Service Guide

SW-HF5.1 3000

SERVICE GUIDE
KYE SYSTEMS CORP

SW-HF5.1 3000
Version:1.0

Version 1.0

Page 1 of 18

Service Guide

SW-HF5.1 3000

Revision History

Version

Date

1.0

15/03/2005

Version 1.0

Change

Page 2 of 18

Service Guide

SW-HF5.1 3000

Table of Contents
Revision History
Table of Contents
Getting Started
Conventions Used in this Guide
Safety Precautions

2
3
4
4
4

Chapter 1. How to Handle Defective Returns

1.1 Overview
1.2 Problems
1.2.1 FL/FR, RL/RR channels no sound
1.2.2 CEN channel no sound
1.2.3 Woofer channel no sound
1.2.4 Woofer no power

5
5
6
7
8
8
9

Chapter 2. Specifications
Chapter 3. Block Diagram
Chapter 4. Exploded View
Chapter 5. Part List
Chapter 6. Schematic Diagram
Schematic Diagram

10
12
13
15
16
17

Chapter 7. Important Notes

7.1 Packing Requirement for Sending the PCB Assembly by post
7.2 Short of Spare Parts while Repairing a Speaker system

18
18
18

Version 1.0

Page 3 of 18

Service Guide

SW-HF5.1 3000

Getting Started
Conventions Used in this Guide
Pay Special Attention: Instructions that are important to remember and may
prevent mistakes.
Caution: Information that, if not followed, may result in damage to the
product.

Safety Precautions
The following precautions should be observed in handling the speaker
described in this guide:
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases and
fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its
ventilator, as it could result in fatal electric shock or fire.
Place the unit far enough from other equipments for good heat dissipation.
Disconnect the AC power cord from the AC outlet before performing any
maintenance on the speakers.
Do not perform any maintenance with wet hand.
Prevent foreign substances, such as water, other liquids or chemical, from
entering the speakers while performing maintenance procedures on the
speakers.

Version 1.0

Page 4 of 18

Service Guide

SW-HF5.1 3000

Chapter 1. How to Handle Defective Returns

1.1 Overview
Receiving Defective speaker form customers

Verifying problems
proceeding
necessary tests

Function NG

Function NG

Analyzing possible
malfunction causes

Deciding & proceeding the

rectification methods

Replace necessary
defective parts

Proceeding tests to
verify if the speaker is
functioning normally

Function OK

Return the speakers with proper

repackaging to customers

Version 1.0

Page 5 of 18

Function OK

Service Guide

SW-HF5.1 3000

1.2 Problems
Item

Problem Description

1.2.1
1.2.2
1.2.3
1.2.4

FL/FR, RL/RR channels no sound

CEN channel no sound
Woofer channel no sound
Woofer no power

Version 1.0

Page 6 of 18

Service Guide

SW-HF5.1 3000

* Attention

Please follow the numbered sequence marked within parenthesis given in individual
Flow chat, in that this is the best-recommended sequence to rectify the problems.

1.2.1

FL/FR, RL/RR channels no sound

Problem

FL/FR,RL/RR channels no sound

Analyzer and
Identify the Causes
Broken or short circuit

Defective
U1,U2,U6,U7,U9,U11,
U14,U15,C106,C206,
C306,C406.C107,C20
7,C307.C407

Speaker cable dis-connect or

speaker damaged

Solutions
Check solder points on

Check and replace

Re-connected speaker cable

PCB

defective IC or

or replace defective speakers

components

Version 1.0

Page 7 of 18

Service Guide
1.2.2

SW-HF5.1 3000

CEN channel no sound

CEN channel no sound

Problem

Analyzer and
Identify the Causes
Defective
U3,U8,U9,U12,U14,
U15,C506,C509

Broken or short circuit

Speaker cable dis-connect or

speaker damaged

Solutions
Check solder points on

Check and replace

Re-connected speaker cable

PCB

defective IC or

or replace defective speakers

components

1.2.3

Woofer channel no sound

Woofer channel no sound

Problem

Analyzer and
Identify the Causes
Broken or short circuit

Defective
U3,U5,U8,U9,U13,
U14,U15,C610,Q1

Speaker cable dis-connect or

speaker damaged

Solutions
Check solder points on

Check and replace

Re-connected speaker cable

PCB

defective IC or

or replace defective speakers

components

Version 1.0

Page 8 of 18

Service Guide
1.2.4

SW-HF5.1 3000

Woofer no power

Woofer no power

Problem

Analyzer and
Identify the Causes
Broken or short circuit

Defective
D1,D2,Q1,U10,U14,
U17,Z,D1,XL

Speaker cable dis-connect or

speaker damaged

Solutions
Check solder points on

Check and replace

Re-connected speaker cable

PCB

defective IC or

or replace defective speakers

components

Version 1.0

Page 9 of 18

Service Guide

SW-HF5.1 3000

Chapter 2. Specifications
Satellite Center (AT 1KHZ):
NO Description

Unit

Specifications

Out Power at THD 10%

61

Sensitivity

mV

300 50

Freq Response

Hz

S/N ratio

dB

45~20K
50

Hum & Noise

mV

Unit

Specifications

(Ref:-3dB)
Vol:max

Satellite Front (AT 1KHZ):

