Pipe Culvert Design

PROJECT NAME:
INFRASTRUCTURE WORK FOR VIKRAM UDYOGPURI

NEAR UJJAIN, MADHYA PRADESH
EMPLOYER:
VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA

PRADESH
EMPLOYERS CONSULTANT:
AECOM ASIA COMPANY LTD.

EPC CONTRACTOR:
SPML-OM METALS (JV)

CONSULTANT:
SANGUINE INFRA TECH PVT. LTD.

38 Mezzanine Floor, Kuber Complex, Opposite Laxmi Industrial Estate, Lind Road, Andheri (West), Mumbai 400053
Mobile : 9820349717 Ph: 91-22-26743321 Email:info@sanguineinfra.com Website : www.sanguineinfra.com
TITLE:
APPROVAL STAMP:
DESIGN OF PIPE CULVERT (HT ABOVE BED

LEVEL UTPO 1.35 m)
DOCUMENT NO.
REVISION:
R0
VUL-RD-PIPLCD-401
COMMENTS:
(No. of Pages)
To
REFERENCE DOCUMENTS AND DRAWINGS:

1) VUL-RD-PIPLCD-C-GA-401-R0
REVISION STATUS:
REVISION
DATE
DESCRIPTION
PREPARED
BY
CHECKED
BY
R0
R1
R2
R3
06-02-2016
For Approval
ARIF
KAMATH
This document is not to be reproduced, copied or used for any purpose other than that for which it is prepared.
Sanguine Infra Tech Pvt.Ltd., Mumbai
APPROVED
BY
VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH
SPML - OM METALS (JV)
CONTENT
Cl.
Description
Page
No.
No.
Scope of the Report
Design Methodology
Design Data
Design Assumptions
References
List of Drawings
Head wall Design
Appendix - A
18
Drawings
Page | 1
1.0) SCOPE OF THE REPORT :

1.1 This submission contains the design procedure of CROSS DRAINAGE WORK with Pipe culvert type.
The pipe type culvert includes head wall at both end of road & RCC hume pipe embedded in concrete
cradle. The head wall supports the road embakment fill at both end of road. Head wall design is
presented in this document. RCC hume pipe of class NP3 & NP4 for vehicular loads are considered.
1.2 The details considered in design are as follows:
Bed block depth
= 1.01 m
RCC Hume pipe dia
= 1.00 m
RCC Hume pipe thickness
RCC Hume pipe class
= NP3 & NP4 for vehicular loads
Head Wall height
= 1.34 m
Minimum cushion considered above pipe
= 0.50 m
SBC below abutment restricted to
= 12.5 T/m
100 mm
above Bed block (NGL)

2
Page | 2
2.0 )DESIGN METHODOLOGY :

2.1) The design approach is to consider
Head wall subjected to earth pressure & surcharge pressure from sides and vertical load
due to its self wt.
2.2 )Earth pressure coefficients are calculated as per coloumb's theory. Earth pressures due to seismic
effects are calculated as per IS 1893-1984 / Cl. 8.1. Passive pressure available below Bed is
neglected in stability calculations for conservative.
2.3 )Basic horizontal seismic coefficient considered is 0.04 for zone III (as per IS1893:1984 Cl. 3.4.2.3 (a)
importance factor considered is 1.5 and soil foundation system factor considered is 1.2.
Thus, design horizontal seismic coeff. is 0.072.
2.4 )The wall is checked for conditions of stability against overturning, sliding and allowable bearing
pressure for normal case and seismic case as per IRC 78-2000 / Cl. 706.3.4 as follows :
Factor of safety
overturningsliding
Normal case
1.5
Seismic case
1.5
1.25
2
2.5) The allowable bearing pressure is restricted to 150kN/m in normal case and for seismic case this is
2
restricted to 188 kN/m . In the Seismic case, allowable bearing pressure is increased by 25% as per
IRC 78: 2000 / Cl. 706.1.2. The base pressure at base in all case is kept compressive.
2.6) The permissible compressive stress and tensile stress in plain cement concrete is restricted as per
IRC21:2000 Table 9 & 11.
2.7) Point of application of total horizontal pressure on wall shall be as follows:Normal case:Active Earth Pressure -
0.42 h (IRC-6:2000, Cl 214.1)
Surcharge Pressure -
0.50 h (IS-1893:2000, Cl 8.1.3.1)
Dynamic increment in seismic case:Active Earth Pressure -
0.42 h (IS-1893:2000, Cl 8.1.1.2)
Surcharge Pressure -
0.66 h (IS-1893:2000, Cl 8.1.3.1)
Page | 3
3.0) DESIGN DATA

