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Serial Number Range

QS-12R
QS-15R
QS-20R
QS-12W
QS-15W
QS-20W

from SN QS11-1000 to
QS16-2429
from SN QS16P-2430

Part No. 230067

Rev B8
March 2016

March 2016

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
How to Read Your Serial Number

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

March 2016
Table of Contents

310.1 Sequencing Cable.....................................................72


This manual is updated frequently. If you have a
printed manual, you can keep it up to date by
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.

311.1 Mast Covers...............................................................74


312.1 Control Cable Assembly; QS-12, QS-20....................76
313.1 Control Cable Assembly, QS-15................................78
314.1 Bellows, CE & Australia Models.................................80

400 Hydraulic Components


How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9

401.1 Hydraulic Power Unit and Lift Cylinder......................82


402.1 Function Manifold......................................................84
403.1 Brake Release Manifold.............................................86
404.1 Hydraulic Hoses and Fittings.....................................88

500 Platform Components


501.1 Platform Assembly.....................................................90
502.1 Platform Controls, 2 Speed Lift..................................94

Electronic Version
Click on any page number to view the figure.

503.1 Platform Controls, Proportional Lift............................98


504.1 Joystick Controller...................................................100
505.1 Platform Overload Assembly...................................102

100 Decals
101.1 Decals with Words; ANSI, CSA.................................10

600 Accessories

102.1 Decals with Symbols; ANSI.......................................14

601.1 Bike Rack.................................................................104

103.1 Decals with Words; Australia.....................................18

602.1 Flashing Beacon......................................................106

104.1 Decals with Symbols, CE...........................................22

603.1 Parcel and Work Station Tray...................................108


604.1 Adjustable Work Tray...............................................110

200 Base Components


201.1 Steer Axle Linkage and Wheels.................................26
202.1 Non-steer Axle...........................................................28
203.1 Pothole Protection Assembly.....................................30

Indices
Part Number Index.............................................................112
Part Description Index.......................................................115

204.1 Battery Pack and Counterweight Brackets................32

Cross References

205.1 Ground Control Module Components (to serial number


QS14-1537).........................................................................34

Fittings Cross Reference...................................................120

205.2 Ground Control Module Components (from serial number


QS14-1538).........................................................................38
206.1 Power Unit Components............................................42
207.1 Ground Control Panel................................................44
208.1 Battery Charger.........................................................46
209.1 Electrical Wiring (to SN QS14-1550).........................48
210.1 Electrical Wiring (from SN QS14-1551).....................50

300 Mast Components


301.1 Number 1 Column Assembly.....................................52
302.1 Number 2 Column Assembly.....................................56
303.1 Number 3 Column Assembly.....................................58
304.1 Number 4 Column Assembly; QS-15, QS-20............60
305.1 Number 5 Column Assembly, QS-20.........................62
306.1 Carriage Assembly....................................................64
307.1 Lifting Chain Assembly, QS-12..................................66
308.1 Lifting Chain Assembly, QS-15..................................68
309.1 Lifting Chain Assembly, QS-20..................................70

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

March 2016
Notes

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
Parts Stocking List

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

March 2016
How To Order Parts

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
Fax Order Form

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

100 Decals

March 2016

101.1 Decals with Words; ANSI, CSA

10

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

100 Decals
101.1 Decals with Words; ANSI, CSA

Item

Part No.

Description

--

230744

DECAL KIT,SAFETY/INSTR,WORDS
(for models with 2 speed controller) to
SN 1999

28174

DECAL,POWER TO PLATFORM
230V................................................2

28175

DECAL,COMPARTMENT
ACCESS..........................................1

28235

28236

Qty.

Part No.

Description

25

82975

DECAL,DANGER,COLLISION
HAZARD..........................................1

26

97829

DECAL-NOTICE,MAX CAP 500#


SP**.................................................1
QS-12, QS-15

27

97830

DECAL,POWER TO PLATFORM
115V................................................2

DECAL-NOTICE,MAX
CAP-350#,SP**...............................1
QS-20

28

109519

DECAL,WARN,IMPROPER
OPERATION....................................1

DECAL,DANGER,MAX CAP ADJ


TRAY*..............................................2

29

114325

DECAL,BATTERY CONN
DIAG,GR.........................................1

30

133013

DECAL,DANGER,ELECTROCUTION,GR.1

31

133014

DECAL,GENERAL
SAFETY,RUNABOUT*.....................1

32

133092

DECAL,CRUSH HAZARD,USE
SAFETY...........................................1

28373

DECAL,FORK LIFT POCKET.........2

31508

DECAL,DANGER,ELECT
HAZARD,PLUG...............................1

31788

DECAL,DANGER,BATTERY
SAFETY***......................................1

Item

Qty.

38122

DECAL,LABEL, OM STORAGE......1

38149

DECAL,LABEL,PATENTS................1

33

133144

10

40434

DECAL,LANYARD ANCHORAGE
POINT..............................................1

DECAL,LABEL-TRANSPORT
DIGRAM..........................................2

34

133277

11

43658

DECAL,LABEL,PWR TO CHARGR
230V................................................1

DECAL,LABEL,EMERGENCY
LOWERING.....................................1

35

133450

12

44736

DECAL,DANGER,TIP-OVER,TILT....1

DECAL,INSTRUCTIONS,WORK
TRAY...............................................1

13

44980

DECAL,LABEL,PWR TO CHARGR
115V................................................1

36

133451

DECAL,INSTR,MAX CAP BIKE


RACK...............................................2

14

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................3

37

133505

DECAL,LABEL,WHEEL LOAD........4

38

133506

DECAL,GENIE QUICKSTOCK........1

15

52865

DECAL,ANNUAL INSP***................1

39

133507

16

72086

DECAL,LABEL,LIFTING EYE.........1

DECAL,GENIE,QS-12R..................2
QS-12R

17

72159

DECAL,TIP-OVER,BATTERIES,GR.1

40

133508

DECAL,GENIE,QS-15R..................2
QS-15R

18

72171

DECAL,SIDE
FORCE,100,GR,ANSI.....................1
ANSI & CSA

41

133509

DECAL,GENIE,QS-20R..................2
QS-20R

19

72188

DECAL,DIRECTIONAL
ARROWS,GR..................................2

42

133510

DECAL,GENIE,QS-12W..................2
QS-12W

20

72832

DECAL,DANGER,DO NOT ALTER


SWTC..............................................1

43

133511

DECAL,GENIE,QS-15W..................2
QS-15W

21

72970

DECAL,INSTRUCTIONS-CHARGER
OP...................................................1

44

133512

DECAL,GENIE,QS-20W..................2
QS-20W

22

82366

SCREW,HHF,1/4-20X.75,8,ZAG......1

45

133585

23

82863

DECAL,DANGER,MAX CAP PARCEL


WD...................................................1
QS-12, QS-15

OPERATING INST,PLAT,GR............1
(models with 2 speed controller) to SN
1999

46

133586

DECAL,INSTRUCTIONS-OPER,GCP.1

47

133596

DECAL,LABEL,FAULT CODES.......1
QS-12W, QS-15W, QS-20W

24

82864

Part No. 230067

DECAL,DANGER,MAX CAP BIKE


RACK...............................................1

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

11

100 Decals

March 2016

101.1 Decals with Words; ANSI, CSA


(continued)

Item

12

Part No.

Description

Qty.

48

137605

DECAL,E-STOP,GR/GRC/GS
PCON..............................................1

49

137635

E-STOP, GR/GRC/GS GCON..........1

50

137636

UI, GR/GRC/GS PCON DECAL......1


(models with 2 speed controller) to SN
1999

51

137656

DECAL,PROPEL,GR/GRC/GS,PCON.1

52

229240

DECAL,INSTRUCTIONS,ADJ
TRAY...............................................1

53

T106401

DECAL,LABEL,FAULT CODES.......1
QS-12R, QS-15R, QS-20R

54

T107029

DECAL,DANGER,BRAKE REL
SAFETY...........................................1

55

T107894

DECAL,LABEL,TIRE
SPEC,GR/GRC...............................4

56

227765

DECAL,COSMETIC,GENIE,GR/QS.1

57

1256702

DECAL, UI, GS/GR, PROP LIFT.....1


(models with proportional speed
controller) from SN 2000

58

1256703

DECAL, STD, PROP LIFT, UI,


SVC.................................................1
(models converted from 2 speed to
proportional speed controller)

59

1256915

OPERATING INST,PLAT,GR............1
(models with proportional speed
controller)

60

1257923

DECAL, SMARTLINK
PROPORTIONAL............................2
(models with proportional speed
controller)

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

100 Decals
101.1 Decals with Words; ANSI, CSA
(continued)
This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

13

100 Decals

March 2016

102.1 Decals with Symbols; ANSI

14

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

100 Decals
102.1 Decals with Symbols; ANSI

Item

Part No.

Description

Part No.

Description

--

230745

DECAL KIT,SAFETY/INSTR,SYMB
(for models with 2 speed controller) to
SN 1999

21

97898

DECAL-DANGER,MAX CAP-PARCEL
SY....................................................1
QS-12, QS-15

28174

DECAL,POWER TO PLATFORM
230V................................................2

22

97899

DECAL,WARN,SAFETY
CHOCK***.......................................1

28235

DECAL,POWER TO PLATFORM
115V................................................2

23

114334

DECAL,SYM-ELEC
HAZARD,PLUG...............................1

40434

DECAL,LANYARD ANCHORAGE
POINT..............................................1

24

114338

DECAL,SYM-TIP-OVER,TILT
ALARM............................................1

43658

DECAL,LABEL,PWR TO CHARGR
230V................................................1

25

133015

DECAL,DANGER,ELEC.HAZ
SYMB..............................................1

44980

DECAL,LABEL,PWR TO CHARGR
115V................................................1

26

133144

DECAL,LABEL-TRANSPORT
DIGRAM..........................................2

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................3

27

133146

DECAL,SYM-TIPOVER,BATTERIES,GR.1

28

133147

72086

DECAL,LABEL,LIFTING EYE.........1

DECAL,SYM-TIPOVER,LIMIT
SWITCH..........................................1

72188

DECAL,DIRECTIONAL
ARROWS,GR..................................2

29

133498

DECAL,LABEL,MAX CAP BK
RACK...............................................2

82473

DECAL,SYMBOL-COMP
ACCESS..........................................1

30

133505

DECAL,LABEL,WHEEL LOAD........4

31

133506

DECAL,GENIE QUICKSTOCK........1

10

82481

DECAL,SYMBOL-BATTERY
SAFETY...........................................1

32

133507

DECAL,GENIE,QS-12R..................2
QS-12R

11

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

33

133508

DECAL,GENIE,QS-15R..................2
QS-15R

12

82495

DECAL,SYMBOL-BRAKE REL
SAFETY...........................................1

34

133509

DECAL,GENIE,QS-20R..................2
QS-20R

13

82614

DECAL,DANGER,COLLISION
HAZARD..........................................1

35

133510

DECAL,GENIE,QS-12W..................2
QS-12W

14

82666

DECAL,LABEL,FORKLIFT
POCKET..........................................2

36

133511

DECAL,GENIE,QS-15W..................2
QS-15W

15

82836

LABEL,AUXILIARY LOWERING.....1

37

133512

16

82966

DECAL,SIDE FORCE,GR ANSI,SYM.......................................1

DECAL,GENIE,QS-20W..................2
QS-20W

38

133514

17

97834

DECAL-DANGER,MAX CAP-227 KG
SP....................................................1
QS-12, QS-15

DECAL,LABEL,MAX
CAP,TRAY,227KG............................1
QS-12, QS-15

39

133513

18

97835

DECAL-DANGER,MAX CAP-159 KG
SP....................................................1
QS-20

DECAL,LABEL,MAX
CAP,TRAY,159KG............................1
QS-20

40

137605

19

97871

DANGER-MAX CAP,BIKE
RACK-SYM**...................................1
QS-12, QS-15

DECAL,E-STOP,GR/GRC/GS
PCON..............................................1

41

137635

E-STOP, GR/GRC/GS GCON..........1

42

137636

UI, GR/GRC/GS PCON DECAL......1


(models with 2 speed controller) to SN
1999

43

137656

DECAL,PROPEL,GR/GRC/GS,PCON.1

44

227765

DECAL,COSMETIC,GENIE,GR/QS.1

20

97872

Part No. 230067

Qty.

DANGER-MAX CAP,BIKE
RACK-SYM**...................................1
QS-20

Item

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Qty.

15

100 Decals

March 2016

102.1 Decals with Symbols; ANSI


(continued)

Item

16

Part No.

Description

Qty.

45

1256702

DECAL, UI, GS/GR, PROP LIFT.....1


(models with proportional speed
controller) from SN 2000

46

1256703

DECAL, STD, PROP LIFT, UI,


SVC.................................................1
(models converted from 2 speed to
proportional speed controller)

47

1257923

DECAL, SMARTLINK
PROPORTIONAL............................2
(models with proportional speed
controller)

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

100 Decals
102.1 Decals with Symbols; ANSI
(continued)
This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

17

100 Decals

March 2016

103.1 Decals with Words; Australia

18

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

100 Decals
103.1 Decals with Words; Australia

Item

Part No.

Description

Qty.

--

230744

DECAL KIT,SAFETY/INSTR,WORDS
(for models with 2 speed controller) to
SN 1999

28174

DECAL,POWER TO PLATFORM
230V................................................2

28175

DECAL,COMPARTMENT
ACCESS..........................................1

28235

Item

Part No.

Description

Qty.

25

109519

DECAL,DANGER,MAX CAP ADJ


TRAY*..............................................2

26

114325

DECAL,BATTERY CONN
DIAG,GR.........................................1

27

133013

DECAL,DANGER,ELECTROCUTION,GR.1

28

133014

DECAL,GENERAL
SAFETY,RUNABOUT*.....................1

DECAL,POWER TO PLATFORM
115V................................................2

29

133092

DECAL,CRUSH HAZARD,USE
SAFETY...........................................1

28236

DECAL,WARN,IMPROPER
OPERATION....................................1

30

133144

DECAL,LABEL-TRANSPORT
DIGRAM..........................................2

28373

DECAL,FORK LIFT POCKET.........2

31

133277

31508

DECAL,DANGER,ELECT
HAZARD,PLUG...............................1

DECAL,LABEL,EMERGENCY
LOWERING.....................................1

32

133450

31788

DECAL,DANGER,BATTERY
SAFETY***......................................1

DECAL,INSTRUCTIONS,WORK
TRAY...............................................1

33

133451

38122

DECAL,LABEL, OM STORAGE......1

DECAL,INSTR,MAX CAP BIKE


RACK...............................................2

38149

DECAL,LABEL,PATENTS................1

34

133505

DECAL,LABEL,WHEEL LOAD........4

10

40434

DECAL,LANYARD ANCHORAGE
POINT..............................................1

35

133506

DECAL,GENIE QUICKSTOCK........1

36

133507

11

43658

DECAL,LABEL,PWR TO CHARGR
230V................................................1

DECAL,GENIE,QS-12R..................2
QS-12R

37

133508

12

44736

DECAL,DANGER,TIP-OVER,TILT....1

DECAL,GENIE,QS-15R..................2
QS-15R

13

44980

DECAL,LABEL,PWR TO CHARGR
115V................................................1

38

133509

DECAL,GENIE,QS-20R..................2
QS-20R

14

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................3

39

133510

DECAL,GENIE,QS-12W..................2
QS-12W

15

52865

DECAL,ANNUAL INSP***................1

40

133511

16

72086

DECAL,LABEL,LIFTING EYE.........1

DECAL,GENIE,QS-15W..................2
QS-15W

17

72159

DECAL,TIP-OVER,BATTERIES,GR.1

41

133512

18

72188

DECAL,DIRECTIONAL
ARROWS,GR..................................2

DECAL,GENIE,QS-20W..................3
QS-20W

42

133586

DECAL,INSTRUCTIONS-OPER,GCP.1

133596

DECAL,LABEL,FAULT CODES.......1
QS-12W, QS-15W, QS-20W

19

72832

DECAL,DANGER,DO NOT ALTER


SWTC..............................................1

43

20

72970

DECAL,INSTRUCTIONS-CHARGER
OP...................................................1

44

137605

DECAL,E-STOP,GR/GRC/GS
PCON..............................................1

21

82366

SCREW,HHF,1/4-20X.75,8,ZAG......1

45

137635

E-STOP, GR/GRC/GS GCON..........1

22

82863

DECAL,DANGER,MAX CAP PARCEL


WD...................................................1
QS-12, QS-15

46

137636

UI, GR/GRC/GS PCON DECAL......1


(models with 2 speed controller) to SN
1999

23

82864

DECAL,DANGER,MAX CAP BIKE


RACK...............................................1

47

137656

DECAL,PROPEL,GR/GRC/GS,PCON.1

48

227391

24

82975

DECAL,DANGER,COLLISION
HAZARD..........................................1

DECAL,INST,OP,PLAT,GR,AUS.......1
(models with 2 speed controller) to SN
1999

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

19

100 Decals

March 2016

103.1 Decals with Words; Australia


(continued)

Item

20

Part No.

Description

Qty.

49

227498

DECAL,INST,SIDE
FORCE,QS,AUS..............................1

50

227501

DECAL,MAX CAP 227


KG,QS,AUS.....................................1
QS-12, QS-15

51

227502

DECAL,MAX CAP 159


KG,QS,AUS.....................................1
QS-20

52

229240

DECAL,INSTRUCTIONS,ADJ
TRAY...............................................1

53

T106401

DECAL,LABEL,FAULT CODES.......1
QS-12R, QS-15R, QS-20R

54

T107029

DECAL,DANGER,BRAKE REL
SAFETY...........................................1

55

T107894

DECAL,LABEL,TIRE
SPEC,GR/GRC...............................4

56

227765

DECAL,COSMETIC,GENIE,GR/QS.1

57

1256702

DECAL, UI, GS/GR, PROP LIFT.....1


(models with proportional speed
controller) from SN 2000

58

1256703

DECAL, STD, PROP LIFT, UI,


SVC.................................................1
(models converted from 2 speed to
proportional speed controller)

59

1256916

OPERATING
INSTR,PLAT,GR,AUS......................1
(models with proportional speed
controller)

60

1257923

DECAL, SMARTLINK
PROPORTIONAL............................2
(models with proportional speed
controller)

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

100 Decals
103.1 Decals with Words; Australia
(continued)
This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

21

100 Decals

March 2016

104.1 Decals with Symbols, CE

22

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

100 Decals
104.1 Decals with Symbols, CE

Item

Part No.

Description

Part No.

Description

--

230745

DECAL KIT,SAFETY/INSTR,SYMB
(for models with 2 speed controller) to
SN 1999

21

97898

DECAL-DANGER,MAX CAP-PARCEL
SY....................................................1
QS-12, QS-15

28174

DECAL,POWER TO PLATFORM
230V................................................2

22

97899

DECAL,WARN,SAFETY
CHOCK***.......................................1

28235

DECAL,POWER TO PLATFORM
115V................................................2

23

114334

DECAL,SYM-ELEC
HAZARD,PLUG...............................1

40434

DECAL,LANYARD ANCHORAGE
POINT..............................................1

24

114338

DECAL,SYM-TIP-OVER,TILT
ALARM............................................1

43658

DECAL,LABEL,PWR TO CHARGR
230V................................................1

25

133015

DECAL,DANGER,ELEC.HAZ
SYMB..............................................1

44980

DECAL,LABEL,PWR TO CHARGR
115V................................................1

26

133144

DECAL,LABEL-TRANSPORT
DIGRAM..........................................2

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................3

27

133146

DECAL,SYM-TIPOVER,BATTERIES,GR.1

28

133147

72086

DECAL,LABEL,LIFTING EYE.........1

DECAL,SYM-TIPOVER,LIMIT
SWITCH..........................................1

72188

DECAL,DIRECTIONAL
ARROWS,GR..................................2

29

133498

DECAL,LABEL,MAX CAP BK
RACK...............................................2

82473

DECAL,SYMBOL-COMP
ACCESS..........................................1

30

133505

DECAL,LABEL,WHEEL LOAD........4

31

133506

DECAL,GENIE QUICKSTOCK........1

10

82481

DECAL,SYMBOL-BATTERY
SAFETY...........................................1

32

133507

DECAL,GENIE,QS-12R..................2
QS-12R

11

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

33

133508

DECAL,GENIE,QS-15R..................1

12

82495

DECAL,SYMBOL-BRAKE REL
SAFETY...........................................1

34

133509

DECAL,GENIE,QS-20R..................2
QS-20R

13

82614

DECAL,DANGER,COLLISION
HAZARD..........................................1

35

133510

DECAL,GENIE,QS-12W..................2
QS-12W

14

82666

DECAL,LABEL,FORKLIFT
POCKET..........................................2

36

133511

DECAL,GENIE,QS-15W..................2
QS-15W

15

82830

DECAL,DANGER,SIDE FORCE CE
GR...................................................1

37

133512

DECAL,GENIE,QS-20W..................2
QS-20W

16

82836

LABEL,AUXILIARY LOWERING.....1

38

133514

17

97834

DECAL-DANGER,MAX CAP-227 KG
SP....................................................1
QS-12, QS-15

DECAL,LABEL,MAX
CAP,TRAY,227KG............................1
QS-12, QS-15

39

133513

DECAL-DANGER,MAX CAP-159 KG
SP....................................................1
QS-20

DECAL,LABEL,MAX
CAP,TRAY,159KG............................1
QS-20

40

137605

DECAL,E-STOP,GR/GRC/GS
PCON..............................................1

41

137635

E-STOP, GR/GRC/GS GCON..........1

42

137636

UI, GR/GRC/GS PCON DECAL......1


(models with 2 speed controller) to SN
1999

43

137656

DECAL,PROPEL,GR/GRC/GS,PCON.1

44

227765

DECAL,COSMETIC,GENIE,GR/QS.1

18

19

20

97835

97871

97872

Part No. 230067

Qty.