NO Description
1

Out Power at THD 10%

61

Sensitivity

mV

300 50

Freq Response

Hz

Separation

dB

45~20K
35

S/N ratio

dB

50

Hum & Noise

mV

Unit

Specifications

(Ref:-3dB)

Vol:max

Satellite Rear (AT 1KHZ):

NO Description
1

Out Power at THD 10%

61

Sensitivity

mV

300 50

Freq Response

Hz

Separation

dB

45~20K
35

S/N ratio

dB

50

Hum & Noise

mV

(Ref:-3dB)

Vol:max

Version 1.0

Page 10 of 18

Service Guide

SW-HF5.1 3000

Host (Woofer) (AT 100Hz):

NO Description

Unit

Specifications

Out Power at THD 10%

40 3

Sensitivity

mV

220 50

Freq Response

Hz

S/N ration

dB

30~250K
50

Hum & Noise

mV

(Ref:-3dB)
Vol: max

Version 1.0

Page 11 of 18

SW-HF5.1 3000

Service Guide

Chapter 3. Block Diagram

AC IN

5.1CH INPUT RCA JACK

FUSE
250V/2A

AUX INPUT RCA JACK

POWE R SW

5CH OUTPUT

POWER SCH

5.1CH/AUX SELECT CORTROL

WOOFER LPF SCH

4066 5.1CH/AUX INPUT SELECT

O/P:14V/3.5A,18V*2/1. 4A

PT2258 5.1CH VOLUME CORTROL

5.1CH OUTPUT

EM78P447 MUE

POWER supply

TO DISPLAY LED

TO KEYSTROKE

TDA7245

TDA7372B

TDA2050

LED DISPLAY SCH

KEYSTROKE SCH

Titl e

CENTER SPEAKER

FRONT L SPE AKER

FRONT R SPE AKER

REAR L SPEAKE R

REAR R SPEAKE R

WOOFER SPE AKER

Page 12 of 18

Version 1.0

Service Guide

SW-HF5.1 3000

Chapter 4. Exploded View

Host (Woofer)

9
1

17
16

15

14

3
4

7
5
8

12
10
11

Version 1.0

Page 13 of 18

13

Service Guide

SW-HF5.1 3000

Satellite (center)

1
3
5
4
2

Satellite (front & rear)

4
2

Version 1.0

Page 14 of 18

Service Guide

SW-HF5.1 3000

Chapter 5. Part List

NO DESCRIPTION

Qty

UNIT

SW-HF5.1 3000/BODY/SATELLITE-FL

PC

SW-HF5.1 3000/BODY/SATELLITE-FR

PC

SW-HF5.1 3000/BODY/SATELLITE-RL

PC

SW-HF5.1 3000/BODY/SATELLITE-RR

PC

SW-HF5.1 3000/BODY/SATELLITE-CEN

PC

SPEAKER UNIT A-309 4 OHM/3

PC

RUBBER, 10/SATE

20

PC

SW-HF5.1 3000/BODY/WOOFER/230V-EU

PC

SPEAKER UNIT525 4 OHM 30W

PC

10

PCBA SW-HF5.1 3000

PC

11

IC TDA2050

PC

12

IC TDA7372B

PC

13

IC TDA7245

PC

14

IC TC4066

PC

15

IC PT2258

PC

16

SPEAKER UNIT A-309-18 OHM/3

PC

17

TRANSFORMER, 230V: 18VACx2&1.4A;

PC

14VAC&3.5A
18

AUDIO CABLE, 2RCA to 2RCA, SW-HF5.1 3000

PC

19

AUDIO CABLE, 1ST to 2RCA, SW-HF5.1 3000

PC

20

CARTON, SW-HF5.1 3000

PC

21

CUSHION, SW-HF5.1 3000

SET

22

Round Red type Label (NO CARTON)

PC

23

S/N LABEL (NO CARTON&WOOFEWR)