3.1) D =
1.00 m
Dia of Hume pipe
Page | 4
4.0) DESIGN ASSUMPTIONS :

Following assumption are made here:
4.1) The SBC of the Founding strata considered is
150 KN/m2
Page | 5
5.0) REFERENCES
5.1) IRC 21-2000 "Standard specifications and code of practice for Road bridges, Section III.
5.2) IS 456-2000 "Plain and Reinforced concrete - Code of practice.
5.3) IRC 6-2000 "Standard specification and code of practice for Road bridges Section II.
5.4) IS1893-1984 "Criteria for Earthquake resistant design of structures.
Page | 6
6.0 )LIST OF DRAWINGS

6.1) Pipe culvert detail
VUL-RD-PIPLCD-C-GA-401-R0
Page | 7
7.0) HEAD WALL DESIGN : In a pipe culverts, the head walls are retaining walls at pipe outlet at both end. Head walls
are provided at both ends of the pipe to retain the earth filling of the roadways.
The head wall is subjected to earth pressure, surcharge pressure & vertical load due to its self weight.
The earth pressure co-efficient under normal and seismic condition are calculated and presented in
Cl 7.1.1 & 7.1.2.
The wall is checked for two different load combination and presented in Cl 7.1.3 & 7.1.4.
LC 1 DL+EP+SP
Ref Cl 7.1.3
LC 2 DL+EP+0.5 SP+EQ
Ref Cl 7.1.4
The head Wall is checked for maximum and minimum base pressure, sliding and overturning at base.
The head wall is checked for concrete maximum and minimum stresses at height of 1.34 m
from Road level for all load case.
The dimensions of Head Wall for heigth 1.34 m above bed considered for design is shown in Figure 1.
Page | 8

0.45
Head Wall
Road Lvl
W7
0
W3
.1
1.34
1.6
W2
W3
B
. 1
W6
8.5
W1
Pah=PaxCos(+)
2.35
58
0.00
0.83
1.5
1.01
W7
0.5*2.35
1
W4
W4W5
0.5*2.35
1.6
0.42*2.35
W5
A
0.00
0.62
0.45
17.0
8.7
1.90
1.90
Normal case (LC1):

GROSS 135
PRESSURE
Earth pressure
diagram
21
Surchar
ge
Pressur
Over burden
Pressure
diagram
Note: - Notation W3, W4, W5 & W7 are not shown.
Figure 1
Earthqake case (LC2):
GROSS 134
PRESSURE
Design Summary
Stability check
@ Base
Base pressure
@ 1.34m from Road Level

Stability check
Concrete stress
Maximum
without
Overturning Slinding overburden Minimum
DL + EP + SP
DL + EP + 0.5 SP + EQL
3.45
2.86
1.84
1.56
117
116
Max
Min
Shear combined combined

Overturning Stress stress
stress
21 Safe
3.79 14.17
72
23 Safe
4 Safe
3.32 13.22
70
10 Safe
Page | 9
7.1.1)
A
Coulomb Earth pressure Theory :
Coefficient of active earth pressure :