DANGER-MAX CAP,BIKE
RACK-SYM**...................................1
QS-12, QS-15
DANGER-MAX CAP,BIKE
RACK-SYM**...................................1
QS-20

Item

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Qty.

23

100 Decals

March 2016

104.1 Decals with Symbols, CE


(continued)

Item

24

Part No.

Description

Qty.

45

1256702

DECAL, UI, GS/GR, PROP LIFT.....1


(models with proportional speed
controller) from SN 2000

46

1256703

DECAL, STD, PROP LIFT, UI,


SVC.................................................1
(models converted from 2 speed to
proportional speed controller)

47

1257923

DECAL, SMARTLINK
PROPORTIONAL............................2
(models with proportional speed
controller)

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

100 Decals
104.1 Decals with Symbols, CE
(continued)
This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

25

200 Base Components

March 2016

201.1 Steer Axle Linkage and Wheels

26

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


201.1 Steer Axle Linkage and Wheels

Item

Part No.

Description

Qty.

12343

SCREW,HHC,1/4-20 X 3

6638

WASHER,FLAT,USS,1/4"Y

6091

NUT,NYLOCK,1/4-20

78736

CLAMP,2 HOSE,PLASTIC,5/8.........4

124122

FORMING, DRIVE HOSE


GUARD............................................1

66770

FITTING,STRAIGHT DRIVE-IN ZERK

8255

SCREW,HHC,3/8-16 X .75

6097

WASHER,FLAT,USS,3/8",Y

47548

BEARING,FL,0.75ID X 1 OD X
.49....................................................4

10

6545

PIN,CLEVIS,.75 X 2

11

96423

RUE RING,3/4 PIN..........................2

12

57998

ASSY,WHEEL & TIRE,GR...............2


grey, non-marking

13A

145083

WELDMENT, STEER YOKE, RH,


GR...................................................1
QS-12, QS-15 (power unit side)

13B

145085

WELDMENT, STEER YOKE, RT,


GR20...............................................1
QS-20 (power unit side)

14

6198

NUT,NYLOCK,1/2-13

15

9145

SCREW,HHC,1/2-13 X 2.5,GR5

16

57996

MOTOR, 10.0 CU IN/REV DRIVE....2

--

65616

SEAL KIT PWR WHL MOTOR

17

105547

CYLINDER,GS/GR STEER***.........1

--

105550

KIT,STEER CYL SEAL

18

96907

PIN,CLEVIS,0.75 X 3.25"

19

5361

PIN,COTTER,.125 X 1.5

20

69548

NUT,CASTLE(57996)GR

21

69547

KEY,DRIVE MOTOR(57996)

22A

145084

WELDMENT, STEER YOKE, LH, GR


QS-12, QS-15 (ground controls side)

22B

145086

WELDMENT, STEER YOKE, LH,


GR20
QS-20 (ground controls side)

23

18396

BEARING,1.5IDX1.75ODX1.0L.......4

24

107359

TIE ROD ASSY W/BRNGS,GR2.....1


(includes item 9)

25

106924

GROMMET,RUBBER .38X.2X1.75

26

109581

SCREW,SET,HS1/4-20X.625W/PATCH

27

6357

NUT,HEX,1/4-20

28

105092

BOLT,CARRIAGE,3/8-16X1.25,GR5

Part No. 230067

Item

Part No.

Description

29

4828

NUT,NYLOCK,3/8-16

30

105565

WASHER,THRUST, GS

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Qty.

27

200 Base Components

March 2016

202.1 Non-steer Axle

28

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


202.1 Non-steer Axle

Item

Part No.

Description

56912

SPRING CLIP,1/4-20,.025-.15X.5

2A

822685

FIELD KIT,REAR COVER,GR


(origal PN 100914 no longer available)
(use kit 822685 for first time
replacement, kit includes mounting
hardware) to SN 1602

2B

822586

FORMING,REAR COVER,GR.........1
from SN 1603

6888

SCREW,HHC,1/4-20 X 1

4A

822685

FIELD KIT,REAR COVER,GR.........2


(origal PN 96113 no longer available)
(use kit 822685 for first time
replacement, kit includes mounting
hardware) to SN 1602

4B

822587

BRACKET,REAR COVER,GR
from SN 1603

100808

PLATE, BRAKE SPACER, GR20.....2


QS-20 models

6A

215550

BRAKE,1.5IN/FT
SHAFT,W/ORIFICE.........................1

--

226432

ORIFICE,0.025 DISK,.375 OD........1

42360

SCREW,SHC,1/2-13 X 4 ZINC

6198

NUT,NYLOCK,1/2-13

57998

ASSY,WHEEL & TIRE,GR...............2


grey, non-marking

10

69548

NUT,CASTLE(57996)GR.................2

11

5361

PIN,COTTER,.125 X 1.5..................2

12

69547

KEY,DRIVE MOTOR(57996)...........2

13

105440

GROMMET,RUBBER 2.5 X 3.0.......2

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

29

200 Base Components

March 2016

203.1 Pothole Protection Assembly

30

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


203.1 Pothole Protection Assembly

Item
1

Part No.

Description

Qty.

100489

WELDMENT, POTHOLE GUARD,


RT....................................................1
(power unit side)

2A

1260045

KIT, GR PHG SPACER UPDATE.....2


(to SN QS15-2199)

2B

1259993

SPACER,.781IDX1.5ODX.375THK
(replaced 55355) (from SN
QS15-2200)

96642

BEARING,0.75IDX1.00ODX1.38L....2

96541

CAM
FOLLOWER,1.125X.375,DELRIN....2

100492

PLATE, POTHOLE LOWER LINK....2

96422

RUE RING,5/8 PIN..........................8

96135

PIN,CLEVIS,.625 X 1.88,ZINC PL....8

22261

WASHER,FLAT,.650 X 1.312 X.095

100834

GAS SPRING, GR...........................2

10A

1260045

KIT, GR PHG SPACER UPDATE.....2


(to SN QS15-2199)

10B

1260030

SPACER, .82IDX1.0 ODX1.00 LG


(replaced 100915) (from SN
QS15-2200)

11

96423

RUE RING,3/4 PIN..........................2

12

78060

PIN,CLEVIS,.75 DIA. X 4.00............2

13

12016

PIN,COTTER,.125 X .75..................2

14

34742

PIN,CLEVIS,.375 X 1.75 LG............2

15

107370

UPPER POTHOLE LINK ASSY


W/BRNG..........................................2
(includes item 3)

16

64154

BOLT,CARRIAGE,3/8-16 X1.00,G5

17

105060

GROUND STRAP, 8"LG..................2

18

6097

WASHER,FLAT,USS,3/8",Y

19

7713

NUT,LP NYLOCK,3/8-16

20

100488

WELDMENT, POTHOLE GUARD,


LT.....................................................1
(ground controls side)

21A

49775

SCREW,PHILLIPS,PHM,10-32X
1.75..................................................4
(to SN QS15-2199)

21B

54239

SCREW,PHILLIPS,PHM,10-32 X 2.0
(from SN GR15-36989) (from SN
QS15-2200)

22

75144

WASHER,FLAT,SAE 1/4",ZINC.......4

23

15513

NUT,HEX,10-32...............................4

24A

96948

SWITCH,LIMIT,W/ROLLER
ARM***............................................2

Part No. 230067

Item

Part No.

Description

--

19491

CONTACTOR,LIMIT SWITCH

--

97128

ROLLER ARM,LIMIT SWITCH***

24B

87561

CABLE SQUEEZE CONN 2 WIRE

25

1260031

SPACER, LIMIT SWITCH


(from SN QS15-2200)

26

78086

BALL STUD, GAS STRUT, 3/8-16....4

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Qty.

31

200 Base Components

March 2016

204.1 Battery Pack and Counterweight Brackets

32

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


204.1 Battery Pack and Counterweight Brackets

Item

Part No.

Description

7713

NUT,LP NYLOCK,3/8-16.................2
QS-20

2A

15086

WASHER,FLAT,.375 X 1.5 X .125


QS-15

2B

6097

WASHER,FLAT,USS,3/8",Y
QS-20

5224

SCREW,HHC,3/8-16 X 2
QS-20

100809

CAST,CWT, MAST
QS-20

100913

FORMING, CABLE BRIDGE...........1

6878

BOLT,CARRIAGE,1/4-20 X .75,G2

6091

NUT,NYLOCK,1/4-20

124151

WLDMT,CW SUPPORT,LT..............2
QS-15, QS-20 (non-steer end, ground
controls side)

Qty.

Item

Part No.

Description

Qty.

--

100986

PLATE,BATT. TRAY LATCH HANDLE

--

23396

SPRING,CONTROL CABLE, AWP

--

96699

SLEEVE,TANK SUPPORT
(bushing)

18B

115433

BATTERY COVER
ASSY,WORDS.................................1
QS-R (USA, Canada, Australia)

--

100986

PLATE,BATT. TRAY LATCH HANDLE

--

23396

SPRING,CONTROL CABLE, AWP

--

96699

SLEEVE,TANK SUPPORT
(bushing)

18C

107134

BATTERY COVER
ASSY,SYMBOLS.............................1
QS-W (Europe, Asia, South America)

--

100986

PLATE,BATT. TRAY LATCH HANDLE

--

23396

SPRING,CONTROL CABLE, AWP

--

96699

SLEEVE,TANK SUPPORT
(bushing)

18D

115434

BATTERY COVER
ASSY,SYM,QS-R.............................1
QS-R (Europe, Asia, South America)

18D

231191

ASSY, BATTERY COVER, EE


EE option

--

124152

WLDMT,CW SUPPORT,RT.............1
QS-15, QS-20 (non-steer end, power
unit side)

9A

109840

COUNTERWEIGHT,CAST,GR15.....2
QS-15

9B

109839

COUNTERWEIGHT,CAST,GR20.....2
QS-20

10

7713

NUT,LP NYLOCK,3/8-16

--

100986

PLATE,BATT. TRAY LATCH HANDLE

11

124105

BOLT,CARRIAGE,3/8-16 X 6.00,G2
QS-15

--

23396

SPRING,CONTROL CABLE, AWP

--

96699

SLEEVE,TANK SUPPORT
(bushing)

19

145013

PAD, OBSTACLE SENSE G.C.


SIDE................................................1
QS-R (for wire cable, refer to 209.1)

20

145016

SPACER,QS BATTERY TRAY.........1


.75 x .375 x 6.5 inches

PAD, OBSTACLE SENSING


FRONT,GR......................................1
QS-R (for wire cable, refer to 209.1)

21

115438

BATTERY,T105 W/LPT,3
CAP,DRY**.......................................4

PAD,OBSTACLE SENSE, WORD.....1


QS-R (for wire cable, refer to 209.1)

21A

115439

PAD,OBSTACLE SENSE, SYMBOL


QS-R (for wire cable, refer to 209.1)

22

145014

PAD,OBSTACLE SENSE TANK


SIDE................................................1
QS-R (for wire cable, refer to 209.1)

23

124962

GROMMET,RUBBER,1.0 X 1.25X1.5

12

100352

FORMING, CWT BRACKET............2


GR-20 (non-steer end)

13

8177

SCREW,HHC,1/2-13 X 1.5

14

6198

NUT,NYLOCK,1/2-13

15
16A
16A
--

Ref. Battery Cables


(refer to 208.1)
145329
76502
18503

NUT,LOCKING-LG.FLANGE,5/16-18

16B

105150

BATTERY,MAINTENANCE
FREE,6V***

--

145329

SPACER,QS BATTERY TRAY.........1


.75 x .375 x 6.5 inches

--

18503

NUT,LOCKING-LG.FLANGE,5/16-18

17

47569

HINGE,11"X 2.5"X.44".....................1

107133

BATTERY COVER
ASSY,WORDS.................................1
QS-W (USA, Canada, Australia)

18A

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

33

200 Base Components

March 2016

205.1 Ground Control Module Components (to serial number QS14-1537)

34

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


205.1 Ground Control Module Components (to serial number QS14-1537)

Item

Part No.

Description

Qty.

145286

FORMING,GROUND CONTROLS
TRAY...............................................1

4828

Item

Part No.

Description

Qty.

22

57881

LATCH, RUBBER, 3-13/32 X


1-7/8................................................2

NUT,NYLOCK,3/8-16

23

45546

SCREW,RHM,6-32 X .5

5397

WASHER,FLAT,USS,5/16",Y

24

12344

NUT,NYLOCK,6-32

6175

SCREW,HHC,3/8-16 X 1

25

228406

ASSY,LVL SNSR W/
CONNECTOR..................................1

26

6889

NUT,LP NYLOCK,1/4-20

Ref. BATTERY CHARGER


(refer to 208.1)

--

105142

LEVEL SENSOR,LS60,RED,1.5X3*

27

105573

HINGE,ACCESS DOOR***..............2

6637

SCREW,HHC,1/4-20 X 1.75

28

43137

SCREW,PHM,1/4-20 X .75

39469

SPRING,COMPRESSION.485 X1.75**

29

66398

TERM CONTACT,#1/0 GA,SB175....2

56912

SPRING CLIP,1/4-20,.025-.15X.5

30

T110712

GRND CNTRL COVR,WORDS


ANSI,EN..........................................1
USA and Canada models with word
decals, English

--

T110713

GRND CONTROL COVER ASSY,


SYMB
Europe, Asia and S. America models
with symbol decals

--

T115403

GRND CNTRL COVR,WORDS


ANSI,FR
Canada models with word decals;
French

31

66094

NUT-THIN HEAVY HEX, 1/4-20

32

8915

SCREW,HHC,1/4-20 X 1.25

BASE WITH 1 NC CONTACT,


E-STOP

33

145284

FORMING,FUSE BRACKET...........1

34

6782

NUT,NYLOCK,5/16-18

CONTACT,NC

35

18503

NUT,LOCKING-LG.FLANGE,5/16-18

Ref. GROUND CONTROL PANEL


(refer to 207.1)

36

66717

FUSE BLOCK, ANN & ANL FUSE...1

37

6873

SCREW,FHM,10-32 X 1

38

6178

NUT,NYLOCK,10-32

39

124449

TILT SENSOR TEST TOOL.............1

40

39540

ALARM,STEADY TONE***..............1

--

72326

NUT - PLASTIC,RING FOR ALARMS

41

7265

RIVET,STEEL,P, .25 X .375

42A

1257203

KIT,MTR CNTRLR
REPLACEMENT,GR........................1
kit includes installation instructions,
new motor controller (PN 823408),
harness, battery cables, and new
fasteners.

42B

823408

MOTOR CONTROLLER,
DC,24V,300A
motor controllers sold separately only
in cases where upgrade kits are N/A
or an upgrade kit has been previously
installed

6091

NUT,NYLOCK,1/4-20

10

9116

BOLT,CARRIAGE,1/4-20 X 1.25,G2

11

96452

CIRCUIT BREAKER,7.0 AMP***.....1

12

96008-S

KEYSWITCH,3 POS.W/KEYS***.....1

--

37947

KEYS,10 PACK***

--

83093

KEY SINGLE***

--

85239

NUT,RETAINER (96008)

--

96009

WASHER,NITRILE

--

96010

SCREW,PHILLIPS,PHM,8-32 X.25**

13

66812

BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1

---

66817
66818

14
15

145280

FORMING, CONTROL PANEL,


GR...................................................1

16

77677

SCREW,PHILLIPS,PHM,10-24 X 1

17

145279

FORMING, PLATFORM CONTROL


GUAR..............................................1

18

T106788

FORMING, CHARGER MOUNT


BRACKET........................................2

--

T110723

FORMING, CHARGER MOUNT


BRACKET
(power to platform recepticle plug
option)

96950

INVERTER,24VDC,110/230
VAC***.............................................1

19
20

18504

NUT,LOCKING-LG.FLANGE,1/4-20

21

124232

WELDMENT,COVER SUP.CONT.....1

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

35

200 Base Components

March 2016

205.1 Ground Control Module Components (to serial number QS14-1537)


(continued)

Item

Part No.

Description

42C

232580

HARNESS,DIODE JUMPER

42D

232573

RESISTOR, 200 OHM 10 WATT

42E

232535

KIT,CONTACTOR,GR
All machines must have a contactor
installed regardless of serial number.
If no contactor is present order the this
contactor kit.

42F

1257035

KIT,BATT. CABLE ASSY., GR

81579

HORN,24VDC,SPADE
TERMINALS***................................1

43

36

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


205.1 Ground Control Module Components (to serial number QS14-1537)
(continued)
This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

37

200 Base Components

March 2016

205.2 Ground Control Module Components (from serial number QS14-1538)

38

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


205.2 Ground Control Module Components (from serial number QS14-1538)

Item

Part No.

Description

Qty.

124449

TILT SENSOR TEST TOOL.............1

145286

FORMING,GROUND CONTROLS
TRAY...............................................1

Item

Part No.

Description

Qty.

20

18504

NUT,LOCKING-LG.FLANGE,1/4-20

21

124232

WELDMENT,COVER SUP.CONT.....1

22

57881

LATCH, RUBBER, 3-13/32 X


1-7/8................................................2

4828

NUT,NYLOCK,3/8-16

5397

WASHER,FLAT,USS,5/16",Y

23

45546

SCREW,RHM,6-32 X .5

6175

SCREW,HHC,3/8-16 X 1

24

12344

NUT,NYLOCK,6-32

228406

ASSY,LVL SNSR W/
CONNECTOR..................................1

25

--

105142

LEVEL SENSOR,LS60,RED,1.5X3*

26

6889

NUT,LP NYLOCK,1/4-20

--

60440

CONN,RECEP 3 WAY, 14-18GA

27

105573

HINGE,ACCESS DOOR***..............2

--

60441

LOCK,RECEP 3 WAY,14-18GA

28

43136

SCREW,PHM,1/4-20 X .625............4

6637

SCREW,HHC,1/4-20 X 1.75

29

19436

39469

SPRING,COMPRESSION.485 X1.75**

CONNECTOR,ANDERSON SB
175,1/0G..........................................2

56912

SPRING CLIP,1/4-20,.025-.15X.5

--

66397

QUICK DISCONNECT
CASING,BATT**..............................4

--

66398

TERM CONTACT,#1/0 GA,SB175....4

30

229215

GRND CNTRL COVR,WORDS


ANSI,EN..........................................1
USA and Canada models with word
decals, English

--

229216

GRND CNTRL COVR,WORDS


ANSI,FR
Canada models with word decals;
French

--

229217

GRND CONTROL COVER ASSY,


SYMB
Europe, Asia and S. America models
with symbol decals

31

66094

NUT-THIN HEAVY HEX, 1/4-20

32

8915

SCREW,HHC,1/4-20 X 1.25

33

145284

FORMING,FUSE BRACKET...........1

34

6782

NUT,NYLOCK,5/16-18

18503

NUT,LOCKING-LG.FLANGE,5/16-18

6091

NUT,NYLOCK,1/4-20

10

6878

BOLT,CARRIAGE,1/4-20 X .75,G2

11

96452

CIRCUIT BREAKER,7.0 AMP***.....1

12

96008-S

KEYSWITCH,3 POS.W/KEYS***.....1

--

37947

KEYS,10 PACK***

--

83093

KEY SINGLE***

--

85239

NUT,RETAINER (96008)

--

96009

WASHER,NITRILE

--

96010

SCREW,PHILLIPS,PHM,8-32 X.25**

13

66812

BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1

--

66817

BASE WITH 1 NC CONTACT,


E-STOP

--

66818

CONTACT,NC

14

Ref. GROUND CONTROL PANEL


(refer to 207.1)

Ref. BATTERY CHARGER


(refer to 208.1)

15

229218

GRND CONTROL PANEL


ASSY,GR/GRC................................1

35
36

66717

FUSE BLOCK, ANN & ANL FUSE...1

16

77677

SCREW,PHILLIPS,PHM,10-24 X 1

37

105273

SCREW,HEX HD,NO SLOT,#14X.50

17

145279

FORMING, PLATFORM CONTROL


GUAR..............................................1

38

6178

NUT,NYLOCK,10-32

39

39540

18

T106788

FORMING, CHARGER MOUNT


BRACKET........................................2

ALARM,STEADY TONE***..............1
plastic nut not included

--

72326

NUT - PLASTIC,RING FOR ALARMS

--

T110723

FORMING, CHARGER MOUNT


BRACKET
(power to platform recepticle plug
option)

40

7265

RIVET,STEEL,P, .25 X .375

41

9116

BOLT,CARRIAGE,1/4-20 X 1.25,G2

19

96950

Part No. 230067

INVERTER,24VDC,110/230
VAC***.............................................1

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

39

200 Base Components

March 2016

205.2 Ground Control Module Components (from serial number QS14-1538)


(continued)

Item

Part No.

