ally
spaced
intervals during the run.
(a)
(9)
.,
-.
.
interest.
For Economy Trials the
fuel and power data are the
essentials,
and other data including
auxiliary load levels are used to
explain results to correct for Of fstandard conditions.
(2)
(3)
2 .3.2
Measurements
and
Instrumental ion
2.3.3
Remrt
Data
2.4
TRIAL
2.4.1
PROPULSION
Purwse
PLMT
ASTE~
and Procedure
When a torsiometer
is fitted,
pwer
should be derived from the
average tor~e
and mM
for the trial
period as set forth in paragraph
2.2.
However, u~n
agreement or by
SFCifiCatiOn,
torsiometers
may be
omitted and pwer
approximated
from
one or more of the following:
(1)
Trial
Difficulty in obtaining
unifom
pro~ller
loading because of
submergence variations due to ship
PrOpller
revolutions
-r minute with model
test data.
14
2 .5.1
Measurement
and
Instrumentation
ReDort
Steam
Turbine
Except as rewired
for astern
steering trials, the rudder should
be held aidshipe
during astern
trials.
2.4.3
Propulsion
Test
2.5.1. (a)
Purpose.
The purpose of
this test is to determine the nonextraction steam rate of the
propulsion turbine at the specified
power.
2 .4.2
Main
Rate
The stem
rate test ~riod
should be preceded by a stabilizing
~riod
of at least one-half hour
during which the
the plant
SPECIAL CONSIDERATIONS
FOR
STEM
PROPULSION PLANT TRIALS
OpratiOn
and the prt inent data
be reviewed and detemined
to be
satisfactory to begin the test.
15
can
.
*
The stem
rate should be
determined
from the averages of data
recorded during the teat period.
The data, which has a direct
influence on the stea
rate
determination,
should be recorded at
10 minute intervals and include but
not be limited to that stated in
steady-state
conditions
Figure 2.
are established
when the
fluctuation
of a reading from the
average for the trial period does
not exceed the values stated in
~igure 2. Satisfactory design
conditions are attained when the
average values for the test period
are within the deviation of
allowance of Figure 2.
2.5.1.(c)
Measurements
and
Instrumentation.
This test rewires
precise measurements
of the shaft
horsepower, propeller speed, stem
flow, and the turbine inlet and
exhaust stem
conditions.
To this
end, the ship s instrumentation
should be au~ented
with
instrumentation
of known accuracy
and calibration.
stem
flow should be
determined by stew
floweter
or
orifice installed in the turbine
inlet piping, flometer
or orifice
installed. in the condensate line
after the condensate pwp,
or by
first-stage nozzle preeeure
measurements.
Condensate meters,
orifices, or nozzles should be
calibrated and installed as agreed
or s~cified
prior to the test.
The
measured par=eters
and coefficients
of stem
orifices or nozzles should
be established
arid agreed to prior
to the test.
16
2 .5.2
Boiler
Overload
2.5.2.(b)
Measurement
Instrumentation.
Test
2.5.2.(a)
PurDoae and Procedure.
This test is designed to demonstrate
satisfactory
operability
of the
boiler and its auxiliaries at
overload capacity and to locate for
correction any caeing and uptake
leakage which might not appear at
lower rates.
Demonstrations
of the
first make of each manufacturers
boiler is generally sufficient to
determine ade~acy
of the design.
The test should consist of the
operation of the boiler, a8
indicated in Figure la,
at a
prescribed
firing rate calculated to
give the rewired
overload steOutput .
and
(1)
(2)
All ship, s
calibrated
specified,
acceptable
test.
gages,
as agreed
are
for this
t
or
2.5.2.(c)
Trial Data Re mired.
The
fuel rate for each trial run should
be determined from the averages of
readings recorded at 15-minute
intervals and from data obtained
from other sources as indicated in
the following:
17
(1)
(2)
(3)
Fuel temperature
meter.
(4)
(5)
(6)
Boiler feedwater
temperature
to the
boiler.
at the
..
(7)
Air temperature to
forced draft fans or to
fuel oil burners.
(8)
Fuel temperature
burners.
(d)
Power transmission
elements including
gears, couplings,
clutches, etc.
(e)
to the
Trial RePort.
See
2.5.2.(d)
Section 6.0, Trial Data and Report
Then select a data
and Figure 26.
sheet format appropriate to data
rewired
by paragraph 2.5.2. (c)
noting the boiler tested.
2.6
2.6.2
.
SPECIAL CONSIDERATIONS
FOR
DIESEL PROPULS ION PLANT TRIALS
Sme
as paragraph 2.2 except
for diesel installations
having a
s 1ip type COUP1 ing between the
engine and the shaft; then, both
engine revolutions and shaft
revolutions should be obtained.
Auxiliarv
Revolutions
2.6.3
Fuel Measurements
Sme
as paragraph
as follows:
(a)
(b)
Comwnents
Turbochargers,
reciprocating
or gear
t~
blowers, or other
aourcee of cotiustion or
scavenging air pressure.
(b)
Engine-driven
lube oL1,
fuel or cooling fluid
preps .
2.6.4
.
(c)
2.2 except
Sme
as paragraph 2.2.
Include return fuel oil Meter
readings with other meter data.
In
addition, fuel rate corrections
for
variations of the following data
from design conditions should be
provided by the engine manufacturer:
Independently driven
generators, pumps or
centrifuges.
18
(a)
(b)
Inlet
air pressure.
(c)
(d)
Engine
(e)
Exhaust
(f)
RPM.
pressure.
value.
When torsiometera
are not
rewired
to be fitted, brake
horsepower for diesel engines may be
estimated by the following methods:
(a)
(b)
(c)
When a torsiometer
is fitted,
the correlation
between the SHP
detemined
from the torsiometer
and
the SHP determined
from engine data
should be established
during the
trials.
2.6.6
ShiDs
Overall
Fuel
Rate
If the diesel-powered
ship has
separate fuel consuming auxiliaries,
such as auxiliary engines andjor
boilers, the fuel consumption
for
these auxiliaries
should be
detemined
and corrected to etandird
conditions separately.
If the main
diesel engine and the auxiliaries
use different fuels, consumption
should be separately corrected
for
density and heat value.
The ship s
overall fuel rate may then be
computed by suming
the fuel
consumption of these elements and
the propulsion unit and dividing the
sum by propulsion
shaft horsepwer.
S1 ip Coupling - On
installations using a
slip t~
coupling, the
torqe
transmitted can
be closely approxtiated
by comparing the engine
RPM and shaft RPM with
slip data supplied by
the coupling
manufacturer.
Indicator
Indicator
2.6.7
Trial
Oata
and Rewrt
Cards cards or
eqivalent
may be taken
on each cylinder, and
19
Oata
2.7
..
SPECIAL
TURBINE
2 .7.2
CONS IDEATIONS
FOR GAS
PROPULSION PLANT TRIALS
Auxiliarv
PrecOOlers,
intercoolers,
coolers.
(b)
(c)
Power turbine
(d)
(e)
Exhaust
RPM.
Reheaters, regenerators,
and recuperators.
(c)
Fuel conditioning
em i~ent.
(d)
Inde~ndent
generators
(e)
Control e~i~ent
safety devices.
(f)
Power transmission
elements including
gears, clutch, shaft
brake, coupling,
controllable pitch
pro-l ler, etc.
pressure.
and after
(b)
ly powered
and pumps.
and
2.7.3
(9)
(a)
Component S
Waste heat or
independent ly fired
boilers.
20
ShiD Is Overall
2 .7.5
Trial
2.a.2
and Reprt
SPECIAL CONSIDEWTIONS
FOR
ELECTRIC DRI~
PROPULS ION PLANT
TRIALS
2.8.3
Auxiliarv
Independently
pumps .
(c)
Attached
(d)
COntrOl e~ipment
safety devices.
(e)
Power transmission
elements including
gears, clutches,
shaft
brakes, couplings,
controllable
pitch
propeller, etc.
powered
pumps.
and
(b)
units.
Special agreements
should be
made prior to trials for observing
the performance of the auxiliary
components listed above.
shaft horsepower.
Data
Heat exchanger
Fuel Rate
(a)
Trial
Data
and Rewrt
2.9.1
Data
CONTROL
Purwse
The pur~se
of the test is to
demonstrate the ability of the
system to control the propulsion
plant in all design modes and to
demonstrate eat iaf actory propu 1s ion
plant resynse
during transient
OpratiOn
at spc if ied rates and
initial and final conditions.
Comwnents
21
2.9.2
Procedure
2.9.3
Trial ReWrt
22
Data
of
SNAMS GUIDE
Ahead
Endurance
Astern
Endurance
Economy
Steam
OURATION
MWR
LEVEL
4 Hoursn
Max Des igna
30 Minutes
Max Continuous
4 Hoursa
Servicea
CRITICAL
MEASUREMENTS
DATA INTERVAL FOR
CRITICAL MEASURE~NTS
Power
Tor~e/RPM
1 Hour
As obtained
from nozzle
setting
Power & Steam
Flow
1 Hour
As required
to load
boiler
Fuel Consump
15 Minutes
TorWe
RPM
StePress
Stem
Temp
Prop Pitch
PRPLS MOtOr KW
Vacuum
Exh Temp
Plus Mfq 6 Lim
Minus 2%
10 Minutee
Torpe
RPM
StePrees
Stem
Temp
Prop Pitch
PRPLS Motor KW
Vacuum
Exh Press
Plue Mfr, s Lim
Minus 10%
15 Minutes
S-e
ae Ahd Endur
plus :
Fuel
Aux Load
10 Minutes
Torque
RPM
Steam Press
Steam Temp
PRPLS Motor
Vacuum
Exh Temp
Cond Flow
15 Minutes
Fuel F1OW
FO Temp
Steam Press
Steam Temp
Stack Temp
Air Press
Plus 5%
Minus 50
See Text
Plus 5%
Minus O%
PIUS 5a
Minus 5%
Plus 50
Minus 50
See Text
Plus 50
Minus 5%
Power or RPM
Torpe,
Chest
Astern
Power
POwe r
Fuel Flow
Nozzles
Boiler
Controls
TRIAL
SUPPORTING DATA
(as prtinent )
E
DEVIATION OF CRITICAL
HEASUREMSNT
AVERAGES
FROM LEVEL SPECIFIED
FLUCTUATION OF INOIVIDUAL DATA ITEM FROM
AVERAGE FOR CRITICAL
~AsuREMNT
PLANT CONTROL
PAWTER
~ANS
OF CONTROL
Ahead
Throttle
RPM or
Prees
Throttle
Combustion
Air Temps
or RPM
Nozzles
Rate
.,
KW
.
..
,,
sN~
GUIDE
Ahead
Endurance
Astern
Endurance
DURATION
POWER LEVEL
4 Hoursn
Max Continuous
Rat ing
30 Minutes
Max Astern
Rat ingn
CRITICAL
MEASUREMENTS
INTERVAL FOR
CRITICAL MEASUREMENTS
Power
Tor~e/RPM
15 Minutes
10 Minutes
Toraue
RPM Prop Pitch
PRPLS Motor KW
Rack Position
Max Cylinder Firing
Preesure
Power or RPM
Toraue
RPM
Prop Pitch
PRPLS Motor KW
Rack Position
TRIAL
SUPPORTING DATA
(ae ~rtinent )
PLANT CONTROL
P~TER
TOr~e
Economy
4 Hoursa
Cent inuous
Service Heating
Cent inuous
FO Ht Content
Air Intake Temps
Power Or RPM
RPM
a Endurance
lb.