( Refer equation 11-3 / Foundation analysis and design by Joseph E. Bowles )
a =
58 deg = 1.016 rad
f =
30 deg = 0.524 rad
d
=
20 deg = 0.349 rad
b =
0 deg = 0.000 rad
A=
B=
C=
D=
E=
F=
Ka
Sin (
2
Sin a
Sin (
Sin (
Sin (
Sin (
a
a
f
f
a
+ f
+
+
d
d
b
b
) =
0.999
=
=
=
=
=
0.723
0.619
0.766
0.500
0.850
)
)
)
)
A
B * C * (1+SQRT((D*E)/(C*F)))
Ka =
d
a
0.650
Page | 10
7.1.2) IS1893 - Earth pressure Co-efficient Calcuation :

A Coefficient of Active earth pressure :
ah
= 0.07
=
=
30 =
0 =
For calculation of a h
f
t
0.524 rads
0 rads
=
=
a
d
=
=
ah
= 0.04 x 1.2 x 1.5
l1
= tan
0.55 rads
0.35 rads
-1
= tan
)=
0.069
0.075
4.27
av
1.036
(1
l1
)=
0.990
cos
cos
cos
2
cos
cos
cos
sin
sin
sin
cos
( f
l1
l2
l2
)=
=
=
0.989
0.998
0.997
=
)=
)=
=
)=
)=
=
0.723
0.563
0.559
0.766
0.439
0.434
0.850
Ca
Ca
=
=
d
d
f
f
f
a
+
+
+
2.53 x
0.75
a
a
d
t
t
t
3.98
av
ah
1
(1 + av
0.072
ah
1
a
(
(
(
(
(
(
=
=
0.04 For Zone III
-1
cos
32
20
using IS 1843:1984 Clause 3.4.2

1.2 Table 3 IS 1893: 1984
1.5 Table 4 IS 1893: 1984
b
I
a0
l2
Refer IS 1893 - 1984 / Clause 8.1.1

av
=
0.04
+
+
l1
l2
)
0.296 =
l1
l2
)
0.75
Ca
av
)=
0.96
t
a
d
2.37 x
0.3 =
0.7
Page | 11
7.1.3)
Head wall design in normal case: ( LC 1 - DL + EP + SP )
7.1.3.1)
Design parameters :
(Ref. Fig -1 )
Grade of concrete
Height of wall above Footing level
Depth of foundation top below Road lvl
Total height of wall
H
g
Saturated Density of soil
Angle of internal friction ' phi'
Coeff. Of friction
m
Surcharge load SL = 1.2*18
Over burden load SL = 1*18
Concrete density
=
=
=
=
=
=
=
=
=
=
15
2.350
-2.350
2.35
18
30
0.5
21.6
0
24
Coefficient of earth pressure

Ka
Dynamic increament in Ka due to EQ, ' Ka1
0.748
- 0.650
Earth pressure at Base = Ka * g * H * Cos (+(90-))
0.650
0.098
0.65 x 18 x 2.35 x 0.62
N/mm
m
m
m
3
kN/m
Degree
2
kN/m
2
kN/m
3
kN/m
17 kN/m
Passive pressure at Base = Kp * g * H