Description

42A

1257203

KIT,MTR CNTRLR
REPLACEMENT,GR........................1
kit includes installation instructions,
new motor controller (PN 823408),
harness, battery cables, and new
fasteners.

42B

823408

MOTOR CONTROLLER,
DC,24V,300A
motor controllers sold separately only
in cases where upgrade kits are N/A
or an upgrade kit has been previously
installed

42C

232580

HARNESS,DIODE JUMPER

42D

232573

RESISTOR, 200 OHM 10 WATT

42E

232535

KIT,CONTACTOR,GR
All machines must have a contactor
installed regardless of serial number.
If no contactor is present order the this
contactor kit.

42F

1257035

KIT,BATT. CABLE ASSY., GR

43

81579

HORN,24VDC,SPADE
TERMINALS***................................1

44

74267

CONTACTOR,DRIVE,24V,180A***...1

45

162273

SPACER,MOUNTING......................1

46

49373

SCREW,PHILLIPS,PHM,M5X.8X25.2

40

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


205.2 Ground Control Module Components (from serial number QS14-1538)
(continued)
This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

41

200 Base Components

March 2016

206.1 Power Unit Components

42

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


206.1 Power Unit Components

Item

Part No.

Description

Qty.

78622

FILTER ASSY,SAE8,10
MIC,PAPR**.....................................1

--

44207

FILTER ELEMENT,BETA(10)=200
(fiberglass, optional upgrade)

--

44788

FILTER
ELEMENT,10MICRON,PAPER*
(paper, standard)

7265

RIVET,STEEL,P, .25 X .375

T110714

POWER UNIT CVR ASSY, WORDS


EN....................................................1
USA and Canada models with word
decals; English

--

T110715

POWER UNIT COVER ASSY, SYMB


Europe, Asia and S. America models
with symbol decals

--

T115404

POWER UNIT CVR ASSY, WORDS


FR
Canada models with word decals;
French

57881

LATCH, RUBBER, 3-13/32 X


1-7/8................................................2

45546

SCREW,RHM,6-32 X .5

12344

NUT,NYLOCK,6-32

124233

WELDMENT,COVER SUP.HYD......1

105573

HINGE,ACCESS DOOR***..............2

6878

BOLT,CARRIAGE,1/4-20 X .75,G2

10

6091

NUT,NYLOCK,1/4-20

11

Part No.

Description

Qty.

24

124728

CLAMP,0.44,#7X1/4,RUB CUSH.....1

25

6638

WASHER,FLAT,USS,1/4"Y

26

96699

SLEEVE,TANK SUPPORT..............2

27

9116

BOLT,CARRIAGE,1/4-20 X 1.25,G2

28

100484

HYD. TANK, POLYETHELENE........1

29

78546

BREATHER CAP,HYD. TANK,1/4


NPT.................................................1

30

66204

FILLER CAP(PLUG 1-1/2" NPT HEX

31

96855

CLAMP, HOSE, 1 EAR, 1-1/16**

32

96709

GROMMET, SLAB HYD TANK***

33

100510

TUBE ASSY, DRAW........................1

Ref. MANIFOLD,FUNCTION
(refer to402.1)

12

6021

WASHER,LOCK,.375

13

6175

SCREW,HHC,3/8-16 X 1

14

Ref. MANIFOLD,BRAKE RELEASE


(refer to 403.1)

15

6884

SCREW,HHC,1/4-20 X 2.5

16

6356

WASHER,LOCK,.25

17

6090

SCREW,HHC,1/4-20 X .75

18

96905

BOLT,CARRIAGE,1/4-20 X 2.5,G2

19

6638

WASHER,FLAT,USS,1/4"Y

20

6889

NUT,LP NYLOCK,1/4-20

21

Ref. Motor
(refer to 401.1)

22

Ref. Pump
(refer to 401.1)

23

Item

161001

Part No. 230067

WELDMENT, HYD TRAY.................1

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

43

200 Base Components

March 2016

207.1 Ground Control Panel

44

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


207.1 Ground Control Panel

Item

Part No.

Description

137692

GCON, GR/GRC/GS.......................1
Complete (models with 2 speed
controller) to SN 1999

--

137673

LABEL, SERIAL, GC21-19..............1

1256721

GCON,STD,PROP LIFT..................1
(models with proportional speed
controller)

T106366

ENCLOSURE,GC27-25/GC21-19,FRNT.1

137637

SCREW,PHM,4-20X.5, 48-2 TRI-L

T106372

ENCLOSURE, GC21-19, BK...........1

137604

PCBA, GC21-19..............................1
Complete (models with 2 speed
controller) to SN 1999

--

T106362

COVER, RJ45, GC27-25/GC21-19


replaced 137584

4B

1256719

PCBA,GCON STD,PROP LIFT........1


(models with proportional speed
controller)

137562

DECAL,MEMBRANE, GR/GRC/GS
GCON..............................................1

137668

SCREW,PHM,6-19X.75, 48-2 TRI-L

4A

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

45

200 Base Components

March 2016

208.1 Battery Charger

46

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


208.1 Battery Charger

Item

Part No.

Description

Qty.

--

144161

PLUG,PWR,UK,16AMP,3PIN,BLK

--

25388

PLUG,FUSED,250V,13AMP,U.K.**

--

6595

PLUG,ELECTRICAL,DOMESTIC

--

6666

PLUG,ELECTRICAL,220/50,NOVON

--

97059

FUSE,BATTERY CHARGER***

1A

105739

CHARGER,BAT,24VDC,H/LO
GEN2...............................................1

--

105334

CONNECTOR, IEC CHARGER CORD

--

144180

MANUAL,OWNERS,CHARGER,105739

1B

219480

KIT,BATTERY CHARGER,24V
(includes 105739 charger, fasteners,
ring terminals and instructions for field
installation)

55010

LOCK, CONNECTOR......................1

71706

POWER CORD, UK 110..................1

55019

POWER CORD,NOVON..................1

55018

POWER CORD,UK-HIGH
VOLTAGE***....................................1

55021

POWER CORD,US 110***...............1

48282

POWER CORD, IEC 320 BLANK.....1

6878

BOLT,CARRIAGE,1/4-20 X
.75,G2..............................................4

18504

NUT,LOCKING-LG.FLANGE,1/4-20.4

10

T106788

FORMING, CHARGER MOUNT


BRACKET........................................1

11

218073

CORD REEL,SPRING REWIND.....1

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

47

200 Base Components

March 2016

209.1 Electrical Wiring (to SN QS14-1550)

48

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


209.1 Electrical Wiring (to SN QS14-1550)

Item

Part No.

Description

100801

BATTERY CABLE ASSY, GR..........1


to SN 1550

137608

HARNESS, GR POWER
CONTROL.......................................1

137726

SWITCH ASSY, LIMIT, LOAD


SENSE............................................1
models with load sense

T107890

POWER CABLE, GR BASE,


DOMESTIC......................................1
ANSI & CSA

--

T107891

POWER CABLE,GR
BASE,INTRNATION
CE & AUS

5A

137761

HARNESS, GR-12 MAST ANSI......1


QS-12R & QS-12W; ANSI & CSA

--

137762

HARNESS, GR-15 MAST ANSI


QS-15R & QS-15W; ANSI & CSA

--

137763

HARNESS, GR-20 MAST ANSI


QS-20R & QS-20W; ANSI & CSA

5B

137737

HARNESS, GR-12 MAST CE..........1


QS-12R & QS-12W; CE & AUS

--

137727

HARNESS, GR-15 MAST CE


QS-15R & QS-15W; CE & AUS

--

137763

HARNESS, GR-20 MAST ANSI


QS-20R & QS-20W; CE & AUS

137729

ASSY, DOM J-BOX, PLAT GR.........1


ANSI & CSA

--

137732

ASSY, CE J-BOX, GR
CE & AUS

137730

WIRE ASSY, PLAT, QS....................1

137755

HARNESS, GR, SW SNSRS W/O LS


QS-W without load sense

--

137609

HARNESS,GR, SW SNSRS W/
LS....................................................1
QS-W with load sense

--

137758

HARNESS, GR SW SNSRS QS
QS-R without load sense

--

T114166

HARNESS,QS SW SNSRS,W/LS
QS-R with load sense

137607

HARNESS, GR FUNCTION
MANIFOLD......................................1

10

T107892

ASSY, POTHOLE HARNESS, GR....1

11

137728

WIRE ASSY, DOWN LIMIT SW.......1

12

137760

HARNESS, GR QS PAD EXT


QS-W

12A

145334

CABLE,EXT,M-FM M8,60IN............3

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

49

200 Base Components

March 2016

210.1 Electrical Wiring (from SN QS14-1551)

50

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

200 Base Components


210.1 Electrical Wiring (from SN QS14-1551)

Item

Part No.

Description

--

109758

HARNESS, REC PLUG

826935

BATTERY CABLE ASSY, GR..........1

137608

HARNESS, GR POWER
CONTROL.......................................1

137726

SWITCH ASSY, LIMIT, LOAD


SENSE............................................1

T107890

POWER CABLE, GR BASE,


DOMESTIC......................................1
ANSI

--

T107891

POWER CABLE,GR
BASE,INTRNATION
CE

5A

137761

HARNESS, GR-12 MAST ANSI......1


GR-12, ANSI

--

137737

HARNESS, GR-12 MAST CE


GR-12, CE

137729

ASSY, DOM J-BOX, PLAT GR.........1


ANSI

--

137732

ASSY, CE J-BOX, GR
CE

137731

WIRE ASSY, STD/EXT PLAT. GR.....1

137755

HARNESS, GR, SW SNSRS W/O


LS....................................................1
ANSI

--

137609

HARNESS,GR, SW SNSRS W/ LS
CE

1251910

HARNESS, GR FUNC. MANIFOLD

10

T107892

ASSY, POTHOLE HARNESS, GR....1

11

137728

WIRE ASSY, DOWN LIMIT SW.......1

12

137759

HARNESS, GR SQS PADS.............1


QS Models only

13

137760

HARNESS, GR QS PAD EXT..........1


QS Models only

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

51

300 Mast Components

March 2016

301.1 Number 1 Column Assembly

52

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


301.1 Number 1 Column Assembly

Item

Part No.

Description

Qty.

Item

Part No.

Description

--

90337

BOE LUBE.......................................1
lubricant

16C

107023

LIFTING EYE ASSEMBLY...............1

2
3

Qty.

38016

ROLLER,PLASTIC,AWP96**...........4
QS-20

17

4828

NUT,NYLOCK,3/8-16

Ref. Mast Cover, Number 1 Column


(refer to 311.1)

18

5397

WASHER,FLAT,USS,5/16",Y

19

35714

SCREW,FHS,3/8-16 X 2.25

Ref. Upper Chain Terminal, Number


1 Column
(refer to 307.1, 308.1 and 309.1)

20A

35709

BLOCK,SLIDE,UPPER....................2
QS-12

20B

35709

BLOCK,SLIDE,UPPER....................3
QS-15

21A

100711

COLUMN #1 MACHINED, 57..........1


QS-12, QS-15

21B

100380

COL 1 MACHINED, 72.5


QS-20

22

4828

NUT,NYLOCK,3/8-16

23

38013

SHIM NUT,ADJUSTER....................4
QS-12, QS-15

4A

100778

PLATE, MAST FLAP CLAMP..........4


QS-12

4B

100778

PLATE, MAST FLAP CLAMP..........6


QS-15

4C

100778

PLATE, MAST FLAP CLAMP..........8


QS-20

5A

38730

NUT,WELD,ANGLE,1/4" T-SLOT.....4
QS-12

5B

38730

NUT,WELD,ANGLE,1/4" T-SLOT.....6
QS-15

24

40946

5C

38730

NUT,WELD,ANGLE,1/4" T-SLOT.....8
QS-20

BOLT,SHIM......................................4
QS-12, QS-15

25

38011

100379

BLOCK, MAST SLIDER, GR20.......2


QS-20

SHIM,SIDE PAD..............................4
QS-12, QS-15

26

6175

SCREW,HHC,3/8-16 X 1
QS-20

27

1268235

SCREW,HHC,5/8-11 X 8.00

6021

WASHER,LOCK,.375
QS-20

28

38028

NUT,LP NYLOCK,5/8-11

29

100483

PLATE, CYLINDER MOUNT...........4

6097

WASHER,FLAT,USS,3/8",Y

30

38601

SCREW,HHC,1/2-13 X 7.5

10

8915

SCREW,HHC,1/4-20 X 1.25
QS-20

31

6086

NUT,LP NYLOCK,1/2-13

32A

107131

11

25926

WASHER,FLAT,M6 PLTD.
QS-20

MAST STIFFENER ASSY,


GR12/15..........................................1
QS-12, QS-15

12

22699

WASHER,FLAT,M10,ZINC PLTD.
QS-20

32B

107132

MAST STIFFENER ASSY,GR20


QS-20

13

35991

NUT,WELD 1/4-20, PLATED L.L.**

33

6019

SCREW,HHC,3/8-16 X 1.25 GRD 5

14A

23394

PULLEY,ELEC.CNTRL.CABLE,AWP.3
QS-12

34

8516

SCREW,HHC,3/8-16 X 1.50,GR5

35

7056

CONN,SQUEEZE,1/2NPT .38-.50,SM

14B

23394

PULLEY,ELEC.CNTRL.CABLE,AWP.4
QS-15

36

51063

SCREW,PHILLIPS,RHM,10-32 X 1.5
QS-12, QS-15 and QS-20

14C

23394

PULLEY,ELEC.CNTRL.CABLE,AWP.5
QS-20

37

6607

WASHER,LOCK,#10 PLTD

38

15513

NUT,HEX,10-32

39

11808

SCREW,HHC,1/4-20 X .375

15

40735

SPACER, 1/4ID3/8OD, .875LG


QS-20

Ref. Lift Cylinder


(refer to 401.1)

16A

38016

ROLLER,PLASTIC,AWP96**.........16
QS-12

39

38979

SCREW,PHM,1/4-20X.5 PHIL
replaced 11808

16B

38016

ROLLER,PLASTIC,AWP96**.........12
QS-15

40

69575

COVER,LIMIT SWITCH W/DECAL


GR...................................................1

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

53

300 Mast Components

March 2016

301.1 Number 1 Column Assembly


(continued)

Item

Part No.

Description

41

96948

SWITCH,LIMIT,W/ROLLER
ARM***............................................1

--

19491

CONTACTOR,LIMIT SWITCH

--

97128

ROLLER ARM,LIMIT SWITCH***

42

54

Qty.

Ref. Upper Sequencing Cable Bracket


(refer to 310.1)

43

7713

NUT,LP NYLOCK,3/8-16

44

6052

WASHER,SHIM,.5 X .875 X .063

45

35706

BOLT,ROLLER,.470"(SHORT)

46

40004

SCREW,SHC,1/4-20 X .375 BLK

47

41055

WASHER,T-SLOT

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


301.1 Number 1 Column Assembly
(continued)
This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

55

300 Mast Components

March 2016

302.1 Number 2 Column Assembly

56

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


302.1 Number 2 Column Assembly

Item

Part No.

Description

45425

SCREW,FHS,3/8-16 X .75

2A

35707

SHAFT,LIFTING CHAINS,20MM
DIA...................................................2
QS-12

2B

35707

SHAFT,LIFTING CHAINS,20MM
DIA...................................................3
QS-15

2C

35707

SHAFT,LIFTING CHAINS,20MM
DIA...................................................4
QS-20

38709

WASHER,SHIM,.938 X 1.37 X .048

38447

PULLEY W/BEARINGS...................2

Qty.

Ref. Mast Cover, Column Number 2


(refer to 311.1)

6175

SCREW,HHC,3/8-16 X 1
QS-20

6021

WASHER,LOCK,.375
QS-20

6097

WASHER,FLAT,USS,3/8",Y

100379

BLOCK, MAST SLIDER, GR20.....16


QS-20

10
11

Ref. Upper Slider Block


(refer to 301.1)
38011

12

SHIM,SIDE PAD..............................4
Ref. Control Cable Pulley
(refer to 312.1 and 313.1)

13

100381

COL 2 MACHINED, 72.5.................1


QS-20

14

100712

COLUMN #2 MACHINED, 57..........1


QS-12, QS-15

15

Ref. Pulley Bracket


(refer to 310.1)

16

Ref. Roller
(refer to 301.1)

17

35706

BOLT,ROLLER,.470"(SHORT)

18

7713

NUT,LP NYLOCK,3/8-16

19A

35710

BLOCK,SLIDE,LOWER...................2
QS-12

19B

35711

SPACER,SHAFT,.840"LG................3
QS-15

20

11808

SCREW,HHC,1/4-20 X .375

21

35991

NUT,WELD 1/4-20, PLATED L.L.**

22A

57809

PLATE, LIMIT SWITCH ROLL GR....1


QS-12, QS-15

22B

100858

FORMING, LIMIT SWITCH ROLL....1


QS-20

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

57

300 Mast Components

March 2016

303.1 Number 3 Column Assembly

58

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


303.1 Number 3 Column Assembly

Item

Part No.

Description

Qty.

45425

SCREW,FHS,3/8-16 X .75

2A

35707

SHAFT,LIFTING CHAINS,20MM
DIA...................................................2
QS-12

Item

Part No.

Description

Qty.

25

6091

NUT,NYLOCK,1/4-20
(to SN QS15-2354)

26

1257714

WELDMENT, PHG ACTUATOR.......1


(to SN QS15-2354)

27

235340

SPRING,COMPRESSION...............2
(to SN QS15-2354)

2B

35708

SHAFT,LIFTING CHAINS,20MM
DIA...................................................3
QS-15

28

100673

2C

35709

BLOCK,SLIDE,UPPER....................4
QS-20

WELDMENT, PH ACTUATOR.........1
(to SN QS15-2354)

29

12016

3A

35722

SPACER,SHAFT,.310......................1
QS-12

PIN,COTTER,.125 X .75
(to SN QS15-2354)

30

3B

35722

SPACER,SHAFT,.310......................2
QS-15 & QS-20

Ref. Mast Slider Block


(refer to 302.1)

31

35711

SPACER,SHAFT,.840"LG................2
GR-12 & GR-15

Ref. Pulley Bracket


(refer to 310.1)

32

38447

PULLEY W/BEARINGS...................2

Ref. Lower Slide Block


(refer to 302.1)

38316

SPACER,.560 AWP MAST..............1

38709

WASHER,SHIM,.938 X 1.37 X .048

8
9

Ref. Mast Cover, Column Number 3


(refer to 311.1)
35706

10

BOLT,ROLLER,.470"(SHORT)
Ref. Roller
(refer to 301.1)

11

6052

WASHER,SHIM,.5 X .875 X .063

12

6097

WASHER,FLAT,USS,3/8",Y

13

7713

NUT,LP NYLOCK,3/8-16

14

100713

COLUMN #3 MACHINED, 57..........1

15

33A

1257714

WELDMENT, PHG ACTUATOR.......1


(to SN QS15-2355)

33B

1260891

KIT,GR PHG REPLACEMENT........1


(to SN QS15-2354)(update kit)

100714

COLUMN #5 MACHINED, 57..........1


QS-12

34

Ref. Upper Slide Block


(refer to 301.1)

16

6175

SCREW,HHC,3/8-16 X 1

17

6021

WASHER,LOCK,.375

18

Ref. Mast Slider Block


(refer to 302.1)

19

Ref. Control Cable Pulley


(refer to 312.1 & 313.1)

20

100382

COL 3 MACHINED, 72.5.................1


QS-20

21

101718

BOLT,CARRIAGE,3/8-16 X .75,G2

22

100942

BLOCK, PH ACTUATOR GUIDE.....1


(to SN QS15-2354)

23

6637

SCREW,HHC,1/4-20 X 1.75
(to SN QS15-2354)

24

6638

WASHER,FLAT,USS,1/4"Y
(to SN QS15-2354)

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

59

300 Mast Components

March 2016

304.1 Number 4 Column Assembly; QS-15, QS-20

60

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


304.1 Number 4 Column Assembly; QS-15, QS-20

Item

Part No.

Description

45425

SCREW,FHS,3/8-16 X .75

35

35707

SHAFT,LIFTING CHAINS,20MM
DIA...................................................1

36

35722

SPACER,SHAFT,.310

37

35715

PULLEY,SMALL CHAIN..................2

38

35711

SPACER,SHAFT,.840"LG

37686

SPACER,SHAFT,1.400

39

35706

BOLT,ROLLER,.470"(SHORT)

Ref. Mast Cover, Number 4 Column


(refer to 311.1)

40

100715

COLUMN #6 MACHINED, 57..........1


QS-15

Qty.

57264

NUT, 1/4-20 T

109500

PLATE, MAST FLAP CLAMP, 5-6.....2

10

40004

SCREW,SHC,1/4-20 X .375 BLK

11

41055

WASHER,T-SLOT

12

38709

WASHER,SHIM,.938 X 1.37 X .048

13

38447

PULLEY W/BEARINGS...................2

14

38316

SPACER,.560 AWP MAST

15

Ref. Mast Cover, Number 4 Column


(refer to 311.1)

16

Ref. Mast Flap Clamp


(refer to 301.1)

17

38730

NUT,WELD,ANGLE,1/4" T-SLOT.....2

18

6175

SCREW,HHC,3/8-16 X 1

19

6021

WASHER,LOCK,.375

20

6097

WASHER,FLAT,USS,3/8",Y

21

100383

COL 4 MACHINED, 72.5.................1


QS-20

22

4828

NUT,NYLOCK,3/8-16

23

5397

WASHER,FLAT,USS,5/16",Y

24

35714

SCREW,FHS,3/8-16 X 2.25

25

Item

Part No.