RECOMMENDATIONS
TRIALS
to two hours
if it follows
SNWE
TRIAL
DURATION
PONER LEVEL
CRITICAL
MEASUREMENTS
INTERVAL FOR
CRITICAL MEASUREMENTS
SUPPORTING OATA
(as prtinent
)
LNn
DEVIATION OF CRITICAL
MEASUREWENT
AVBRAGES
FROM LEVEL SPECIFIED
FLUCTUATION
OF
INDIVIDUAL DATA ITEM
FROM AVERAGE FOR
CRITICAL ~ASURS~NT
PLANT CONTROL PARAWETER
MEANS OF CONTROL
GUIDE
Ahead
Endurance
Astern
Endurance
Economy
4 Hoursa
Max Oesigna
Power
30 Minutes
Max Continuous
Torque/RPM
15 Minutes
10 Minutes
4 Hoursa
Service
Power Leve 1 &
Fuel ConSump
15 Minutes
TorWe
RPM
Prop Pitch
PRPLS Motor
Exh Temp
Torque
RPM
Prop Pitch
PRPLS Motor
Exh Press
KW
Plus Mfr)s
Minus 10%
Plus 5%
Minus 59
Plus 5%
Minus 5%
Power
Ahead
Torque
Astern
Power
Ahead
or RPM
of Throttle
Lim
RPM
Throttle
Temps
or RPM
Throttle
a Endurance
FIG . 1. C
,,
RECOWNDATIONS
..
to two hours
TRIALS
if it follows
-,
Pre SSure
Inlet Stea
Temperature
Exhaust
Pre8eure
- %
RPM - 8
Shaft
Horse~wer
10
~ 25
10
~ 0.5
Stem
(Condensate)
10
+2
~5
- 0
Flow - Gal.
ACCEPTABLE
Data
Interval
~3
+ 10
-5
Shaft
FIG. 2.
N
- F
Fluctuation
of Reading
From Averaae
---
10
10
---
3.0
3.1
SELECTION
WE~RING
AND SPECI~
OF TESTS
TESTS
Ahead Steering
Astern Steering
Auxiliary Means of Steering
Turning Circlee
,,2,,Maneuver
Initial Turning
Pullout
Direct Spiral
Reverse Spiral
Thruster
Quick Reversal from Ahead to
Astern
Quick Reversal from Astern to
Ahead
Low Speed Controllability
Maneuvers
Slow Steming
Ability
Anchor Windlass
Distilling Plant
Miscellaneous
Auxiliary
Syetems
Emergency Propul Sion SySteM8
Navigation E~i~ent
Dyn-ic
Positioning System
In selecting tests,
cons iderat ion should be given to
their pur~se.
Some are intended to
demonstrate
~rfomance
of vital
machinery and sat isf y re~latory
Some are easent ial to
re~iremente.
verify that the vessel has
satisfactory
basic course keeping
and turning ~alities
while others
are intended to obtain maneuvering
data to be used in establishing
27
3.4
D
CB
speed
= design
speed
= block coefficient
the design draught
at
PREPARATION
PrOpr
preparation
is
essential to obtain meaningful data
and avoid abort ing mandatory test e.
Detailed instruction for performing
each test, including maneuvering
diagrms
and data sheets where
pert inent, should be prepared in
Test conductors and data
advance.
takers ehould be instructed in their
duties, shown their station, checked
out on instruments and have their
understanding
of the test verified.
3.3
STEERING
CBXVD
VT = test
AHEAO
Time of test
(b)
Time re~ired
movement.
(c)
Maxtium
rudder
(d)
Maximum
oil pressure
(e)
(f)
Power unit
volts, aps
and base
course.
REPORTS
28
for each
rudder
anglee.
in use and
and RPM.
on rm.
idle
(9)
(h)
(i)
(])
Steering
(k)
Trial
station
drafts,
ASTERN
STEERING
AUXILIARY
~ANS
CIRCLES
in control.
TURNING
in
Resme
a straight
restore sped.
OF STEERING
course
a straight
Right
has
and
Left
has
course.
29
(f)
(9)
Depth of water
condition.
and sea
(h)
Wind direction
and velocity.
(i)
Trial
Time
(b)
Rudder
(c)
(d)
(e)
and end
should be
(a)
of teet,
radiometric e~ipment
is not
installed, ship, s track should
be obtained by radar, shore
station tracking, or visual
observation
of the wake.
Observation
intervals should
coincide with heading data
intervals.
angle.
draft
Ship s psition
at suitable
intervala from radiometric
eqipent,
if installed.
If
30
31
should
be
(a)
(b)
(c)
Time rudder
position.
(d)
(e)
(f)
Wind velocity
(9)
Oepth of water
condition.
(h)
Trial drafts,
(i.)
is held at each
and end
and direction.
and sea
(3)
(4)
(5)
INITIAL
TU~ING
(b)
3.10
Before
(1)
(2)
starting
Rudder angle.
Gyro compass reading
every 10 seconds to the
smallest fraction of
degree readable.
PULLOUT
TESTS
(a)
the test:
During
(1)
(2)
TESTS
should be
Attain a eteady turning rate
with a fixed rudder angle of
approximately
15 degrees to 35
degrees.
The engine control
settings are kept constant.
the test:
32
Move
THE DI~CT
SPI=
be reported
10.
TEST
The
recorded:
(a)
following
Before
(1)
(2)
(3)
(4)
(5)
Ships s~eds
most unfavorable
to directional
stability at trial
draft should be esttiated and
Since this
s~cified
for the test.
test may be adversely affected by
the elements, it should be conducted
only in relatively calm seas, i.e. ,
sea state 3 or less, and winds of
less than 10 hots.
(b)
During
(1)
(2)
data
starting
should
be
the test:
33
The ship
THE REVERSE
SPI~
TEST
to approach
The
recorded:
(a)
(2)
(3)
(4)
(5)
(b)
following
Before
(1)
is made
data
starting
should
be
the test:
34
3: 13.1
THRUSTER
(2)
3 .13.2
TESTS
Bow Thruster
Compass
nearest
seconds
readings to
degree every
(3)
Depth of water
condition
(4)
Wind
(5)
Trial
Other
speed
10
and sea
and direction
drafts
Thrust
Devices
Tests
3. 13.3
special
Thruster
Tests
35
may be
be
(b)
(c)
(2)
from left 30
degrees to the
right of the
original heading.
(c)
RPM, tor~e,
and significant
prime mover par-eters
at
freqent
intervals during the
maneuver.
(d)
Time of issuing
(e)
(f)
(9)
Time to stop
in-Water .
(h)
(i)
(])
(k)
Oepth of water
condition.
and
(1)
Wind
and velocity.
(m)
Ships
(3)
Ship speeds
knots:
above
Repeat maneuvers
(1 ) (a)
through (c ) above in
increments of 3 knots
above 6 knots unt i1 the
thruster is no longer
effective.
3.14
QUICK RSWRS~
FROM WEAO
ASTERN (STOPPING TESTS)
TO
Time
of test
(b)
ship
direction
order.
stops
Dead-
maximum
sea
drafte.
aster
36
3.15
QUICK
AWEAD
RS~RSAL
FROM ASTERN
3.16
TO
NOTE :
Time
(b)
(c)
Time
(d)
(e)
Ship, s ~sition
at suitable
intervals from radiometric
e~i~ent,
if installed, so
that a diagrm
of the reversal
maneuver may be plotted.
shaft
starts
ahead.
(f)
(9)
Depth of water
condition.
and sea
(h)
Wind
and velocity.
NOTE:
direction
(a)
(b)
(c)
(d)
Return
adjust
rudder
(e)
(f)
(9)
(h)
Return
adjust
to base course
to next sped.
and
Repat
the maneuver with speed
decreased at 1 knot intervals until
the s~ed
at which the ship does not
res~nd
to the helm is detemined.
Attempts to detemine
stern reach from Dutch
Log Oata is not advised
due to the erratic track
of the ship when going
astern and the effects
of the pro~ller
wash.
Before
(1)
37
starting
should
be
the test:
(b)
3.17
(2)
(3)
Wind velocity
direction.
(4)
Depth of water
condition.
(5)
Trial
aft.
During
draft,
(a)
Test procedure
windlass:
and
(1)
and sea
NOTE
1,
If specified or if
rewired
by
regulatory
bodies
to demonstrate
the
ability to drop
from the hawse
pipe under control
of the handbrake,
and sea conditions
permit it, this
step may be
omitted.
NOTE
2.
If sea conditions
are such that
there is a risk of
contact between
the anchor and the
bow of the ship,
unlock the wildcat
and drop the
anchor from the
stowed position
stopping on the
brake just below
the hawse pipe and
locking-in before
proceeding with
step (l).
test:
Time to shift rudder,
i.e. , start and stop of
actual rudder motion.
(2)
Time
each
(3)
rudder is held at
position.
SLOW STEWING
ABILITY
ANCHOR
fore and
(1)
wINDLASS
3s
for forward
(2)
(3)
(4)
Repat
steps
and (3 ) with
anchor.
(l), (2),
other
(5)
(6)
(7)
(9)
(b)
See Figure
(2)
(3)
for stern
DISTILLING
PLANT
MISCELLANEOUS
SYSTEMS
AUXILIARY
Data to be recorded:
Chain
occurrence.
17 for a data
(c)
Test procedures
windlass:
House anchora
individually and secure.
(1)
Any unusual
sheet.
(8)
(lo)
(4)
sped.
39
Air Conditioning
System
Water Treatment Systems
Auxiliary Propulsion Unit
Ventilation
and Heating System
Ventilation
Draft Survey
Tank Cleaning system
Countermeasures
Washdown
Ballasting and Deballasting
Systems
Fog Fom
System
Smoke Abatement System
Sewage Dispoeal System
Photometric Survey
Communication
E~ipment
Elevators and Dutiwaiters
Stabilization
Systems
Hull Vibration
Machinery Vibration
Automatic Pilot
DYNAMIC
(a)
Dynaic
positioning
systems
feature microprocessor-based
control of the
ship, s
poeition and movement.
These
systems typically accept
inputs from a variety of
sensors and maintain the
ship s speed, heading, and
position in automatic and for
manual modes by calculating
and allocating comand
signals
to selected maneuvering
functions.
The sensors may
include the following:
E~RGEN:Y
NAVIGATION
SYSTEM
(1)
Navigational
inputs
as LON
and SATNAV
Global Positioning
System (GPS ) .
(2)
Gyrocompass.
(3)
Wind speed
direction.
(4)
Doppler
such
Demonstration
of emergency
modes of main plant operation and of
separate take home propulsion
systems should take place at the
dock.
Demonstration
at sea is not
regired
unless dockside operation
is im~ssible
or it is desired to
check speed or maneuverability
under
emergency propulsion.
3.22
POSITIONING
(b)
and
speed
log.
The maneuvering
functions
include the following:
may
(1)
Shaft
RPM.
(2)
Pro~ller
(3)
Rudder
(4)
Maneuvering
thruster (s)
force magnitude
and
direction.
(5)
Clutch
EQUIP~NT
Ship, s e~i~ent
will nomally
be req ired for navigation during
sea trials.
@rVility
of this
e~ipent
should be proven dockside
prior to departure and any
additional calibration or
adjuetmentB
neceseary, prfomed
during the initial phases of the sea
40
pitch.
angle.
engage-disengage.
(c)
.
(2)
(3)
(4)
(d)
Autopilot - Automatic
control of the ships
heading, with and
without automatic ship
speed control, and with
and without active wind
compensation.
The dynaic
~sitioning
system
should be tested during sea
trials.
All features of the
dynmic
psit ioning system
should be demonstrated.
See
Figure 19 for a Data Sheet.
As an exmple,
the following
teets should be conducted,
depnding
on the particular
options of the eyatem:
(1)
-rat
ion in autopilot
mode for 15 minutes in
each of the following
conf igurat ions:
(e)
41
(2)
Operation in automatic
maneuver ing mode
(station-keeping)
with
and without automatic
wind compensation
at
varied headings for 1
hour.
(3)
Operation in joystick
manual mode for 30
minutee with various
cotiinations of
machinery plant
controlled functions
on and off.
(4)
Owration
in joystick
automatic heading mode
for 30 minutes with
various cotiinations
of
machinery plant
controlled functions
on and off.
(5)
O-ration
of all
features of each remote
joystick control unit,
such as may be fitted at
bridge wing conning
stations, should be
demonstrated
in each
mode.
4.0
4.1
STANDARDIZATION
4. 3.1
PURPOSE
Standardization
trials
comprise a systematic eeries of runs
over a measured distance to
establish the relationship between
the speed, shaft horsepwer,
and
shaft RPM of a ship at designated
drafts.
These relationships
are
re~ired
for one or more of the
following purposes:
(a)
To fulfill contractual
obligations.
(b)
To obtain ~rformance
data on
full-eize ships to be used in
the design of subee~ent
veesels.
(c)
GENE-
4. 3.2
for
P~
4.3.3
Radiometric
Ranaes
Deuth of Water
TRIM
Ranaes
The develowent
of radio
position systems makes it possible
to standardize offshore.