2
= #REF!
=
0.0 kN/m
Surcharge pressure
Ka*SL* Cos (+(90-))
2
= 0.65 x 21.6 x 0.62
=
8.7 kN/m
Over burden pressure
Ka*OB* Cos (+(90-))
2
= 0.65 x 0 x 0.62
=
0.0 kN/m
7.1.3.2) Design of Head wall @ Base : 7.1.3.2.1) Summary of forces @ Base of Head Wall: Stem depth =
1.90 m
Load
Load in kN L.A @ A Moment
(kN)
(kN-m)
W1
1/2 x 0.83 x 1.34 x 24
13.35
0.727
9.70
W2
0.45 x 2.35 x 24
25.38
0.225
5.71
W3
1/2 x 0.83 x 1.34 x 18
10.01
1.003
10.04
W4
0.83 x 1.01 x 24
20.12
0.865
17.40
W5
1/2 x 0.62 x 1.01 x 24
7.51
1.487
11.17
W6
0.62 x 1.34 x 18
14.95
1.590
23.78
W7
1/2 x 0.62 x 1.01 x 18
5.64
1.693
9.54
Total
96.96
87.35
Earth pressure :
Horizontal component of Active
( Ka * g * H * Cos (+(90-)))/2 * H
P1
19.99
0.987
19.73
P2
Ka*SL* Cos (+(90-)) * H
20.42
1.175
23.99
Total
40.41
43.72
Vertical component of Active
( Ka * g * H * Sin (+(90-)))/2 * H
V1
25.38
1.291
32.77
Vertical component of Surcharge
V2
Ka*SL* Sin (+(90-)) * H
25.92
1.175
30.46
7.1.3.2.2) Load combination under DL+EP+SP condition
Total vertical load = 96.96+25.38+25.92+0 =
Total Stabilizing moment @ A= 87.35+32.77+30.46+0=
Total horizontal Load = 40.41+0=
Total overturning moment = 43.72+0+0=
Net stabilizing moment =
148.3
150.6
40.4
43.7
106.9
kN
kN-m
kN
kN-m
kN-m
Page | 12
7.1.3.2.3) Stability Check :

a) FOS against overturning
( 150.6 / 43.7 )
3.45 >
Eccenticity from 'A'
( 106.9 / 148.3 )
0.72 m
Eccenticity from C.G. of base
( 1.9/2 -0.72)
0.230 m
2
SAFE
b) FOS against sliding

0.5
c) Check for pressure :
P/A =
x 148
40
1.84 >
Width of Wall @ base =
( 148.3 / 1.9 )
M/Z
( 148.3 x 0.23 x 6 ) / 1.9^2
Over burden pressure below Bed =
Maximum pressure =
P/A + M/Z
Net pressure
Minimum pressure =
1.01*18
135-18
P/A - M/Z
1.5
SAFE
1.90 m
2
78.1 kN/m
=
=
=
56.7 kN/m
2
18.18 kN/m
2
135 kN/m
2
117 kN/m
=
=
21 kN/m
150
SAFE
7.1.3.3) Design of Head Wall @ Height 1.340 m from Wall top

7.1.3.3.1) Summary of forces @ Height 1.34 m from wall top =
Stem depth =
1.280 m
Load
Load in kN L.A @ B Moment
(kN)
(kN-m)
W1
1/2 x 0.83 x 1.34 x 24
13.35
0.727
W2
0.45 x 1.34 x 24
14.47
0.225
W3
1/2 x 0.83 x 1.34 x 18
10.01
1.003
Total
37.83
Earth pressure :
Horizontal component of Active
( Ka * g * H * Cos (+(90-)))/2 * H
P1
6.50
0.563
P2
Ka*SL* Cos (+(90-)) * H
11.64
0.67
Total
18.14
Vertical component of Active
( Ka * g * H * Sin (+(90-)))/2 * H
V1
8.25
0.931
Vertical component of Surcharge
V2
Ka*SL* Sin (+(90-)) * H
14.78
0.865
7.1.3.3.2) Load combination under DL+EP+SP condition

Total vertical load = 37.83+8.25+14.78+0 =
Total Stabilizing moment @ B= 23+7.68+12.78+0
Total horizontal Load = 18.14+0
Total overturning moment = 11.46+0+0
Net stabilizing moment
( 43.46 / 11.46)
60.86
43.46
18.14
11.46
32.00
kN
kN-m
kN
kN-m
kN-m
3.79 >
2
SAFE
Page | 13
9.70
3.26
10.04
23.00
3.66
7.80
11.46
7.68
12.78
( 32 / 60.86)
0.53 m
( 1.28/2 -0.53)
0.110 m
Width of STEM =
1.28 m
b) Check for pressure :

