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Article history:
Received 25 December 2013
Received in revised form 3 March 2014
Accepted 7 March 2014
Available online 15 March 2014
Keywords:
(Ce,Zr)xO2Al2O3
Pd-only three-way catalysts
Thermal stability
PdOx species
Redox behavior
a b s t r a c t
Two kinds of (Ce,Zr)xO2Al2O3 mixed oxides (designated as CZA-m and CZA-c) were prepared through
mechanically mixed and co-precipitation method, and the corresponding supported Pd-only three-way
catalysts calcined at different temperatures were investigated by XRD, N2 adsorption, in situ DRIFTS,
HRTEM, H2-TPR and O2-TPSR. The results show that PdOx species are mainly dispersed on Al2O3-rich
grains surface in fresh catalyst, after thermal aging treatment, some PdOx species would migrate to
(Ce,Zr)xO2-rich grains surface due to the strong interaction of PdOx-(Ce,Zr)xO2 and the sintering of alumina with loss of surface area. When thermally treated at 9001000 C, the interaction of both Al2O3(Ce,Zr)xO2 and PdOx-(Ce,Zr)xO2-rich grains would be promoted, which enhances the thermal stability of
PdO species and the reoxidation ability of Pd0 to PdO under high temperature reaction conditions, especially for Pd/CZA-c catalyst. Meanwhile, more stable PdOx species which have strong interaction with
support are formed and their reducibility is improved. Therefore, Pd/CZA-c catalyst exhibits better thermal stability than that of Pd/CZA-m.
2014 Elsevier B.V. All rights reserved.
1. Introduction
Three-way catalysts (TWCs) have been extensively used to remove pollution gases from gasoline automotive [13]. They can
work efciently to convert hydrocarbons (HC), CO and NOx into
CO2, H2O and N2 by redox reaction in a narrow window of air/fuel
(A/F) ratio [1,4]. Typical TWCs are composed of three parts, includ Corresponding author. Tel.: +86 571 88273290; fax: +86 571 88273283.
E-mail address: zhourenxian@zju.edu.cn (R. Zhou).
http://dx.doi.org/10.1016/j.cej.2014.03.015
1385-8947/ 2014 Elsevier B.V. All rights reserved.
2. Experimental
2.1. Catalyst preparation
(Ce,Zr)xO2 sample (designated as CZ, Ce0.67Zr0.33O2) was prepared by co-precipitation method [11]. Pure c-Al2O3 (supplied by
Rhodia Company) was mechanically mixed with CZ powder to
prepare (Ce,Zr)xO2Al2O3-m sample (designated as CZA-m).
(Ce,Zr)xO2Al2O3-c sample (designated as CZA-c) was prepared by
co-precipitation method. The ammonia solution was added
dropwise to the quantitative mixed aqueous solution of Ce(NO3)3
6H2O, ZrO(NO3)2 6H2O and Al(NO3)3 9H2O under continuous
stirring until pH = 9.5. After aging at room temperature for 12 h,
the obtained precipitate was supercritical dried in the medium of
ethanol (241 C, 6.14 MPa) for 2 h. Then, the dried sample was
calcined at 500 C in air for 4 h. In the CZA-m and CZA-c samples,
the weight ratio of CZ to Al2O3 is 1:1. All the supports were
pressed into pellets, crushed and sieved to 4060 meshes
(0.30.45 mm).
The corresponding supported Pd-only catalysts with Pd content
of 1.0 wt.% were prepared by conventional wet impregnation
method with an aqueous of H2PdCl4 as reported before [15,17],
and designated as Pd/CZ, Pd/CZA-m, Pd/CZA-c and Pd/Al2O3,
respectively. Then the catalysts were calcined at 900, 1000 or
1100 C for 4 h in order to investigate the thermal stability
property.
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(A) HC, (B) CO, (C) NO and (D) NO2 over Pd/CZA-m and Pd/CZA-c
catalysts calcined at different temperatures are shown in Figs. 1
and 2. For fresh catalysts, Pd/CZA-m catalyst shows higher catalytic
performance than that of Pd/CZA-c. But the catalytic performance
of Pd/CZA-m obviously decreases with the increasing calcination
temperature, after Pd/CZA-m catalyst calcined at 1100 C, T90%
(the temperature required to attain 90% conversion) of HC, CO,
NO and NO2 is 320, 245, 328 and 273 C. While the catalytic performance of Pd/CZA-c does not decrease obviously except for NO2
conversion, T90% of HC, CO, NO and NO2 is 314, 211, 317 and
304 C, which increase 25, 5, 13 and 41 C compared with the fresh
catalyst. The results indicate that Pd/CZA-c catalyst exhibits better
thermal stability than that of Pd/CZA-m. In order to get further
information about the effect of textural and structural properties,
redox behavior, chemical state and stability of active PdOx species
on three-way catalytic performance under different thermal treatment conditions, the physicochemical properties of the catalysts
are characterized below.