Satisfactory accuracy can be
obtained over a considerable
area
limited only by the range and
~sition
of the fixed stations.
This pmita
trial area 8eleCt10n
solely on the basis of depth and
accessibility.
Fixed
If distance is to be measured
from lantiarks, the trial area is
usually limited to one or two
locations baeed on depth of water
and accessibility.
If there is a
choice, the probability of freedom
from traffic interference and fog
should govern.
Fixed range runs may
be initiated and terminated by
observation of shore stations from
the ship or via telemetry by
observation of the ship from shore
stations.
4.2
TRI~S
-A
The effect of wind on
standardization
can be very serious
and should be considered carefully
The effect
in conducting a trial.
of wind varies widely with the wind
Considerations
in selecting
the trial area for sped
runs are
method of distance measuraent,
depth of water and accessibility to
builder s shipyard.
42
4.5
4.6
Furthermore,
many ships
reqire
helm to counteract the
aerodynamic
effect of the wind.
This causes increased drag which
cannot be eliminated by any of the
customary methods of analysis.
COURSE
SELECTION
allows
ranges
The
tYP
and range of radiometric
e~ipent
and location of fixed
stations are factors in selecting
the courses.
If only one shore
station is employed, the course
should be dead on or off its
peition.
If two stations are
avail sble, course can be modified to
take account of sea and wind
conditions if necessary.
If sea or
wind are considerable,
they should
be taken on the ~arter.
POINTS
OF SPEED
TvDe of ShiD
NUMBER
25 Knots
20 roots
15 Knots
43
For radiometric
ranges, if the
first run at a speed point is
aborted, another run may be
immediately
initiated on the sae
Whether using fixed ranges
heading.
or radiometric
ranges, alternate
runs should be over the a-e water.
4.6.1
Lenath
of Runs
Nutier
of Runs
OPE~TION
OF T~
SHIP
R1OH1
I , ,,,
TURN
R1OH1 TURN
USINO 10.
RuDDER
+
3 + ,LES
RuDDER
- HEAOING CHANGE SHOULO BE A0JU81ED
TO SUIT TuRNING CHARACTER 19T1CS
VITH 10. RuDDER
FIG. 3, TYPIC-
STAND~IZATION
COURSE
(c)
(d)
(e)
(f)
(9)
4.8
(h)
The approximate
side and
direction of waves on each
run.
(i)
Wind sped
each run.
(j)
(k)
Depth
(1)
DATA RSQUIRSWNTS
See Figure
21 for a Data
Sheet.
The following data should
recorded during standardization
trials:
be
(a)
(b)
and direction
of water
for each
for
run.
4.9
ORGANIZATION
OF OBSER~RS
The organization
personnel involved in
standardization
trials
(a)
(d)
(e).
(f)
(9)
(h)
Bhould:
(c)
(d)
4.10
INSTRU~NTATION
sTAND~
IZATION
FOR
DATA
(b)
of the
(b)
(a)
(c)
46
(i)
4.11
4.12
AND LIMITS
PROCEDURE
(a)
(b)
(c)
Check
tor~e
(d)
(e)
Give
(f)
Give mark
the run.
(9)
Monitor data
deviation.
(h)
Give
(i)
Give mark
run ...
(])
(k)
Alter
turn.
(1)
standby
is steady.
heading
0.25%
Difference in tOtal
revolutions from
separate revolution
counters for a run
0.20%
2.0 %
Difference in RPM of
any shaft of a multiscrew ship from the
mean for a run
provided the rated
RPM for all shafts
is the sme
2.0 0
4.13
of
DATA WDUCTION
signals.
signal
Difference in time by
separate timing devices
for a run
FIG. 4, STANDARDIZATION
TRIAL
TOLEWCES
AND LIMITS
to start
for evidence
standby
if
signals.
signal
Tolerance
or Limit
that
TOLERANCES
to end the
47
If recommended trial
conditions cannot be met de to
limited depth of water or ind
conditions in the trial area, then
corrections should be applied to the
trial results and included in the
trial report.
Corrections
for water
temperature and density are normally
of a minor magnitude and normally
need not be included in the trial
report.
corrections to standardization
resulte and methods of analysis are
included in the Principles of Naval
Architecture, Vol. II, published by
The Society of Naval Architects and
Marine Engineers, 1988.
CO-CTIONS
When standardization
trial
conditions are within the limits
recommended
in this section,
corrections
to trial data are not
considered necessary and trial
results may be reported as obtained.
48
5.0
5.1
5. 1.1
INSTRU~NTS
ANO APPARATUS
GENERAL
Introduction
5.1.2
The type and condition of the
instruments and apparatus which
provide data for evaluating the
performance of a ship system are
essential in determining
instrument
The instrument type,
acceptability.
precision and the sea trial
instrument plan beyond the ships
instrumentation
should be specified
Instruments should
in the contract.
be selected on the basis of ship
system performance
re~irements
and
on the basis of the conse~ential
coot for departures from ship
If the
systems target performance.
contract and specifications
are
silent, it is essential that the
shipbuilder prepare a suitable sea
trial instrumentation
proposal and
It is
calibration procedure.
important to obtain the owners
concurrence
at an early date eo that
the necessary provisions can be
incorporated
in the original design
and other long lead time actions can
be initiated as rewired.
References
The Werican
Society of
Mechanical Engineers has published
Performance Test Codes (PTC) for
testing of land plants, and has
published Supplements on Instruments
and Apparatus which describe each
tYPe Of instrument and the
capabilities and limitations of
each.
See references (a) and (b )
for additional information.
In most
publications the inherent precision,
calibration procedures and
installation instructions are
included.
The Naval Ship
Engineering Center has published
standards which provide details on
the installation of sensing
connections and other information
pertinent to shipboard measurements.
These documents are listed below and
are referenced in the pertinent
portions of the text of this
section.
49
(a)
General Instructions,
Performance Test Code,
Fairfield, N.J. , The
tierican Society 0 f
Mechanical Engineers,
PTC 1 - 1986
(b)
(c)
Temperature Measurement
Performance Test Code,
Fairfield, N.J. , The
Werican
Society of
Mechanical Engineers,
PTC 19.3 - 1974 (R1986)
(d)
(e)
(f)
Pressure Measurement
Performance Test Code,
Fairfield, N.J. , The
tierican Society of
Mechanical Engineers,
PTC 19.2 - 1964
(9)
Application,
Part II of
Fluid Meters: Interti
Supplement on Instrment
and Apparatus,
Fairfield, N.J. , The
herican
Society of
Mechanical Engineers,
PTC 19.5 - 1972
(h)
(i)
50
(])
Stein,
Peter K. ,
Measurement
Engineering,
Phoenix, AZ, Stein
Engineering
Service
Inc. , 1964
(k)
Electrical Measurements
in Power Circuits, Part
6, Performance
Test
Code, Fairfield, N.J. ,
The tierican Society of
Mechanical
Engineers,
PTC 19.6 - 1955
(1)
Measurement
of Indicated
Power, Performance
Test
Code, Fairfield,
N.J. ,
The herican
Society of
Mechanical
Engineers,
PTC 19.8 - 1970 (R1985)
(m)
(n)
Stem
Turbines,
Performance
Test Code,
Fairfield, N.J. , The
tierican Society of
Mechanical Engineers,
PTC 6 - 1976
(0)
ApPndix
A to Test Code
for Stea
Turbines,
Performance
Test Code,
Fairfield, N.J. , The
tierican Society of
Mechanical
Engineers,
PTC 6A - 1982
(P)
Measurement
of Shaft
Power, Performance
Test
Code, Fairfield,
N.J. ,
The tierican Society of
Mechanical
Engineers,
PTC 19.7 - 19S0
(q)
Measurement of Rotary
Speed, Performance Test
code, Fairfield, N.J. ,
The ~erican
Society of
Mechanical Engineers,
PTC 19.13 - 1961
(r)
(w)
Measurement of
Industrial Sound,
Performance Test Code,
Fairfield, N. J., The
~erican
Society of
Mechanical Engineers,
PTC 36 - 1985
(x)
Boilerwater/Feedwater
Test and Treatment,
Naval Ships Technical
Manual S90B6-GX-STM-02,
Chapter 220v2, 15
Oecefier 1987
(s)
Machinery Vibration
Measurements,
Jersey
City, N.J. , The Society
of Naval Architects and
Marine Engineers, 1976,
Book No. C-4
(Y)
(t)
Acceptable Vibration of
Marine Stem
and Gas
Turbine Main and
Auxiliary Machinery
Plants, Jersey City,
N. J., The Society of
Naval Architects and
Marine Engineers, 1976,
Book No. C-5
(z)
(aa)
(u)
(v)
(ab)
Density Determination
of
Solids and LiWids,
Performance Test Code,
Fairfield, N.J. , The
Merican
Society of .
Mechanical Engineers,
PTC 19.16 - 1965
51
(at)
Determining the
Concentration
of
Particulate Matter in a
Gas Strem,
Performance
Test Code, Fairfield,
N. J., The Werican
Society of Mechanical
Engineers, PTC 38 - 1980
(R1985)
Naval publications
are available
from the Comanding
Officer, Naval
Publications
and Forms center, Attn:
Code 106, 5801 Tabor Avenue,
Philadelphia,
PA 19120-5009.
ASTM
publications
are available
from The
herican
Society for Testing and
Materials, 1916 Race Street,
Philadelphia,
PA
19103.
(ad)
5.2
(se)
(af)
5.2.1
TvDes
MEASUREMENTS
of Instruments
are
(a)
Thermocouples
(b)
Li~id-in-glass
thermometers
(c)
Oistant-reading
vapor
pressure thermometers
(d)
Resistance
thermometers
(e)
Bimetallic
thermometers
All typs
are readily
available from reliable makers.
For
descriptions,
characteristics
and
application,
refer to reference
(c ).
5. 2.2
(&g)
TEMPERATURE
Thermowells
and TemDorary
Installations
52
fluctuations
are not involved and
Securing
precision is not rewired.
the thermocouple
shorted ends to the
fluid container at the point to be
measured by drilling a shallow small
hole in the surface and peening-in
the thermocouple
wire has been
successful where rapid fluid
temperature changes are not
The recommended procedure
involved.
for the installation of tem~rary
thermocouples
or li~id
thermometers
,-.
. is to remove an existing ships
thermometer and insert the sea trial
measuring device in the ame
t hermowe 11. The thermocouple should
be in solid contact with the bottom
of the thermowell and for high
temperatures
should be packed with a
A thermocouple
suitable material.
installed in this manner will sense
changes in temperature rapidly
enough for sea trial re~irements.
To insure precision of fluid
temperature measurement,
consideration
must be given in
locating the sensing element to
sense an average smple
of the
Where high preseures are
fluid.
involved, a thermowell is the safest
installation.
5.2.3
AdaDters
for Seneina
5 .2.5
Instrument
SDecial
TherMOCOuDleS
Special thermocouples
may be
made to suit retirements.
Instructions and material for the
fabrication of thermocouples
are
outlined in the Instruments
standards publication referenced in
reference (d) . A pressure test of
these thermocouples
is essential for
safety.
5.3.1
TYPes of Instruments
Elements
Calibration
Compatibility
Temperature MeaSuring
instrumentation
should be compatible
with the pressure and tem~rature
in
the system in which it ie to be
used.
53
Bourdon typ
gages - The
most comon
preseure
measuring devices for
vacuum, low, medium and
high pressure.
(b)
Transducers - Convert
pressure into pneumatic
or electrical signals.
They are utilized for
remote eensing,
particularly
on
automated ships.
(c)
(d)
Diaphra~
gages Utilized for pressure
O-1 inch HG to 200 PSIG
range and are adaptable
for use with corrosive
fluids of high
temperature and high
viscosity.
(e)
(f)
5.3.2
for Elevation
Li@id
column gages
(Manometers) - Utilize a
variety of li~ids
in
various hollow tube
configurations
and are
used to measure gage,
differential,
atmospheric,
vacuum, or
absolute pressure.
Proner Connections
PrOtectiOq
Zero Adiust
and
Careful consideration
ehould
be given to the location and
installation
of the gages, pressure
sensing connect ions to the ship
eymtem and pressure gage sensing
lines configuration
to maintain the
gage sensing lines empty or full of
li~id.