P/A =
( 60.86 / 1.28 )
47.5 kN/m
M/Z
( 60.86 x 0.11 x 6 ) / 1.28^2
24.5 kN/m
Permissible concrete stresses Ref IRC21:2000, Tab 9 & 11

Maximum pressure =
P/A + M/Z
72 kN/m
5000 kN/sq mt
SAFE
Minimum pressure =
P/A - M/Z
23 kN/m
-400 kN/sq mt
SAFE
Page | 14

7.1.4)
Head wall design in Seismic case: ( LC 2 - DL + EP + 0.5 SP + EQ )
(Ref. Fig -1 )
7.1.4.1) Design parameters :

Grade of concrete
Height of wall above ground
Depth of foundation below ground
Total height of wall
H
g
Saturated Density of soil
Angle of internal friction
Coeff. Of friction
m
=
=
=
=
=
=
=
15
2.35
-2.35
2.35
18
30
0.5
Concrete density
=
21.6 kN/m
Horizontal Siesmic coeff.
=
0.072
Vertical Siesmic coeff.
=
0.036
Coefficient of earth pressure
Ka
=
0.650
Dynamic increament in Ka due to EQ, ' Ka1
0.748 - 0.650
=
0.099
Dynamic decreament in Kp due to EQ, ' Kp1
=
-0.240
2.817 - 3.057
Dyn increment Earth pressure at Base = Ka * g * H* Cos (+)
= 0.099 x 18 x 2.35*0.62
N/mm
m
m
m
3
kN/m
Degree
3
2.59 kN/m
0.0 kN/m
1.33 kN/m
0.00 kN/m
Dyn. Decrement in passive pressure at Base = Kp' * g * H

=
Surcharge pressure
Ka*SL* Cos (+)
=
0.099
x 21.6
x 0.62
Over burden pressure
Ka*SL* Cos (+)
=
0.099
x 0.0
x 0.62
7.1.4.2) Design of Head Wall @ Base : 7.1.4.2.1) Summary of forces @ Base of Head Wall :
Load
W1
1/2 x 0.83 x 1.34 x 24
W2
0.45 x 2.35 x 24
W3
1/2 x 0.83 x 1.34 x 18
W4
0.83 x 1.01 x 24
W5
1/2 x 0.62 x 1.01 x 24
W6
0.62 x 1.34 x 18
W7
1/2 x 0.62 x 1.01 x 18
Total
Dynamic increment in Earth pressure :
P1
2.591
2.35
2.0
P2
1.33
x 2.4
x 1.00
Total
Passive
Pp
0.0
x 0.0
x 0.5
x 0.072
x 0.072
x 0.072
x 0.072
x 0.072
x 0.072
x 0.072
Load in kN L.A @ A Moment

(kN)
(kN-m)
0.96
1.457
1.83
1.175
0.72
1.903
1.45
0.505
0.54
0.337
1.08
1.680
0.41
0.673
6.98
1.40
2.15
1.37
0.73
0.18
1.81
0.27
7.91
3.04
3.12
6.16
1.175
1.551
3.58
4.83
8.41
0.0
0.00
Page | 15
7.1.4.2.2) Load summary under EQ condition :

Total vertical load
96.96+25.38+25.92/2 +0*(1-0.036) =
Total Stabilizing moment @ A =(150.6-0.5*30.46)*(1-0.036)+0+0 =
Total horizontal Load = 3.04+0.5*3.12+6.98+19.99+0.5*20.42+0=
Total overturning moment=3.58+0.5*4.83+7.91+43.72-0.5*23.99=
=
130.43
130.50
41.78
45.63
84.87
( 130.5 / 45.63 ) =
2.86 >
( 84.87 / 130.43 ) =
0.65 m
( 1.9/2 -0.65) =
kN
kN-m
kN
kN-m
kN-m
1.5
SAFE
0.300 m
b) FOS against sliding