Description

7713

NUT,LP NYLOCK,3/8-16

Qty.

Ref. Lower Slide Block


(refer to 302.1)
6052

WASHER,SHIM,.5 X .875 X .063


Ref. Roller, GR-15
(refer to 301.1)

Ref. Mast Slider Block


(refer to 303.1)

26

7339

SCREW,HHC,1/4-20 X .5

27

35991

NUT,WELD 1/4-20, PLATED L.L.**

28

Ref. Upper Sequencing Bracket


(refer to 301.1)

29

Ref. Control Cable Pulley


(refer to 312.1 and 313.1)

30

8915

SCREW,HHC,1/4-20 X 1.25

31

25926

WASHER,FLAT,M6 PLTD.

32

40735

SPACER, 1/4ID3/8OD, .875LG

33

22699

WASHER,FLAT,M10,ZINC PLTD.

34

Part No. 230067

Ref. Pulley Bracket


(refer to 310.1)

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

61

300 Mast Components

March 2016

305.1 Number 5 Column Assembly, QS-20

62

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


305.1 Number 5 Column Assembly, QS-20

Item

Part No.

Description

45425

SCREW,FHS,3/8-16 X .75

35707

SHAFT,LIFTING CHAINS,20MM
DIA...................................................1

37686

SPACER,SHAFT,1.400

35715

PULLEY,SMALL CHAIN..................2

35711

SPACER,SHAFT,.840"LG

35722

SPACER,SHAFT,.310

Qty.

Ref. Mast Cover, Column Number 5


(refer to 311.1)

109500

PLATE, MAST FLAP CLAMP, 5-6.....2

40004

SCREW,SHC,1/4-20 X .375 BLK

10

41055

WASHER,T-SLOT

11

57264

NUT, 1/4-20 T

12

4828

NUT,NYLOCK,3/8-16

13

5397

WASHER,FLAT,USS,5/16",Y

14

35714

SCREW,FHS,3/8-16 X 2.25

15

100384

COL 5 MACHINED, 72.5.................1


QS-20

16

6175

SCREW,HHC,3/8-16 X 1

17

6021

WASHER,LOCK,.375

18

6097

WASHER,FLAT,USS,3/8",Y

19

100386

FORMING, PULLEY BRKT

20

100379

BLOCK, MAST SLIDER, GR20

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

63

300 Mast Components

March 2016

306.1 Carriage Assembly

64

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


306.1 Carriage Assembly

Item

Part No.

Description

--

8920

RIVET,ALUM,ALUM,P,.156 X .375

69855

RIVET,ALUM,ALUM,.25 X 1.125 AL

100744

CARRIAGE, 3 & 5 COLUMN...........1


QS-12, QS-20

2A
--

2B

Qty.

Ref. Carriage Sequencing Cable


Assembly
(refer to 310.1)
100745

--

CARRIAGE, 4 & 6 COLUMN...........1


QS-15
Ref. Carriage Sequencing Cable
Assembly
(refer to 310.1)

57195

GUIDE, SLIDER CARRIAGE...........2

35734

FORMING, SEQUENCING, CARR,


ZN....................................................1

6091

NUT,NYLOCK,1/4-20

6090

SCREW,HHC,1/4-20 X .75

7713

NUT,LP NYLOCK,3/8-16

6097

WASHER,FLAT,USS,3/8",Y

6052

WASHER,SHIM,.5 X .875 X .063

10

Ref. Roller
(refer to 301.1)

11

35706

BOLT,ROLLER,.470"(SHORT)

12

38005

SLIDE BLOCK,CARRIAGE%%.......1

13

8920

RIVET,ALUM,ALUM,P,.156 X .375

14

100777

FORMING, CARRIAGE FLAP


MOUNT...........................................1

15

56912

SPRING CLIP,1/4-20,.025-.15X.5

16

100752

COVER, CARRIAGE.......................1

T108409

FORMING, MAST COVER


QS-20

17

6638

WASHER,FLAT,USS,1/4"Y

18

6888

SCREW,HHC,1/4-20 X 1

--

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

65

300 Mast Components

March 2016

307.1 Lifting Chain Assembly, QS-12

66

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


307.1 Lifting Chain Assembly, QS-12

Item

Part No.

Description

Qty.

35714

SCREW,FHS,3/8-16 X 2.25

5397

WASHER,FLAT,USS,5/16",Y

4828

NUT,NYLOCK,3/8-16

35699

CHAIN TERMINAL CASTING,#1.....2

40550

CHAIN ASSY#1,57"COL.
S-SERIES........................................2
(includes items 4 and 20)

--

41247

CHAIN,STD.LEAF(LG)53.5"S-SERIE
53.5 inches

6534

PIN,GROOVED- .200 X .75*...........8

40945

SCREW,FHS,1/4-20 X 2.25

35697

CHAIN TERM,CLEVIS CYL.,ZINC...1

41246

CHAIN ASSY.#2 COL.


(CYLINDER)....................................1
(includes items 8 and 20)

--

41247

CHAIN,STD.LEAF(LG)53.5"S-SERIE
53.5 inches

10

41248

CHAIN ASSY. #2 COL.CWP/SP......1


(includes items 11 and 20)

--

41247

CHAIN,STD.LEAF(LG)53.5"S-SERIE
53.5 inches

11

35695

CHAIN TERM,PULLEY
SUPORT-ZINC.................................2
(double slot)

12

Ref. Carriage
(refer to 306.1)

13

Ref. Number 3 Column


(refer to 303.1)

14

11890

GLIDE BUTTON,SIDE,GLL,.100
TK....................................................2

15

35712

NUT,NYLOCK,3/8-24

16

35698

CHAIN TENSION ROCKER


CAST.ZINC......................................2

17

35705

BOLT-ROCKER, S-SERIES

18

6095

WASHER,FLAT,USS,1/2",Y

19

6086

NUT,LP NYLOCK,1/2-13

20

38187

CHAIN TERM.LWR.SS(2 SLOT)*.....4


(includes item 6)

21

Ref. Number 2 Column


(refer to 302.1)

22

Ref. Number 1 Column


(refer to 301.1)

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

67

300 Mast Components

March 2016

308.1 Lifting Chain Assembly, QS-15

68

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


308.1 Lifting Chain Assembly, QS-15

Item

Part No.

Description

35699

CHAIN TERMINAL CASTING,#1.....2

40550

CHAIN ASSY#1,57"COL.
S-SERIES........................................2
(includes items 1 and 18)

6534

PIN,GROOVED- .200 X .75*...........8

40945

SCREW,FHS,1/4-20 X 2.25

35714

SCREW,FHS,3/8-16 X 2.25

5397

WASHER,FLAT,USS,5/16",Y

4828

NUT,NYLOCK,3/8-16

35697

CHAIN TERM,CLEVIS CYL.,ZINC...1

41246

CHAIN ASSY.#2 COL.


(CYLINDER)....................................1
(includes items 8 and 18)

10

41248

CHAIN ASSY. #2 COL.CWP/SP......1


(includes items 11 and 18)

11

35695

CHAIN TERM,PULLEY
SUPORT-ZINC.................................2
(double slot)

12

38980

CHAIN TERM,PULLEY
SUPPORT-ZNC...............................2
(single slot)

13

41250

CHAIN ASSY.SMALL CHAIN


CWP/SP..........................................2
(includes items 12 and 14)

14

38986

PIN,GROOVED,.200 X .50*.............4

15

Qty.

Item
27

Part No.

Description

Qty.

Ref. Number 1 Column


(refer to 301.1)

Ref. Carriage
(refer to 306.1)

16

41224

CHAIN TERM.LWR.SS(1 SLOT).....2


(includes item 14)

17

35754

COLUMN #6, 57" SUPER SERIES**


(refer to 304.1)

18

38187

CHAIN TERM.LWR.SS(2 SLOT)*.....4


(includes item 3)

19

Ref. Number 3 Column


(refer to 303.1)

20

11890

GLIDE BUTTON,SIDE,GLL,.100
TK....................................................3

21

35712

NUT,NYLOCK,3/8-24

22

35698

CHAIN TENSION ROCKER


CAST.ZINC......................................3

23

35705

BOLT-ROCKER, S-SERIES.............3

24

6097

WASHER,FLAT,USS,3/8",Y

25

6086

NUT,LP NYLOCK,1/2-13

26

Part No. 230067

Ref. Number 2 Column


(refer to 302.1)

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

69

300 Mast Components

March 2016

309.1 Lifting Chain Assembly, QS-20

70

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


309.1 Lifting Chain Assembly, QS-20

Item

Part No.

Description

35699

CHAIN TERMINAL CASTING,#1.....2

26

37385

CHAIN
ASSY#1,72.5"COL.S-SERIES.........2
(includes items 1 and 18)

27

Ref. Number 2 Column


(refer to 302.1)

28

6534

PIN,GROOVED- .200 X .75*.........12

Ref. Number 1 Column


(refer to 301.1)

40945

SCREW,FHS,1/4-20 X 2.25.............1

35697

CHAIN TERM,CLEVIS CYL.,ZINC...1

37384

CHAIN
ASSY#2,72.5"COL.S-SERIES.........1
(includes items 5 and 18)

37386

CHAIN ASSY,72.5"COL.
S-SERIES........................................3
(includes items 8 and 18)

35695

CHAIN TERM,PULLEY
SUPORT-ZINC.................................3
(double slot)

35714

SCREW,FHS,3/8-16 X 2.25

10

5397

WASHER,FLAT,USS,5/16",Y

11

4828

NUT,NYLOCK,3/8-16.....................10

12

38980

CHAIN TERM,PULLEY
SUPPORT-ZNC...............................2
(single slot)

13

37387

CHAIN
ASSY,72.5COL.(SM)S-SERIE.........2
(includes items 12 and 16)

14

38986

PIN,GROOVED,.200 X .50*.............4

15
16

Item

Part No.

Description

6198

NUT,NYLOCK,1/2-13

Qty.

Ref. Carriage
(refer to 306.1)
41224

17
18

Qty.

CHAIN TERM.LWR.SS(1 SLOT).....1


(includes item 14)
Ref. Number 5 Column
(refer to 305.1)

38187

CHAIN TERM.LWR.SS(2 SLOT)*.....8


(includes item 3)

19

Ref. Number 4 Column


(refer to 304.1)

20

Ref. Number 3 Column


(refer to 303.1)

21

11890

GLIDE BUTTON,SIDE,GLL,.100
TK....................................................4

22

35712

NUT,NYLOCK,3/8-24

23

35698

CHAIN TENSION ROCKER


CAST.ZINC......................................4

24

35705

BOLT-ROCKER, S-SERIES

25

6095

WASHER,FLAT,USS,1/2",Y

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

71

300 Mast Components

March 2016

310.1 Sequencing Cable

72

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


310.1 Sequencing Cable

Item

Part No.

Description

6090

SCREW,HHC,1/4-20 X .75

6091

NUT,NYLOCK,1/4-20

35734

FORMING, SEQUENCING, CARR,


ZN....................................................1

100905

SPACER,TUBE,1/4X3/8X.40" LG.....3
QS-15

4A

100905

SPACER,TUBE,1/4X3/8X.40" LG.....2
QS-12

100386

FORMING, PULLEY BRKT.............1

6888

SCREW,HHC,1/4-20 X 1

6356

WASHER,LOCK,.25

12906

WASHER,FENDER,.25 X 1.25 X.062

35991

NUT,WELD 1/4-20, PLATED L.L.**

10

11808

SCREW,HHC,1/4-20 X .375

11

35733

PULLEY,SEQUENCING,NYLATRON.4
QS-20

11A

35733

PULLEY,SEQUENCING,NYLATRON.2
QS-12

11B

35733

PULLEY,SEQUENCING,NYLATRON.3
QS-15

12

100409

CABLE ASSY,SEQ,MAST,GR20.....3
QS-20 (includes item 13)

12A

124081

CABLE
ASSY,SEQ,MAST,GR12&15............1
QS-12 (includes item 13)

--

124081

CABLE
ASSY,SEQ,MAST,GR12&15............2
QS-15 (includes item 13)

13

58381

CABLE
ASSY,SEQ,CARRIAGE,GR20.........1
QS-20 (includes item 3)

13A

58382

CABLE
ASSY,SEQ,CARRIAG,GR12/15......1
QS-12 & GR-15 (includes item 3)

14

57147

BRACKET,SEQUENCING,UPPER,ZI***.4
QS-20

14A

57147

BRACKET,SEQUENCING,UPPER,ZI***.2
QS-12

14B

57147

BRACKET,SEQUENCING,UPPER,ZI***.3
QS-15

15

38979

SCREW,PHM,1/4-20X.5 PHIL
replaced 7339

15

7339

SCREW,HHC,1/4-20 X .5

16

38234

BUSHING,FLANGE,3/8 OD X 1/4
ID.....................................................8
QS-20

Part No. 230067

Qty.

Item

Part No.

Description

16A

38234

BUSHING,FLANGE,3/8 OD X 1/4
ID.....................................................4
QS-12

16B

38234

BUSHING,FLANGE,3/8 OD X 1/4
ID.....................................................6
QS-15

17

8849

SPRING, TENSION CABLE............2


QS-20

17A

8849

SPRING, TENSION CABLE............2


QS-12

17B

8849

SPRING, TENSION CABLE............2


QS-15

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Qty.

73

300 Mast Components

March 2016

311.1 Mast Covers

74

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


311.1 Mast Covers

Item

Part No.

Description

1A

100770

FLAP, MAST COVER #5,#6.............1


QS-12 (column #3)

1B

100770

FLAP, MAST COVER #5,#6.............1


QS-15 (column 4)

1C

100770

FLAP, MAST COVER #5,#6.............1


QS-20 (column # 5)

2A

100769

FLAP, MAST COVER #2, #4............1


QS-12 (column #2)

2B

100769

FLAP, MAST COVER #2, #4............1


QS-15 (column 2)

2C

100769

FLAP, MAST COVER #2, #4............2


QS-20 (column # 2 and # 4)

3A

100767

FLAP, MAST COVER #1..................1


QS-12 (column #1)

3B

100767

FLAP, MAST COVER #1..................1


QS-15 (column 1)

3C

100767

FLAP, MAST COVER #1..................1


QS-20 (column # 1)

4A

100768

FLAP, MAST COVER #3..................1


QS-15 (column 3)

4B

100768

FLAP, MAST COVER #3..................1


QS-20 (column # 3)

5A

40004

SCREW,SHC,1/4-20 X .375 BLK.....6


QS-12

5B

40004

SCREW,SHC,1/4-20 X .375 BLK.....8


QS-15

5C

40004

SCREW,SHC,1/4-20 X .375 BLK....10


QS-20

6A

41055

WASHER,T-SLOT............................6
QS-12

6B

41055

WASHER,T-SLOT............................8
QS-15

6C

41055

WASHER,T-SLOT..........................10
QS-20

7A

38730

NUT,WELD,ANGLE,1/4" T-SLOT.....6
QS-12

7B

38730

NUT,WELD,ANGLE,1/4" T-SLOT.....8
QS-15

7C

38730

NUT,WELD,ANGLE,1/4"
T-SLOT..........................................10
QS-20

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

75

300 Mast Components

March 2016

312.1 Control Cable Assembly; QS-12, QS-20

76

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


312.1 Control Cable Assembly; QS-12, QS-20

Item

Part No.

Description

Qty.

8915

SCREW,HHC,1/4-20 X 1.25

25926

WASHER,FLAT,M6 PLTD.

3A

23394

PULLEY,ELEC.CNTRL.CABLE,AWP.4
QS-12

3B

23394

PULLEY,ELEC.CNTRL.CABLE,AWP.5
QS-20

40735

SPACER, 1/4ID3/8OD, .875LG

22699

WASHER,FLAT,M10,ZINC PLTD.

35991

NUT,WELD 1/4-20, PLATED L.L.**

Ref. Control Cable Assembly


(refer to 209.1)

6833

CLAMP,0.50,#8 X 1/4,RUB CUSH....2

6091

NUT,NYLOCK,1/4-20

10

7339

SCREW,HHC,1/4-20 X .5

11

124166

FORMING,CABLE BRKT,GR..........1

12

56912

SPRING CLIP,1/4-20,.025-.15X.5.....1

13

107023

LIFTING EYE ASSEMBLY...............1

14

8516

SCREW,HHC,3/8-16 X 1.50,GR5

15

4828

NUT,NYLOCK,3/8-16

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

77

300 Mast Components

March 2016

313.1 Control Cable Assembly, QS-15

78

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


313.1 Control Cable Assembly, QS-15

Item

Part No.

Description

8915

SCREW,HHC,1/4-20 X 1.25

25926

WASHER,FLAT,M6 PLTD.

23394

PULLEY,ELEC.CNTRL.CABLE,AWP.4

40735

SPACER, 1/4ID3/8OD, .875LG

22699

WASHER,FLAT,M10,ZINC PLTD.

35991

NUT,WELD 1/4-20, PLATED L.L.**

Qty.

Ref. Control Cable Assembly


(refer to 209.1)

23396

SPRING,CONTROL CABLE,
AWP.................................................1

60746

BUSHING, STRAIN RELIEF, 1".......1

10

69529

BRACKET,CONTROL CABLE
W/BUSHIN.......................................1
includes item 9

11

107023

LIFTING EYE ASSEMBLY...............1

12

8516

SCREW,HHC,3/8-16 X 1.50,GR5

13

4828

NUT,NYLOCK,3/8-16

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

79

300 Mast Components

March 2016

314.1 Bellows, CE & Australia Models

80

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

300 Mast Components


314.1 Bellows, CE & Australia Models

Item

Part No.

Description

6090

SCREW,HHC,1/4-20 X .75

6091

NUT,NYLOCK,1/4-20

44264-S

PLATE, UPPER BELLOW MNT,


CE....................................................1

6271

RIVET,STL,STL.MAN,P,.25 X .25

75144

WASHER,FLAT,SAE 1/4",ZINC

35991

NUT,WELD 1/4-20, PLATED L.L.**

69838

BRACKET, BELLOWS MOUNT,


CE....................................................1

40004

SCREW,SHC,1/4-20 X .375 BLK

44372

BELLOW, CE...................................1

10

44263-S

FORMING, LOWER BELLOW


MNT,CE...........................................1

11

8255

SCREW,HHC,3/8-16 X .75

12

7713

NUT,LP NYLOCK,3/8-16

13

69384-S

MOUNT,LOWER
BELLOW,CE,RUNABOUT...............1

14

Qty.

Ref., Lifting Eye Plate


(refer to 301.1)

15

8516

SCREW,HHC,3/8-16 X 1.50,GR5

16

4828

NUT,NYLOCK,3/8-16

17

44266

FORMING, BELLOW
BRKT,CE,LH....................................1

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

81

400 Hydraulic Components

March 2016

401.1 Hydraulic Power Unit and Lift Cylinder

82

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

400 Hydraulic Components


401.1 Hydraulic Power Unit and Lift Cylinder

Item

Part No.

Description

Qty.

105387

MOTOR,24DC,ADV.........................1
(includes items 2-6)

--

43685

SEAL KIT,LIFT PUMP,BARNES**

--

44777

BEARING,MOTOR

--

44778

BEARING,MOTOR,36843,BRUSH
END*

--

52915

BRUSH LEAD ASSEMBLY


KIT(48504)

--

58934

BRUSH BOX ASSEMBLY

44750

SPRING-BRUSH,40844,
SCISSORS......................................4

44752

COVER-BRUSH
INSPEC.40844,SCISS....................4

52913

SCREW,HH TAPETITE
THRD8-32X.50

44751

BRUSH,PWR UNIT (40844)**.........4

52914

SCREW,HHTAPTITE
THREAD8-32X.38

7A

80949

CYLINDER, LIFT 41" STROKE,


DY*...................................................1
QS-12, QS-15

--

80941

SEAL KIT,DONYANG CYL (35736)**

7B

100400

CYLINDER,LIFT, 70" STROKE.......1


QS-20

--

80943

SEAL KIT,DONYANG CYL (35737)*

48905

CONN,520120-4***..........................2

52943

NUT,SOLENOID VALVE COIL.........1

10

38068

KNOB,PUSH/PULL,RED.................1

11

84422

COIL-SOLENOID VALVE,20V
DC***...............................................1

12

66465

VALVE,W/20V NC
SOLENOID,MANUAL......................1
(includes items 9 and 11)

13

35725

VALVE,FLOW CONTROL
PREAS.COMP.................................1
1 gpm, L/min

14

35726

VALVE,HYDRAULIC CHECK..........1

15

32317

SCREW,HHC,3/8-24 X 1 GR 8
YEL..................................................2

16

6021

WASHER,LOCK,.375

17A

228192

PUMP,4CC GEAR,CCW..................1
to SN 1027

--

229453

SEAL KIT,PUMP,PARKER (228192)


for 228192

96193

PUMP,4CC GEAR,CCW***
from SN 1028; pump ID 9510090001

17B

Part No. 230067

Item

Part No.