Vacuum 1ines should be
self-draining
or be provided with
54
5. 3.4
Calibration
Li~ids
of different specific
gravities may be uBed, the most
comon
are: oils of various specific
gravities, mercury and water.
It is
important that the een Bing fluid be
distinguishable
from and compatible
but not miscible with the fluid
being sensed.
Fluids must be clean
to avoid accumulation of dirt at the
interface or on the glass tubing
which would obscure readings.
Barometers
Manometers
Manometers,
also bom
as Utube ty~
gages, are livid
col~n
gages that are widely used for
measuring relatively small
differences
in gas pressure, viz,
differences between a gas pressure
and the atmosphere, or other
pressure differential.
They have an
indication Bcale stated in inches,
generally, which is attached beBide
the li~id
colmn.
For Flow
ManOmeterB,
for measuring
differentials across flow nozzles or
orifices at high pressure, may be
purchased from makers of such
e~i~ent.
5.3.8
Liaid
Columns
LiWid
columns for use at or
near atmospheric preesure are simple
to design and inetall, and the use
of rubber or synthetic hose of a
55
Zimerli
the installation,
and calibration
procedures for each.
5.4
5 .4.1
Absolute
Gaae
Pressure
5.4.2
Gaaes
Further
Positive
~
Displacement
Flow
(a)
(b)
(c)
Meters should be
installed and back
pressure maintained
that they will be kept
filled with li~id
at
all times.
This is
From
of Instruments
A positive displacement
flow
meter may be of either the rotating
Prior to
disk or piston type.
installation
for sea trials, meters
involved in determining
propulsion
plant performance
should be
calibrated over the expected flow
range using a fluid at the sme
viscosity and temperature
as
expected to be measured during sea
Unless specified, post sea
trials.
trial calibrations
of meters should
not be rewired
if trial results are
as predicted.
The following
instructions should be followed
during the installation
and use of
~sitive
displacement
trial meters:
Tvpee
The Zimerli
gage is a
dependable manometer which has all
the desirable features of a
manometer but none of its
disadvantages.
It is easily and
rapidly filled, and boiling of the
mercury to remove air is totally
unnecessary.
The Zimerli
gage is
always in working condition, since
any air which may have entered the
reference lifi can ~ickly
be
removed without disconnecting
the
gage.
The glass will not be broken
by a sudden release of the vacuum.
5.3.10
FLOW WASU~~NTS
Information
Reference
(f ) provides a
complete description
of the t~s
of
pressure measuring
instrumental ion,
56
particularly
important
when measuring hot
fluids where pressure
changes close to the
meter can cause the
fluid to flash into
vapor.
Air or vapor
passing through a meter
will produce an error in
the reading and may
d-age
the meter.
.
(d)
determination.
This
reqires
precise
temperature measurement
of the fluid in the line
connected to the meter.
Upstrem
fluid
temperature
is
preferred.
(e)
If a control valve is
used, it is preferable
to locate it on the
discharge side of the
meter.
(f)
(9)
(h)
(i)
(])
(k)
Systems should be
thoroughly flushed
before the installation
of meters.
Pre-Sea
Trial operation of the
system should be
perfomed
without meters
unless checking meter
operability.
This will
help prevent meter
mal funct ion during
trials due to dirt
accumu lat ion.
5.4.3
Meter Installation
Prec i8e Measurement 8
For
57
recommended
to insure no loss of
data due to failure of a meter, and
to provide a check measurement.
If
meter bypasses are installed, each
should be fitted with two block
valves and a vent beteen them so
that absolute closure can be
verified.
A preferred arrangement
is to provide individual bypass
lineS fOK each meter with the meter
isolating valve and differential
pressure gage connected to
the meter inlet and outlet to
indicate when the meter is sticking.
A smpling
connection should be
provided in the active line upstrea
of the meter.
5.4.4
5.5
5. 5.1
HorseDower
Indirectly
Determined
Shaft horsepower
is the
primary performance
parmeter
for
ship propulsion plants.
It may be
determined by measuring shaft RPM
and mean indicated pressure of a
piston engine, the electrical
input
to a propulsion motor, or the flow
and qality
of steto a propulsion
turbine.
However, these methods
lack precision and are dependent on
dimensional and/or efficiency data
or estimates furnished by the
manufacturer
of the machinery being
tested.
5.5.2
HorseDower Determined
From Tor~ e Measurements
Comercial
flow meters of the
orifice or nozzle t~
ueually
include an indicating and recording
mechanism.
The errors in this
mechanism, due to friction and pa-r
displacement,
may be detemined
by
connecting a suitable li~id
colum
differential
pressure gage in
parallel with the indicator or
recorder to obtain a direct reading
of the differential.
To convert
this reading to a mass flow value,
58
features.
However, comercial
torsiometers
are available with
sufficient precieion and
reliability
for use during sea
trials.
The calibration of ship
installed systems may need to be
accomplished
using a sea trial
torsiometer.
Torsiometer
installation,
calibration,
and checkout for use on
sea trials, should be supervised by
competent personnel, preferably by
those who have had actual
installation,
calibration,
and
operating experience with the type
of meter selected or have been
specially trained for these tasks.
Installation,
calibration, and
operating instructions are provided
by the e~ipment
manufacturer,
and
they should be followed explicitly.
5. 5.3
Shaft
(a)
(b)
Zero tor~e
meter
readings should be
determinable
during
shaft calibration and at
sea.
(c)
(d)
(e)
Torsiometers
A shaft torsiometer
is an
instrument for measuring the
torsional deflection of a shaft,
over a known portion of its length,
while the shaft transmits power from
the engine to the propeller.
Since
torsional deflection is proportional
to the transmitted tor~e,
it can be
cotiined with measured shaft
revolutions
per minute and Buit able
calibration
and physical constants
to calculate shaft horsepwer.
Torsiometers
differ chiefly
in the method of gaging torsional
deflection.
The following typs
are
available:
Variable mutual- inductance
gages
Resistance-wire
strain gages
Acoustic-wire
strain gages
Phase-shift gages
Permeability-magnet ic
Technical
endorsement
of any
59
5.7
5.7.1
SHAFT
THRUST~TERS
Purpose
of Thrustmeter
A thrustmeter
is an instrument
for ensuring the thrust developed by
the propeller in the axial direction
By cotiining the
of the shafting.
thrust with the measured speed of
the ship, the thrust horsepower can
be calculated and compared with
model test data.
5. 7.2
Useful
Installations
TvDes
5.8
5 .8.1
(b)
Hydraulic
cells.
(c)
Strain
pressure
gage
Propeller
~ASURE~NTS
Revolution
Counters
All thrust-measuring
devices
which have been employed in recent
years for shipboard testing belong
to one of ..three general typs.
They
may be described as those in which
the thrust is measured by:
Defamation
of an
elastic meber.
SPEED
Preferably,
propeller shaft
speed should be obtained from dual
propeller revolution counters which
can be shifted electrically
on a
signal.
Counters may be actuated by
electrical impulses initiated by
interrupter slip rings located on
the main shaft, or by micro switches,
or by selsyn units driven by any
element in the main propulsion
train.
Care must be taken to have
slip rings clean, smooth, and round
to avoid false counts.
of Instrument@
(a)
SHAFT
in
load cells.
60
The stroboscopic
speed-measuring
instrument may be
useful for measuring fre~ency
of
motion of any moving part which is
visible but where a mechanical
tachometer is not suitable.
These
instruments operate on the
principles of interrupting vision at
the sme
fre~ency
as the motion,
whereby the moving part appears to
stand still.
The instrument has a
fre~ency
indicator to determine the
fre~ency
at which mot ion stops.
Stroboscopes will also stop motion
when they are set at any multiple of
the speed of the machine.
The
operator should preset the
stroboscope at the expected
fundamental speed to avoid errors.
Portable Tachometers
SDeed Indicators
5.8.3
and
Additional
Information
5.9
5.9.1
VIBRATION
Oerview
AnalvBis
~ASU~~NTS
of Measurement
and
Vibration measurement
and
SpCtrum
analySiS Syetems vary with
They
their functional application.
may be adapted for measurement of
hull structure, of pints
selected
from observing and exploring
vibration patterns or of pints
of
interest in the propulsion plant and
auxiliaries.
Data may be directly
recorded in visual fore, or be
recorded on magnetic tap,
or in a
When instantaneous
speds
are
necessary to evaluate transient
conditions,
s~ed
recorders should
be used.
Recorders may be actuated
by calibrated tachometer generators
or electromagnetic
pickups driven by
the unit to be obeerved.
Somet ties
the signal for the installed
tachometer can be utilized to drive
the recorder.
..
01
Emipment
5 .9.4
5.9.5
Vibration
Data Collection
Em iument
5.9.3
Compatible
Data
62
(1)
(2)
(3)
to understanding
and
interpreting the data.
(4)
5.9.6
Additional
Information
5 .10.3
Storina
Airborne
Noise Data
5.10
AIRBORNE
5. 10.1
Purw
Measurements
5 .10.4
NOISE ~ASURE~NTS
se of Sea Trial
5 .10.5
Airborne noise measurements
need to be per fomed
during eea
trials to pro~rly
evaluate the
ship, s airborne noiee levels.
Airborne noise measurements
of all
ship spaces while there are
machinery and eyeteme o~rating
without the propulsion plant
operating can be per fomed
best
during dockside operation prior to
sea trials.
However, there is no
substitute for an overview noise
measurement
survey of all ship
spaces measured prior to sea trials
plus a complete survey of the
propulsion plant spaces and
neighboring
spaces while oprat ing
at various ship s~eds
during the
conduct of sea trials.
5. 10.2
Measurement
Data Collection
Additional
Information
Manufacturers
instructions
are ade~ate
for operating the
e~ipment.
Criteria for performance
and selection of acoustical
instruments can be found in the
publications of the Werican
National Standards Institute, Inc.
(ANSI ) which have been prepared
under the direction of the
Acoustical Society of herica.
Alpha-numeric designators of
standards prt inent to acouet ics,
vibration, mechanical shock and
sound recording, begin with the
letter S.
See references
(u) and
(w) for additional information.
5.11
5. 11.1
E~iment
FEEOWATER
TESTING
Dissolved
OxYaen
63
appropriate
5. 11.2
data
sheet
Measurement
~
in section
6.
also sufficiently
accurate for
checking salinity indicators in
evaporator distillate,
boiler feed,
and condensate systems here
readings of 0.25 grain of chloride
per gallon or less may be obtained.
of Dissolved
The oxvaen
content of
. .
feedwater is usually determined by
the Winkler Method as this test is
the most convenient and meet likely
The
to give the accuracy desired.
5.12
5.13
5. 13.1
Continuous monitoring of
feedwater oxygen content may be
performed using an electronic
These instruments are
instrument.
commercially
available, and more
detailed information concerning
capabilities
may be obtained from
manufacturers.
LEMGE
MEASUREMENTS
Measurina
Gases
Rotometer
Salinity
One type, a rotometer,
omrates
by the flow of gas
vertically through a glass tube
which has an increasing cross
section area with a volume flow rate
scale beside it and by a float
which, while suspnded
by gas flow,
settles in a psition
in the glass
tube at a place indicating the
volwe
flow rate on
the scale.
5.11.4
MEASUREMENTS
smple
must be cooled to a
temperature below 70 degrees F if
accurate results are to be obtained.
A special cooler or cooling coil is
usually provided with the ships
feedwater system for this purpose.
Detailed information on how to take
smples
and on the test for oxygen
may be found in references
(x) , (y) ,
(z) and (aa).
5. 11.3
DENSITY
sheet
Measurement
in Section
6.
of Salinity
5.13.3
Orif ice-Rotometer
A second t~,
an orificerotometer aaeetily o~rates
by a
parallel, une~al,
split flow of gas
through an orifice and a rotometer.
The inlet of the rotometer is
connected to the gas flow pipe
upstrea
of the orifice plate and
the outlet of the rotometer may be
64
5 .13.6
5.14
5. 14.1
ANALYSES
OrSat Analvzer
Orif ice-Manometer
Ultrasonic
Information
Additional
Detector
An ultrasonic
leakage
detect ion system has been developd
to locate preeeure and vacuum leaks.
Low pressure as well as high
pressure minute leakage can be
detected readily.
This system is
sensitive to ultrasonic energy
generated by molecular collisions as
gas escaps
from or enters a emall
orifice.