0.5
c) Check for pressure :
x 130
=
42
Width of Wall @ base =
1.56 >
1.25
SAFE
1.90 m
P/A =
( 130.43 / 1.9 )
68.6 kN/m
M/Z
( 130.43 x 0.3 x 6 ) / 1.9^2
65.0 kN/m
Over burden pressure below Bed =

1.01*18
Maximum pressure =
P/A + M/Z
Net pressure
134-18
Minimum pressure =
P/A - M/Z
=
=
=
=
18.2
134
116
4
kN/m
2
kN/m
2
kN/m
kN/m
188
SAFE
7.1.4.3) Design of Head Wall @ Height

1.340 m
from Wall top
7.1.4.3.1) Summary of forces @ Height 1.34 m from wall top =
stem depth 1.280
=
m
Load
Load in kN L.A @ B Moment
(kN)
(kN-m)
W1
1/2 x 0.83 x 1.34 x 24
x 0.072
0.96
0.447
W2
0.45 x 1.34 x 24
x 0.072
1.04
0.670
W3
1/2 x 0.83 x 1.34 x 18
x 0.072
0.72
0.893
Total
2.72
Dynamic increment in Earth pressure :
P1
1.478
1.34
2.0
0.99
0.670
P2
1.33
x 1.3
x 1.00
1.78
0.884
Total
2.77
7.1.4.3.2) Load summary under EQ condition :

Total vertical load
37.83+0.5*14.78+8.25+0*(1-0.036) =
Total Stabilizing moment @ B =(43.46-0.5*12.78)*(1-0.036)+0+0 =
Total horizontal Load = 2.77-0.5*1.78+2.72+6.5+0.5*11.64+0 =
Total overturning moment = 0.66+0.5*1.57+1.77+11.46-0.5*7.8 =
51.55
35.74
16.92
10.78
kN
kN-m
kN
kN-m
Page | 16
0.43
0.70
0.64
1.77
0.66
1.57
2.23

24.96 kN-m
( 35.74 / 10.78 ) =
3.32 >
( 24.96 / 51.55 ) =
0.48 m
( 1.28/2 -0.48) =
b) Check for pressure :
1.5
SAFE
0.160 m
Width of STEM =
1.28 m
P/A =
( 51.55 / 1.28 )
40.3 kN/m
M/Z
( 51.55 x 0.16 x 6 ) / 1.28^2
30.2 kN/m
Permissible concrete stresses
Ref IRC21:2000, Tab 9 & 11
Maximum pressure =
P/A + M/Z
= 70 kN/m
5000 kN/sq mt
SAFE
Minimum pressure =
P/A - M/Z
= 10 kN/m
-400 kN/sq mt
SAFE
Page | 17

SPML-OM METALS (JV)
-------------------------------------------------------------------------------------------------------------------------------------------------------
DRAWINGS
Page | 18
ROW = 30 m
PARAPET WALL
B1
ROAD LVL
SLOPE 2.5%
E
PARAPET WALL
SLOPE 2.5%
B1
D/S SIDE
ROAD CRUST
KEY PLAN
BED LVL
1500
3000
P.C.C. M15
SECTION :- A-A
1) ALL DIMENSIONS ARE IN MILLIMETRES LEVELS UNLESS OTHERWISE