Description

--

233641

SEAL KIT,BOSCH PUMP


For 96193 w/Bosch PN 9510090001

--

85197

SEAL KIT,BOSCH PUMP***


For 96193 w/Bosch PN 9510290001

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Qty.

83

400 Hydraulic Components

March 2016

402.1 Function Manifold

84

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

400 Hydraulic Components


402.1 Function Manifold

Item
--

Part No.

Description

Qty.

105304

MANIFOLD,FUNCTION***
Use the letter callouts to
cross-reference with the Service
Manual; replaced 105062

--

49612

O-RING KIT (ORFS FITTINGS)

--

49613

PLUG AND CAP


KIT-SERVICE,ORFS*

48997

NIPPLE,DIAGNOSTIC,#4................1
(A, Testing)

--

20224

DIAGNOSTIC FEMALE Q-DSCNT


(pressure gauge not included)

--

48880

CAP,DIAGNOSTIC NIPPLE

84386

CHECK DISK, NO SPRING............1


(B, Steer circuit)

65962

VALVE-RELIEF, 3700 PSI #8**........1


(C, Lift relief)

--

44226

SEAL KIT-FOR P.N.44167

46216

VALVE,CHECK,IWP-S/CWP PWR
ASSI................................................1
(D, Drive circuit)

--

44227

SEAL KIT, VALVE

105303

VALVE, DYN. BRAKING, GS30**.....1


(E, Drive forward/reverse); replaced
44172

--

44174

NUT-COIL SHORT

--

44230

SEAL KIT-P.N.44169,44172,44171

--

84385

COIL,20VDC DEUTCSH W/DIODE


(sold separately)

44168

VALVE,SOLENOID,3POS 4WAY.....1
(F, Steer left/right)

--

44174

NUT-COIL SHORT

--

44229

SEAL KIT, VALVE

--

77709

COIL,#8 20VDC,DEUTSCH W/DIOD


(sold separately)

84384

PRTY,FLOW CNTRL VALVE,.75


GPM................................................1
(G, Steer Circui)t (0.75 gpm / 2.8
L/min, 1500 psi / 103.4 bar)

--

1261888

SEAL KIT (84384)


for 84384

44169

VALVE-SOLENOID, 2POS 4
WAY.................................................1
(H, Platform up)

--

44174

NUT-COIL SHORT

--

44230

SEAL KIT-P.N.44169,44172,44171

Part No. 230067

Item

Part No.

Description

--

84385

COIL,20VDC DEUTCSH W/DIODE


(sold separately)

65962

VALVE-RELIEF, 3700 PSI #8**........1


(I, System relief)

--

44226

SEAL KIT-FOR P.N.44167

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Qty.

85

400 Hydraulic Components

March 2016

403.1 Brake Release Manifold

86

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

400 Hydraulic Components


403.1 Brake Release Manifold

Item

Part No.

Description

--

105067

MANIFOLD,BRAKE RELEASE
(includes items 1, 3 and 4)

84743

VALVE,PILOT OPERATED
ASSEMBLY*....................................1

--

84740

SEAL KIT,HAND PUMP***

--

84746

KNOB,PILOT OP VALVE (BLACK)***

39877

CONNECTOR,070120-4-4..............3

84748

SPRING,HAND PUMP ROD...........1

84739

VALVE,HAND PUMP
ASSEMBLY***.................................1

--

84740

SEAL KIT,HAND PUMP***

--

84742

KNOB,HAND PUMP (RED)***

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

87

400 Hydraulic Components

March 2016

404.1 Hydraulic Hoses and Fittings

88

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

400 Hydraulic Components


404.1 Hydraulic Hoses and Fittings

Item

Part No.

Description

61264

ELBOW,90D,520220,6-10...............4

109836

HOSE,ASSY,MOTOR
CROSSOVER..................................1
(components: 48812, 48812 and
56776 @ 38 inches)

109837

Qty.

HOSE,ASSY,RT DRIVE MOTOR.....1


(components: 39890, 48812 and
56776 @ 88 inches)

39877

CONNECTOR,070120-4-4..............7

109838

HOSE,ASSY,LT DRIVE MOTOR.....1


(components: 39890, 48812 and
56776 @ 92 inches)

13921

ELBOW,070220-4-4.........................5

100805

HOSE,ASSY,LC. TO MAN, VENT.....1


(components: 78855, 78855 and
78852 @ 37 inches)

100720

HOSE, ASSY, RT STEER................1


(components: 78855, 78855 and
78852 @ 65 inches)

100719

HOSE, ASSY, LT STEER................1


(components: 78855, 78855 and
78852 @ 69 inches)

10

100724

HOSE, ASSY, LIFT CYL. TO


MAN.................................................1
(components: 78855, 78855 and
78852 @ 33 inches)

11

100723

HOSE, ASSY, BRAKE.....................1


(components: 48805, 48806 and
48751 @ 8.5 inches)

12

39878

CONNECTOR,070120-6-6..............3

13

45374

PLUG,HEX HEAD,090109A-4.........2

14

39881

CONNECTOR,070120-4-6..............2

15

39873

ELBOW,070220-6-6.........................1

16

100726

HOSE, ASSY, MAN TO FILTER.......1


(components: 96406, 105045 and
75631 @ 15 inches)

17

39876

ELBOW,070220-6-8.........................2

18

96398

CONNECTOR, 070120-12-8...........1

19

100486

TUBE ASSY,RETURN.....................1

20

Item

Part No.

Description

Qty.

23

100721

HOSE, ASSY, LT BRAKE................1


(components: 48805, 48805 and
48751 @ 32 inches)

24

100722

HOSE, ASSY, RT BRAKE...............1


(components: 48805, 48805 and
48751 @ 13 inches)

25

22664

ELBOW,070220-12-10.....................1

Ref. Diagnostic Nipple


(refer to 402.1)

21

100725

HOSE, ASSY, PRESSURE.............1


(components: 39890, 39890 and
56776 @ 33 inches)

22

100510

TUBE ASSY, DRAW........................1

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

89

500 Platform Components

March 2016

501.1 Platform Assembly

90

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

500 Platform Components


501.1 Platform Assembly

Item

Part No.

--

--

Description

Qty.

PLATFORM, ADJUSTABLE TRAY


(available soon) (does not include
decals, please refer to Figures 101.1,
102.1, 103.1 or 104.1 to order decals)
216283

PLATFORM ASSY, ADJUSTABLE


TRAY
(does not include decals, please refer
to Figures 101.1, 102.1, 103.1 or
104.1 to order decals)

--

227846

PLAT ASSY,QS12/15,ANSI/CSA EN
QS12/15,ANSI/CSA EN

--

227847

PLAT ASSY,QS-20,ANSI/CSA EN
QS-20,ANSI/CSA EN

--

227848

PLAT ASSY,QS12/15,ANSI/CSA FR
QS12/15,ANSI/CSA FR

--

227849

PLAT ASSY,QS-20,ANSI/CSA FR
QS-20,ANSI/CSA FR

--

227850

PLAT ASSY,QS12/15,SYM,CE
QS12/15,SYM, Europe

--

227851

PLAT ASSY,QS-20,SYM,CE
QS-20,SYM, Europe

--

227852

PLAT ASSY,QS12/15,AUS
QS12/15, Australia

--

227853

PLAT ASSY,QS-20,AUS
QS-20, Australia

--

230728

PLAT ASSY,QS12/15,SYM,ANSI
QS12/15,SYM, Asia & S. America

--

230729

PLAT ASSY,QS-20,SYM,ANSI
QS-20,SYM, Asia & S. America

1A

115448

RAILING ASSY,POWER UNIT


SIDE................................................1

1B

228728

WLDMNT,RAIL,RH,LOCKING
(models with adjustable tray)

109622

WELDMENT, GATE, RH,


STKPKR..........................................1
(refer to 101.1, 102.1, 103.1 or 104.1
for list of decals)

145019

SHIM,PLTFRM CNTRL
BOX,STKPKR..................................1
Ref. ASSEMBLY,PLAT CONTROL
(refer to 502.1)

6145

SCREW,HHC,1/4-20 X 1.5

6091

NUT,NYLOCK,1/4-20

7
8

ref. Platform Control Box


(refer to 502.1)
4266

Part No. 230067

SCREW,HHC,1/4-20 X 2

Item

Part No.

Description

8179

SCREW,HHC,1/4-20 X 2.25

Qty.

104804

HINGE, SPRING, LONG LEG.........4

10

100802

WELDMENT, ENDRAIL
MOUNT,STKPKR............................1

11

38728

INSTRUCTION TUBE,AWP96.........1

12A

124992

WLDMNT,RAIL,LH,STKPKR
FLUSH.............................................1

12B

228727

WLDMNT,RAIL,LH,LOCKING
(models with adjustable tray)

13

6175

SCREW,HHC,3/8-16 X 1

14

4828

NUT,NYLOCK,3/8-16

15

6637

SCREW,HHC,1/4-20 X 1.75

16

124158

FORMING,STOCKPICKER PLAT
TOEBD............................................1
(refer to 101.1, 102.1, 103.1 or 104.1
for list of decals)

17

5224

SCREW,HHC,3/8-16 X 2

18

109621

WELDMENT, GATE, LH,


STKPKR..........................................1
(refer to 101.1, 102.1, 103.1 or 104.1
for list of decals)

--

22446

SPRING,COMPRESSION .835 X 2

--

6654

122317 BUSHING- PIPE -1.250

19

14033

SCREW,HHC,3/8-16 X 2.75

20

33720

BEARING,FLANGE,3/8 ( AWP &


ST)...................................................2

21

145062

WASHER,HDPE, .125X.720ID X 2OD

22

124989

WELDMENT, WORK TRAY, FLUSH


MOU................................................1
(refer to 101.1, 102.1, 103.1 or 104.1
for list of decals)

23

6097

WASHER,FLAT,USS,3/8",Y

24

6090

SCREW,HHC,1/4-20 X .75

25

124571

WELDMENT,PLAT SUPPORT.........1

26

47231

TAPE,NON-SKID,DIE CUT,4"X
16"...................................................3

27

124962

GROMMET,RUBBER,1.0 X
1.25X1.5..........................................2

28

6884

SCREW,HHC,1/4-20 X 2.5

29

6638

WASHER,FLAT,USS,1/4"Y

30

145050

TUBE, FLUSH TRAY GUARD.........1

31

55067

GROMMET,RUBBER 3 X .19 X
3.5....................................................1

32

33674

PIN,LOCK,SHORT***......................1

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

91

500 Platform Components

March 2016

501.1 Platform Assembly


(continued)

Item

92

Part No.

Description

Qty.

33

124995

WELDMENT, FLUSH TRAY


MOUNT...........................................1

34

124462

FORMING, GR COIL COVER.........1

35

124576

BOLT,CARRIAGE,1/4-20X1.00 G5

36

4266

SCREW,HHC,1/4-20 X 2

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

500 Platform Components


501.1 Platform Assembly
(continued)
This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

93

500 Platform Components

March 2016

502.1 Platform Controls, 2 Speed Lift

94

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

500 Platform Components


502.1 Platform Controls, 2 Speed Lift

Item

Part No.

Description

1258345

KIT, SL PROP UPGRD, ANSI, QSR


(For 2 speed to proportional lift
conversion. Software upgrade is
required and available on-line or refer
to 503.1 for USB flash drive) to SN
1999

1258346

KIT, SL PROP UPGRD, AUS, QSR


(For 2 speed to proportional lift
conversion. Software upgrade is
required and available on-line or refer
to 503.1 for USB flash drive) to SN
1999

1258350

1258519

1258351

1258355

1258356

1258520

Part No. 230067

Qty.

KIT, SL PROP UPGRD, CE, QSR


(For 2 speed to proportional lift
conversion. Software upgrade is
required and available on-line or refer
to 503.1 for USB flash drive) to SN
1999
KIT, SL PROP UPGRD, ANSI SYM Q
(QS-R models) (For 2 speed to
proportional lift conversion. Software
upgrade is required and available
on-line or refer to 503.1 for USB flash
drive) to SN 1999
KIT, SL PROP UPGRD, ANSI, QSW
(For 2 speed to proportional lift
conversion. Software upgrade is
required and available on-line or refer
to 503.1 for USB flash drive) to SN
1999
KIT, SL PROP UPGRD, AUS, QSW
(For 2 speed to proportional lift
conversion. Software upgrade is
required and available on-line or refer
to 503.1 for USB flash drive) to SN
1999
KIT, SL PROP UPGRD, CE, QSW
(For 2 speed to proportional lift
conversion. Software upgrade is
required and available on-line or refer
to 503.1 for USB flash drive) to SN
1999
KIT, SL PROP UPGRD, ANSI SYM Q
(QS-W models) (For 2 speed to
proportional lift conversion. Software
upgrade is required and available
on-line or refer to 503.1 for USB flash
drive) to SN 1999

Item

Part No.

Description

Qty.

137633

PCON, GR/GRC/GS
(models with 6 button, 2 speed
controller) (complete platform control
box with coil cord, bracket not
included) to SN 1999

--

219205

FLASH DRIVE,SL1K1.0 SOFTWARE


(models with 6 button, 2 speed
controller) to SN 1999

137587

HARNESS, ESTOP, GR/GRC/GS


PCON

137656

DECAL,PROPEL,GR/GRC/GS,PCON.1

39540

ALARM,STEADY TONE***..............1

3A

137636

UI, GR/GRC/GS PCON DECAL......1


(models with 6 button, 2 speed
controller) to SN 1999

3B

1256703

DECAL, STD, PROP LIFT, UI,


SVC.................................................1
(units converted from 6 button, 2
speed lift to 4 button, proportional
controller)

66812

BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1

--

66817

BASE WITH 1 NC CONTACT,


E-STOP

137605

DECAL,E-STOP,GR/GRC/GS
PCON..............................................1

T106368

ENCLOSURE, GC14-1, TOP...........1

137642

LABEL, GR/GRC/GS PCON...........1

T106373

CAP,BUTTON,K12...........................6

137522

PCBA, GC14-1................................1

10

137637

SCREW,PHM,4-20X.5, 48-2 TRI-L

11

T106370

ENCLOSURE,GC14-1/GC16-1,
BOT.................................................1

12

137640

SCREW,PHM,8-16X.75, 48-2 TRI-L

13A

227854

ASSEMBLY,PLAT
CONTROL,QS,RTL.........................1
(QS-R ANSI & CSA models)

13B

227855

ASSEMBLY,PLAT
CONTROL,QS,WHSE
(QS-W ANSI & CSA models)

13C

227659

PLTFRM CNTRL BOX, GR FLUSH


TRA
(QS-R & QS-W CE models)

14

235464

KIT,COIL
CORD,CONTRLR,SL1000..............1
includes item 15

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

95

500 Platform Components

March 2016

502.1 Platform Controls, 2 Speed Lift


(continued)

Item
15

Part No.

Description

137699

PLUG, 6POS ECO PWR.................1

16
17

96

Qty.

Ref., JOYSTICK
refer to 504.1
229845

SCREW,BHSCS,M5X10,SS
apply Loctite 243 or equivalent before
installation

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

500 Platform Components


502.1 Platform Controls, 2 Speed Lift
(continued)
This Page Intentionally Left Blank

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

97

500 Platform Components

March 2016

503.1 Platform Controls, Proportional Lift

98

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

500 Platform Components


503.1 Platform Controls, Proportional Lift

Item

Part No.

Description

Qty.

1256727

PCON,STD,PROP LIFT,GR/GS
complete platform control box with coil
cord, bracket not included

--

1258731

FLASH DRIVE,SL1K2.0 SOFTWARE


(models with 4 button, proportional
controller)

--

137587

HARNESS, ESTOP, GR/GRC/GS


PCON

137656

DECAL,PROPEL,GR/GRC/GS,PCON.1

39540

ALARM,STEADY TONE***..............1

1256702

DECAL, UI, GS/GR, PROP LIFT.....1


(models with 4 button, proportional
controller)

3A

3B

Item

Part No.

Description

--

137698

HEAT SHRINK, 24x6MM,


ADH.....................................7-inches

--

60444

CONN,RECEP 6 WAY,14-18GA

--

60445

LOCK,RECEP 6 WAY,14-18GA

--

60757

PLUG,SEAL,12-18 GA

15

137699

PLUG, 6POS ECO PWR.................1

16
17

Qty.

Ref., JOYSTICK
refer to 504.1
229845

SCREW,BHSCS,M5X10,SS
apply Loctite 243 or equivalent before
installation

REF:DECAL,STD,PROP
LIFT,UI,SVC.....................................1
(units converted from 6 button, 2
speed lift to 4 button, proportional
controller, refer to 502.1)

66812

BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1

--

66817

BASE WITH 1 NC CONTACT,


E-STOP

137605

DECAL,E-STOP,GR/GRC/GS
PCON..............................................1

1256656

ENCLOSURE,STD
4-BUTTON,TOP...............................1

(component no longer available)

T106373

CAP,BUTTON,K12...........................6

1256725

PCBA,PCON STD,PROP LIFT........1

10

137637

SCREW,PHM,4-20X.5, 48-2 TRI-L

11

T106370

ENCLOSURE,GC14-1/GC16-1,
BOT.................................................1

12

137640

SCREW,PHM,8-16X.75, 48-2 TRI-L

13A

227854

ASSEMBLY,PLAT
CONTROL,QS,RTL.........................1
QS-R (ANSI & CSA models)

13B

227855

ASSEMBLY,PLAT
CONTROL,QS,WHSE
QS-W (ANSI & CSA models)

13C

227659

PLTFRM CNTRL BOX, GR FLUSH


TRA
QS-R & QS-W (CE models)

14

235464

KIT,COIL
CORD,CONTRLR,SL1000..............1
includes item 15

--

137697

TERMINAL, PIN, AU, 18-20GA

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

99

500 Platform Components

March 2016

504.1 Joystick Controller

100

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

500 Platform Components


504.1 Joystick Controller

Item

Part No.

Description

--

137634

JOYSTICK, HALL EFFECT, SINGLE

--

214544

KIT,BOOT,JOYSTICK,SL1000
joystick boot

235463

KIT,SWITCH,JYSTK,SL1000...........1
function enable and steer switches

235463

KIT,SWITCH,JYSTK,SL1000...........1
function enable and steer switches

229092

ROCKER,2 SWITCH.......................1

229093

BOOT, 2 SWITCH, SILICON...........1

229086

SCREW, SELF TAP.........................5

229087

HANDLE HALF,RIGHT,W/TOP
SWITCH..........................................1

6A

229091

SCREW,GRUB,M5X8MM,HLF
DOG,BZP
for 229087

229088

HANDLE HALF,LEFT,W/TOP
SWITCH..........................................1

7A

229090

SCREW,GRUB,M5X8MM CUP(BLK)
for 229088

229089

TRIGGER, EXTENDED...................1
squeeze handle

8A

229094

SPRING, HANDLE TRIGGER.........1

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

101

500 Platform Components

March 2016

505.1 Platform Overload Assembly

102

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

500 Platform Components


505.1 Platform Overload Assembly

Item

Part No.

Description

124626

PLATFORM SUPPORT ASSY,CE


SYM.................................................1
Europe and Australia

6019

SCREW,HHC,3/8-16 X 1.25 GRD 5

6021

WASHER,LOCK,.375

29868

SPRING CLIP,3/8-16,.05-.20X.73

100530

WELDMENT, LOAD SENSE


CARRIAGE......................................2

1254350

ASSY,LOWER LINK,GR..................1
(includes bearings, 39581)

--

39581

BEARING,0.75IDX1.00ODX0.50L....4

45748

ROD END,.250 X 2.75 LG

124680

PIN,0.75DIAX5.13LG,CHAMFER.....4

10

6782

NUT,NYLOCK,5/16-18

11

4828

NUT,NYLOCK,3/8-16

12

61975

RETAINER,SPRING,1.21 X .375.....2

13

61974

SPRING,COMP,1" OD,232 LB/IN.....1

14

1254351

ASSY,PIVOT LINK,GR.....................1
(includes bearings, 39581)

--

39581

BEARING,0.75IDX1.00ODX0.50L....4

15

15513

NUT,HEX,10-32

16

6607

WASHER,LOCK,#10 PLTD

17

35461

WASHER,FLAT,MS,#8,Y

18

6638

WASHER,FLAT,USS,1/4"Y

19

75041

SCREW,PHILLIPS,PHM,10-32 X 1

20

99183

SWITCH, ROLLER PLUNGER


LIMIT...............................................1

21

100825

FORMING, LIMIT SWITCH


CARRIER........................................1

22

100824

FORMING, SPRING CARRIER.......1

23

8352

SCREW,HHC,3/8-16 X 3.75 GD 5

24

100550

WELDMENT, PLAT SUPPORT


EXT..................................................1

25

100826

FORMING, LOADSENSE COVER...1

26

6097

WASHER,FLAT,USS,3/8",Y

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

103

600 Accessories

March 2016

601.1 Bike Rack

104

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

600 Accessories
601.1 Bike Rack

Item

Part No.