Tbe directional probe is
sensitive only to the ultrasonic
fre~ency
spctrum
by eliminating
audible background noises.
The
detectors electronically
convert the
probe output into audible sound in
the attached earphones and drives a
~inter
on a meter.
65
analysis.
There is no single
correct method of s~pling
which is
One
applicable in all cases.
method, which results in obtaining
an approximately
true smple,
rewires
the taking of a nutier of
simultaneous
individual smples
at
different ~ints
in a given plane of
a gas cavity or duct.
Where high-temperature
gas
s-pies
must be taken it is
customary to use a water-cooled
smpler.
This sapler
is generally
constructed from materials
eimilar
to the ordinary open-end tube,
usually of brass or stainless steel,
used for sapling
cool gases, but it
is fitted with a water-cooled
jacket.
Water-cooled
sapler
tubes
are superior to refractory tubes
since there is less gas composition
change due to chemical reactions.
Further, refractory tubes are often
brittle and subject to breakage if
impro~rly
handled.
Thus ,
refractory tubes are usually
in feriOr fOr service and functional
reasons.
66
5.15
5.16
VISCOSITY
~ASUREMENTS
5 .17.1
ELECTRICAL
~ASU~MENTS
Measurina
Oevices
AND PURITY
5 .14.3
STEW
QUALITY
~ASU~~NTS
Information
5.17.2
Calibration
67
Additional
5. 18.3
5. 18.1
WIND SPEED
~ASURSMNTS
Information
AND DIRSCTION
CUD Anemometer
5. 18.2
Anemometer
The Sirm
type of anemometer
has a register which records linear
feet when a gear train is engaged.
The register can be zeroed after
reading it.
Velocity in feet per
minute is obtained by dividing the
register reading by the elapsed time
in minutes.
Each instrument
rewires
individual calibration.
It
is important that the anemometer
face s~arely
into the air strem
and that average readings are
obtained.
For best results, the
dimeter
of the air strem
should be
several times the diaeter
of the
anemometer.
Electrical measuring
instruments and testing apparatus
are covered in detail by reference
(k).
5.18
Sir=
Oirect-Readina
Anemometer
Indicators
The direct-reading
anemometer
has a varied rotor and a dial which
reads in feet per minute.
The Sme
precautions stated above for the
Bira
typ,
apply to the directreading anemometer.
5. 18.5
Deflecting-Vane
Anemometer
The deflecting-vane
type of
anemometer indicates air velocity
directly in feet per minute.
This
type of instr~ent
is very useful in
studying air currents in staterooms
and meaauring pak
velocities.
Other ty~e
of instruments,
such as
the heated thermocouple,
the
velometer, and the hot-wire
anemometer may be ueed where the
accuracy of such instruments
is
sufficient.
They rewire
fre~ent
68
calibration
and are of little use as
a wind speed measuring instrument
for standardization
trials.
5. 18.6
Wind
Direction
Indicator
Combination
Indicators
RADIO~TRIC
Tvues
T~CKING
Half
A wind-direction
indicating
system, which continuously
indicates
the apparent wind direction relative
to the ship, is recommended for sea
This system will consist of
trials.
a remote transmitter and an
indicating unit.
5. 18.7
PrinciDle of Measrinq
Wave Lenuths
the
SYSTEMS
of Devices
A nutier of electronic
position location systems are
available commercially
for
use in
conducting standardization
and
maneuvering trials.
hong
these
systems are:
Raydist, LORAN, Decca,
and Cubic.
These eysteme, with the
exception of Cubic, o~rate
on the
basic principle of measuring the
half wave lengths of two continuous
radio waves transmitted at different
fre~enc iea.
Cubic oprates
on the
69
ewipped
with a duplicate of the
Also,
ship, s radiometric
e~ipment.
lane counters must be thus reset if
the lane count is loet by power or
e~ipment
failure, maloperation or a
HOweveS,
severe electrical
storm.
even without a correct lane count,
these system5 are able to detemine
distance and direction traveled
during selected time intervals, for
speed determination
or for plotting
the ships path during maneuvering
tests.
5. 19.3
Principle
~
of Measurina
5 .20.1
Siahtina
of Instruments
Ships
Clocke
(b)
Stop Watches
(c)
Electric
Clocks
(d)
Chronographs
Timers
and
Phase
TvDes
A detailed description
of each
of the above instruments
is stated
in reference (ag) .
5. 20.2
Svnchronizina
Clocks
StoD Watches
Land Fixes
5.20.4
Electric
Timers
and Clocks
70
accuracy.
Electric stop clocks with
accuracy controlled by quartz
crystals are available with dials
readable to one one-hundredth
of a
second.
Special timers may be
designed and used where desirable.
They may have a master clock with
accuracy controlled by a qartz
When electric time
crystal design.
measuring devices dependent on
ships power are used for sea
trials, caution should be exercised
to maintain ships generator
fre~ency
at 60 CPS.
Electronic
5 .20.5
Recorders
71
6.0
6.1
TRIAL
GENEW
6.2
DATA Pm
72
the report.
Such plots are
indicative rather than definitive of
the ship, s turning characteristics
and need not be corrected for drift.
6.5
6.3
DATA C~W
MANE~RING
TESTS
TRIALS
STANDARDIZATION
TRAINING
TRIALS
6.6
AND SPECIAL
PROPULSION
PLANT TRIMS
73
(6)
(7)
(8)
(9)
(lo)
(11)
(12)
(13)
6,8
TRI=
~PORT
(14)
Introduct ion
(c)
The introduction
should
include the contract nutier, hull
nutier, omer
designation,
ship s
rime, principal dates, contractual
parties and construction
contract
references, preceded by a photograph
of the ship or a sister ship
underway, if rewired
by the
contract.
6.8.2
(a)
(b)
Displacement
at full
load draft
Gross tonnage
(approximate)
Net tonnage
(approximate)
Draft, maximum ballast
provided by ship system
Horse~wer
Sustained sea speed at
full load draft and
registered horsepower
Estimated fuel
consumption at sea (bbls
per day) at registered
horsepower
Estimated fuel
consumption in port
(bbls per day)
Endurance in nautical
miles at sustained sea
speed with a record of
fuel consumed.
(1)
(2)
(d)
Type of ship
Exaple:
Single- 6crew,
stem-turbine
driven,
cotiinat ion bulk
and general cargo
ship.
(e)
(1)
(2)
Characteristics
(3)
(4)
(5)
Length overal 1
Length between
pr~ndiculars
Be a, maximum molded
Depth to main deck at
e ide, minimum molded
Draft, full load, molded
(4)
74
and displacement*
Light ship
Fuel oil
Fresh water
General cargo
Refrigerated
cargo
Liw id cargo
Total cargo deadweight
Tot al deadweight at ful 1
load draft
Capacit ice*
(3)
(1)
(2)
Deadweight
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Shim s Characteristics
Principal
Complement
(f)
Hull
characteristics
(1)
(2)
(3)
(4)
(5)
(9)
Rudder
(1)
(2)
(h)
Prismatic coefficient
Midship coefficient
Bulk as percent of
underwater profile area
at full load draft
Type of bow
Type of stern
(2)
(3)
(4)
(5)
(6)
(c)
Trial
ballast
(d)
Trial
results:
(1)
Maneuvering
trials and
special tests.
See
Figures 5 through 20.
Standardization
trials.
See Figure 21.
Fuel economy tests.
See
Figures 22, 23, and 24.
Stem
rate test.
See
Figure 25.
Propulsion plant data.
See Figure 26.
(2)
(3)
characteristics*
(4)
TY@
including direction
of ahead rotation and
nutier of blades
Dimeter
Pitch
Expanded area ratio
RPM at full load draft
and registered
horsepower
Des ign submergence
(5)
Include data
propeller
6.S.4
for each
EW i~ent
(1)
(2 )
(3)
6.B.3
(a)
Trial
identification
Other
Data
(a)
(b)
Wind
(c)
Sea
6.8.5
(i)
schedule.
characteristics
Propeller
(1)
(b)
direction
sea
and velocity.
etate.
ADDendices
- As Elected
data
Main propulsion
machinery
Imprtant
auxiliaries
Other e~ipent
as
s~cif ied.
It iS
recommended that, as a
general rule, s~cial
andjor uni~e
e~i~ent
be listed with
identification
data.
(a)
(b)
(c)
Flometer
(d)
(e)
General arrangement
plans if
they are availsble in reduced
size on a single sheet.
(f)
Other available
information
prtinent
to trials.
Data
Log of evente.
75
system
re~rt.
calibration
rate
curves.
correction
Astern
Sh tip
&head
N.me
Triel
[P
Date
Tlma
O(
Baea
Course
Depth
Sea
of
unit
or
s]
Unit
[P.,
l$.
7
rq
Steerlnq
(If
Dem -
ons Lra
s)
Ledl
Wa tar
n
Wind
Direction
Wind
Velocity
Trial
Dr art
Tr]ul
Draft
[F. dl
(Aft)
P.opel!e.
(B. qinnlnq
RPM
I
Propeller
RPM
St09rlnq
Control
Station
Rudd..
,)
(End)
in
Movement
b
Maximum
Tim.
Rudder
Aqles
Max.
(P
SI
Ax,
Steerlnq
Test
COnditl.
(s,.
Unit
or
Steering
Steady
Motor
O-R
O -L
O -R
R-L
L -R
R -L
L -R
R -L
L -R
R -o
L -O
R -O
O -R
O -L
O -R
R -L
L -R
R -L
L -R
R -L
L -R
O -R
O -L
o -R
R -L
L -R
R-L
L -R
R -L
L -R
R -O
L -O
R-o
Amps
Maximum
Ram
Preeaure
Max.
SOrv O Preee.
(If
Avoilabl.1
Ma. . Repl en.
Press.
(If
Available)
Max.
Pump
Stroke
(If
Available)
Idle
Volta
Idl@
Amps
Idlo
RPM
Minimum
>
b
Motor
R.ddar
no. mal
Time
Volta
a.qlas
otearlnq
from
start
and
.dd..
mods
and
to
mov. msnt
to
activate
d.grees
FIG. s
tlmem
a.
dmmonstrat.
emerqancg
unit
b. fare
Steering
76
orderad
Tests
anqle
d.
also
to
lime
be
to
s.. ..
recorded.
... UtPARl
RE FRU .ASE
1K6CK
,AC71C, L 0,..ETER
OF MEAOINQ
lN1ll
FINAL
o] Auslsn
AIE
,.,
,,,..
,,.,,,,
...
z
,,,,
..
as ..*,.,.
,.a, ,.,,,.,..
I*I...1 ..di...
h.h. .*..
. . . . . . . ., ,,..,,,
,.,.,.,
OP..
.s,,,
M.,. ! ,!.,
,.,,,,.
,..,
,,
. . .
d.
b.
.,,,
.,
,,,,.
CO
.0,,.,.,,,.
.,
, . .....,
,.,,.,
.
.,. .
..,...,...
1000
500
-
SC4LE IN FEE1
!..
1s..
ship
N,..
T.. t
D.t.
11..
T., t
S.9.
B,, * c.,,,
R.dd.
? A*I*
Ehaft
Eh, rt
RPM [End I
D,Pth
,1
e.,
W,t.
C.4L %1..
lqP.
.I
th, .hl P
1 I.eib,
.nd I..,l.
d . tb.
y.: ,.lO.,.
CO i,..
Tra.ki.q
V.l. clt
1,1.1
O.afl
1.1.1
0.. ?1 [UT)
U.,..
(Fvol
D.,lt
C. . . ..l
..
.1.010
k
01.1,
8*.1..:
u,. . O,p,,
Drlrt C.rr.
Radiometric
tvr,
77
f...
ct lo:
8,..
:fi:ct
c.....
le._
01.
r
,AC,
,CAL
.,*.E,
F_
TRANSFER
i
IeO CHAUOE
OF HEADINO
:
:
:
FINAL DIAGIER
Sae
-
1080
SCALE IN FEE1
m
Vld
Direct
V1nd
V.locltu
T,lal
O-aft
1,1.1
Draft
lAFT1
to
Chang.
Adva...
T.an.
Radiometric
f,r
]..
{FVD1
i.
Tactl.
al
Flal
Dlamel,
Cheng.
Hdq.
Hd9.