PC

24

MANUAL SW-HK5.1 3000

PC

25

PE BAG, SW-HF5.1 3000

PC

26

PE BAG, SW-HF5.1 3000/SATE

PC

27

PE BAG, POWER CORD, SW-HF5.1 3000

PC

28

PE BAG, AUDIO CABLE

PC

29

CARDBOARD, ENGLISH, SW-HF5.1 3000

PC

Version 1.0

Page 15 of 18

Part No

C101
221.C

C201
221.C

R102
22K

R302
22K

R202
22K

PC15
100uF/ 16V

C102
10uF/50V

PC16
100uF/ 16V

C202
10uF/50V

C302
10uF/50V

3
2

R1033
5.1K

C103
33P

+
_

U2B
AM4558
7

-9V

+
_

R104
100

R204
100

R304
100

R404
100

R504
100

R604
100

CON2

11

11

PC14
100uF/ 16V 7

CON5

-9V

CON4

CON3

-9V

CON6

11

-9V

I/O

I/O

I/O

I/O

Vss

I/O

I/O

I/O

I/O

Vss

I/O

I/O

I/O

I/O

Vss

O/I

CON

O/I

CON

O/I

CON

O/I

Vdd

U6
CD4066B

SWA

SWB

SWC

SWD
CON

Vdd
O/I

O/I

CON

O/I

CON

O/I

CON

U7
CD4066B

SWA

SWB

SWC

SWD
CON

O/I

Vdd

CON

O/I

CON

O/I

CON

O/I

CON

U8
CD4066B

SWA

SWB

SWC

SWD

+9V

PC13
100uF/ 16V

RR1
27K

28

FL1

SR1

SL1

C1

26

U10
EM78P4 47

R605
100K

R606
1K

R608
6.2K

3
2

FR1

RC3
33P

RC4
33P

XL
6MHZ

RC1
10uF/50V

SUB1

C1

SL1

SR1

FL1

+9V

+
_

U5A
AM4558
1

R607
22K

R610
22K

C606
103.M

PR3
100

PC17
ZD1
100uF/ 16V 5V1(0. 5W )

RR12
1K

RR19
1K

RR14
680

RR15
680

RR16
680

RR17
680

RR18
680

R611
22K

C607
223.M

C204
10uF/50V

+9V

C504
10uF/50V

R105 R205R305 R405R505R613

100K 100K100K 100K100K100K

C604
102.C

-9V

FR1

27

13

9
6

10

12

14
2

13
3

9
6

10

12

14
2

13
3

10

12

PC18
104.C

24

25

14

SCL

+9V

U1B
AM4558
7

U1A
AM4558
1

U2A
AM4558
+
1

+9V

-9V

R203
5.1K

C203
33P

3
2

R303
5.1K

C303
33P

U3B
AM4558
7

RR7 RR6 RR5 RR4 RR3 RR2

10K 10K 10K 10K 10K 10K

22

23

21

19

20

18

11

16

17

10

12

15

13

14

D5
1N4148

C104
10uF/50V

C304
10uF/50V

C404
10uF/50V

C608
10uF/50V

Q3
C945

+
_

U5B
AM4558

10

IN1

OUT 2

OUT 1

SUB1

IN2

DGND

CODE2

GND

REF

VCC

CODE1

OUT 3

SCL

IN3

SDA

OUT 5

OUT 4

OUT 6

IN4

U9
PT2 258

IN5

IN6

1
2
3
4
5
6

20

19

18

17

16

14

15

12

13

11

C205
10uF/50V

10uF/50V

C305
10uF/50V

C105
10uF/50V

RC5

R106
100K

C405
10uF/50V
C505
10uF/50V

C609
10uF/50V

CON2

CON1

+9V

PR4
68K

PR5
2.2K

5.1C H

PR7
68K

2CH

1
2
3
4
5
6
7
8
9
10
11
12

PC23
10uF/50V

-9V

PC20
1uF/50V

+9V

IN

1
2
3
4
5
6
7
8

-18V

+18V

FR

FL

SL

SR

TO POWER& AMP PCB

PC11
0.33uF/50V

U14
LM7809

OUT IN

OUT

PC24
CC104

+9V

PC12
104.C

PC19
2.2uF/50V

U15
LM7909

1
2
3
4

AUX
LED3

LED2

TO POWER& AMP PCB

+18V-18V

POWE R

LED5

VOL 1
LED7

VOL
LED60

VOL
LED82

AC3
LED4

She et of
Dra wn By:

MUTE

Re vision

VOL
LED93

VOL 4

Input SCH

13-Dec -2004
E:\D\HN680B \680A& B.Ddb

Num be r

R406 R506 R614

100K 100K 100K

Q5
C945

O/P

GND

VDD

U16

IRR X

Date :
File :