Description

--

115432

BIKE RACK, STOCKPICKER, GR

50160

SCREW,HHC,1/4-20 X 3.75

6019

SCREW,HHC,3/8-16 X 1.25 GRD 5

100028

TUBE, BIKE RACK SOCKET..........2

6114

PIN,BALL RET.-.25 X 3.5................1

145309

ASM, BIKE HOOK, WORD


DECALS..........................................2
USA, Canada & Australia

--

145310

ASM, BIKE HOOK, SYMBOL DECALS


Europe, Asia and S. America

6175

SCREW,HHC,3/8-16 X 1

4828

NUT,NYLOCK,3/8-16

100926

PLATE, BIKE RACK SUPPORT

6637

SCREW,HHC,1/4-20 X 1.75

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

105

600 Accessories

March 2016

602.1 Flashing Beacon

106

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

600 Accessories
602.1 Flashing Beacon

Item

Part No.

Description

--

230645

GUARD,BEACON,NARROW
EE option

231931

STROBE,BEACON, AC COMP
12-80V.............................................2

--

105556

LENS,FLASHING BEACON
for 231931

--

105557

BULB,FLASHING BEACON
for 231931

49816

SCREW,PHILLIPS,PHM,10-32 X .75

6178

NUT,NYLOCK,10-32

115462

BRACKET,BEACON
MOUNT,110V..................................1

--

145311

BRACKET,BEACON MOUNT,220V

45470

CLAMP,0.31,#5 X 1/4,RUB CUSH....2

38600

RIVET,STL,STL,.156 X .50

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

107

600 Accessories

March 2016

603.1 Parcel and Work Station Tray

108

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

600 Accessories
603.1 Parcel and Work Station Tray

Item

Part No.

Description

T108409

FORMING, MAST COVER..............1


QSR-20

109528

FORMING,MAST COVER,NO TRAY


OPT.................................................1

6090

SCREW,HHC,1/4-20 X .75

6638

WASHER,FLAT,USS,1/4"Y

100922

WELDMENT, UPPER TRAY............1

6019

SCREW,HHC,3/8-16 X 1.25 GRD 5

4828

NUT,NYLOCK,3/8-16

64154

BOLT,CARRIAGE,3/8-16 X1.00,G5

124086

WELDMENT,UPPER TRAY TOP.....1

Part No. 230067

Qty.

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

109

600 Accessories

March 2016

604.1 Adjustable Work Tray

110

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016

600 Accessories
604.1 Adjustable Work Tray

Item

Part No.

Description

32375

PIN,LOCK,LONG***........................1

21280

BOLT-ROLLER,3/8-24 X
1.69-ZINC........................................4

5408

NUT,LP NYLOCK,3/8-24.................4

11906

ROLLER-NYLATRON, 1.625"
O.D...................................................4

109949

ROLLER,LATCH RELEASE............4

228731

WELDMENT,QS ADJ CARRIAGE....1

11335

SCREW,SHS,3/8-16 X .5.................2

5397

WASHER,FLAT,USS,5/16",Y...........4

228727

WLDMNT,RAIL,LH,LOCKING.........1

10

Qty.

Ref. Platform Assembly


(refer to 501.1)

11

228728

WLDMNT,RAIL,RH,LOCKING.........1

12

7713

NUT,LP NYLOCK,3/8-16.................2

13

228730

WELDMENT,QS ADJ TRAY............1


(decals not included, please refer to
section 1 to order decals)

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

111

March 2016
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number
100028
100352
100379
100380
100381
100382
100383
100384
100386
100400
100409
100483
100484
100486
100488
100489
100492
100510
100530
100550
100673
100711
100712
100713
100714
100715
100719
100720
100721
100722
100723
100724
100725
100726
100744
100745
100752
100767
100768
100769
100770
100777
100778
100801
100802
100805
100808
100809
100824
100825
100826
100834
100858
100905
100913
100922
100926
100942
100986
101718
104804
105060
105067
105092
105142
105150
105273
105303
105304
105334
105387
105440
105547
105550
105556

112

Page

......................105
......................33
......................5354, 57, 63
......................5354
......................57
......................59
......................61
......................63
......................63, 73
......................83
......................73
......................5354
......................43
......................89
......................31
......................31
......................31
......................43, 89
......................103
......................103
......................59
......................5354
......................57
......................59
......................59
......................61
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................65
......................65
......................65
......................75
......................75
......................75
......................75
......................65
......................5354
......................49
......................9192
......................89
......................29
......................33
......................103
......................103
......................103
......................31
......................57
......................73
......................33
......................109
......................105
......................59
......................33
......................59
......................9192
......................31
......................87
......................27
......................3536, 3940
......................33
......................3940
......................85
......................85
......................47
......................83
......................29
......................27
......................27
......................107

Part Number

Page

105557 ......................107
105565 ......................27
105573 ......................3536, 3940, 43
105739 ......................47
106924 ......................27
107023 ......................5354, 77, 79
107131 ......................5354
107132 ......................5354
107133 ......................33
107134 ......................33
107359 ......................27
107370 ......................31
109500 ......................61, 63
109519 ......................1112, 1920
109528 ......................109
109581 ......................27
109621 ......................9192
109622 ......................9192
109758 ......................51
109836 ......................89
109837 ......................89
109838 ......................89
109839 ......................33
109840 ......................33
109949 ......................111
11335 ........................111
114325 ......................1112, 1920
114334 ......................1516, 2324
114338 ......................1516, 2324
115432 ......................105
115433 ......................33
115434 ......................33
115438 ......................33
115439 ......................33
115448 ......................9192
115462 ......................107
11808 ........................5354, 57, 73
11890 ........................67, 69, 71
11906 ........................111
12016 ........................31, 59
12343 ........................27
12344 ........................3536, 3940, 43
124081 ......................73
124086 ......................109
124105 ......................33
124122 ......................27
124151 ......................33
124152 ......................33
124158 ......................9192
124166 ......................77
124232 ......................3536, 3940
124233 ......................43
124449 ......................3536, 3940
124462 ......................92
124571 ......................9192
124576 ......................92
124626 ......................103
124680 ......................103
124728 ......................43
124962 ......................33, 9192
124989 ......................9192
124992 ......................9192
124995 ......................92
1251910 ....................51
1254350 ....................103
1254351 ....................103
1256656 ....................99
1256702 ....................12, 16, 20, 24, 99
1256703 ....................12, 16, 20, 24,
9596
1256719 ....................45
1256721 ....................45
1256725 ....................99
1256727 ....................99
1256915 ....................12

Part Number

Page

1256916 ....................20
1257035 ....................36, 40
1257203 ....................3536, 40
1257714 ....................59
1257923 ....................12, 16, 20, 24
1258345 ....................9596
1258346 ....................9596
1258350 ....................9596
1258351 ....................9596
1258355 ....................9596
1258356 ....................9596
1258519 ....................9596
1258520 ....................9596
1258731 ....................99
1259993 ....................31
1260030 ....................31
1260031 ....................31
1260045 ....................31
1260891 ....................59
1261888 ....................85
1268235 ....................5354
12906 ........................73
133013 ......................1112, 1920
133014 ......................1112, 1920
133015 ......................1516, 2324
133092 ......................1112, 1920
133144 ......................1112, 1516,
1920, 2324
133146 ......................1516, 2324
133147 ......................1516, 2324
133277 ......................1112, 1920
133450 ......................1112, 1920
133451 ......................1112, 1920
133498 ......................1516, 2324
133505 ......................1112, 1516,
1920, 2324
133506 ......................1112, 1516,
1920, 2324
133507 ......................1112, 1516,
1920, 2324
133508 ......................1112, 1516,
1920, 2324
133509 ......................1112, 1516,
1920, 2324
133510 ......................1112, 1516,
1920, 2324
133511 ......................1112, 1516,
1920, 2324
133512 ......................1112, 1516,
1920, 2324
133513 ......................1516, 2324
133514 ......................1516, 2324
133585 ......................1112
133586 ......................1112, 1920
133596 ......................1112, 1920
137522 ......................9596
137562 ......................45
137587 ......................9596, 99
137604 ......................45
137605 ......................12, 1516, 19
20, 2324, 95
96, 99
137607 ......................49
137608 ......................49, 51
137609 ......................49, 51
137633 ......................9596
137634 ......................101
137635 ......................12, 1516, 19
20, 2324
137636 ......................12, 1516, 19
20, 2324, 9596
137637 ......................45, 9596, 99
137640 ......................9596, 99
137642 ......................9596

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part Number

Page

137656 ......................12, 1516, 19


20, 2324, 95
96, 99
137668 ......................45
137673 ......................45
137692 ......................45
137697 ......................99
137698 ......................99
137699 ......................96, 99
137726 ......................49, 51
137727 ......................49
137728 ......................49, 51
137729 ......................49, 51
137730 ......................49
137731 ......................51
137732 ......................49, 51
137737 ......................49, 51
137755 ......................49, 51
137758 ......................49
137759 ......................51
137760 ......................49, 51
137761 ......................49, 51
137762 ......................49
137763 ......................49
13921 ........................89
14033 ........................9192
144161 ......................47
144180 ......................47
145013 ......................33
145014 ......................33
145016 ......................33
145019 ......................9192
145050 ......................9192
145062 ......................9192
145083 ......................27
145084 ......................27
145085 ......................27
145086 ......................27
145279 ......................3536, 3940
145280 ......................3536
145284 ......................3536, 3940
145286 ......................3536, 3940
145309 ......................105
145310 ......................105
145311 ......................107
145329 ......................33
145334 ......................49
15086 ........................33
15513 ........................31, 5354, 103
161001 ......................43
162273 ......................40
18396 ........................27
18503 ........................33, 3536, 3940
18504 ........................3536, 3940, 47
19436 ........................3940
19491 ........................31, 54
20224 ........................85
21280 ........................111
214544 ......................101
215550 ......................29
216283 ......................9192
218073 ......................47
219205 ......................9596
219480 ......................47
22261 ........................31
22446 ........................9192
226432 ......................29
22664 ........................89
22699 ........................5354, 61, 77, 79
227391 ......................1920
227498 ......................20
227501 ......................20
227502 ......................20
227659 ......................9596, 99

Part No. 230067

March 2016
Part Number Index (continued)
Part Number

Page

227765 ......................12, 1516, 20,


2324
227846 ......................9192
227847 ......................9192
227848 ......................9192
227849 ......................9192
227850 ......................9192
227851 ......................9192
227852 ......................9192
227853 ......................9192
227854 ......................9596, 99
227855 ......................9596, 99
228192 ......................83
228406 ......................3536, 3940
228727 ......................9192, 111
228728 ......................9192, 111
228730 ......................111
228731 ......................111
229086 ......................101
229087 ......................101
229088 ......................101
229089 ......................101
229090 ......................101
229091 ......................101
229092 ......................101
229093 ......................101
229094 ......................101
229215 ......................3940
229216 ......................3940
229217 ......................3940
229218 ......................3940
229240 ......................12, 20
229453 ......................83
229845 ......................96, 99
230645 ......................107
230728 ......................9192
230729 ......................9192
230744 ......................1112, 1920
230745 ......................1516, 2324
231191 ......................33
231931 ......................107
232535 ......................36, 40
232573 ......................36, 40
232580 ......................36, 40
233641 ......................83
23394 ........................5354, 77, 79
23396 ........................33, 79
235340 ......................59
235463 ......................101
235464 ......................9596, 99
25388 ........................47
25926 ........................5354, 61, 77, 79
28174 ........................1112, 1516,
1920, 2324
28175 ........................1112, 1920
28235 ........................1112, 1516,
1920, 2324
28236 ........................1112, 1920
28373 ........................1112, 1920
29868 ........................103
31508 ........................1112, 1920
31788 ........................1112, 1920
32317 ........................83
32375 ........................111
33674 ........................9192
33720 ........................9192
34742 ........................31
35461 ........................103
35695 ........................67, 69, 71
35697 ........................67, 69, 71
35698 ........................67, 69, 71
35699 ........................67, 69, 71
35705 ........................67, 69, 71
35706 ........................54, 57, 59, 61, 65
35707 ........................57, 59, 61, 63
35708 ........................59

Part No. 230067

Part Number
35709
35710
35711
35712
35714

Page

........................5354, 59
........................57
........................57, 59, 61, 63
........................67, 69, 71
........................5354, 61, 63,
67, 69, 71
35715 ........................61, 63
35722 ........................59, 61, 63
35725 ........................83
35726 ........................83
35733 ........................73
35734 ........................65, 73
35754 ........................69
35991 ........................5354, 57, 61,
73, 77, 79, 81
37384 ........................71
37385 ........................71
37386 ........................71
37387 ........................71
37686 ........................61, 63
37947 ........................3536, 3940
38005 ........................65
38011 ........................5354, 57
38013 ........................5354
38016 ........................5354
38028 ........................5354
38068 ........................83
38122 ........................1112, 1920
38149 ........................1112, 1920
38187 ........................67, 69, 71
38234 ........................73
38316 ........................59, 61
38447 ........................57, 59, 61
38600 ........................107
38601 ........................5354
38709 ........................57, 59, 61
38728 ........................9192
38730 ........................5354, 61, 75
38979 ........................5354, 73
38980 ........................69, 71
38986 ........................69, 71
39469 ........................3536, 3940
39540 ........................3536, 3940,
9596, 99
39581 ........................103
39873 ........................89
39876 ........................89
39877 ........................87, 89
39878 ........................89
39881 ........................89
40004 ........................54, 61, 63, 75, 81
40434 ........................1112, 1516,
1920, 2324
40550 ........................67, 69
40735 ........................5354, 61, 77, 79
40945 ........................67, 69, 71
40946 ........................5354
41055 ........................54, 61, 63, 75
41224 ........................69, 71
41246 ........................67, 69
41247 ........................67
41248 ........................67, 69
41250 ........................69
42360 ........................29
4266 ..........................9192
43136 ........................3940
43137 ........................3536
43658 ........................1112, 1516,
1920, 2324
43685 ........................83
44168 ........................85
44169 ........................85
44174 ........................85
44207 ........................43
44226 ........................85
44227 ........................85

Part Number

Page

44229 ........................85
44230 ........................85
44263-S .....................81
44264-S .....................81
44266 ........................81
44372 ........................81
44736 ........................1112, 1920
44750 ........................83
44751 ........................83
44752 ........................83
44777 ........................83
44778 ........................83
44788 ........................43
44980 ........................1112, 1516,
1920, 2324
45374 ........................89
45425 ........................57, 59, 61, 63
45470 ........................107
45546 ........................3536, 3940, 43
45748 ........................103
46216 ........................85
47231 ........................9192
47548 ........................27
47569 ........................33
4828 ..........................27, 3536, 39
40, 5354, 61,
63, 67, 69, 71,
77, 79, 81, 91
92, 103, 105, 109
48282 ........................47
48880 ........................85
48905 ........................83
48997 ........................85
49373 ........................40
49612 ........................85
49613 ........................85
49775 ........................31
49816 ........................107
50160 ........................105
51063 ........................5354
5224 ..........................33, 9192
52475 ........................1112, 1516,
1920, 2324
52865 ........................1112, 1920
52913 ........................83
52914 ........................83
52915 ........................83
52943 ........................83
5361 ..........................27, 29
5397 ..........................3536, 3940,
5354, 61, 63,
67, 69, 71, 111
5408 ..........................111
54239 ........................31
55010 ........................47
55018 ........................47
55019 ........................47
55021 ........................47
55067 ........................9192
56912 ........................29, 3536, 39
40, 65, 77
57147 ........................73
57195 ........................65
57264 ........................61, 63
57809 ........................57
57881 ........................3536, 3940, 43
57996 ........................27
57998 ........................27, 29
58381 ........................73
58382 ........................73
58934 ........................83
6019 ..........................5354, 103, 105,
109
6021 ..........................43, 5354, 57,
59, 61, 63, 83,
103

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part Number

Page

60440 ........................3940
60441 ........................3940
60444 ........................99
60445 ........................99
6052 ..........................54, 59, 61, 65
60746 ........................79
60757 ........................99
6086 ..........................5354, 67, 69
6090 ..........................43, 65, 73, 81,
9192, 109
6091 ..........................27, 33, 3536,
3940, 43, 59,
65, 73, 77, 81,
9192
6095 ..........................67, 71
6097 ..........................27, 31, 33, 53
54, 57, 59, 61,
63, 65, 69, 91
92, 103
6114 ..........................105
61264 ........................89
6145 ..........................9192
6175 ..........................3536, 3940,
43, 5354, 57,
59, 61, 63, 91
92, 105
6178 ..........................3536, 3940,
107
61974 ........................103
61975 ........................103
6198 ..........................27, 29, 33, 71
6271 ..........................81
6356 ..........................43, 73
6357 ..........................27
64154 ........................31, 109
6534 ..........................67, 69, 71
6545 ..........................27
65616 ........................27
6595 ..........................47
65962 ........................85
6607 ..........................5354, 103
66094 ........................3536, 3940
66204 ........................43
6637 ..........................3536, 3940,
59, 9192, 105
6638 ..........................27, 43, 59, 65,
9192, 103, 109
66397 ........................3940
66398 ........................3536, 3940
66465 ........................83
6654 ..........................9192
6666 ..........................47
66717 ........................3536, 3940
66770 ........................27
66812 ........................3536, 3940,
9596, 99
66817 ........................3536, 3940,
9596, 99
66818 ........................3536, 3940
6782 ..........................3536, 3940,
103
6833 ..........................77
6873 ..........................3536
6878 ..........................33, 3940, 43, 47
6884 ..........................43, 9192
6888 ..........................29, 65, 73
6889 ..........................3536, 3940, 43
69384-S .....................81
69529 ........................79
69547 ........................27, 29
69548 ........................27, 29
69575 ........................5354
69838 ........................81
69855 ........................65
7056 ..........................5354
71706 ........................47

113

March 2016
Part Number Index (continued)
Part Number

Page

72086 ........................1112, 1516,


1920, 2324
72159 ........................1112, 1920
72171 ........................1112
72188 ........................1112, 1516,
1920, 2324
72326 ........................3536, 3940
7265 ..........................3536, 3940, 43
72832 ........................1112, 1920
72970 ........................1112, 1920
7339 ..........................61, 73, 77
74267 ........................40
75041 ........................103
75144 ........................31, 81
76502 ........................33
7713 ..........................31, 33, 54, 57,
59, 61, 65, 81,
111
77677 ........................3536, 3940
77709 ........................85
78060 ........................31
78086 ........................31
78546 ........................43
78622 ........................43
78736 ........................27
80941 ........................83
80943 ........................83
80949 ........................83
81579 ........................36, 40
8177 ..........................33
8179 ..........................9192
822586 ......................29
822587 ......................29
822685 ......................29
823408 ......................3536, 40
82366 ........................1112, 1920
82473 ........................1516, 2324
82481 ........................1516, 2324
82487 ........................1516, 2324
82495 ........................1516, 2324
8255 ..........................27, 81
82614 ........................1516, 2324
82666 ........................1516, 2324
826935 ......................51
82830 ........................2324
82836 ........................1516, 2324
82863 ........................1112, 1920
82864 ........................1112, 1920
82966 ........................1516
82975 ........................1112, 1920
83093 ........................3536, 3940
8352 ..........................103
84384 ........................85
84385 ........................85
84386 ........................85
84422 ........................83
84739 ........................87
84740 ........................87
84742 ........................87
84743 ........................87
84746 ........................87
84748 ........................87
8516 ..........................5354, 77, 79, 81
85197 ........................83
85239 ........................3536, 3940
87561 ........................31
8849 ..........................73
8915 ..........................3536, 3940,
5354, 61, 77, 79
8920 ..........................65
90337 ........................5354
9116 ..........................3536, 3940, 43
9145 ..........................27
96008-S .....................3536, 3940
96009 ........................3536, 3940
96010 ........................3536, 3940

114

Part Number

Page

96135 ........................31
96193 ........................83
96398 ........................89
96422 ........................31
96423 ........................27, 31
96452 ........................3536, 3940
96541 ........................31
96642 ........................31
96699 ........................33, 43
96709 ........................43
96855 ........................43
96905 ........................43
96907 ........................27
96948 ........................31, 54
96950 ........................3536, 3940
97059 ........................47
97128 ........................31, 54
97829 ........................1112
97830 ........................1112
97834 ........................1516, 2324
97835 ........................1516, 2324
97871 ........................1516, 2324
97872 ........................1516, 2324
97898 ........................1516, 2324
97899 ........................1516, 2324
99183 ........................103
T106362 ....................45
T106366 ....................45
T106368 ....................9596
T106370 ....................9596, 99
T106372 ....................45
T106373 ....................9596, 99
T106401 ....................12, 20
T106788 ....................3536, 3940, 47
T107029 ....................12, 20
T107890 ....................49, 51
T107891 ....................49, 51
T107892 ....................49, 51
T107894 ....................12, 20
T108409 ....................65, 109
T110712 ....................3536
T110713 ....................3536
T110714 ....................43
T110715 ....................43
T110723 ....................3536, 3940
T114166 ....................49
T115403 ....................3536
T115404 ....................43