90
90
D1. m.t,,
r
78
WIND
BASE COURSE
(5)
,
\
~OU
i..
-. . . .
COURSE
..
Em.
Tent Beq.n
Base co...
>
Rudder tigle
Shaft RPM (Beginning)
Shaft RPM (End)
m
Oe,th of Woter
PE
10
Elapsed fima
(s..)
----~.-(-z
~:
../-,
---
10
15
OECRCES
Lf n
Rtider
Mwment
RCfl
Elap-d mm
(w)
H
(1) Stud 10R
Aft.in 10R
..(2)
Stofi
10L
Main
10L
(3) stad
e
10R
10R
(4) Stan
IOL
(5) Attain O
FIG. ~
Z Maneuver
79
Test
Hdq.
Sea
Condition
Wind
Trial
Di.ectfo
Draft
[Fwdl
raorari
Aft)
Time
?udder
Anqle
lapsed
Time
[See)
Time
FIG. ~
Initial
80
~rning
Test
ieadlnq
STABLE
SHIP
RDDER RETuRNED
TO MIDSHIPS
Im
1
UNSTABLE
SHIP
FIG. ~
Pullout
81
Test
(s.0)
..dlg
t,.m
h..
co,,.
Svad
(K!.)
RPM
(
Ship
Rdde.
STARBOARD
PORT
RUDDER
ANGLE
I
la)
.
0
STABLE
SHIP
<
Anqle
RPM
(Beqln.
Shaft
RPM
[End)
DeDLh
of
I
t
Sheft
Sea
Name
ing)
water
Condlt!on
Wind
Oiroct
[on
Wind
Veloci
Lu
1. 1.1
Ora Ft
[Fwd)
T,lal
Or aft
(Aft]
*-
+1
I
PORT
SIARBOARO
Qdder
Aqle
?@R
lSR
18R
5R
3R
lR
0
Oata
for
Time
(s..
.)
Step
No.
Ship
Headinq
Rddar
Angle
Change
]
Ship
Headinq
Constant
6 Conaec.
Roadlnqs
for
tive
Notes:
A total
of
6 reading8
or
constant
rate
of
heading
change
1s ne. ded
to
cal..
lata
average
rate
in Deq. /Sec.
Thiu
calculation
18 done
for
each
stop.
FIG. Q
Spiral Test
B2
::
5L
lBL
15L
28L
ISL
18L
5L
3L
lL
e
::
5R
10R
15R
2@R
Conslant
Rate
of
Chanqe
!.
Ship
Ho bdinq
(0. q ./see
.1
I Ship
/----
,,
. . . .
Tent
0.1.
Tim,
1..1
B.,,
course
B,q,
STABLE
SHIP
(
~.
~.
. .
\
D.plh
i
.<_u
--
S,a
NsT4BLE
SHIP
----
I Wind
-e. @ -
Wld
*
I
ea
)0
PORT
STEP
Ill
10
0
RuDDER ANOLC
YAV
RATE
OEQ/SEC
1.9R
a .BR
e ,6R
0 .4R
0 .*R
e.l K
0 ,OR
8,1L
0 .EL
10
0 .4L
II
0 ,6L
Ie
9.BL
!3
1.@L
ea
STARBOARD
Reverse
Wal,,
condition
,1?..1,..
V.lo.
]t
TFlal
Or, fl
Trial
Oralt (4f11
RuDDER ANQLE
FIG. u
of
Spiral Test
{F. d)
Shl P Name
1,1*
Time
O{
W]d
01? 8.11..
Ease
Course
Wind
Velocitg
Water
Trial
Draft
[F. dl
Trial
Draft
[Aft]
Depth
Test
of
sea
Condltl.
Thr.
et,.
Date
Name
,. .,,,.
s... .,. S.,
. . .... . ..3
.,,
. . ,----Iap,
[Ml
ad
0 Knot,
Time
8 Sec )
Th, ,ter
&
Full
Rudder
Thruster
Onlq
Hdq
Ch. nq.
1. Hdg
Hdg
Knot.
Rdde.
Chang.
in Hdq
Hdq
Th, eter
&
Full
Rudder
Only
Change
I.
Knots
Hd q
Hdg
Change
Hdg
Rudde.
Hdg
Onlq
Ch. nqa
Hdq
00
00
10
20
,3B
3@0
3a0
Left
30
Left
Le<t
~o
38
30
Lar L
L,<! 1
NOTES :
1,
2,
3.
Reve.8e
Ship
1s
10
1; .Iapnad
h.adiq.
If
Thru8ter
at 3-knot
Thru8ta.
b.
headlnq
Into
the
wind
.1
time
tha
b.qinninq
of
each
1..1.
reaches
10 minutes
prior
to 30
change
1. ship
t.rminat.
the
test
at this
point.
IS .ffective
at 6 knots.
ahlp
8P.. d 1s Lo b.
increased
Intervals
until
thrate.
18 no longer
effective.
.ndler
Shift
FIG. u
Rudder
Thruster
g4
Test
Ahead
to Aster
Trial
Ship
Name
Time
to
Ease
Co. ree
Test
Shaft
RPM
IBeginnlngl
Depth
of
Sea
Condltlon
Wind
Direction
Wind
Velocity
Trial
Draft
[Fwd)
Trial
Draft
(Aft)
Flal
Heading
to
Start
Shaft
Time
to
Ordered
Time
to
Stop
Aster.
RPM
Astern
Ship
Reach
NOTE :
Also
to
be
,nclded
are
max Lmum excursions
of
RPM,
torque,
steam
spplq,
turbine
Interal
and
exhegt
pressures
and
temperatures,
or
equivalent
data
for
diesel
o.
qas
Lrbine
plants,
at
?requent
intervals
drlnq
maneuver.
Elapsed
[Mln
and
I
2
3
4
Time
Ahead
Water
Marker
Date
Substitute
use.
Timo
See)
Distance
Traveled
Between
Markers
[Feet)
plot
of
ship8
track
if
Cmlatlve
Traveled
radlometrlc
equipment
I
Astern
Time
of
Bass
Course
Ahead
Test
Shaft
RPM
Oepth
of
Sea
to
{Bag
innlngl
Water
Condltlon
Trial
Oraft
[Fwdl
Trial
Oraft
[Aft]
Final
Heading
Time
to
Start
Time
to
Ordernd
to
Stop
Ship
RPM
AhOad
Wind
Oirectlon
Time
Wind
Valoclty
Maximum
Torque
FIG. ~
Quick
Reversal
B5
(If
Test
Shaft
RPM
Available)
Ahead
Ahead
Distance
[Feet)
is
in
Name
Trial
Date
Start
Time
or
6K
5K
19R
leBt
Attain
Sha?t
Eldp%ed
Ruddev
Anqle
Ship
RPM
10R
16K)
Start
10L
[SK )
Attain
10La
14K)
Star
[3K)
Attdln
Dep Lh
OF
eb
Water
Start
Sea
35R
Condition
Attain
Wld
Direction
Wld
Veloc!ty
Trial
Draft
(Fw6)
Trial
Draft
(Af L)
35Ra
Start
35L
At Lain
Stat
Max,
Rudder
Angle
Depar
10R
t..
I
I
Attain
$rom
Ease
4K
SK
6K
35La
course
3K
35R
t -m
10L
35L
a.
Rudder
angle
is
to
be held
for
30 seconds
before
next
rudder
movemmnt.
la
to
be rneiored
prior
to
eta.
ti.
q tho
Shig
speed
35
rudder
movoments.
Teat
1s to
be cant lnuod
1.
dacrea.
ing
l-knot
ln tervale
until
the
rudder
1s no longer
effective.
starting
b:
c.
FIG. ~
86
Maneuver
Tests
Time
4K
(Ssc)
3K
1.
I SIIIP
Name
Time
of
Sea
Trial!
Uate
Test
Condition
Wind
Dlrnct
I Trial
[on
Draft
I Minimum
(FWD)
Steady
Shaft
RPM
FIG. ~
Trial
Ship
Name
Time
The
to
holut
raq
ired
each
initial
chain
speed
Averaqe
anchor
depth
In
separately
feet
Time
to
ho let
slmultaneoualy
from
the
required
Initial
posltlon
to
water
edge
Averaae
Chain
depths
Slow Steaming
chain
speed
8 topped
by
[fathoms]
In
per
Date
Time
Began
frOM
minute
both
anchors
dual
hoist
feet
hand
Ability
brake
per
minute
at
following
I
Maximum
Readings
as
Peri
inant
volts
Water
Depth
(fathoms)
Required
(one
Initial
anchor)
Required
(two
Inttal
anchors)
Depth
Amps
Steam
or
NOTE:
Hyd.
Depth
Pres8
Unusual
occurrences.
FIG. ~
hchor
if
any,
Windlass
are
Tests
to
be
reco?
dad.
DISTILLING
PLANT TESTS
Users
should develop their Own format for reporting the results of this
However, the following
test, depending upon the e~ipment
available.
information should be recorded from the ships instruments for each distilling
plant.
Prior to demonstrating
control devices including:
distilling
plant
performance
check
safety
and
Operation of Alarms
Operation of Dump Valves
Operation of Bromination System or
other chemical treatment system
The following data should be recorded every 1/4 hour or 1/2 hour as
determined by the customer with the shipbuilder when demonstrating
the
performance of each distilling plant:
Stem
source (Live Stem/Bleed)
Distiller Stea
Supply PreS8ure
Air
Ejection
Stem
Supply Pressure
Salt Water
Water
Injection
Temperature and Preseure
Feed Temperature
and Pressure
Feed Heater
Shell
Temperature
and Pressure
Feed Pump Discharge Preesure
Brine Pump Discharge Pressure
Chemical Proportioning
Pmp
Discharge Pressure
Salt
Distillate
Distillate Temperature
Salinities from Installed Sensors
Gallons of AcceptAle
Distillate
Capacity (GPD)
Design
Test
Duration of Test
Distillate Pmp
Discharge Pressure
Condenser Shell TW~rature
and Vacum
Distiller Stage(s) Temperature(s)
and. Pressure(s)
NOTE S :
1.
2.
Distilling
88
Plant Tests
Ship
Name
Mode
of
lT.ial
Date
Positioning
Up Oration
Time
Start
Time
Complete
Ship
Location
Oepth
Sea
of
Water
Conditfon
W1d
D1. ectio
Wld
Velocity
Tide/
Cr.
Tldo
/Currant
II
ent
Voloclty
Ship6
Headlg
Shlpe
Speed
Shaft
RPM
PPo Deller
Rudder
O1rectio.
Aqla
Force
Thruster(s)
D1. eetio
of
Fe at.,.,
Pitch
Thrster{el
Loq
Operations
Oemostratod
and
FIG. B
Dyn-ic
Positioning
89
Sy6tm
Tests
SR, P
sea
N...
Tr,
stat,
Stop
.an.
control
U.ne.
0.1.
SL.
AI.
H.edig
Shl PS
centralized
al
vers
to Maxlmm
Ahead
[etopplq
.evlnq
@peed p.8it101
.1
Po,
Tempe.
rt
alre
OF/
Shari
llio
O.de.
11..
Respona.
[s..
ed
RPM
11..
)
each
I
uaxlmm
mane
Ahead
ve.
to Slop
(slop
pinq
Epeod posit
ionl
lnq
al
each
1
I
9top
1.
mane.
Maximum
vo.
!nq
r.
Amt.
8Pe4d
lstopping
posit
.1
each
lonl
I
I
Ou!ck
Revocsal
f...
Marlmm
A. Lern
Maximum
Ahead
O.lck
R.ver8al
Maxlmm
Ahead
Maxim.
Aate.
Ma.
O1h.
lm. m Ah.,
r
Maev.,
f,..
to
s
1.
Stop
(as
to
i
soaclfl.
dl
.,, s ,
,.,..
1,
e.
3.
4.
S.
6.
Po.lt
l..
ordered
may be 1. ie. m. .<
RPM .ath.
r than
Lel. qraph
posltlo.
Rep. rt
.nq
actati.
n o< .1.,
.
and safetg
d.v ice.,
R.o. rt
. . . burner
f!om..
ut.
and . . ..11.
<..1...
comb. et ion
control
p-erformanca.
Rmport
axe. ralona
in plant
condlt
lone
ech
aa bollar
water
Iev, l, stream P.*saure.
sleam
dump lnq.
.1. .