MENTIONED. ONLY WRITTEN DIMENSIONS SHALL BE FOLLOWED.
2) BACK FILL FOR EARTH RETAINING STRUCTURES SHALL BE AS PER
CLAUSE NO. 305.2 OF LATEST SPECIFICATION OF ROADS & BRIDGES
WORK OF MOST.
3) GRADE OF CONCRETE FOR STRUCTURAL MEMBER SHALL BE:A) HEAD WALL, PCC LEVELING COURSE & CC CRADLE - M15
4) CLEAR COVER TO OUTERMOST REINFORCEMENT SHALL BE 40MM.
5) STEEL REINF. GRADE SHALL BE OF Fe 500 (HYSD BARS).
6) MINIMUM LAP LENGTH SHALL BE AS PER IRC 21:2000, CL NO. 304.6.2.
7) NOT MORE THAN 25% REINF. SHALL BE LAPPED AT ANY ONE SECTION.
8) TWO COAT OF COAL TAR EPOXY PAINT TOTAL THK 210 MICRON
SHOULD BE PROVIDED TO ALL CONC. SURFACE IN CONTACT WITH
SOIL IN FOUNDATION & SUB STRUCTURE
9) 100mm DIA PVC PIPE FOR WEEP HOLES ARE TO BE PROVIDED @1000c/c
IN STAGGERED MANNER (BOTH HORIZONTALLY & VERTICALLY)
IN 1:20 SLOPE (TYP.).
10) ALL DIMENSIONS SHOULD BE VERIFIED AT SITE
11) SBC CONSIDERED ARE : - REFER TABLE
12) SAFE BEARING CAPACITY SHOULD BE CHECKED AT SITE IF FOUND
LESS THAN REQUIED THEN PROPER TREATMENT SHOULD BE GIVEN
TO SUB GRADE. IF SBC IS NOT ACHIEVED THEN SECTION HAS TO BE
REVISED. DDC SHALL BE INFORMED.
13) OFFSET TO PCC SHALL BE GREATER THAN THICKNESS OF LAYER.
14) RCC HUME PIPE SHALL BE OF CLASS NP3, NP4 FOR VEHICULAR LOAD.
15) HUME PIPE SHALL BE LAID LONGITUDINALLY AT SLOPE OF 1 in 1000
16) CUSHION ABOVE PIPE SHALL NOT BE LESS THAN 0.50m. THIS SHALL
BE CONFIRMED WITH HUME PIPE MANUFACTURER.
SCALE :- 1/100
CRASH BARRIER REINF

REFER SEPARATE DRG.
300mm THICK DRY STONE/

BRICK REVETMENT OVER
FILTER GRANULAR MATERIAL
BACKING 150mm THICK
B1
K1

BACKING 150mm THICK
K1
NOTES :
300
1 IN 1000
300
F
450
H1
D+t
U/S SIDE
BED LVL
OF ALIGNMENT
WEARING COAT
ROAD LVL
500
K
t
500
500
FILLING
300mm THICK DRY

STONE/BRICK PITCHING
FOR APPRON
Y8 @ 300
Y8
500
300mm THICK DRY

STONE/BRICK PITCHING
FOR APPRON
Y8 @ 300
500
500
0
30
Y8 @ 300
t
t
500
500
D
1.6
REFERENCE DRAWINGS :
t
t
300
K1
REV.
DATE
DESCRIPTION
DWG. APPD. BY
R3
COMPACTED EARTH
SCALE :- 1/100

BACKING 150mm THICK
1500
150mm THK
P.C.C. M15
PLAN
B
K1
Y8 @ 300
371
(TYP)
500
(TYP)
500
166
R2
B
C

BACKING 150mm THICK
R1
TYPICAL HEAD WALL DETAIL
3000
K1
R0
SCALE :- 1/15
06/02/2016
FOR APPROVAL
DHARM ARIF
L
ROAD CRUST TOP
(1m C/C STAGERRED)
500
500
E
D
500
500
500
500
H1
D
500
150
160
M
INFRASTRUCTURE WORK FOR VIKRAM

UDYOGPURI NEAR UJJAIN,
MADHYA PRADESH.
PROJECT
NAME:
BED LVL
500
520
100
500
260
I.S.I. CLASS NP3 & NP4 PIPE
100
160
260
500
150
APROVAL
STAMP:
P.C.C. M15
EMPLOYER:
VIKRAM UDYOGPURI LIMITED