A2

Size

Titl e

PC22
PR9
1uF/50V 10K

Q6
9015

PC21
1uF/50V

PR6
10K

Q4
9015

Q7
C945

PR8
2.2K

SW1

POWER

SW2

VOL +

SW3

VOL -

5.1C H /AUX

SW4

R306 100K

R101
47K

R201
47K

C301
221.C

C401
221.C

+9V

U3A
AM4558
+
1

-9V

R704
68K

CON2

CON4

CON6

CON3

RR20
1K

RR21
1K

Q2
S9015

R206 100K

8
4

6
R603
13K
C603
33P

R403
5.1K
C403
33P

3
2

R503
5.6K
C503
33P

U4A
AM4558
1

+9V

+
_

R705
68K
R707
68K

R706
110K

R806
110K
R807
68K
R805
68K

CON5

2CH

5.1CH

RR11
4.7K

RR13
680

SCL
SDA

5.1CH FR IN

5.1CH FL IN

5.1CH SR IN
R301
47K

R401
47K

R502
22K

R402
C402
10uF/50V 22K

C502
10uF/50V

R602
22K

U4B
AM4558
7

8
4

8
4

5.1CH SL IN

5.1CH C I N
C501
221.C

C601
221.C
C602
10uF/50V

R702
C702
10uF/50V 6.2K

R703 -9V
4.7K
C703
33P

R803
4.7K

R804
68K

CON1
CON2

RC2
33P

RR9
680

1
2
3
4
5
6
7
8
9
10
11
12

TO Ke ystoke PCB

Page 16 of 18

LED1
STAND-BY

Version 1.0

GND

R501
47K

R601
47K

C701
221.C

R802
C802
10uF/50V 6.2K

C803
33P

PR10
330

1
2
3
4
5
6

PC25
104.C

RR10
680

1
2

5.1CH W IN

R701
47K

R801 C801
47K 221.C

Spe aker OUT

1
2
3
4
5
6
7
8
9
10

RR8
680

POWER

8
4

SDA

2CH R IN

2CH L IN

1
2
3
4
5
6
7

TO Ke ystoke PCB

SW-HF5.1 3000

Service Guide

Chapter 6. Schematic Diagram

SW-HF5.1 3000

Service Guide

Chapter 6. Schematic Diagram

PC34
22uF/16V

C506
224.M

PC29
PC28
10uF/50V
104.C

C106
224.M

STANDBY
MUTE

PC35
47uF/16V

PR11
22K

PR13
22K

7
5

12
10
11

U12

A4

A3

A2

A1

TDA7245A

2.2uF/50V

C507

6
MUTE

PC33
104.C

R507
27K

R508
270

PC27
104.C

U11
1

15

14

VCC

VCC

1000uF/16V

C509

PC32
100uF/ 25V

R509
2.2

C508
104.M

D6
6A1
PC26
1000uF/25V

C107

1000uF/16V
C207

1000uF/16V
C307

1000uF/16V
C407

1000uF/16V
TDA7372A

OUT PUT
1
2
3
4
5
6
7

AC-IN
1
2

R617
680

C611
22uF/16V

U17
LM7812
INOUT

PC37
104.C

U13

TDA2050

12V

R616
22K

PC39
104.C

PC10
104.C
T1
TRANS6

5
3

C610

F1
2A/250V

PC8
0.33uF/50V

R615
22K

4.7uF/50V(NP)

+17V

S1
SW SPST

1
2
3
4
5

J8
POWE R-IN

VDD
PC36
470uF/ 35V

R618
2.2

C612
474.M

VSS
PC38
470uF/ 35V

12V

AC V-

D3
RS602
AC V+

Q1
C945

AC V-

D2
RS405
AC V+

AC V-

D1
RS202
AC V+

5.25" 4OHM 30W

K1
REL AY-SPST

D4
1N4001

K2
REL AY-DPDT

Titl e

Size

PR2
1K

PC1
470uF/ 35V

PC2
470uF/ 35V

PC3
2200uF/35V

PC4
2200uF/35V

+18V

-18V

VDD

VSS

VCC

Revision

Power&AMP SCH

PC7
4700uF/25V

POWE R

Number

Page 17 of 18

Version 1.0

PR12
22K

FR

C206
224.M

C306
224.M
C406

1
2
3
4

POWE R

TO POWER&AMP PCB

+18V-18V

PC31
47uF/16V

5
PR14
22K

13

8
PC30
10uF/50V

FL

SR

SL
224.M

FR
FL
SR
SL
C
W

1
2
3
4
5
6
7
8

INPUT

Service Guide

SW-HF5.1 3000

Chapter 7. Important Notes

7.1 Packing Requirement for Sending the PCB Assembly by Post

PCB assembly is a kind of sophisticated electronic circuit board. Well
packing will be required when sending them by post.
* Some sophisticated IC components are mounted on the PCB assembly,
hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.
* Reliable external packing is also very important when sending PCB
assembly by post, in that it would avoid unnecessarily lost or damage.

7.2 Short of Spare Parts while Repairing a Speaker System

If you are short of spare parts when you have some speaker systems waiting
to be repaired, it would be recommended to take the necessary parts form
one speaker system, so that you may have the as many speaker systems.

Version 1.0

Page 18 of 18