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BOLT-ROLLER,3/8-24 X 1.69-ZINC.....111
BOOT, 2 SWITCH, SILICON.....101
BRACKET, BELLOWS MOUNT, CE.....81
(component no longer available).....99
BRACKET,BEACON MOUNT,110V.....107
BRACKET,BEACON MOUNT,220V.....107
1
BRACKET,CONTROL CABLE W/BUSHIN....79
BRACKET,REAR COVER,GR.....29
122317 BUSHING- PIPE -1.250.....9192
BRACKET,SEQUENCING,UPPER,ZI***.....73
BRAKE,1.5IN/FT SHAFT,W/ORIFICE.....29
A
BREATHER CAP,HYD. TANK,1/4 NPT.....43
ALARM,STEADY TONE***........3536, 3940, BRUSH BOX ASSEMBLY.....83
9596, 99
BRUSH LEAD ASSEMBLY KIT(48504).....83
ASM, BIKE HOOK, SYMBOL DECALS.....105 BRUSH,PWR UNIT (40844)**.....83
ASM, BIKE HOOK, WORD DECALS.....105
BULB,FLASHING BEACON.....107
ASSEMBLY,PLAT CONTROL,QS,RTL........95 BUSHING, STRAIN RELIEF, 1".....79
96, 99
BUSHING,FLANGE,3/8 OD X 1/4 ID.....73
ASSEMBLY,PLAT CONTROL,QS,WHSE....95 BUTTON,PUSH,RED
MUSHROOM
96, 99
HEAD.....3536, 3940, 9596, 99
ASSY, BATTERY COVER, EE.....33
ASSY, CE J-BOX, GR.....49, 51
C
ASSY, DOM J-BOX, PLAT GR.....49, 51
CABLE ASSY,SEQ,CARRIAG,GR12/15.....73
ASSY, POTHOLE HARNESS, GR.....49, 51
CABLE ASSY,SEQ,CARRIAGE,GR20.....73
ASSY,LOWER LINK,GR.....103
ASSY,LVL SNSR W/ CONNECTOR.....3536, CABLE ASSY,SEQ,MAST,GR12&15.....73
CABLE ASSY,SEQ,MAST,GR20.....73
3940
CABLE SQUEEZE CONN 2 WIRE.....31
ASSY,PIVOT LINK,GR.....103
CABLE,EXT,M-FM M8,60IN.....49
ASSY,WHEEL & TIRE,GR.....27, 29
CAM FOLLOWER,1.125X.375,DELRIN.....31
CAP,BUTTON,K12.....9596, 99
B
CAP,DIAGNOSTIC NIPPLE.....85
BALL STUD, GAS STRUT, 3/8-16.....31
CARRIAGE, 3 & 5 COLUMN.....65
BASE WITH 1 NC CONTACT, E-STOP......35 CARRIAGE, 4 & 6 COLUMN.....65
36, 3940, 9596, 99
CAST,CWT, MAST.....33
BATTERY CABLE ASSY, GR.....49, 51
CHAIN ASSY#1,57"COL. S-SERIES.....67, 69
BATTERY COVER ASSY,SYM,QS-R.....33
CHAIN ASSY#1,72.5"COL.S-SERIES.....71
BATTERY COVER ASSY,SYMBOLS.....33
CHAIN ASSY#2,72.5"COL.S-SERIES.....71
BATTERY COVER ASSY,WORDS.....33
CHAIN ASSY,72.5"COL. S-SERIES.....71
BATTERY,MAINTENANCE FREE,6V***.....33 CHAIN ASSY,72.5COL.(SM)S-SERIE.....71
BATTERY,T105 W/LPT,3 CAP,DRY**.....33
CHAIN ASSY. #2 COL.CWP/SP.....67, 69
BEARING,0.75IDX1.00ODX0.50L.....103
CHAIN ASSY.#2 COL. (CYLINDER).....67, 69
BEARING,0.75IDX1.00ODX1.38L.....31
CHAIN ASSY.SMALL CHAIN CWP/SP.....69
BEARING,1.5IDX1.75ODX1.0L.....27
CHAIN TENSION ROCKER CAST.ZINC.....67,
BEARING,FL,0.75ID X 1 OD X .49.....27
69, 71
BEARING,FLANGE,3/8 ( AWP & ST).....9192 CHAIN TERM,CLEVIS CYL.,ZINC....67, 69, 71
BEARING,MOTOR.....83
CHAIN TERM,PULLEY SUPORT-ZINC......67,
BEARING,MOTOR,36843,BRUSH END*.....83 69, 71
BELLOW, CE.....81
CHAIN TERM,PULLEY SUPPORT-ZNC.....69,
BIKE RACK, STOCKPICKER, GR.....105
71
BLOCK, MAST SLIDER, GR20......5354, 57, CHAIN TERM.LWR.SS(1 SLOT).....69, 71
63
CHAIN TERM.LWR.SS(2 SLOT)*.....67, 69, 71
BLOCK, PH ACTUATOR GUIDE.....59
CHAIN TERMINAL CASTING,#1.....67, 69, 71
BLOCK,SLIDE,LOWER.....57
CHAIN,STD.LEAF(LG)53.5"S-SERIE.....67
BLOCK,SLIDE,UPPER.....5354, 59
CHARGER,BAT,24VDC,H/LO GEN2.....47
BOE LUBE.....5354
CHECK DISK, NO SPRING.....85
BOLT,CARRIAGE,1/4-20 X .75,G2.......33, 39 CIRCUIT BREAKER,7.0 AMP***.....3536, 39
40, 43, 47
40
BOLT,CARRIAGE,1/4-20 X 1.25,G2.....3536, CLAMP, HOSE, 1 EAR, 1-1/16**.....43
3940, 43
CLAMP,0.31,#5 X 1/4,RUB CUSH.....107
BOLT,CARRIAGE,1/4-20 X 2.5,G2.....43
CLAMP,0.44,#7X1/4,RUB CUSH.....43
BOLT,CARRIAGE,1/4-20X1.00 G5.....92
CLAMP,0.50,#8 X 1/4,RUB CUSH.....77
BOLT,CARRIAGE,3/8-16 X .75,G2.....59
CLAMP,2 HOSE,PLASTIC,5/8.....27
BOLT,CARRIAGE,3/8-16 X 6.00,G2.....33
COIL,#8 20VDC,DEUTSCH W/DIOD.....85
BOLT,CARRIAGE,3/8-16 X1.00,G5.....31, 109 COIL,20VDC DEUTCSH W/DIODE.....85
BOLT,CARRIAGE,3/8-16X1.25,GR5.....27
COIL-SOLENOID VALVE,20V DC***.....83
BOLT,ROLLER,.470"(SHORT)........54, 57, 59, COL 1 MACHINED, 72.5.....5354
61, 65
COL 2 MACHINED, 72.5.....57
BOLT,SHIM.....5354
COL 3 MACHINED, 72.5.....59
BOLT-ROCKER, S-SERIES.....67, 69, 71

Part No. 230067

COL 4 MACHINED, 72.5.....61


COL 5 MACHINED, 72.5.....63
COLUMN #1 MACHINED, 57.....5354
COLUMN #2 MACHINED, 57.....57
COLUMN #3 MACHINED, 57.....59
COLUMN #5 MACHINED, 57.....59
COLUMN #6 MACHINED, 57.....61
COLUMN #6, 57" SUPER SERIES**.....69
CONN,520120-4***.....83
CONN,RECEP 3 WAY, 14-18GA.....3940
CONN,RECEP 6 WAY,14-18GA.....99
CONN,SQUEEZE,1/2NPT .38-.50,SM....5354
CONNECTOR, 070120-12-8.....89
CONNECTOR, IEC CHARGER CORD.....47
CONNECTOR,070120-4-4.....87, 89
CONNECTOR,070120-4-6.....89
CONNECTOR,070120-6-6.....89
CONNECTOR,ANDERSON SB 175,1/0G...39
40
CONTACT,NC.....3536, 3940
CONTACTOR,DRIVE,24V,180A***.....40
CONTACTOR,LIMIT SWITCH.....31, 54
CORD REEL,SPRING REWIND.....47
COUNTERWEIGHT,CAST,GR15.....33
COUNTERWEIGHT,CAST,GR20.....33
COVER, CARRIAGE.....65
COVER, RJ45, GC27-25/GC21-19.....45
COVER,LIMIT SWITCH W/DECAL GR......53
54
COVER-BRUSH INSPEC.40844,SCISS.....83
CYLINDER, LIFT 41" STROKE, DY*.....83
CYLINDER,GS/GR STEER***.....27
CYLINDER,LIFT, 70" STROKE.....83

D
DANGER-MAX CAP,BIKE RACK-SYM**.....15
16, 2324
DECAL KIT,SAFETY/INSTR,SYMB......1516,
2324
DECAL KIT,SAFETY/INSTR,WORDS...1112,
1920
DECAL, SMARTLINK PROPORTIONAL.....12,
16, 20, 24
DECAL, STD, PROP LIFT, UI, SVC......12, 16,
20, 24, 9596
DECAL, UI, GS/GR, PROP LIFT.....12, 16, 20,
24, 99
DECAL,ANNUAL INSP***.....1112, 1920
DECAL,BATTERY CONN DIAG,GR.....1112,
1920
DECAL,COMPARTMENT ACCESS......1112,
1920
DECAL,COSMETIC,GENIE,GR/QS.....12, 15
16, 20, 2324
DECAL,CRUSH HAZARD,USE SAFETY....11
12, 1920
DECAL,DANGER,BATTERY SAFETY***....11
12, 1920
DECAL,DANGER,BRAKE REL SAFETY....12,
20
DECAL,DANGER,COLLISION HAZARD.....11
12, 1516, 1920, 2324
DECAL,DANGER,DO
NOT
ALTER
SWTC.....1112, 1920
DECAL,DANGER,ELEC.HAZ SYMB.....1516,
2324

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

115

March 2016
Part Description Index (continued)
D E C A L , D A N G E R , E L E C T
HAZARD,PLUG.....1112, 1920
DECAL,DANGER,ELECTROCUTION,GR...11
12, 1920
DECAL,DANGER,MAX CAP ADJ TRAY*....11
12, 1920
DECAL,DANGER,MAX CAP BIKE RACK...11
12, 1920
DECAL,DANGER,MAX
CAP
PARCEL
WD.....1112, 1920
DECAL,DANGER,SIDE FORCE CE GR.....23
24
DECAL,DANGER,TIP-OVER,TILT........1112,
1920
DECAL,DIRECTIONAL ARROWS,GR.......11
12, 1516, 1920, 2324
DECAL,E-STOP,GR/GRC/GS PCON....12, 15
16, 1920, 2324, 9596, 99
DECAL,FORK LIFT POCKET.....1112, 1920
D E C A L , G E N E R A L
SAFETY,RUNABOUT*.....1112, 1920
DECAL,GENIE QUICKSTOCK.......1112, 15
16, 1920, 2324
DECAL,GENIE,QS-12R......1112, 1516, 19
20, 2324
DECAL,GENIE,QS-12W.....1112, 1516, 19
20, 2324
DECAL,GENIE,QS-15R......1112, 1516, 19
20, 2324
DECAL,GENIE,QS-15W.....1112, 1516, 19
20, 2324
DECAL,GENIE,QS-20R......1112, 1516, 19
20, 2324
DECAL,GENIE,QS-20W.....1112, 1516, 19
20, 2324
DECAL,INST,OP,PLAT,GR,AUS.....1920
DECAL,INST,SIDE FORCE,QS,AUS.....20
DECAL,INSTR,MAX CAP BIKE RACK.......11
12, 1920
DECAL,INSTRUCTIONS,ADJ TRAY.....12, 20
DECAL,INSTRUCTIONS,WORK TRAY......11
12, 1920
DECAL,INSTRUCTIONS-CHARGER OP....11
12, 1920
DECAL,INSTRUCTIONS-OPER,GCP...1112,
1920
DECAL,LABEL, OM STORAGE......1112, 19
20
DECAL,LABEL,EMERGENCY
LOWERING.....1112, 1920
DECAL,LABEL,FAULT CODES......1112, 19
20
DECAL,LABEL,FORKLIFT POCKET....1516,
2324
DECAL,LABEL,LIFTING EYE....1112, 1516,
1920, 2324
DECAL,LABEL,MAX CAP BK RACK.....1516,
2324
DECAL,LABEL,MAX CAP,TRAY,159KG.....15
16, 2324
DECAL,LABEL,MAX CAP,TRAY,227KG.....15
16, 2324
DECAL,LABEL,PATENTS.....1112, 1920
DECAL,LABEL,PWR TO CHARGR 115V....11
12, 1516, 1920, 2324
DECAL,LABEL,PWR TO CHARGR 230V....11
12, 1516, 1920, 2324
DECAL,LABEL,TIRE SPEC,GR/GRC.....12, 20

116

DECAL,LABEL,TRANSPORT TIEDOWN*..11
12, 1516, 1920, 2324
DECAL,LABEL,WHEEL LOAD.......1112, 15
16, 1920, 2324
DECAL,LABEL-TRANSPORT DIGRAM.....11
12, 1516, 1920, 2324
DECAL,LANYARD ANCHORAGE POINT...11
12, 1516, 1920, 2324
DECAL,MAX CAP 159 KG,QS,AUS.....20
DECAL,MAX CAP 227 KG,QS,AUS.....20
DECAL,MEMBRANE, GR/GRC/GS GCON...45
DECAL,POWER TO PLATFORM 115V......11
12, 1516, 1920, 2324
DECAL,POWER TO PLATFORM 230V......11
12, 1516, 1920, 2324
DECAL,PROPEL,GR/GRC/GS,PCON.......12,
1516, 1920, 2324, 9596, 99
DECAL,SIDE FORCE,100,GR,ANSI.....1112
DECAL,SIDE FORCE,GR - ANSI,SYM......15
16
DECAL,SYM-ELEC HAZARD,PLUG.....1516,
2324
DECAL,SYM-TIP-OVER,TILT ALARM........15
16, 2324
DECAL,SYM-TIPOVER,BATTERIES,GR....15
16, 2324
DECAL,SYM-TIPOVER,LIMIT SWITCH.....15
16, 2324
DECAL,SYMBOL-BATTERY SAFETY........15
16, 2324
DECAL,SYMBOL-BRAKE REL SAFETY....15
16, 2324
DECAL,SYMBOL-COMP ACCESS......1516,
2324
DECAL,SYMBOL-READ THE MANUAL.....15
16, 2324
DECAL,TIP-OVER,BATTERIES,GR.....1112,
1920
DECAL,WARN,IMPROPER OPERATION...11
12, 1920
DECAL,WARN,SAFETY CHOCK***.....1516,
2324
DECAL-DANGER,MAX CAP-159 KG SP....15
16, 2324
DECAL-DANGER,MAX CAP-227 KG SP....15
16, 2324
DECAL-DANGER,MAX
CAP-PARCEL
SY.....1516, 2324
DECAL-NOTICE,MAX CAP 500# SP**......11
12
DECAL-NOTICE,MAX CAP-350#,SP**......11
12
DIAGNOSTIC FEMALE Q-DSCNT.....85

F
FIELD KIT,REAR COVER,GR.....29
FILLER CAP(PLUG 1-1/2" NPT HEX.....43
FILTER ASSY,SAE8,10 MIC,PAPR**.....43
FILTER ELEMENT,10MICRON,PAPER*.....43
FILTER ELEMENT,BETA(10)=200.....43
FITTING,STRAIGHT DRIVE-IN ZERK.....27
FLAP, MAST COVER #1.....75
FLAP, MAST COVER #2, #4.....75
FLAP, MAST COVER #3.....75
FLAP, MAST COVER #5,#6.....75
FLASH DRIVE,SL1K1.0 SOFTWARE.....9596
FLASH DRIVE,SL1K2.0 SOFTWARE.....99
FORMING, BELLOW BRKT,CE,LH.....81
FORMING, CABLE BRIDGE.....33
FORMING, CARRIAGE FLAP MOUNT.....65
FORMING,
CHARGER
MOUNT
BRACKET.....3536, 3940, 47
FORMING, CONTROL PANEL, GR.....3536
FORMING, CWT BRACKET.....33
FORMING, DRIVE HOSE GUARD.....27
FORMING, GR COIL COVER.....92
FORMING, LIMIT SWITCH CARRIER.....103
FORMING, LIMIT SWITCH ROLL.....57
FORMING, LOADSENSE COVER.....103
FORMING, LOWER BELLOW MNT,CE.....81
FORMING, MAST COVER.....65, 109
FORMING,
PLATFORM
CONTROL
GUAR.....3536, 3940
FORMING, PULLEY BRKT.....63, 73
FORMING, SEQUENCING, CARR, ZN......65,
73
FORMING, SPRING CARRIER.....103
FORMING,CABLE BRKT,GR.....77
FORMING,FUSE BRACKET.....3536, 3940
FORMING,GROUND CONTROLS TRAY....35
36, 3940
FORMING,MAST
COVER,NO
TRAY
OPT.....109
FORMING,REAR COVER,GR.....29
FORMING,STOCKPICKER
PLAT
TOEBD.....9192
FUSE BLOCK, ANN & ANL FUSE.......3536,
3940
FUSE,BATTERY CHARGER***.....47

GAS SPRING, GR.....31


GCON, GR/GRC/GS.....45
GCON,STD,PROP LIFT.....45
GLIDE BUTTON,SIDE,GLL,.100 TK.....67, 69,
71
GRND CNTRL COVR,WORDS ANSI,EN....35
36, 3940
E
GRND CNTRL COVR,WORDS ANSI,FR....35
E-STOP, GR/GRC/GS GCON....12, 1516, 19
36, 3940
20, 2324
GRND CONTROL COVER ASSY, SYMB....35
ELBOW,070220-12-10.....89
36, 3940
ELBOW,070220-4-4.....89
GRND
CONTROL
PA N E L
ELBOW,070220-6-6.....89
ASSY,GR/GRC.....3940
ELBOW,070220-6-8.....89
GROMMET, SLAB HYD TANK***.....43
ELBOW,90D,520220,6-10.....89
GROMMET,RUBBER .38X.2X1.75.....27
ENCLOSURE, GC14-1, TOP.....9596
GROMMET,RUBBER 2.5 X 3.0.....29
ENCLOSURE, GC21-19, BK.....45
GROMMET,RUBBER 3 X .19 X 3.5.....9192
ENCLOSURE,GC14-1/GC16-1, BOT....9596,
GROMMET,RUBBER,1.0 X 1.25X1.5....33, 91
99
92
ENCLOSURE,GC27-25/GC21-19,FRNT.....45
GROUND STRAP, 8"LG.....31
ENCLOSURE,STD 4-BUTTON,TOP.....99
GUARD,BEACON,NARROW.....107

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
Part Description Index (continued)
GUIDE, SLIDER CARRIAGE.....65

KIT,BOOT,JOYSTICK,SL1000.....101
KIT,COIL CORD,CONTRLR,SL1000.....9596,
99
H
KIT,CONTACTOR,GR.....36, 40
HANDLE HALF,LEFT,W/TOP SWITCH.....101
KIT,GR PHG REPLACEMENT.....59
HANDLE HALF,RIGHT,W/TOP SWITCH.....101
KIT,MTR CNTRLR REPLACEMENT,GR.....35
HARNESS, ESTOP, GR/GRC/GS PCON....95
36, 40
96, 99
KIT,STEER CYL SEAL.....27
HARNESS, GR FUNC. MANIFOLD.....51
KIT,SWITCH,JYSTK,SL1000.....101
HARNESS, GR FUNCTION MANIFOLD.....49
KNOB,HAND PUMP (RED)***.....87
HARNESS, GR POWER CONTROL.....49, 51
KNOB,PILOT OP VALVE (BLACK)***.....87
HARNESS, GR QS PAD EXT.....49, 51
KNOB,PUSH/PULL,RED.....83
HARNESS, GR SQS PADS.....51
HARNESS, GR SW SNSRS QS.....49
L
HARNESS, GR, SW SNSRS W/O LS.....49, 51
HARNESS, GR-12 MAST ANSI.....49, 51
LABEL, GR/GRC/GS PCON.....9596
HARNESS, GR-12 MAST CE.....49, 51
LABEL, SERIAL, GC21-19.....45
HARNESS, GR-15 MAST ANSI.....49
LABEL,AUXILIARY LOWERING.....1516, 23
HARNESS, GR-15 MAST CE.....49
24
HARNESS, GR-20 MAST ANSI.....49
LATCH, RUBBER, 3-13/32 X 1-7/8.......3536,
HARNESS, REC PLUG.....51
3940, 43
HARNESS,DIODE JUMPER.....36, 40
LENS,FLASHING BEACON.....107
HARNESS,GR, SW SNSRS W/ LS.....49, 51
LEVEL SENSOR,LS60,RED,1.5X3*.....3536,
HARNESS,QS SW SNSRS,W/LS.....49
3940
HEAT SHRINK, 24x6MM, ADH.....99
LIFTING EYE ASSEMBLY.....5354, 77, 79
HINGE, SPRING, LONG LEG.....9192
LOCK, CONNECTOR.....47
HINGE,11"X 2.5"X.44".....33
LOCK,RECEP 3 WAY,14-18GA.....3940
HINGE,ACCESS DOOR***....3536, 3940, 43 LOCK,RECEP 6 WAY,14-18GA.....99
HORN,24VDC,SPADE TERMINALS***......36,
40
M
HOSE, ASSY, BRAKE.....89
MANIFOLD,BRAKE RELEASE.....87
HOSE, ASSY, LIFT CYL. TO MAN......89
MANIFOLD,FUNCTION***.....85
HOSE, ASSY, LT BRAKE.....89
MANUAL,OWNERS,CHARGER,105739.....47
HOSE, ASSY, LT STEER.....89
MAST STIFFENER ASSY, GR12/15.....5354
HOSE, ASSY, MAN TO FILTER.....89
MAST STIFFENER ASSY,GR20.....5354
HOSE, ASSY, PRESSURE.....89
MOTOR CONTROLLER, DC,24V,300A......35
HOSE, ASSY, RT BRAKE.....89
36, 40
HOSE, ASSY, RT STEER.....89
MOTOR, 10.0 CU IN/REV DRIVE.....27
HOSE,ASSY,LC. TO MAN, VENT.....89
MOTOR,24DC,ADV.....83
HOSE,ASSY,LT DRIVE MOTOR.....89
M O U N T , L O W E R
HOSE,ASSY,MOTOR CROSSOVER.....89
BELLOW,CE,RUNABOUT.....81
HOSE,ASSY,RT DRIVE MOTOR.....89
HYD. TANK, POLYETHELENE.....43