Th.
shaft
RPM r.. pen..
tire.
{S..1
data
.. 1..
i.
..1
eitebl.
r.r
a ship
flttod
With
a Constanl
qp.. d. controllable
pitch
P.. P* II...
The destqn
of this
form
end the
data
c.ll.
ctl.
n sqatem
should
b.
Lail...
d 1.
p.ovld.
m.anlngt.
l Lnto.
mail.
n baaed
on th.
P.rf.
the
rmenc.
Lyp,
of
FIG. Q
SP. ciflcat
P, OPUI.1O.
ions
.q,l.
Centralized
for
m
th.
ln,l.
Control
90
tqp.
tl, d.
of
System
control
Tests
.q.
t.m
and
Dat.
w,, ,,
T.mp,.
1,,.1
0,.(1
(F.
8.1..
D..,
1,1.1
0,,(<
[Afll
1.,.1
dl
S1ANDARD1ZA11ON
6,,,
d
P., .,
~u
A;~pa
~,v;
:::;
at...
ttq
RE5u LTS
o,
,s::.4
:!::
Rpu
K..,,
I
1
2
h g
1
11
e
A. q
1
COND[11ONS
. .
TRIAL
.. .. .. .. ..
Ti.,
.1
1.*L
R..
P., nt
V!nd
. . . ,,
H*ad1n9
-..
[E.,,
1
Ill
1
NOIES:
.,..
!qht
01.
[E,,,.
Et,
CUrr.
v,!.
t.dsi
nt
V. L,.
O.pth
DIP.
[F...
~@bl*.
I
I
I
I
I
I
I
I
111
.t,
!w,.,
. )M. ,
1. R.co.6
e,
.p..
4ai.
f..
.ddlt,.
n.l
d Pelni
h.
aoplloab
:::::
/~.;::.:
TYP.
.f
3.
r..9*
n:n69**d/RPM
_F1/n..
u*. d
FIG. ~
.v..6
l*.
.r**
PO1l.
*ho
ti.,
a.
Id 8. app. nd. d t.
1 .11. .
Standardization
91
.ddltioal
Trials
run.
Lhla
.
fig..,
ql..
Ship Nom.
1,;.! Dtia
fire.
-blent
d,
Relative
H.mitily
of Teat
Duration of T=(
1.mP.
~
Sholt Hwsep.w.r
A..,w
(SHP)
fuel Consumptrnn
M,.sur,d
SP={NC
0 60
Fuel %1 Tempr.ture
Specific
r..)
Fb
at Meter
C,ovity at Meter
0,1 D.sity
(w.uNV.flOL,)
Fuel Cons.mptim
Rat.
tigher
Corr=tion
H.tii~
at M.1.,
for Fwl
)
U.d
vo#ue-Hwb(m.w.uNm]
C.;recti..
Co;r.cl.d
Fwl
Rot.
FIG. 2
stem
Propulsion
92
Plant Economy
Test
5,,[0
..,;;.
--
---T
;,;:;;-
firlamp.
T;me 0, ,.,,
mb;.nt
Our*ion
R. Lativ. ..midlty
.1 1..1
~
Avwoge Shofi H. MPOWO, (SHP)
Fuel consumption
(w. UNIT.flOL)
cm..mpfi..
FU.I Rat.
F.* I Rot.
High.r
(w.uNI1 ./H,.)
(n.uNfl./sHp-H,.)
br,.clrn
H.oflng
Cov..tio.
for r..l
V.1.-HW
FU.I R.t.
Fuel Rob
C.m,Ction,
&P. fl.ms
tr.m
(W.uN17/sHp-Hr.
1.,
mm.
D.s19n Codftlonsc
T,* I
Desig.
rtif.
Fa.lor
Correctbn
tic Tempwatur. ( F)
mbrnnt #r Pr.-.re
%dt
u-d
b (B~.W.UNn)
c.rr.ct.d
hbl.nt
.1 M.t.r
sped
t,HG)
(RPM)
Eqine sp~d
(RpM)
[CPD)
1.1.1 mm=kl~
FIG. ~
Diesel
Propulsion
23
Plant Economy
Test
] Oroti.
.1 Test
u.. c.red
Specific
FI..
0 600
Fb
at Mete,
Specific
Cr.vity
at Met.,
Fuel al
O.n,tiy
(m.uNr,fiOL.
F.1 consumption
) mt M,ter
(M.uNIT. /Hr.)
Corrmlio.
Higher or L..er
(8Tu,w.uNm)
tirrectbn
F=f.c
Swd
Ttiin.
HW b or w
Avoiloble
r)
(-HC)
(RPM)
(RW)
@mPmsr
(RPM)
&wrtio,
bd
ti.tilh.g
Pknt
sip
value
for Hwt
Al, Pr..sure
Sbft
hti.ntS, r.m~u,.
hbi.t
S.tic.
(KW)
hd
(WO)
Strom
I
101.1
H.miditv
o (GOI./Hr, )
Cravily
fuel
Relative
C.mation
FIG. ~
Gas Turbine
Plant Economy
94
Test
Ship
Name
Time
of
Date
Test
Duration
Trial
of
Test
Test
Design
Deviation
P~
Average
Shaft
Steam/Condensate
Horsepower
Flow
ISHPI
/
(Lbs. /Hr, l
Flowa
Moa8u
red
Flow
Adjstmentsb
\
Adjstnd
Flow
ILbs ./Hr .)
(Lbs. /Hr.)
Pres6re
Correction
1. 1.1 Steam
Temperature
Temperature
Correction
1Fl
Exhdus L Preesure
lHg A)
Exhaust
Correct Ion
Pressure
Shaft
Speed
Spead
Correction
Total
Correction
Corrected
[RPM)
Steam
Factor
Rate
a.
[f condensate
condensate
b.
Flow adjustments
qland
leakage
NOTE:
~\\
,/>
Make
(L bs,
/S HP-Hr.1
GPM 1s measured,
temperature
should
8eparate
FIG. ~
meter
corroctlon
be considered.
Include
allowance
fOr
and alr ejmctor
drain.
evaluation
Main Propulsion
sheet
for
Turbine
95
Valva
test
Stem
should
stem
at
Plant
be
leakage.
each
Test
applied
and
turbine
specif!ed
power.
items
It is helpful
as follows:
in providing
an appropriate
data
Class
A:
Class
B:
Class
c:
Note:
This Fi~re
includes
through 105.
FIG. ~
Propulsion
96
are provided
Plant Data
on pages
96
Ship Nme
Trial
Date
Trial:
Economy,
Shaft
Horsepower
Shaft
Speed
Ahead
Endurance,
Astern
Endurance,
Boiler
Overload
of Run
Users should develop their own format for reporting the results of this
test depending upon the e~ipment
available.
However, the following
information should be recorded.
Note that the information
is divided into the
following categories:
Stem Turbine Plant, Electric Drive, Diesel Propulsion
Plant and Gas Turbine Plant.
STEW
TURBINE
PLANT
Boilers
Boiler
ClaBs
ClasB
B
A
Class
ClaBB
Promr
Control
cotiustion
control
data to be reprted
Air
Propulsion
Plant Data
97
(Sheet
1)
STEM
TURBINE
PLANT
(continued)
Cotistion
Windbox
Furnace
Uptake
outlet
Uptake
Uptake
Uptake
Uptake
Fuel
Class
Clase
B
B
Class
Main
( continued)
Air
Pressure P/S
Pressure P/S
Preesure P/Sc
Pressure P/Sc
Temperature P/Sd
Percent C02 P/S
Percent 02 P/S
Percent CO P/S
Oil
F. O.
F. O.
P. O.
F. O.
F. O.
F. O.
F. O.
F. O.
F O.
Nutier
F. O.
F. O.
Stem
F. O.
F. O.
F. O.
F. O.
Nu~er
Burner
F. O.
F. O.
F. O.
Stea
Atomization
stem
Pressure
to Burnere
PrOuuleiOn
Main Turbines
Class
Class
B
B
Nutier of Nozzles -n
Main Stem
Pressure at Throttle
Main SteTem~rature
at Throttlea
H. P. Turbine Cheat Pressure
H. P. Turbine Chest Temperature
H. P. Turbine 1st Stage Pressure
Fig. ~
Propulsion
Plant Data
98
(Sheet 2 )
STEW
TURBINE
PWT
(continued)
Main Turbines
(continued)
Seal
Gland
Seal Stea
Pressure
Lube Oil
L. O. Pressure to Suction Strainer
L. O. Pressure from Suction Strainer
L. O. Service Pump in Operation
L. O. Service PUmp Discharge PreBSuKe
L. O. Pressure to Discharge Strainer
L. O. Pressure frOM Discharge Strainer
L. O. Pressure to Main Turbines and Gears
Nufier of L. O. Coolers in Operation
L. O. Temwrature
to Coolers
d
L. O. TemXrature
from Coolere
Coo 1ing Water Tem~rature
to COOlerS
d
Cool ing Water Temperature from Coolere
d
L. O. Temperatures
at Main Turbine and Gear Bearings
Turbine Governor Oil PK08SUre
Temperature
at Thrust and LineShaft Bearings, and Other
Main
Condensing,
Condensate
Main Condenser
Class
Exhaust Tem~rature
Vacuume
Engine Room Barometric Pressure
Condensate Taperature
from Main Condenser
Cool ing Water Pressure to Main Condenser
cool ing Water Temperature to Main condenser
Cooling Water Temperature from Main Condenser
Condensate
Condensate Pump Discharge PreBsure
Condensate Tem~rature
to Main Air Ejector
Condensate Tem~rature
from Main Air Ejector
Stem
Pressure to Main Air Ejector
Main Air Ejector Suction Preesure
Condensate Flowc
Fig. ~
Propulsion
Plant Data
99
(Sheet
3)
Shaft
Aux.
STEM
TURBINE
PLAWT
(continued)
Condensate
(continued )
Electric
Plant
Generator
Class
Generator in 0p2at10n
Type (AC or DC)
Driving Unit (Stem
Turbine,
Voltage
Current
Power Factor
Power titput
Loadg
Diesel,
etC. )
Turbine
Oata available
from Ships
and Condensate
Condenser Vacuum
Cool ing Water Pre9SuKe tO
Cool ing Water Temperature
cool ing Water Temperature
Condensate Pump Discharge
Condensate Temperature to
Fig. X
Instruments
Propulsion
Svstem
CDnden8er
from COndenBer
to Condenser
Pressure
Auxiliary Air Ejector
Plant Data
100
(Sheet 4 )
STEAW
P~T
TURBINE
(continued)
Auxiliary
Condensing
and Condensate
Svatem d
(continued)
Condensate Temperature
from Auxiliary Air Ejector
Auxiliary Air Ejector Suction Pressure
Condensate Salinity
Other
Data
agreed
upon,
are
Position of Ste=
Pump and Makeup Valves
Distilling Plant
Auxiliary stem
Systems
Contaminated
Stem
Systems
Other Salt Water Systems
Fresh Water Systems
Air Systems
Sewage Systeme
Refrigeration
and Air Conditioning Systems
Drain systems
ELECTRIC
DRIVE
additional data
relates specifically
Other types of
Prime Mover
See appropriate
PCOPU
Class
Power
1s ion
data
sheets
for turbine,
diesel
or gas turbine
Generator
~tput
Teminal
Voltage, Field Excitation
Current, Field Excitation
RPM
Cool ing Air Tm~rature
Stator Winding Tem~ratures
Voltage,
Class
Fig. ~
Excitation
Excitation
Propulsion
Plant Data
101
(Sheet
5)
plants.