UJJAIN, MADHYA PRADESH.
COMPACTED EARTH
150mm THK P.C.C. M15
SECTION B-B
No. Particulars
Designation
Location
@ Chainage
Height of head wall above bed
H1
Diameter of hume pipe
1.00
1.00
1.00
1.00
Thickness of hume pipe
mm
100
100
100
100
Height of head wall below bed
1.01
1.01
1.01
1.01
1) DENSITY OF CONCRETE 3
PCC - 2.4T/M
3
2) DENSITY OF SOIL 1.8T/M
Total Height of head wall
H = H1 + F
2.35
2.35
2.35
2.35
Minimum cushion above pipe
0.50
0.50
0.50
0.50
4) LIVE LOAD SURCHARGE EQUIVALENT TO 1.2M HEIGHT OF EARTH FILL
Top width of head wall
B1
0.45
0.45
0.45
0.45
Bottom width of head wall
1.90
1.90
1.90
1.90
SCALE :- 1/30
DESIGN LOADS
Unit Value Value Value Value

0/060 0/270 1/400 4/960
m
3/200
m
EMPLOYERS
CONSULTANT:
AECOM ASIA COMPANY. LTD.
EPC
CONTRACTOR:
CONSULTANT:
10 Width of bed concrete
2.20
2.20
2.20
2.20
11 No of pipes
Nos. of rows
Nos.
12 Length of concrete cradle
M={Nos of rows x (D+2t+0.5)}-0.2 m
4.90
6.60
8.30
15.1
0.50
0.50
0.50
0.50
13 Length of head wall on either side of pipe K

14 Total Length of head wall
L=M+2K-2x0.15
5.60
7.30
9.00
15.8
15 Pitching length @ base
K1=2x(H1+0.26)
3.20
3.20
3.20
3.20
16 Safe bearing capacity below wall
SBC
T/m2
12.5
12.5
12.5
12.5
TITLE:
DRAWN BY
DHARMESH
SANGUINE INFRA TECH PVT. LTD.

CROSS DRAINAGE STRUCTURE ON PIPLODHA
DWARKADHISH ROAD - PIPE CULVERT DETAIL
(HEIGHT RANGE ABOVE BED LVL UPTO 1.34 m)
CHECKED BY
ARIF
DRG. NO.:
APPROVED BY
DIGVIJAY
VUL-RD-PIPLCD-C-GA-401
SCALE
DWG SIZE
DISPLAYED
A1
SHEET NO REVISION
1 OF 1
R0

Pipe Culvert Design

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Pipe Culvert Design

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PROJECT NAME:

INFRASTRUCTURE WORK FOR VIKRAM UDYOGPURI

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA

AECOM ASIA COMPANY LTD.

SPML-OM METALS (JV)

SANGUINE INFRA TECH PVT. LTD.

DESIGN OF PIPE CULVERT (HT ABOVE BED

REFERENCE DOCUMENTS AND DRAWINGS:

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

Scope of the Report

Head wall Design

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

1.0) SCOPE OF THE REPORT :

RCC Hume pipe dia

RCC Hume pipe thickness

RCC Hume pipe class

= NP3 & NP4 for vehicular loads

Head Wall height

Minimum cushion considered above pipe

SBC below abutment restricted to

Sanguine Infra Tech Pvt.Ltd., Mumbai

above Bed block (NGL)

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

2.0 )DESIGN METHODOLOGY :

0.42 h (IRC-6:2000, Cl 214.1)

0.50 h (IS-1893:2000, Cl 8.1.3.1)

Dynamic increment in seismic case:Active Earth Pressure -

0.42 h (IS-1893:2000, Cl 8.1.1.2)

0.66 h (IS-1893:2000, Cl 8.1.3.1)

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

3.0) DESIGN DATA

Sanguine Infra Tech Pvt.Ltd., Mumbai

Dia of Hume pipe

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

4.0) DESIGN ASSUMPTIONS :

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

6.0 )LIST OF DRAWINGS

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

Normal case (LC1):

Note: - Notation W3, W4, W5 & W7 are not shown.

@ 1.34m from Road Level

Shear combined combined

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

Coulomb Earth pressure Theory :