NIPPLE,DIAGNOSTIC,#4.....85
I
NUT - PLASTIC,RING FOR ALARMS...3536,
INSTRUCTION TUBE,AWP96.....9192
3940
INVERTER,24VDC,110/230 VAC***.....3536,
NUT, 1/4-20 T.....61, 63
3940
NUT,CASTLE(57996)GR.....27, 29
NUT,HEX,1/4-20.....27
J
NUT,HEX,10-32.....31, 5354, 103
JOYSTICK, HALL EFFECT, SINGLE.....101
NUT,LOCKING-LG.FLANGE,1/4-20.....3536,
3940, 47
NUT,LOCKING-LG.FLANGE,5/16-18....33, 35
K
36, 3940
KEY SINGLE***.....3536, 3940
NUT,LP NYLOCK,1/2-13.....5354, 67, 69
KEY,DRIVE MOTOR(57996).....27, 29
NUT,LP NYLOCK,1/4-20.....3536, 3940, 43
KEYS,10 PACK***.....3536, 3940
NUT,LP NYLOCK,3/8-16.....31, 33, 54, 57, 59,
KEYSWITCH,3 POS. W/KEYS***....3536, 39
61, 65, 81, 111
40
NUT,LP NYLOCK,3/8-24.....111
KIT, GR PHG SPACER UPDATE.....31
NUT,LP NYLOCK,5/8-11.....5354
KIT, SL PROP UPGRD, ANSI SYM Q.....9596
NUT,NYLOCK,1/2-13.....27, 29, 33, 71
KIT, SL PROP UPGRD, ANSI, QSR.....9596
NUT,NYLOCK,1/4-20.....27, 33, 3536, 3940,
KIT, SL PROP UPGRD, ANSI, QSW.....9596
43, 59, 65, 73, 77, 81, 9192
KIT, SL PROP UPGRD, AUS, QSR.....9596
NUT,NYLOCK,10-32.....3536, 3940, 107
KIT, SL PROP UPGRD, AUS, QSW.....9596
NUT,NYLOCK,3/8-16.....27, 3536, 3940, 53
KIT, SL PROP UPGRD, CE, QSR.....9596
54, 61, 63, 67, 69, 71, 77, 79, 81, 9192, 103,
KIT, SL PROP UPGRD, CE, QSW.....9596
105, 109
KIT,BATT. CABLE ASSY., GR.....36, 40
NUT,NYLOCK,3/8-24.....67, 69, 71
KIT,BATTERY CHARGER,24V.....47
NUT,NYLOCK,5/16-18.....3536, 3940, 103

Part No. 230067

NUT,NYLOCK,6-32.....3536, 3940, 43
NUT,RETAINER (96008).....3536, 3940
NUT,SOLENOID VALVE COIL.....83
NUT,WELD 1/4-20, PLATED L.L.**.......5354,
57, 61, 73, 77, 79, 81
NUT,WELD,ANGLE,1/4" T-SLOT.....5354, 61,
75
NUT-COIL SHORT.....85
NUT-THIN HEAVY HEX, 1/4-20......3536, 39
40

O
O-RING KIT (ORFS FITTINGS).....85
OPERATING INST,PLAT,GR.....1112
OPERATING INSTR,PLAT,GR,AUS.....20
ORIFICE,0.025 DISK,.375 OD.....29

P
PAD, OBSTACLE SENSE G.C. SIDE.....33
PAD, OBSTACLE SENSING FRONT,GR.....33
PAD,OBSTACLE SENSE TANK SIDE.....33
PAD,OBSTACLE SENSE, SYMBOL.....33
PAD,OBSTACLE SENSE, WORD.....33
PCBA, GC14-1.....9596
PCBA, GC21-19.....45
PCBA,GCON STD,PROP LIFT.....45
PCBA,PCON STD,PROP LIFT.....99
PCON, GR/GRC/GS.....9596
PCON,STD,PROP LIFT,GR/GS.....99
PIN,0.75DIAX5.13LG,CHAMFER.....103
PIN,BALL RET.-.25 X 3.5.....105
PIN,CLEVIS,.375 X 1.75 LG......31
PIN,CLEVIS,.625 X 1.88,ZINC PL.....31
PIN,CLEVIS,.75 DIA. X 4.00.....31
PIN,CLEVIS,.75 X 2.....27
PIN,CLEVIS,0.75 X 3.25".....27
PIN,COTTER,.125 X .75.....31, 59
PIN,COTTER,.125 X 1.5.....27, 29
PIN,GROOVED,.200 X .50*.....69, 71
PIN,GROOVED- .200 X .75*.....67, 69, 71
PIN,LOCK,LONG***.....111
PIN,LOCK,SHORT***.....9192
PLAT ASSY,QS-20,ANSI/CSA EN.....9192
PLAT ASSY,QS-20,ANSI/CSA FR.....9192
PLAT ASSY,QS-20,AUS.....9192
PLAT ASSY,QS-20,SYM,ANSI.....9192
PLAT ASSY,QS-20,SYM,CE.....9192
PLAT ASSY,QS12/15,ANSI/CSA EN.....9192
PLAT ASSY,QS12/15,ANSI/CSA FR.....9192
PLAT ASSY,QS12/15,AUS.....9192
PLAT ASSY,QS12/15,SYM,ANSI.....9192
PLAT ASSY,QS12/15,SYM,CE.....9192
PLATE, BIKE RACK SUPPORT.....105
PLATE, BRAKE SPACER, GR20.....29
PLATE, CYLINDER MOUNT.....5354
PLATE, LIMIT SWITCH ROLL GR.....57
PLATE, MAST FLAP CLAMP.....5354
PLATE, MAST FLAP CLAMP, 5-6.....61, 63
PLATE, POTHOLE LOWER LINK.....31
PLATE, UPPER BELLOW MNT, CE.....81
PLATE,BATT. TRAY LATCH HANDLE.....33
PLATFORM ASSY, ADJUSTABLE TRAY.....91
92
PLATFORM SUPPORT ASSY,CE SYM.....103
PLATFORM, ADJUSTABLE TRAY.....9192
PLTFRM CNTRL BOX, GR FLUSH TRA.....95
96, 99
PLUG AND CAP KIT-SERVICE,ORFS*.....85

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

117

March 2016
Part Description Index (continued)
PLUG, 6POS ECO PWR.....96, 99
PLUG,ELECTRICAL,220/50,NOVON.....47
PLUG,ELECTRICAL,DOMESTIC.....47
PLUG,FUSED,250V,13AMP,U.K.**.....47
PLUG,HEX HEAD,090109A-4.....89
PLUG,PWR,UK,16AMP,3PIN,BLK.....47
PLUG,SEAL,12-18 GA.....99
POWER CABLE, GR BASE, DOMESTIC....49,
51
POWER CABLE,GR BASE,INTRNATION...49,
51
POWER CORD, IEC 320 BLANK.....47
POWER CORD, UK 110.....47
POWER CORD,NOVON.....47
POWER CORD,UK-HIGH VOLTAGE***.....47
POWER CORD,US 110***.....47
POWER UNIT COVER ASSY, SYMB.....43
POWER UNIT CVR ASSY, WORDS EN.....43
POWER UNIT CVR ASSY, WORDS FR.....43
PRTY,FLOW CNTRL VALVE,.75 GPM.....85
PULLEY W/BEARINGS.....57, 59, 61
PULLEY,ELEC.CNTRL.CABLE,AWP....5354,
77, 79
PULLEY,SEQUENCING,NYLATRON.....73
PULLEY,SMALL CHAIN.....61, 63
PUMP,4CC GEAR,CCW.....83
PUMP,4CC GEAR,CCW***.....83

SCREW,HHC,1/2-13 X 1.5.....33
SCREW,HHC,1/2-13 X 2.5,GR5.....27
SCREW,HHC,1/2-13 X 7.5.....5354
SCREW,HHC,1/4-20 X .375.....5354, 57, 73
SCREW,HHC,1/4-20 X .5.....61, 73, 77
SCREW,HHC,1/4-20 X .75.......43, 65, 73, 81,
9192, 109
SCREW,HHC,1/4-20 X 1.....29, 65, 73
SCREW,HHC,1/4-20 X 1.25.....3536, 3940,
5354, 61, 77, 79
SCREW,HHC,1/4-20 X 1.5.....9192
SCREW,HHC,1/4-20 X 1.75.....3536, 3940,
59, 9192, 105
SCREW,HHC,1/4-20 X 2.....9192
SCREW,HHC,1/4-20 X 2.25.....9192
SCREW,HHC,1/4-20 X 2.5.....43, 9192
SCREW,HHC,1/4-20 X 3.....27
SCREW,HHC,1/4-20 X 3.75.....105
SCREW,HHC,3/8-16 X .75.....27, 81
SCREW,HHC,3/8-16 X 1.....3536, 3940, 43,
5354, 57, 59, 61, 63, 9192, 105
SCREW,HHC,3/8-16 X 1.25 GRD 5.....5354,
103, 105, 109
SCREW,HHC,3/8-16 X 1.50,GR5....5354, 77,
79, 81
SCREW,HHC,3/8-16 X 2.....33, 9192
SCREW,HHC,3/8-16 X 2.75.....9192
SCREW,HHC,3/8-16 X 3.75 GD 5.....103
SCREW,HHC,3/8-24 X 1 GR 8 YEL.....83
Q
SCREW,HHC,5/8-11 X 8.00.....5354
QUICK DISCONNECT CASING,BATT**.....39
SCREW,HHF,1/4-20X.75,8,ZAG.....1112, 19
40
20
SCREW,HHTAPTITE THREAD8-32X.38.....83
r
SCREW,PHILLIPS,PHM,10-24 X 1......3536,
3940
ref. Platform Control Box.....9192
SCREW,PHILLIPS,PHM,10-32 X .75.....107
SCREW,PHILLIPS,PHM,10-32 X 1.....103
R
SCREW,PHILLIPS,PHM,10-32 X 2.0.....31
RAILING ASSY,POWER UNIT SIDE.....9192 SCREW,PHILLIPS,PHM,10-32X 1.75.....31
REF:DECAL,STD,PROP LIFT,UI,SVC.....99
SCREW,PHILLIPS,PHM,8-32 X.25**.....3536,
RESISTOR, 200 OHM 10 WATT.....36, 40
3940
RETAINER,SPRING,1.21 X .375.....103
SCREW,PHILLIPS,PHM,M5X.8X25.....40
RIVET,ALUM,ALUM,.25 X 1.125 AL.....65
SCREW,PHILLIPS,RHM,10-32 X 1.5.....5354
RIVET,ALUM,ALUM,P,.156 X .375.....65
SCREW,PHM,1/4-20 X .625.....3940
RIVET,STEEL,P, .25 X .375......3536, 3940, SCREW,PHM,1/4-20 X .75.....3536
43
SCREW,PHM,1/4-20X.5 PHIL.....5354, 73
RIVET,STL,STL,.156 X .50.....107
SCREW,PHM,4-20X.5, 48-2 TRI-L.......45, 95
RIVET,STL,STL.MAN,P,.25 X .25.....81
96, 99
ROCKER,2 SWITCH.....101
SCREW,PHM,6-19X.75, 48-2 TRI-L.....45
ROD END,.250 X 2.75 LG.....103
SCREW,PHM,8-16X.75, 48-2 TRI-L.....9596,
ROLLER ARM,LIMIT SWITCH***.....31, 54
99
ROLLER,LATCH RELEASE.....111
SCREW,RHM,6-32 X .5.....3536, 3940, 43
ROLLER,PLASTIC,AWP96**.....5354
SCREW,SET,HS1/4-20X.625W/PATCH.....27
ROLLER-NYLATRON, 1.625" O.D......111
SCREW,SHC,1/2-13 X 4 ZINC.....29
RUE RING,3/4 PIN.....27, 31
SCREW,SHC,1/4-20 X .375 BLK.....54, 61, 63,
RUE RING,5/8 PIN.....31
75, 81
SCREW,SHS,3/8-16 X .5.....111
SEAL KIT (84384).....85
S
SEAL KIT PWR WHL MOTOR.....27
SCREW, SELF TAP.....101
SEAL KIT, VALVE.....85
SCREW,BHSCS,M5X10,SS.....96, 99
SEAL KIT,BOSCH PUMP.....83
SCREW,FHM,10-32 X 1.....3536
SEAL KIT,BOSCH PUMP***.....83
SCREW,FHS,1/4-20 X 2.25.....67, 69, 71
SEAL KIT,DONYANG CYL (35736)**.....83
SCREW,FHS,3/8-16 X .75.....57, 59, 61, 63
SCREW,FHS,3/8-16 X 2.25......5354, 61, 63, SEAL KIT,DONYANG CYL (35737)*.....83
SEAL KIT,HAND PUMP***.....87
67, 69, 71
SEAL KIT,LIFT PUMP,BARNES**.....83
SCREW,GRUB,M5X8MM CUP(BLK).....101
SCREW,GRUB,M5X8MM,HLF DOG,BZP...101 SEAL KIT,PUMP,PARKER (228192).....83
SCREW,HEX HD,NO SLOT,#14X.50.....3940 SEAL KIT-FOR P.N.44167.....85
SEAL KIT-P.N.44169,44172,44171.....85
SCREW,HH TAPETITE THRD8-32X.50.....83

118

SHAFT,LIFTING CHAINS,20MM DIA....57, 59,


61, 63
SHIM NUT,ADJUSTER.....5354
SHIM,PLTFRM CNTRL BOX,STKPKR.......91
92
SHIM,SIDE PAD.....5354, 57
SLEEVE,TANK SUPPORT.....33, 43
SLIDE BLOCK,CARRIAGE%%.....65
SPACER, .82IDX1.0 ODX1.00 LG.....31
SPACER, 1/4ID3/8OD, .875LG.......5354, 61,
77, 79
SPACER, LIMIT SWITCH.....31
SPACER,.560 AWP MAST.....59, 61
SPACER,.781IDX1.5ODX.375THK.....31
SPACER,MOUNTING.....40
SPACER,QS BATTERY TRAY.....33
SPACER,SHAFT,.310.....59, 61, 63
SPACER,SHAFT,.840"LG.....57, 59, 61, 63
SPACER,SHAFT,1.400.....61, 63
SPACER,TUBE,1/4X3/8X.40" LG.....73
SPRING CLIP,1/4-20,.025-.15X.5....29, 3536,
3940, 65, 77
SPRING CLIP,3/8-16,.05-.20X.73.....103
SPRING, HANDLE TRIGGER.....101
SPRING, TENSION CABLE.....73
SPRING,COMP,1" OD,232 LB/IN.....103
SPRING,COMPRESSION.....59
SPRING,COMPRESSION .835 X 2.....9192
SPRING,COMPRESSION.485 X1.75**......35
36, 3940
SPRING,CONTROL CABLE, AWP.....33, 79
SPRING,HAND PUMP ROD.....87
SPRING-BRUSH,40844, SCISSORS.....83
STROBE,BEACON, AC COMP 12-80V.....107
SWITCH ASSY, LIMIT, LOAD SENSE.....49, 51
SWITCH, ROLLER PLUNGER LIMIT.....103
SWITCH,LIMIT,W/ROLLER ARM***.....31, 54

T
TAPE,NON-SKID,DIE CUT,4"X 16".....9192
TERM CONTACT,#1/0 GA,SB175........3536,
3940
TERMINAL, PIN, AU, 18-20GA.....99
TIE ROD ASSY W/BRNGS,GR2.....27
TILT SENSOR TEST TOOL.....3536, 3940
TRIGGER, EXTENDED.....101
TUBE ASSY, DRAW.....43, 89
TUBE ASSY,RETURN.....89
TUBE, BIKE RACK SOCKET.....105
TUBE, FLUSH TRAY GUARD.....9192

U
UI, GR/GRC/GS PCON DECAL.....12, 1516,
1920, 2324, 9596
UPPER POTHOLE LINK ASSY W/BRNG.....31

V
VALVE, DYN. BRAKING, GS30**.....85
VALVE,CHECK,IWP-S/CWP PWR ASSI.....85
VALVE,FLOW CONTROL PREAS.COMP......83
VALVE,HAND PUMP ASSEMBLY***.....87
VALVE,HYDRAULIC CHECK.....83
VALVE,PILOT OPERATED ASSEMBLY*.....87
VALVE,SOLENOID,3POS 4WAY.....85
VALVE,W/20V NC SOLENOID,MANUAL.....83
VALVE-RELIEF, 3700 PSI #8**.....85
VALVE-SOLENOID, 2POS 4 WAY.....85

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
Part Description Index (continued)
W
WASHER,FENDER,.25 X 1.25 X.062.....73
WASHER,FLAT,.375 X 1.5 X .125.....33
WASHER,FLAT,.650 X 1.312 X.095.....31
WASHER,FLAT,M10,ZINC PLTD.....5354, 61,
77, 79
WASHER,FLAT,M6 PLTD......5354, 61, 77, 79
WASHER,FLAT,MS,#8,Y.....103
WASHER,FLAT,SAE 1/4",ZINC.....31, 81
WASHER,FLAT,USS,1/2",Y.....67, 71
WASHER,FLAT,USS,1/4"Y.......27, 43, 59, 65,
9192, 103, 109
WASHER,FLAT,USS,3/8",Y......27, 31, 33, 53
54, 57, 59, 61, 63, 65, 69, 9192, 103
WASHER,FLAT,USS,5/16",Y.....3536, 3940,
5354, 61, 63, 67, 69, 71, 111
WASHER,HDPE, .125X.720ID X 2OD....9192
WASHER,LOCK,#10 PLTD.....5354, 103
WASHER,LOCK,.25 .....43, 73
WASHER,LOCK,.375....43, 5354, 57, 59, 61,
63, 83, 103
WASHER,NITRILE.....3536, 3940
WASHER,SHIM,.5 X .875 X .063....54, 59, 61,
65
WASHER,SHIM,.938 X 1.37 X .048.....57, 59,
61
WASHER,T-SLOT.....54, 61, 63, 75
WASHER,THRUST, GS.....27
W E L D M E N T,
ENDRAIL
MOUNT,STKPKR.....9192
WELDMENT, FLUSH TRAY MOUNT.....92
WELDMENT, GATE, LH, STKPKR.....9192
WELDMENT, GATE, RH, STKPKR.....9192
WELDMENT, HYD TRAY.....43
WELDMENT, LOAD SENSE CARRIAGE....103
WELDMENT, PH ACTUATOR.....59
WELDMENT, PHG ACTUATOR.....59
WELDMENT, PLAT SUPPORT EXT.....103
WELDMENT, POTHOLE GUARD, LT.....31
WELDMENT, POTHOLE GUARD, RT.....31
WELDMENT, STEER YOKE, LH, GR.....27
WELDMENT, STEER YOKE, LH, GR20.....27
WELDMENT, STEER YOKE, RH, GR.....27
WELDMENT, STEER YOKE, RT, GR20.....27
WELDMENT, UPPER TRAY.....109
WELDMENT,
WORK
TRAY,
FLUSH
MOU.....9192
WELDMENT,COVER SUP.CONT....3536, 39
40
WELDMENT,COVER SUP.HYD.....43
WELDMENT,PLAT SUPPORT.....9192
WELDMENT,QS ADJ CARRIAGE.....111
WELDMENT,QS ADJ TRAY.....111
WELDMENT,UPPER TRAY TOP.....109
WIRE ASSY, DOWN LIMIT SW......49, 51
WIRE ASSY, PLAT, QS.....49
WIRE ASSY, STD/EXT PLAT. GR.....51
WLDMNT,RAIL,LH,LOCKING.....9192, 111
WLDMNT,RAIL,LH,STKPKR FLUSH.....9192
WLDMNT,RAIL,RH,LOCKING.....9192, 111
WLDMT,CW SUPPORT,LT.....33
WLDMT,CW SUPPORT,RT.....33

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

119

March 2016
Fitting Cross References

120

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
Fitting Cross References (Continued)

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

121

March 2016
Fitting Cross References (Continued)

122

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
Fitting Cross References (Continued)

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

123

March 2016
Fitting Cross References (Continued)

124

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

March 2016
Fitting Cross References (Continued)

Part No. 230067

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

125

March 2016
Fitting Cross References (Continued)

126

QS-12R,QS-15R,QS-20R, QS-12W,QS-15W,QS-20W

Part No. 230067

Parts Manual
QS-12R,QS-15R,QS-20R
QS-12W,QS-15W,QS-20W

from SN QS11-1000 to QS16-2429


from SN QS16P-2430

Part No.
230067

Rev B8

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