STEM
TURBINE
PLANT
(continued)
DIESEL
(continued)
RPM
Cool ing Air Temperature
Stator Winding Temperature
PROPULSION
Main
B
(As
pertinent
to pwer
determintion)
PLANT
Enaines
Class
Barometer
Engine Room Temperature
h
Air to Engine Pressure
Air to Engine Temperatureh
Air Pressure at Blower Discharge
Air Temperature at Blower Discharge
Air Temperature Leaving Intercooler (If any)
Air Pressure in Air Box or Manifold
Exhaust Temperature Each Cylinder
Exhaust Temperature Entering Turbocharger
Exhaust Pressure Leaving Turbocharger
Exhaust Temperature Entering Silencer
Exhaust Pressure Leaving Silencer
Exhaust Temperature Leaving Silencer
Exhaust Temperature Entering Waste Heat Boiler
Exhaust Pressure Leaving Waste Heat Boiler
Exhaust Temperature Leaving Waste Heat Boiler
Crankcase Pressure
Fuel OQ
Class
Engine(s)
Fuel Meter Tyw
Main Engine(s) Fuel Meter Reading
Propertied of Fuel Used
Main Engine Rack Position
F. O. Settler Tem~rature
F. O. Service Tank Tem~rature
F. O. Booster Pmp
Discharge PreSSure
F. O. Heater In and tit Temperatures
F. O. Heater In and at
PreSSuKe8
Other Pertinent Tem~ratures
as Applicable (Purifiers,
Filters, etc. )
Other Pertinent Preseures as Applicable (Purifiers,
Filters, etc. )
Main
Lube Oil
L. O. Pump Discharge PreSSuKeS
Main Engine(s) L. O. In and ~t
Temperatures
Main Engine(s) L. O. In and tit Pree8ures
Fig. ~
Propulsion
Plant Data
102
(Sheet 6)
DIESEL
PROPULSION
PLANT
Lube Oil
(Continued)
(continued)
Water
Sea Temperature
Salt Water Pump Discharge Pressures
C. W. Pump Discharge Pressures
Heat Exchanger In and Out Pressures (Salt Water)
Heat Exchanger In and Out Temperatures
(Salt Water)
Heat Exchanger In and Out Pressures (C. W. )
Heat Exchanger In and Out Temperature
(C. W. )
C. W. Temperature to Engine
C. W. Temperature
from Engine
Auxiliarv
Electric
Plant
Generator
Class
Ena~
Svstems
Waste-Heat
Boilers
Nutier in Oprat
Feed Preesure
Fig. M
ion
(sheet
7)
DIESEL
PROPULSION
Boiler
PLANT
Systems
(continued)
(continued)
Waste-Heat
Boilers
(continued)
Feed Temperature
Stem
Pres Bure
Stea
Temperature
Feed Flowc
Auxiliarv
Oil-Fired
Boilers
Nutier in OpeSatiOn
Uptake Gas Temperature
Feed Pressure
Feed Temperature
Stem
Preeeure
Stem
Temperature
Feed Flowc
Fuel Flow, Type and Properties
Other
Data
should
as mutually
agreed
upon,
Syeteme
Drive
Fig. ~
See Sheet
Propulsion
Plant Data
104
(Sheet 8)
GAS
TURBINE
Main
PLANT
Propulsion
Main
Class
Class
Class
Class
B
B
B
(Each
Engine)
Enaines
and
Compressor Speeds
Instrumented Points of Pressure and Temperature
in the
Gas Strem
Water Temperature,
Barometer and Humidity
Engine Air Inlet Pressure and Temperature
Exhaust Flange Gas Pressure and Temperature
Critical ~ient
Temperatures Around Mounted Auxiliaries
and Instruments
Lubricating Oil Supply Pressure and Temperature
Lubricating Oil Return Temperature
Vibration Monitor Readings
Gas Tem~ratures
and Pressures In and Out of Intercoolers
and Regenerators
Turbine
Reduction
Gear
and Clutch
Pitch Propellers
Hydraulic Operating
Blade Poeition
Pressures
and Temperatures
Fuel Oil
F.
F.
F.
F.
F.
F.
F.
F.
O.
O.
O.
O.
O.
O.
O.
O.
Consumption
Pump Discharge Pressure
Pressure to Engine
Pressure from Engine
Temperature at Meter
Settler Temperature
Temperature to Engine
~
and Proprt ies
Lube Oil
L. O. Strainer In and at
PreSBureS
L. O. Cooler In and tit Tem~raturea
Cool ina Wate<
Heat Exchanger
Fig. ~
Propulsion
Plant Data
105
(Sheet 9)
GAs TURBINE
PLANT
Auxiliarv
(cent in.ed)
Electric
Plantd
Generator
Generator in Operation
Fre~ency
Voltage
Current
Power Factor
Power Output
Loadg
Driver F. O. Consumption
.
Class
Other
Data
should
of Fuel Used
as mutually
agreed
upon,
Distilling Plant
Auxiliary Boiler Data (Including F. O. Consumption)
Auxiliary Stem
SySteMS
Engine Starting System
,,
Ship B Service Air SySteM
Control Air
System
Salt
Water Systems
Fresh Water SystemS
Sewage systems
Refrigeration
and Air Conditioning Systems
Electric
Drive
- See sheet 5
F-NOTES
FOR FIG . 26
When
Include data
extract ion
available.
Fig.
Propulsion
Plant Data
106
(Sheet
10)
for each
APPENDIX
CONCTING
A. 1
A TO C~PTER
TURNING
CIRCLE
Using
the SPVT, determine
ships position at suitable time
intervals (say 30 seconds) .
A.2.4
A. 3
position
at
the
on
DETEWINATION
OF DRIFT
TMCK
ships
intervals,
A. 2.5
Fair a dashed line through
the plotted points.
This will
represent the overground track of
the ship during the maneuver.
Plot
rectangular
coordinates, as shown in Figure 27,
using base course for the horizontal
axis and orienting the plot to show
the ship approaching from top left
for a right turn or bottom left for
a left turn.
Use a scale sufficient
to resolve the drift distance
encountered.
selected
A. 1.2
PLOTTING
A.2.3
PRINCIPLE
A .2
6.0
A. 3.2 Detemine
from S~
the time
for heading changes at 10 degree
intervals for the prtion
of the
psition
107
A. 5
DETEWINATION
CORRECTED
A. 3.3
Connect the plotted position
points at which ship s heading is
360 degrees apart and which fall
within that portion of the lapped
sector for which turning rate is
If there are insufficient
steady.
points to describe the tracks
properly, plot more points using the
The mean length of
SHVT and SPVT.
these connections will be
proportional
to the distance the
ship drifted during a full turn; the
proportionality
factor will be the
The mean
scale of the plot.
direction of the connections taken
from first toward the second time
the eme
heading is reached will be
the direction of drift relative to
Indicate drift
base course.
direction by an arrow as shown on
Figure 27.
Drift direction in
compass terms can be obtained by
adding or subtracting base course ae
appropriate.
Report on Figure 6.
A. 4
A. 5.2
Multiply
the
times
the
of
from
OF DRIFT ~TE
A. 4.1
Determine the the
from
execute for each of the connected
pints,
u:ing the SHVT.
A.5.6
Draw
this enter.
best-fit
circle
around
A. 4.2
Subtract the ttie to reach
the heading the first round from the
time to reach it the second round,
A. 4.3
Take the mean of these values
as the mean time to turn 360
degrees.
A. 6
A.4.4
Divide the mean drift
distance as plotted by the mean the
DETEWINATION
DI~NSIONS
OF TU~ING
CIRCLE
108
A. 7
A. 6.2
Determine the change of
heading for each plot point for
corrected circle using the SWT.
When plotting a circle for paragraph
A.6.3. indicate the ships heading
by orientation
of a scaled
representation
of the ships outline
as shown on Figure 6.
CALCULATION
XNOTS
OF DRIFT
RATE
IN
A. 6.3
Replot the corrected circle;
aPP1OPKiately
label and indicate the
turning dimensions as illustrated in
Figure 6 and include this in the
trial report.
Exmple:
Drift Rate
in Knots
109
h 5+
;\
3-s=
-~~:?:;;y
170
----~
,,G
0.79
/
---
HwDINCS
Sin .-
633
SEC
,,
!.
,W,,,,,,,,,,,,fis
AS PLO~ED-0.79,N
,..
HOG
7.0
. .
DEFINITIONS
Classification
Society - an
organization which publishes
standards of construction
for
various claeses of ships, monitors
their observance and maintains a
register listing each vessel
classified and giving its class and
principal characteristics.
For
exaple:
~erican
Bureau of
Shipping, Lloyds Register of
Shipping, Det Norske Veritas.
GENERAL
in this
or test
only if
contract
TEWS
Uncertainty - the probability
that
measurement of a ship s performance
par=eter
will not be within a
prescribed range.
First-of-a-class
- the first ship
built to a specific design by a
particular shipyard.
Forensic Data - data relative to
maneuverability
and other ship
characteristics
which might have a
bearing on legal action involving
the ship or its owners.
.
Reaulatorv Bodies - the
organizations
designated by the
owner or by law to enforce
regulations relative to the safety
of the ship, its crew or cargo, for
ex~ple:
U.S. Coast Guard,
International
Comission
for Safety
of Life at Sea, U.S. Public Health
Service, Canadian Ministry of
Transport.
111
Prime
Mover
- the propulsion
plant
element that converts the thermal
energy of the Steor the chemical
energy of fuel into rotary
mechanical energy.
. .
TRIMS
Indicated Horsem wer - power derived
from the cylinders which is
determined by dimensions,
pressure,
and reciprocation
data before
correction for internal losses and
power supplied to attached
auxiliaries.
Brake-Horsepower
- pwer
delivered
by the prime mover output flange
after supplying engine attached
auxiliaries, but before takeoff of
pwer
absorbed by sped
reducers or
tor~e
transmitting
devices.
wer
- the
net
power
Shaft Horsem
supplied by the pro~lling
unit to
the propulsion shafting after
passing through all sped
reducing
and other transmission
devices and
thrust bearings, and after ~wer
for
all attached auxiliaries
has been
taken off.
Loeses between the
output flange of the prtie mover and
the pro~ller
are usually
negligible.
112
.
:.
shaft
the
register
Shaft
horsepower
of
classification
of
mbiguity
appearing
the
Society.
in
Horsepower
the
in
cognizant
In
the
case
manufacturers
the classification
shaft horsepower should be
considered the maximum design shaft
horsepower.
designation,
7.3
mEWRING
Turninq
Circle
AND SPECIAL
Terms
Torsiometer
Installed horsepower being transmitted
by the shaft at the point of
torpe
measurement.
TESTS
at the
the ship
of the base
Advance-to-Clear
Base Course - the
distance the ship moves in the
direction of the base course from
the initiation of the held order to
the pint
at which every part of the
ship is clear of the projected base
course.
No Torsiometer
- Power
Derived from Comparison with
Shou Data - horsepwer
delivered by the shaft at the
pint
corresponding
to the
location of the shop @wer
measuring device, with
adjustments
for any
power-~ sorbing e~i~ent
not
present at the shop test.
Advance-to-Chanae
Headina 9D - the
distance the ship movee in the
direction of the base course from
the initiation of the helm order to
the mint
at which the ships
heading has changed 90.
,
No Tors iometer
- POweK
Derived from Prime Mover Data
- net horsepwer
after
subtracting from the prtie
mover data estimates of the
~wer
absorbed by sped
reducing or other transmission
devices, and attached
auxiliaries.
NOTE :
Advance
of Anv Part of the
U
- the maximum distance the ship
moves in the direction of the base
course after the helm order is
given.
HUimum
113
distance aft.
The total movement of
the ship is the product of the
nutier of logs passing the aft
station and the distance between
stations, plus the estimated
distance between the forward station
and the last log when the ship is
dead-in-the-water.
Tactical Dimeter
- the
perpendicular
distance from the
projected base course to the mid
length of the ship when the ships
heading has changed 180.
Maximum
the
maximum
from
any
DeDarture
the
part
turning
perpendicular
projected
of
the
distance
base
ship
course
during
of
7.4
Terms
STANDARDIZATION
TRIALS
Final Dimeter
- the diaeter
of the
track made by the ship after the
rate-of-change
of heading becomes
constant.
The
Standardization
- opration
of the
ship over a meaeured distance on
reciprocal courses at specified
draft and propulsion powers to
detemine
the speeds obtainable
at
such propulsion powers.
_
- time rewired
for ships
heading to change from 10R of base
course back to 10 R of base course
in response to rudder movments
of
10 R to 10L to 10 R.
Quick
. .
&
the
circle.
Z-Maneuver
Reversals
7.5
INSTR~NTATION
114
..
:,
-,
.
,.
.
Torsionmeter
Constant - the constant
used in reducing torsiometer
signals to shaft torwe.
It is
obtained by calculation using the
known shaft dimensions, the
characteristics
of the torsiometer,
and a standard modulus of rigidity
of the shaft material; or by
calibration of the torsiometer
while mounted on the shaft.
...
,:
115