3.2. Physicochemical characterization
3.2.1. Textural and structural properties
Textural and structural properties of the catalysts were investigated by XRD and N2 adsorption, and the results are shown in Fig. 3
and Table 1. For all the catalysts, the diffraction peaks correspond
to a mainly cubic uorite structure of CeO2. No splitting peaks referred to PdOx phase can be discovered because of the detection
limit of the XRD technique, indicating that PdOx particles are too
small to be detected. The diffraction peaks become greatly narrower with the increasing calcination temperature on account of
Fig. 1. Conversion of (A) HC, (B) CO, (C) NO and (D) NO2 as a function of reaction temperature under stoichiometric HC + CO + NO + NO2 over Pd/CZA-m catalysts.
45
Fig. 2. Conversion of (A) HC, (B) CO, (C) NO and (D) NO2 as a function of reaction temperature under stoichiometric HC + CO + NO + NO2 over Pd/CZA-c catalysts.
of a-alumina phase under high temperature condition, nally improves the thermal stability of Pd/CZA-c catalyst.
46
Table 1
Textural and structural properties of the Pd/CZA-m and Pd/CZA-c catalysts.
Catalysts
SBET (m2 g
Pd/CZA-m
500
900
1000
1100
Pd/CZA-c
500
900
1000
1100
163.0
56.0
35.8
15.9
0.5420
0.5405
0.5379
0.5357
5.4
7.9
10.3
23.7
135.0
73.7
52.0
23.5
0.5351
0.5334
0.5340
0.5343
3.9
6.8
8.2
17.0
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Fig. 5. O2-TPSR proles of the indicated catalysts calcined at 500 C (A) and 1000 C (B).
Fig. 6. HRTEM images of (A) Pd/CZA-m calcined at 500 C, (B) Pd/CZA-c calcined at 500 C, (C) Pd/CZA-m calcined at 1000 C, (D) Pd/CZA-c calcined at 1000 C.
addition, for both the two kinds catalysts calcined at 1000 C, PdOx
species are mainly dispersed on (Ce,Zr)xO2-rich grains surface,
which is in agreement with H2-TPR and O2-TPSR results.
3.2.5. In situ DRIFTS studies
The chemical state of PdOx species on the supports was analyzed by in situ DRIFTS under reaction conditions, and the result
is shown in Fig. 7. Bands in the region of 18002200 cm 1 are
attributed to carbonyls adsorbed on PdOx sites [25,26]. In fresh
Pd/CZA-m catalyst, a band at about 2160 cm 1 is detected from
50 to about 150 C, which is attributed to carbonyls adsorbed on
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Fig. 7. DRIFTS spectra of (A) Pd/CZA-m calcined at 500 C, (B) Pd/CZA-c calcined at 500 C, (C) Pd/CZA-m calcined at 1000 C, (D) Pd/CZA-c calcined at 1000 C under
stoichiometric CO + NOx + HC + O2 reaction condition. Spectra were taken from 50 C to 400 C.
4. Conclusions
Two kinds of (Ce,Zr)xO2Al2O3 mixed oxides were prepared
using mechanically mixed and co-precipitation methods to study
the redox behavior of active PdOx species on (Ce,Zr)xO2Al2O3
mixed oxides and inuence on the three-way catalytic performance. In summary, the following conclusions can be derived from
the results of the present work: (1) CZA-c prepared using co-precipitation method exhibits better thermal stability than CZA-m
due to having stronger interaction between (Ce,Zr)xO2 and Al2O3
in the former, which maintains large surface area, small particle
size and inhibits the formation of a-alumina phase under the high
temperature condition. (2) After being thermally treated at 900
1000 C, the interaction between (Ce,Zr)xO2 and Al2O3 is enhanced,
especially for Pd/CZA-c, which is in favor of increasing thermal stability of the Pd/CZA catalysts. Thus, Pd/CZA-c catalyst exhibits better thermal stability than that of Pd/CZA-m. (3) PdOx species are
mainly dispersed on Al2O3-rich grains surface in fresh catalysts,
after thermal aging treatment, some PdOx species would migrate
to (Ce,Zr)xO2-rich grains surface due to the strong interaction of
PdOx-(Ce,Zr)xO2 and the sintering of alumina with loss of surface
area, and it enhances the thermal stability of PdO species and the
reoxidation ability of Pd0 into PdO under high temperature reaction conditions. (4) For Pd/CZA-c catalyst, more stable PdO species
having strong interaction with (Ce,Zr)xO2-rich grains support are
formed and its reducibility is improved after thermally treated at
9001000 C. Due to these reasons listed above, Pd/CZA-c catalyst
exhibits better thermal stability than Pd/CZA-m catalyst.
Acknowledgements
We gratefully acknowledge the nancial supports from the
Ministry of Science and Technology of China (No.:
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